HomeMy WebLinkAboutCAC-CDV-CAEC Cordova Community Medical Center 2012-EEAUDIT REPORT
Level II Energy Audit
Cordova CMC
Cordova, AK
Submitted by:
Ameresco Federal Solutions
1820 Midpark Road, Suite C
Knoxville, TN 37921
Phone: 865-558-9459
Fax: 865-558-8831
www.ameresco.com
August 2, 2011
Central Alaska
LN i EERING COMPANY .IL
AMERESCO
Green . Clean • Sustainable
Audit Report
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REPORT DISCLAIMER
Level II Energy Audit
Cordova CMC
Anchorage, AK
The information contained within this report, including any attachment(s), was produced under contract to
Alaska Housing Finance Corporation (AHFC). IGAs are the property of the State of Alaska, and may be
incorporated into AkWarm-C, the Alaska Retrofit Information System (ARTS), or other state and/or
public information systems. AkWarm-C is a building energy modeling software developed under
contract by AHFC.
This material is based upon work supported by the Department of Energy under Award Number
DE-EE0000095. This report was prepared as an account of work sponsored by an agency of the United
States Government. Neither the United States Government nor any agency thereof, nor any of their
employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the
accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or
represents that its use would not infringe privately owned rights. Reference herein to any specific
commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not
necessarily constitute or imply its endorsement, recommendation, or favoring by the United States
Government or any agency thereof. The views and opinions of authors expressed herein do not
necessarily state or reflect those of the United States Government or any agency thereof.
Audit Report
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TABLE OF CONTENTS
Level II Energy Audit
Cordova CMC
Cordova, AK
EXECUTIVE SUMMARY AND PREFACE 2
1.0 METHODOLGY 4
2.0 BUILDING DESCRIPTION 5
3.0 UTILITY AND BENCHMARKING DATA 11
4.0 ENERGY CONSERVATION OPPORTUNITIES 15
APPENDICES
APPENDIX A — REALS BENCHMARKING DATA FORM A-1
APPENDIX B — ECO CALCULATIONS B-1
APPENDIX C — MAJOR EQUIPMENT SURVEY C-1
LIST OF TABLES
Table ES.1: Energy Cost Summary 2010 3
Table ES.2: ECO Summary 3
Table 2.1: Envelope Summary 6
Table 3.1: Energy Performance Summary 2010 11
Table 3.2: Energy and Cost Indices 2010 11
Table 3.3: Electrical Demand Summary 2010 11
Table 3.4: Index Comparison (CBECS 2003) 12
Table 4.1: ECO Summary 15
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EXECUTIVE SUMMARY AND PREFACE
Level II Energy Audit
Cordova CMC
Cordova, AK
This report summarizes the results of an Ameresco Federal Solutions (Ameresco) Energy Audit of the
Cordova Community Medical Center (Cordova CMC) at 602 Chase Ave, Cordova, Alaska 99574. The
intent of this report is to evaluate energy consumption and costs and to recommend improvements to
reduce consumption and costs. The American Recovery and Reinvestment Act (ARRA) provided
funding for this audit with the end goal of improving the economy by reducing state-wide energy
consumption and environmental impact.
Cordova CMC, Cordova, Alaska
imago 2011 GeoEyR
2011 Googae
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Level II Energy Audit
Cordova CMC
Cordova, AK
Ameresco engineers conducted an energy audit at Cordova CMC during the week of July 11, 2011. The
engineers were assisted primarily by the maintenance supervisor, Ken Lobe. Mr. Lobe provided valuable
assistance to the Ameresco team including providing access to mechanical areas, utility data, facility
drawings, and contact with other pertinent building personnel.
The purpose of the audit is to identify cost-effective system and facility modifications, adjustments,
alterations, additions, and retrofits. Systems investigated during the audit included heating, ventilation,
and air conditioning (HVAC), interior and exterior lighting, domestic water, motors, building envelope,
and energy management control systems (EMCS). A 53,700 square foot medical facility including exam
rooms, offices, labs, inpatient beds, and other treatment areas is covered by this energy audit. Table ES.1
summarizes the 2010 utility cost for this facility.
Table ES.1: Energy Cost Summary 2010
Energy Type _Annual Cost
Electricity
Fuel Oil
Total
$ 109,604
$ 108,991
$ 218,595
Table ES.2 lists energy conservation opportunities (ECO) with estimated cost and savings figures. ECOs
1-3 were calculated independently, therefore some savings may overlap. All other ECOs were calculated
in numerical order taking previous ECO savings into account. Savings figures are estimated based on
information available at the time of the audit and conforming to the level of detail recommended by
ASHRAE Level II Audit standards. Costs are estimated based on industry standard references and the
contractor's previously constructed energy conservation projects.
Table ES.2: ECO Summary
ECO # ECO Description
Annual Savings Total Cost Simple Payback
1
DDC EMCS
2 HVAC Retro-commissioning
3 Boiler Upgrade
4 Premium Efficiency Motors
5 T8 Lighting Upgrade
6 Install Occupancy Sensors
7 CFL Lighting Upgrade
8 LED Exit Sign Upgrade
9 Exterior LED Lighting
10 Weather-stripping
26,432
8,287
6,408
1,211
20,310
3,044
1,497
886
1,640
633
$ 371,385
$ 76,422
$ 119,034
$ 18,327
$ 92,004
$ 9,054
$ 1,556
$ 1,298
$ 14,889
$ 3,329
14.1
9.2
18.6
15.1
4.5
3.0
1.0
1.5
9.1
5.6
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1.0 METHODOLGY
Level II Energy Audit
Cordova CMC
Cordova, AK
Prior to the site survey, the audit team gathered information about the site including utility data for
electric and fuel oil services. This data was collected in the REAL Preliminary Benchmark Data Form
attached in Appendix A. Analysis of utility data reveals operational characteristics and usage trends
which help identify savings measures. Historical utility data is also useful for establishing a baseline for
future savings and benchmarking Cordova CMC against similar facilities.
The site survey was conducted during the week of July 11, 2011. The first step of the site survey was a
review of drawings onsite to get an overview of building construction and mechanical design. The
drawings were then compared to the actual facility during a two day walkthrough of the facility which
included a thorough inspection of mechanical systems, lighting, envelope, domestic water fixtures, and
other energy using equipment.
Referencing data collected from the drawings and the walkthrough, the audit team determined a series of
ECOs feasible for implementation to analysis for cost-effectiveness. These ECOs were evaluated taking
into account utility data and rates, local climate conditions, operating schedules, building occupancy, and
the condition of building systems and equipment. The audit team employs proven system simulation
techniques to model energy upgrades. Energy consumption of new equipment is based on up-to-date data
for commercially available systems.
Material costs and labor hour data is calculated from RSMeans Cost Data or other industry standards.
Recent quotes or costs from other Ameresco projects are used when available. Labor rates are based on
Davis -Bacon prevailing wage rates for the Cordova area. Where reliable figures are available, primarily
on lighting calculations with predictable burnout rates, maintenance saving are included in savings
figures. Maintenance costs are not included in controls or mechanical upgrades. Avoided costs of
replacement are not included in these calculations.
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2.0 BUILDING DESCRIPTION
Level II Energy Audit
Cordova CMC
Cordova, AK
O General: Cordova CMC is a medium-sized medical center with approximately eight (8) in-
patient beds, x-ray and lab facilities, a single bed ER unit, a physical therapy center and an
attached minor medical center, and a substance abuse center. The building was constructed in
1985-86 with a total square footage of 53,700. The typical operating hours for the clinics and
administrative areas are 8:00am to 5:OOpm, Monday -Friday. In -patient areas and the ER operate
24/7 year round. The average occupancy profile is 55 people during business hours and 20
people after hours.
O Building Envelope: The exterior walls are 2-inch exterior finish system over steel stud framing
with R-19 batt insulation. Windows are insulated, double glazing with wooden frames and little
or no tinting. Exterior doors are either hollow metal type with or without one-fourth inch (1/4")
single glazing wire glass or aluminum frame with insulating glass. Two garage areas were
equipped with a total of four insulated sectional doors. The metal roof is mounted over plywood
sheathing on wooden truss. The roof is ventilated through the perimeter soffit with R-33 batt
insulation on the attic floor above the vapor barrier. Maintenance staff did report trouble with
roof leaks, but the attic insulation was in good condition. Insulation and window characteristics
approach the ASHRAE Advanced Energy Design guideline for new facilities and upgrades are
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Ameresco Federal Solutions
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Level II Energy Audit
Cordova CMC
Cordova, AK
not recommended. The table below summarizes the thermal resistance characteristics of building
envelope components.
