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HomeMy WebLinkAboutASRC-ATK-RSA Fire Station 2012-EE1 Richard S. Armstrong, PE, LLC Mechanical/Electrical Engineer Comprehensive, Investment Grade Energy Audit of the Atqasuk Fire Station Project # ASRC-ATK-RSA-01 Prepared for: North Slope Borough December 31, 2011 Prepared by: Richard S. Armstrong, PE, LLC 2321 Merrill Field Drive, C-6 Anchorage, AK 99501 and Energy Audits of Alaska P.O. Box 220215 Anchorage, AK 98522 2 TABLE OF CONTENTS Performed by: __________________________ James Fowler, PE, CEA CEA #1705 Reviewed by: __________________________ Richard Armstrong, PE, CEM CEA #178, CEM #13557 1. Executive Summary 4 2. Audit and Analysis Background 10 3. Acknowledgements 11 4. Building Description & Function 12 5. Historic Energy Consumption 13 6. Interactive Effects of Projects 14 7. Loan Program 14 Appendix A: Photos 15 Appendix B: AkWarm-C Report 20 Appendix C: Equipment Schedules 25 Appendix D: Building Floor Plan 27 Appendix E: Lighting Plan 28 Appendix F: Mechanical Schematic 29 Appendix G: Additional, Building-Specific EEM detail 32 Appendix H: Specifications supporting EEM’s 35 3 REPORT DISCLAIMERS The information contained in this report, including any attachments, is intended solely for use by the building owner and the AHFC. No others are authorized to disclose, copy, distribute or retain this report, in whole or part, without written authorization from Richard S. Armstrong, PE, LLC, 2321 Merrill Field Drive, C-6, Anchorage, AK 99501. Additionally, this report contains recommendations that, in the opinion of the auditor, will cause the owner to realize energy savings over time. All recommendations must be designed by a registered engineer, licensed in the State of Alaska, in the appropriate discipline. Lighting recommendations should all be first analyzed through a thorough lighting analysis to assure that the recommended lighting upgrades will comply with State of Alaska Statue as well as IES recommendations. Payback periods may vary from those forecast due to the uncertainty of the final installed design, configuration, equipment selected, and installation costs of recommended Energy Efficiency Measures (EEMs), or the operating schedules and maintenance provided by the owner. Furthermore, EEMs are typically interactive, so implementation of one EEM may impact the cost savings from another EEM. Neither the auditor, Richard S. Armstrong, PE, LLC, Alaska Housing Finance Corporation (AHFC), or any other party involved in preparation of this report accepts liability for financial loss due to EEMs that fail to meet the forecasted payback periods. This audit meets the criteria of an Investment Grade Audit (IGA) per the Association of Energy Engineers definition, and is valid for one year. The life of the IGA may be extended on a case-by-case basis, at the discretion of the AHFC. IGA’s are the property of the State, and may be incorporated into AkWarm-C, the Alaska Energy Data Inventory (ARIS), or other state and/or public information system. AkWarm-C is a building energy modeling software developed under contract by AHFC. 4 1. Executive Summary This Comprehensive Energy Audit is performed in connection with AHFC’s Retrofit Energy Assessment for Loans (REAL) program. Subject Building: Fire Station 5006 Shugluk St Atqasuk, AK 99791 Building Owner: North Slope Borough P.O Box 69 Barrow, AK 99723 Building contacts: David Ivanoff, Fire Chief 907-633-6814 office david.ivanoff@north-slope.org The site visit to subject building occurred on October 27th, 2011. Atqasuk is a small village of approximately 250 residents. The subject building houses the fire department and is nearly identical to the Fire Station in Wainwright, Nuiqsut and several other villages. The building was constructed in 1982. There was a HVAC renovation in 1995 and a floor replacement in 2009. At some unknown date, the windows and overhead doors were replaced with upgraded units. The building houses the fire chief’s office, a day room used for breaks and training, a small amount of storage and warehouse space and vehicle, or apparatus bay. The interior of this building is very well maintained and in above-average condition, exterior is in average condition. Energy Consumption, waste heat and benchmark data In addition to fuel oil and electricity, this building utilizes waste heat produced by the village power generators. The auditor toured the power plant and had discussions with the mayor (who is also the village handyman and most knowledgeable about the waste heat system) and the power generation station lead operator. The energy contributed to this building by waste heat has been calculated based on flow rates and temperature differentials observed and calculated at the generation station and temperature differentials at the building heat exchanger. The energy provided by waste heat is included in the AkWarm-C model and in the