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HomeMy WebLinkAboutAleknagik Pre Feasibility Assessment for Integration of Wood Fired Heating Systems Final Report 07-24-2012-BIO Pre-Feasibility Assessment for Integration of Wood-Fired Heating Systems Final Report July 24, 2012 City of Aleknagik Aleknagik, Alaska Presented by CTA Architects Engineers Jesse Vigil & Nathan Ratz Lars Construction Management Services Rex Goolsby For City of Aleknagik In partnership with Fairbanks Economic Development Corporation Alaska Wood Energy Development Task Group Funded by Alaska Energy Authority and U.S. Forest Service 306 W. Railroad, Suite 104 Missoula, MT 59802 406.728.9522 www.ctagroup.com CTA Project: FEDC_ALEKNAGIK Pre-Feasibility Assessment for City of Aleknagik Integration of Wood-Fired Heating Systems Aleknagik, Alaska CTA Architects Engineers i July 24, 2012 TABLE OF CONTENTS 1.0 Executive Summary ................................................................................................... 1 2.0 Introduction ............................................................................................................... 3 3.0 Existing Building Systems.......................................................................................... 3 4.0 Energy Use ............................................................................................................... 4 5.0 Biomass Boiler Size ................................................................................................... 5 6.0 Wood Fuel Use .......................................................................................................... 6 7.0 Boiler Plant Location and Site Access ....................................................................... 7 8.0 Integration with Existing Heating System ................................................................... 7 9.0 Air Quality Permits ..................................................................................................... 7 10.0 Options ...................................................................................................................... 7 11.0 Estimated Costs ........................................................................................................ 8 12.0 Economic Analysis Assumptions ............................................................................... 8 13.0 Results of Evaluation ................................................................................................. 8 14.0 Project Funding ......................................................................................................... 9 15.0 Summary ................................................................................................................... 9 16.0 Recommended Action ............................................................................................... 9 Appendixes Appendix A: Preliminary Estimates of Probable Cost ................................................ 1 pages Appendix B: Cash Flow Analysis ............................................................................... 2 pages Appendix C: Site Plan ................................................................................................. 1 page Appendix D: Air Quality Report ................................................................................. 5 pages Appendix E: Wood Fired Heating Technologies ........................................................ 3 pages Pre-Feasibility Assessment for City of Aleknagik Integration of Wood-Fired Heating Systems Aleknagik, Alaska CTA Architects Engineers Page 1 of 9 July 24, 2012 1.0 Executive Summary The following assessment was commissioned to determine the preliminary technical and economic feasibility of integrating a wood fired heating system at the Aleknagik City Hall Building located in Aleknagik, Alaska. During the field visit the Health Clinic and Fire Department Garage, Maintenance Garage, and Future Washeteria were also reviewed and discussed. The following tables summarize the current fuel use and the potential wood fuel use: Table 1.1 - Fuel Use Summary Fuel Avg. Use Average Average Building Type (Gallons) Annual Cost Cost/Gal. City Hall Fuel Oil 1,300 $7,371 $5.67 Health Clinic / Fire Depart. Garage Fuel Oil 2,350 $13,325 $5.67 Maintenance Garage Fuel Oil 1,127 $6,390 $5.67 Table 1.2 - Annual Wood Fuel Use Summary Fuel Cord Wood Oil Wood Pellets (Gallons) (Cords) (Tons) City Hall (C) 1,300 11.4 10.4 Heath Clinic (H) 2,650 23.2 21.1 Future Washeteria (W) 1,000 8.7 8.0 C + H 3,950 34.5 31.5 C + H + W 4,950 43.3 39.4 Note: Wood fuel use assumes offsetting 85% of the current energy use. Based on the potential wood use the cord wood boiler option was investigated and results are as follows: Cord Wood Boiler Options: C.1: City Hall and Health Clinic. C.2: City Hall, Health Clinic, and Future Washeteria. The table on the following page summarizes the economic evaluation for each option: CTA Architects Engineers Page 2 of 9 July 24, 2012 Table 1.3 - Economic Evaluation Summary Aleknagik Biomass Heating System Year 1 NPV NPV 20 Yr 30 Yr Project Operating 30 yr 20 yr B/C B/C ACF ACF YR Cost Savings at 3% at 3% Ratio Ratio YR 20 YR 30 ACF=PC C.1 $346,000 $797 $264,465 $125,334 0.36 0.76 $186,695 $486,354 27 C.2 $439,000 $4,173 $416,227 $212,664 0.48 0.95 $310,839 $748,746 24 A small district heating system connecting city buildings appears to be a poor candidate for the use of a wood biomass heating system. With the current economic assumptions, the economic viability of all the options is poor and none of the options meet the minimum requirement of the 20 year B/C ratio exceeding 1.0. Each building individually does not spend enough on heating fuel to be able to pay for a project through potential savings. Combining multiple buildings increases the project costs without substantially increasing the annual fossil fuel use. Pre-Feasibility Assessment for Aleknagik City Hall Integration of Wood-Fired Heating Systems Aleknagik, Alaska CTA Architects Engineers Page 3 of 9 July 24, 2012 2.0 Introduction The following assessment was commissioned to determine the preliminary technical and economic feasibility of integrating a wood fired heating system at the Alek nagik City Hall Building located in Aleknagik, Alaska. During the field visit the Health Clinic and Fire Department Garage, Maintenance Garage, and Future Washeteria were also reviewed and discussed. 