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HomeMy WebLinkAboutASRC-BRW-RSA Barrow Sanitation Building 2012-EERichard S. Armstrong, PE, LLC Mechanical/Electrical Engineer Comprehensive Energy Audit of Barrow Sanitation Building Beach Road Building 3490 Project # ASRC#BRW#RSA#08 Prepared for: The North Slope Borough Department of Public Works September 23, 2011 Prepared by: Richard S. Armstrong, PE, LLC 2321 Merrill Field Drive, C#6 Anchorage, Ak 99501 Barrow Sanitation Building Comprehensive Energy Audit 2 TABLE OF CONTENTS 1. Executive Summary 4 2. Audit and Analysis Background 7 3. Acknowledgements 9 4. Building Description & Function 10 5. Historic Energy Consumption 11 6. Energy Efficiency Measures Considered 12 7. Interactive Effects of Projects 14 8. Loan Program 14 Photos AkWarm5C Report Equipment Schedules Building Plan Submitted by: _______________________________ Richard S. Armstrong, PE, CEM, CEA Date:__________________________ Barrow Sanitation Building Comprehensive Energy Audit 3 REPORT DISCLAIMERS The information contained in this report, including any attachments, is intended solely for use by the building owner and the AHFC. No others are authorized to disclose, copy, distribute or retain this report, in whole or part, without written authorization from Richard S. Armstrong, PE, LLC, 2321 Merrill Field Drive, C#6, Anchorage, Ak 99501. Additionally, this report contains recommendations that, in the opinion of the auditor, will cause the owner to realize energy savings over time. All recommendations must be designed by a registered engineer, licensed in the State of Alaska, in the appropriate discipline. Lighting recommendations should all be first reviewed by running a lighting analysis to assure that the recommended lighting upgrades will comply with State of Alaska Statue as well as IES recommendations. Payback periods may well vary from those forecast due to the uncertainty of the final installed design, configuration, equipment selected, and installation costs of recommended Energy Efficiency Measures (EEMs), or the operating schedules and maintenance provided by the owner. Furthermore, EEMs are typically interactive, so implementation of one EEM may impact the cost savings from another EEM. Neither the auditor, Richard S. Armstrong, PE, LLC, AHFC, or others involved in preparation of this report will accept liability for financial loss due to EEMs that fail to meet the forecasted payback periods. This audit meets the criteria of an Investment Grade Audit (IGA) per the Association of Energy Engineers definition, and is valid for one year. The life of the IGA may be extended on a case#by#case basis, at the discretion of the AHFC. IGSs are the property of the State, and may be incorporated into AkWarm# C, the Alaska Energy Data Inventory (ARIS), or other state and/or public information system Barrow Sanitation Building Comprehensive Energy Audit 4 Investment Grade Energy Audit Barrow Sanitation Building 1. Executive Summary: The Barrow Sanitation Building is estimated to have been originally constructed in 1985, but it underwent a ventilation and heating upgrade in 2009 based on plans for the remodel/addition project. Table 1 2009 2009 2010 2010 Utility Consumption Cost/Year Consumption Cost/Year Electricity#kWh 428,400 $46,252 480,360 $52,610 Natural Gas#CCF Combined Heavy and Warehouse 331,302 $115,636 321,881 $93,367 Ttl Energy Costs $161,888 $145,977 A benchmark measure of energy use relative to other similar function buildings in the area is the Energy Use Index (EUI), which takes the total annual energy used by the facility divided by the square footage area of the building, for a value expressed in terms of kBTU/SF. This number can then be compared to other buildings to see if it is about average, higher or lower than similar buildings in the area. Likewise, the Energy Cost Index (ECI) is the cost of all energy used by the building expressed in $/SF of building area. In this case, since the Sanitation Building is burning trash, the process costs will not be directly comparable to other non#process type buildings. The comparative values for the subject building are listed in Table 2 below: Table 2 Sanitation Building #3490 & whse Barrow Avg Fire Station #1 Energy Use Index (EUI) kBTU/SF Avg 2009, 2010 379 211 207 Energy Cost Index (ECI) Average 2009, 2010 $3.15 $1.68 $1.92 Various Energy Efficiency Measures (EEMs) have been analyzed for this building to determine if they would be applicable for energy savings