EUI and ECI calculations below. Fuel oil benchmark data was provided by the NSB. Fuel oil consumption was based on oil delivery receipts obtained from NSB records for the period July 2010 through June 2011. These delivery receipts are inconsistent and typically poorly 5 documented and it is often unclear which building is receiving the oil delivery. The auditor met with the oil delivery truck driver and reviewed the receipts in an attempt to obtain the most accurate fuel oil consumption data. Despite these efforts, and because the starting and ending fuel levels (in the 5000 gallon tank) are unknown, there is still some question as to the accuracy of the fuel oil consumption data used in the AkWarm-C software model, and in Table 1 below. The fuel delivery’s were normalized into a seasonal distribution curve to obtain reasonable monthly usage figures, which were then used in the AkWarm-C model. Electrical benchmark data was provided by Nortech Engineering, and contains two years of monthly data points. Summarized values for electrical, fuel oil and waste heat consumption are shown in Table 1 below: Table 1   2009 2010    Consumption Cost Consumption Cost  Electricity ‐ kWh 58,959  $  18,708  58,521  $  18,181   Fuel Oil ‐ gallons 2,905  $  11,911  2,905  $  11,911   Waste Heat ‐ MMBTU 250  $             ‐  250  $      ‐   Totals    $  30,619       $  30,092   Total of 2 years of fuel oil deliveries were summed then averaged between 2009 and 2010. Waste heat calculations assume same amount of energy is delivered each year. A benchmark measure of energy use relative to other similar function buildings in the area is the Energy Use Index (EUI), which takes the total annual energy used by the facility divided by the square footage area of the building, for a value expressed in terms of kBTU/SF. This number can then be compared to other buildings to see if it is average, higher or lower than similar buildings in the area. Likewise, the Energy Cost Index (ECI) is the cost of all energy used by the building expressed in $/SF of building area. The comparative values for the subject building are shown in Table 2 below. Table 2    Subject  Building  Atqasuk  USDW  building  Barrow Fire  Station #1  Energy Use Index (EUI) ‐ kBTU/SF 181 150 207  Energy Cost Index (ECI) ‐ $/SF $6.64  $5.29 $1.92   As observed in Table 2 above, the EUI is 20% higher than the USDW building 3 blocks away. The ECI is correspondingly high. The ECI is substantially higher than a similar building in Barrow; this is mostly due to the fact that fuel oil in Atqasuk costs ten times as much (per BTU) as natural gas in Barrow. This difference would be higher were it not for the waste heat used by the Fire Station. 6 Various Energy Efficiency Measures (EEMs) have been analyzed for this building to determine if they would be applicable for energy savings with reasonably good payback periods. EEMs are recommended for reasons including: 1.) they have a reasonably good payback period, 2.) for code compliance, 3.) end of life (EOL) replacement, or 4.) reasons pertaining to efficient building management strategy, operations, maintenance and/or safety. For example, in Appendix B, several lighting upgrade recommendations are ranked quite low (i.e. long payback periods), but the entire facility should be upgraded, re-lamped and re-ballasted to maintain consistent lighting and standard lighting parts inventory, regardless of the payback. Individual rooms that are infrequently used may not show a very good payback for a lighting upgrade, but consistency and ease of maintenance dictate a total upgrade. All the EEMs considered for this facility are detailed in the attached AkWarm-C Energy Audit Report in Appendix B. Each EEM includes payback times, estimated installation costs and estimated energy savings. The four summary EEM’s that follow are a distillation of the highest priority recommendations from three perspectives: overall efficiency of building management, reduction in energy consumption and return on investment (ROI). Efficient building management dictates, for example, that all lights be upgraded, that lamp inventory variations be minimized, that all appropriate rooms have similar occupancy controls and setback thermometers, etc. These EEM’s are grouped by type (i.e. all relevant lighting upgrades are summed and listed as a single upgrade, all thermostat setback retrofits are grouped together and listed as a single upgrade, etc.) and are prioritized with the highest ROI (shortest payback) listed first. Table 3 at the end of this section summarizes these EEM’s. A.) AIR INFILTRATION In fire stations, it is typical that the overhead doors have remote closing capability (e.g. from the fire truck cab). It is not known whether this capability still exists in the subject building (it was shown on original building plans). If this door closing capability is no longer in service, it should be repaired or