3.0 Existing Building Systems Aleknagik City Hall The Aleknagik City Hall is a single story wood framed building constructed in 1980 that is approximately 3,315 square feet. The space is divided 5 separate uses: the City Hall, Post Office, Rental Office Space, Village Public Safety Officer Program (VSPO) Office, and a Garage / Storage Space. Each space is heated by a single Toyo Stove. In the City Hall Offices plug-in personal electric heaters are used to provide supplemental heat. The table below indicates the current system outputs: Table 3.1 - Existing Heating System Summary Heat BTU/hr Condition Building System Output City Hall Toyo Stove 40,000 Good Rental Office Toyo Stove 40,000 Good Post Office Toyo Stove 40,000 Good VSPO Toyo Stove 14,800 Good Garage / Storage Toyo Stove 22,000 Poor / Inoperable There is also an existing fuel oil furnace located in the central mechanical room. The system has been decommissioned; however the ductwork and furnace are still in place. Domestic hot water is provided by one electric water heater rated at 4.5 KW input and 30 gallons of storage. Facilities Added to Feasibility Study Health Clinic and Fire Department Garage The Aleknagik Health Clinic and Fire Department Garage were designed in 2006 and were added to the feasibility study during the field visit. The Health Clinic is approximately 2,563 square feet and the Fire Department Garage is approximately 952 square feet. The facilities share a common 159,000 Btu/hr output hot water boiler. Domestic hot water is provided by a 148,000 Btu/hr fuel oil fired hot water heater with 5.1 gallon storage tank. The existing boiler and heating system infrastructure is original to the building and is in good condition but in need of commissioning to improve performance. During the visit one of the zone valves appeared to be stuck open, causing the boiler to run continuously, causing the temperature in the Health Clinic to be higher than desired. Pre-Feasibility Assessment for Aleknagik City Hall Integration of Wood-Fired Heating Systems Aleknagik, Alaska CTA Architects Engineers Page 4 of 9 July 24, 2012 Future Washeteria Although a Washeteria is not currently located at the north village, a desire to construct a new facility adjacent to the Health Clinic and City Hall was discussed. If it could be located in the vicinity of the Health Clinic and City Building it would be a potential candidate for integration into a small district heating system. Since there currently is no plan or schedule for this work an estimated case was included in the assessment. The fuel volumes were calculated based on the typical washeterias constructed in villages of similar size. Additional Facilities Reviewed but not added to Feasibility Study Maintenance Garage The Maintenance Garage that is adjacent to the City Hall building was reviewed as part of the field visit. This facility was constructed during the 1980’s and is a manufactured metal building. The existing Garage is heated by 2 fuel oil unit heaters, however only one is currently in operation. A 142,000 btu/hr waste oil heater has also been recently added to the space. Domestic hot water is provided by one electric water heater rated at 4.5 KW input and has 32 gallons of storage. With the relatively small heat demand of the building and the recent addition of the waste oil heater it was determined that the building would not be incorporated into a district system. 4.0 Energy Use Fuel is delivered to a 10,000 gallon tank located on site. Each individual building has a smaller 500-1000 gallon tank that is refilled from the 10,000 gallon tank. Fuel use summaries for the facilities were provided and the following table summarizes the data: Table 4.1 - Fuel Use Summary Fuel Avg. Use Average Average Building Type (Gallons) Annual Cost Cost/Gal. City Hall Fuel Oil 1,300 $7,371 $5.67 Health Clinic / Fire Depart. Garage Fuel Oil 2,350 $13,325 $5.67 Maintenance Garage Fuel Oil 1,127 $6,390 $5.67 Electrical energy consumption will increase with the installation of the wood fired boiler system because of the power needed for the biomass boiler components such as draft fans and the additional pumps needed to integrate into the existing heating systems. The cash flow analysis accounts for the additional electrical energy consumption and reduces the annual savings accordingly. Pre-Feasibility Assessment for Aleknagik City Hall Integration of Wood-Fired Heating Systems Aleknagik, Alaska CTA Architects Engineers Page 5 of 9 July 24, 2012 5.0 Biomass Boiler Size The following table summarized the connected load of fuel fired boilers and domestic water heaters: Table 5.1 - Connected Boiler Load Summary Likely Peak System Output Load Peak MBH Factor MBH City Hall (C) Toyo A Fuel Oil 40 0.66 26 Toyo B Fuel Oil 40 0.66 26 Toyo C Fuel Oil 40 0.66 26 Toyo D Fuel