Loading...
HomeMy WebLinkAboutBradley Lake Operation and Maintenance Water Turbine and Sperical Valve 1991A522518A STONE C.. WEBSTER ENGINEER lNG CORPORATION t%(///'///////?////////////~////////////~ ~ .; INSTRUCTIONS TO SUPPLIER ( E 2) t% ~ ~ MANUFACTURER'S DRAWING DATA FORM N RESP, ENG, J. HRoA.J (E1) A ~~~~~~~~~~--------~ M R ESP. D E S, E N G . ( E 1 ) E ~ APPROVED lAS DEFINED IN ~ ~ APPROVED AS REVISED ;SPECIFICATION ~/i--..l._ _________________ ---i ~ RELEASED FOR FA BR I CAT ION ~·A--/-..------r-IN_S_T_R_u_c_T_IO_N_S_TO_D_E_S_IG_N_(_E_1_) ------1 ~ RELEASED FOR MATERIAL PURCHASE ~A---+-1-_0~_I_N_F_O_R_M_A_T_IO_N_O_N_LY _______ --1 ~ Q REVISED PRINTS ~. -~-P_-_L-+_P_R_E_L_IM_IN_A_R_Y_L_A_Y_O_U_T ______ ---1 ~ ~ ~ N REVISED MICROFILM t%,.,._-1--P...,·=S-+_P_R_O_D_UC_T_I_O_N_S_T_U _DI_E_s ______ ---1 ~ SUPPLIER T APERTURE CARDS ~ L.-~C REVIEW AND COMMENT ~ TO y ~ F-D FINAL DETAILS ~ RESUBMIT FOR REVIEW ~ _(.....--~W NEW ~ FOR RECORD ~·~~-R-E-V-. ~R-E-V-IS_E_D ____________________ ~ ~ NONE REQUIRED ~ ~NOTES: ~ ~ ~ [;////////////////////////////////////////~ DATE TO D_EjiGN 1 (c) fifo; L-~ REQUIRE? £.RETURN DATE (E 1 ) t9J'28/B9 ( E1) ./ FOR INFORMATION ONLY RETURN TO SUPPLIER NOT REQUIRED DESIGN ENGINEER'S DATE STAMP (D) IN: DESIGN ENGINEER'S DATE STAMP (D) ROUTE 7f-'~HAI.£ t:J/Jt# /la)ltiJAJ REQUIRED 1--0_U_T_: ----------------+---y--+· C4:J(J}/ PRINT MAC INITIALS OF SELECTED REVIEWERS ARCHITECTURE RESPONSIBLE ENGINEER'S DATE STAMP ( E 2) SUPERSEDES S C.. W FILE NO. ( E1) (25·34): (35-38) 3~ llJlTllll.li J I REMARKS(C)(LIMIT TO 22 CHARACTERS E.. BLANKS)(53-74) S E. W EQUIP. LD. CODE ( E1) AREA DESir.NATION I I I I I I 1'2 rY)1 I ~DEI(r)I 5 -I 80 J MFR'S, DWG. NO,(C)(LIMIT TO 24 CHARACTERS r. 8LANKS)(37·60) 2 CIVIL STEEL BUILDING SERVICE INSTRUMENT MECHANICAL PIPE SUPPORT STRESS MACHINE DESIGN/VESSEL RVW * M FR'S. NAME (C)( LIMIT TO 20 CHARACTERS E.. 8LANKS){61-80) 4 ~~----,_L_I_G_H_T_IN_G ____________ -+----,_ __ ,_~ ~+-~----~--~--~--~~------~~ MODEL SHOP DATE MONTH : DAY IYR(25·30) OWG (31) MAX DAYS (32·33lt-----t-----------+----t----1c----i R,Eg'lo d8i J 14!81 q ~;~~ IN ~~~~~N t)J/ EXTENSION OFFICE 1 FUNCTIONAL TITLE ( E1) (LIMIT TO (37-80) ~ ....... rc;oNTROL 0 & m ltiiMJUA-1.-44 &lo~:z:s E.. BLANKS) ~-"*~-v-+~----H-Y_D_te,_lJ ______ +---+--+--t !fru~1#JI: ANO SI'Uee.ICAl-l)lk..Vo) D S C.. W FILE NO. ( E1) u w~~~{(J P JOB JS~OO (11-20) : (21-24) I I l l I .l.. l I I c0t""L-1 :Y.s ~~ (C) PROJECT CLERK (D) RESP DESIGN ENGINEER (E1) RESP. ENGINEER -ON DWG RECEIPT (E2) RESP ENGINEER -A~TER DWG REVIEW MAC-M ICRO~ILM APERTURE CARD * RVW-REVIEWER INITIALS ATTACH TO MFG'S DRAWING ALASKA ENERGY AUTHORITY BRADLEY LAKE HYDROELECTRIC POWER PROJECT CONTRACT NO-2890033 OPERATION AND MAINTENANCE MANUAL VOL-1/2 CONTENTS VOL. No. I. WATER TURBINE & SPHERICAL VALVE 1/2 II. 63,000 kVA A.C GENERATOR) 2/2 FUJI ELECTRIC CO., LTD CONTRACT No.2890033 BRADLEY. LAKE HYDROELECTRIC POWER PROJECT ALASKA ENERGY AUTHORITY OPERATION AND MAINTENANCE INSTRUCTION MANUAL FOR WATER TURBINE AND SPHERICAL VALVE :1 Final Drawing FUJI ELECTRIC CO_, LTD AUG 0 2 1991 CONTENTS WATER .TURBINE DWG. No. [ 1] Design and technical data of water turbine H5D5502 [ 2] Construction of water turbine H5D5503 [ 3] Operation of waer turbine H5D5504 [ 4] Maintenance of water turbine H5D5505 SPHERICAL [ 5] Design and technical data of spherical valve H5D5506 [ 6] Construction of spherical valve H5D5507 [ 7] Operation of spherical valve H5D5508 [ 8] Maintenance of spherical valve H5D5509 AUXILIARY EQUIPMENT [ 9] Auxiliary equipment instruction H5D5510 ENCLOSURE ·'-· [10] Enclosure list H5D5511C MAINTENANCE MANUAL FOR POWER NOZZLE 2H-EM-1025 INSTALLATION MANUAL FOR ASSEMBLY OF RUNNER 2H-EM-3933A-l NOTE As for the instruction of governor, refer to the instruction manual prepared by Woodward Governor Company. rh A B c· .. REVISIONS LIST OF OPERATION AND MAINTENANCE INSTRUCTION MANUAL FOR WATER TURBINE AND SPHERICAL VALVE H5D5553 CONTENTS (Pages) DATE SIGNATURE Rev. 115D5553 (2/2) Fei.J. z "'?o ;~· 1k Add. REVISIONS LIST Rev. 11505511 Rev, H5:BS.511 A _5";;p. 5 / j'o jj.-p- / /(ev. f/5" :lJ s-s 11 23 -1 C lcJJtZ3 "fl /d~.-.#.:· //#. Z/1-E}f-/t?ZS" ~ I 4dd. zff -ffH-3fd.JA-I ~ , Instruction Manual " . OPERATION AND MAINTENANCE INSTRUCTION MANUAL FOR WATER TURBINE AND SPHERICAL VALVE [ 1] DESIGN AND TECHNICAL DATA OF WATER TURBINE . ' CONTHACT No .. 2890033 BHADLEY LAI<E H.YDHOELECTRIC POWER PROJECT . . -ALAS I< A ENERGY AUTHORITY . ! POWI:fl AUTilOniTY 01\AWI!IO IIUJ.IDER . " .. -.... .. -,, . " . ' ,. .. Fuji Electric Co.,Ltd. tiff/· t;'ef ~ ci • f-f-z ....... H5.0 .. 5.5.0.2.0~ ~ f-r-- 0 . I REVISIONS I CONTENTS Page 1. General ························································································· 4 ( 1) Number .of unit ·········································································· 4 ( 2) · Type ·················-----~----·········:·······························;···················· 4 ( 3) Coupled genera tor type ····························································· 4 .( 4) Elevation of turbine center ····················································· 4 ( 5) Head conditions ······································································· 4 ( 6) Output ·················································································~---· 4 ( 7 ) Rated speed ·····································.·························· ················ 4 ( 8) Runaway speed ············································································ 4 ( 9) Direction of rotation ································································ 4 (10) WRz of turbine ·············································--·---·-························ 4 (11) Total weight of turbine rotating part ············--·················_-··-······ 4 2. Water turbine ······--·····································································.····· 4 ( 1) Spiral case ··············································································· 4 ( 2) Head cover ................................................................................ 5 ( 3) Turbine housing ......................................................................... 5 ( 4) Discharge pit 1 iner ................................................................... 5 ( 5·) Runner -------···· ........................................................................... 5 ( 6) Turbine shaft-............................................... ,............................ 5 ( 7) Turbine shaft seal .................................................................... 6 ( 8) Mechanical overspeed device ····-········--------·····----····------·--··----····--6 ( 9 ) Guide bearing ............................................................................ 6 (10) Cooling coi 1 ·--··--·······-~----····················································-···· 7 · (11) Nozzle pipe --··········----~·-········----·-------····--··--·--···-----------·········--·· 7 (12) Nozzle (with nozzle tip ~eat ring) · ···········-~---··············--········--·· 8 (13) Needle body (with needle tip) ----·····--······;·································· 8 (14) Needle servomotor ·...................................................................... 8 DATE NAME APPROVED ORA't'M Fuji Electric Co.,ltd CHECKED ~ ; ....... H.5 .. D ... 5.5_Q_27JbE=~ I -A4SE I I I . (15) Deflector . -.............. --........................ --.............................. ------.................................... --...... -.... "' ......... --........ 9 (16) Deflector servomotor ~ ..................... ----......... _,.. .................. ---·-......................... -----....................... ~ 9 (17) Jet brake control valve .......................... -......................... ·-----.. -.. -.. --.. --...... -----.... -.. ----..... 10 . . .. . '1i • --= ~= ... fi··~ E:-t a= . .. i' .ai.a~::: -=..-:.:--.! .. ~ : .!t':: -~ .2 :. • ·= ~-;i~~ .S• .... ..;.!! z.:&i=;;_ == .. •.!! !-! :;"'J1"1; ~ ...... •--:sa -• • ·-! !...is11 =:."'• l.i";aJ¥1 ~~~~= .::.:::--t:t: -~·:&.=-.!'::.i~! ~.:-== I . . ~ DATE NAME APPROVED Fuji Electric Co., ltd. ORA'Ml . . . . ci ........ H5 .. D .. ~S .. 5.Q_2:% CHECKED . . z . ~ REVISIONS A4SE I I REVISIONS I 1. General ( 1 ) Number of unit ( 2) Type : 2 : Vertical shaft, single runner six nozzle Pelton type turbine (VP-1R6N) ( 3) Coupled genera tor type . ·• Vertical shaft, synchronous generator ( 4) Elevation of turbine center: EL 15.00 ft ( 5) Head conditions Min. effective head Rated effective head Max. effective head Max. static head (6) Output ( 7) ( 8) ( 9) (10) Max. Rated Min. Rated speed Runaway speed Net Head (ft) 1150 1100 920 Direction of rotation : WRz of turbine : : 920 f t : 1100 f t : 1150 ft : 1175 ft Power Discharge (liP) (cf s) 90170 772 84640 755 63500 691 300 rpm 555 rpm (Steady state) 600 rpm (Transient) Clockwise viewed from generator 2. 0 x 10 5 £ b-ft z (Runner and shaft) (11) Total weight of turbine rotating part : 48280 fL b (21.9 lon) 2. Water turbine DRA'M-1 CHECKED A4SE ( 1 ) Spiral case (a) Design pressure (b) Test pressure (c) Inlet diameter (d) l1a terial (e) Number of section (f) Center line offset of inlet DATE NAME APPROVED I I I : 637 psi (44. 78 kgf/cmz) : 955.5 psi (67.18 kgf/cmz) : 60 in (1524 mm) : SM41C I Sl150C (JIS G3106) : Three (3) (flanged connection) : 17 ft (5181. 6 mm) Fuji Electric Co.,Ltd. ; H5 D -~ 502~Ao~~ ------------------·------·-------------------··-'l~ ~ ORAY\fl CHECKED REVISIONS A4SE (g) Accessories : One (1) --400LB - 6 inch ANSI flange for drain and drain valve One (1) --600LB - 4 inch ANSI flange for service water take-off Two,C2) .--Limit switches for drain valve ( 2 ) Head cover · (a) Material : SS41 (JIS G3101) ( 3) Turbine housing (a) Ma teri a 1 : SS41 (JIS G3101) ( 4) Discharge pit liner (5) (6) DATE . . (a) Material (b) Accessory : SS41 (JIS G3101) One (1) --Discharge pit door 4' -3. 