replaced. A single overhead door left open for 1 hour can result in up to 5 air changes in the vehicle bay, which translates to $30 in fuel oil heating costs per hour, per open door (calculation based on 90F inside to outside temperature difference, 2560 sq foot bay x 20’ high). It is recommended to add automatic door closers that include integral personnel safety sensors, set to close the (2) overhead doors 1-3 minutes after opening. Appendix H contains a product specification for industrial grade personnel/vehicle/motion sensing safety device for automatic overhead door closers. The annual savings below is based on 2 open doors for 3 hours/month and a 50% reduction in air infiltration using the automatic door closers. Air Infiltration EEM: Estimated cost $ 2,400 Annual Savings $ 2,231 Payback 1.1 years 7 B.) SETBACK THERMOSTATS With a few exceptions, all rooms in this building have thermostats which control room and/or zone temperatures. It is recommended that setback thermostats be installed and programmed to reduce room temperatures to 55F during unoccupied periods. This EEM combines the AkWarm-C retrofits detailed in Appendix B, items 1 & 5. They reflect the incorporation of unoccupied setback temperatures of 55 deg F in all appropriate rooms. Combined Setback Thermostat EEM’s: Estimated cost $1,600 Annual Savings $1,459 Payback 1.1 years C.) WASTE HEAT This building is supplied with heat generated at the nearby village power generation plant. During this audit, the waste heat system was not in use, and the boilers were in use. Waste heat is essentially free energy (excluding capital and maintenance costs) but the system, in addition to being turned off, is producing poor quality waste heat and is not working at optimal efficiency – this according to on-site personnel and the auditor’s observations. It is recommended that the system be turned on in this building, and an engineer evaluate the system, make necessary system adjustments, put a set of operating procedures in place. It is also recommended to install BTU meters at the generation plant and at each building to monitor and assure optimal performance of the system over a period of time and through different seasonal conditions. It is estimated that the current waste heat system, when in use provides 250 MMBTU of energy each year, which translates to an offset of $7,427 of fuel oil annually, for this building alone (it provides 8 other buildings with heat). It is further estimated that an increase in output of 25% ($1857 in additional savings) should easily be attainable if the system were operating optimally. See Appendix G-4 for additional detail. Waste Heat EEM (not included in AkWarm-C model & Appendix B): Estimated total cost for the engineering work is $25,000, but this amount has also been used twice – once in the USDW building audit and again in the Meade River School audit. Assuming the waste heat system-wide activity is completed and paid for through one of the other audits, the dedicated amount to install BTU meters in this building is estimated at $3000. Estimated cost $3000 Annual savings $1857 8 Payback 1.6 years This does not included the lost savings from not using the existing system in this building. D.) LIGHTING AND LIGHTING CONTROLS Interior Lighting - This building has a mix of lighting, which adds to maintenance and inventory costs as well as inefficient energy use. It appears that fixtures may have been upgraded from magnetic to electronic ballasts, and from T12 to T8 lamps as the original fixtures and lamps burned out. Consequently, there are still potential savings, from both energy consumption and maintenance standpoints. It is recommended that the vehicle bay lighting be retrofitted from Metal Halide to high bay, high output T5 florescent fixtures controlled by dual technology occupancy sensors. There is a negligible energy savings resulting directly from the fixture/lamp change, but T5 fixtures, because they have no warm-up time, allow the use of occupancy sensors, which can result in a 30-60% energy savings. Additionally, in the interest of occupant comfort and energy and building management efficiency, at the next building re-lamp all the T8- 32 watt lamps should be replaced with T8-28 watt, energy saver lamps which result in a 4% reduction in light output (typically not noticeable), but a 12% reduction in energy consumption. Exterior Lighting - The exterior high pressure sodium (HPS) lights operate during periods of darkness, which is about half of the year. It is estimated that the use of LED exterior lights can reduce the power consumption by 60%-80% and extend bulb replacement frequency to 5-10 years, yielding an even better payback by reducing maintenance costs. The two large wall packs over the overhead doors appear to be Metal Halide. Even though their usage is low, for maintenance and building management reasons it is recommended to change these to LED’s