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HomeMy WebLinkAboutSEA-AEE-Wrangell Pool 2012-EE Wrangell Pool City of Wrangell – Parks and Recreation Department Funded by: Final Report November 2011 Prepared by: Energy Audit Table of Contents Section 1: Executive Summary 2  Section 2: Introduction 6  Section 3: Energy Efficiency Measures 9  Section 4: Description of Systems 14  Section 5: Methodology 16  Appendix A: Energy and Life Cycle Cost Analysis 19  Appendix B: Utility and Energy Data 25  Appendix C: Equipment Data 30  Appendix D: Abbreviations 32  Audit Team The energy audit is performed by Alaska Energy Engineering LLC of Juneau, Alaska. The audit team consists of:  Jim Rehfeldt, P.E., Energy Engineer  Jack Christiansen, Energy Consultant  Brad Campbell, Energy Auditor  Loras O’Toole P.E., Mechanical Engineer  Will Van Dyken P.E., Electrical Engineer  Curt Smit, P.E., Mechanical Engineer  Philip Iverson, Construction Estimator  Karla Hart, Technical Publications Specialist  Jill Carlile, Data Analyst  Grayson Carlile, Energy Modeler Wrangell Pool 1 Energy Audit (November 2011) Section 1 Executive Summary An energy audit of the Wrangell Pool was performed by Alaska Energy Engineering LLC. The investment grade audit was funded by Alaska Housing Finance Corporation (AHFC) to identify opportunities to improve the energy performance of public buildings throughout Alaska. The Wrangell Pool is a 21,000 square foot building that contains commons, offices, a weight room, a racquetball court, a pool, locker rooms, storage, and mechanical support spaces. Building Assessment The following summarizes our assessment of the building. Envelope The Pool building envelope is simple in design and provides the opportunity to achieve a very energy efficient shell without great expense or effort. The design decision to incorporate arctic entries and minimal windows further improves the buildings performance. Unfortunately several envelope components are substandard and greatly reduce the building’s energy efficiency. IRMA Roof: One of the least energy efficient envelope issues is the Inverted Roof Membrane Assembly (IRMA) on the racquetball court and surrounding flat roof spaces. This style roof typically has an initial waterproof membrane, then a layer of foam insulation, then a fabric cloth cover then roofing pavers. The building has a base layer of foam that is approximately 5” thick on the underside of the pavers. The 5” thickness would normally produce an insulation value of R-20 with the use of the expanded polystyrene foam, however it has been determined that the IRMA is a flawed system that is particularly ineffective and inefficient in Southeast Alaska. This is because the IRMA allows water to flow between the layers of insulation to the waterproof membrane below before it flows to the roof drains. This presents a two-fold problem. First, the expanded foam eventually becomes waterlogged and loses some of its insulating properties. Secondly, any outdoor temperature water moving through the foam against the warm roof surface below will remove heat as it travels to the roof drain. In a climate such as Wrangell’s, imagine the number of days per year that the roof and underside of the ceiling is being cooled to the temperature of the rain water. That number is simply the number of rainy days per year. Recommendations for replacement of these roofs with a tapered roof system buildup to optimum insulation levels supported by a life cycle cost analysis are provided Section 3, Energy Efficiency Measures. Pool Roof: The roof above the pool space has only 5” of rigid foam and an R-20 insulation value for a space that is heated to 84°F year round. Optimum ceiling insulation values in the climate of Wrangell are approximately an R-60. The result is that on the coldest of days the pool roof is so under-insulated that the interior roof deck temperature is cold enough to create frost, with subsequent condensation issues. Wrangell Pool 2 Energy Audit (November 2011) Pool Walls: The west wall and the gable end east wall are constructed of a concrete block wall with 4” metal studs on the exterior surface, 4” rigid batt insulation between the studs, and exterior wood siding. The insulation value of the concrete block is R-1, and although the wall is insulated between the metal studs, there is no thermal break between the metal studs and the concrete, or the metal studs and the outside air. Due to the high thermal conductivity of the metal studs, the result is that the overall insulation value of the wall is very low at R-5. The optimum energy efficiency for a newly constructed wall is R-30. Deteriorating Siding: The west wall siding is showing signs of wood root at the joints and at the base of the building. The pool building is in worse shape than the high school due to an apparently more comprehensive maintenance program on the school buildings. Exterior Doors: Exterior doors are not thermally broken. Future exterior door replacement selection should include this feature. Weather stripping is in poor condition and should be replaced. Heating & Ventilation Systems The building is heated by the high school boiler plant, which consists of two electric boilers that are supplemented by two fuel oil boilers. The heating units consist of nine air handling unit systems, fan coil units, domestic hot water heating systems, and perimeter hydronic systems throughout the pool building. The control system for the high school and pool complex originally used pneumatic controllers. The high school has since upgraded