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HomeMy WebLinkAboutBSSD-KOY-RSA Koyuk Malemute School 2012-EERichard S. Armstrong, PE, LLC Mechanical/Electrical Engineer Comprehensive Energy Audit of Koyuk Malimiut K12 School Koyuk, Alaska Project # BSSDKOYRSA01 Prepared for: Bering Strait School District Contact: Richard Ried, Maintenance Supervisor Phone: 9076244249 Unalakleet, Alaska February 18, 2012 Prepared by: Richard S. Armstrong, PE, LLC 2321 Merrill Field Drive, C$6 Anchorage, AK 99501 and RSA Engineering, Inc. 2422 Arctic Blvd., Suite 200 Anchorage, AK 99503 Koyuk Malimuit K-12 School Comprehensive Energy Audit 2 TABLE OF CONTENTS 1. Report Disclaimers 3 2. Executive Summary 4 3. Audit and Analysis Background 7 4. Acknowledgements 9 5. Building Description & Function 10 6. Historic Energy Consumption 13 7. Energy Efficiency Measures Considered or Recommended 13 8. Interactive Effects of Projects 18 9. Loan Program 19 Appendix A: Photos 20 Appendix B: AkWarmC Report 34 Appendix C: Building Schedules and Plans 41 Performed by: ___________________________ Adam W. Wilson, PE, CEA CEA # 1618 RSA Engineering, Inc. Reviewed by: ___________________________ Richard Armstrong, PE, CEM CEA #178, CEM # 13557 Koyuk Malimuit K-12 School Comprehensive Energy Audit 3 1. REPORT DISCLAIMERS The information contained in this report, including any attachments, is intended solely for use by the building owner and the AHFC. No others are authorized to disclose, copy, distribute or retain this report, in whole or part, without written authorization from Richard S. Armstrong, PE, LLC, 2321 Merrill Field Drive, C$6, Anchorage, AK 99501. Additionally, this report contains recommendations that, in the opinion of the auditor, will cause the owner to realize energy savings over time. All recommendations must be designed by a registered engineer, licensed in the State of Alaska, in the appropriate discipline. Lighting recommendations should all be first reviewed by running a lighting analysis to assure that the recommended lighting upgrades will comply with State of Alaska Statue as well as IES recommendations. Payback periods may well vary from those forecast due to the uncertainty of the final installed design, configuration, equipment selected, and installation costs of recommended Energy Efficiency Measures (EEMs), or the operating schedules and maintenance provided by the owner. Furthermore, EEMs are typically interactive, so implementation of one EEM may impact the cost savings from another EEM. Neither the auditor, Richard S. Armstrong, PE, LLC, AHFC, or others involved in preparation of this report will accept liability for financial loss due to EEMs that fail to meet the forecasted payback periods. This audit meets the criteria of an Investment Grade Audit (IGA) per the Association of Energy Engineers definition, and is valid for one year. The life of the IGA may be extended on a case$by$case basis, at the discretion of the AHFC. IGSs are the property of the State, and may be incorporated into AkWarm$ C, the Alaska Energy Data Inventory (ARIS), or other state and/or public information system. Koyuk Malimuit K-12 School Comprehensive Energy Audit 4 Investment Grade Energy Audit Koyuk Malimiut K12 School 2. Executive Summary: The Koyuk Malimiut K$12 School was constructed in 2004, using design concepts and construction materials that were similar to present day Western Alaska school construction. It is owned and operated by the Bering Strait School District (BSSD). Benchmark energy use data collected for this building is presented in Table 1 below: Table 1 2009 2009 2010 2010 Utility Consumption Cost/Year Consumption Cost/Year Electricity$kWh 223,614 $136,792 236,251 $107,659 No. 2 Fuel Oil $ Gallons 22,550 $ 86,008 24,008 $ 74,915 Ttl Energy Costs $222,800 $182,274 A benchmark measure of energy use relative to other similar function buildings in the area is the Energy Use Index (EUI), which takes the total annual energy used by the facility divided by the square footage area of the building, for a value expressed in terms of kBTU/SF. This number can then be compared to other buildings to see if it is about average, higher or lower than similar buildings in the area. Likewise, the Energy Cost Index (ECI) is the cost of all energy used by the building expressed in $/SF of building area. The comparative values for the subject building are listed in Table 2 below: Table 2 Koyuk Malimiut K$12 School Elim Aniguilin K$ 12 School (neigh$ boring village) Average for All BSSD Schools Energy Use Index (EUI) kBTU/SF Avg 2009, 2010 136.4 71.2 125.3 Energy Cost Index (ECI) Average 2009, 2010 $7.17 $4.49 $6.73 Various Energy Efficiency Measures (EEMs) have been analyzed for this building to determine if they would be applicable for energy savings with reasonably good payback periods. Those EEMs that Koyuk Malimuit K-12 School Comprehensive Energy Audit 5 have a payback period or those that are recommended for code compliance, life cycle replacement, or other reasons are also included. Specific EEMs recommended for this facility are detailed in the attached AkWarm Energy Audit Report along with specific payback times, as well as estimated installation costs and estimated energy savings. The higher priority items are summarized below: a. Air Handler Controls i. Automated Schedules vs. Manual Control: The air handling units (AHUs) are designed to operate using preprogrammed schedules but are actually operated manually by the school maintenance personnel. The AHUs should be operated using schedules rather than manually in order to ensure they are operating only when needed. If necessary the schedules should be reprogrammed to accommodate