Oil 15 0.66 10 Toyo E Fuel Oil 22 0.66 15 Total 103 Heath Clinic (H) Boiler Fuel Oil 159 1.00 159 Future Washeteria (W) Fuel Oil 80 1.00 80 Total Of All Buildings 396 262 Typically a wood heating system is sized to meet approximately 85% of the typical annual heating energy use of the building. The existing heating boilers would be used for the other 15% of the time during peak heating conditions, during times when the biomass boiler is down for servicing, and during swing months when only a few hours of heating each day are required. Recent energy models have found that a boiler sized at 50% to 60% of the building peak load will typically accommodate 85% of the boiler run hours. Because of the small scale of the heating system, the output will be based on the smallest cordwood boiler size available, or approximately 170,000 Btu/hr. Table 5.2 - Proposed Biomass Boiler Size Likely Biomass System Biomass Boiler Peak Boiler Size MBH Factor MBH City Hall (C) 103 0.6 62 Heath Clinic (H) 159 0.6 95 Future Washeteria (W) 80 0.6 48 C + H 262 0.6 157 C + H + W 342 0.6 205 Pre-Feasibility Assessment for Aleknagik City Hall Integration of Wood-Fired Heating Systems Aleknagik, Alaska CTA Architects Engineers Page 6 of 9 July 24, 2012 6.0 Wood Fuel Use The fuel source that is available in the area consists entirely of seasoned cord wood cut and gathered locally. At the time of this report there is not an infrastructure in place to transport wood pellets or chipped/ground wood fuel. The estimated amount of wood fuel needed of each wood fuel type for each building was calculated and is listed below: Table 6.1 - Annual Wood Fuel Use Summary Fuel Cord Wood Oil Wood Pellets (Gallons) (Cords) (Tons) City Hall (C) 1,300 11.4 10.4 Heath Clinic (H) 2,650 23.2 21.1 Future Washeteria (W) 1,000 8.7 8.0 C + H 3,950 34.5 31.5 C + H + W 4,950 43.3 39.4 Note: Wood fuel use assumes offsetting 85% of the current energy use. The moisture content of the wood fuels and the overall wood burning system efficiencies were accounted for in these calculations. The existing fuel oil boilers were assumed to be 80% efficient. Cord wood was assumed to be 20% moisture content (MC) with a system efficiency of 65%. Wood pellets were assumed to be 7% MC with a system efficiency of 70%. Chipped/ground fuel was assumed to be 40% MC with a system efficiency of 65%. The unit fuel costs for fuel oil and the different fuel types were calculated and equalized to dollars per million Btu ($/MMBtu) to allow for direct comparison. The Delivered $/MMBtu is the cost of the fuel based on what is actually delivered to the heating system, which includes all the inefficiencies of the different systems. The Gross $/MMBtu is the cost of the fuel based on raw fuel, or the higher heating value and does not account for any system inefficiencies. The following table summarizes the equalized fuel costs at different fuel unit costs: Table 6.2 - Unit Fuel Costs Equalized to $/MMBtu Net Gross System System Delivered Gross Fuel Type Units Btu/unit Efficiency Btu/unit $/unit $/MMBtu $/MMBtu Fuel Oil gal 134500 0.8 107600 $5.00 $46.47 $37.17 $5.67 $52.70 $42.16 $6.00 $55.76 $44.61 Cord Wood cords 16173800 0.65 10512970 $200.00 $19.02 $12.37 $250.00 $23.78 $15.46 $300.00 $28.54 $18.55 Pre-Feasibility Assessment for Aleknagik City Hall Integration of Wood-Fired Heating Systems Aleknagik, Alaska CTA Architects Engineers Page 7 of 9 July 24, 2012 7.0 Boiler Plant Location and Site Access None of the existing boiler rooms are large enough to fit a new biomass boiler so a new standalone boiler plant would be required. The existing gravel parking lot south of the Fire Department Garage has been identified as the preferred location for a central heating plant. Any type of biomass boiler system will require access by delivery vehicles, typically a truck or truck and trailer. There is ample room on the site for both a standalone boiler plant and additional wood storage. The location is also under ¼ mile to the Aleknagik north village landing. This would allow cord wood to be delivered by barge or boat in the summer reducing the cost of overland hauling. 8.0 Integration with Existing Heating System Integration of a wood fired boiler system would be relatively straight forward at the Health Clinic and Fire Department Garage. The field visit confirmed the location of each boiler room in order to identify an approximate point of connection from a district heating loop to each existing building. Connections would typically be achieved with arctic pipe extended to the face of each building, and extended up the exterior surface of the building in order to penetrate exterior wall into the boiler room. Once hot supply and return piping enters the existing boiler room, they would be connected to existing supply and return pipes in appropriate locations in order to utilize existing pumping systems within each building. The integration of a wood fired boiler system to the City Building would be more challenging. Currently the facility is heated by individual Toyo Stoves. A new heating system would have to be installed to distribute the hot supply water. The existing fuel oil furnace in the mechanical room could be removed and the room could be used for the distribution system including a heat exchanger and pumping system. New radiators would be needed throughout the facility. The existing furnace could also possibly be replaced with a fan coil unit with at heating coil served by the new biomass boiler system, and this connected to the existing ductwork, if the ductwork is in good condition. 