their controls to electronic units and incorporated a DDC system. The pool building continues to use the pneumatic controllers, many of which have failed or need replacement. The pneumatics also limit the use of optimal control strategies that are possible with DDC controls. In addition, the corrosive environment of the pool building has rendered several of the damper units completely inoperable. It is highly recommended that the control system be upgraded to DDC controls. There is a significant amount of damaged duct insulation throughout the building. Energy will be saved if the duct insulation is repaired. The rest of the systems are in good condition; however, fairly simple improvements can be made to improve its effectiveness and efficiency. These are outlined in Section 3, Energy Efficiency Measures. Lighting Interior lighting primarily consists of T8 fluorescent fixtures throughout the spaces and metal halide pendant fixtures above the pool. Exterior lighting primarily consists of high pressure sodium and metal halide lighting. Because the additional heat produced by the metal halide fixtures above the pool is beneficial for heating the building with relatively low cost hydroelectric power, no interior lighting modifications are recommended within this report. Wrangell Pool 3 Energy Audit (November 2011) Summary It is the assessment of the energy audit team that the majority of the building energy losses are due to a lack of sufficient roof insulation as a result of the IRMA systems, the design of the pool building west wall insulation package, and the failing pneumatic control system. It should be noted that the corrosion rate of much of the pool water treatment infrastructure seems excessive and very aggressive. This has been the case at all of the pools we have audited that have shifted from gaseous chlorine to salt produced chlorine. This is most likely due to the high concentration of salt in the pool when salt is added. We recommend investigating an alternate mixing system that injects salt at a lower concentration into the pool water. Energy Efficiency Measures (EEMs) All buildings have opportunities to improve their energy efficiency. The energy audit revealed several opportunities in which an efficiency investment will result in a net reduction in long-term operating costs. Behavioral and Operational EEMs The following EEMs require behavioral and operational changes in the building use. The savings are not readily quantifiable but these EEMs are highly recommended as low-cost opportunities that are a standard of high performance buildings. EEM-1: Weather-strip Doors EEM-2: Install Return Tank Cover High and Medium Priority EEMs The following EEMs are recommended for investment. They are ranked by life cycle savings to investment ratio (SIR). This ranking method places a priority on low cost EEMs which can be immediately funded, generating energy savings to fund higher cost EEMs in the following years. Negative values, in parenthesis, represent savings. 25-Year Life Cycle Cost Analysis Investment Operating Energy Total SIR High Priority EEM-3: Replace Aerators $1,000 $0 ($100,100) ($99,100) 100.1 EEM-4: Upgrade Exterior Lighting $400 ($1,900) ($10,100) ($11,600) 30.0 Medium Priority EEM-5: Optimize SF-5 (Pool Locker) System $48,000 $5,100 ($135,200) ($82,100) 2.7 EEM-6: Optimize SF-7 (Pool Mechanical) System $65,700 $5,100 ($120,000) ($49,200) 1.7 EEM-7: Install VFDs on Pool Pumps $44,400 $1,700 ($75,600) ($29,500) 1.7 EEM-8: Optimize SF-6 (Natatorium) System $83,500 $6,800 ($136,800) ($46,500) 1.6 EEM-9: Increase Wall Insulation $35,700 $0 ($49,900) ($14,200) 1.4 Totals* $278,700 $16,800 ($627,700) ($332,200) 2.2 *The analysis is based on each EEM being independent of the others. While it is likely that some EEMs are interrelated, an isolated analysis is used to demonstrate the economics because the audit team is not able to predict which EEMs an Owner may choose to implement. If several EEMs are implemented, the resulting energy savings is likely to differ from the sum of each EEM projection. Wrangell Pool 4 Energy Audit (November 2011) Summary The energy audit revealed numerous opportunities for improving the energy performance of the building. It is recommended that the behavioral and high priority EEMs be implemented now to generate energy savings from which to fund the medium priority EEMs. Another avenue to consider is to borrow money from AHFCs revolving loan fund for public buildings. AHFC will loan money for energy improvements under terms that allow for paying back the money from the energy savings. More information on this option can be found online at http://www.ahfc.us/loans/akeerlf_loan.cfm. Wrangell Pool 5 Energy Audit (November 2011) Section 2 Introduction This report presents the findings of an energy audit of the Wrangell Pool located in Wrangell, Alaska. The purpose of this investment grade energy audit is to evaluate the infrastructure and its subsequent energy performance to identify applicable energy efficiencies measures (EEMs). The energy audit report contains the following sections: Introduction: Building use and energy consumption. Energy Efficiency Measures: Priority ranking of the EEMs with a description, energy analysis, and life cycle cost analysis. Description of Systems: Background description of the building energy systems. Methodology: Basis for how construction and maintenance cost estimates are derived and the economic and energy factors used for the analysis. BUILDING USE The Wrangell Pool is a 21,000 square foot building that