2,. x 10' -6,. Cl300mm x 3200mm) Six (6) -Water collection trough Runner (a) Number of bucket (b) Width of bucket (c) Pitch circle diameter (d) Outside diameter (e) Material (f) Weight Turbine shaft (a) Outside diameter of turbine shaft . . : : : . . : (b) Diameter of bearing journal (c) Diameter of flange ( i) Generator coupling end (ii) Runner coupling.end (d)· Length (e) Material· (f) Weight NAME . . APPROVED ,. 19 29.61 in ( 752 mm) 92.52 in (2350 mm) 121.34 in (3082 mm) SCS5 MOD I~ e> fo C. fl.) 4°/" J..f, One piece casting ~ Qc4.4 st;.J (J£-tf-N) 23150 R. b • ton) : 27 in (685.8 mm) : 37.01 in (940 mm) . 47.00 in (1193.8 mm) . . 45.28 in (1150 mm) . : 120.86 in (3069.9 mm) : SF55A (JIS G3202) : 25130 R. b (11.4 ton) Fuji Electric Co.,ltd cij) z . ~ .... H5.0 .. 5.5.0.2.~" I I ....,. 1-1- ~ ~ DRAV!fi CHECKED REVISIONS A4SE I • (g) Method of torque transmission ( i) Generator coupling end (ii) Runner coupling end (h) Acces~ori e~ : 16 -reamer bolts : 14 -reamer bolts . Two (2) -Vibration sensors One (1) -Adjustable pointer ( 7) Turbine shaft seal ( 8) (a) Type (b) Labyrinth clearance (c) Material Mechanical overspeed device (a) Location (b) Adjustable range of tripping points (c) Set speed for tripping . (d) Accessories One(l)-limitswitch Labyrinth type 0.016 "" 0.024 in (0.4--0.6mm) in radius Shaft sleeve -SUS410 (JIS G4304) Labyrinth fin -C2680R-0 (JIS H3100) : On the turbine bearing cover . 360 rpm "" 540 rpm . : 450 rpm "' One (1) pressure oil control valve (9) Guide bearing DATE . (a) (b) (c) (d) (e) Type Diameter of bearing Bearing clearance Oil cooling method Lubricating oil . . : . . . . : Babbited, self lubricated cylindrical type 37.01 in (940 mm) 0.015 "" 0.017 in (0. 38--0. 43rnrn) in diameter Immersed cooling coil type Exxon Terrestic 46 or equivalent (f) Quantity of 1 ubrica ting oi 1 : 330 gal (1250 i!) (g) Accessories . One (1) -Oil level gauge with switch contacts (High. and low alarm) Normal oi 1 level ± 2 in (51 mm) One (1) -Oil level gauge with switch contacts (High and· low trip) Normal oi 1 level ± 2. 75 in (70 mm) NAME APPROVED Fuji Electric Co.,Ltd - . . . i ___ H5.0 __ 5 __ 5_0_2_o/.f.q ,_,_. I I I . ~ ORA'MI CHECKED REVISIONS A4SE I One (1) -D i a 1 thermometer for meta I (C I osed at temp high a 1 arm) Setting point 149" F (65 "C) One (1) -Dial thermometer for oil (Closed at temp high alarm) Setting point 122" F (50 "C) ' Two (2) -Temperature relay for metal (Closed at temp high alarm) Setting point 149" F (65 "C) Two (2) -Temperature relay for metal (Closed at temp high stop) Setting point 167" F (75 "C) One (1) -Temperature relay for oil (Closed at temp high alarm) Setting point 122" F (50 "C) One (1) -Temperature relay for oil (Closed at temp high trip) Setting point 158" F (70 "C) Four(4) -Resistance thermometer for metal One (4) -Resistance thermometer for oil One (1) -Water contamination detector for bearing oil reservoir One (1) set-Bearing oil fill and drain connection pipes Pipe size 2 x 1~ in (10) Cooling coil (11) (a) Design pressure : 75 psi (5.27 kgf/cmz) (b) Test pressure : 112.5 psi (7. 91 kgf/cmz) (c) Quantity of cooling water : 30US gal/min (113 £/min) (d) Cooling coil material : C1220T (JlS H3300) (e) Cooling water supply and drain pipes : 2 x 1 ~ in (f) Accessories One (1) -Sight grass One (1) -Pressure gauge Nozzle pipe ' . (a) Number of nozzle pipe : (b) Design pressure . . (c) Test pressure . . (d) . Inner diameter . . Six (6) 637 psi (44. 78 kgf/cm 2 ) 955.5 psi (67 .18 kgf/cm 2 ) 33.66 in (855 mm) DATE NAME APPROVED Fuji Electric Co.,Ltd . . . . ci .. H5.D __ 5 __ 5_Q __ 2_~(l . z . ~ I I I I - t-1-- 1--1 - ~ DRAIMI CHECKED REVISIONS -A4SE I , (e) Length of nozzle pipe (f) Material 47.48 in (1206 mm) : SM41C (JIS G3106) (g) Guide bearing material for needle : Bronze with solid lubricant "OILES 500SP-SL4~ . . (12) Nozzle (with nozzle tip seat ring) (13) (14) DATE . . . (a) Number of nozzle (b) Design pressure (c) Test pressure (d) Diameter of nozzle tip seat ring (e) Material Nozzle Nozzle tip seat ring Needle body (with needle tip) (a) Number of needle (b) Max. diameter (c) Material Needle body Needle tip (1) Needle tip (2) Needle servomotor (a) Number of servomotor (b) Type (c) Min. allowable oil pressure (d) Design oil pressure (e) Test pressure (f) Cy Iinder bore (g) Diameter of the pfston rod (h) Stroke NAME APPROVED . ~ . I . Six (6) . : 637 psi (44. 78 kgf/cm 2) . 955.5 psi (67 .18 kgf/cm 2) . . 12.01 in (305 mm) . : SCW49 (JIS G5102) : SUS420J2 (JIS G4303) : Six (6) : 16.54 in (420 mm) : S25C (JIS G4051) + SUS304 Overlay : SUS420J2 (JIS G4303) : SUS403 (J IS G4303) : Six (6) : Oi 1 opera ted, double acting type (The servomotor are located in the each nozzle pipe) . .. 394 psi (27.71 kgf/cm 2 ) 625 psi (43.94 kgf/cm 2 ) 937.5 psi (65.91 kgf/cm 2)· 9.84 in (250 mm) 3.54 in ( 90 mm) 7.01 in (178 mm) Fuji Electric Co.,Ltd ~ .. H.5 .. D ... 5.5 __ Q_2~u.e. I ....,.... I I . . , (15) (16) ~ DATE OAAVYN . CHECKED . . REVISIONS A4SE I . (i) Balancing spring Mean diameter : 10.43 in (265 mm) Diameter of the wire . 2.17 in ( 55 mm) . 11a~. spring force . 20700 R. bf (9400 kgf) . (j) Operating time : 30 "'·180 sec (Open and Close) Deflector (a) Number of deflector . Six (6) . (b) Materials ( i ) Deflector head : SCSl (JIS G5121) (ii) Deflector arm : SS41 (JIS G3101) + S25C (JIS G4051) Deflector servomotor (a) Type Oil operated, double acting type (b) Number of servomotor One (1) (c) Min. allowable oil pressure (d) Design pressure 394 psi (27.71 kgf/cm 2 ) 625 psi (43.94 kgf/cm 2) 937.5 psi (65.91 kgf/cmz ) 20.47 in (520 mm) (e) Test pressure (f) Cylinder bore (g) Piston rod diameter (h) Stroke (i) Operating time (j) Springs . . Mean diameter Wire diameter Spring force at close end · Spring force at open end NAME APPROVED ,. : 6.30 in (160 mm) : 7.87 in (200 mm) : 1 ,..., 5 sec (Open and Close) Spring (1) Spring (2) 17.32 in (440mm) 11. 42 i n (290mm) I 2. 56 in (65mm) 18100 R. bf (8200 kgf) 24300 R. bf (11000 kgf) 1. 97 in (50mm) 11000 2 bf (5000 kgf) 17000 R. bf (7700 kgf) Fuji Electric Co.,Ltd ORA'MI CHECKED REVISIONS A4SE I (k) Accessories Two (2) -Gauge va I ves for G3/8 pressure gauge and G3/8 air vent One (1) set -Manual locking device for closed and open position Two (2) -Needle for cushion the end of each stroke Two (2) -G3/4 drain plugs (17) Jet brake control valve DATE (a) Type (b) Number of servomotor (c) Cylinder bore (d) Piston rod diameter (e) Stroke (f) Operating time (g) Va 1 ve sea t d i arne ter (h) Design pressure Valve casing Servomotor (i) Test pressure Valve casing Servomotor (j) Accessories Oil pressure operated double acting type One (1) 9.84 in (250 mm) 2.48 in ( 63 mm) 3.15 in ( 80 mm) 30 sec (Open and Close) : 7. 80 in (198 mm) : 637 psi (44. 78 kgf/cmz) : 625 psi (43.94 kgf/cmz) : 955.5 psi (67 .18 kgf/cmz) : 937.5 psi (65.91 kgf/cmz) One (1) set -Mechanical locking device (for closed position) One (1) -Limit switch at closed end NAME APPROVED Fuji Electric Co.,Ltd I I ·. Instruction Manual OPERATION AND MAINTENANCE INSTRUCTION MANUAL ~lATER TURBINE AND SPHERICAL VALVE [ 2] CONSTRUCTION OF WATER TURBINE CONTRACT N~.2890033 BRADLEY LAKE HYDROELECTRIC PO~ER PROJECT ' POWER AUTIIORITY DnAWUIC NUMBER ALASl(l\. ENERGY 1\.UTBOI~IT'Y . ' ~ DRA'MI CHECKED REVISIONS A4SE I CONTENTS Page (1) Outline and assembly dral-'ing ·----·············--------------------·-· 3 (2) Runner ·······················---------·····-------------···-------------·········· 3 (3) Shaft ·········-··············································.···················· 4 (4) Shaft seal 5 (5) Guide bearing 5 (6) Power nozzle assembly 5 (7) Deflector ············ ·············· ----····· ·· · ----· ·· · ··· · ···· ·· · ··-·-·--· ---6 (8) Jet brake ---------------------·---------------------------···-····-·········-·· 7 (9) Mechanical overspeed device ··········································· 7 (10) Service plat-form ·············-······················ ····--··-·····-·····-· 7 DATE NAME APPROVED Fuji Electric Co.,Ltd. -- ~ c .. H.5 .. D ... 5.5.0.3 ... !1'7 -. . I I I i I , __ -- -r- REVISIONS I · (1) Ou tl i ne and assemb 1 y drawing Constructions of turbine main parts are shown in the following drawings, Section of water turbine Outline of ~pira~ casing Assembl~ of power nozzle and deflector Assembly of turbine guide bearing (Sheet 1) Ditto Assembly of cooling coil Assembly of shaft seal Assembly of deflector servomotor (Sheet 2) Assembly of operating mechanism for deflector (Plan) Ditto Assembly service plat-form Detail of discharge pit liner Detail of housing Jet brake nozzle Assembly of jet brake valve Piping for jet brake valve Assembly of overspeed device (Section) H224822D H224823D H224826E 11225237C H225238B 11225389 !12250798 11225239C H225240B H225241B H225242C H225246C· H2256631A 11226634 11226761 H226762 H226779A (2) Runner ~ DRAYvtl CHECKED ·A4SE The runner is made of 13% Cr I 4% Ni stainless steel. The bucket and disc are casted in one piece. The surface of the bucket is designed and manufactured so as to have the best shape, and smoothly finished. Cavitation pitting will, therefore, hardly occur. However, after a long operation, if the part of the bucket to which the water is applied becomes abraded by mud and sand or.becomes corroded by cavitation, this part should be repaired by welding before the depth of the abraded or corroded part becomes more than 0.20 inch (5mm). The earlier the repair, the easier the work. It is desirable to per~orm a periodical inspection in order to let DATE NAME APPROVED Fuji Electric Co.,Ltd. . . . . . ~ ___ H.5.D ... 5.5 .. 