the actual hours of operation since they are likely different than originally programmed. ii. Carbon Dioxide (CO2) Monitoring: CO2 sensors can be utilized to help reduce the amount of outside air drawn into the building. Rather than supply a set minimum amount of outside air during AHU operation (20% of total AHU air volume, for example) the outside air can be varied to maintain the CO2 levels below a determined setpoint, typically 750 parts per million for schools. This often results in less outside air being drawn into the building, which reduces the amount of energy needed to heat the air. iii. The above changes to AHU control will provide an estimated 10$15% annual energy savings with an expected payback of approximately 1 year. b. Pumps i. The main constant volume heating circulations pumps for the school can be changed out for variable speed pumps. The pumps can run at lower speeds when the school has a low heating demand, which will save power and reduce cost. The main circulation pump Koyuk Malimuit K-12 School Comprehensive Energy Audit 6 can also be turned off when there is no call for heating, rather than run continuously as it currently does. ii. The constant duty domestic water recirculation pump could be replaced with a pump that runs on a time clock and only operates during hours that it is needed. iii. The pump changes will provide about 5$10% energy savings for the building with a payback of about 1 year. c. Reduce Thermostat Set Points: Most of the classrooms and offices in the building have a daytime heating setpoint of 75 degrees F and nighttime heating setpoints of 68 degrees F. It is recommended that the daytime setpoint be reduced to 72 degrees F and the nighttime setpoint be reduced to 60 degrees F. The lower nighttime setback alone would save approximately $21,500 per year. Since the temperatures are set using the existing DDC system there is no additional equipment needed so the payback would be immediate. If a control contractor was hired to program the temperature setpoints the payback would be well under a year. d. Upgrade Exterior Lighting: There are 17 exterior light fixtures that use high pressure sodium (HPS) lamps and only operate during dark times of the year. It is recommended that the fixtures be replaced with light emitting diode (LED) fixtures. If all fixtures were replaced the energy savings for lighting only would be approximately 8% and have a payback of about 14.6 years. This is a longer payback period than typically considered worthwhile. However the cost of LED fixtures is decreasing rapidly as more products are available on the market. With the cost of energy increasing every year it may only be a year or two before the payback is closer to 7 years. In addition to EEMs, various Energy Conservation Measures (ECMs) are recommended that were not part of the energy audit model. Some involve a modest capital investment. Others are policies or procedures that are followed by management and employees that Koyuk Malimuit K-12 School Comprehensive Energy Audit 7 require no capital outlay. Examples of recommended ECMs for this facility include: 1. Water closet flushometer valve retrofit for dual level flushing. 2. Turn off computers, monitors, printers, faxes, coffee makers, etc when leaving the office for the day. 3. Disconnect refrigeration equipment over the summer, including walk$in units and residential style refrigerators throughout the building. This will save approximately $1,800/year. The priority recommendations in the detailed report are estimated to save $45,638/year, with an installed cost of $44,752, for a 1 year payback. This does not include design or CA services, but overall it does indicate a cost effective energy savings program. 3. Audit and Analysis Background: a. Program Description: This audit included services to identify, develop, and evaluate energy efficiency measures at the subject building. The scope of this project included evaluating the building shell, lighting, other electrical systems, and heating, ventilating, and air conditioning (HVAC) equipment. Measures were selected such that an overall simple payback period of 8 years or less could be achieved. b. Audit Description and Methodology: Preliminary audit information was gathered in preparation for the site survey, including benchmark utility consumption data, floor and lighting plans, and equipment schedules where available. A site visit was performed to inventory and evaluate the actual building condition, including: i. Building envelope (roof, windows, etc) ii. Heating, ventilating, and air conditioning iii. Lighting systems and controls iv. Building specific equipment v. Plumbing systems Koyuk Malimuit K-12 School Comprehensive Energy Audit 8 c. Method of Analysis: The information gathered prior to the site visit and at the site visit is entered into AkWarm$C, an energy modeling developed for Alaska Housing Finance Corporation (AHFC) specifically to identify forecasted energy consumption which can be compared to actual energy consumption. AkWarm$C also has some pre$programmed EEM retrofit options that can be analyzed with energy savings forecasted based on occupancy schedules, utility rates, building construction type, building function, existing conditions, and climatic data that is already uploaded to the program based on the zip code of the building. When new equipment is proposed, energy consumption is calculated based on manufacturer’s cataloged information. Cost savings are calculated based on the historical energy costs for the building. Installation costs include labor and equipment to estimate the full up$front investment required to implement a change, but design and