Table 2.1: Envelope
Summary
Exterior Walls
Roof
Exterior Doors
Exterior Windows
20.0
34.0
1.1-1.6
1.7
OO Air Distribution: The building has seven (7) Trane central air handling units (AHUs). AH-1 is a
variable air volumes (VAV) unit with inlet guide vanes that serve 24 terminal boxes with reheat
coils in the admin and medical clinic areas on the main level. AH-1 is equipped with a hot water
(HW) heating coil and a chilled water (CHW) cooling coil. AH-2 is a constant volume (CV) unit
with only a HW coil serving the "surgery" area. AH-3 is similar to AH-2 and serves patient
rooms. AH-4 is CV with HW and CHW coils and serves the building core. AH-5 is CV with
HW coil and serves the lower level. AH-6 is CV with a HW coil and serves as the makeup air
unit for the kitchen exhaust hood. Terminal units for AH-2 through AH-6 are equipped with
supplemental heating and cooling coils. AH-7 is CV with no coils and provides outdoor air for
the mechanical room.
O Ventilation and Exhaust: A common outside air (OA) plenum serves AH-1-7. Six exhaust fans
(EF) are located in the attic and one on the roof. EFs 1-3 are equipped with glycol heat recovery
coils which pre -heat incoming OA at the plenum. The circulating pump for the heat recovery
loop was running during the visit even though OA pre -heating was not desirable. The exhaust
fans are not interlocked with AHUs and seem to run 24/7. Running exhaust fans when AHUs are
shutdown results in improper building pressurization which can draw moisture into the building
envelope and adversely affect unoccupied temperature control. Currently AHUs also run 24/7
with OA dampers open bringing outside air into the building at all times.
Improvements to the ventilation and exhaust system would include several changes. First, the
system would bring in OA to satisfy ventilation requirements only during occupied hours.
Additional OA would be brought into the building via an economizer cycle when OA conditions
are conducive to free -cooling. EFs would be engaged to achieve a neutral or near neutral
building pressure. Some medical areas have special pressurization requirements and these would
be taken into account. Also, space usages have changed significantly from original designs.
Over ventilation of spaces with reduced requirements is also wasteful. Addressing and correcting
these issues is part of ECO 1 - DDC EMCS and ECO-2 HVAC Retro-commissioning.
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Level II Energy Audit
Cordova CMC
Cordova, AK
O Heating: HW for heating is provided by two redundant 3766 MBH input Burnham boilers. The
original burners have been replaced with Power Flame burners. Three pairs of redundant pumps
provide HW circulation. The AHU HW coil loop, the duct and terminal HW coil loop, and the
perimeter baseboard loop are each served by one pair of pumps. For each loop one pump is run
year round to prevent system leaking. All pumps are CV with three-way valves on the majority
of equipment. Initial analysis indicates that the boilers may be over sized for the actual building
load.
O Cooling: A 50-ton Trane chiller is installed in the mechanical room and appears to be in fair
condition but is never run. Cooling is accomplished with natural ventilation from open windows
and portable fans. Associated pumps were also de -energized and appeared in similar condition.
O Controls: A Johnson Controls pneumatic system was originally installed and appeared to be
relatively well maintained. Staff reported short cycles on the system compressor which indicates
system leaks. Behavior of some terminal devices also indicated controls malfunction. The time
clocks originally installed have had all scheduling pins removed due to difficulty of use and
inadequate building warm-up control. Perimeter baseboards have thermostatic valves with
sensors located too close to the heaters causing them to close prematurely. Maintenance
personnel have started replacing baseboards in trouble areas with retrofit kits which allow for
occupant adjustment.
O Lighting: Interior lighting consists mainly of T12 fluorescents. Additionally, there are a
moderate number of incandescent can fixtures. In several offices under -shelf T12 task lighting is
present. Fixtures are controlled by single -zone switching except in larger areas, most of which
have multiple circuits by zone and a few with multi -level switching of three (3) lamp fixtures.
Light levels vary in the building. Most areas were within the ranges recommended by
Illuminating Engineering Society (IES). A few areas had excessive lighting and might be suitable
for de-lamping, most notably the rooms which were intended to be surgical areas. Most exit signs
employ either incandescent or fluorescent lamps but a few signs are equipped with LEDs.
Exterior lighting consists primarily of 60W incandescent down lights and some halogen floods.
Parking lot pole lamps are 250W high pressure sodium (HPS).
O Process Loads and Miscellaneous Equipment: Medical air and vacuum equipment are
present. A small Hurst boiler provides steam for sterilization. A full service kitchen also
contributed to energy consumption and heat load. Computer load is typical for a medical office
setting and common rooms had a few large televisions that were on but not in use at the time of
the visit. There is also an onsite laundry for soiled linens.
O Domestic Water: Domestic water is used in patient room showers and lavatories as well as
kitchenettes and lavatories for staff and guests. Hot water is provided indirectly from the heating
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Level II Energy Audit
Cordova CMC
Cordova, AK
HW loop via several heat exchangers. The heat exchangers are equipped with circulating pumps
connected to demand sensors. Plumbing fixtures included 1.6 gallons per flush (gpf) toilets, 1.5
gallons per minute (gpm) lavatory sinks, and 2.2 gpm showerheads. These fixtures are compliant
with standard s set by the 1992 Energy Policy Act and no further upgrades are recommended at
this time.
Pictures of general equipment and building conditions as well as thermal images of some building
features follow this section. A list of major mechanical equipment is available in Appendix C.
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Heating Water Boilers
Typical AHU
Heating Water Pumps
Level II Energy Audit
Cordova CMC
Cordova, AK
Equipment Photos
Typical Operable Wooden Window
Pneumatic Control System
Attic Exhaust Fan w/Heat Recovery
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Level II Energy Audit
Cordova CMC
Cordova, AK
Thermal imaging of the building envelope can provide information about the condition of the building
envelope. The building exterior and attic were scanned using a handheld thermal imager during the site
walkthrough. Some images captured during the scan are shown below.
Thermal Imaging
Exterior door
Attic Insulation
Bright yellow indicates air leakage due poor weather-
stripping
Uniformity of color indicates good condition
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3.0 UTILITY AND BENCHMARKING DATA
Level II Energy Audit
Cordova CMC
Cordova, AK
3.1 Summary and Benchmarking Data
Cordova Community Medical Center utilizes electricity and fuel oil services. Electricity is provided by
the Cordova Electrical Cooperative. Fuel oil is supplied by Shoreside Petroleum, Inc. Fuel oil is used
primarily in boilers for hydronic space heating and indirect domestic hot water (DHW) heating via heat
exchangers with the boiler system. In addition to plug loads and hospital operations, electricity is used
for space cooling.
The tables below summarize the annual utility consumption of the site.
Table 3.1: Energy Performance Summary 2010
Energy Type
Total Annual Use ' Units
Conversion
kBtu Annual Cost
Electricity
Fuel Oil
585,480
43,356.72
kWh
Therm
3.413 kBtu/kWh
100 kBtu/Therm
1,998,243
4,335,672
6,333,915
Table 3.2: Energy and Cost Indices 2010
Energy Utilization Index
Energy Cost Index
118.0
4.07
kBtu/sqft
$/sgft
Table 3.3: Electrical Demand Summary 2010
Index
Maximum Demand
Dec
128.4
2.391
Minimum Demand
August
115.2
2.145
$ 109,604
$ 108,991
$ 218,595
Benchmarking the site's energy consumption per square foot to facilities in the US Energy Information
Administration's (EIA) Commercial Buildings Energy Consumption Survey (CBECS) database gives an
idea of the site's energy efficiency. Benchmarking comparisons are shown in Table 3.4 below.
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Table 3.4: Index Comparison (CBECS 2003)
Level II Energy Audit
Cordova CMC
Cordova, AK
egory
Total Elec Nat Gas Fuel Oil Sqft per
kBtu/sqft kWh/sqft kBtu//sgft kBtu//sq i orker
Cordova CMC
50,001 to 100,000 sqft
Health Care
Health Care - Inpatient
Health Care - Outpatient
CBECS Climate Zone 1
118.0
83.8
187.7
249.2
94.6
93.2
10.9
13.1
22.9
27.5
16.1
11.5
N/A
36.46
95.28
113.09
51.71
56.34
80.73
30.58
N/A
N/A
N/A
40.3
976
1,074
501
513
484
1,031
Cordova CMC has an energy consumption rate roughly on par with surveyed healthcare facilities as well
as other buildings in CBECS climate zone 1. However, heating fuel consumption is higher than both the
climate zone 1 average and the outpatient healthcare facility average. The lower -than -average density of
workers at Cordova CMC compared to other healthcare facilities may explain part of the lower -than -
average electric usage, but the primary difference is the lack of cooling. A chiller was installed during
building construction but is never run. The need to run the boiler year round to supply the domestic hot
water system may contribute to this increased usage. Maintenance staff also circulates heated water
through the whole building in an attempt to reduce thermal expansion cycling in the hot water piping to
prevent leaking.
3.2 Electricity
Cordova CMC purchases electricity from Cordova Electrical Cooperative. The blended average FY10
rate was $0.19/kWh. For FY09 the rate was $0.22/kWh. The blended rate fluctuates monthly depending
somewhat on demand but is more greatly affected by the Fuel Cost Adjustment (FCA). Cordova CEC
generates electricity via both hydroelectric dams and diesel generators. The capacity of the hydroelectric
dams is dependent on seasonal water flows. When water flows are higher and dam capacity is up, the
FCA remains low. Otherwise, the blended rate increases. The energy rate schedule is calculated as
follows:
Basic Charge: $60.00/month
Demand Charge: $8.40/kW
Energy Charge: $0.169/kWh
Fuel Cost Adjustment: Varies
Cordova CMC FY09 and FY 10 usage and cost data is presented in the figure below.