9.0 Air Quality Permits Resource System Group has done a preliminary review of potential air quality issues in the area. The meteorological conditions of Aleknagik do not create thermal inversions very often, which it good because inversions are unfavorable for the dispersion of emissions. The proposed boiler size at this location is small enough, that the boiler is not likely to require any State or Federal permits. See the air quality memo in Appendix D. 10.0 Options The technologies available to produce heating energy from wood based biomass are varied in their approach, but largely can be separated into three types of heating plants: cord wood, wood pellet and wood chip/ground wood fueled. See Appendix E for these summaries. Pre-Feasibility Assessment for Aleknagik City Hall Integration of Wood-Fired Heating Systems Aleknagik, Alaska CTA Architects Engineers Page 8 of 9 July 24, 2012 Based on the potential wood use the cord wood boiler option was investigated and results are as follows: Cord Wood Boiler Options: C.1: City Hall and Health Clinic. C.2: City Hall, Health Clinic, and Future Washeteria. Option C.1 and C.2 would be installed in a freestanding building with interior cordwood fuel storage. 11.0 Estimated Costs The total project costs are at a preliminary design level and are based on RS Means and recent biomass project bid data. The estimates are shown in the appendix. These costs are conservative and if a deeper level feasibility analysis is undertaken and/o7r further design occurs, the costs may be able to be reduced. 12.0 Economic Analysis Assumptions The cash flow analysis assumes fuel oil at $5.65/gal, electricity at $0.65/kwh, and cord wood delivered at $200/cord. The fuel oil, electricity, and cord wood costs are based on the costs reported by the facility. It is assumed that the wood boiler would supplant 85% of the estimated heating use, and the existing heating systems would heat the remaining 15%. Each option assumes the total project can be funded with grants and non obligated capital money. The following inflation rates were used: O&M - 2%, Fossil Fuel – 5%, Wood Fuel – 3%, Discount Rate for NPV calculation – 3%. The fossil fuel inflation rate is based on the DOE EIA website. DOE is projecting a slight plateau with a long term inflation of approximately 5%. As a point of comparison, oil prices have increased at an annual rate of over 8% since 2001. The analysis also accounts for additional electrical energy required for the wood fired boiler system, as well as the system pumps to distribute heating hot water to the buildings. Wood fired boiler systems also will require more maintenance, and these additional maintenance costs are factored into the analysis. 13.0 Results of Evaluation The following table summarizes the economic evaluation for each option: Table 13.1 - Economic Evaluation Summary Aleknagik Biomass Heating System Year 1 NPV NPV 20 Yr 30 Yr Project Operating 30 yr 20 yr B/C B/C ACF ACF YR Cost Savings at 3% at 3% Ratio Ratio YR 20 YR 30 ACF=PC C.1 $346,000 $797 $264,465 $125,334 0.36 0.76 $186,695 $486,354 27 C.2 $439,000 $4,173 $416,227 $212,664 0.48 0.95 $310,839 $748,746 24 The benefit to cost ratio (B/C) takes the net present value (NPV) of the net energy savings and divides it by the construction cost of the project. A B/C ratio greater than or equal to 1.0 indicates an economically advantageous project. Pre-Feasibility Assessment for Aleknagik City Hall Integration of Wood-Fired Heating Systems Aleknagik, Alaska CTA Architects Engineers Page 9 of 9 July 24, 2012 Accumulated cash flow (ACF) is another evaluation measure that is calculated in this report and is similar to simple payback with the exception that accumulated cash flow takes the cost of financing and fuel escalation into account. For many building owners, having the accumulated cash flow equal the project cost within 15 years is considered necessary for implementation. If the accumulated cash flow equals project cost in 20 years or more, that indicates a challenged project. Positive accumulated cash flow should also be considered an avoided cost as opposed to a pure savings. 14.0 Project Funding The City of Aleknagik may pursue a biomass project grant from the Alaska Energy Authority. The City of Aleknagik could also enter into a performance contract for the project. Companies such as Siemens, McKinstry, Johnson Controls and Chevron have expressed an interest in participating in funding projects of all sizes throughout Alaska. This allows the facility owner to pay for the project entirely from the guaranteed energy savings, and to minimize the project funds required to initiate the project. The scope of the project may be expanded to include additional energy conservation measures such as roof and wall insulation and upgrading mechanical systems. 15.0 Summary A small district heating system connecting city buildings appears to be a poor candidate for the use of a wood biomass heating system. With the current economic assumptions, the economic viability of all the options is poor and none of the options meet the minimum requirement of the 20 year B/C ratio exceeding 1.0. Each building individually does not spend enough on heating fuel to be able to pay for a project through potential savings. Combining multiple buildings increases the project costs without substantially increasing the annual fossil fuel use. 16.0 Recommended Action Revisit the viability of a wood heating project if after the W asheteria and/or other buildings are constructed and the campus of City buildings end up using over 10,000 gallons of fuel oil for heating. APPENDIX A Preliminary Estimates of Probable Cost Preliminary Estimates of Probable