construction management costs are excluded. Costs are derived from Means Cost Data, industry publications, experience of the auditor, local contractors and equipment suppliers. Maintenance savings are calculated were applicable and are added to the energy savings for each EEM. The cost and savings are applied and a simple payback and simple return on investment (ROI) is calculated. The simple payback is based on the number of years that it takes for the savings to pay back the net installation cost (Net Installation divided by Net Savings.) A simple life$time calculation is shown for each EEM. The life$ time for each EEM is estimated based on the typical life of the equipment being replaced or altered. The energy savings is extrapolated throughout the life$time of the EEM. The total energy savings is calculated as the total life$time multiplied by the yearly savings. d. Limitations of the Study: All results are dependent on the quality of input data provided, and can only act as an Koyuk Malimuit K-12 School Comprehensive Energy Audit 9 approximation. In some instances, several methods may achieve the identified savings. This report is not intended as a final design document. A design professional, licensed to practice in Alaska and in the appropriate discipline, who is following the recommendations, shall accept full responsibility and liability for the results. Budgetary estimates for engineering and design of these projects in not included in the cost estimate for each measure, but these costs generally run around 15% of the cost of the work. 4. Acknowledgements: We wish to acknowledge the help of numerous individuals who have contributed information that was used to prepare this report, including: a. Alaska Housing Finance Corporation (Grantor): AHFC provided the grant funds, contracting agreements, guidelines, and technical direction for providing the audits. AHFC reviewed and approved the final short list of buildings to be audited based on the recommendation of the Technical Service Provider (TSP). b. Bering Strait School District (Owner): The BSSD provided building access, original construction plans, two years energy billing data, building schedules and functions, as well as other resources needed to perform the audit. c. Central Alaska Engineering Company (Benchmark TSP): Central Alaska Engineering Company compiled the data received from the BSSD and entered that data into the statewide building database, called the Alaska Retrofit Information System (ARIS). d. Richard S. Armstrong, PE, LLC (Audit TSP): This is the TSP who was awarded the projects in the Arctic Slope Regional Corporation, Bering Straits area, and the Nana area. The firm gathered all relevant benchmark information provided to them, cataloged which buildings would have the greatest potential payback, and prioritized buildings to be audited based on numerous factors, including the Energy Use Index (EUI), Koyuk Malimuit K-12 School Comprehensive Energy Audit 10 the Energy Cost Index (ECI), the age of the building, the size of the building, the location of the building, the function of the building, and the availability of plans for the building. They also trained their selected sub$contracted auditors, assigned auditors to the selected buildings, and performed quality control reviews of the resulting audits. They prepared a listing of potential EEMs that each auditor must consider, as well as the potential EEMs that the individual auditor may notice in the course of his audit. Richard S. Armstrong, PE, LLC also performed some of the audits to assure current knowledge of existing conditions. 5. Building Description and Function: The subject structure is called the Koyuk Malimiut School, which was constructed in 2004. The building serves as a kindergarten through twelfth grade (K$12) educational facility, which includes classrooms, administrative offices, a commercial kitchen, a multi$purpose lobby, a gymnasium, locker rooms, vocational education room with shop, restrooms, and multiple storage and utility spaces. The building is a one story structure with an enclosed mechanical mezzanine above the locker rooms and an insulated crawlspace below the entire building footprint. The gymnasium, library/media room, vocational education room, student shop, and multi$purpose lobby have high ceilings extending to the underside of the roof. Hallways have 12 to 13 feet ceilings. Classrooms, offices, locker rooms, the kitchen and various storage and utility rooms have ceilings heights ranging from 8 to 9.5 feet. The crawlspace averages about 5 feet in height and is below grade on the north side of the building and above grade on the south side. The building roof and exterior walls are constructed of structural insulated panels (SIPs) and the exteriors are covered with metal roofing and metal siding respectively. The roof insulation value is approximately R$49 and the exterior walls approximately R$41. The overall building design and construction is similar to many schools that have been built in Western Alaska in the last 5 to 10 years. The building is in very good condition overall and appears to operate more or less as designed. The building is occupied from the middle of August through the middle of May. The school is unused during the summer months. Koyuk Malimuit K-12 School Comprehensive Energy Audit 11 a. Heating System: The school heating plant is in a detached building located on the school property. Heat is delievered to the school through an above grade utilidor that enters the school building in the west corner of the gymnasium, in a storage room. The building heating system consists of two Weil$McLain 788 cast iron sectional boilers with