contains a lobby, offices, a weight room, a racquetball court, a natatorium, locker rooms, storage, and mechanical support spaces. The pool building is operated by 3 full-time and 15 part-time staff, and used by approximately 15 visitors per hour. The facility is scheduled in the following manner: Pool 6:00 am – 8:30 pm (M W F) 10:00 am – 2:00 pm (T TH) 12:00 pm – 4:00 pm (Sat) Weight Room/Racquetball 6:00 am – 8:30 pm (M W F) 8:00 am – 6:00 pm (T TH) 12:00 pm – 4:00 pm (Sat) Building History 1985 – Original Construction 2011 – Electric Boiler Installation Wrangell Pool 6 Energy Audit (November 2011) Energy Consumption The building energy sources include an electric service and a fuel oil tank. Electricity is the primary source for the majority of the heating loads and domestic hot water while two fuel oil boilers serve as a back-up heat source. The following table shows historic energy use and cost prior to switching to electric heat in 2011. Annual Energy Consumption and Cost Source Consumption Cost Energy, MMBtu Electricity 259,080 kWh $29,100 900 20% Fuel Oil 26,363 Gallons $97,600 3,600 80% Totals $126,700 4,500 100% Electricity This chart shows electrical energy use from 2007 to 2010. The transition to electric boilers was made in 2011 and data is not available for the increased electricity use of the pool building. The effective cost— energy costs plus demand charges—is 11.2¢ per kWh. Wrangell Pool 7 Energy Audit (November 2011) Fuel Oil This chart shows heating energy use from 2007 to 2010 and compares annual use with the heating degree days, which is a measurement of the demand for energy to heat a building. A year with a higher number of degree days reflects colder outside temperatures and a higher heating requirement. Fuel oil use dropped in 2011 due to switching to electric heat. This chart shows a comparison of the current cost of fuel oil heat and electric heat. The comparison is based on a fuel oil conversion efficiency of 70% and an electric boiler conversion efficiency of 95%. Electric heat is currently less expensive than fuel oil heat. Wrangell Pool 8 Energy Audit (November 2011) Section 3 Energy Efficiency Measures The following energy efficiency measures (EEMs) were identified during the energy audit. The EEMs are priority ranked and, where applicable, subjected to energy and life cycle cost analysis. Appendix A contains the energy and life cycle cost analysis spreadsheets. The EEMs will be grouped into the following prioritized categories: Behavioral or Operational: EEMs that require minimal capital investment but require operational or behavioral changes. The EEMs provide a life cycle savings but an analysis is not performed because the guaranteed energy savings is difficult quantify. High Priority: EEMs that require a small capital investment and offer a life cycle savings. Also included in this category are higher cost EEMs that offer significant life cycle savings. Medium Priority: EEMs that require a significant capital investment to provide a life cycle savings. Many medium priority EEMs provide a high life cycle savings and offer substantial incentive to increase investment in building energy efficiency. Low Priority: EEMs that will save energy but do not provide a life cycle savings. BEHAVIORAL OR OPERATIONAL The following EEMs are recommended for implementation. They require behavioral or operational changes that can occur with minimal investment to achieve immediate savings. These EEMs are not easily quantified by analysis because they cannot be accurately predicted. They are recommended because they offer a life cycle savings, represent good practice, and are accepted features of high performance buildings. EEM-1: Weather-strip Doors Purpose: The pool building exterior steel doors do not seal and are missing weather stripping. Energy will be saved if doors are properly weather-stripped to reduce infiltration. Scope: Replace weather stripping on exterior doors. EEM-2: Install Return Tank Cover Purpose: The pool surge tank in the basement mechanical space is open to the room. The tank loses heat and humidity to the room. Energy will be saved if a removable cover is installed on the tank. Scope: Install a tank cover over the pool surge tank in the basement mechanical space. Wrangell Pool 9 Energy Audit (November 2011) HIGH PRIORITY The following EEMs are recommended for implementation because they are low cost measures that have a high savings to investment ratio. The EEMs are listed from highest to lowest priority. Negative values, in parenthesis, represent savings. EEM-3: Replace Aerators Purpose: Energy and water will be saved by replacing the lavatory aerators and showerheads with low-flow models. Scope: Replace lavatory aerators and showerheads with water-conserving fixtures. Annual Costs Life Cycle Costs Operating Energy Total Investment Operating Energy Total SIR $0 ($5,710) ($5,710) $1,000 $0 ($100,100) ($99,100) 100.1 EEM-4: Upgrade Exterior Lighting Purpose: The existing perimeter recessed lighting consists of high pressure sodium fixtures. These fixture styles are less efficient than CFL lighting and the lamp life is much shorter. Scope: Replace these existing exterior lights with CFL lights. Annual Costs Life Cycle Costs Operating Energy Total Investment Operating Energy Total SIR ($110) ($570) ($680) $400 ($1,900) ($10,100) ($11,600) 30.0 Wrangell Pool 10 Energy Audit (November 2011) MEDIUM PRIORITY Medium priority EEMs will require planning and a higher level of investment. They are recommended because they offer a life cycle savings. The EEMs