with reasonably good payback periods. Those EEMs that Barrow Sanitation Building Comprehensive Energy Audit 5 have a payback period or those that are recommended for code compliance, life cycle replacement, or other reasons are also included. Also, where a lighting upgrade is recommended from T#12 lamps with magnetic ballasts to T#8 lamps with electronic ballasts, then the entire facility should be re#lamped and re#ballasted to maintain a standard lighting parts inventory, regardless of the payback. For example, a storage room that is infrequently used may not show a very good payback for a lighting upgrade, but consistency dictates a total upgrade. Specific EEMs recommended for this facility are summarized below, and are detailed in the attached AkWarm Energy Audit Report along with specific payback times, as well as estimated installation costs and estimated energy savings. Several of the EEMs are not modeled in the AkWarm#C program because they will require engineering to determine costs and payback once the technical savings are estimated. The higher priority items are summarized below: a. Stack Heat Recovery: As detailed below, it is estimated that 3#6 million BTUH is wasted up the incinerator stack, which appears to be enough energy to heat the entire building, including heating of domestic hot water. The possibility of installing a heat recovery coil on the incinerator stack should be investigated and implemented as soon as possible. b. Pressurization Control: The tipping floor is freely communicating with the rest of the building, preventing effective pressure control between the spaces. It is recommended that a coiling type door be installed between the tipping floor and the adjacent shop. c. Exhaust Fan Speed Control: The exhaust fan EF#2 was found to be operating at full speed, evacuating 11,000 CFM from the building continuously. With the rated air flow of this fan, it is estimated that at #30F outside air temperature, 1.2 million BTUH of heat is lost. This system needs to be brought under control to conserve energy. Barrow Sanitation Building Comprehensive Energy Audit 6 d. Variable Frequency Drive Circulators: The hydronic glycol circulators are operating at full speed, 24/7. Exponential energy savings can be realized if the circulators are put on a variable frequency drive to only provide the amount of glycol flow needed to transfer the heat needed at any given time. This is difficult to calculate, but it is estimated that 50% pump energy savings can be realized with a VFD retrofit. e. Flourescent Lighting Upgrades: In general, all of the T# 12 flourescent lamps, and all of the magnetic ballasts throughout the building should be replaced with new T#8 lamps with electronic ballasts. Typical savings in power consumption varies 10#30% with this upgrade. f. Lighting Control Upgrades: Many lights were found to be left on with nobody in the space. Occupant controls can sense the presence of workers, and turn the lights on. The occupancy controller can then turn the lights off after a programmed time period of no occupancy. These controls can reduce total kWh consumption for the lighting in the order of 30#90%, depending on the amount of time the lights are manually left on. g. Shop Lighting Upgrades: The shops are lit with high intensity discharge 250 watt HPS lights, 38 fixtures. It is recommended that all fixtures be replaced with new 6#lamp high output fluorescent fixtures that can be switched with occupancy sensors. While the power consumption may rise slightly, the on time will be reduced, which would result in an overall lighting energy reduction of about 40% per year, with only a 2% lighting output reduction. h. Ventilation: It is recommended that six destratification fans be installed in the high bay areas to put the heat down on the floor level and reduce heating stratification near the ceiling. Barrow Sanitation Building Comprehensive Energy Audit 7 i. Task Lighting: There is insufficient task lighting above the incinerator door openings. It is recommended that additional flood lighting be installed to focus light down into the incinerator when the doors are opened. j. Refrigerator: Newer Energy Star refrigerators use about 411 watts, compared to 1990 versions that used 1,044 watts. While this would have a 7.4 year payback, it is still recommended due to the relatively low cost and quick payback. 