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60,000
50,060
Electric Consumption (kWh)
Level II Energy Audit
Cordova CMC
Cordova, AK
Cordova Community Medical Center - Electric Consumption (kWh) vs. Electric Cost ($)
Jan
Feb Mar
Apr May
Jun Jul Aug.
Date (Mon - Yr)
Sep
Oct
Nov
Der
2009 Electric Consumption (kWh) I 12010 Electric Consumption (kWh) —2009 Electric Cost ($) — 2010 Electric Cost ($)
$14,006
- $12,600
- $16,000
- $8,000
- $6,000
$4,000
- $2,060
50
Electric usage does not seem to have a seasonal pattern. Since the site does not use its cooling equipment
and hot water pumps are run year round, this lack of pattern seems to make sense. The cost of electricity
does not track well with usage due to the large fluctuations of the FCA.
3.3 Fuel Oil
Cordova CMC purchases Fuel Oil from Shoreside Petroleum, Inc. The average FY10 fuel oil cost was
$2.54/Therm. The average FY09 fuel oil cost was $2.08/Therm. Unit cost has consistently increased
over the past two years. Fuel oil is stored in an onsite tank with a working capacity of about 2900 gallons
and is trucked to the site in 2000 gallon maximum increments. Cordova CMC FY09 and FY10 usage and
cost data is presented in the figure below.
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Oil Consumption (Therms)
6,006
5,000
4,000
2,000
1,000
0
Level II Energy Audit
Cordova CMC
Cordova, AK
Cordova Community Medical Center - Oil Consumption (Therms) vs. Oil Cost ($)
An Feb
Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Date {Mon -Yrl
M 2009 Oil Consumption (Therms) I 12010 Oil Consumption (Therms) —2069 Oil Cost ($) — 2010 Oil Cost ($)
$14,000.00
2009 fuel oil usage has a typical seasonal pattern, but 2010 has a reduced usage from October to
December. Discussion with staff seems to indicate this pattern is atypical. Cost tracks precisely with
usage, but unit cost has gradually increased over time.
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4.0 ENERGY CONSERVATION OPPORTUNITIES
Level II Energy Audit
Cordova CMC
Cordova, AK
Table 4.1 summarizes the ECOs identified during the energy audit and evaluated for implementation.
Potential ECOs for this report were identified based on observations made during the energy audit, a
review of historical energy consumption data, building drawings, and input from maintenance personnel.
These opportunities were evaluated for detailed savings, cost estimate, and life -cycle costs. A description
of each energy conservation opportunity is also provided in this Section.
Table 4.1: ECO Summary
ECO #1l ECO Description Annual Savings Total Cost Simple Payback
1
DDC EMCS
2 HVAC Retro-commissioning
3 Boiler Upgrade
4 Premium Efficiency Motors
5 T8 Lighting Upgrade
6 Install Occupancy Sensors
7 CFL Lighting Upgrade
8 LED Exit Sign Upgrade
9 Exterior LED Lighting
10 Weather-stripping
26,432 $
8,287 $
6,408 $
1,211 $
20,310 $
3,044 $
1,497 $
886 $
1,640 $
633 $
371,385
76,422
119,034
18,327
92,004
9,054
1,556
1,298
14,889
3,329
14.1
9.2
18.6
15.1
4.5
3.0
1.0
1.5
9.1
5.6
ECO 1 — DDC Energy Management & Control System
O Summary: Throughout the building there are pneumatic manual wall thermostats for the various
HVAC zones. These indoor temperature controls are typically inaccurate due to temperature
drift, age, cost of maintenance of pneumatics, and frequent need for re -calibrated. These units
also do not have night time setback features. In addition, pneumatic controls do not have the
ability to maintain the temperature at set -point under changing load conditions.
This ECO proposes installing a EMCS with direct digital control (DDC) to effectively minimize
energy demand and consumption with fully automated and centralized energy management.
EMCS will permit advanced energy control strategies such as operation scheduling, optimal
start/stop, night setback, economizer, and hot water temperature reset. A full DDC install also
allows for elimination of the air compressor for the pneumatic system. EMCS will also result in
O&M savings, improved comfort, real-time continuous monitoring, and data trending. Real-time
monitoring and trends allow maintenance staff to more easily troubleshoot mechanical failures
and overheating zones.
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Level II Energy Audit
Cordova CMC
Cordova, AK
O Recommendation: This ECO is feasible as with a simple payback of 14.3 years. The simple
payback period is less than the 15 year median expected life of the control system. This
calculation employed a conservative estimate of savings primarily driven by scheduling savings
that do not included savings from advanced controls techniques. Detailed analysis will likely
increase savings. Controls costs are estimated at approximately $1,600 per point with point count
based on drawings of existing pneumatic system. Maintenance savings were not included in this
calculation. This ECO was calculated independently of other ECOs. Savings may overlap with
ECO 2 and/or ECO 3.
ECO 2 — HVAC Retro-Commissioning
OO Summary: A fully functional and properly balanced HVAC system is critical for comfortable
and efficient operation of a building. Improper system operation can result from a variety of
causes: normal wear and tear, space end use changes, or even incomplete commissioning at initial
start-up. This ECO proposes a comprehensive retro-commissioning of the control systems in
each building to optimize system operations. This also covers the full Test, Adjust, and Balance
of all HVAC systems. Retro-commissioning reduces operating and maintenance costs and
improves energy performance and occupant comfort.
• Recommendation: This ECO is feasible with a simple payback of 9.2 years. The energy cost
savings justify the initial investment cost. Maintenance savings were not included in this
calculation. This ECO was calculated independently of other ECOs. Savings may overlap with
ECO 1 and/or ECO 3.
ECO 3 — Install Higher Efficiency Boilers
O Summary: This ECO proposes replacing existing hot-water heating boilers with higher energy
efficiency units. The existing Burnham boilers are original to the building and are approaching
the end their useful service life. Boilers employing modern technology can be installed to reduce
energy consumption, improve system operations, and reduce maintenance costs. The current
boilers operating have a nominal efficiency of 80% whereas current generation high efficiency
oil -fired boilers reach 87% efficiency.
O Recommendation: This ECO is feasible with a simple payback of 18.6 years. The simple
payback period is less than the 25-year median expected life of the new boilers. Maintenance
savings were not included in this calculation. This ECO was calculated independently of other
ECOs. Savings may overlap with ECO 1 and/or ECO 2.
ECO 4 — Premium Efficiency Motors
OO Summary: This ECO proposes installing National Electrical Manufacturers Association
(NEMA) premium efficiency motors to replace standard and high efficiency motors. This
replacement would cover all fan and pump motors 2HP and higher as well as select few with less
than 2 HP. Premium efficiency motors typically increase energy efficiency by 2 to 3%.
Currently AHU fans and HW pumps run 24/7 year round. However, calculations for motors
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Level II Energy Audit
Cordova CMC
Cordova, AK
which will be scheduled off during unoccupied periods following the installation of a DDC
control system had run hours reduced appropriately.
OO Recommendation: This ECO is feasible with a simple payback of 15.1 years. The simple
payback period is less than the 20-year median expected life of the new motors. Maintenance
savings were not included in this calculation. This ECO was calculated assuming the installation
of ECO 1. If ECO 1 is not implemented, savings will increase.
ECO 5 —T8 Lighting Upgrade
O Summary: This ECO proposes replacing existing T12 lighting fixtures with high efficiency T8
fixtures. T12 fixtures using magnetic ballasts are highly energy inefficient. Also, T12 lamps are
no long in production and will be unavailable when warehouse reserves run out. Post -light levels
are generally nearly equal to that of the existing lighting systems and at minimum will meet IES
guidelines for spaces renovated.
O Recommendation: This ECO is feasible with a simple payback of 4.5 years. The simple
payback period is less than the typical 15-year length of study period for lighting upgrades.
Maintenance savings due to longer life of T8 lamps with electronic ballasts are included in this
calculation.
ECO 6 — Install Occupancy Sensors
O Summary: This ECO proposes installing sensors to shut off lighting in unoccupied spaces.
Lighting systems are often left energized in unoccupied areas. Common sensing technologies
include infrared, ultrasonic, and audible sound, often combining multiple types of sensing in one
unit to avoid shutting off lights in an occupied area. Potential areas for occupancy control in this
facility include clinic offices, the lower level storage area, the cafeteria, the PT room, conference
rooms, break areas, and utility closets.
OO Recommendation: This ECO is feasible with a simple payback of 3.0 years. The simple
payback period is less than the typical 15-year length of study period for lighting upgrades. This
ECO was calculated assuming the installation of ECO 5. If ECO 5 is not implemented, savings
will increase.