also. Lighting Controls: Occupant controls sense the presence of occupants, turn the lights on at a pre-determined level, and then turn the lights off after a programmed time period of no occupancy. It is recommended to install motion sensing occupancy sensors in the existing duplex switch boxes for all offices, corridors and stairwells, and to install ceiling mounted, dual technology sensors where obstacles may interfere with line-of-sight sensors, such as in lavatories, corridors, vehicle bays, and storage areas. The second technology in these sensors activates lighting based on sound. Occupancy sensors can reduce power consumption by 25-60%. Paybacks on occupancy sensors range from 1 to 3 years, depending on the light fixture consumption and occupancy of the room. 9 This EEM combines Appendix B, items 4 & 6-12. See these items for detailed cost estimates, savings and paybacks on the specific lighting retrofits recommended Combined Lighting and Lighting Control EEM’s: Estimated cost $15,215 Annual Savings $ 4,977 Payback 3 years Table 3 Combined total of priority, high‐ROI,  strategically recommended EEM’s listed above: Estimated total cost  $       22,215   Annual Savings  $       10,524   Simple payback 2.1 years  Does not include design or construction management expenses. In addition to EEMs, various Energy Conservation Measures (ECMs) are recommended since they are policies or procedures that are followed by management and employees that require no capital outlay. Examples of recommended ECMs for this facility include: 1. Turning lights off when leaving a room that is not controlled by an occupancy sensor. 2. All man-doors, roll-up doors and windows should be properly maintained and adjusted to close and function properly. 3. Turn off computers, printers, faxes, etc. when leaving the office. 4. Close overhead doors immediately after entering or exiting the vehicle bay. The total of all 15 recommendations in this report estimate to save $11,517/year, with an installed cost of $23,165. The combined payback on this investment is 2 years. This does not include design or construction management services, Some of the costs totaling $23,165 are incremental costs for higher efficiency replacements, so actual budgetary costs for unit replacements will be higher. See individual EEM’s for further detail. 10 2. Audit and Analysis Background Program Description: This audit included services to identify, develop, and evaluate energy efficiency measures for the subject building. The scope of this project included evaluating the building shell, lighting, other electrical systems, and heating, ventilating, and air conditioning (HVAC) equipment. Measures were based on their payback period, life cycle replacement or for reasons pertaining to optimizing building management, building maintenance, operations and/or safety. a. Audit Description and Methodology: Preliminary audit information was gathered in preparation for the site survey, including benchmark utility consumption data, floor and lighting plans, and equipment schedules, where available. A site visit is then performed to inventory and evaluate the actual building condition, including: i. Building envelope (walls, doors, windows, etc) ii. Heating, ventilating, and air conditioning iii. Lighting systems and controls iv. Building specific equipment v. Plumbing Systems b. Benchmark Utility Data Validation: Benchmark utility data provided through AHFC’s initial phase of their REAL program is validated, confirming that meter numbers on the subject building match the meters from which the energy consumption and cost data were collected. If the data is inaccurate or missing, new benchmark data is obtained. In the event that there are inconsistencies or gaps in the data, the existing data is evaluated and missing data points are interpolated. Waste heat, if it is in use, is calculated and/or estimated based on available data. c. Method of Analysis: The information gathered prior to the site visit and during the site visit is entered into AkWarm-C, an energy modeling software program developed specifically for Alaska Housing Finance Corporation (AHFC) to identify forecasted energy consumption which can then be compared to actual energy consumption. AkWarm-C also has some pre-programmed EEM retrofit options that can be analyzed with projected energy savings based on occupancy schedules, utility rates, building construction type, building function, existing conditions, and climatic data uploaded to the program based on the zip code of the building. When new equipment is proposed, energy consumption is calculated based on manufacturer’s cataloged information. Energy cost savings are calculated based on the historical energy costs for the building. Installation costs include the labor and equipment required to implement an EEM retrofit, but design and construction management costs are excluded. Cost estimates are +/- 30% for this level of audit, and are derived from one or more of the following: Means Cost Data, industry publications, experience of the auditor, local contractors and/or equipment suppliers. Brown Electric, Haakensen Electric, Proctor 11 Sales, Pioneer Door, and J.P. Sheldon, all in Anchorage, were consulted for some of the lighting, boiler, overhead door and air handling (respectively) retrofit and/or replacement costs. Maintenance savings are calculated, where applicable, and are added to the energy savings for each EEM. The costs and savings are considered and a simple payback period and ROI is calculated. The simple payback period is based on the number of years that it takes for the savings to pay back the net installation cost (Net Installation costs divided by Net Savings.) In cases where the EEM recommends replacement at EOL, the incremental cost difference between the standard equipment in place, and the higher efficiency equipment being recommended is used as the cost basis for payback calculation. The SIR found in the AkWarm-C report is the Savings to Investment Ratio, defined as the breakeven cost divided by the initial installed cost. A simple life-time calculation is shown for each EEM. The life-time for each EEM is estimated based on the typical life of the equipment being replaced or altered. The energy savings is extrapolated throughout the life-time of the EEM. The total energy savings is calculated as the total life-time multiplied by the yearly savings. d. Limitations of the Study: All results are dependent on the quality of input data provided, and may only act as an approximation. In some instances, several methods may achieve the identified savings. This report is not intended as a final design document. A design professional, licensed to practice in Alaska and in the appropriate discipline, who is following the recommendations, shall accept full responsibility and liability for the results. Budgetary estimates for engineering and design of these projects in not included in the cost estimate for each EEM recommendation, but these costs can be approximated at 15% of the cost of the work. 3. Acknowledgements: We wish to acknowledge the help of numerous individuals who have contributed information that was used to prepare this report, including: a. Alaska Housing Finance Corporation (Grantor): AHFC provided the grant funds, contracting agreements, guidelines, and technical direction for providing the audits. AHFC reviewed and approved the final short list of buildings to be audited based on the recommendation of the Technical Service Provider (TSP). b. The North Slope Borough School District (Owner): The NSBSD provided building sizing information, two years fuel oil usage data, building schedules and functions, as well as building age. c. Nortech Engineering (Benchmark TSP): Nortech Engineering Company compiled the electrical data received from the North Slope 12 Borough (NSB) and entered that data into the statewide building database, called the Alaska Retrofit Information System (ARIS). d. Richard S. Armstrong, PE, LLC (Audit TSP): This is the TSP who was awarded the projects in the Arctic Slope Regional Corporation, Bering Straits area, and the Nana area. The firm gathered all relevant benchmark information provided to them by Nortech Engineering, cataloged which buildings would have the greatest potential payback, and with the building owner, prioritized buildings to be audited based on numerous factors, including the Energy Use Index (EUI), the Energy Cost Index (ECI), the age of the building, the size of the building, the location of the building, the function of the building, and the availability of plans for the building. They also trained and assigned their selected sub- contractors to the selected buildings, and performed quality control reviews of the resulting audits. They prepared a listing of potential EEMs that each auditor must consider, as well as the potential EEMs that the individual auditor may notice in the course of his audit. Richard S. Armstrong, PE, LLC also performed some of the audits to assure current knowledge of existing conditions. e. Energy Audits of Alaska (energy auditor): This firm has been selected to provide audits under this contract. The firm has two mechanical engineers, certified as energy auditors and/or professional engineers and has also received additional training from Richard S. Armstrong, PE, LLC to acquire further specific information regarding audit requirements and potential EEM applications. 4. Building Description and Function: The site visit and survey of subject building occurred on October 27th, 2011. This building has 4608 square feet on one floor, consisting of offices, day room, bunk room, mechanical rooms and a vehicle or “apparatus” bay. The building was constructed in 1982 on pilings using what appear (in the plans) to be 24” glue lam floor support beams. The original floor was surfaced with 4x6 tongue and groove decking. It was replaced in 2009 with fabricated metal and concrete. 