0.3 .. ~!7.. -~ I I !....,.. REVISIONS I the runner fully exhibit its performance. If the thickness of the bucket becomes less than about 70% of the original one due to abrasion, do not proceed with the operation because it is very dangerous. Repair of the bucket by welding should be carried out very . . . carefully, referring to the detailed instruction book, separately prepared. (DWG.No.H5D5515) After welding, the surface of the bucket should be ground by a grinder so as to have a smooth surface. The method of the runner attachment to the shaft and of torque transmission is by 14-reamer bolts. All runners including the spare runner ·are inter- changeable without machining in the powerhouse. However, when the runner is repaired by welding, the runner and turbine shaft flange may have to be drilled and reamed. · As for the assembling and disassembling method of runner, refer to "Runner and Cart Assembly Outline" H225372b "Assembling for Runer" H226971 (3) Shaft ~ DRAWl CHECKED A4SE The shaft is of forged steel properly heat-treated of ample size to operate safely in combination with the generator shaft at any speed up to the maximum runaway speed. The first critical speed is 30% above the maximum runaway speed. The shaft is provided with integrally forged coupling at both ends, one for connection to the coupling flange on the generator shaft, and one for connection to the runner. The shaft is provided with a removable and renewable sleeve of stainless steel, where it passes thro~gh the shaft seal in the head cover. The amount of shaft runout does not exceed the tolerances recommended for turbine shafts in NEMA Standards Pablication MG 5.1 Paragrapgh MG 5.1-3.04 for "Vertical -Hydraulic-Turbine-Generator Shaft Runout Tolerances-Shop Check". DATE NAME APPROVED Fuji Electric Co.,Ltd. . . . a __ Ji5--D---5-5-0-3.fl7.. . . z . ~ 1 I '--1- REVISIONS I The shaft has a concentric hole throughout it's entire length 4.13 inch (105mm) in diameter, finished smoothly for visual inspection. (4) Shaft seal The shaft sea~ is provided to prevent from entry of water into the turbine guide bearing and also to keep the air pressure in the tailrace chamber during the operation of .water depression. The shaft seal is labyrinth type which does not require water injection. The gap between the rotating part and the stationery part shall be kept in 0.016~0.024 inch (0.4~0.6mm). Aa for the assembling and disassembling method of shaft seal, refer to "Assembling for runner chamber and labyrinth casing" H226862 (5) Guide bearing · The guide bearing is of oil immersed self-lubricated type. Bearing shell is lined with high grade babbitt met~l. Lubricating oil is sucked through the grooves provided on the bearing sur- face by pumping action caused by velocity difference between exterior and interior at radial holes of the shaft skirt. Lubricating oil is cooled by cooling coil installed in the reservoir. The interior of the cooler is pickled after disassembling when soiled by fur. Though the interval of cleaning depends mostly on water conditions, as normal case, it is done only at the time of the overhaul. During the site erection of turbine, machine the taper pin holes in the spare guide bearing and head cover, and temporarily assemble the spare cooling coil. As for the detail procedure, refer to "Instruction manual for site erection of turbine" 2H-EM-3935. (6) Power nozzle assembly The power nozzle assemblies is .of the straight flow type with integral, oil operat~d needle servomotors. ~ DATE NAME APPROVED Fuji Electric Co.1Ltd. DRA'Mf . . . CHECKED . . . A4SE I l l ~ DRAIMI CHECKED REVISIONS ·A4SE I • Nozzle assemblies that are equipped to each distributing pipe end are con- sisted of nozzle pipe, nozzle, nozzle tip seat ring and nozzle tip holder. A nozzle is made of cast steel and is combined as one with a deflector bearing support. A nozzle tip seat ring which contacts with needles is made of stainless steel and is replaceable. A·needle is an adjusting system for turbine's discharge. The opening-closing motion of needle is operated by oil pressure, electri- cally or manually, and in the event of oil pressure failure, it can self- close by water pressure and spring force. A needle tip which contacts with nozzle tip seat ring is made of.stainless steel and is replaceable. All power nozzles including the spare power nozzle are interchangeable in the powerhouse with machining the taper pin holes in the spare power nozzle and the make up flange. As for the assembling and disassembling method of power nozzle, refer to "Assembling for power nozzle, Def~ Shaft and Restoring shaft" H226970 In case of replacing the needle tip without removing the power nozzle assembly, use the needle tip dismantling device. As for the replacing method of the needle tip, refer to "Needle Tip Dismantling Device" H332929 However, needle tip is preferably replaced in the adequately equipped shop after removing the power nozzle assembly. In case of assembling the power nozzle servomotor piston, use the "Guide bush for power nozzle servomotor piston" H5D3971. (7) Deflector The deflector is provided f9r shut down jet from the nozzle in order to release the energy from the turbine and stop the unit immediately at the load rejection of turbine. One deflector is provided for each nozzle and a deflector servomotor is connected to each deflector through linkage mechanism, and controlled DATE NAME APPROVED Fuji Electric Co.,Ltd . . ~ ci .. Ji.S .. D .. /3.!5 .. 0.3 __ ~& .. . . z . ~ I I - REVISIONS I simultaneously. A deflector is consisted of deflector head that directly cut a jet and of deflector arms. A deflector head is made of stainless cast steel and it is replaceable. In case of assembling and disassembling the deflector servomotor, use the "Assembling device for deflector.servomotor spring" 11503973. In case of disassembling the key for deflector shaft, use the "Dismantling Device for Key" 11424808. (8) Jet brake The jet brake system is provided to reduce the L11rbine generator stopping time by applying the water pressure to the back side of the runner buckets. This system is consisted of 1-jet brake nozzle, l-jet brake control valve, !-isolating valve and connection pipes. (9) rlechan i ca 1 overs peed device The mechanical overspeed device in mounted on the turbine guide bearing cover. It is consisted of pendulum, pendulum casing, spring and guard cover. The trip of this device is caused by the centrifugal force of the pendulum against the spring force. (10) Service plat-form ~ DRA'Ml CHECKED A4SE The service plat-form is provided at EL 5.0' in the discharge pit, and consisted of the removable gratings and fixed beams or frames. The cramp for attaching·the gratings -to the beams or frames permanently is also provided.· . The gratings are preferably released during operation.· .. ' .. DATE NAME APPROVED Fuji Electric Co.,Ltd. . . -. . ' I -1--- -!- Instruction Manual . . . OPERATION AND MAINTENANCE INSTRUCTION MANUAL FOR WATER TURBINE AND SPHERICAL VALVE [ 3] OPERATION OF WATER TURBINE . ' CONTRACT No.-2890033 BRADLEY LAI{E HYDROELECTRIC POWER PROJECT . ALASKA ENERGY AUTHORITY ' . ! POWER AUTIIORITY DMWIIlC NUMBER . . . . . Fuji Electric Co.,Ltd A7· f /Sf/~ 0 .. HS.D .. ~5 .. 5 .. 0.4 .. t!~-~ . . Jt . I CONTENTS 1. General Page (1) Operation diagram ·········--············································ 3 (2) Starting condition ···-················································· 3 (3) Setting valve of control device ··············-···················-3 2. Water turbine (1) Needle servomotor ·······················-································ 4 (2) Deflector servomotor ·················································· 4 (3) Jet brake ··································································· 5 · (4) Mechanical overspeed device ········································· 5 . --'. ~ DATE NAME APPROVED DRAWl . . . Fuji Electric Co.,Ltd CHECKED . . . REVISIONS ; .... t.:I.5 .. D .. 5.S __ Q_4_¥,f 1--t--l A4SE I REVISIONS I 1. General ~ ORA'Mi CHECKED A4SE (1) Operation diagram See the following diagrams as the operation of turbine and spherical valve, Schematic diagram for automatic control of water turbine Parts list of schematic diagram for automatic control of water turbine Water and air piping diagram of water turbine and spherical valve Instrument and device list H224472C II5C4081C 11330664G WII50619E (2) Starting condition Starting conditions for turbine and spherical valve are as follows. a) 63~BV (Pressure switch close) The pressure of penstock water shall be more than 460 psi. 460 psi is equivalent to minimum static pressure. b) 63WV (Differential pressure switch close) The differential pressure between penstock and spiral casing shall be less than 130 psi. c) 33JZ (Limit switch close) The water jet brake valve shall be full closed. (3) Setting value of control device As for the setting values of control devices used for "Trip", "Stop" and · "Alarm", refer to "Instrument and device list" WH50619E. DATE NAME APPROVED Fuji Electric Co.,Ltd . . . . . . i .... H.5 .. D ... 5.!5.0.4.3!~ I I I 2. Water turbine . ' ~ ORA'Ml CHECKED REVISIONS ·A4SE (1) Needle servomotor Six (6) needle servomotors are located in the each power nozzle assembly. Operating time of needle servomotors is independently adjustable for the . . . .