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HomeMy WebLinkAboutKwig Village End Use Energy Efficiency Measures Grant 2195234 2006Village End Use Energy Efficiency Measures Program ’05 – ’06 AEA Grant # 2195234 Administered by Alaska Building Science Network Kwigillingok Final Report Community Summary 10 Community buildings and 5 teacher housing units received energy effici e n c y upgrades November 2006 – Summer 2007 Community Hall, Washeteria, Clinic, Public Safety Office, Bunkhouse/Office, Water & Sewer Office, ANTHC Garage, Marina/Store, General Store, Kwigillingok School and 5 teacher housing units Village-Wide Lighting Retrofit Summary: • Retrofitted 151 light fixtures village-wide with electronic ballasts and T8 lamps • Installed: 43 compact fluorescent light bulbs village-wide • T5 Light fixtures were installed in the school gym • Pre-retrofit energy use for all lighting: 20,011 watts • Post-retrofit energy use for all lighting: 11,590 watts • Energy savings projection: 8,421 watts (8.42 k W ) • Pre-retrofit to post retrofit energy reduction: 42 % • Estimated Annual Savings: Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $3,958 636 Gallons $1,449 7 Hours $6,926 1,112 Gallons $2,536 10 Hours $9,895 1,589 Gallons $3,623 • Total project cost for all measures: $ 37,250 • Simple mean payback*: 5.38 Years *(All grant funds, but accounting for lighting savings only) • Total village wide in-kind contribution: $ 7,571 Additional Energy Efficiency Measures: (Budget Expense: $ 4,954) • 16 hour energy efficiency boiler training for 1 local maintenance staff – at Bethel regional Boiler training in March, 2006 (Classroom hours provided in-kind by ABSN). Alaska Building Science Network – Village End Use Energy Efficiency Program – ’05-06 Final Report – West Region - Kwigillingok 2 Kwigillingok IRA Owned Buildings Energy efficient lighting upgrades were completed in four buildings owned by the Kwigillingok IRA Council. IRA owned Buildings - Lighting Retrofit Summary: • Lighting upgrades completed in December 2006 • Retrofitted 73 linear fluorescent fixtures with T8 lamps and electronic ballasts • Installed: 4 compact fluorescent light bulbs • Pre-retrofit energy use for all lighting: 6,668 watts • Post-retrofit energy use for all lighting: 4,762 watts • Energy savings projection: 1,906 watts (1.91 k W ) • Pre-retrofit to post retrofit energy reduction: 29 % • Estimated Annual Savings: Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $896 144 Gallons $328 7 Hours $1,568 252 Gallons $574 10 Hours $2,240 360 Gallons $820 Community Hall/Offices Materials Installed 2-Lamp Ballasts 32w lamps 2-Lamp Fixtures 3-lamp ballasts 32w lamps 4-Lamp Ballasts 25w lamps 13w CFL 20w CFL 25w CFL Community Hall/Offices 22 0 0 0 0 0 • Pre-retrofit energy use: 1,780 watts • Post-Retrofit Energy Use: 1,320 watts • Energy savings projection: 460 watts (.46 Kw) • Pre-retrofit to post retrofit energy reduction: 26 % 3 Alaska Building Science Network – Village End Use Energy Efficiency Program – ’05-06 Final Report – West Region - Kwigillingok • Estimated Annual Savings: Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $216 35 Gallons $79 7 Hours $378 61 Gallons $139 10 Hours $541 87 Gallons $198 Washeteria Materials Installed 2-Lamp Ballasts 32w lamps 2-Lamp Fixtures 3-lamp ballasts 32w lamps 2-Lamp Fixtures 3-lamp ballasts 25w lamps 4-Lamp Fixtures 3-lamp ballasts 25w lamps 4-Lamp Ballasts 25w lamps 13w CFL 20w CFL 25w CFL Washeteria 0 8 3 0 0 0 4 0 • Pre-retrofit energy use: 1,258 watts • Post-Retrofit Energy Use: 765 watts • Energy savings projection: 493 watts (.49 Kw) • Pre-retrofit to post retrofit energy reduction: 39 % • Estimated Annual Savings: Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $232 37 Gallons $85 7 Hours $405 65 Gallons $148 