8” structural insulation sub-floor panels are used (R-35), with sprayed-in foam to fill gaps. Walls are pre-fabbed 6” structural insulated panels with metal siding and finished with gypsum inside. The roof is constructed of 8” pre-fabbed structural insulated panels, also finished on the with exterior metal roofing and gypsum on the interior. All windows, except one (see Appendix A photos) are in excellent condition, vinyl, triple-pane, and appear to have been upgraded from their original 1982 installation. Building details are as follows: a. Heating System: Heat is supplied by (2) Weil McLain 295 MBH, oil fired, 87% efficient, cast iron sectional boilers. Heat is provided by hydronic baseboard fin tube heaters in perimeter rooms and interior offices, all valve and fan controlled by zone thermostats. Heat is 13 provided to storage spaces and vehicle bays via hydronic unit heaters which are fan controlled by low voltage zone thermostats. b. Ventilation: Ventilation is provided to the offices through the a Logicaire air handler. Air handler heat is provided by hydronic coils valve-controlled by a zone thermostat. There are vehicle exhaust fans in the equipment bay, as well as a make-up air unit and a large supply fan in adjacent rooms (presumably interlocked to the exhaust fans). The toilet room and shower room have exhaust fans shown on plans to exhaust 170 CFM each. c. Appliances: A commercial clothes washer and residential type clothes dryer are located in the utility room. The set looks to be 10- 15 years old, in average condition, and appears to be heavily used for both personal clothing and fire station related laundry. A ½ size refrigerator, microwave and 2-burner electric range are located in the day/break room, they support the itinerant housing in the building. d. Plumbing Fixtures: The building contains one toilet, one lavatory sink, one kitchen sink, one utility sink in the vehicle bay and two showers. All fixtures are manually operated and appear to be post- 1992. The toilet consumes 1.4 gpf and the shower head’s at least 2.6 gpm. See Appendix G-1 for EEM recommendations. e. Domestic Hot Water: Hot water is provided to shower, lavatories and clothes washers by a 41 gallon, Amtrol indirect fired hot water generator located in the boiler room. The rheostat temperature control is “pegged” to maximum, which is estimated to be 165F or greater. f. Head Bolt Heaters: There are 4 head bolt heaters on the south side of the building, all of which are suitable for retrofit. They are typically used by employees during working hours and for a second emergency medical vehicle. g. Interior Lighting & Controls: This building has an inconsistent mix of interior lighting which includes magnetic and electronic ballasts, T12 and T8 lamps, metal halide fixtures, compact florescent and incandescent bulbs. All exit signs are either unlit or self luminous. Completion of a full lighting upgrade is recommended in the AkWarm-C report in appendix B. h. Exterior Lighting: Exterior lighting consists of 250 watt HPS wall packs controlled by photo-sensors and two, seldom used 400 watt metal halide wall packs on a manual switch. i. Building Shell: The building shell appears to be in good condition, although by today’s standards, it is under-insulated. The high cost and relatively low ROI on adding insulation, precludes any recommendations to increase the insulation value of the shell at this time. j. Living Quarters: Itinerant living quarters (the “bunk room”) are used regularly. 5. Historic Energy Consumption: Energy consumption is modeled within the AkWarm-C program. The program typically analyzes twelve months of data. Two 14 year’s worth of somewhat random fuel oil delivery receipts were used to identify fuel oil consumption, this data was summed, split in half and graphed into a reasonable seasonal-use curve to create twelve months of data points, which were then input into AKWarm-C. Waste heat consumption was based upon calculated glycol flow rates exiting the village power generations station, piping capacity and friction loss calculations and an assumed temperature difference in and out of the hot side of the Fire Station heat exchanger (the waste heat system was not in use during this audit). Energy consumption was analyzed using two factors: the Energy Cost Index (ECI) and the Energy Use Index (EUI). The energy cost index takes the average cost of gas and electrical energy over the surveyed period of time (typically two years) and averages the cost, divided by the square footage of the building. The ECI for this building is $6.64/SF, the ECI for the USDW building 3 blocks away is $5.29. The ECI for a similar fire station in Barrow is $1.92. Reasons for the ECI differences are discussed earlier in this report. The energy use index (EUI) is the total average electrical and heating energy consumption per year expressed in thousands of BTUs/SF. The average of the 2009 and 2010 EUI for this building is 181 kBTU/SF; the average EUI for the USDW building down the street is 150 kBTU/SF, while the EUI for a similar use building in Barrow is 207 kBTU/SF. Again, reasons for the EUI differences are discussed earlier in this report. 