ECO 7 — CFL Lighting Upgrade
O Summary: This ECO proposes retrofitting the existing incandescent light bulbs with compact
fluorescent bulbs. Incandescent light bulbs installed in recessed fixtures, track lighting, utility
closets, and other general areas. Over 75% of the energy used by an incandescent light bulb is
converted into heat and is lost. Compact fluorescent light bulbs are much more efficient and can
easily replace incandescent bulbs. Post -light levels will be nearly equal to that of the existing
lighting systems or to IES standards for the present space usage, whichever is lower.
O Recommendation: Applied to the buildings above, this ECO is feasible as a stand-alone
measure with a simple payback of 1.0 years. The simple payback period is less than the typical
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Level II Energy Audit
Cordova CMC
Cordova, AK
15-year length of study period for lighting upgrades. Maintenance savings due to longer life of
CFL lamps are included in this calculation.
ECO 8 — LED Exit Sign Upgrade
• Summary: This ECO proposes replacing the existing incandescent and compact fluorescent exit
signs with light emitting diode (LED) units. LED exit signs are typically 2.0 watts per unit.
OO Recommendation: This ECO is feasible as a stand-alone measure with a simple payback of 1.5
years. The simple payback period is less than the typical 15-year length of study period for
lighting upgrades. Maintenance savings due to longer life of LED lamps are included in this
calculation.
ECO 9 — Exterior LED Lighting
O Summary: This ECO proposes replacing HID exterior lighting with LED lighting. New
advanced LED fixtures are commercially available to replace outdoor building and roadway
lights. These fixtures have similar output, longer service life, and better lumen maintenance
OO Recommendation: This ECO is feasible as a stand-alone measure with a simple payback of 9.1
years. The simple payback period is less than the typical 15-year length of study period for
lighting upgrades. Maintenance savings due to longer life of LED lamps are included in this
calculation.
ECO 10 — Weather Stripping
• Summary: This ECO proposes applying weather stripping to exterior door perimeters to reduce
air infiltration into the buildings. Reducing infiltration improves building performance by
reducing envelope heat loss. Many building doors have existing weather stripping material which
is worn or missing. Replacing this weather stripping will have significant impact.
O Recommendation: This ECO is feasible with a simple payback of 5.6 years. The simple
payback period is less than the typical 25-year length of study period for envelope measures.
O Recommendation: Applied to the buildings above, this ECO is feasible as a stand-alone
measure with a simple payback of 7.4 years. The energy cost savings justify the investment
costs.
APPENDIX A
REALS BENCHMARKING DATA FORM
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6/1/2010
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9/1/2009
6/1/2009
7/1/2009
4/1/2009
5/1/2009
2/1/2009
3/1/2009
Start Date
1/1/2009
Jan - 09 to Dec - 09 total:
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11/30/2010
12/31/2010
9/30/2010
10/31/2010
OO V
W W
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0 0
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3/31/2010
4/30/2010
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11/30/2009
8/31/2009
9/30/2009
6/30/2009
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4/30/2009
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2/28/2009
3/31/2009
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1/31/2009
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48,840
46,320
48,000
48,340
47,880
48,820
48,820
47,260
44,380
A A
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1,629
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O O
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$126,732
$109,604
A
0
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Electric Consumption (kWh)
N
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APPENDIX B
ECO CALCULATIONS
Energy Conservation Opportunity Analysis
Cordova CMC, Cordova, AK
ECO NO: ECO 1.Cordova CMC
ECO Description: DDC Energy Management & Control System (Bldg Cordova CMC)
Applicable Building: Cordova CMC
1. Energy & Cost Savings Summary
Electric Savings
kW kW$ kWh kWh$
$ - 83,096 $ 15,788
2. Installation Cost Summary
O&M Cost
M&V Cost
Existing New
$ - $ - $ -
5. Cost Estimate
Description
Damper Actuators
Valve Actuators
Programming and Commissioning
Misc Electrical circuits and wiring
CO Sensors
New Air Handler Controllers
Other Points
Total Cost
7. Project Markups
Sales Tax (0%):
Subcontractor Contingency (0%):
Subtotal:
Subcontractor Overhead & Profit (26.5%)
Subtotal:
Fuel Oil #2 Savings
Therm $
419 $ 10,644
Total Cost I Installation Costs
Savings Labor Material
$ 26,432 $ 49,505 $ 280,615
Unit Qty U/M
10
10
55
20
4
7
106
$ 260,965
$ 69,156
$ 330,120
EA
EA
EA Point
LS
EA
EA
EA Point
Unit Labor-
Hrs
Water Savings
kGal
Construction
Costs
$ 41,265
Trade
8.0 Mechanical
8.0 Mechanical
Other
8.0 Electrician
8.0 Electrician
40.0 Electrician
1.0 Other
Total
Installed Cost
$ 371,385
Labor Rates
($/Hr)
Total Energy Savings
mmBtu $
703 $ 26,432
Sinple
Payback
14.1 Years
Total Labor Total Material Total M&L
Cost Material Cost Cost Cost
68 $ 5,405 $
68 $ 5,405 $
$ $
60 $ 9,602 $
60 $ 1,920 $
60 $ 16,803 $
$ - $
$ 39,135
Bond (0%):
Subtotal:
Supervision, Inspection & Overhead (6.5%):
Design Cost (6%):
Total Installed Cost:
$ 330,120
$ 21,458
$ 19,807
$ 371,385
410 $
639 $
300 $
300 $
785
2,300
1,600.00
8. Energy Savings
a. Assumptions:
1. 30-year weather bin data for Cordova , AK applies.
2. Savings are calcualted based current equipment. Implementing ECOs which include equipment upgrades will reduced savings from this ECO.
3. Heating efficiency is 80.0%
4. Occupied heating set point is 60 degrees and unoccupied set point is 55 degrees.
5. Occupied cooling setpoint is 70 degrees, unoccupied cooling setpoint is 90 degrees.
6. Peak cooling load is 0.0 tons and cooling equipment has an combined efficiency of 0.9 kW/ton.
7. Electric Consumption costs $0.19/kWh.
8. Fuel Oil #2 costs $2.54/fherm.
b. Equations:
1. Heating savings based on DDC allowing setback during unoccupied periods. See bin analysis.
2. Cooling savings based on DDC allowing setback during unoccupied periods. See bin analysis.
3. Outside air saving based on reduction in outside air fan runtime during unoccupied periods. See bin analysis.
c. Calculations:
Baseline Condition:
Electrical Consumption (kWh)=
Natural Gas Consumption (mmBtu) =
Electrical Consumption Cost =
Natural Gas Consumption Cost =
116,434
3,740
$ 22,122
$ 94,999
Proposed Condition:
Electrical Consumption (kWh)= 33,338
Natural Gas Consumption (mmBtu) = 3,321
Electrical Consumption Cost = $ 6,334
Natural Gas Consumption Cost = $ 84,356
4,100
6,390
16,500
6,000
3,140
16,100
169,600
221,830
$ 9,505
$ 11,795
$ 16,500
$ 15,602
$ 5,060
$ 32,903
$ 169,600
$ 260,965
Savings:
Electrical Consumption Savings (kWh)
Natural Gas Savings (mmBtu) =
Electrical Consumption Cost Savings = $
Natural Gas Cost Savings = $
Total Cost Savings = $
83,096
419
15,788
10,644
26,432
Cordova CMC Page 1
Energy Conservation Opportunity Analysis
Cordova CMC, Cordova , AK
ECO NO: ECO 2.Cordova CMC
ECO Description: HVACRe-Commissioning (Bldg Cordova CMC)
Applicable Building: Cordova CMC
1. Energy & Cost Savings Summary
Electric Savings
kW kW $
$
kWh kWh $
14,637 $ 2,781
2. Installation Cost Summary
O&M Cost
Existing New
$ - $
5. Cost Estimate
Description
Re -commissioning
M&V Cost
$ -
Natural Gas Savings
Therm $
2,168 I $ 5,506
Water Savings
kGal $
Total Cost 1 Installation Costs Construction
Savings Labor Material Costs
$ 8,287 $ 47,551 $ 20,379 $ 8,491
Unit Qty
1
U/M
LS
Unit Labor-
Hrs
387
Total Energy Savings
mmBtu $
21,728 $ 8,287
Total lnstalled Sinple
Cost Payback
$ 76,422 9.2 Years
Labor Rates Total Labor
($/Hr) Cost
$ 97 $ 37,590
Total Cost $ 37,590
Material Cost
$ 16,110
6. Project Markups
Sales Tax (0%): $ Bond (0%): $ -
Subcontractor Contingency (0%): $ - Subtotal: $ 67,931
Subtotal: $ 53,700 Supervision, Inspection & Overhead (6.5%): $ 4,415
Subcontractor Overhead & Profit (26.5%): $ 14,231 Design Cost (6%): $ 4,076
Subtotal: $ 67,931 Total Installed Cost: $ 76,422
Total Total M&L
Material Cost Cost
$ 16,110 $ 53,700
$ 16,110 I $ 53,700
7. Energy Savings
a. Assumptions:
1. Recommission existing buildings to ensure their proper operating design.
2. US DoE "Commissioning for Federal Facilities"
3. Lawrence Berkeley National Laboratory 2005 Study, "The Cost -Effectiveness of Commissioning New and Existing Commercial Buildings: Lessons from 224 Buildings"
a. Estimated costs = $0.13 - $0.45 per SF.
b. Estimated energy savings = 7% - 29% of building energy consumption.