• opening .. and closing directions by means of adjusting the timing screws ·provided in the needle distributing valve (supplied ·by Woodward). Above adjustable range is from 30 sec to 180 sec~ ·Full stroke of needle servomotors is set to 7.01 inch (178mm) at shop. If required, the stroke can be adjusted by the spacers within the power nozzle assembly. As for the detail of this, refer to "Spacer• . H457458. Maximum adjustable stroke of needle servomotor is 8.27 inch (210mm). The needle servomotors have the cushioning to vary the rate of closure at the cushioning stroke 0.39 inch (lOmm). The needle servomotors have the anti-slamming orifice within the power nozzle assembly to prevent slamming in the event of governor oil system failure. Size of the anti-slamming orifice is set to 0.059 inch (1.5mm) in diameter at shop. If required, size up the orifice. As for the detail of this, refer to "Detail of Anti-slamming orifice• 115D4071A 2/2. (2) · Deflector servomotor One (1) deflector servomotor is connected to the six (6) deflectors through the li-nkage mechanism, and located in the turbine pit. Operating time of deflector servomotor is independently adjustable for the opening and closing directions by means of adjusting the timing stops provided in the deflector distributing valve (supplied by Woodward). Above adjustable range is. from 1 sec to 5 sec. Full. stroke of deflector. servomotor is 7.87 inch (200mm). The deflector servomotor ,has the adjustable needle valve to cushion the end of each stroke. The cushioning rates are independently adjustable for ~he opening and'closing.directions by means of adjusting the needle DATE NAME APPROVED Fuji Electric Co.,Ltd. . . ~ ___ tf_§ __ D ___ 2.~ .. 0.4 .. ~~.r. -~ . . . I I ~ ORAVvtl CHECKED REVISIONS A4SE J valve in the deflector servomotor. As for the detail of this, refer to "Needle for cushion" li438214A. (3) Jet brake . One (1) .jet brake control valve is located in the upstream of jet brake ·nozzle. Design operating time. of jet brake valve is. 30 sec for opening and closing directions. If required, the operating time can be adjusted 'by means of replacing sized orifices in the servomotor of jet brake valve. As for the detail of this, refer to "Assembly of jet brake valve" H226761. The jet brake valve is controlled by initiation of a shutdown signal, subject to full closure of the six (6) needles. The jet braking is applied until the turbine speed is reduced to appro- ximately 30% of rated speed. After that, the generator brake shall be applied inplace of the jet braking, (4) Mechanical overspeed device The mechanical overspeed device has the hydraulic trip connection (Dev.No. 79) to the spherical valve control and limit switch (Dev.No.l2B) to · initiate the trip signal. The setting of the trip speed is adjustable by means of adjusting screw provided in the pendulum casing. Above adjustable range is from 360 rpm to 540 rpm, As for the detail of adjusting method, refer to · '"Assembly of overspeed device" H226779A "Test report of overspeed.device" 115D5374 The trip speed is set to.450 rpm at shop. DATE NAME APPROVED Fuji Electric Co.,Ltd --. - -. I Instruction Manual .. OPERATION AND MAINTENANCE INSTRUCTION MANUAL FOR WATER TURBINE AND SPHERICAL VALVE [ 4] MAINTENANCE OF WATER TURBINE . ' CONTI~ACT No .. 2890033 BHADLEY LAKE HYDROELECTRIC POWER PROJECT . . ALASKA ENERGY AUTHORITY . ! POWE:n AUTIIOntTY DllAWI!lC NUMBER ., -·•"" . . ·-... . ' "'• .. ,. Fuji Electric Co.,Ltd. A'1·1' s'ly d t-t-z H5 o h ~os//.) ~ - -... .. ..~ . ...)... ... . .. ./6 ~ DRA'Mi CHECKED REVISIONS ·A4SE I CONTENTS 1. Check sheet ···················································-··························· 1.1 External surface ······························································ 1.2 Needle and deflector regulating mechanism ·························· Page 3 4 5 1.3 Guide bearing ············································'······················· 6 1~4 Runner ··············································································· 11 1. 5 Nozzle, needle and deflector ·············································· 12 1.6 Internal surface ································································ 13 1. 7 Other inspection and maintenance ····························-------··· 14 2. General overhaul ······································································· 2.1 2.2 2.3 Precautions before execution -----·······················--------------·-·· Specia I points not observable un I ess disman tied · ···--··········· Procedures on completion of overhaul 3. Recommended times for replacement of parts 4. Replacement of oilless bearing bushes 14 14 15 15 16 16 DATE NAME APPROVED Fuji Electric Co.,Ltd. . . . . . . I I ~ OM Viti CHECKED REVISIONS A4SE I 1. Check sheet This check sheet contains "Frequency of Inspection~ , «Points to observe• , and "Method of Inspection and Maintenance~. Frequency of inspection will be based on the following standards. DATE NAME APPROVED Fuji Electric Co.,Ltd. . . . -. . ~ .H.5 .. 0 ... 5.5. __ Q_5_!tr.~ I I -. I nis 1UI1rial _, tM iaftraatiill Mni• is tile Jflptrty Ill ::0 ' hii Electric Ct •• lit. Tilly sull H uitller raprn1cn, n,in. s hat 11 •iscluM il liY way Altsentr Ill tile ut Ill ny Vl tiir; ,arty, llf un ler tile ~Ifact~ ill JII,.SU witllelt 5 z tilllpiiSS Wlillll CMSUI rf fiJI lltclnc Cl., ltL c Vl . . Q 0 I 1.1 External surfaces ; .., ~ i n "' .., 0 Frequency of Inspection Item Point to observe Method of Inspection & Maintenance Weekly Mon. Mon. -. . 0 ~ 12 36-60 . .... . . . l) Bearing 0 Tightness of Confirm the tightness of clamping bolt to be enough Cover clamping bolt by visual inspection or testhammer method. r-z )> :!:: 0 Oi 1 leakage Check oil leakage on the cover by_ visual inspection. m •. )> 2) Servomotors 0 Oil leakage Check oil leakage from clamped parts of cylinder cover, -o -o ::0 sealing parts of servomotor-rod and each piping. 0 ~ 0 • 0 Rust and damage Check the rust and damages of uncovered parts. Take necessary measures if rust or damage is found. i :--3) General 0 Damages of (General inspection i.e. inspection of meter, check switches, relays sounds, heating, dust or damage by s'tra.nge etc.) and wiring " 0 Foreign matter If foreign matters (i.e., bolts, nuts ~xforlia'ted O'Mi.NO. on floor paint, concrete pieces, and metal particles) are found . . on the floor, locate their source immediately • ' -l:Z: .. 0 Vibration Check vibration. 10. , -c ~0 '::: m 0 Peeling of paint If the paint coated shows a sign of peeling, remedy . Ci> it in the short time • ;o, n -. !01 ::::! • 0 10 (') .. P 101 !=;: 1~ p. :~ I I I I - Tail aal~rial aM IN ialtraati,. itrai• is tile Jltptrlr tf ' . :%) s I• hji [ltclric C•~ lll. litr skill Ill 11ilber ra,ro4m~. to,i.-1, ti) 1•1. • iisclrsM il aay war .rkiiSDmr far tilt rsa tf ••r 0 z tii!C prty, • tSM lw 1111 •aallaclariiZ Jlf,OStS wilitll ti) till u,rns WTitiM tll.nal tf ftji £1actric ts., UL .,. ("') 1/ :c 0 ;f· rn ~ ("') ,.. '" 0 1.2 Needle and deflector regulating mechanism . Frequency of Inspection . . 0 ~ Item Point to observe Method of Inspection & Maintenance I m . . Weekly 11on • Mon. 12 36-60 z 1) Regulating 0 Locking of nuts Visual inspection )> :: · 1 ink and pin m ·o Tightness of rod Check if the lock nut is loosened. )> pin In case of poor locking, apply •toctite-Nut lock• to , , :%) screw for fixing. ~ m 0 2) Needle servomotor 0 Oil leakage c. f. clause 1. i tern 2) and .. . deflector 0 Tightness of rod c.f. ~lause 2. item 1) servomotor and pin ' I 0 Wear and damage Clean out sludge, dirt or rust, and 'remady jamming, O'lru.NO. of cylinder if it is found, also, check damage on the interior by visual inspection. \' . . . -. . . ' 0 Damage of piston Check any damage on outer surface of piston by visual !:t: """ and piston ring inspection, and remady jamming and rust, if it found. !'01 c ' Also confirm the tightness of lock nu.t for the piston. '::: ' !0 m 0 Damage of packing Replace with new ones if wear, damage or (5" deterioration is found. iv.., (") -. ' .., . ! tra c=r ' () iO : ..P io. !=: ' p. . i~ :~ ::c ~ 6 z "' ''1~,~ '1 ,.., ~ 0 I I' <I I - O'Mi.NO. . ' . i::r: j<..n !O -· '1t.ra ··~ :v . \:> . ' . .. 01 . i~ :' :~ z )> ;;: m )>-., ., ::c 0 < ,., 0 ,.. . c. '::: m (i) ~ :::!. 0 g, i:; p. 1.3 Guide bearing Item 1) Bearing ' - I I I 1\is aJltrial aM tilt itlmuti:.. barei1 is tilt ,reptrly •I Faji El~:tric C1., lit. Tlaty slall h hillier rt,rMtcH, c;piH, lttt. I( ~istiUM il UJ IUJ lAaiSII'IIf IW 1111 Ul If UJ tiirf prty, 1111 ISM 1111' tilt raulf~:tarilll 'lfi'OSU witborl 1111 u,rm wrilht ca~sut 11 f aji £1~:1ric Ca., UL Frequency of Inspection Weekly 0 0 Mon. 12 Mon. 36-60 Point to observe Temperature Abnormal sound ·I Method of Inspection && Maintenance Confirm that the thermometer indicates no abnormality of temperature. .. normal under 149 °F (65"C) alarm 149 °F(65"C} for . metal stop 167 °F(75'C)' normal under 122 °F(50"C) alarm 122 °F(50t) for oi 1 stop 158 °F (70t) . _, • Note that the bearing temperature should be always stabilized. , Any sudden increases or continuos increase of the bearing temperature are found, check the.following points. i ) Disorder of thermometer .. ii) Excessive vibration of main shaft iii) Failure of lubracating oil or cooling water iv) Oi 1 deterioration v) Jamming of white metal surface caused by foreign matter Pay attention to abnormal sound in the bearing. I 1-- :::0 s V> 5 ::z V> ~tl"llll vr n ~ .(':') ~ 0 . I . . . . - D'MJ.NO. --. . . !:I: :u. .. ' . ' ' ... jO .. it11 :, : ,,;, ' ·o i ~ !01 ~ ' I ::z )> :s:: m )> "'CI "'CI :::0 ~ m 0 'T1 c '::: m Ci) 0 ..... '""' c:r () . .P s:; p. -l Item (Bearing} llis aaieriJI a.t IN i•fmati;.c bmia is tlle prtptrly If hji Elttlrit ta~ u• .. Tllay sh.lll ~~ atitblf n,rM~~tti, CQpilli, Int. If listlasti il ••J ••J .rutsomr 111 tlle as1 If ny tllirl ~rty, Ill' asti fer tile mmlattlfill ptrptSIS witbolt tile n•r•n writt• uasnt a! hji Eltctric Ct., UL Frequency of Inspection Weekly Mon. 12 Mon. 36-60 0 Point to observe Clearance 1 Method of Inspection &t Maintenance Before dismantling, measure the clearance at four points, A, B, C and D at the ambient temperature by means of gap gauge. A D B ''l c Clearances thus measured are called. Ga, Gb, Gc and Gd. i } If the va I ues of (Ga + Gc} and (Gb + Gd} are within the value specified in the ·nesign and technical data • ii} If they exceed the above range, necessary countermeasure should be taken. 