Gordon$Piatt model R8.3$0$15 fuel oil burners. The boilers provide heat to the school building only (the boiler utility building is heated by two smaller boilers that serve the teacher housing as well. The housing boilers and utility building energy use were not considered in this audit). The boilers are original to the 2004 school construction. Hot glycol is circulated around the building using two Grundfos model TP80$240 circulators, each with a 3 HP motor. A third pump is also installed as a back up in the event that one of the two main pumps goes down. The two main pumps operate in lead$lag fashion. The lead pump operates by itself as long as it is able to maintain pressure and temperature within the heating loop. When the lead pump is not able to keep up by itself the lag pump runs. The pumps are not equipped with VFD drives, so they run at full speed when they operate. The lead pump runs constantly, year round. Heat is distributed throughout the building using ceiling radiant panels in most perimeter spaces, unit heaters in the gymnasuim, crawlspace and utility spaces, cabinet unit heaters in vestibule entries, and some supplemental heat through tempered ventilation air. b. Ventilation System: There are four air handlers in the building as well as multiple exhaust and ventilation fans. AHU$1 is the air handler that serves the classrooms and administrative spaces in the building. AHU$2 serves the gymnasium. AHU$3 serves the vocational education and home economics classrooms. AHU$4 is the make$up air unit for the kitchen cooking line exhaust hood, however it is not used. Exhaust fans are installed for the kitchen cooking line exhaust hood, commercial dishwasher hood, locker rooms, restrooms, and school store. Wall$mounted propeller fans serving as exhaust or ventilation are found in the boiler utility building, vocational education shop, and above the walk$in freezer and refrigerator Koyuk Malimuit K-12 School Comprehensive Energy Audit 12 in the kitchen. Heating of ventilation (outside) air is a significant source of energy consumption for commercial buildings. State of Alaska design codes mandate that certain quantities of ventilation air must be provided. However, there are devices and strategies that can be employed to regulate the introduction of ventilation air so energy is not wasted, such as demand control ventilation based on CO2 concentration. c. Plumbing System: Water is provided from the village utility and there is not any on$site storage (a fire sprinkler water storage tank is installed in the crawlspace but it is separate from the domestic water system). Fixtures include water closets, lavatories, single head showers, semi$circular “gang” handwash stations, classroom sinks, mop sinks, and large sinks for cooking. Most fixtures are located in bathrooms, locker rooms, custodial closets and the commercial kitchen. Classrooms for the younger elementary school children have adjoining water closets and lavatories as well as sinks in the classroom. d. Domestic Hot Water: How water is generated using five indirect water heaters, each with a holding capacity of 120 gallons. No additional hot water storage is provided. There is a hot water recirculation pump that runs constantly to provide instant hot water to remote fixtures. e. Lighting: Typical lighting used throughout occupied spaces in the building is provided with T$8 fluorescent fixtures using electronic ballasts and controlled with occupancy sensors. The gymnasium was originally lit using metal halide (MH) fixtures at 400 watts per fixture but have since been retrofitted to utilize (8) compact fluorescent bulbs at 42 watts each, for a total of 336 watts per fixture. Gymnasium lights are switched on manually with a key. Exterior lights are high pressure sodium (HPS) fixtures and include wall packs (70 and 250 watts), surface canopy mounted (50 watts), and pole mounted (250 watts) fixtures. Exterior lights operate using daylight sensors. Koyuk Malimuit K-12 School Comprehensive Energy Audit 13 f. Fire Sprinkler: The building is equipped with a fire sprinkler protection system throughout. A fire sprinkler water storage tank, approximately 10,000 gallons in capacity, is installed in the crawlspace. 6. Historic Energy Consumption: Energy consumption is modeled within the AkWarm$C program. The program only analyzes 12 months of data, so where 24 months of data are available, the data is averaged and input to AkWarm$C to provide more accuracy. The energy consumption data is presented and graphed in the attached AkWarm$C program results. Based on the benchmark energy data for 2009 and 2010, the average electric consumption for the building was 229,931kWh/year at an average cost of $122,226/year. The average fuel oil consumption was 23,278 gallons/year, at an average annual cost of $80,462/year. 7. Energy Efficiency Measures Considered or Recommended: The building was examined for application of a multitude of potential EEMs that are discussed below. Those EEMs that appear to have an application for the subject building are further analyzed for estimated payback periods, either within the AkWarm$C program or separately within this report. The accuracy of the cost estimates and paybacks varies significantly due to a multitude of conditions, but is estimated to be approximately +/$ 25%. Assumptions made regarding energy costs and the life of the EEM, noting that post$construction measurement and verification are based on energy savings, not energy cost savings. Many of the selected EEMs are analyzed within the AkWarm$C program using the schedules and estimated costs input into the model. a. Ventilation Control: The air handling units (AHUs) serving the various