6. Interactive Effects of Projects: The AkWarm-C program calculates savings assuming that all recommended EEM are implemented. If some EEMs are not implemented, savings for the remaining EEMs will be affected, in some cases positively, and in others, negatively. For example, if the fan motors are not replaced with premium efficiency motors, then the savings for the project to install variable speed drives (VFDs) on the fans will be increased. In general, all projects were evaluated sequentially so that energy savings associated with one EEM would not be attributed to another EEM as well. For example, the night setback EEM was analyzed using the fan and heating load profile that will be achieved after installation of the VFD project is completed. By modeling the recommended projects sequentially, the analysis accounts for interactive effects between the EEMs and does not “double count” savings. Interior lighting, plug loads, facility equipment, and occupants generate heat within the building. When the building is in cooling mode, these contribute to the overall cooling demands of the building; therefore lighting efficiency improvements will reduce cooling requirements on air conditioned buildings. Conversely, lighting efficiency improvements are anticipated to increase heating requirements slightly. Heating penalties are included in the lighting project analysis that is performed by AkWarm-C. 7. Loan Program: The Alaska Housing Finance Corporation (AHFC) Alaska Energy Efficiency Revolving Loan Fund (AEERLF) is a State of Alaska program enacted by the Alaska Sustainable Energy Act (senate Bill 220, A.S. 18.56.855, “Energy Efficiency Revolving Loan Fund). The AEERLF will provide loans for energy 15 efficiency retrofits to public facilities via the Retrofit Energy Assessment for Loan System (REAL). As defined in 15 AAC 155.605, the program may finance energy efficiency improvements to buildings owned by: a. Regional educational attendance areas; b. Municipal governments, including political subdivisions of municipal governments; c. The University of Alaska; d. Political subdivisions of the State of Alaska, or e. The State of Alaska Native corporations, tribal entities, and subsidiaries of the federal government are not eligible for loans under this program. 16 Appendix A Photos Apparatus bay. Note the metal halide lighting and excellent condition of the interior Waste heat entry into the building and utilidor heat trace control panel on east side of building. 17 “Bunk Room”, itinerant quarters. Waste heat exchanger – not in use during audit. 18 Broken window on east side of building should be repaired. Training, or day room. Note small kitchenette at far end. 19 Aerial View of Atqasuk and the buildings audited Waste Heat Public Works main supply line building Fire Station feeds all 3 bldgs (subject building) NORTH Power Generation Plant To Airport Meade River School 20 21 22 23 24 Appendix C – Mechanical Schedule - Equipment not in Plans SCHEDULES COMPILED FROM ON‐SITE NAMEPLATE OBSERVATION ‐ WHERE  ACCESSIBLE  AIR HANDLER SCHEDULE  SYMBOL MFGR/MODEL FAN CFM  MOTOR DATA   HP/VOLTS/PH REMARKS  AHU‐1 Logicaire 14CF‐800A 775 .5/208/3 located in southeast storage closet  MAU‐1 Logicaire MCF‐3650A 3700 2/230/1 located maintenance room  PUMP SCHEDULE   SYMBOL  (no tags) MFGR/MODEL est. GPM  MOTOR DATA   HP/VOLTS/PH REMARKS  CP‐1 Grundfos UPC50‐160 45 980W/230/1 Boiler room, Glycol circ pump  CP‐2 Grundfos UPC50‐160 45 980W/230/1 Boiler room, Glycol circ pump  CP‐3 Grundfos UP26‐64 5 185W/115/1 Glycol circ to DHW generator  CP‐4 Grundfos UP15‐42 3 85W/115/1 DHW circulation  CP‐5 Grundfos UPS32‐80 15 280W/115/1 Glycol circ to Waste heat exchanger              BOILER SCHEDULE   SYMBOL MFGR/MODEL    MOTOR DATA   HP/VOLTS/PH REMARKS  B‐1 Weil McLain AB‐WGO‐9   .14/115/1  Oil fired, 295 MBH gross IBR, 255MBH  net IBR, 87% efficient, cast iron  sectional  B‐2 Weil McLain AB‐WGO‐9   .14/115/1  Oil fired, 295 MBH gross IBR, 255MBH  net IBR, 87% efficient, cast iron  sectional  UNIT HEATER SCHEDULE  SYMBOL MFGR/MODEL  est.  