1-- :0 s 5, z <I) ~~~~l~li] - 0~.NO. . . l:r: jtn iO !e;, j v"l !O 1<.11 i~ :~ 0 . I~ -)> .., .., :0 0 < m 0 ;!I '::: m (i) 0 ..... :::!. 0 ("') p !=;: p. I ' r 1 I Item (Bearing) 2) Oil reservoir 3) Lubrication oi I T\is aaiarial uri tilt i•forsali<~~ ~IIIia is tilt praptrly el hji [ltclric Ct., UL Tbay s~ll •• ttllllar ra,rllllm(, capilli, lui, w ~isclullll ia ny ••r zkatstrrtr lw lbt ue el ny tki~ ~rty, ur rsllll ltr !be aanbctari11 Jtrposu wltbnt tilt uprw writt• cotsut II Fiji Eltctric Ct .• ltL Frequency of Inspection Weekly 0 Mon. 12 Mon. 36-60 0 0 0 Point to observe Bearing surface Thermometer, and temperature relay Oil reservoir Level of oil ·I Method of Inspection &. Maintenance Repair with a scraper those parts which are subjected to undue contact. Remedy the slight seizure or damage~of white metal with a scraper. If the seizure or damage is excessive, replace the bearing it with the spare . Also, if the white metal is cracked or torn out, replace bearing with the spare. Clean the oil groove and the oiling port. ,, Perform the recalibration of thermometers and relays. · ' Clean the interior with light oil.~. Repair those parts from which paint has'peeled • Apply sealing paste to mating surface, and assemble. Confirm that the oil level is within the value specified on the oil level gauge. Note that the following are suspected cases of excessive oil. level rise. i) Admixture of water from oil cooler ii) Excess of oi 1 supply ill) Abnormal rise of oil temperature 1-- :xJ ~ VI i5 z Vl "II* I~ ~ E ~ 0 • ' I I r - z )> 3: m )> .., .., :xJ ~ m 0 Item (Lubrication oil) Tiis aaitrill allll IN i•lonuti;,t bertil is till pr~perty 11 hji EIK!rit Ct., lit.. They l~ll ~~ uitbr re,riiiiKIIII, to,illll, lnt, w ~istlullll ia ny •ay Jbatswnr lw till ue If uy t•i~ f,lr1J, ur lSI~ ltr !be IIIUilKIIfill ,tfJII$lS llilbOII IN nprm writtn twntl al Ftji Electric tt., ltL Frequency of Inspection Weekly 0 0 Mon. 12 Mon. 36-60 Point to observe Oil discolouration Leakage Method of Inspection & Maintenance Note that the following are the suspected causes of abnormal decline of oil level. i ) Leakage of oi I Detect the cause of water admixture if the oil is emu Is if ied. If the oil colour has turned reddi~hrblack because of oxidation, detect the cause of such deterioration. · · ' Check oil leakages from oil reserv~ir, oil level indica tor, etc. · ' t~'l . . . 0 ~----+-----~----~~------------~----------------------------~------~· ~ "11 I I ~==' .§, " 0 t..... !!! ·~I CD .. 0, ~ 0 . c;· ~ (") 'l~,..... p .,..,.. ~ l !::;: :'-~ p. I 1 i~" .. Oil replacement ., Replace the oil which meets the following standard. i ) Acid value: Pay constant attention to the development of oil deterioration after the acid value has reached 0.4 KOHmg~g, and do not use it when the acid value has exceeded 0.5 KOHmg~g. (Note that the acid value varies according to the oil brand. Therefore, determine the time of replacement with the acid value recommended by the oil maker used as reference.) 1-- ::0 ~~ ii) 5 z U) ~~~~l~lL] ,., ..... ~ 0 1- - I' I g • -1 •, I ' DIMJ.NO. --. ' j:r: i01 . m z > s:: m > -o -o ::0 0 < m 0 ., r::: -· -"!0 -· m LiltJl a; 0 . -j<;, .., -· 0 !o () p 1<.h !:: :~ p. i~ ~ ft I I .,; Item (Lubrication oi 1) 4) Cooling arrangement. T'tis ••ltrial allll til illtrlllliOlll itnia is til ,rapertr 11 hii Elactric t•~ Lit.. T'try sull i1 uitur nprllll,cM, ccpiM, 1111, ar ~isclnllll i1 ••r way Jbllslt'ltr tar tiM lSI tf ny Iii~ ,.,rty, • ·utili 1111' \be 1ualfacllriar p1rpo.su witbnt lie nprm •rit!M tNSPt tf hji [lactrit Ct., L\t. Frequency of Inspection Weekly 0 Mon. 12 0 l Mon. 36-60 I Point to observe (Oil replacement) Filtering of oil Cooling water quantity 1 I Method of Inspection & Maintenance ii) Colour : Replace the oil if the colour of sampled oil is extremely different from that of new one. · iii) Viscosity : Replace the oil if an increase of 5 9/o in viscosity is noticed against that of new oil. Filter the oil in the following cases. . . i ) If the oil has deteriorated. ii ) If the oil has· emulsified pue to water admixture. . ' Generally, it is advisable to perform the oil filtering at the time of periodicai inspection of power station conducted every 1-2 years.. ' In the oil replacing or filling, do not fail to clean the inside of oil reservoir, so that no sludge, dirts remain. · Also check if particles of Babbiet metal, etc. are contained in the sludge, and if they are found, clear up their source immediately • Confirm the adequacy of cooling water flow by the indication of sight glass. I r--- II . I Tiis 1Ul1rial ali 1M i•far••li• kraia is lit Jrlptrtr If hji £1tclric Ca., LIL Tier &ull N 11illler fiJrliiiCH, npili, l..t, fl •isclasllli i1 UJ WIJ .Jkllstnll ltl IIIII Ul If UJ tkil1 J'r1J, Nl asH ltr lbt IIUibcllri~t Jlfpcsas wilho1l 11111 u,rus wrilhl tiiiSUI If fiji £11ctric ta., lti .. ?:, /{f) "' -- ~IOV ~ ~ .. 0\'r\:l.NO. 'I 0 ~ • .m :z: > ;;::: m > " " :a ~ m 0 ;----1' : j::I: , I I jOt .§: I I m !0 I-Ii <D 0 it11 r+ ""' l<.J'l -· 0 ' :0 (") :. 0 ' . 101 1:: :::-,. a.• i~ . 1.4 Runner Item 1) Runner - . . Frequency of inspection Weekly 0 Mon. 12 0 Mon. 36-60 0 0 Points to observe Vibration and abnormal sound Cavitation pitting and corrosion Cavitation pitting Crack ., Method of inspection & Maintenance Compare the vibration and sound with those under normal operating condition. Observe and keep record of the corrosion 9r pitting on the runner. i) Location of damaged portion (by sketch) ii) Size of damage :Corroded or pitted area and depth (by· sketch or P.ho.to) . I 1--- iii) Compare with the results of last inspection for deter- ming spreading speed of pitting,' and consider the ope- ration schedule and repairing ch~nce,' Check the pitting and corrosion of runner, and' perform welding-repair as occasion demands. · •· The repair should be carried out before the depth of damage exceeds 5mm. ~ Check the crack in all part of runner by dye penetrant method, and repair it as necessity arises. Whether the repair is to be carried out at site or at factory is depend upon the degree of crack. ::0 !5 Vl 0 z Vl >r /@,' 1~1~ 1- -- 1- .'I. ' . D'MJ.NO. J. . . !::C j·Ol iO . lt.Jl !VI !0 !01 j,~ :~' 0 ,. .... m z ~ m ,. ., ., ::0 g m 0 ;p -· -· m (1) 0 -... c;· ? ~ p. 1.5 Nozzle, needle and deflector Tiis aalarial nil till ialoraati011 hania is til prapertJ IJI hji Uedrit ta.: ltt. ThtJ sull k uitlltr rt,rDIImi, tt~ilt. lilt, II ilistlulli it UJ WIJ .rUISDhlf Ill lilt Ul 1J1 HJ tkiR ~rtJ. ur asM lor lht •u•bctwiiiC ••rp~nu witllnt tkl n,rus writta couut tl fiji Elactrit tt., ttL . Frequency of Inspection ~ I teni 1). Nozzle chip Needle chiP. 2} Deflector 3} Bearing bush bushes for deflector shaft ·and needle shaft Weekly I Mon. Mon. 12 36-60 0 0 0 Point to observe Wear and damage Damage Damage 1 . Method of Inspection & Maintenance Check any damage or outer surface of needle chip and inner surface of nozzle chip and remady jamming or replace with new one, if it is found. Check damage caused by foreign metter and repair it by a adequate method. · Slightly damage surface may be remady with the scraper. I I . ~ !-- ::n $ U> a z U> ~~~~~~t 1"'l ..., ~ 0 0 • It > .n:l n-Hf > :;: m -> ., ., ::n 0 < ...... 0 I ' -- D~.NO. r :I: 01 ~ 0 -· [!] ..... I CD til 0 -~· ~l :::!. ,,.,.. 0 ,,.·""!.~ (") < p Vir.--. < ~ p. li~ ~ 1.6 Internal surface Item 1) Spiral casing Nozzle pipe and nozzle . Tiis alltrial all tile iaftraati<~~ bmia is lilt ,raptrty II Ftii Elactric te., Ltt. Tity sull k nithr nprDIIm4, tt'ill, Jill, II iiscltsli it IIJ WIJ lhaiSDnar ltr lilt lSI fl ny lkiri prty, w Jsli I• lilt llmfatl•ri~t ,,rplllts witlltlt !lie n,rw writ!• c•saal t1 fiji Elatllic Ce., UL Frequency of Inspection Weekly Mon. 12 0 Mon. 36-60 0 Point to observe Wear and damage Annual inspection i Method of Inspection ~ Maintenance Check for wear, dents, cracks and rust, and keep their record in sketch or photo to determine the time of repainting and repairing. · Remove the rust developed in the vicinity of the piping tap for instrument, and if the wear of tap is found, repair to the original form. Also remove the mud and sands from the piping. While closing the manhole cover, take care so as not to cause uneven tightenfng of packing. Repaint the inner surface as necessity arises. '> f-- REVISIONS I 1.7 Other inspection and maintenance 1) After the first operation of 300 hours, check any damage or outer surface of inside the discharge pit, especially of the runner, assembly and deflector head. If necessary, repair it. power nozzle 2) · After the by-pass operation wi. th deflector, check any damage or outer surface of inside the discharge pit, especially of the runner, power nozzle assembly and deflector head. If necessary, repair it. 3) For the annual inspection, check the paint of the surface subjected to immersion service (Spiral casing, nozzle pipe, nozzle, discharge pit liner and others). If necessary, repaint it. 2. General overhaul ORA'.'.N CHECKED A4SE 2.1 Precautions before execution 1) Safety measures Safe execution of general overhaul shall be essential, and therefore following procedures shall be performed securely as a minimum require- ment. (a) Water drainage from headrace and penstock .(b) Closing of tailrace gate and draining of discharge pit (c) Shut down of pressure oil supply The main valve of the pressure oil tank should be closed to reduce the oil pressure in the operating circuit to zero. Handles of closed valves should be removed or the closed valves should be securely locked by chain and pad-lock method, etc. so as to ensure that the valves will not be opened by mistake. 2) Inspection of hoist DATE Before hoisting a heavy equipment, confirm that the trollyes and hand operated hoists work satisfactorily. NAME APPROVED Fuji Electric Co.,Ltd. ~ H5 D 5505t% ~-+-------.. ---------.-----.. -... --... ---.--------.