school spaces were designed to function using a direct digital control (DDC) system that would operate the units using programmed schedules based upon hours of occupancy of the spaces served. Even though the schedules appear to be installed in the DDC system the AHUs are operated manually, turned on and off daily by maintenance personnel based on their knowledge of space occupancy. This creates Koyuk Malimuit K-12 School Comprehensive Energy Audit 14 two problems. First, in the event that a unit is not turned on the school will not have adequate ventilation air, which will affect occupant comfort and performance. Second, if a unit is left on outside of school hours it is a waste of energy. There are two adjustments that can be made at the same time that will improve control of the AHUs. i. Operation Schedules: Each of the AHUs serves a space (or spaces) with unique occupancy schedules. During the course of the audit the DDC schedules were reviewed and it appeared that there were only two programmed schedules in use; one for the classrooms and administration and the other for the gymnasium. What was most significant about the scheduling was that it did not accurately track the hours that the spaces were in use. They also did not appear to include times when the AHUs would be off for extended periods of time, such as holidays and summer break. In order to reduce the amount of electric and heating energy used by the AHUs the following scheduling changes are recommended: 1. AHU1, Classrooms and Administration – Operate the unit only during school hours. 2. AHU2, Gymnasium – Operate the unit during known periods of occupancy such as school hours and scheduled “open gym” hours. Consider installing a manual override timer in the gymnasium or front office, accessible only to staff, that will operate the AHU for a set period of time such as 1 or 2 hours. This will allow the flexibility of operating the AHU outside of typical schedules, for sporting events or community gatherings, without the possibility of forgetting to turn the unit off. 3. AHU3, Home Economics/Vocational Education – This unit appeared to be operating on the same schedule as AHU$1 even though the times of occupancy are quite different. Provide a dedicated Koyuk Malimuit K-12 School Comprehensive Energy Audit 15 schedule for AHU$3 and/or consider installing a manual timer such as described for AHU$2 above. Given that these spaces have moderately industrial uses it is important that the AHU is operable during occupancy to provide adequate air changes. 4. AHU4, Kitchen Exhaust MakeUp Air – This unit was designed to be interlocked with the kitchen cooking hood exhaust fan, EF$4, but has been disabled so it does not run at all. This was problematic because the kitchen is not being supplied with code required make$up (fresh) air, and the kitchen hood fan created a large negative pressure in the building since it was not provided air from AHU$4. It is recommended that AHU$4 be enabled to operate with EF$4 per design. Unfortunately, using this unit will increase the electric and fuel consumption of the facility. However, for the energy model the unit was left “off” in order to provide a consistent comparison between existing and retrofit energy uses. ii. Carbon Dioxide (CO2) Monitoring: The amount of CO2 in a building has been shown to have a direct effect on the performance of the occupants in the building. High levels of CO2 cause occupants to feel sleepy and lose concentration. It is also an indication that other indoor contaminants, such as volatile organic compounds (VOCs), odors and excessive humidity are likely increasing in concentration. For these reasons ventilation air is required by code to refresh indoor building air. Typically the ventilation rate is determined based on the number of occupants and space sizes. In many cases this over$ventilates the space. Another method of ventilating spaces is called demand control ventilation, which entails varying the amount of outside air supplied based on CO2 levels in the building. Sensors can be placed in spaces throughout the building (preferred) or in the return air duct at the AHUs, and the Koyuk Malimuit K-12 School Comprehensive Energy Audit 16 AHU outside air dampers can be modulated to increase or decrease the outside air delivered to the building. This modification applies specifically to AHU$1 and AHU$ 2 and may also be appropriate for AHU$3. The DDC schematic for AHU$2 shows a CO2 sensor installed and reading in the return air duct but it does not appear to be used for controlling outside air volume. b. Rebalance Hydronic (heating) System: It was discovered during conversations with building administration and maintenance personnel that some of the heating zones around the school building had been manually adjusted by maintenance personnel to address hot and cold spots that building users were experiencing. It is assumed that, according to standard building start up and commissioning procedures, the hydronic system was balanced according to design. If changes have been made to the flow rates in various zones throughout the building it is likely that the system is out of balance and heat is not being distributed as designed. This would result in some zones over$heating and some possibly under heating. There were a number of rooms that were observed with exterior windows open (even during unoccupied hours), presumably to cool the spaces due to over$ heating. It is recommended that the hydronic system be professionally rebalanced and that the maintenance personnel receive training on how to make adjustments to the system (i.e. adjusting space temperature settings through the DDC system) to increase