4. Project commissioning cost = $1.00/sf
5. Energy savings = 2.5% of total kWh & 5% Therm consumption.
6. Maintenance savings are not included.
7. Electrical consumption costs = $0.19/kWh.
8. Natural gas costs = $2.54/Therm.
b. Equations:
1. Total Bldg SF = 53700
2. Total annual kWh consumption = 585480
3. Total annual Therm consumption = 43356.72
4. Estimated annual water consumption = 0
5. Commissioning Cost = (Total Bldg SF) x (Estimated Commissioning Cost)
6. kWh Savings = (Total kWh Consumption) x (Estimated Commissioning % Savings)
7. Fuel Savings = (Total Therm Consumption) x (Estimated Commissioning % Savings)
c. Calculations:
Baseline Condition:
Electrical Consumption (kWh)
Fuel Consumption (Therm) =
Electrical Consumption Cost =
Fuel Consumption Cost =
585,480
43,357
$ 111,241
$ 110,126
Proposed Condition:
Electrical Consumption (kWh) =
Fuel Consumption (Therm) =
Electrical Consumption Cost =
Fuel Consumption Cost =
570,843
41,189
$ 108,460
$ 104,620
Electrical Consumption Savings (kWh) = 14,637
Fuel Savings (Therm) = 2,168
Electrical Consumption Cost Savings = $ 2,781
Fuel Cost Savings = $ 5,506
Total Cost Savings = $ 8,287
Cordova CMC Page 1
Energy Conservation Opportunity Analysis
Cordova CMC, Cordova, A%
ECO NO: ECO 3.Cordova CMC
ECO Description: Boiler Upgrade (Bldg Cordova CMC)
Applicable Building: Cordova CMC
1. Energy & Cost Savings Summary
Electric Savings
kW kW$ kWh kWh$
2. Installation Cost Summary
O&M Cost
Existing
M&V Cost
New
$ - 1$ -
5. Cost Estimate
Description
Fuel Oil
Therm
2,523
2 Savings
$ 6,408
Total Cost I Installation Costs
Savings Labor Material
$ 6,408 $ 40,066 $ 65,743
Unit Qty U/M
Unit Labor-
Hrs
Water Savings
kGal $
Construction
Costs
$ 13,226
Trade
Total
Installed Cost
$ 119,034
Total Energy Savings
mmBtu $
252 $ 6,408
Sinple
Payback
18.6 Years
Labor Rates Total Labor Total Material Total M&L
($/Hr) Cost Material Cost Cost Cost
Burnham 4FW 450A 2 EA 170.4 Mechanical $ 68 $ 23,025 $ 25,985 $ 51,970 $ 74,995
Demolition 1 LS 128.0 Mechanical $ 68 $ 8,648 $ - $ - $ 8,648
Total Cost $ 31,672 - $ 51,970 $ 83,643
8. Project Markups
Sales Tax (0%): $ - Bond (0%): $ -
Subcontractor Contingency (0%): $ - Subtotal: $ 105,808
Subtotal: $ 83,643 Supervision, Inspection & Overhead (6.5%): $ 6,878
Subcontractor Overhead & Profit (26.5%): $ 22,165 Design Cost (6%): $ 6,348
Subtotal: $ 105,808 Total Installed Cost: $ 119,034
9. Energy Savings
a. Assumptions:
1. 30-year weather bin data for Cordova, AK applies.
Quantity
I 2
Unit Replaced
Burnham 4FW 450A
Remaining
Life
30
Year
Installed
2011
1-for-1 Replacement Cost
21,654.36
New Unit
High Eff Oil Fired
3. Existing boiler efficiency = 82.0%
4. Proposed boiler efficiency = 87.0%
5. Existing standby losses = 1.0%
6. Proposed standby losses = 1.0%
7. it was assumed that the annual building heating kbtu/sgft is in line with EIA regional averages. The heating load at design temperature is adjusted to 17.0% of the max output of the combined
boiler system based on these averages and the heating load decreases linearly with increased outdoor air temperature.
8. Unoccupied temperature setpoint = 55°F
9. Heating setpoint = 68°F
10. Fuel Oil #2 costs = $2.54/Therm
b. Equations:
1. Building Heat Load = Building Load Factor x Max Boiler Output
2. Existing mmBtu Usage = Heat Load x Bin Hrs / Existing Efficiency
3. Proposed mmBtu Usage = Heat Load x Bin Hrs / Proposed Efficiency
4. mmBtu Saved = Existing mmBtu Usage - Proposed mmBtu Usage
5. Annual Cost Savings = mmBtu Saved x mmBtu Unit Cost
c. Calculations:
Baseline Condition: Proposed Condition:
Fuel Oil #2 Consumption (Therm) = 43,393 Fuel Oil #2 Consumption (Therm) =
Fuel Oil #2 Consumption Cost= $ 110,219 Fuel Oil #2 Consumption Cost=
40,870
$ 103,811
Fuel Oil #2 Savings (Therm) =
Fuel Oil #2 Cost Savings =
Total Cost Savings =
2,523
$ 6,408
$ 6,408
Cordova CMC Page 1
Energy Conservation Opportunity Analysis
Cordova CMC, Cordova , AK
ECO NO: ECO 4.Cordova CMC
ECO Description: Premium Efficiency Motors (Bldg Cordova CMC)
Applicable Building: Cordova CMC
1. Energy & Cost Savings Summary
Electric Savings
kW kW $ kWh kWh$
1 $ - 6,375 $ 1,211
2. Installation Cost Summary
1 O&M Cost
M&V Cost
Existing New
$ 11 1 $ 11 1 $
Total Cost
Savings
Natural Gas Savings
mmBtu
Water Savings
kcal $
Installation Costs I Construction
Labor Material Costs
,594 $ 14,696 $ 2,
$ 1,211 $ 1036
3. Eliminated Operation and Maintenance Cost
O&M Tasks
Annual PM
Unit Qty
4. New Operation and Maintenance Cost
O&M Tasks
Annual PM
5. Cost Estimate
Description
Unit Qty
1
1
U/M
LS
U/M
LS
Unit Labor-
Hrs
0.4
Unit Labor-
Hrs
0.4
Total Installed
Cost
$ 18,327
Net Labor-Hrs Trade
0.4 Electrician
Net Labor-Hrs Trade
0.4 Electrician
Total Energy Savings
mmBtu I $
22 I $ 1,211
Labor Rates
($/Hr)
$ 30
Labor Rates
($/Hr)
$ 30
Sinple
Payback
15.1 Years
Total Labor
Cost
$ 11
Total Labor
Cost
$ 11
Material Cost
Material Cost
Unit Labor- Labor Rates Total Labor Total Material Total M&L
Unit Qty U/M Material Cost
Hrs ($/Hr) Cost Cost Cost
1 horse 3 LS 1.5 $ 60 $ 270 $ 855 $ 2,565 $ 2,835
1.5 horse 1 LS 1.5 $ 60 $ 90 $ 308 $ 308 $ 398
2 horse 2 LS 2.0 $ 60 $ 240 $ 660 $ 1,320 $ 1,560
5 horse 4 LS 2.0 $ 60 $ 480 $ 1,720 $ 6,880 $ 7,360
7.5 horse 1 LS 3.0 $ 60 $ 180 $ 545 $ 545 $ 725
Total Cost $ 1,260 - $ 11,618 $ 12,878
6. Project Markups
'Sales Tax (0%): $ - Bond (0%): $ 'Subcontractor Contingency (0%): $ Subtotal: $ 16,290
'Subtotal: $ 12,878 Supervision, Inspection & Overhead (6.5%): $ 1,059
'Subcontractor Overhead & Profit (26.5%): $ 3,413 Design Cost (6%): $ 977
'Subtotal: $ 16,290 Total Installed Cost: $ 18,327
7. Energy Savings
a. Assumptions:
1. This ECO considers replacing existing motors with NEMA premium efficiency motors.
b. Equations:
1. Existing/Proposed Motor Demand (kW) = (Motor HP) x (Load Factor) x (0.746 kW/HP)/ Motor Efficiency
2. Existing/Proposed Motor Consumption (kWh) = (Motor Demand) x (Diversity Factor) x (Annual Hours)
3. kW Savings = [(Baseline kW) - ( Proposed kW)] x 12
4. kWh Savings = (Baseline kWh) - ( Proposed kWh)
5. Energy Cost Savings = Energy Savings (kW or kWh) x (Energy Unit Cost)
c. Calculations:
Baseline Condition: Proposed Condition:
Demand (kW) = 24.51 Demand (kW) =
Electrical Consumption (kWh) = 144,768.12 Electrical Consumption (kWh) _
Electrical Consumption Cost = $ 27,506 Electrical Consumption Cost =
23.44
138,392.92
$ 26,295
Net Material Annual Cost
Cost
$ - $ 11
Total Cost $ 11
Net Material Annual Cost
Cost
$ - $ 11
Total Cost $ 11
Demand Savings (kW) = 1.07
Electrical Consumption Savings (kWh) = 6,375
Electrical Consumption Cost Savings = $ 1,211
Total Cost Savings = $ 1,211
Cordova CMC Page 1
Energy Conservation Opportunity Analysis
Cordova CMC, Cordova, AK
ECO NO: ECO 5.Cordova CMC
ECO Description: T8 Lighting Upgrade (Bldg Cordova CMC)
Applicable Building: Cordova CMC
1. Energy & Cost Savings Summary
Electric Savings
I kW kW $ kWh
217 $ - 88,907
2. Installation Cost Summary
I O&M Cost M&V Cost
I Existing New
I $ 7,008 $ 3,591 $ -
kWh $
$ 16,892
Fuel Oil 62 Savings
Therm
Water Savings
kGa1 $
Total Cost I Installation Costs I Construction
Savings Labor Material Costs
$ 20,310 $ 65,268 $ 16,513 $ 10,223
Total
Installed Cost
$ 92,004
Total Energy Savings
mmBtu $
303 $ 16,892
Sipple
Payback
4.5 Years
3. Eliminated Operation and Maintenance Cost
O&M Tasks Unit Qty U/M UnitHrsbor- Net Labor-Hrs Trade Labor Rates Total Labor ($/Hr) Cost Material Cost Net Material
Cost Annual Cost
I Annual O&M 336 EA 0.3 100.7 Electrician $ 60 $ 6,041 $ - $ - $ 6,041
Annual PM EA - - Electrician $ 60 $ - $ - $ - $ -
I Material Cost for PM LS - - - $ - $ - $ 967 $ 967 $ 967
I Total Cost $ 7,008
4. New Operation and Maintenance Cost
Unit Labor- Labor Rates Total Labor Net Material
O&M Tasks Unit Qty U/M Hrs Net Labor-Hrs Trade Material Cost Annual Cost
($/Hr) Cos[ Cost
I Annual O&M 179 EA 0.3 53.8 Electrician $ 60 $ 3,231 $ - $ - $ 3,231
I Annual PM EA - Electrician $ 60 $ - $ - $ - $ -
I Material Cost for PM LS - - $ - $ - $ 360 $ 360 $ 360
I Total Cost $ 3,591
5. Cost Estimate
Description Unit Qty U/M
Unit Labor-
Hrs
Trade
Labor Rates Total Labor Total Material Total M&L
Material Cost
($/fir) Cost Cost Cost
Install 4ft 3 Tamp T-8 system with reflective 51 EA 2.0 Electrician $ 60 $ 6,152 $ 32 $ 1,632 $ 7,784
Install 4ft 3 lamp T-8 system 62 EA 1.5 Electrician $ 60 $ 5,507 $ 21 $ 1,271 $ 6,778
Install 4ft 2 lamp T-8 system 445 EA 1.3 Electrician $ 60 $ 35,517 $ 14 $ 6,306 $ 41,823
Install 4ft 1 lamp T-8 system 20 EA 1.2 Electrician $ 60 $ 1,404 $ 12 $ 243 $ 1,648
Install 2ft 2 lamp T-8 system 25 EA 2.0 Electrician $ 60 $ 3,016 $ 23 $ 587 $ 3,602
Misc Wiring 603 EA 0.1 - $ - $ - $ 5 $ 3,015 $ 3,015
Total Cost $ 51,595 - $ 13,054 $ 64,649
7. Project Markups
Sales Tax (0%): $ - Bond (0%): $ -
Subcontractor Contingency (0%): $ - Subtotal: $ 81,781
Subtotal: $ 64,649 Supervision, Inspection & Overhead (6.5%): $ 5,316
Subcontractor Overhead & Profit (26.5%): $ 17,132 Design Cost (6%): $ 4,907
Subtotal: $ 81,781 Total Installed Cost: $ 92,004
8. Energy Savings
a. Assumptions:
1. Lighting listed for replacement is TI2 technology.
2. New lighting will be T8 technology.
3. Replace 51 - 4ft 4 lamp T-12 system with 51 - 4ft 3 lamp T-8 system with reflective coating.
4. Replace 62 - 4ft 3 lamp T-12 system with 62 - 4ft 3 lamp T-8 system.
5. Replace 445 - 4ft 2 lamp T-12 system with 445 - 4ft 2 lamp T-8 system.
6. Replace 20 - 4ft 1 lamp T-12 system with 20 - 4ft 1 lamp T-8 system.
7. Replace 25 - 2ft 2 lamp T-12 U system with 25 - 2ft 2 lamp T-8 system.
8. Fixtures average 4927.5 hours per year.
9. Electrical consumption costs $0.19/kWh.
10. Electrical demand costs $0/kW.
b. Equations:
1. Baseline Demand (kW) =(Existing Fixture Wattage) x (Qty) x (12 months)/ (1,000)
2. Baseline Usage (kWh) - (Baseline Demand) x (Fixture Hours)
3. Proposed Demand (kW) _ (Proposed Fixture Wattage) x (Qty) x (12 months) / (1,000)
4. Proposed Usage (kWh) - (Proposed Demand) x (Fixture Hours)
5. Annual Energy Savings - (Baseline Energy Usage) - (Proposed Energy Usage)
6. Annual Cost Savings - (Energy Savings) x (Energy Cost)
c. Calculations:
Baseline Condition: Proposed Condition:
Annual Demand (kW) = 603 Annual Demand (kW) = 387 Annual Demand (kW) = 217
Electrical Consumption (kWh) - 247,676 Electrical Consumption (kWh) - 158,769 Electrical Savings (kWh) - 88,907
Demand Cost = $ - Demand Cost = $ - Demand Cost Savings = $ -
Electrical Consumption Cost - $ 47,058 Electrical Consumption Cost - $ 30,166 Electrical Cost Savings - $ 16,892
Total Cost Savings = $ 16,892
T8 Lighting Upgrade Bldg Cordova CMC
Energy Conservation Opportunity Analysis
Cordova CMC, Cordova , AK
ECO NO: ECO 6
ECO Description: Occupancy Sensors (Bldg Cordova CMC)
Applicable Building: Cordova CMC
1. Energy & Cost Savings Summary
Electric Savings
kW kW $ kWh
$ 17,097 $
2. Installation Cost Summary
O&M Cost
M&V Cost
Existing New
$ - $ 204 $
kWh $
3,248
Natural Gas Savings
mmBtu $
$ -
Water Savings
kGal $
Total Cost I Installation Costs I Construction
Savings Labor Material I Costs
$ 3,044 $ 3,370 $ 4,678 I $ 1,006
3. Eliminated Operation and Maintenance Cost
O&M Tasks
Annual PM
Unit Qty
4. New Operation and Maintenance Cost
O&M Tasks Unit Qty
Annual PM 68
5. Cost Estimate
Description
U/M
EA
U/M
EA
Unit Qty U/M
Unit Labor-
Hrs
Unit Labor-
Hrs
0.1
Net Labor-Hrs
Net Labor-Hrs
3.4
Unit Labor- Labor Rates
Hrs ($/Hr)
Total
Installed Cost
$ 9,054
Trade
Electrician
Trade
Electrician
Trade
Total Enerp Savings
mmBtu $
58 $ 3,248
Labor Rates
($/Hr)
$ 60
Labor Rates
($/Fir)
$ 60
Sinple
Payback
3.0 Years
Total Labor
Cost
Total Labor
Cost
$ 204
Material Cost
$ -
Material Cost
Net Material Annual Cost
Cost
$ - $
Total Cost $
Net Material Annual Cost
Cost
$ - $ 204
Total Cost $ 204
Total Labor Material Cost Total Total M&L
Cost Material Cost Cost
Wall Mount Passive Infrared Occ Sensor 38 EA 0.3 $ 60 Electrician $ 753 $ 34 $ 1,292 $ 2,045
Wall Mount Dual Technology Occ Sensor 3 EA 0.3 $ 60 Electrician $ 59 $ 53 $ 159 $ 218
Ceiling Mount Passive Infrared Occ Sensor 21 EA 1.1 $ 60 Electrician $ 1,440 $ 43 $ 903 $ 2,343
Ceiling Mount Dual Technology Occ Sensor 6 EA 1.1 $ 60 Electrician $ 412 $ 88 $ 528 $ 940
Comer Mount Passive Infrared Occ Sensor EA 1.1 $ 60 Electrician $ - $ 104 $ $
Misc Wiring 68 EA - $ 60 Electrician $ - $ 12 $ 816 $ 816
Total Cost $ 2,664 I $ 3,698 I $ 6,362
7. Project Markups
Sales Tax (0%): $ Bond (0%): $
Subcontractor Contingency (0%): $ Subtotal: $ 8,048
Subtotal: $ 6,362 Supervision, Inspection & Overhead (6.5%): $ 523
Subcontractor Overhead & Profit (26.5%): $ 1,686 Design Cost (6%): $ 483
Subtotal: $ 8,048 Total Installed Cost: $ 9,054
8. Energy Savings
a. Assumptions:
1. Spaces can have occupancy sensors installed to reduce lighting usage.
2. Passive Infared (PM) sensors are used in corridors and rooms with open floor plans.
3. Dual technology sensors are used in larger rooms and areas where occupants could potentially be shielded from the PIR on the sensor.