2. Audit and Analysis Background: a. Program Description: This audit included services to identify, develop, and evaluate energy efficiency measures at the subject building. The scope of this project included evaluating the building shell, lighting, other electrical systems, and heating, ventilating, and air conditioning (HVAC) equipment. Measures were selected such that an overall simple payback period of 8 years or less could be achieved. b. Audit Description and Methodology: Preliminary audit information was gathered in preparation for the site survey, including benchmark utility consumption data, floor and lighting plans, and equipment schedules where available. A site visit is then performed to inventory and evaluate the actual building condition, including: i. Building envelope (roof, windows, etc) ii. Heating, ventilating, and air conditioning iii. Lighting systems and controls iv. Building specific equipment v. Plumbing systems c. Method of Analysis: The information gathered prior to the site visit and at the site visit is entered into AkWarm#C, an energy modeling developed for Alaska Housing Finance Corporation (AHFC) specifically to identify forecasted energy consumption which can be compared to actual energy consumption. AkWarm#C also has some pre#programmed EEM retrofit Barrow Sanitation Building Comprehensive Energy Audit 8 options that can be analyzed with energy savings forecasted based on occupancy schedules, utility rates, building construction type, building function, existing conditions, and climatic data that is already uploaded to the program based on the zip code of the building. When new equipment is proposed, energy consumption is calculated based on manufacturer’s cataloged information. Cost savings are calculated based on the historical energy costs for the building. Installation costs include labor and equipment to estimate the full up#front investment required to implement a change, but design and construction management costs are excluded. Costs are derived from Means Cost Data, industry publications, experience of the auditor, local contractors and equipment suppliers. Haakensen Electric was consulted for some of the lighting retrofit costs. Maintenance savings are calculated were applicable and are added to the energy savings for each EEM. The cost and savings are applied and a simple payback and simple return on investment (ROI) is calculated. The simple payback is based on the number of years that it takes for the savings to pay back the net installation cost (Net Installation divided by Net Savings.) A simple life#time calculation is shown for each EEM. The life# time for each EEM is estimated based on the typical life of the equipment being replaced or altered. The energy savings is extrapolated throughout the life#time of the EEM. The total energy savings is calculated as the total life#time multiplied by the yearly savings. d. Limitations of the Study: All results are dependent on the quality of input data provided, and can only act as an approximation. In some instances, several methods may achieve the identified savings. This report is not intended as a final design document. A design professional, licensed to practice in Alaska and in the appropriate discipline, who is following the recommendations, shall accept full responsibility and liability for the results. Budgetary estimates for Barrow Sanitation Building Comprehensive Energy Audit 9 engineering and design of these projects in not included in the cost estimate for each measure, but these costs generally run around 15% of the cost of the work. 3. Acknowledgements: We wish to acknowledge the help of numerous individuals who have contributed information that was used to prepare this report, including: a. Alaska Housing Finance Corporation (Grantor): AHFC provided the grant funds, contracting agreements, guidelines, and technical direction for providing the audits. AHFC reviewed and approved the final short list of buildings to be audited based on the recommendation of the Technical Service Provider (TSP). b. North Slope Borough (Owner): The NSB provided building sizing information, two years energy billing data, building schedules and functions, as well as building age. Scott Barr, manager of the facility, was very helpful in providing an insight into the operations and potential energy savings at the building. c. Nortech Engineering (Benchmark TSP): Nortech Engineering compiled the data received from the NSB and entered that data into the statewide building database, called the Alaska Retrofit Information System (ARIS). d. Richard S. Armstrong, PE, LLC (Audit TSP): This is