Cost Biomass Heating Options Alegnagik, AK Option C.1 - City Hall + Health Center Biomass Boiler Building Including Wood Storage Area: $55,000 Wood Boiler System:$32,000 Stack:$4,200 Mechanical/Electrical within Boiler Building: $20,200 Underground Piping $45,000 City Hall Integration $32,000 Health Clinic Integration $13,000 Subtotal:$201,400 30% Remote Factor $60,420 Subtotal:$261,820 Design Fees, Building Permit, Miscellaneous Expenses 15%: $39,273 Subtotal:$301,093 15% Contingency:$45,164 Subtotal:346,257$ Total Project Costs $346,257 Option C.2 - City Hall + Health Center + Future Washeteria Biomass Boiler Building Including Wood Storage Area: $55,000 Wood Boiler System:$32,000 Stack:$4,200 Mechanical/Electrical within Boiler Building: $20,200 Underground Piping $75,000 City Hall Integration $32,000 Health Clinic Integration $13,000 Future Washeteria Integration $24,000 Subtotal:$255,400 30% Remote Factor $76,620 Subtotal:$332,020 Design Fees, Building Permit, Miscellaneous Expenses 15%: $49,803 Subtotal:$381,823 15% Contingency:$57,273 Subtotal:439,096$ Total Project Costs $439,096 APPENDIX B Cash Flow Analysis Aleknagik Municipal Buildings, City Hall and Health Clinic Option C.1Aleknagik, AlaskaCord Wood Boiler Date: July 24, 2012 Analyst: CTA Architects Engineers - Nick Salmon & Nathan Ratz EXISTING CONDITIONSCity Hall Health ClinicTotalExisting Fuel Type:Fuel Oil Fuel Oil Fuel Oil Fuel OilFuel Units:gal gal gal galCurrent Fuel Unit Cost:$5.70 $5.70 $5.70 $5.70 Estimated Average Annual Fuel Usage:1,300 2,350 03,650Annual Heating Costs:$7,410 $13,395 $0 $0 $20,805ENERGY CONVERSION (to 1,000,000 Btu; or 1 dkt)Fuel Heating Value (Btu/unit of fuel):138500 138500 138500 138500Current Annual Fuel Volume (Btu):180,050,000 325,475,000 0 0Assumed efficiency of existing heating system (%):80% 80% 80% 80% Net Annual Energy Produced (Btu):144,040,000 260,380,000 0 0 404,420,000WOOD FUEL COSTCord Wood$/cord: $200.00Assumed efficiency of wood heating system (%): 65% PROJECTED WOOD FUEL USAGEEstimated Btu content of wood fuel (Btu/cord) - Assumed 20% MC, 6,700 Btu/lb x 28.4 lb/cf x 85 cf16,173,800 Cords of wood fuel to supplant net equivalent of 100% annual heating load.38Cords of wood fuel to supplant net equivalent of 85% annual heating load.3325 ton chip van loads to supplant net equivalent of 85% annual heating load.N/A Project Capital Cost-$346,000 Project Financing InformationPercent Financed0.0%Est. Pwr Use 1150 kWh Type Hr/Wk Wk/Yr Total Hr Wage/Hr TotalAmount Financed$0 Elec Rate $0.650 /kWh Biomass System 10.0 40 400 $20.00 $8,000Amount of Grants$346,000 Other 0.0 40 0 $20.00 $01st 2 Year Learning 2.0 40 80 $20.00 $1,600Interest Rate5.00%Term10Annual Finance Cost (years)$0 434.1 years Net Benefit B/C Ratio$264,465 -$81,535 0.76$125,334 -$220,6660.36Year Accumulated Cash Flow > 0#N/AYear Accumulated Cash Flow > Project Capital Cost27Inflation FactorsO&M Inflation Rate2.0%Fossil Fuel Inflation Rate5.0%Wood Fuel Inflation Rate3.0%Electricity Inflation Rate5.0%Discount Rate for Net Present Value Calculation 3.0%Year Year Year Year Year Year Year Year Year Year Year Year Year Year Year Year Year YearCash flow Descriptions Unit Costs HeatingSource ProportionAnnual Heating Source VolumesHeating Units 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 20 25 30Existing Heating System Operating CostsDisplaced heating costs $5.70 1300 gal $7,410 $7,781 $8,170 $8,578 $9,007 $9,457 $9,930 $10,427 $10,948 $11,495 $12,070 $12,674 $13,307 $13,973 $14,671 $18,725 $23,898 $30,501Displaced heating costs $5.70 2350 gal $13,395 $14,065 $14,768 $15,506 $16,282 $17,096 $17,951 $18,848 $19,791 $20,780 $21,819 $22,910 $24,055 $25,258 $26,521 $33,848 $43,200 $55,136Displaced heating costs $5.700 gal $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0Displaced heating costs $5.700 gal $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0Biomass System Operating CostsWood Fuel ($/ton, delivered to boiler site)$200.00 85% 33 cords $6,540 $6,736 $6,938 $7,146 $7,360 $7,581 $7,809 $8,043 $8,284 $8,533 $8,789 $9,052 $9,324 $9,604 $9,892 $11,467 $13,294 $15,411Small load existing fuel$5.70 15% 195 gal $1,112 $1,167 $1,225 $1,287 $1,351 $1,419 $1,490 $1,564 $1,642 $1,724 $1,811 $1,901 $1,996 $2,096 $2,201 $2,809 $3,585 $4,575Small load existing fuel$5.70 15% 353 gal $2,009 $2,110 $2,215 $2,326 $2,442 $2,564 $2,693 $2,827 $2,969 $3,117 $3,273 $3,436 $3,608 $3,789 $3,978 $5,077 $6,480 $8,270Small load existing fuel$5.70 15% 0 gal $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0Small load existing fuel$5.70 15% 0 gal $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0Additional Operation and Maintenance Costs$8,000 $8,160 $8,323 $8,490 $8,659 $8,833 $9,009 $9,189 $9,373 $9,561 $9,752 $9,947 $10,146 $10,349 $10,556 $11,654 $12,867 $14,207Additional Operation and Maintenance Costs First 2 years$1,600 $1,632Additional Electrical Cost $0.650$748 $785 $824 $865 $909 $954 $1,002 $1,052 $1,104 $1,160 $1,218 $1,278 $1,342 $1,410 $1,480 $1,889 $2,411 $3,077Annual Operating Cost Savings$797$1,256$3,412$3,971$4,567$5,202$5,879$6,599$7,366$8,181$9,047$9,968$10,946$11,984$13,086$19,676$28,461$40,096Financed Project Costs - Principal and Interest0000000000 Displaced System Replacement Costs (year one only)0Net Annual Cash Flow797 1,256 3,412 3,971 4,567 5,202 5,879 6,599 7,366 8,181 9,047 9,968 10,946 11,984 13,086 19,676 28,461 40,096Accumulated Cash Flow797 2,053 5,464 9,435 14,002 19,204 25,083 31,682 39,048 47,229 56,276 66,244 77,190 89,175 102,261 186,695 310,436 486,354Additional Power UseAdditional MaintenanceSimple Payback: Total Project Cost/Year One Operating Cost Savings:Net