occupant comfort. c. Boiler Temperature Outdoor Air Reset: As the outside air temperature varies building heat loss varies as well, losing heat at a faster rate as the ambient temperature drops. Boiler systems are typically sized to meet the heating demands of the coldest expected temperatures. These extreme temperatures may only occur for short durations in a given winter and will vary in frequency and length year to year. Most cast iron sectional boilers supply heating water at the same temperature year$round. During periods of warmer weather in the heating season high heating water supply temperatures may cause Koyuk Malimuit K-12 School Comprehensive Energy Audit 17 space temperatures to overshoot setpoints because the hot boiler water dumps heat into the building at a faster rate than the building is losing it, leading to occupant discomfort. This will also cause the boilers to cycle more often since it takes less time to heat the returning water, putting unnecessary ware on the boilers. A common way of handling this issue is to use an outdoor reset controller to reduce the heating loop temperature so that heat is transferred into the building closer to the rate at which the building is losing heat. Outdoor reset varies the boiler or heating loop water temperature based on the ambient temperature – increasing the water temperature when outdoor conditions are cold and decreasing water temperature for warmer outdoor conditions. It was observed on site that maintenance personnel were manually adjusting the boiler temperature to give the same effect. In order to maintain tighter control and prevent issues such as setting the boiler temperature too low (causing the boiler to condense or providing inadequate heating water temperatures for the hot water generators), or forgetting to reset the boiler temperature, it is recommended that a controller be installed that will perform the outdoor reset automatically. There is not a provision for simulating this in the AkWarm$C program so no energy savings are considered here. However it is recommended that a licensed professional engineer perform the design for installation of this controller at which time an energy savings analysis could be performed. d. Repair/Replace Windows: It was observed while on site that a number of exterior operable windows were taped shut from the outside, with tape covering the entire seam between the sash and mullion. It is assumed that these are locations where air was infiltrating the building, increasing the building heat load. It is recommended that all installed operable windows be inspected for tight seals and repaired or replaced as necessary. e. Waste Heat: The school building is not currently supplied with waste heat. However the school is roughly 0.25 miles from the village power utility. If the school was supplied with waste heat Koyuk Malimuit K-12 School Comprehensive Energy Audit 18 from the village power plant it would have a tremendous impact on energy savings for the school, likely surpassing fuel oil as the primary heating source. Connecting the school heating plant to the village power plant would require a large capital investment but could have a payback of 5$10 years, making the investment worthwhile. No investigation has been performed on the amount of heat that would be available from the power plant, which would require a thorough engineering analysis. It is recommended that a preliminary investigation be performed to determine the viability of this option. f. Fuel Oil Metering: It is recommended that fuel oil meters be installed to track the amount of fuel used by the boilers and electric generator. The only methods currently used on site for tracking fuel usage are recording the amount of fuel put into bulk fuel storage tanks when they are refilled and maintenance personnel manually recording the fuel levels in the tanks. Neither method is able to provide precise information nor does it give a detailed picture of the rate at which fuel is used. Installing a fuel oil meter on the boiler fuel line, and another one on the generator fuel line will show the exact amount of fuel consumed and how quickly. This information can be tied into the building DDC system and saved as trend log data, and/or the meter can have an analog dial for visual inspection. AMCO and other companies manufacture meters that meet these requirements. 8. Interactive Effects of Projects: The AkWarm$C program calculates savings assuming that all recommended EEM are implemented. If some EEMs are not implemented, savings for the remaining EEMs will be affected, in some cases positively, and in others, negatively. For example, if the fan motors are not replaced with premium efficiency motors, then the savings for the project to install variable speed drives (VFDs) on the fans will be increased. In general, all projects were evaluated sequentially so that energy savings associated with one EEM would not be attributed to another EEM as well. For example, the night setback EEM was analyzed using the fan and heating load profile that will be achieved after Koyuk Malimuit K-12 School Comprehensive Energy Audit 19 installation of the VFD project is completed. By modeling the recommended projects sequentially, the analysis accounts for interactive effects between the EEMs and does not “double count” savings. Interior lighting, plug loads, facility equipment, and occupants generate heat within the building. When the building is in cooling mode, these contribute to the overall cooling demands of the building; therefore lighting efficiency improvements will reduce cooling requirements on air conditioned buildings. Conversely, lighting efficiency improvements