-'l tS 1--t--i I I I ~ DRAV\N CHECKED REVISIONS 'A4SE I • 3) Inspection of tools Confirm that tools required for overhaul works are in perfect condition. Particular attention should be paid to lifting devices and slings, and if any of ~hem ~re found to be improper for ex~cuting the overhaul, they should.be either repaired or prohibited to be used. 4) : Items to be measured .before dismantling Measure the following items as far as possible so that they may serve as reference values for reassembling. i ) Clearance in main guide bearing ii) Minimum oil pressure at the time of closing servomotor iii) Run-out check of generator-turbine shaft, if possible 2.2 Special points not observable unless dismantled The inspection for the following is needed to dismantle the relative parts : i) Accumulation of dirts,. mud and foreign matters in the vicinity of main shaft ii) Interior of main bearing and bearing metal iii) Wear of various s 1 ide surf aces and bushes 2.3 Procedures on completion of·overhaul The following inspections are required to obtain data for maintenance and next overhaul : i ) Run-out check of combined shaft (generator and turbine) ii) Measurement of clearance for guide bearing iii) Check the needle opening and servomotor stroke with relation to curve obtained during erection iv) ·Measurement of th~ profile for the needle tip and nozzle tip with gauge supplied by Fuji v) Check the motion of servomot'ors vi) Check the oil level in oi 1 reservoir v~) Confirmation of no leakage of oil and water DATE NAME APPROVED Fuji Electric Co.,Ltd. . . - . . . I I REVISIONS J vin) Measurement of the profile for the runner bucket with gauge supplied by Fuji ix) Check of performance of thermometer, limit switches and other electrical auxiliaries . . 3. Recommended times for replacement. of parts Refer to DWG No.H5D5533. 4. Replacement of oilless bearing bushes Refer to DWG No.H5D5532. ~ DATE NAME APPROVED Fuji Electric Co.,Ltd DRA'/M . . . ci H5 D .'5~05/~ CHECK EO . . z . ~ ----................................... -.... -.... 'P. l A4SE I t-t- 1--t- Ln • Instruction Manual ,. OPERATION AND MAINTENANCE INSTRUCTION MANUAL FOR WATER TURBINE AND SPHERICAL VALVE [ 5] DESIGN AND TECHNICAL DATA OF SPHERICAL VALVE CONTRACT N~.2890033 BRADLEY LAKE HYDROELECTRIC PO~ER PROJECT . POWER AUTIIORITI DnAW!IIO IIUMDr.R ALASl(A ENERGY AUTHORITY 1 I . CONTENTS Page . 1. Spherical valve ----..................................... ----........ --.................. ,.. "' ..... , ...... -...... ---~ ........................... '"' ....... 3 . .. - 2. Spherical valve servomotor .. -.. ----.............. * ............... -.................................................................... --....... 4 3. By-Pass valve -----.. ---............ -............. "' -.-.. -.. -.. -.. -----..................................... -.. -.. -.. --.. --............... "' ........... 4 4. Automatic strainer .. "' .............................................. "' ............ --.. ---.. ---......... -................... --... --............... --~ 5 ,.:! ij €i .. :;; -·-ti..];: ::z : ~i~ !:: -~-:. !" .l:J: ~It~ .!! .a = 'i ·= ~:;iu'tl ........ ~..!! IIJI:a:=; ==. •..: ;.a:;-~,. f.., .! ..... •--.!!a--== !...i;:;~ ::::. Ia. 1 .'11 -•::zJ'E -~-. ·= .!! .~ ..: M .. ,!!:.:= .. t::: ;.!!a::&.!- ii-.1~! I .. .. . ' . ~ DATE NAME APPROVED Fuji Electric Co., ltd DRAY'M -. - CHECKED d ...... H.5. __ D ___ 5_5 __ Q_6_~ 1-I---2: . ~ REVISIONS t--~ A4SE I ~ DRA'r\N CHECKED REVISIONS A4SE 1 1. Spherical valve ' . Eccentric rotary type . (a) Type (b) Number of servomotor : One (1) (c) Diameter : 60 in (1524 mm) . 637 psi (44. 78 kgf/cmz) . (d) Design pressure (e) Operation time Opening Closing 60 ,...., 360 sec 60 ,...., 360 sec (f) Rotating angle of valve rotor (g) Material of main parts Valve body Valve rotor Trunnion Maintenance seal ring Transition piece Dismantling ring : : : : : : : 90 degrees SM41C (JIS G 3106) SM41C (JIS G 3106) SF50A (JIS G 3202) SM41C (JIS G 3106) + Copper alloy & SUS004 overlay ASTM A710 t SM41C (JIS G 3106) SM41C (JIS G 3106) (h) Accessories : One (1) -By-pass valve with servomotor (Refer to item 3 below) One (1) -Spherical valve servomotor (Refer to item 2 below) Eight (8) -Locking bolts for maintenance seal ring (M42) Two (2) -Maintenance seal ring position indicaters One (1) -Valve rotor position indicator One (1) -Air vent plug (3/4 -14NPT) One (1) -3 inch connection for spherical valve drain One (1) -8 inch connection for jet brake One (1) set-2 x 1 inch connection for water rapid filling One (1) -1/2-14NPT connection for penstock pressure gauge and dif. pressure gauge One (1) -1/2-14NP~ connectio~ for dif. pressure gauge One (1) -3/4-14NPT connection for maintenance seal water source Two (2) -3/4-14NPT connections for maintenance seal operation DATE NAME APPROVED Fuji Electric Co.,Ltd. . . . . . . ; ____ H_~ __ D ___ 5_~ __ Q_6. __ u_ _I I 1-1- 1--1- 1-r- 'II ·-"10: :!J: .. fi-1i -.. a.'! 1:1 1:1 I ... .; ... !::: -=-..-:.: .!2~..-lt~ -1-·a.!! ·=·'5 i:: i .... ___ lll.ll j :; ;;. :::==~·..: !!::-... --·--:i!-'a= ·--:! l!i .ll 11 ! ..... ::. 1 .111:;: -:: ·-3 ... ,. .• ·ri!il ... lil i!!':l~a I ORAVYtl CHECKED REVISIONS I . ' Three (3) -1/2-14NPT connections for maintenance seal water drain Four (4) -1/2-14NPT connections for piezometer 2. 3. Sixteen (16) -1 • 9/16 in holes for flow meter One (f) -. 24 in diameter manhole One (1) -1/2-14NPT connection for test cock Three (3) -Limit switches for valve rotor Four (4) -Limit switches for maintenance ·seal ring One (1) -Control valve for automatic change valve Spherical valve servomotor (a) Type . Single acting ,pressure oil to open, . counterweight to close (b) Design pressure . 625 psi (43.94 kgf/cm 2 ) . (c) Cylinder bore : 19.29 in (490 mm) (d) Stroke . 47.35 in (1202.63 mm) . (e) Material of main parts Cylinder . SS41 (JIS G 3101) + Hard chromium plated . Piston : SS41 (JIS G 3101) + Copper alloy overlay S45C (JIS G 4051) + Hard chromium plated Piston rod . . Cylinder cover . SS41 (JIS G 3101) . (f) Accessories One (1) -Manual locking device for closed position One (1) -Manual locking device for opened position Two (2) -· Slow return check va 1 ve (1 • 1/2 in) One (1) -Swivel joint (1 • 1/2 in) By-Pass Valve (a) Type : Oil pressure operated, double acting needle valve (b) Diameter .. : 5. 91 in' "<150 mm) (c) Design pressure Valve body 637 psi (44.78 kgf/cm 2 ) Servomoter : 625 psi (43.94 kgf/cmz) DATE NAME APPROVED Fuji Electric Co.,Ltd. I I I J-,. 4. ·~ ORA VIM CHECKED REVISIONS A4SE (d) Operation "time Closing time Opening time (e) Cylinder bore . I : 3 """" 10 sec : 3 """" 10 sec : 10.63 in (270 mm) (f) Storke : 2.17 in ( 55 mm) (g) Material of main parts Valve body : SCPH2 (JIS G 5151) Needle : SUS304 (JIS G 4303) + Hard chromium plated Stem : SUS304 (JIS G 4303) Lower body . SCS13 (JIS G 5121) t STELLlTE FACED . Piston . SS41 (JIS G 3101) + Cr plated . Cylinder : STKM13A (JIS G 3445) + Cr plated (h) Accessories Two (2) -Limit switches One (1) -Manual locking device for closed position Automatic strainer (a) Number of set : One (1) (b) Type : Automatic self back washing type (c) Diameter casing bore . 11.17 in (283.7 mm) . Screen : 7. 09 in (180 mm) IN I OUT pipe . 1 • 1/2 in . Discharge pipe : 1 · 1/2 in (d) Filter mesh : 150 11ESII (e) Design pressure . 637 psi (44.78 kgf/cm 2 ) . (f) Screen operator .Type •· : · Cyclo drive Maker Sumi tomo Ueavy Industries, Ltd. Speed ratio :. ·, 1003 : 1 DATE NAME APPROVED Fuji Electric Co.,Ltd. --- --. ~ ..... H~--0 .. 5 .. 5..0.6.-%. I I I -i- -i- -i- -I > . (g) Electric motor for operater Maker . Fuji Electric Co., Ltd. . Type . Totally enclosed fan cooled induction . . Output : 1 HP . Voltage . AC 460V 3-phase . I Frequency . 60 Hz . Speed . 1720 rpm . . ,. . -....: :!J:..a is--~ .... ·-i.!:t:!; ... i ..1 !-~ -=..-:.: .::2 =.! rt.:: .!! .i = ·= ·= !!·;;iii Jl•-,.-~.a:==; ~= ~ ·~ 1-!~ ::!• ----· -li!:o.!; ... ~; ... -• la 1-.. ! ..i.Jl'E _... . ·~ ·!! ,a ,::; s ·-aj. i~ i!i1i.i I .. . .. ' . .. ~ DATE NAME APPROVED Fuji Electric Co.,Ltd. DRAVYN . . . ci ______ H_§ __ P ... ?.~ __ Q_9_%. 1-f-CHECKED . . :z . ~ 1--!- REVISIONS 0 t-!- -A4SE I Instruction Manual OPERATION AND MAINTENANCE INSTRUCTION MANUAL FOR I'JATER TURBINE AND SPHERICAL VALVE [ 6] CONSTRUCTION OF SPHERICAL VALVE .. CONTHACT No .. 2890033 - BHADLEY LAI<E H.YDROELECTHIC POWEH PHOJECT .. . ALASl(l\. ENEHGY 1\UTHOHITY ' ! POWER AUTIIORITY 0 nA WlllG IW J..UH:n ·-·•"" ·-... .. .. Fuji Electric Co., ltd. A7· 1 '11/;.J.;-:-0 ____ f1_S .. D ... ~-~.9 .. ?:t.