4. Percent savings estimates are from the Energy Management Handbook, Turner, 3rd Edition.
b. Equations:
1. Baseline Usage (kWh) = (Existing Fixture Wattage) x (Qty) x (Existing Hours) / (1,000)
2. Proposed Usage (kWh) = (Existing Fixture Wattage) x (Qty) x [(Existing Hours) - (Hours Reduced)] / (1,000)
3. Annual Energy Savings = (Baseline Energy Usage) - (Proposed Energy Usage)
4. Annual Cost Savings = (Energy Savings) x (Energy Cost)
c. Calculations:
Baseline Condition:
Electrical Consumption (kWh) =
Electrical Consumption Cost =
Proposed Condition:
38,813 Electrical Consumption (kWh) =
$ 7,374 Electrical Consumption Cost =
21,716 Electrical Consumption Savings (kWh) = 17,097
$ 4,126 Electrical Consumption Cost Savings = $ 3,248
Total Cost Savings = $ 3,248
Install Occupancy Sensors Bldg Cordova CMC
Energy Conservation Opportunity Analysis
Cordova CMC, Cordova , AK
ECO NO: ECO 7.Cordova CMC
ECO Description: CFL Lighting Upgrade (Bldg Cordova CMC)
Applicable Building: Cordova CMC
1. Energy & Cost Savings Summary
Electric Savings
kW kW $ kWh kWh $
29 $ - 7,843 $ 1,490
2. Installation Cost Summary
I O&M Cost
I Existing
I $ 360
M&V Cost
New
$ 353 $
Total Cost
Savings
$ 1,497 $
3. Eliminated Operation and Maintenance Cost
O&M Tasks
I Annual 0&M
I Material Cost for PM
I Total Cost
Unit Qty
19
1
4. New Operation and Maintenance Cost
O&M Tasks
I Annual O&M
I Material Cost for PM
I Total Cost
5. Cost Estimate
Unit Qty
17
1
Fuel Oil #2 Savings
Therm $
$
Water Savings
kGal $
Installation Costs I Construction
Labor Material Costs
1,207 $ 176 $ 173
U/M
EA
LS
U/M
EA
LS
Description Unit Qty U/M
Unit Labor-
Hrs
0.3
Unit Labor-
Hrs
0.3
Unit Labor-
Hrs
Net Labor-Hrs
5.7
Net Labor-Hrs
Trade
5.1
Total
Installed Cos
$ 1,556
Trade
Electrician
Trade
Electrician
Total Energy Savings
mmBtu $
27 $ 1,490
Sinple
Payback
1.0 Years
Labor Rates Total Labor
($/Hr) Cost
$ 60 $ 343
$ - $ -
Labor Rates Total Labor
($/Hr) Cost
$ 60 $ 308
$ - $ -
Material Cost
17
Material Cost
45
Net Material
Cost
Annual Cost
$ - $ 343
$ 17 $ 17
$ 360
Net Material
Cost
Annual Cost
$ - $ 308
$ 45 $ 45
$ 353
Labor Rates Total Labor Total Material Total M&L
Material Cost
($/Hr) Cost Cost Cost
I Install 15 W CFL 49 EA 0.3 Electrician $ 60 $ 882 $ 3 $ 126 $ 1,008
I Install 25 W CFL 3 EA 0.3 Electrician $ 60 $ 54 $ 3 $ 9 $ 63
I Install 27 W CFL 1 EA 0.3 Electrician $ 60 $ 18 $ 4 $ 4 $ 22
I Total Cost $ 954 - $ 139 $ 1,093
7. Project Markups
Sales Tax (0%): $ - Bond (0%): $
Subcontractor Contingency (0%): $ - Subtotal: $ 1,383
Subtotal: $ 1,093 Supervision, Inspection & Overhead (6.5%): $ 90
Subcontractor Overhead & Profit (26.5%): $ 290 Design Cost (6%): $ 83
Subtotal: $ 1,383 Total Installed Cost: $ 1,556
8. Energy Savings
a. Assumptions:
1. Lighting listed for replacement is Incandescent technology.
2. New lighting will be CFL technology.
3. Replace 49 - 60W Incandescent with 49 - 15 W CFL.
4. Replace 3 - 86W Incandescent with 3 - 25 W CFL.
5. Replace 1 - 120W Incandescent with 1 - 27 W CFL.
6. Fixtures average 3230.25 hours per year.
7. Electrical consumption costs $0.19/kWh.
8. Electrical demand costs $0/kW.
b. Equations:
1. Baseline Demand (kW) _ (Existing Fixture Wattage) x (Qty) x (12 months) / (1,000)
2. Baseline Usage (kWh) - (Baseline Demand) x (Fixture Hours)
3. Proposed Demand (kW) _ (Proposed Fixture Wattage) x (Qty) x (12 months) / (1,000)
4. Proposed Usage (kWh) = (Proposed Demand) x (Fixture Hours)
5. Annual Energy Savings (Baseline Energy Usage) - (Proposed Energy Usage)
6. Annual Cost Savings - (Energy Savings) x (Energy Cost)
c. Calculations:
Baseline Condition: Proposed Condition:
Annual Demand (kW) = 40 Annual Demand (kW) = 11 Annual Demand Savings (kW) = 29
Electrical Consumption (kWh) = 10,718 Electrical Consumption (kWh) = 2,875 Electrical Savings (kWh) = 7,843
Demand Cost = $ - Demand Cost = $ - Demand Cost Savings = $ -
Electrical Consumption Cost = $ 2,036 Electrical Consumption Cost = $ 546 Electrical Cost Savings = $ 1,490
Total Cost Savings = $ 1,490
CFL Lighting Upgrade Bldg Cordova CMC
Energy Conservation Opportunity Analysis
Cordova CMC, Cordova , AK
ECO NO: ECO 8.Cordova CMC
ECO Description: LED Exit Sign Upgrade (Bldg Cordova CMC)
Applicable Building: Cordova CMC
1. Energy & Cost Savings Summary
Electric Savings
kW kW$ kWh kWh$
1 $ - 4,398 $ 836
2. Installation Cost Summary
I O&M Cost
I Existing
I $ 87
M&V Cost
New
$ 36 $ -
Fuel Oil #2 Savings
Therm $
Water Savings
kGal $
Total Cost I Installation Costs I Constructio
Savings Labor Material n Costs
$ 886 $ 433 $ 721 $ 144
3. Eliminated Operation and Maintenance Cost
O&M Tasks
I Annual O&M
I Material Cost for PM
I Total Cost
Unit Qty
4
1
4. New Operation and Maintenance Cost
O&M Tasks
I Annual O&M
I Material Cost for PM
I Total Cost
5. Cost Estimate
Description
I Replace 20W CFL Exit
I Replace 40W Inc Exit
I Total Cost
Unit Qty
U/M
EA
LS
U/M
EA
LS
Unit Labor-
Hrs
0.3
Unit Labor-
Hrs
0.3
Net Labor-
Hrs
1.1
Net Labor-
Hrs
0.2
local
Installed
t ..a
$ 1,298
Trade
Electrician
Trade
Electrician
Total Energy Savings
mmBtu $
15 $ 836
Labor Rates
($/Hr)
$ 60
$ -
Labor Rates
($/Hr)
$ 60
$ -
Sinple
Payback
1.5 Years
Total Labor
Cost
68
Total Labor
Cost
$ 14
$ -
Material
Cost
19
Material
Cost
23
Net Material Annual Cost
Cost
$ - $ 68
$ 19 $ 19
$ 87
Net Material Annual Cost
Cost
$ - $ 14
$ 23 $ 23
$ 36
Unit Labor- Labor Rates Total Labor Material Total Total M&L
Unit Qty U/M Material
Hrs Trade ($/Hr) Cost Cost Cost
Cost
11 EA 0.3 Electrician $ 60 $ 198 $ 30 $ 330 $ 528
8 EA 0.3 Electrician $ 60 $ 144 $ 30 $ 240 $ 384
$ 342 - $ 570 $ 912
7. Project Markups
Sales Tax (0%): $ - Bond (0%): $ -
Subcontractor Contingency (0%): $ Subtotal: $ 1,154
Subtotal: $ 912 Supervision, Inspection & Overhead (6.5' $ 75
Subcontractor Overhead & Profit (26.5% $ 242 Design Cost (6%): $ 69
Subtotal: $ 1,154 Total Installed Cost: $ 1,298
8. Energy Savings
a. Assumptions:
1. Lighting listed for replacement is incandescent or CFL technology.
2. New lighting will be LED technology.
3. Replace 11 - 20W CFL Exit with 11 - 2 W LED Exit.
4. Replace 8 - 40W Inc Exit with 8 - 2 W LED Exit.
5. Fixtures average 8760 hours per year.
6. Electrical consumption costs $0.19/kWh.
7. Electrical demand costs $0/kW.
b. Equations:
1. Baseline Demand (kW) = (Existing Fixture Wattage) x (Qty) x (12 months) / (1,000)
2. Baseline Usage (kWh) = (Baseline Demand) x (Fixture Hours)
3. Proposed Demand (kW) = (Proposed Fixture Wattage) x (Qty) x (12 months) / (1,000)
4. Proposed Usage (kWh) = (Proposed Demand) x (Fixture Hours)
5. Annual Energy Savings = (Baseline Energy Usage) - (Proposed Energy Usage)
6. Annual Cost Savings = (Energy Savings) x (Energy Cost)
c. Calculations:
Baseline Condition: Proposed Condition:
Annual Demand (kW) = 1 Annual Demand (kW) = 0 Annual Demand Savings (kW) = 1
Electrical Consumption (kWh)= 4,730 Electrical Consumption (kWh)= 333 Electrical Savings (kWh)= 4,398
Demand Cost = $ - Demand Cost = $ - Demand Cost Savings = $ -
Electrical Consumption Cost = $ 899 Electrical Consumption Cost = $ 63 Electrical Cost Savings = $ 836
Total Cost Savings = $ 836
LED Exit Sign Upgrade Bldg Cordova CMC
Energy Conservation Opportunity Analysis
Cordova CMC, Cordova , AK
ECO NO: ECO 9.Cordova CMC
ECO Description: Exterior LED Lighting (Bldg Cordova CMC)
Applicable Building: Cordova CMC
1. Energy & Cost Savings Summary
Electric Savings
kW kW$ kWh kWh$
24 $ 8,556 $ 1,626
2. Installation Cost Summary
O&M Cost
M&V Cost
Existing New
$ 65 $ 50 $ -
Fuel Oil #2 Savings
Therm $
Water Savings
kGal $
Total Cost I Installation Costs I Constructio
Savings Labor Material n Costs
$ 1,640 $ 1,913 $ 11,322 $ 1,654
3. Eliminated Operation and Maintenance Cost
O&M Tasks
Annual O&M
Material Cost for PM
Total Cost
Unit Qty
2
1
4. New Operation and Maintenance Cost
O&M Tasks
Annual O&M
Material Cost for PM
Total Cost
5. Cost Estimate
Description
Install 93 Watt LED system
Total Cost
Unit Qty
0
1
Unit Qty
10
U/M
EA
LS
U/M
EA
LS
U/M
EA
Unit Labor-
Hrs
0.3
Unit Labor-
Hrs
0.3
Unit Labor-
Hrs
2.5
Net Labor-
Hrs
0.5
Net Labor-
Hrs
0.1
Trade
Electrician
r orai
Installed
t ..a
$ 14,889
Trade
Electrician
Trade
Electrician
Total Energy Savings
mmBtu $
29 $ 1,626
Labor Rates
($/Hr)
$ 60
$ -
Labor Rates
($/Hr)
$ 60
$ -
Labor Rates Total Labor
($/Hr) Cost
$ 60 $ 1,512
$ 1,512
7. Project Markups
Sales Tax (0%): $ - Bond (0%): $ -
Subcontractor Contingency (0%)_ $ - Subtotal: $ 13,235
Subtotal: $ 10,462 Supervision, Inspection & Overhead (6.5 % $ 860
Subcontractor Overhead & Profit (26.5%): $ 2,773 Design Cost (6%): $ 794
Subtotal: $ 13,235 Total Installed Cost: $ 14,889
8. Energy Savings
a. Assumptions:
1. Lighting listed for replacement is HID technology.
2. New lighting will be LED technology.
3. Replace 10 - 250W FIPS system with 10 - 93 Watt LED system.
4. Fixtures average 4235.5 hours per year.
5. Electrical consumption costs $0.19/kWh.
b. Equations:
1. Baseline Demand (kW) = (Existing Fixture Wattage) x (Qty) x (12 months) / (1,000)
2. Baseline Usage (kWh) = (Baseline Demand) x (Fixture Hours)
3. Proposed Demand (kW) = (Proposed Fixture Wattage) x (Qty) x (12 months) / (1,000)
4. Proposed Usage (kWh) = (Proposed Demand) x (Fixture Hours)
5. Annual Energy Savings = (Baseline Energy Usage) - (Proposed Energy Usage)
6. Annual Cost Savings = (Energy Savings) x (Energy Cost)
Sinple
Payback
9.1 Years
Total Labor
Cost
32
Total Labor
Cost
8
Material
Cost
$ 895
Material
Cost
33
Material
Cost
$ 42
Net Material Annual Cost
Cost
$ $ 32
$ 33 $ 33
$ 65
Net Material Annual Cost
Cost
$ $ 8
$ 42 $ 42
$ 50
Total Total M&L
Material Cost
Cost
$ 8,950 $ 10,462
$ 8,950 $ 10,462
c. Calculations:
Baseline Condition: Proposed Condition:
Annual Demand (kW) = 35 Annual Demand (kW) = 11 Annual Demand Savings (kW) = 24
Electrical Consumption (kWh)= 12,495 Electrical Consumption (kWh)= 3,939 Electrical Savings (kWh)= 8,556
Demand Cost = $ - Demand Cost = $ - Demand Cost Savings = $ -
Electrical Consumption Cost = $ 2,374 Electrical Consumption Cost = $ 748 Electrical Cost Savings = $ 1,626
Total Cost Savings = $ 1,626
Exterior Lighting Bldg Cordova CMC
Energy Conservation Opportunity Analysis
ECO 10 - Weatherstripping
ECO NO: ECO 10.Cordova CMC
ECO Description: Weatherstripping (Bldg Cordova CMC)
Applicable Building: Cordova CMC
1. Energy & Cost Savings Summary
Electric Savings
kW kW $ kWh kWh$
$ - $
2. Installation Cost Summary
O&M Cost
Existing
New
5. Cost Estimate
Description
M&V Cost
$ -
Therm
Therm
249 $
633
Total Cost I Installation Costs
Savings Labor Material
$ 633 $ 1,023 $ 2,118
Unit Qty U/M
Unit Labor-
Hrs
Water Savings
kGal $
Construction
Costs
$ 188
Trade
Total Installe
Cost
$ 3,329
Total Energy Savings
mmBtu $
25 $ 633
Sinple
Payback
5.6 Years
Labor Rates Total Labor Unit Material Total Material Total M&L
($/Hr) Cost Cost Cost Cost
Door Gasket Material Single Door 5 EA 1.00 Carpenter $ 54 $ 271 $ 113 $ 563 $ 835
Door Gasket Material Double Door 1 EA 1.50 Carpenter $ 54 $ 81 $ 197 $ 197 $ 278
Door Gasket Material Overhead Door 3 EA 2.50 Carpenter $ 54 $ 407 $ 271 $ 812 $ 1,219
Total Cost I $ 759 $ 1,572 $ 2,331
7. Project Markups
Sales Tax (0%): $ Bond (0%): $ 192
Subcontractor Contingency (0%): $ Subtotal: $ 3,141
Subtotal: $ 2,331 Supervision, Inspection & Overhead (6.5%): $ 188
Subcontractor Overhead & Profit (26.5%): $ 618 Design Cost (6%): $ 188
Subtotal: $ 2,949 Total Installed Cost: $ 3,518
8. Energy Savings
a. Assumptions:
1. Weatherstripping will be applied to door perimeter to stop air infiltration.
2. Window air infiltration is considered in a separate ECO.
3. Existing total door perimeter is 284. ft.
4. Calculations performed with RETScreen v4
a. Heating setpoint = 60
b. Cooling setpoint = 70
c. Total boiler efficiency = 80. %
d. Total chiller COP = 3
e. Door Leakage Factor (in2/ft2)
Non-Weatherstrinned Weatherstrinned
Single Door = 0.157 Single Door = 0.114
Double Door = 0.16 Double Door = 0.114
5. Electric Demand costs $0/kW
6. Electric Consumption costs $0.19/kWh
7. Fuel Oil #2 costs $2.54/Therm
b. Equations:
1. Door Leakage Area (in2) = Door Area x Door Leakage Factor
2. Specific Infiltration (CFM/in2) = [ (Stack Coefficient x AT) + (Wind Coefficient x [Wind Speed]2 )] 1/2
3. AT = Heating Setpoint Temp - Bin Temp
4. Air infiltration (CFM) = Specific infiltration x Door Leakage Area
5. Heat Loss Rate (Btu/hr) = 1.08 x Air infiltration x AT
6. Heating Load (mmBtu) = Heat Loss Rate x Bin Hours / 1,000,000
7. Energy Savings = Baseline - Proposed
c. Calculations:
Electric Demand Savings (kW) = -
Electric Consumption Savings (kWh) =
Fuel Oil #2 Savings (Therm) = 249
Electric Demand Cost Savings = $
Electric Consumption Cost Savings = $
Fuel Oil #2 Cost Savings = $ 633
Total Cost Savings = $ 633
Cordova CMC Page 1
APPENDIX C
MAJOR EQUIPMENT SURVEY
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