are listed from highest to lowest priority. Negative values, in parenthesis, represent savings. EEM-5: Optimize SF-5 (Pool Lockers) System Purpose: The SF-5 system ventilates the pool locker rooms. The control sequence modulates the mixing dampers between 50°F and 60°F, which brings in much more ventilation air than required to make-up the exhaust air. Energy will be saved if the controls are replaced with a DDC system with a 62°F mixed air setpoint that is overridden when space humidity is high. Scope: Optimize SF-5 and retro-commission the system. - Replace the pneumatic controls with DDC controls - Modulate the mixing dampers to maintain 62°F mixed air temperature with humidity control. - Modulate the EAD from the building pressure sensor Operating Energy Total Investment Operating Energy Total SIR $300 ($7,710) ($7,410) $48,000 $5,100 ($135,200) ($82,100) 2.7 EEM-6: Optimize SF-7 (Pool Mechanical) System Purpose: The SF-7 system ventilates the pool mechanical space. The mixing dampers are corroded and inoperable. The system was designed to maintain 50°F mixed air temperature to dehumidify the space. If the surge tank is covered (EEM-2), the dehumidification requirement will drop substantially. Energy will be saved if the controls are replaced with a DDC system and the outside air is modulated with the humidity level in the space. Scope: Optimize SF-7 and retro-commission the system. - Replace the mixing dampers - Replace the pneumatic controls with DDC controls - Modulate the mixing dampers to maintain humidity in the space. Operating Energy Total Investment Operating Energy Total SIR $300 ($6,850) ($6,550) $65,700 $5,100 ($120,000) ($49,200) 1.7 EEM-7: Install VFDs on Pool Pumps Purpose: The pool utilizes two 15-HP circulation pumps to circulate, heat, and filter the water. Energy will be saved if the flow rate is reduced during off hours. Scope: Install VFDs on the two 15-HP pool circulation pumps and controls to modulate them with operating hours. Another option is to install a smaller pump for off hours. Annual Costs Life Cycle Costs Operating Energy Total Investment Operating Energy Total SIR $100 ($4,310) ($4,210) $44,400 $1,700 ($75,600) ($29,500) 1.7 Wrangell Pool 11 Energy Audit (November 2011) EEM-8: Optimize SF-6 (Natatorium) System Purpose: The SF-6 system ventilates the natatorium with a constant flow of outside air for dehumidification. The pool staff uses a pool cover when the pool is not in use to reduce evaporation and heat loss from the pool. The cover also decreases the dehumidification requirement. Energy will be saved if the controls are replaced with a DDC system and VFDs are installed on SF-6 and RF-8 so both the supply air flow and the outside air flow are reduced during unoccupied periods when humidity levels are significantly lower. Scope: Optimize SF-6 and retro-commission the system. - Replace pneumatic controls with DDC - Control outside air from humidity sensor - Remove pump P-14 body from piping - Change SAT control to modulate dampers and automatic valve sequentially to maintain pool temperature, with humidity sensor override - Convert SF-6 and RF-8 to VAV. Reduce air flow at night when cover is on - Modulate EAD from room pressure sensor Operating Energy Total Investment Operating Energy Total SIR $400 ($7,800) ($7,400) $83,500 $6,800 ($136,800) ($46,500) 1.6 EEM-9: Increase Wall Insulation Purpose: The pool west and east gable end walls are constructed of concrete with metal stud furring supporting the wood siding. The lack of a thermal break creates an R-5 assembly. An optimal R-value by current construction standards is R-26. Energy will be saved if the insulation level of the walls is increased. The construction of the pool building promotes the use of exterior rigid insulation to increase the wall insulation. However, the energy savings will not offset the cost of replacing the siding. When the siding is replaced, 4” of rigid insulation should be added to the wall assembly. Scope: Install a minimum of 4” of exterior foam insulation around the perimeter of building at the time the siding is replaced. This cost analysis does not include the siding costs. Annual Costs Life Cycle Costs Operating Energy Total Investment Operating Energy Total SIR $0 ($2,850) ($2,850) $35,700 $0 ($49,900) ($14,200) 1.4 Wrangell Pool 12 Energy Audit (November 2011) LOW PRIORITY Low priority EEMs do not offer a life cycle energy savings and are not recommended. EEM-10: Upgrade Motors to Premium Efficiency Purpose: The equipment inspection identified three motors that could be upgraded with premium efficiency models to save energy. They are: - SF-6 7.5 HP - RF-8 5 HP - RF-13 2 HP Scope: Replace identified motors with premium efficiency motors. The analysis determined that the existing motors are reasonably efficient and the energy savings will not offset the cost of replacing them. Annual Costs Life Cycle Costs Operating Energy Total Investment Operating Energy Total SIR $0 ($150) ($150) $4,000 $0 ($2,600) $1,400 0.7 EEM-11: Replace Racquet Ball and Upper Entry Roof (2,444 sq ft from R10 to R46) Purpose: The roof over the racquet ball court and upper entry includes a base layer of foam that is approximately 5” thick on the underside of the pavers. The 5” thickness would normally produce an insulation value of R-20 with the use of the expanded polystyrene foam; however the IRMA roof system is de-rated by approximately 50% as outlined in the executive summary. This results in an overall roof insulation value of only R-10 for 11,796 square feet of roofing. The gym roofing