Present Value (30 year analysis):Net Present Value (20 year analysis): Aleknagik Municipal Buildings, City Hall, Clinic, Future Washateria Option C.2Aleknagik, AlaskaCord Wood Boiler Date: July 24, 2012 Analyst: CTA Architects Engineers - Nick Salmon & Nathan Ratz EXISTING CONDITIONSCity Hall Health Clinic Washateria TotalExisting Fuel Type:Fuel Oil Fuel Oil Fuel Oil Fuel OilFuel Units:gal gal gal galCurrent Fuel Unit Cost:$5.70 $5.70 $5.70 $5.70 Estimated Average Annual Fuel Usage:1,300 2,350 1,1274,777Annual Heating Costs:$7,410 $13,395 $6,424 $0 $27,229ENERGY CONVERSION (to 1,000,000 Btu; or 1 dkt)Fuel Heating Value (Btu/unit of fuel):138500 138500 138500 138500Current Annual Fuel Volume (Btu):180,050,000 325,475,000 156,089,500 0Assumed efficiency of existing heating system (%):80% 80% 80% 80% Net Annual Energy Produced (Btu):144,040,000 260,380,000 124,871,600 0 529,291,600WOOD FUEL COSTCord Wood$/cord: $200.00Assumed efficiency of wood heating system (%): 65% PROJECTED WOOD FUEL USAGEEstimated Btu content of wood fuel (Btu/cord) - Assumed 20% MC, 6,700 Btu/lb x 28.4 lb/cf x 85 cf16,173,800 Cords of wood fuel to supplant net equivalent of 100% annual heating load.50Cords of wood fuel to supplant net equivalent of 85% annual heating load.4325 ton chip van loads to supplant net equivalent of 85% annual heating load.N/A Project Capital Cost-$439,000 Project Financing InformationPercent Financed0.0%Est. Pwr Use 1250 kWh Type Hr/Wk Wk/Yr Total Hr Wage/Hr TotalAmount Financed$0 Elec Rate $0.650 /kWh Biomass System 10.0 40 400 $20.00 $8,000Amount of Grants$439,000 Other 0.0 40 0 $20.00 $01st 2 Year Learning 2.0 40 80 $20.00 $1,600Interest Rate5.00%Term10Annual Finance Cost (years)$0 105.2 years Net Benefit B/C Ratio$416,227 -$22,773 0.95$212,664 -$226,3360.48Year Accumulated Cash Flow > 0#N/AYear Accumulated Cash Flow > Project Capital Cost24Inflation FactorsO&M Inflation Rate2.0%Fossil Fuel Inflation Rate5.0%Wood Fuel Inflation Rate3.0%Electricity Inflation Rate5.0%Discount Rate for Net Present Value Calculation 3.0%Year Year Year Year Year Year Year Year Year Year Year Year Year Year Year Year Year YearCash flow Descriptions Unit Costs HeatingSource ProportionAnnual Heating Source VolumesHeating Units 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 20 25 30Existing Heating System Operating CostsDisplaced heating costs $5.70 1300 gal $7,410 $7,781 $8,170 $8,578 $9,007 $9,457 $9,930 $10,427 $10,948 $11,495 $12,070 $12,674 $13,307 $13,973 $14,671 $18,725 $23,898 $30,501Displaced heating costs $5.70 2350 gal $13,395 $14,065 $14,768 $15,506 $16,282 $17,096 $17,951 $18,848 $19,791 $20,780 $21,819 $22,910 $24,055 $25,258 $26,521 $33,848 $43,200 $55,136Displaced heating costs $5.70 1127 gal $6,424 $6,745 $7,082 $7,436 $7,808 $8,199 $8,609 $9,039 $9,491 $9,966 $10,464 $10,987 $11,536 $12,113 $12,719 $16,233 $20,718 $26,442Displaced heating costs $5.700 gal $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0Biomass System Operating CostsWood Fuel ($/ton, delivered to boiler site)$200.00 85% 43 cords $8,559 $8,816 $9,080 $9,353 $9,633 $9,922 $10,220 $10,526 $10,842 $11,167 $11,502 $11,848 $12,203$12,569 $12,946 $15,008 $17,399 $20,170Small load existing fuel$5.70 15% 195 gal $1,112 $1,167 $1,225 $1,287 $1,351 $1,419 $1,490 $1,564 $1,642 $1,724 $1,811 $1,901 $1,996 $2,096 $2,201 $2,809 $3,585 $4,575Small load existing fuel$5.70 15% 353 gal $2,009 $2,110 $2,215 $2,326 $2,442 $2,564 $2,693 $2,827 $2,969 $3,117 $3,273 $3,436 $3,608 $3,789 $3,978 $5,077 $6,480 $8,270Small load existing fuel$5.70 15% 169 gal $964 $1,012 $1,062 $1,115 $1,171 $1,230 $1,291 $1,356 $1,424 $1,495 $1,570 $1,648 $1,730 $1,817 $1,908$2,435 $3,108 $3,966Small load existing fuel$5.70 15% 0 gal $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0Additional Operation and Maintenance Costs$8,000 $8,160 $8,323 $8,490 $8,659 $8,833 $9,009 $9,189 $9,373 $9,561 $9,752 $9,947 $10,146 $10,349 $10,556 $11,654 $12,867 $14,207Additional Operation and Maintenance Costs First 2 years$1,600 $1,632Additional Electrical Cost $0.650$813 $853 $896 $941 $988 $1,037 $1,089 $1,143 $1,200 $1,260 $1,323 $1,390 $1,459 $1,532 $1,609 $2,053 $2,620 $3,344Annual Operating Cost Savings$4,173$4,841$7,218$8,010$8,852$9,747$10,698$11,708$12,779$13,916$15,122$16,401$17,756$19,193$20,714$29,769$41,757$57,545Financed Project Costs - Principal and Interest0000000000 Displaced System Replacement Costs (year one only)0Net Annual Cash Flow4,173 4,841 7,218 8,010 8,852 9,747 10,698 11,708 12,779 13,916 15,122 16,401 17,756 19,193 20,714 29,769 41,757 57,545Accumulated Cash Flow4,173 9,014 16,232 24,242 33,094 42,841 53,539 65,247 78,026 91,942 107,064 123,465 141,222 160,414 181,128 310,839 494,319 748,746Additional Power UseAdditional MaintenanceSimple Payback: Total Project Cost/Year One Operating Cost Savings:Net Present Value (30 year analysis):Net Present Value (20 year analysis): APPENDIX C Site Plan CITY HALL / OFFICESMAINTENANCE SHOPCLINICCLINICFIRE DEPT.GARAGEPROPOSEDBOILER PLANTFUTUREWASHETERIA55'-0"85'-0"95'-0"80'-0"116'-0"45'-0"MISSOULA, MT(406)728-9522Fax (406)728-8287Date®BIOMASS PRE-FEASIBILITY ASSESSMENTALEKNAGIK, ALASKAALEKNAGIK MAIN CITY HALLSSFNHR07/24/2012FEDCJ:aleknagikSITESITE PLAN100'50'25'0SCALE: 1:50NORTHREF.LEGENDPIPE ROUTINGBOILER ROOM APPENDIX D Air Quality Report   55 Railroad Row      White River Junction, Vermont 05001  TEL 802.295.4999      FAX 802.295.1006      www.rsginc.com  INTRODUCTION At your request, RSG has conducted an air quality feasibility study for a biomass energy installation in Aleknagik. Aleknagik is located in ‐ southwest Alaska at the head of the Wood River and has a population