the TSP who was awarded the projects in the Arctic Slope Regional Corporation, Bering Straits area, and the Nana area. The firm gathered all relevant benchmark information provided to them by Nortech, cataloged which buildings would have the greatest potential payback, and prioritized buildings to be audited based on numerous factors, including the Energy Use Index (EUI), the Energy Cost Index (ECI), the age of the building, the size of the building, the location of the building, the function of the building, and the availability of plans for the building. They also trained their selected sub#contracted auditors, assigned auditors to the selected buildings, and performed quality control reviews of the resulting audits. They Barrow Sanitation Building Comprehensive Energy Audit 10 prepared a listing of potential EEMs that each auditor must consider, as well as the potential EEMs that the individual auditor may notice in the course of his audit. Richard S. Armstrong, PE, LLC also performed some of the audits to assure current knowledge of existing conditions. 4. Building Description and Function: The subject structure is called the Barrow Sanitation Building. It is believed that it was originally constructed around 1985, and had a remodel constructed in 2009 after there was an explosion in the incinerator that damaged that end of the building. The building is mostly a one story high bay structure, except for the two story office on the west end. The principal function of the building is to burn trash, thus sanitizing and reducing volume going to the landfill by an estimated 99%. Scott Barr, Operations Manager, estimates that 12 tons of trash are burned each day, with operations continuing 24/7. During the summer, the trash is estimated to contain 3,000 to 3,500 BTU/lb, and in the winter it contains 7,000 BTU/lb according to Scott. At the low estimate of 3,000 BTU/lb and 12 tons burned per day, the facility produces an average of 3 million BTU/Hr. This number doubles during the winter to over 6 million BTU/Hr. While the plans indicate that some heat recovery occurs via a transfer fan between the incinerator room and the adjacent shop, there is no heat recovery from the stack, which is reported to operate at around 1,500 degrees F. Also, there is no destratification fan system in the building, so the areas in the incinerator get so hot that lighting fixtures continually burn out from overheating. a. Heating System: The building heating system consists of two Burnham PF#521 cast iron gas fired boilers with Power Flame Burners, model C3#G#25. The boilers provide heat the make# up air system, offices, and shop areas. The boilers were installed in the late 1980s. Hot glycol is circulated around the building using two Taco Model 16#50957#130101#1782 circulators, each with 10 HP motors. The pumps are NOT equipped with VFD drives, so they run at full speed at all times. Hydronic and gas fired unit heaters also provide heat to the spaces. Barrow Sanitation Building Comprehensive Energy Audit 11 b. Ventilation System: There are several air handlers, transfer fans, and exhaust fans. Exhaust fan EF#2, for example is a 3 HP Pace U#33#FC Std fan that moves 11,510 CFM of air at full speed. This fan moves air across the shop area and is exhausted. During cold weather, when the air temperature difference is 100 degrees F, it is estimated that this fan removes 1,243,000 BTUH of energy if the fan is running at 100% speed. During our visit, the fan continuously operated at 99% of VFD control. There are also two transfer fans, one from the tipping floor to the shop, and a second from the fire pump room to the center shop. The make#up air system is located about 13’ above the floor, so it was not possible to gather specific data on that unit. c. Plumbing System: Toilets with lavs, showers, and clothes washing facilities are provided for the workers, in addition to a break sink. d. Domestic Hot Water: How water is generated using a 400 MBH natural gas fired hot water tank heater, with the tank estimated to be 200 gallons capacity. e. Lighting: Typical lighting throughout the building is comprised of T#12 fluorescent fixtures, using magnetic ballasts in the offices and low spaces, with HPS lighting fixtures in the shops and tipping floor area. Exterior lighting utilizes 250 watt high pressure sodium (HPS) wall packs. 