should be replaced with a tapered roof system similar to that used in the school re-roofing project, but with an optimum insulation value of R-46. Scope: Replace the IRMA roof system in this building with an R-46 tapered roof system. The energy savings will not offset the cost of replacing the entire roof assembly. When the roof requires replacement, the new assembly should include R-46 insulation under the roof membrane. Annual Costs Life Cycle Costs Operating Energy Total Investment Operating Energy Total SIR $0 ($1,690) ($1,690) $73,800 $0 ($29,700) $44,100 0.4 Wrangell Pool 13 Energy Audit (November 2011) Section 4 Description of Systems ENERGY SYSTEMS This section provides a general description of the building systems. Energy conservation opportunities are addressed in Section 3, Energy Efficiency Measures. Building Envelope R-value Component Description (inside to outside) Existing Optimal Exterior Walls 5/8” Gyp. bd, 2”x6” stud, R-19 batt, ½” plywood, siding R-20 R-26 West Wall 8” concrete block, 4” metal studs w/4” semi rigid batt, siding R-5 R-26 Cathedral Roof 24” o.c. trusses w/ 3” wood & 5” rigid insulation R-20 R-46 Flat Roof ¾” plywood sheathing, IRMA buildup (5” rigid foam, paver) R10 R-46 Floor Slab 4” Concrete slab-on-grade R-10 R-10 Foundation 12” concrete w/ 2” perimeter insulation board R-10 R-20 Windows Vinyl double pane windows R-1.5 R-5 Doors Steel & Aluminum doors w/ non-thermally broken frames R-1.5 R-5 Heating System The primary heat sources for the building are two electric boilers that provide heat to three air handling unit systems, fan coil units, and perimeter hydronic systems. Two fuel oil boilers provide backup heat. The heating system has the following pumps:  P-1 & P-2 are the building circulation pumps.  EBHRP-1 is the heating loop return pump for electric boiler EB-1.  EBHRP-2 is the heating loop return pump for electric boiler EB-2.  P-8 is a domestic hot water heating pump.  P-13 is for the heating coil in the pool locker.  P-15 is the pool water heater pump.  P-16 is the pool circulation pump.  P-17 is the pool circulation pump.  HWRP-2 is the domestic hot water recirculating pump for the gymnasium and pool building.  HWRP-3 is the pool domestic hot water recirculation pump. Wrangell Pool 14 Energy Audit (November 2011) Ventilation Systems Area Fan System Description Pool Lockers SF-5 7,300 cfm 5 HP constant volume air handling unit consisting of a mixing box, filter section, primary heating coil, and supply fan Pool Areas SF-6 13,000 cfm 7.5 HP constant volume air handling unit consisting of a mixing box, filter section, primary heating coil, and supply fan Mechanical Room 100 SF-7 3/4 HP constant volume air handling unit consisting of a mixing box, filter section, primary heating coil, and supply fan Pool Areas RF-8 14,000 cfm 5 HP constant volume fan Pool Locker Areas RF-13 2 HP constant volume fan Pool Locker Areas EF-13 ½ HP constant volume exhaust air fan Gas Storage 207 EF-14 ¼ HP constant volume exhaust air fan Domestic Hot Water System The gym and pool locker rooms are served by four JASS 120-gallon indirect hot water heaters. Automatic Control System The building has a pneumatic automatic control system. As discussed in the Executive Summary, as soon as funding is available the system should be upgraded to a DDC system similar to that in the high school to reduce operational and utility costs while improving space conditioning. Lighting Interior lighting consists primarily of T8 fluorescent fixtures throughout the spaces and metal halide pendant fixtures above the pool. Exterior lighting consists primarily of high pressure sodium and metal halide lighting. Because the additional heat produced by the metal halide fixtures above the pool is beneficial within the building envelope in the climate of Wrangell with relatively low cost hydroelectric power, no interior lighting modifications are recommended within this report. Wrangell Pool 15 Energy Audit (November 2011) Section 5 Methodology Information for the energy audit was gathered through on-site observations, review of construction documents, and interviews with operation and maintenance personnel. The EEMs are evaluated using energy and life cycle cost analyses and are priority ranked for implementation. Energy Efficiency Measures Energy efficiency measures are identified by evaluating the building’s energy systems and comparing them to systems in modern, high performance buildings. The process for identifying the EEMs acknowledges the realities of an existing building that was constructed when energy costs were much lower. Many of the opportunities used in modern high performance buildings—highly insulated envelopes, variable capacity mechanical systems, heat pumps, daylighting, lighting controls, etc.