10 Hours $579 93 Gallons $212 Alaska Building Science Network – Village End Use Energy Efficiency Program – ’05-06 Final Report – West Region - Kwigillingok 4 Clinic Materials Installed 2-Lamp Ballasts 25w lamps 4-Lamp Ballasts 25w lamps 13w CFL 20w CFL 25w CFL Clinic (New) 11 14 0 0 0 • Pre-retrofit energy use: 2,340 watts • Post-Retrofit Energy Use: 1,777 watts • Energy savings projection: 563 watts (.56 Kw) • Pre-retrofit to post retrofit energy reduction: 24 % • Estimated Annual Savings: Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $236 38 Gallons $86 7 Hours $413 66 Gallons $151 10 Hours $590 95 Gallons $216 Notes: Before the VEUEEM grants, the clinic had previously been retrofitted with electronic ballasts and 32 watt T8s. Local maintenance staff were able to save an additional 24% energy cost by simply replacing all lamps with Phillips 25 watt, high-phosphor T8 lamps. Before lamp replacement we found the clinic to be fairly poorly lit because a good share of the original T8 lamps were burned out. Ceiling height was not beyond 8’ and with all new 25 watt T8s light levels increased throughout the clinic following lamp replacement. Public Safety Office Materials Installed 2-Lamp Ballasts 32w lamps 2-Lamp Ballasts 25w lamps 4-Lamp Ballasts 25w lamps 13w CFL 20w CFL 25w CFL Public Safety Building 15 0 0 0 0 0 • Pre-retrofit energy use: 1,290 watts • Post-Retrofit Energy Use: 900 watts • Energy savings projection: 390 watts (.39 Kw) • Pre-retrofit to post retrofit energy reduction: 30 % • Estimated Annual Savings: Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $183 29 Gallons $67 7 Hours $321 52 Gallons $117 10 Hours $458 74 Gallons $168 Alaska Building Science Network – Village End Use Energy Efficiency Program – ’05-06 Final Report – West Region - Kwigillingok 5 Kwigillingok ANTH C Owned Buildings Energy efficient lighting upgrades were completed in two buildings owned by the ANTHC . ANTHC owned Buildings - Lighting Retrofit Summary: • Lighting upgrades completed in December 2006 • Retrofitted 43 linear fluorescent fixtures with T8 lamps and electronic ballasts • Pre-retrofit energy use for all lighting: 5,433 watts • Post-retrofit energy use for all lighting: 2,732 watts • Energy savings projection: 2,701 watts (2.70 k W ) • Pre-retrofit to post retrofit energy reduction: 50 % • Estimated Annual Savings: Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $1,269 204 Gallons $465 7 Hours $2,222 357 Gallons $814 10 Hours $3,174 510 Gallons $1,162 ANTHC Office and Bunkhouse Materials Installed 3-Lamp Ballasts 32w lamps 2-Lamp Fixtures 3-lamp ballasts (2) 25w lamps 13w CFL 20w CFL 25w CFL 2-foot 2-lamp T8 fixture Office and Bunk House 0 20 0 0 0 1 • Pre-retrofit energy use: 3,099 watts • Post-Retrofit Energy Use: 1,136 watts • Energy savings projection: 1,936 watts (1.96 Kw) • Pre-retrofit to post retrofit energy reduction: 63 % • Estimated Annual Savings: Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $923 148 Gallons $338 7 Hours $1,615 259 Gallons $591 10 Hours $2,307 370 Gallons $845 Alaska Building Science Network – Village End Use Energy Efficiency Program – ’05-06 Final Report – West Region - Kwigillingok 6 Notes: The ANTHC Bunkhouse saw 63% savings when 20 4-lamp fixtures went from an existing energy use of 150 watts/fixture down to 55 watts each through use of (2) 25-watt T8 lamps and 3-lamp ballasts. Water and Sewer Building Materials Installed 3-Lamp Ballasts 32w lamps 3-Lamp Ballasts (3) 32w lamps 2-Lamp Ballasts 25w lamps 4-Lamp Ballasts 25w lamps 13w CFL 20w CFL 25w CFL 2-foot 2-lamp T8 fixture Water & Sewer Building 6 10 0 0 0 0 0 6 • Pre-retrofit energy use: 2,334 watts • Post-Retrofit Energy Use: 1,596 watts • Energy savings projection: 738 watts (.74 Kw) • Pre-retrofit to post retrofit energy reduction: 32 % • Estimated Annual Savings: Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $347 56 Gallons $127 7 Hours $607 97 Gallons $222 10 Hours $867 139 Gallons $318 Notes: Strategic de-lamping and various lamp and ballast combinations achieved a balance of good light and energy savings. Alaska Building Science Network – Village End Use Energy Efficiency Program – ’05-06 Final Report – West Region - Kwigillingok 7 Kwigillingok Village Corporation Owned Buildings Energy efficient lighting upgrades were completed in two buildings owned by the Kwigillingok Village Corporation Village Corporation owned Buildings - Lighting Retrofit Summary: • Lighting upgrades completed in December 2006 • Retrofitted 30 linear fluorescent fixtures with T8 lamps and electronic ballasts • Installed: 1 compact fluorescent light bulbs • Pre-retrofit energy use for all lighting: 2,680 watts • Post-retrofit energy use for all lighting: 1,690 watts • Energy savings projection: 990 watts (.99 k W ) • Pre-retrofit to post retrofit energy reduction: 37 % • Estimated Annual Savings: Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $465 75 Gallons $170 7 Hours $814 131 Gallons $298 10 Hours $1,163 187 Gallons $426 Marina/Store Materials Installed 2-Lamp Ballasts 32w lamps 4-Lamp Ballasts 32w lam ps 2-Lamp Ballasts 25w lamps 4-Lamp Ballasts 25w lamps 13w CFL 20w CFL 25w CFL Marina / Store 4 0 0 0 0 0 0 • Pre-retrofit energy use: 396 watts • Post-Retrofit Energy Use: 240 watts • Energy savings projection: 156 watts (.16 Kw) • Pre-retrofit to post retrofit energy reduction: 39 % Alaska Building Science Network – Village End Use Energy Efficiency Program – ’05-06 Final Report – West Region - Kwigillingok 8 • Estimated Annual Savings: Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $73 12 Gallons $27 7 Hours $128 21 Gallons $47 10 Hours $183 29 Gallons $67 General Store Materials Installed 2-Lamp Ballasts 32w lamps 2-Lamp Fixtures 3-lamp ballasts 25w lamps 4-Lamp Fixtures 3-lamp ballasts 25w lamps 4-Lamp Ballasts 25w lamps 13w CFL 20w CFL 25w CFL General Store 0 26 0 0 0 1 0 • Pre-retrofit energy use: 2,284 watts • Post-Retrofit Energy Use: 1,450 watts • Energy savings projection: 834 watts (.83 Kw) • Pre-retrofit to post retrofit energy reduction: 37 % • Estimated Annual Savings: Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $392 63 Gallons $144 7 Hours $686 110 Gallons $251 10 Hours $980 157 Gallons $359 Notes: Forty-watt T12 lamps in 2-lamp fixtures were in use in the General Store which has a ceiling height of 10 feet. Maintenance staff retrofitted with 25-watt T8s and 3-lamp ballasts to meet light levels and achieve good energy savings. Alaska Building Science Network – Village End Use Energy Efficiency Program – ’05-06 Final Report – West Region - Kwigillingok 9 Lower Kuskokwim School District Owned Buildings - Kwigillingok School Energy efficient lighting upgrades were completed in five teacher housing units owned by LKSD. School owned Buildings - Lighting Retrofit Summary: • Lighting upgrades completed in November 2006 • Retrofitted 5 linear fluorescent fixtures with T8 lamps and electronic ballasts • Installed: 38 compact fluorescent light bulbs • Pre-retrof it energy use for all lighting: 5,230 watts • Post-retrofit energy use for all lighting: 2,406 watts • Energy savings projection: 2,824 watts (2.82 kW) • Pre-retrofit to post retrofit energy reduction: 54 % • Estimated Annual Savings: Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $1,327 213 Gallons $486 7 Hours $2,323 373 Gallons $851 10 Hours $3,318 533 Gallons $1,215 Teacher Housing School Buildings 2-Lamp Ballasts 32w lamps 13w CFL 20w CFL 25w CFL Fixture T O T A L S 5 11 16 11 • Pre-retrofit energy use: 3,370 watts • Post-Retrofit Energy Use: 1,038 watts • Energy savings projection: 2,332 watts (2.33 Kw) • Pre-retrofit to post retrofit energy reduction: 69 % • Estimated Annual Savings: Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $1,096 176 Gallons $401 7 Hours $1,918 308 Gallons $702 10 Hours $2,740 440 Gallons $1,003 Notes: Since nearly all lighting retrofits were CFL replacements, comparative energy savings was substantial. 