of 219 people. A cord wood boiler is planned for the Aleknagik Main City Hall. The boiler will have an estimated heat output of 205,000 Btu’s per hour and a heat input of 256,250 Btu’s per hour, assuming 80% thermal efficiency. STUDY AREA A USGS map of the study area is provided below in Figure 1. As shown, the study area is located on Lake Aleknagik in the midst of hilly to mountainous topography and very little development. Our review of the area did not reveal any significant emission sources or ambient air quality issues. Figure 1: USGS Map Illustrating the Study Area To: Nick Salmon From: John Hinckley Subject: Aleknagik Cluster Feasibility Study Date: 24 July 2012 Aleknagik Air Quality Feasibility Study Resource Systems Group, Inc. 24 July 2012 page 2   Figure 2 shows CTA Architects’ plan of the location of the proposed biomass facility and surrounding buildings. The site is relatively flat and sparsely populated with buildings. The facility will be located in a separate building south of the fire department garage. The precise dimensions of that building, the stack location and dimensions, and the biomass equipment specifications have not been determined. Figure 2: Location of Proposed Biomass Facility Aleknagik Air Quality Feasibility Study Resource Systems Group, Inc. 24 July 2012 page 3   METEOROLOGY Aleknagik is located relatively close (approximately 40 miles) to the ocean and therefore has a mostly maritime climate. Meteorological data from Bethel, AK, was reviewed to develop an understanding of the weather conditions. Bethel is approximately 150 miles away, but also located in the same climactic region of Alaska and therefore experiences similar weather patterns. As shown in the bottom of Figure 3, there is a relatively low percentage of “calms” (times when the wind is not blowing) during most of the year.1 This data indicates only 1% of the year when “calms” occur, which suggests there will be minimal time periods when thermal inversions and, as a result, poor emission dispersion conditions occur. Figure 3: Wind Speed Data from Bethel, AK 1 See: http://climate.gi.alaska.edu/Climate/Wind/Direction/Bethel/BET.html Aleknagik Air Quality Feasibility Study Resource Systems Group, Inc. 24 July 2012 page 4   DESIGN & OPERATION RECOMMENDATIONS The following are suggested for designing this project:  Burn natural wood, whose characteristics (moisture content, bark content, species, geometry) ‐ result in optimal combustion in the equipment selected for the project.  Do not install a rain cap above the stack. Rain caps obstruct vertical airflow and reduce dispersion of emissions.  Construct the stack to at least 1.5 times the height of the tallest roofline of the adjacent building. Hence, a 20 foot roofline would result in a minimum 30 foot stack.  Operate and maintain the boiler according to manufacturer’s recommendations.  Perform a tune‐up at least every other year as per manufacturer’s recommendations and EPA guidance (see below for more discussion of EPA requirements)  Conduct regular observations of stack emissions. If emissions are not characteristic of good boiler operation, make corrective actions. These design and operation recommendations are based on the assumption that state‐of‐the‐ art combustion equipment is installed. STATE AND FEDERAL PERMIT REQUIREMENTS This project will not require an air pollution control permit from the Alaska Department of Environmental Quality given the boilers’ relatively small size and corresponding quantity of emissions. However, this project will be subject to new proposed requirements in the federal “Area Source Rule” (40 CFR 63 JJJJJJ). A federal permit is not needed. However, there are various record keeping, reporting and operation and maintenance requirements which must be performed to demonstrate compliance with the requirements in the Area Source Rule. The proposed changes have not been finalized. Until that time, the following requirements are applicable:  Submit initial notification form to EPA within 120 days of startup.  Complete biennial tune ups per EPA method.  Submit tune‐up forms to EPA. Please note the following:  Oil and coal fired boilers are also subject to this rule.  Gas fired boilers are not subject to this rule.  More requirements are applicable to boilers equal to or greater than 10 MMBtu/hr heat input. These requirements typically warrant advanced emission controls, such as a baghouse or an electrostatic precipitator (ESP). The compliance guidance documents and compliance forms can be obtained on the following EPA web page: http://www.epa.gov/boilercompliance/ Aleknagik Air Quality Feasibility Study Resource Systems Group, Inc. 24 July 2012 page 5   SUMMARY & CONCLUSIONS RSG has completed an air quality feasibility study for a new cord wood boiler for the Aleknagik Main City Hall. The boiler is not subject to state permitting requirements, but is subject to federal requirements. Design criteria have been suggested to minimize emissions and maximize dispersion. The following conditions suggest advanced emission control devices (ESP, baghouse) are not warranted: 1. Aleknagik is a very rural area with no significant emission sources. 2. Aleknagik has favorable meteorology for emissions dispersion. 3. The wood boiler will be a relatively small emission source. 