— simply cannot be economically incorporated into an existing building. The EEMs represent practical measures to improve the energy efficiency of the buildings, taking into account the realities of limited budgets. If a future major renovation project occurs, additional EEMs common to high performance buildings should be incorporated. Life Cycle Cost Analysis The EEMs are evaluated using life cycle cost analysis which determines if an energy efficiency investment will provide a savings over a 25-year life. The analysis incorporates construction, replacement, maintenance, repair, and energy costs to determine the total cost over the life of the EEM. Future maintenance and energy cash flows are discounted to present worth using escalation factors for general inflation, energy inflation, and the value of money. The methodology is based on the National Institute of Standards and Technology (NIST) Handbook 135 – Life Cycle Cost Analysis. Life cycle cost analysis is preferred to simple payback for facilities that have long—often perpetual— service lives. Simple payback, which compares construction cost and present energy cost, is reasonable for short time periods of 2-4 years, but yields below optimal results over longer periods because it does not properly account for the time value of money or inflationary effects on operating budgets. Accounting for energy inflation and the time value of money properly sums the true cost of facility ownership and seeks to minimize the life cycle cost. Construction Costs The cost estimates are derived based on a preliminary understanding of the scope of each EEM as gathered during the walk-through audit. The construction costs for in-house labor are $60 per hour for work typically performed by maintenance staff and $110 per hour for contract labor. The cost estimate assumes the work will be performed as part of a larger renovation or energy efficiency upgrade project. When implementing EEMs, the cost estimate should be revisited once the scope and preferred method of performing the work has been determined. It is possible some EEMs will not provide a life cycle savings when the scope is finalized. Wrangell Pool 16 Energy Audit (November 2011) Maintenance Costs Maintenance costs are based on in-house or contract labor using historical maintenance efforts and industry standards. Maintenance costs over the 25-year life of each EEM are included in the life cycle cost calculation spreadsheets and represent the level of effort to maintain the systems. Energy Analysis The energy performance of an EEM is evaluated within the operating parameters of the building. A comprehensive energy audit would rely on a computer model of the building to integrate building energy systems and evaluate the energy savings of each EEM. This investment grade audit does not utilize a computer model, so energy savings are calculated with factors that account for the dynamic operation of the building. Energy savings and costs are estimated for the 25-year life of the EEM using appropriate factors for energy inflation. Prioritization Each EEM is prioritized based on the life cycle savings to investment ratio (SIR) using the following formula: Prioritization Factor = Life Cycle Savings / Capital Costs This approach factor puts significant weight on the capital cost of an EEM, making lower cost EEMs more favorable. Economic Factors The following economic factors are significant to the findings. Nominal Interest Rate: This is the nominal rate of return on an investment without regard to inflation. The analysis uses a rate of 5%. Inflation Rate: This is the average inflationary change in prices over time. The analysis uses an inflation rate of 2%. Economic Period: The analysis is based on a 25-year economic period with construction beginning in 2010. Fuel Oil Fuel oil currently costs $3.70 per gallon for a seasonally adjusted blend of #1 and #2 fuel oil. The analysis is based on 6% fuel oil inflation which has been the average for the past 20-years. Electricity Electricity is supplied by Wrangell Municipal Light & Power. The building is billed for electricity under their Large Commercial rate. Large Power Interruptible Electricity ($ / kWh ) Block Rate 1st Block 70,000 $0.107 2nd Block $0.103 Customer Charge $13.50 Wrangell Pool 17 Energy Audit (November 2011) Summary The following table summarizes the energy and economic factors used in the analysis. Summary of Economic and Energy Factors Factor Rate or Cost Factor Rate or Cost Nominal Discount Rate 5% Electricity $0.112/kWh General Inflation Rate 2% Electricity Inflation 2% Fuel Oil Cost (2012) $3.70/gal Fuel Oil Inflation 6% Wrangell Pool 18 Energy Audit (November 2011) Appendix A Energy and Life Cycle Cost Analysis Wrangell Pool 19 Energy Audit (November 2011) Alaska Energy Engineering LLC Energy and Life Cycle Cost Analysis 25200 Amalga Harbor Road Tel/Fax: 907.789.1226 Juneau, Alaska 99801 jim@alaskaenergy.us Building Name Basis Economic Study Period (years) 25 Nominal Discount Rate 5%General Inflation 2% Energy 2011 $/gal Fuel Inflation 2012 $/gal Fuel Oil $0.00 6% $0.00 Electricity $/kWh (2011)$/kW (2011)Inflation $/kWh (2012)$/kW (2012) w/ Demand Charges $0.107 $0.00 2% $0.109 $0.00 w/o Demand Charges $0.107 -2% $0.109 - EEM-3: Replace Aerators Energy Analysis Fixture Existing Proposed Uses/day Days Water,Gals % HW kBTU kWh Showerhead 20.0 10.0 100 312 -312,000 80% -166,533 -51,377 Lavatories 0.3 0.2 100 312 -5,616 80% -2,998 -925 -317,616 -52,302 Life Cycle Cost Analysis Year Qty Unit Base Cost Year 0 Cost Construction Costs Replace lavatory aerators 0 9 ea $35 $315 Replace showerhead 0 20 ea $35 $700 Energy Costs Electric Energy (Effective Cost)1 - 25 -52,302 kWh $0.109 ($100,053) Net Present Worth ($99,000) EEM-4: Upgrade Exterior Lighting Energy Analysis Type # Fixtures Lamp Lamp, watts Fixture Watts Lamp Lamp, watts Fixture Watts Savings, kWh WallPak 15 MH 70 95 CFL -15 -5,256 Lamp Replacement Type # Fixtures Lamp # Lamps Life, hrs Lamps//yr $ / lamp $ / Replace Canopy 15 MH -1 12,000 -5.48 $42 $20 Canopy 15 CFL 1 8,000 8.21 $8 $20 Life Cycle Cost Analysis Year Qty Unit Base Cost Year 0 Cost Construction Costs Replace WallPak: 70 watt MH with LED 0 15 LS $25 $375 Annual Costs Existing lamp replacement, 70 watt MH 1 - 25 -5.48 lamps $62.00 ($5,780) LED board replacement, 40 watts 1 - 25 8.21 lamps $28.00 $3,915 Energy Costs Electric Energy 1 - 25 -5,256 kWh $0.109 ($10,055) Net Present Worth ($11,500) Gallons per Use Existing Replacement Wrangell Pool 20 Energy Audit (November 2011) Alaska Energy Engineering LLC Energy and Life Cycle Cost Analysis 25200 Amalga Harbor Road Tel/Fax: 907.789.1226 Juneau, Alaska 99801 jim@alaskaenergy.us Building Name EEM-5: Optimize SF-5 (Pool Locker) System Energy Analysis Ventilation SA CFM MAT T,room MBH Hours kBtu η boiler kWh SF-5 Existing -7,300 51.7 70 -144 3,500 -504,970 95% -155,788 Optimized 7,300 60 70 79 3,500 275,940 95%85,130 -229,030 -70,658 Life Cycle Cost Analysis Year Qty Unit Base Cost Year 0 Cost Construction Costs Replace controls with DDC 0 1 ea $25,000 $25,000 Commissioning 0 1 ea $2,000 $2,000 Estimating contingency 0 15%$4,050 Overhead & profit 0 30%$9,315 Design fees 0 10%$4,037 Project management 0 8%$3,552 Annual Costs DDC Maintenance 1 - 25 1 LS $300.00 $5,108 Energy Costs Electric Energy 1 - 25 -70,658 kWh $0.109 ($135,168) Net Present Worth ($82,100) EEM-6: Optimize SF-7 (Pool Mechanical) System Energy Analysis Ventilation SA CFM MAT T,room MBH Hours kBtu η boiler kWh SF-7 Existing -2,500 51.4 70 -50 8,760 -439,927 95% -135,721 Optimized 2,500 60 70 27 8,760 236,520 95%72,968 -203,407 -62,753 Life Cycle Cost Analysis Year Qty Unit Base Cost Year 0 Cost Construction Costs Replace mixing dampers 0 1 ea $10,000 $10,000 Commissioning 0 1 ea $2,000 $2,000 Replace controls with DDC 0 1 ea $25,000 $25,000 Estimating contingency 0 15%$5,550 Overhead & profit 0 30% $12,765 Design fees 0 10%$5,532 Project management 0 8%$4,868 Annual Costs DDC Maintenance 1 - 25 1 LS $300.00 $5,108 Energy Costs Electric Energy 1 - 25 -62,753 kWh $0.109 ($120,045) Net Present Worth ($49,200) Wrangell Pool 21 Energy Audit (November 2011) Alaska Energy Engineering LLC Energy and Life Cycle Cost Analysis 25200 Amalga Harbor Road Tel/Fax: 907.789.1226 Juneau, Alaska 99801 jim@alaskaenergy.us Building Name EEM-7: Install VFDs on Pool Pumps Energy Analysis Mode GPH Head η pump BHP η motor kW Hours kWh Existing -400 60 65% -12.5 93% -10.0 8,760 -87,771 Proposed 400 60 65% 12.5 93% 10.0 3,500 35,069 200 30 65% 3.1 93% 2.5 5,260 13,176 -39,527 Life Cycle Cost Analysis Year Qty Unit Base Cost Year 0 Cost Construction Costs Install 15 HP VFD 0 2 ea $10,000 $20,000 Time clock controller 0 1 ea $5,000 $5,000 Estimating contingency 0 15%$3,750 Overhead & profit 0 30%$8,625 Design fees 0 10%$3,738 Project management 0 8%$3,289 Annual Costs VFD maintenance 1 - 25 1 ea $100.00 $1,703 Energy Costs Electric Energy 1 - 25 -39,527 kWh $0.109 ($75,615) Net Present Worth ($29,500) EEM-8: Optimize SF-6 (Natatorium) System Energy Analysis Fan Case CFM ΔP η, fan BHP η, motor kW Hours kWh SF-6 Unoccupied -13,000 1.75 55%-7 91%-5 5,260 -28,062 Optimized 8,000 1.25 55%3 91%2 5,260 12,335 RF-8 Unoccupied -14,000 0.75 55%-3 89%-3 5,260 -13,243 Optimized 9,000 0.50 55%1 89%1 5,260 5,675 -4 -23,294 Ventilation SA CFM MAT T,room MBH Hours kBtu η boiler kWh SF-6 Existing -13,000 75.2 80 -67 5,260 -354,482 95% -109,361 Optimized 8,000 77.3 80 23 5,260 122,705 95%37,856 -231,777 -71,505 Life Cycle Cost Analysis Year Qty Unit Base Cost Year 0 Cost Construction Costs Replace control system 0 1 ea $30,000 $30,000 Commissioning 0 1 ea $2,000 $2,000 Install VFD 0 2 LS $7,500 $15,000 Estimating contingency 0 15%$7,050 Overhead & profit 0 30% $16,215 Design fees 0 10%$7,027 Project management 0 8%$6,183 Annual Costs DDC Maintenance 1 - 25 1 LS $400.00 $6,811 Energy Costs Electric Energy 1 - 25 -71,505 kWh $0.109 ($136,788) Net Present Worth ($46,500) Wrangell Pool 22 Energy Audit (November 2011) Alaska Energy Engineering LLC Energy and Life Cycle Cost Analysis 25200 Amalga Harbor Road Tel/Fax: 907.789.1226 Juneau, Alaska 99801 jim@alaskaenergy.us Building Name EEM-9: Increase Wall Insulation Energy Analysis Component Area R,exist R,new ΔT MBH kBtu η boiler kWh Wall 2,010 5 25 30 -9.6 -84,516 95% -26,074 Life Cycle Cost Analysis Year Qty Unit Base Cost Year 0 Cost Construction Costs Install wall insulation 0 2,010 sqft $10 $20,100 Estimating contingency 0 15%$3,015 Overhead & profit 0 30%$6,935 Design fees 0 10%$3,005 Project management 0 8%$2,644 Annual Costs 1 - 25 $60.00 $0 1 - 25 $60.00 $0 1 - 25 $50.00 $0 Energy Costs Electric Energy 1 - 25 -26,074 kWh $0.109 ($49,879) Net Present Worth ($14,200) EEM-10: Upgrade Motors to Premium Efficiency Energy Analysis Equip Number HP ηold ηnew kW Hours kWh RF-13 1 2 84.0% 86.5% -0.04 3,500 -131 RF-8 1 5 86.5% 89.5% -0.11 3,500 -392 SF-6 1 7.5 87.5% 91.7% -0.23 3,500 -822 -0.4 -1,345 Life Cycle Cost Analysis Year Qty Unit Base Cost Year 0 Cost Construction Costs HP Replace motor 2 0 1 LS 970 $970 Replace motor 5 0 1 LS 1,290 $1,290 Replace motor 7.5 0 1 LS 1,690 $1,690 Annual Costs 1 - 25 $60.00 $0 1 - 25 $60.00 $0 1 - 25 $50.00 $0 Energy Costs Electric Energy 1 - 25 -1,345 kWh $0.109 ($2,572) Net Present Worth $1,400 Wrangell Pool 23 Energy Audit (November 2011) Alaska Energy Engineering LLC Energy and Life Cycle Cost Analysis 25200 Amalga Harbor Road Tel/Fax: 907.789.1226 Juneau, Alaska 99801 jim@alaskaenergy.us Building Name EEM-11: Increase Roof Insulation Energy Analysis Component Area R,exist R,new ΔT MBH kBtu η boiler kWh Roof 2,444 10 46 30 -5.7 -50,266 95% -15,507 Life Cycle Cost Analysis Year Qty Unit Base Cost Year 0 Cost Construction Costs Increase roof insulation 0 2,444 sqft $17 $41,548 Estimating contingency 0 15%$6,232 Overhead & profit 0 30% $14,334 Design fees 0 10%$6,211 Project management 0 8%$5,466 Energy Costs Electric Energy 1 - 