£. z ~ 1-t--1 . . .. ·k 1-1-i • I CONTENTS Page (1) Outline and assembly drawing 3 ( 2) General 3 (3) Valve body 3 (4) Valve rotor 4 ( 5) Maintenance seal ring 4 ( 6) Trunnions 4 (7) Servomotor 4 ( 8) Manual locking device 4 (9) By-pass valve 5 (10) Loose flange 5 (11) Automatic strainer 5 DATE Fuji Electric Co.,Ltd. ORA 'I'M NAME APPROVED CHECKED I REVISIONS A4SE I ORA YIN CHECKED REVISIONS A4SE I (-1) Outline and assembly drawing Constructions of spherical valve main parts and auxiliary equipments are shown in the following drawings, Assembly of spherical valve Ditto 1/2 2/2 Assembly of by-pass valve 1/2 Ditto 2/2 Assembly of servomotor Assembly of automatic strainer (Section) Ditto (Plan) Assembly of opening indicator and limit switch H224824E "' H224825D'- H331691A c H331692A · H225995D· H226850 ' H457505 11225994B ~ ( 2) General The spherical valve is of eccentric rotary type valve, which is opened with pressure oil operated servomotor, and is closed with counter weight. The center of the valve rotor is offset by 1.38 inch (35mm) from the center of the valve body. This means that the valve itself has closing tendency with water flow. This closing tendency is also utilized in the closure operation. Service seal provided at the downstream side is of rubber packing. Maintenance seal provided at the upstream side is of maintenance ring. Main bearing bushes for trunnions are "bronze and solid lubricant" oilless type. Manual ·locking device for the full closed and full opened position is provided on the servomotor. ( 3) Valve body The valve body is of welded steel construction and consisted of valve body (1) and valve body (2) for disassembling the valve rotor. The valve body (1) is provided with bearing bushes for two trunnions supporting a valve rotor. It is connected with the transition piece. The yalve body (2) is connected with the dismantling ring. DATE NAME APPROVED Fuji· Electric Co.,ltd. I I ~ DRAIMI CHECKED REVISIONS A4SE I ( 4) Valve rotor The valve rotor is of welded plate construction, and supported by the valve body (1) in two trunnions. The rubber ,Packi,ng is provided a~ the downstream end of the valve rotor . and fixed by the packing ho 1 der (1) , (2). ·The seat ring which is made of· welded plate is provided at the upstream sides of the valve rotor by the bolts. On the seating point of the packing holder (1) and seat ring the aluminum- copper alloy is overlaied by welding to prevent the galling with the mat- ing valve body (2) and maintenance ring. ( 5 ) Maintenance sea 1 ring Maintenance seal ring is manually operated by the hydraulic pressure of the penstock or hand operated pump. This must be operated only in the fully closed position of the valve rotor. Maintenance seal ring is made of welded steel and is overlaied with a stainles steel by welding on it,s sealing surface and the packing (D-Ring) grooves. (6) Trunnions Each of two trunnions is made of forged steel. One of the two trunnions is connected with a servomotor through a piston rod and lever. Both trunnions are connected with the valve rotor by two (2) feather keys. ( 7 ) Servomotor The spherical valve has one single acting oil pressure operated servo- motor, and the servomotor is composed of a cylinder, a piston with three (3) piston rings. ( 8) Manual locking device , The valve rotor can be locked by a locking 'ring at the closed position and locked by a locking pipe at the opened position. DATE NAME APPROVED Fuji Electric Co.,ltd -. . -. - I ~ DRA'MI CHECKED REVISIONS A4SE I This device is able to withstand the force which might be caused by a manual operation of the oil pressure operated servomotor. ( 9) By-pass valye . The by-pass valve is a needle type and connected from valve body (1) to ·dismantling ring with.a connection pipe. The by-pass valve, either for opening or for closing, is operated by a pressure oil operated servomotor. 'The by-pass valve can be closed by spring face in the event of a hydraulic oil system failure. (10) Loose flange The loose flange which is composed of the flange, a rubber packing and a follower ring, is provided at the downstream side of the dismantling ring. (11) Automatic strainer Automatic strainer is provided for maintenance seal water supply and con- sists of the cylindrical casing, the screen and the motorized operator. The space between the casing and the screen is sectionalized in two parts, one is for the filtering of river water (3/4 of the total area) and the other is for the self-cleaning of the screen by the back washing (1/4 of the total). DATE NAME APPROVED Fuji Electric Co.,Ltd -. - 0 -. z . 1-____ H.S..D .. 5..5_Q_Z_o/$. ;g c 1- I I 1- t- Instruction Manual t•':·:'x:.e a•;;. ... •:, '2· .<::u .. ·,:·: ·'4:1 .• : :.. • . ; .. ;: ... , ::::•:. •: .:< I ; . I '·I I : : :. :n• :;.!; :r.c;:\!f'j:J·:.• OPERATION AND MAINTENANCE INSTRUCTION MANUAL FOR WATER TURBINE AND SPHERICAL VALVE [ 7] OPERATION OF SPHERICAL VALVE CONTRACT N~.2890033 BRADLEY LAKE HYDROELECTRIC PO~ER PROJECT ' POWER AUTIIOn!TY DMWIIIG NUMBE:n ALASKA ENERGY AUTHORITY Fuji Electric Co,ltd. ,4'1.j·~~r;: ~ __ H_§_Q __ ??_.Q_~.'(.r 1-1- 1-'- 1-- I CONTENTS Page (1) Maintenance seal 3 ' (2) Servomotor 3 (3) By-pass valve 4 (4) Automatic strainer 4 ~ DATE DRAWN . - APPROVED NAME Fuji Electric Co.,Ltd ~~~----+-----~-----1. CHECKED . . . I REVISIONS A4SE I ...L REVISIONS I (!) Maintenance seal Maintenance seal is used when required inspection of the s~rvice seal etc. without drawing qff water from the penstock. In such case, the following points must be checked, making sure of perfectly . ~ .• working condition of this seal ring. Screwing-in locking bolt of this seal ring by manual to lock it and ensuring that locking ring of the spherical va 1 ve servomotor is fixed. . The downstream side shall not be filled with water while the maintenance seal is locked. Before filling with the water, the manual locking bolt for the maintenance seal ring must be completely loosened without fail. Maintenance seal is manually operated by changeover valve located near the spherical valve and the operating seal water is supplied from four (4) sources as follows, Source 1 : From the penstock through the automatic strainer (Dev.No.214) Source 2 : From the penstock through the line filter (Dev~No.215) Source 3 : From the Owner's ·potable water system via a high pressure hand pump (Dev.No.208) Source 4 : From the penstock directly (Automatic strainer and line filter are by-passed in case of clogging) Priority of above sources is ~Source 1", "Source 2", "Source 3" and ~Source 4". Design operating· time of maintenance seal is 80 sec for opening and closing directions. If required, the operating time can be adjusted by means of replacing sized orifices provided in the pipe line No.IOS, 109. (2) Servomotor One (1) servomotor is prov~ded and is connected to the valve rotor through operating lever with counter weight. Operating time of spherical valve servomotor ,is independently adjustable for th~ opening and closing d~rections by means of adjusting the slow return ~ DATE NAME APPROVED Fuji Electric Co.,Ltd DRA'f.N --- CHECKED -. . A4SE I f-t- -!- -t- REVISIONS I check valves provided in pipe line No.5. Above adjustable range is from 60 sec to 360 sec. The spherical valve servomotor is provided with the anti-slamming orifice . within the servomo~or flange to pr~vent -from slamming in the event of hydraulic-oil system failure. Size of the anti-slamming orifice is set to 0."16 inch (4mm) in diameter at shop. If required, size up the orifice. As for the detail of this, refer to "Detail of Anti-slamming orifice· H5D4071A 1/2. (3) By-pass valve One (1) by-pass valve is connected frqm the valve body (1) to the dismantl- ing ring. Operating time of by-pass valve is independent~y adjustable for the opening and closing directions by means of replacing sized orifice in the servomotor of by-pass valve. As for the detail of this, refer to "Assembly of by-pass valve 212• H331692A. (4) Automatic strainer Prior to operation of the maintenance seal, the automatic strainer shall be operated manually from local control panel. In this time, the motor actuat to rotate the screen 90 degrees in order to interchange the screen in the filtering room and one in the flushing room. As the interchan·ge is gradually formed, the water continues to be filtered when the screen is rotating. When the screen is moved 90 degrees, the limit switch (Dev.No.33S) 1s actuated to stop the motor and to open the automatic drain valve. Some volume of the water f~ow is discharged through the water flushing room •' and the foreign matters on. the outer surface of the screen are washed a"ay. The drain valve is closed ~eon the lapse of the predetermined period to finish the cleaning of the screen. If the.screens stop rotating in the cause of biting the foreign matters and ~ DATE NAME APPROVED Fuji Electric Co.,Ltd- DRA'MI -. . CHECKED . . -~ _____ H5.D .. 5 .. 5 .. 0 .. 8.~± I _1 A4SE I f-1- 1-1- I-f- r- - ~ DRAVYN CHECKED REVISIONS ·A4SE I rotating torque exceeds the rated valve, the breaking pin interconnecting the screen and the motorized operator is broken to protect the motor or reduction gear from any overload. When the breaking pin is broken, the drive shaft and the driven shaft are . . disconnected, and the drive shaft continues rotating. The driven shaft (shaft for the screens) .stops the moment the breaking pin is disconnected. Accordingly, the limit switch which would otherwise be actuated by cam, fails to work, and consequently the stop signal for the motor is not emitted. Any jam at the rotary section is detected by the circuit provided for protection, in case the motor-drive drain valve does not close upon lapse of a certain period after the actuation of the motor, to stop the motor for the strainer and give an alarm. Also, any overload of the motor is detected by an overload relay to stop the motor for the strainer and give an alarm. DATE NAME APPROVED Fuji Electric Co.,ltd . . . . . . ; ____ H~_D .. 5 .. 5.0.8.ils ~E I .J I Instruction Manual OPERATION AND MAINTENANCE INSTRUCTION MANUAL FOR WATER TURBINE AND SPIIER I Ct'L VALVE [ 8] MAINTENANCE OF SPHERICAL VALVE . ' CONTHACT No .. 2890033 BHADLEY LAI{E H.YDROELECTHIC POWER PROJECT . . ALASK/\ ENERGY 1\UTHORITY . ! POWr:R AUTIIORITY OnAWIIIO IWMnEn .. ... .. ''-...... ' . ... ,, .. Fuji Electric Co.,Ltd. A7.f/3f;~ ci ... H.5.D .. 5.5 .. 0.9.!!r.. z: !-!-;g '·ht a . ' . ~ DRA\'vtl CHECKED REVISIONS A4SE I CONTENTS Page 1. Check sheet · ................................................................................ 3 1.1 Ext~rnal surfaces 1.2 Spherical valve 4 5 1.3 By-pass valve ···················--·················································· 7 1. 4 Auxi 1 iary equipment ···-·······------············································· 8 2. General overhaul ········································································· 9 3. Recommended times for replacement of parts ·································· 9 4. Replacement of oilless bearing bushes ········································· 9 DATE NAME APPROVED Fuji Electric Co.,Ltd . . . . . . ~ ..... H.§ .. P ... ?.?.9 .. ?.