4. There are no applicable federal or state emission limits. While not mandatory, we recommend exploring the possibility of a cyclone or multi‐cyclone technology for control of fly ash and larger particulate emissions. We also recommend developing a compliance plan for the aforementioned federal requirements. Please contact me if you have any comments or questions. APPENDIX E Wood Fired Heating Technologies WOOD FIRED HEATING TECHNOLOGIES CTA has developed wood-fired heating system projects using cord wood, wood pellet and wood chips as the primary feedstock. A summary of each system type with the benefits and disadvantages is noted below. Cord Wood Cord wood systems are hand-stoked wood boilers with a limited heat output of 150,000- 200,000 British Thermal Units per hour (Btu/hour). Cord wood systems are typically linked to a thermal storage tank in order to optimize the efficiency of the system and reduce the frequency of stoking. Cord wood boiler systems are also typically linked to existing heat distribution systems via a heat exchanger. Product data from Garn, HS Tarm and KOB identify outputs of 150,000-196,000 Btu/hr based upon burning eastern hardwoods and stoking the boiler on an hourly basis. The cost and practicality of stoking a wood boiler on an hourly basis has led most operators of cord wood systems to integrate an adjacent thermal storage tank, acting similar to a battery, storing heat for later use. The thermal storage tank allows the wood boiler to be stoked to a high fire mode 3 times per day while storing heat for distribution between stoking. Cord wood boilers require each piece of wood to be hand fed into the firebox, hand raking of the grates and hand removal of ash. Ash is typically cooled in a barrel before being stock piled and later broadcast as fertilizer. Cordwood boilers are manufactured by a number of European manufacturers and an American manufacturer with low emissions. These manufacturers currently do not fabricate equipment with ASME (American Society of Mechanical Engineers) certifications. When these non ASME boilers are installed in the United States, atmospheric boilers rather than pressurized boilers are utilized. Atmospheric boilers require more frequent maintenance of the boiler chemicals. Emissions from cord wood systems are typically as follows: PM2.5 >0.08 lb/MMbtu NOx 0.23 lb/MMbtu SO2 0.025 lb/MMbtu CO2 195 lb/MMbtu Benefits: Small size Lower cost Local wood resource Simple to operate Disadvantages: Hand fed - a large labor commitment Typically atmospheric boilers (not ASME rated) Thermal Storage is required Page 1 Wood Pellet Wood pellet systems can be hand fed from 40 pound bags, hand shoveled from 2,500 pound sacks of wood pellets, or automatically fed from an adjacent agricultural silo with a capacity of 30-40 tons. Pellet boilers systems are typically linked to existing heat distribution systems via a heat exchanger. Product data from KOB, Forest Energy and Solagen identify outputs of 200,000-5,000,000 Btu/hr based upon burning pellets made from waste products from the western timber industry. A number of pellet fuel manufacturers produce all tree pellets utilizing bark and needles. All tree pellets have significantly higher ash content, resulting in more frequent ash removal. Wood pellet boilers typically require hand raking of the grates and hand removal of ash 2-3 times a week. Automatic ash removal can be integrated into pellet boiler systems. Ash is typically cooled in a barrel before being stock piled and later broadcast as fertilizer. Pellet storage is very economical. Agricultural bin storage exterior to the building is inexpensive and quick to install. Material conveyance is also borrowed from agricultural technology. Flexible conveyors allow the storage to be located 20 feet or more from the boiler with a single auger. Emissions from wood pellet systems are typically as follows: PM2.5 >0.09 lb/MMbtu NOx 0.22 lb/MMbtu SO2 0.025 lb/MMbtu CO2 220 lb/MMbtu Benefits: Smaller size (relative to a chip system) Consistent fuel and easy economical storage of fuel Automated Disadvantages: Higher system cost Higher cost wood fuel ($/MMBtu) Page 2 Page 3 Wood Chip Chip systems utilize wood fuel that is either chipped or ground into a consistent size of 2-4 inches long and 1-2 inches wide. Chipped and ground material includes fine sawdust and other debris. The quality of the fuel varies based upon how the wood is processed between the forest and the facility. Trees which are harvested in a manner that minimizes contact with the ground and run through a chipper or grinder directly into a clean chip van are less likely to be contaminated with rocks, dirt and other debris. The quality of the wood fuel will also be impacted by the types of screens placed on the chipper or grinder. Fuel can be screened to reduce the quantity of fines which typically become airborne during combustion and represent lost heat and increased particulate emissions. Chipped fuel is fed from the chip van into a metering bin, or loaded into a bunker with a capacity of 60 tons or more. Wood chip boilers systems are typically linked to existing heat distribution systems via a heat exchanger. Product data from Hurst, Messersmith and Biomass Combustion Systems identify outputs of 1,000,000 - 50,000,000 Btu/hr based upon burning western wood fuels. Wood chip boilers typically require hand raking of the grates and hand removal of ash daily. Automatic ash removal can be integrated into wood chip boiler systems. Ash is typically cooled in a barrel before being stock piled and later broadcast as fertilizer. Emissions from wood chip systems are typically as follows: PM2.5 0.21 lb/MMbtu NOx 0.22 lb/MMbtu SO2 0.025 lb/MMbtu CO2 195 lb/MMbtu Benefits: Lowest fuel cost of three options ($/MMBtu) Automated Can use local wood resources Disadvantages: Highest initial cost of three types Larger fuel storage required Less consistent fuel can cause operational and performance issues