are anticipated to increase heating requirements slightly. Heating penalties are included in the lighting project analysis that is performed by AkWarm$C. 9. Loan Program: The Alaska Housing Finance Corporation (AHFC) Alaska Energy Efficiency Revolving Loan Fund (AEERLF) is a State of Alaska program enacted by the Alaska Sustainable Energy Act (senate Bill 220, A.S. 18.56.855, “Energy Efficiency Revolving Loan Fund). The AEERLF will provide loans for energy efficiency retrofits to public facilities via the Retrofit Energy Assessment for Loan System (REAL). As defined in 15 AAC 155.605, the program may finance energy efficiency improvements to buildings owned by: a. Regional educational attendance areas; b. Municipal governments, including political subdivisions of municipal governments; c. The University of Alaska; d. Political subdivisions of the State of Alaska, or e. The State of Alaska Native corporations, tribal entities, and subsidiaries of the federal government are not eligible for loans under this program. Koyuk Malimuit K-12 School Comprehensive Energy Audit 20 Appendix A: Photos Main Entrance and Gymnasium, view from the West Main Entrance and Northwest Classrooms, view from the West Koyuk Malimuit K-12 School Comprehensive Energy Audit 21 Gymnasium, view from the North Gymnasium and Shop, view from the Northeast Koyuk Malimuit K-12 School Comprehensive Energy Audit 22 Northeast Classrooms and Vocational Education, view from the East South wall of Classrooms, view from the East Koyuk Malimuit K-12 School Comprehensive Energy Audit 23 South wall of Classrooms, view from the South Koyuk Malimuit K-12 School Comprehensive Energy Audit 24 Taped Windows Open Windows Koyuk Malimuit K-12 School Comprehensive Energy Audit 25 Typical Classroom Koyuk Malimuit K-12 School Comprehensive Energy Audit 26 Gymnasium, view from South corner Gymnasium, view from West corner Koyuk Malimuit K-12 School Comprehensive Energy Audit 27 Kitchen cooking equipment under exhaust hood Kitchen dish washing equipment Koyuk Malimuit K-12 School Comprehensive Energy Audit 28 Kitchen walk in refrigerator and freezer Kitchen exhaust hood makeup air handler (AHU4) Koyuk Malimuit K-12 School Comprehensive Energy Audit 29 Typical Fan Room air handler (AHU3 shown) Indirect Hot Water Heaters in Fan Room (five total) Koyuk Malimuit K-12 School Comprehensive Energy Audit 30 DDC “front end” work station in Fan Room Utility Building, view from the South Koyuk Malimuit K-12 School Comprehensive Energy Audit 31 Utility Building, view from the West (school visible to the left) Utility Building with intermediate fuel oil storage tank, view from the East (utilidor shown that connects heating pipes to school) Koyuk Malimuit K-12 School Comprehensive Energy Audit 32 Heating Boilers and Circulation Pumps in Utility Building Koyuk Malimuit K-12 School Comprehensive Energy Audit 33 Koyuk Village, Ariel View Village Power Utility School Koyuk Malimuit K-12 School Comprehensive Energy Audit 34 Appendix B: AK Warm Energy Model Energy Audit – Energy Analysis and Cost Comparison AkWarm Commercial Audit Software Koyuk-Malemute School Page 1 ENERGY AUDIT REPORT – PROJECT SUMMARY – Created 2/18/2012 3:14 PM General Project Information PROJECT INFORMATION AUDITOR INFORMATION Building: Koyuk-Malemute School Auditor Company: RSA Engineering, Inc Address: 09 Main Street Auditor Name: Adam Wilson City: Koyuk Auditor Address: 2522 Arctic Blvd Suite 200 Anchorage, AK 99503 Client Name: Richard Ried Client Address: P.O. Box 225 Unalakleet, AK 99684 Auditor Phone: (907) 276-0521 Auditor FAX: Client Phone: (907) 624-3611 Auditor Comment: Client FAX: Design Data Building Area: 28,291 square feet Design Heating Load: Design Loss at Space: 1,953,300 Btu/hour with Distribution Losses: 2,056,105 Btu/hour Plant Input Rating assuming 82.0% Plant Efficiency and 25% Safety Margin: 3,134,307 Btu/hour Note: Additional Capacity should be added for DHW load, if served. Typical Occupancy: 269 people Design Indoor Temperature: 72.9 deg F (building average) Actual City: Koyuk Design Outdoor Temperature: -24.3 deg F Weather/Fuel City: Koyuk Heating Degree Days: 13,943 deg F-days Utility Information Electric Utility: AVEC-Koyuk - Commercial - Lg Natural Gas Provider: None Average Annual Cost/kWh: $0.450/kWh Average Annual Cost/ccf: $0.000/ccf Annual Energy Cost Estimate Description Space Heating Space Cooling Water Heating Lighting Refrige ration Other Electric al Cooking Clothes Drying Ventilatio n Fans Service Fees Total Cost Existing Building $199,47 5 $0 $32,760 $37,907 $7,929 $20,22 1 $8,660 $0 $8,118 $60 $315,131 With Proposed Retrofits $159,76 2 $0 $32,153 $34,723 $6,108 $20,26 4 $8,681 $0 $7,743 $60 $269,493 SAVINGS $39,713 $0 $607 $3,184 $1,821 -$42 -$21 $0 $375 $0 $45,638 Energy Audit – Energy Analysis and Cost Comparison AkWarm Commercial Audit Software Koyuk-Malemute School Page 2 $0 $50,000 $100,000 $150,000 $200,000 $250,000 $300,000 $350,000 Existing Retrofit Service Fees Ventilation and Fans Space Heating Refrigeration Other Electrical Lighting Domestic Hot Water Cooking Annual Energy Costs by End Use $0 $50,000 $100,000 $150,000 $200,000 $250,000 $300,000 $350,000 Existing Retrofit #2 Oil Electricity Annual Energy Costs by Fuel Energy Audit – Energy Analysis and Cost Comparison AkWarm Commercial Audit Software Koyuk-Malemute School Page 3 PRIORITY LIST – RECOMMENDED ENERGY EFFICIENCY MEASURES Rank Feature Recommendation Annual Energy Savings Installed Cost SIR Payback (Years) 1 Setback Thermostat: GYM 114 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the GYM 114 space. $3,090 $10 4638.10 0 2 Setback Thermostat: VOC/ED CLASSROOM 119 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the