25 -15,507 kWh $0.109 ($29,665) Net Present Worth $44,100 Wrangell Pool 24 Energy Audit (November 2011) Appendix B Energy and Utility Data Wrangell Pool 25 Energy Audit (November 2011) Alaska Energy Engineering LLC Billing Data 25200 Amalga Harbor Road Tel/Fax: 907-789-1226 Juneau, Alaska 99801 jim@alaskaenergy.us Wrangell Pool ELECTRIC RATE Electricity ($ / kWh )Block Rate 1st Block 70,000 $0.107 2nd Block $0.103 Customer Charge $13.50 ELECTRICAL CONSUMPTION AND DEMAND 2008 2009 2010 2011 kWh kWh kWh kWh Jan 25,920 23,280 22,440 21,360 23,250 Feb 25,080 20,400 19,920 20,280 21,420 Mar 23,760 21,960 21,960 23,760 22,860 Apr 23,280 22,080 21,120 22,920 22,350 May 22,800 23,280 21,240 20,880 22,050 Jun 21,960 20,640 20,760 23,040 21,600 Jul 22,920 21,720 22,320 23,040 22,500 Aug 16,560 16,320 18,960 21,000 18,210 Sep 21,720 22,440 21,480 24,960 22,650 Oct 21,840 22,560 22,440 27,360 23,550 Nov 21,120 20,040 21,480 24,600 21,810 Dec 21,960 21,720 23,640 22,440 Total 268,920 256,440 257,760 253,200 259,080 Average 22,410 21,370 21,480 23,018 22,070 ELECTRIC BILLING DETAILS Month Energy Total Energy Total % Change Jan $2,401 $2,415 $2,488 $2,501 3.6% Feb $2,131 $2,145 $2,292 $2,305 7.5% Mar $2,350 $2,363 $2,446 $2,460 4.1% Apr $2,260 $2,273 $2,391 $2,405 5.8% May $2,273 $2,286 $2,359 $2,373 3.8% Jun $2,221 $2,235 $2,311 $2,325 4.0% Jul $2,388 $2,402 $2,408 $2,421 0.8% Aug $2,029 $2,042 $1,948 $1,962 -3.9% Sep $2,298 $2,312 $2,424 $2,437 5.4% Oct $2,401 $2,415 $2,520 $2,533 4.9% Nov $2,298 $2,312 $2,334 $2,347 1.5% Dec $2,529 $2,543 $2,401 $2,415 -5.0% Total $ 27,580 $ 27,742 $ 28,322 $ 28,484 2.7% Average $ 2,298 $ 2,312 $ 2,360 $ 2,374 2.7% Cost ($/kWh) $0.108 $0.112 4.5% 2010 2011 Electrical costs are based on the current electric rates. Large Power Interruptible Month Average Wrangell Pool 26 Energy Audit (November 2011) Alaska Energy Engineering LLC Annual Electric Consumption 25200 Amalga Harbor Road Tel/Fax: 907-789-1226 Juneau, Alaska 99801 jim@alaskaenergy.us Wrangell Pool 0 5,000 10,000 15,000 20,000 25,000 30,000 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov DecElectric Use (kWh)Month of the Year Electric Use History 2008 2009 2010 2011 $ 0 $ 500 $ 1,000 $ 1,500 $ 2,000 $ 2,500 $ 3,000 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov DecElectric Cost (USD)Month of the Year Electric Cost Breakdown 2010 Wrangell Pool 27 Energy Audit (November 2011) Alaska Energy Engineering LLC Annual Fuel Oil Consumption 25200 Amalga Harbor Road Tel/Fax: 907-789-1226 Juneau, Alaska 99801 jim@alaskaenergy.us Wrangell Pool #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! Year Fuel Oil Degree Days 2,008 29,427 7,385 2,009 23,516 7,538 2,010 26,145 7,390 2,011 3,380 7,000 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 2008 2009 2010 2011 Degree DaysGallons of Fuel OilYear Annual Fuel Oil Use Fuel Oil Degree Days Wrangell Pool 28 Energy Audit (November 2011) Alaska Energy Engineering LLC Billing Data 25200 Amalga Harbor Road Tel/Fax: 907-789-1226 Juneau, Alaska 99801 jim@alaskaenergy.us Annual Energy Consumption and Cost Energy Cost $/MMBtu Area ECI EUI Fuel Oil $3.70 $38.17 21,000 $6.03 214 Electricity $0.112 $34.71 Source Cost Electricity 259,080 kWh $29,100 900 20% Fuel Oil 26,363 Gallons $97,600 3,600 80% Totals $126,700 4,500 100% Annual Energy Consumption and Cost Consumption Energy, MMBtu Wrangell Pool 29 Energy Audit (November 2011) Appendix C Equipment Data Wrangell Pool 30 Energy Audit (November 2011) MotorUnit ID Location Function Make Model Capacity HP / Volts / RPM / Effic NotesP 8 Mechanical Room 100 Domestic Hot Water Pump B+G 1B10001/3 HP/ 115 V/ 1725 RPM/77%P 13 Mechanical Room 209 Heating Coil Pool Locker B+G 11-2AA41-4BE1/3 HP/ 115 V/ 1725 RPM/77%P 15 Mechanical Room 100 Pool Water Heater Pump TACO 0012-4F1/8 HP/ 115 V/ 3250 RPMP 16 Mechanical Room 100 Pool Circulation Pump PACO 11-40957-122L1115 HP/ 208 V/ 1760 RPM/ 91%P 17 Mechanical Room 100 Pool Circulation Pump PACO 11-40957-122L1115 HP/ 208 V/ 1760 RPM/ 91%HWRP 3 Mechanical Room 100 Pool Domestic Hot Water TACO 06-BT4-11/4 HP/ 115 V/ 3250 RPM/74%SF 5 Mechanical Room 209 Pool Locker Vent PACE A22 AFS1 7300 5 HP/ 208 V/ 1755 RPM/ 89.5% SF 6 Mechanical Room 303 Pool AreasPACE A27 AFSF 13000 7.5 HP/ 208 V/ 1760 RPM/ 87.5%SF 7 Mechanical Room 100 Mechanical Room 100 PACE 85-51-03/4 HP/ 208 V/ 1725 RPM/82%RF 8 Mechanical Room 303 Pool Area VentPACE 8A27 AFS1 14000 5 HP/ 208 V/ 1725 RPM/ 86.5%RF 13 Mechanical Room 209 Pool Locker Vent PACE U24-AF2 HP/ 208 V/ 1745 RPM/ 84%EF 13 Mechanical Room 209 Pool Locker Exhaust PACE U12-F1/2 HP/ 208 V/ 1725 RPM/78.5%EF 14 RoofGas Storage 207 Exhaust Greenheck Cube 10-41/4 HP/ 115 V/74%Major Equipment InventoryWrangell PoolWrangell Pool 31 Energy Audit (November 2011) Appendix D Abbreviations AHU Air handling unit BTU British thermal unit BTUH BTU per hour CBJ City and Borough of Juneau CMU Concrete masonry unit CO2 Carbon dioxide CUH Cabinet unit heater DDC Direct digital controls DHW Domestic hot water EAD Exhaust air damper EEM Energy efficiency measure EF Exhaust fan Gyp Bd Gypsum board HVAC Heating, Ventilating, Air- conditioning HW Hot water HWRP Hot water recirculating pump KVA Kilovolt-amps kW Kilowatt kWh Kilowatt-hour LED Light emitting diode MBH 1,000 Btu per hour MMBH 1,000,000 Btu per hour OAD Outside air damper PSI Per square inch PSIG Per square inch gage RAD Return air damper RF Return fan SIR Savings to investment ratio SF Supply fan UV Unit ventilator VAV Variable air volume VFD Variable frequency drive Wrangell Pool 32 Energy Audit (November 2011)