5. Historic Energy Consumption: Energy consumption is modeled within the AkWarm#C program. The program only analyzes 12 months of data, so where 24 months of data are available, the data is averaged and input to AkWarm#C to provide more accuracy. The energy consumption data is presented and graphed in the attached AkWarm#C program results. The average electric consumption for the building is 453,300 kWh/year at an average cost of $49,429/year. The average natural gas consumption was 326,589 ccf/year, at an average annual cost of $104,504/year. While some of this gas is used to start the incinerator, much is also used to fire the boilers and water heater. Barrow Sanitation Building Comprehensive Energy Audit 12 6. Energy Efficiency Measures considered or recommended: The building was examined for application of a multitude of potential EEMs that are discussed below. Those EEMs that appear to have an application for the subject building are further analyzed for estimated payback periods, either within the AkWarm#C program or separately within this report. The accuracy of the cost estimates and paybacks varies significantly due to a multitude of conditions, but is estimated to be approximately +/# 25%. Assumptions made regarding energy costs and the life of the EEM, noting that post# construction measurement and verification are based on energy savings, not energy cost savings. Many of the selected EEMs are analyzed within the AkWarm#C program using the schedules and estimated costs input into the model. a. Incinerator Stack Heat Recovery: While there is some measure of heat recovery used with the transfer fans, much more is available through the exhaust stack in the incinerator. At 1,500 degrees F stack temperature, it should be possible to provide most if not all of the heating requirements presently handled by independent glycol boilers, since an estimated 3 million BTUH is wasted up the stack during incinerator operation. This will require a more in#depth engineering investigation and discussions with the incinerator manufacturer, but the payback should be well below 7 years if implemented. b. Pressurization Control: There is a large (13’ tall x 15’#6” wide) opening between the tipping floor and the adjacent shop area. This opening is preventing any effective pressurization of the shop areas relative to the incinerator. Scott Barr advises that they do not need the opening, as they rarely operate equipment between the two spaces. It is recommended that a 12’ wide x 12’ high coiling door be installed in this opening to allow for effective pressurization of the shop area relative to the incinerator tipping floor. Barrow Sanitation Building Comprehensive Energy Audit 13 c. Destratification Fans: The tall building creates the opportunity for warm air to stagnate toward the ceiling. The incinerator room has reported frequent burn out of lighting fixtures, presumably due to the excessive heat near the ceiling. Furthermore, without destratification fans, heating the work zone for comfort will require more energy if the room is stratified. All tall spaces should have destratification fans to reduce energy and to reduce the frequency of light fixture burn out. d. Office Lighting: The offices and other low spaces all have T# 12 lamps with magnetic ballasts. The AkWarm#C program models these lamps and shows the payback period if they are all changed to T#8 lamps with electronic programmable ballasts. It is recommended that all T#12 lights be retrofitted to T#8 with magnetic ballasts for lamp and ballast standardization, regardless of the payback period. e. Shop Lighting: The lighting in the building is on 24/7, even though all spaces are not occupied all the time. It is recommended that all shop lights be changed to T#5 high output fluorescent, since those lamps light instantly, which means they can be easily controlled with motion sensors. It is recommended that all shop lighting fixtures have individual motion sensors integral to the fixture, so as workers move around a space, the respective light fixture will turn on. One or more “night lights” could also be wired to be on continuously if desired, or 1#2 lamps within each fixture could be wired to be on continuously, with the rest of the lamps coming on when occupants are present. f. Make5up Air Control: The EF#2 fan was observed to be operating at 99% of full capacity, even with the VFD control. This presents the probability that the control is not set up properly, or some other issue is preventing the fan from slowing down. This is wasting a huge amount of energy, both fan and heat energy, so it needs to be investigated and corrected. Barrow Sanitation