10 Alaska Building Science Network – Village End Use Energy Efficiency Program – ’05-06 Final Report – West Region - Kwigillingok High Output T5 Lighting Upgrades for the Kwigillingok Gym Kwigillingok School T5 light upgrades – all in-kind labor from LKSD. Hours Per Day / 250 Days Per Year Electrical Savings Avoided Diesel Use Avoided Diesel Costs 4 Hours $231 37 Gallons $85 7 Hours $405 65 Gallons $148 10 Hours $578 93 Gallons $212 Notes: In gyms like Kwigillingok where existing light levels were marginal and energy use was already comparatively low (small number of 157 watt HPS fixtures) savings percentages decrease with use of T5s or any other lighting retrofit plan. LKSD still chose to proceed with upgrading the Kwigillingok school gym lighting with in-kind labor to achieve better light quality, reasonable savings, and standardization of gym lighting materials in their western Alaska schools. 11 Alaska Building Science Network – Village End Use Energy Efficiency Program – ’05-06 Final Report – West Region - Kwigillingok Kwigillingok School, T5 Lighting Upgrade Details - ABSN Energy Efficiency Projects '05-'06 These retrofits will be completed during the '07 Summer recess. Kwigillingok Gym Length (feet) Width (feet) Ceiling Hieght (feet) # of Existing Fixtures Existing Fixture Watts Total Existing Watts Existing Foot-candles New Foot-Candles # of New Fixtures lamps / fixture New Fixture Watts Total New Watts 61 36 20 12 155 1,860 33 ? 12 2 114 1368 Total New wattage for gym = 26 % savings Savings & Payback Calculation for Gym: -26.4516129 Assume 1750 hrs / year for 250 days/year of use Full cost of electricity: $0.47 /kWh Watts of existing lighting: 1,860 New wattage for T5 fixtures: 1,368 Calculation: (Watts) x (hrs/year) / (1000w/kw) x (cost of electricity) = (cost / year) Existing Cost: $1,530 Retrofitted Cost: $1,125 Annual Savings: $ $405 Est material & shipping cost of Gym retrofit: $3,024.10 Simple Payback: Materials cost / annual savings = 7.473002694 years (for retrofit to pay for itself in materials) 12 Alaska Building Science Network – Village End Use Energy Efficiency Program – ’05-06 Final Report – West Region - Kwigillingok Bethel Boiler Training at Yuut Elitnaurviat Learning Center, March 24 & 25, 2006 16 hours of classroom time at the Learning Center Shop Blue plastic cases are Bacharach flu gas analyzer kits – taken back to villages by maintenance staff Training on oil burner combustion efficiency Kwigillingok maintenance staff: Benedict White traveled to Bethel March 24 and 25, 2006 to participate in this training. ABSN partnered with Bethel Community Services Association, YKHC’s Yuut Elitnaurviat Learning Center and AVCP Housing Authority to provide ABSN’s 16 hour boiler training course to 7 rural maintenance staff. Charlie deer’s training hours were covered by $2,100 in matching funds from ABSN. AEA VEUEEM grant funds were used to cover air fair and lodging in Bethel for the following maintenance staff from this grant’s villages: Chefornak: Bernard Mael, Kongiganak: John Phillip, Kwigillingok: Benedict White, Mekoryuk: Alvin David, Quinhagak: Norman Cleveland and Adolph Pleasant. Andrew Lind of Port Heiden (NW-SW Region VEUEEM grant) was also brought to Bethel for this class. Components of a Bacharach Flu Gas Analyzing Kit used in boiler efficiency training and left with capable maint staff in their villages. Smoke -test kit for analyzing flu gases for boiler efficiency Schematic