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HomeMy WebLinkAboutGulkana Central Wood Heating Project Case Study 02-01-2016-WOODGulkana, Alaska Biomass boilers provide long-term and sustainable heat supply Quick Facts Total Project Costs: $553,356 Funding: Renewable Energy Grant Fund: $414,686 Matching Funds: $102,000 Capital Costs Design: $46,000 Construction: $507,356 Equipment Make/Model: (2) Garn WHS 2000 Output: 700,000 Btu/hr (1) Tarm 4.0 - Output: 147,000 Btu/hr Diesel Fuel Offset Estimated annual: 14,643 gallons Actual avg. annual: 10,769 gallons Comprehensive savings: 35,000 gallons (Oct. 2010-Dec. 2014) Fuel Savings Estimated annual: $33,000 Actual annual: $36,000 Comprehensive savings: $117,000 (Oct. 2010-Dec. 2014) Jobs Created: One full-time equivalent Gulkana Central Wood Heating Project Project Overview Through the Renewable Energy Grant Fund (REF), Alaska Energy Authority (AEA) funded construction of a central wood heating system in Gulkana, Alaska. The community installed two Garn WHS 2000 cord- wood-fired boilers, a Tarm pellet-fired boiler, and a distribution system to connect community buildings. The majority of pellets used to feed the system are purchased from Anchorage. Cordwood is provided as a byproduct of hazardous fuels treatments and road construction activity. To promote safety, oil-fired boil- ers remain as ready backups. Objectives The main objectives of this project were to displace fuel oil and provide the community of Gulkana with a renewable, reliable, and cost effective energy source. These objectives are achieved by heating community facilities and the community water circulation loop with the biomass system described above. Product Selection A cordwood-fired hydronic system was chosen be- cause of its long life, low maintenance, ease of con- struction, and simple operation. The Tarm pellet-fired boiler was chosen to compliment the cordwood fired boilers during the night and weekends because it requires less maintenance and labor. Economic Feasibility The project became operational in October 2010. Between October 2010 and December 2014, the boilers produced 3,800 MMBtu of thermal energy and displaced 35,000 gallons of diesel fuel. This displace- ment has resulted in $117,000 in fuel savings for the community. With proper maintenance, the boiler life is expected to exceed 20 years. Allocation of Funding Boiler facility & wood storage, all photos courtesy of Dan Bihn. Allocation of Funding AEA’s Renewable Energy Grant Fund contributed $414,686 to the project. Funds went to boiler purchase, construction/installation of a combined heat building and wood storage, and adapting buildings to hot water heat systems. $10,000 was provided through the US Forest Service “Jumpstarting Wood Energy in Alaska” grant, and local match provided the remaining funds. Fuel and Storage The system is designed to displace 90 percent of the fuel oil previously used in community facilities. Cordwood is supplied locally, and quartlery trips to Anchorage are made to purchase pellets and other supplies. The fuel hopper for the pellet system has to be filled once every several days whereas the cordwood system must be fed several times each day. The com- munity is currently investing in a local pellet mill to reduce costs, and it is expected to become operational in 2016. Learning Experiences/Challenges The project originally included two Tarm boilers in ad- dition to the two Garn WHS 2000s. Due to a shortage of funding the project was reduced to two Garn and one Tarm unit. Gulkana was also unable to purchase a silo storage container for their bulk pellets. In spite of funding challenges, the project has thrived and savings continue to benefit the community. Another lesson learned was that the Tarm boiler did not have an UL rating and had to be modified to an atmospheric system for Fire Marshall approval. Future equipment evaluations will include making sure that the systems are certified in Alaska. Community Benefits The biomass heated hot water circulation loop is inte- grated with the conventional hot water heating sys- tems in community buildings using a heat exchanger. In June of 2013, additional funding was provided by AEA to modify the hydronics system for better heat distribution. A Btu meter measures the amount of heat delivered to customers, allowing the tribe to meaure and sell the energy. The two Garn WHS 3200s and Tarm boiler currently supply heat to four duplexes, a teen center, community hall administration, fitness center, shop, new offices, clinic, the potable water distribution loop, and a new bus garage. Thanks to this project Gulkana community facilities have a long-term and sustainable heat supply. Project Contact Information Parties Involved: Jim Vail, AEA Email: jvail@aidea.org Phone: 907-771-3064 Sandra Tsinnie, Gulkana Council Email: stsinnie@gulkanacouncil.org Phone: 907-822-3746 Case Study Author: Zoe Tressel, AEA Intern Website: Akenergyauthority.org Garn boilers Heat exchanger piping Gulkana Central Wood Heating Project Updated February, 2016