Building Comprehensive Energy Audit 14 7. Interactive Effects of Projects: The AkWarm#C program calculates savings assuming that all recommended EEM are implemented. If some EEMs are not implemented, savings for the remaining EEMs will be affected, in some cases positively, and in others, negatively. For example, if the fan motors are not replaced with premium efficiency motors, then the savings for the project to install variable speed drives (VFDs) on the fans will be increased. In general, all projects were evaluated sequentially so that energy savings associated with one EEM would not be attributed to another EEM as well. For example, the night setback EEM was analyzed using the fan and heating load profile that will be achieved after installation of the VFD project is completed. By modeling the recommended projects sequentially, the analysis accounts for interactive effects between the EEMs and does not “double count” savings. Interior lighting, plug loads, facility equipment, and occupants generate heat within the building. When the building is in cooling mode, these contribute to the overall cooling demands of the building; therefore lighting efficiency improvements will reduce cooling requirements on air conditioned buildings. Conversely, lighting efficiency improvements are anticipated to increase heating requirements slightly. Heating penalties are included in the lighting project analysis that is performed by AkWarm#C. 8. Loan Program: The Alaska Housing Finance Corporation (AHFC) Alaska Energy Efficiency Revolving Loan Fund (AEERLF) is a State of Alaska program enacted by the Alaska Sustainable Energy Act (senate Bill 220, A.S. 18.56.855, “Energy Efficiency Revolving Loan Fund). The AEERLF will provide loans for energy efficiency retrofits to public facilities via the Retrofit Energy Assessment for Loan System (REAL). As defined in 15 AAC 155.605, the program may finance energy efficiency improvements to buildings owned by: a. Regional educational attendance areas; b. Municipal governments, including political subdivisions of municipal governments; Barrow Sanitation Building Comprehensive Energy Audit 15 c. The University of Alaska; d. Political subdivisions of the State of Alaska, or e. The State of Alaska Native corporations, tribal entities, and subsidiaries of the federal government are not eligible for loans under this program. Barrow Sanitation Building Comprehensive Energy Audit 16 Attachments: Photos AkWarm5C Report Building Plans Energy Audit – Energy Analysis and Cost Comparison AkWarm Commercial Audit Software Barrow Shop III/TDS Facility Page 1 ENERGY AUDIT REPORT – PROJECT SUMMARY – Created 11/5/2011 11:17 AM General Project Information PROJECT INFORMATION AUDITOR INFORMATION Building: Barrow Shop III/TDS Facility Auditor Company: Richard S. Armstrong, PE, LLC Address: Beach Road Landfill Auditor Name: Richard S. Armstrong City: Barrow Auditor Address: 2321 Merrill Field Drive Anchorage, Ak 99501 Client Name: Scott Barr Client Address: Beach Road Sanitation Building #3490 Auditor Phone: (907) 229-0331 Auditor FAX: Client Phone: (907) 852-0349 Auditor Comment: Client FAX: Design Data Building Area: 17,152 square feet Design Heating Load: Design Loss at Space: 3,085,823 Btu/hour with Distribution Losses: 3,175,149 Btu/hour Plant Input Rating assuming 82.0% Plant Efficiency and 25% Safety Margin: 4,840,166 Btu/hour Note: Additional Capacity should be added for DHW load, if served. Typical Occupancy: 20 people Design Indoor Temperature: 70 deg F (building average) Actual City: Barrow Design Outdoor Temperature: -41 deg F Weather/Fuel City: Barrow Heating Degree Days: 20,370 deg F-days Utility Information Electric Utility: Barrow Utilities & Electric-elec - Commercial - Lg Natural Gas Provider: Barrow Utilities & Electric-gas - Commercial - Lg Average Annual Cost/kWh: $0.109/kWh Average Annual Cost/ccf: $0.305/ccf Annual Energy Cost Estimate Description Space Heating Space Cooling Water Heating Lighting Other Electrical Cooking Clothes Drying Ventilation Fans Service Fees Total Cost Existing Building $104,879 $0 $595 $21,055 $5,081 $37,946 $911 $4,476 $1,222 $176,973 With Proposed Retrofits $104,445 $0 $592 $10,189 $3,800 $37,946 $911 $4,476 $1,222 $164,387 SAVINGS $434 $0 $3 $10,866 $1,282 $0 $0 $0 $0 $12,585 Energy Audit – Energy Analysis and Cost Comparison AkWarm Commercial Audit Software Barrow Shop III/TDS Facility Page 2 $0 $50,000 $100,000 $150,000 $200,000 Existing Retrofit Service Fees Ventilation and Fans