of outdoor temperature sensing boiler control During this 16-hour course ABSN’s boiler specialist Charlie Deer instructed maintenance staff in the fundamentals of boiler and fuel energy efficiency. Training topics covered: fuel, proper heating system sizing, testing boiler efficiency with a flu gas analyzer kit, cleaning and tuning boilers for energy efficiency, control options and proper control function, burner and nozzle components and function, outdoor temperature boiler controls, programmable thermostats, etc. 13 Alaska Building Science Network – Village End Use Energy Efficiency Program – ’05-06 Final Report – West Region - Kwigillingok Kwigillingok, In-Kind Contribution Tracking Record - ABSN Energy Efficiency Projects: Village entities worked with: Tribe, City, Village Corp, School District. In-Kind Item Dates Hours Contri-buted Hourly Wage Value / Amount Notes Staff time for project contact, introduction, and reviewof intro materials (Number of entities x 1 hour each) 4 $15.00 $60.00 Hrs contributed column indicates # of entities we worked with in the village. $15 / hr is our estimated average wage for local village staff: Tribal Administrators, City Clerks, Facilities Managers, maintenance staff, etc. Staff time for Attending teleconference - all entities village-wide 12 $15.00 $180.00 Hrs contributed column indicates length of telecon multiplied by # of village telecon participants Maintenace Labor - Fred Phillip - assist with PCB ballast survey 5/12/06 6 $12.00 $72.00 Fred Phillip - accompany FM oon building walk -throughs - various entities, and PCB ballast survey Mai ntenace Labor - Fred Phillip - assist with PCB ballast survey 10/6/06 8 $12.00 $96.00 Fred Phillip lighting counts, calls, receive and count lighting freight Village office administrative percentage of total project cost less ABSN Admin %. Total project cost = $37,250/village - (our admin percentage , (around 9%) Approx: $3,352) = $33,897 x 5% = $1,694 (this 5% village admin cost estimate is spread across all entities we work with for the course of the grant for completing all energy efficiency m easures. These are primarily for cumulative, otherwise unaccounted time expense for project support. Jan '05 - Jan '07 $1,694.00 Each time we call, email, or fax a village entity, someone has to receive the communication, review and/or foward the in formation, follow-up on requests, etc. Wether it is to set-up a teleconference, verify maintenance staff participation in lighting or boiler trainings, set -up in-kind lodging and transportation, lighting trainings, track a shipment, verify completion of lighting in a given building, ship lamps and ballasts out of the village, request a labor reimbursement agreement, or invoice etc, etc. Village expenses for phone charges, copying and fax costs, office supplies, etc are part of this ammount. Lodging for ABSN Field Managers - all site visits $420.00 6 nights @ $70/night Transportation and fuel costs - all site visits $240.00 6 days 4-wheeler rental @ $40/day Payroll and bookkeeping costs 2 22 $44.00 LKSD School & teacher housing l ighting upgrades 10/25/06 4 24.49 $97.96 Maint Staff (Steve Evon) for Teacher Housing lighting upgrades. This was for (37) incandescents and (5) 2-lamp linear fluorescents in 5 teacher housing units. LKSD School & teacher housing lighting upgrades 4 16.32 $65.28 Maint Staff (Wasslilie Andrew) for Teacher Housing lighting upgrades. This was for (37) incandescents and (5) 2-lamp linear fluorescents in 5 teacher housing units. School T5 Gym lighting upgrades $4,500.00 Comparable estimate - In-kind labor, provided by school district - includes airfare & perr diem and lodging. Employer expense for Workman's Comp 2044 0.05 $102.20 Generic multiplier: .05 x gross payroll of village labor TOTAL $7,571.44