VOC/ED CLASSROOM 119 space. $2,753 $10 4131.70 0 3 Refrigeration: Walk in freezer Add new Seasonal Shutdown $574 $1 3217.00 0 4 Setback Thermostat: KITCHEN 102 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the KITCHEN 102 space. $1,521 $10 2283.25 0 5 Setback Thermostat: CLASSROOM 141 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the CLASSROOM 141 space. $1,385 $10 2078.20 0 6 Setback Thermostat: CLASSROOM 144 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the CLASSROOM 144 space. $1,338 $10 2007.35 0 7 Setback Thermostat: CLASSROOM 151 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the CLASSROOM 151 space. $1,308 $10 1962.35 0 8 Setback Thermostat: SHOP 118 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the SHOP 118 space. $1,077 $10 1615.95 0 9 Setback Thermostat: CLASSROOM 147 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the CLASSROOM 147 space. $893 $10 1340.85 0 10 Setback Thermostat: CLASSROOM 146 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the CLASSROOM 146 space. $893 $10 1339.50 0 Energy Audit – Energy Analysis and Cost Comparison AkWarm Commercial Audit Software Koyuk-Malemute School Page 4 PRIORITY LIST – RECOMMENDED ENERGY EFFICIENCY MEASURES Rank Feature Recommendation Annual Energy Savings Installed Cost SIR Payback (Years) 11 Setback Thermostat: CLASSROOM 145 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the CLASSROOM 145 space. $887 $10 1331.65 0 12 Setback Thermostat: CLASSROOM 122 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the CLASSROOM 122 space. $881 $10 1322.10 0 13 Refrigeration: Walk in refrigerator Add new Seasonal Shutdown $233 $1 1312.63 0 14 Setback Thermostat: CLASSROOM 150 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the CLASSROOM 150 space. $770 $10 1155.20 0 15 Setback Thermostat: CLASSROOM 149 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the CLASSROOM 149 space. $767 $10 1151.20 0 16 Setback Thermostat: CLASSROOM 148 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the CLASSROOM 148 space. $766 $10 1150.13 0 17 Setback Thermostat: LOBBY 101 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the LOBBY 101 space. $707 $10 1060.33 0 18 Setback Thermostat: SKI/WAX 116 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the SKI/WAX 116 space. $527 $10 790.18 0 19 Setback Thermostat: RECEPTION 134 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the RECEPTION 134 space. $509 $10 763.88 0 20 Setback Thermostat: CLASSROOM 140 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the CLASSROOM 140 space. $401 $10 601.80 0 Energy Audit – Energy Analysis and Cost Comparison AkWarm Commercial Audit Software Koyuk-Malemute School Page 5 PRIORITY LIST – RECOMMENDED ENERGY EFFICIENCY MEASURES Rank Feature Recommendation Annual Energy Savings Installed Cost SIR Payback (Years) 21 Setback Thermostat: OFFICE 138 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the OFFICE 138 space. $259 $10 389.23 0 22 Refrigeration: Refrigerator Replace with Mobile refrigerator in kitchen and Add new Seasonal Shutdown $126 $2 360.13 0 23 Refrigeration: Domestic Refrigerator 2-door Add new Seasonal Shutdown $56 $1 356.38 0 24 Setback Thermostat: PANTRY 103 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the PANTRY 103 space. $229 $10 342.95 0 25 Setback Thermostat: OFFICE 142 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the OFFICE 142 space. $201 $10 301.20 0 26 Setback Thermostat: OFFICE 135 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the OFFICE 135 space. $161 $10 241.25 0.1 27 Setback Thermostat: F/CS ROOM 117 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the F/CS ROOM 117 space. $155 $10 232.20 0.1 28 Refrigeration: Domestic Refrigerator Add new Seasonal Shutdown $33 $1 213.88 0 29 Refrigeration: Short Refrigerator Add new Seasonal Shutdown $11 $1 71.38 0.1 30 Setback Thermostat: HALL 132 Implement a Heating Temperature Unoccupied Setback to 60.0 deg F for the HALL 132 space. $47 $10 70.83 0.2 31 Ventilation Use CO2 sensors to operate Gym and Voc Ed AHUs. AHUs for these spaces are operated manually but are tied into the building DDC system and could be operated using schedules and sensors. $7,830 $7,500 15.53 1 Energy Audit – Energy Analysis and Cost Comparison AkWarm Commercial Audit Software Koyuk-Malemute School Page 6 PRIORITY LIST – RECOMMENDED ENERGY EFFICIENCY MEASURES Rank Feature Recommendation Annual Energy Savings Installed Cost SIR Payback (Years) 32 HVAC And DHW Change heat loop circ. pumps to VFD, run domestic hot water recirc. pump on time clock or temp. sensor $11,988 $10,000 13.84 0.8 33 Lighting: Exterior Wall Mount - K: GE WM4T25SO Replace with 5 LED 34W Module StdElectronic $1,871 $7,500 1.59 4 34 Lighting: Exterior Street Light - D: GE M2AC25-S0H1G- MC32U Replace with LED 80W Module StdElectronic $729 $3,000 1.55 4.1 35 Lighting: Exterior Wall Mount - J: EXCELINE SAW73LXL1 Replace with 8 LED 34W Module StdElectronic $492 $12,000 0.26 24.4 36 Lighting: Exterior Canopy - N: SPAULDING HTI-CM- S150-DP-120-DBZ Replace with 3 LED 17W Module StdElectronic $172 $4,500 0.24 26.2 37 Refrigeration: Walk in refrigerator Replace with Walk in refrigerator $0 $1 0.00 Infinity 38 Refrigeration: Walk in freezer Replace with Walk in freezer $0 $1 0.00 Infinity 39 Refrigeration: Domestic Refrigerator Replace with Domestic Refrigerator $0 $1 0.00 Infinity 40 Refrigeration: Domestic Refrigerator 2-door Replace with Domestic Refrigerator 2-door $0 $1 0.00 Infinity 41 Refrigeration: Short Refrigerator Replace with Short Refrigerator $0 $1 0.00 Infinity TOTAL $45,638 $44,752 13.51 1 Koyuk Malimuit K-12 School Comprehensive Energy Audit 41 Appendix C: Existing Plans