Space Heating Refrigeration Other Electrical Lighting Domestic Hot Water Cooking Clothes Drying Annual Energy Costs by End Use $0 $50,000 $100,000 $150,000 $200,000 Existing Retrofit Natural Gas Electricity Annual Energy Costs by Fuel $0 $20,000 $40,000 $60,000 $80,000 $100,000 Floor Wall/Door Window Ceiling Air Existing Retrofit Annual Space Heating Cost by Component Energy Audit – Energy Analysis and Cost Comparison AkWarm Commercial Audit Software Barrow Shop III/TDS Facility Page 3 PRIORITY LIST – RECOMMENDED ENERGY EFFICIENCY MEASURES Rank Feature Recommendation Annual Energy Savings Installed Cost SIR Payback (Years) 1 Other Electrical: Vending machines Remove Manual Switching and Add new Other Controls $341 $200 10.86 0.6 2 Other Electrical: Electric coffee maker Replace with Electric coffee maker and Improve Other Controls $818 $1,201 4.34 1.5 3 HVAC And DHW Install heat recovery at Incinerator stack, use energy to heat balance of building. $1,606 $8,000 3.14 5 4 Lighting: Incinerator room, middle and end bay lighting Replace with 38 FLUOR (4) T5 45.2" F54W/T5 HO Energy-Saver HighLight HighEfficElectronic and Remove Manual Switching and Add new Occupancy Sensor $3,782 $9,500 2.54 2.5 5 Lighting: Office, storage, boiler, parts, restrooms Replace with 134 FLUOR (2) T8 4' F32T8 28W Energy-Saver Program HighEfficElectronic and Remove Manual Switching and Add new Occupancy Sensor $6,039 $17,000 2.26 2.8 6 Other Electrical: Vending machines Replace with Chilled beverage vending machine $0 $0 0.00 Infinity TOTAL $12,585 $35,901 2.65 2.9 ENERGY AUDIT REPORT – ENERGY EFFICIENT RECOMMENDATIONS 1. Building Envelope Insulation Rank Location Existing Type/R:Value Recommendation Type/R: Value Installed Cost Annual Energy Savings Exterior Doors – Replacement Rank Location Size/Type/Condition Recommendation Installed Cost Annual Energy Savings Windows and Glass Doors – Replacement Energy Audit – Energy Analysis and Cost Comparison AkWarm Commercial Audit Software Barrow Shop III/TDS Facility Page 4 Rank Location Size/Type/Condition Recommendation Installed Cost Annual Energy Savings Air Leakage Rank Location Estimated Air Leakage Recommended Air Leakage Target Installed Cost Annual Energy Savings 2. Mechanical Equipment Mechanical Rank Recommendation Installed Cost Annual Energy Savings 3 Install heat recovery at Incinerator stack, use energy to heat balance of building. $8,000 $1,606 Setback Thermostat Rank Location Size/Type/Condition Recommendation Installed Cost Annual Energy Savings Ventilation Rank Recommendation Cost Annual Energy Savings 3. Appliances and Lighting Lighting Fixtures and Controls Rank Location Existing Recommended Installed Cost Annual Energy Savings 4 Incinerator room, middle and end bay lighting 38 HPS 250 Watt Magnetic with Manual Switching Replace with 38 FLUOR (4) T5 45.2" F54W/T5 HO Energy-Saver HighLight HighEfficElectronic and Remove Manual Switching and Add new Occupancy Sensor $9,500 $3,782 5 Office, storage, boiler, parts, restrooms 134 FLUOR (2) T12 4' F40T12 40W Standard Magnetic with Manual Switching Replace with 134 FLUOR (2) T8 4' F32T8 28W Energy- Saver Program HighEfficElectronic and Remove Manual Switching and Add new Occupancy Sensor $17,000 $6,039 Refrigeration Rank Location Existing Recommended Installed Cost Annual Energy Savings Other Electrical Equipment Energy Audit – Energy Analysis and Cost Comparison AkWarm Commercial Audit Software Barrow Shop III/TDS Facility Page 5 Rank Location Existing Recommended Installed Cost Annual Energy Savings 1 Vending machines Chilled beverage vending machine with Manual Switching Remove Manual Switching and Add new Other Controls $200 $341 2 Electric coffee maker 1 Electric coffee maker with Other Controls Replace with Electric coffee maker and Improve Other Controls $1,201 $818 6 Vending machines Chilled beverage vending machine with Manual Switching Replace with Chilled beverage vending machine $0 $0 Cooking/Clothes Drying Rank Recommended Installed Cost Annual Energy Savings Front view of building Looking NE Tipping floor with incinerator in rear Incinerator feed door Energy Audit – Energy Analysis and Cost Comparison AkWarm Commercial Audit Software Barrow Shop III/TDS Facility Page 6 Boilers Gas water heater Glycol pump skid Shop area VFD drive control for air system Separation area between tipping and shop floors Energy Audit – Energy Analysis and Cost Comparison AkWarm Commercial Audit Software Barrow Shop III/TDS Facility Page 7 Shop floor area Shop floor area