CFM  MOTOR DATA   HP/VOLTS/PH REMARKS  UH ‐ no  tag Trane UHSA 42S Hydronic 668 .05/115/1 in maintenance room  UH ‐ no  tag Trane UHSA 42S Hydronic 668 .05/115/1 in storage room 11  VUH ‐  no tag Trane UHSA 60S Hydronic 1800 .17/115/1 vehicle bay ‐ large VUH  25 VUH ‐  no tag Trane UHSA 60S Hydronic 1800 .17/115/1 vehicle bay ‐ large VUH  VUH ‐  no tag Trane UHSA 60S Hydronic 1200 .17/115/1 vehicle bay ‐ small VUH  VUH ‐  no tag Trane UHSA 60S Hydronic 1200 .17/115/1 vehicle bay ‐ small VUH  VUH ‐  no tag Trane UHSA 60S Hydronic 1200 .17/115/1 vehicle bay ‐ small VUH  VUH ‐  no tag Trane UHSA 60S Hydronic 1200 .17/115/1 vehicle bay ‐ small VUH  UH‐9 Berko Electric 2024 800 300w/240/1 vehicle bay ‐ 20Kw heating coil  VUH ‐  no tag Trane UHSA 60S Hydronic 1200 .17/115/1 Boiler room ‐ small VUH  VUH ‐  no tag Trane UHSA 60S Hydronic 1200 .17/115/1 Storage room 12 ‐ small VUH  CUH‐1 Trane E46A002 220 .05/115/1 Vestibule ‐ east  CUH‐2 Trane E46A002 220 .05/115/1 Vestibule ‐ west  HOT WATER GENERATOR SCHEDULE   SYMBOL MFGR/MODEL  GALLO NS  NUMBER  OF  ELEMENTS ELEMENT SIZE  HW‐2 Amtrol WH7PDW 41   Indirect water generator               PLUMBING FIXTURES   SYMBOL  (no tags) FIXTURE GPF QUANTITY REMARKS  P‐1 W.C. 1.4 1 manually operated  P‐2 Lavatory ‐ 1 manually operated  P‐3 Kitchen sink ‐ 1 manually operated  P‐4 Showers 2.6 2 manually operated  P‐5  Commercial Clothes  Washer   1 Heavy duty, 2+ hr cycle  From Plans: 26 Appendix C – Lighting Schedule 27 Appendix D Building Floor Plan 28 Appendix E Lighting Plan 29 Appendix F – Mechanical Schematic 1982 Heating and Ventilation Plan 30 Appendix F – Mechanical Schematics 1982 Mechanical Schematic 31 Appendix F – Mechanical Schematics 1995 Mechanical Schematic 32 Appendix G Additional, Building-Specific EEM details G-1: Plumbing fixtures: Faucets and fixtures should be retrofitted or be replaced with energy efficient models. Faucet and toilet fixtures should have proximity sensing on/off controls. This audit does not include water usage and AkWarm-C does not allow for the modeling of it, but a typical faucet retrofit with proximity sensing controls will result in 30% water savings and will payback in less than 3 years. These payback periods are reduced by 66% or more if the fixture is replaced at its EOL rather than while it’s still functioning. Then the cost used is the incremental difference in cost between an ultra-low-flow fixture and a straight across replacement with the same fixture. 33 G-2: Water supply re-circulation seasonal shut down: Most water supply re- circulation pumps run 24/7/365. Assuming the water supply lines are in an adequately insulated utilidor, shutting the pump down during the summer months will save 20% energy, or approximately $44/year. It may also be retrofitted with a 365 day timer such as the one shown below, to turn the pump off during the summer months, resulting in a 8 year payback. 34 G-3: Waste Heat System Optimization (for cost and payback see Appendix B, item 11): The village power generation facility generates heat for the space heating of 9 buildings. The current quality of the waste heat is poor, resulting in problems in the buildings, most notably, a reduction in boiler efficiency (and operating life) by forcing them to be run at lower than optimal temperatures - otherwise they would be adding heat to the circulating glycol, which is then circulated back and exhausted through the power plant radiators. During 2009- 2010, the glycol discharge temperature from the power plant ranged from 157F to 185F. Good quality waste heat typically ranges from 195F-200F, which provides a 15F to 20F temperature differential from a 180F boiler; and boilers running at 180F are more efficient and have a longer life than cooler running systems. Additionally, it was indicated by on-site personnel, that there are problems with Generator #3 cooling/heat exchange system such that a significant portion of generator heat is being shunted to the outside radiators; so the generator is running cool, and little waste heat is utilized from that generator. It is recommended that an engineer be retained to evaluate the system and implement the corrections required to utilize as much of the waste heat as possible. Typical recommendations might include adjusting/replacing the generator thermostats to maintain operating temperatures of 195F, reset engine pre-alarms to 210F, and generator shut down at 221F. Increase waste heat output temperature to 190-195F, and adjust the flow rate so the return is 20F less, if possible; Replace relief valves in each building if they are too low, so that proper line pressure and flow rates can be maintained. Install and monitor BTU meters (see schematic below and Appendix H for product specification) at each building and at the power plant, so system integrity (leaks will become evident through changing heat supply) and efficiency can be monitored and maintained. Theoretically, if the radiators at the power plant are in use at all, then waste heat is being wasted, while it could be used to heat buildings. It is estimated that the cost of an engineering evaluation and making the necessary adjustments is $25,000. If this cost is spread across the 9 buildings, the payback in less than 6 months. BTU Meter Installation Schematic 35 Appendix H - Duplex Head Bolt Heater Controls 36 Appendix H – Motion and presence-sensing overhead door safety controls