~tr L I 1-1-- 1-1- f--1-- ~ . I . l: Check sheet This instruction manual for maintenance contains "Frequency of inspection .. I "Points to observe .. and '"Method of inspection and maintenance .. . . . .• . .. ,. .. __ ~=J "5 !•:; ~1 a sz : Jl i Jl !.= -=.-:. r .. ... .. ·=: .It~ ~!!--=~·= :!·'iiX'E Jl .... ,.-!l.si::; ~=' •..: f-,. e-a =-.a• ..... •--:s!i.l= !!!l.•l! 1....... • J_; .. ~ :! .... :: .. • .. .!·S•-ci ii~•::L!- i!i1ja .. . ' ~ DATE NAME APPROVED Fuji Electric Co.,Ltd. DRA'MI -. . CHECKED d ..... H.~ __ D __ /5.~ __ Q_9.!H 1-f-. . z -. ~ 1- REVISiONS -f- I A4SE I ::D \ 1\is •ateri.tl IIi tie i1ftraatia Hrai• Is tilt ,rtplr1J Ill s hji (ltclric ta., Lit. Tby lUll M llitMI II'IMICIIll, ca'iM, 1ft llat, Ill' •isclasM ill UJ WIJ IUisM1tl 1111' tilt lSI If nr 5 Uin ,arty, IIIII" ·asM l•r tilt amhchri~t '"''us witH•t z Y' 1M IJJIIIS.S writlll c11sttt tl hji (lactric Ct., Lit. t nl 0 . v . /'l ;;; ~ 1.1 External surfaces TJ E ~ 0 Frequency of inspection Item Points to observe Method of inspection & Maintenance -. . 0 Weekly Mon. Mon • ::t> --t • m 12 36-60 . ' I'"" i) Loose flange Water leakage Check water leakage from the loose flange coupling by . 0 z coupling visual inspection, if it is found, tighten the clamping ::t> bolts on follower ring or replace the packing. ;;:: m . 2) Clamped joints 0 Water leakage Check water leakage from the clamped joints, ·if it is ::t> found, tighten the clamping bolts or replace the packing, ..., ..., ::D 3) 'Dismantling 0 0 water leakage from Check water leakage from the manhole, if it is found, < rn ring manhole tighten the clamping bolts or replace the packing. 0 . . . 4) Servomotor 0 Oil leakage Check oil leakage from clamped parts of cylinder cover, -sealing parts of servomotor rod and P.ipJng. 5) General 0 Rust and damage Check the rust and damages of uncovered·parts. Take necessary measures if rust or damage 1s found. ' O"M;.NO. . 0 Damage of switches (General inspection i.e. inspection of'meter, theck for . relays and wiring sounds, heating, dust or damage by stranger etc.) . . -. . . Foreign matter on If foreign matters (i.e. bolts, nuts exfoliated paint, 1::C 0 ., floor concrete pieces, and metal particles) ar·e found on the ~ ;o. c: floor, locate their source immediately, -· -· I jO m 0 Vibration Check vibration. iD i01 0 ...... """ .. cr Pealing of paint If the paint coating shows a sign of peeling (repaint) ·ltrl 0 ("') (remedy) immediately. !O p !'0 1:: l~ p.. ~ I .1 I Jji_J I · 1Ms utirial Hill till·· ilftr~ali~ .. ni1 Is till J!lptrtJ tf . - ::0 s hji (llclrie Ct., ltL IMr sbll .. ltillrer IIJ!Mm~. et.illll, (I> last, W 'istlasM ill HJ I'IJ AalsM'flf fll till lSI tf aiJ 0 liin ,.artr. llf aM lw t .. aaarlactarilf ,,r,.m witHtl z (I> tM u,rns writ!ll e11ml II hji (llclrie Ct., ltL i>' Qlo v . "" f) ~ ~ 1.2 Spherical valve ,., Frequency of inspection 0 Item Points to observe Method of inspection & Maintenance . . ~ Weekly Mon. Mon. . m 12 36-60 . . . 1) Spherical vlave 0 Vibration and Compare the vibration and sound under normal operating abnormal sound condition. ' z > If abnormal vibration or sound is detected, check the :: m following : -. .. > i ) Meehan ica 1 damage . -o -o ii) Sound of water flow or beat caused by pressure ::0 0 vibration < m 0 iii) Vibration of shaft I 0 Water leakage Confirm no water leakage from the joints of the parts. I I 0 Damage Check damage caused by ingress of foreign matters to valve r-body, shaft etc., and repair it by adequafe method. ' ' D'Mi.NO. 0 Cavitation pitting Keep record of the cavitation pitting on the valve seat l::r: by sketch or photo. And repair them to prevent the . -development of water leakage and of damage. .. iOl ., 0 Discolouration and Perform the visual inspection. and measure the diameter by c: corrosion of shaft micrometer if necessity arise. Remove rust from slightly r-lO -· -· corroded parts with sand paper. . m lt;n CD" 0 Opening and closing Measure the stroke time by a stop watch, and adjust, if (") ·l tn -time necessary. ... c=r 10 n 0 Wear and damage of Check the leakage amount from the valve seats. If it is !'0 p sealing parts excessively large compared with the value measured at the !; time of erection or last inspection, check damage of valve i~ p. of valve seats and clearance between valve body and seat. ~ I :I I 11J I :::n Tiis aliari.tl IIIII De iltJnlati;~~ lllrai• b 1111 Jltptrtr If s hji (IKiric tl., ltL iiiiJ sbll N llillllr ltJINitM, UJiN, (/) kat ar lisclur.l il MJ ••J .rbtunar ler tile ua If atf 5 t•i~ p.~rtJ, lOt' ur.l ter 1111 ·~.arfnl~illl Jrr,.m witllerl z 1M llJitU writ!• UISIII II fiJI (lactuc Ct., ltt.. (/) ·/ . • ('") 0 I ; :r "" ~ 1 n "" ..... Frequency of inspection 0 Item Points to observe Method of inspection & Maintenance 0 Weekly Mon. Mon. -• I ~ 12 36-60 m . . I 2) Bearing ., ~"' 0 Wear Measure the inside diameters of bushes at two cross . bushes .~ directions by means of micrometer or cylinder gauge. z If the measured value becomes in excess of the maximum > allowable value the bush should be replaced. s:: m + 0.063 +0.20 > (Design value ¢420 I Max varve ¢420 '"0 '"0 0 0 :::n 0 < m Damage Slightly damaged surface may be remedied with scraper. 0 0 . r . 0 Lubrication Check the bush interior and confirm that lubrication is satisfactory. . 3) Servomotor 0 Oil leakage c.f. clause 1.1 item 4). "'> OUl.NO. . . 0 Tightness of rod and Check if the lock nut is loose. . . -pin In case of poor locking, apply •Loctite Nut Lock-to ' !:::C screw for fixing. . . lt11 ., Wear and damage of Clean out sludge, dirt or rust, and remedy jamming, if it c: 0 ' -· b -· cylinder is found. Also, check for damage on the interior by m visual inspection. . ro . L-: ~ l "__., 0 Damage of piston Check any damage on outer surface of piston by visual ..... 0 .., . :~ )l c;· inspection, and remedy jamming and rust, if it is found . . : ~ :o () Also confirm the tightness of lock nut for the piston. , . p . ·~ 't; 0 Damage of packing Replace with new ones if wear, damage or deterioration is 1~ p. found. ~ 1 I Jl .I nis aiarial IIIII 1111 il1ar~1ti;,i knia is 1111 ,nptriJ If . - :n ~ hji Elactrit ta., LIL. nJy skill ._ 11itkar n,radiCI4, ca,iM, v; Int. • •is:luM il IIJ •IJ ;~utnnar far tile lSI tl ny 0 tki~ JlriJ, w ISM fir till amllchriq; ,,r,.su •itlllat z V> 1111 n,rus •riltll CKSnt at hji Eltctric ta., LIL / nl 0 I . ~ ~ 1.3 By-pass valve E ~ 0 Frequency of inspection 0 Item Points to observe Method of inspection & Maintenance . . ~ Weekly Mon. Mon. . m 12 36-60 . . . 1) By-pass valve 0 Vibration and Compare the vibration and sound under normal operating abnormal sound condition. ! z )> If abnormal vibration or sound is detected, check the ;;:: m following : - )> i ) Mechanical damage -., ., ii) Sound of water flow or beat caused by pressure :n 0 vibration < m 0 iii) Vibration of shaft I 0 Water leakage Check the leakage amount from the valve.-seats. If it is excessively large compared with the value measured at the time of erection or last inspection, check for damage of valve seats and for clearance between valve body and seat. " O'Mi.NO. . 0 Damage Check damage caused by ingress of foreign matters to valve . . -body, seat casings, shaft etc., and repair it by adequate . . !:C method. . . ., 101 c -· -· Cavitation pitting Keep record of the cavitation pitting on the valve seat io m 0 CD" .or connecting pipe by sketch or photo. : .. 0 And repair them to prevent the development of water : J )1 .-+ leakage and of damage . I • ...... · .... . : ~ , c:;· : \~-~ . (") : ':::,) Discolouration and Perform the visual inspection and measure the diameter by . ' p 0 . ' . !~~ 1:;: corrosion of shaft micrometer if necessity arises. 1~ p. Remove rust from slightly corroded parts with sand paper. ~ I I I I .I -llis aaiarial aM tw ialaraati:~~~ llmia is IM ,nptrty If ::0 ~ hji Uactric ta., LIL ney skill M atilhr ra,rMtcH, u,iM, v; 1111, ar •isclesM il •J way .rutuntr 1111 tw ut If ny 5 tllin JarlJ, 111 ISM ltr IM aaulacl11i11 ••r,.su witwll z "' tw u,rass writ111 t11sut If hji (lactric Ct., LIL > ("") 0 I ~ :r: I') "' ~ . ;V ("") "" "' 0 1.4 Auxiliary equipment Frequency of inspection . . . 0 > I tern · Points to observe Me tho& of inspection & Maintenance -t "' . . . Weekly Mon • Mon. 12 36-60 1) Strainer, Water leakage Check the jointed parts, and if there is a water leakage, . :z: 0 > Filter tighten the fixing bolts or replace the.packing. ~ rn > 0 Cleanliness of Check the cleanliness of screen, and if"the screen is -o -o screen pluged, the screen shall be cleaned immediately. ::0 0 < rn 0 2) Motor ·.va I ve ·o Input power source Measure the voltage, output and current ammeter of the I and current ammeter power source. 0 Ins true tion Check the insulation resistance of mo~or. resistance D'Mi.NO. ' . 3) Pre~sure gauge 0 Operation Confirm the pressure gauge operates correctly.· . . ~::c: "Tl iO. c .. -· -· -0 m CD" :Jl 0 ..... :;, :::!. 0 0 (') p i·'-0 1; ~ p. :--a I I I I I REVISIONS l 2. General overhaur After overhaul has completed, the following inspections are required to get the comparative d~ta for maintenance and next overhaul. 1) Measurement of spherical valve servomotor stroke 2) Mea~urement of spherical valve operating time ·3) Measurement of by~pass valye stroke 3. Recommended times for replacement of parts Refer to DWG. No.H5D5533. 4. Replacement of oilless bearing bushes Refer to DWG. No.H5D5532. ~ DATE NAME APPROVED Fuji Electric Co.,Ltd. ORA'MI . . - CHECKED . -. ; ____ H_§ __ p ___ :?_:?_Q_9..t.&. ,_- _j • A4SE I ----------- ' . Instruction Manual OPERATION AND MAINTENANCE INSTRUCTION MANUAL FOR WATER TURBINE AND SPHERICAL VALVE [ 9] AUXILIARY EQUIPMENT INSTRUCTION CONTRACT N~-2890033 L ::.:>::::.:. I -t=t, i.:. BRADLEY LAKE HYDROELECTRIC PO~ER PROJECT ' POWER AUTI!OniTY DRAW!IIG !IUMfiEil ALASI(l\ ENERGY 1\UTHORITY REVISIONS I CONTENTS (1) Dial thermometer (TYPE : TBP-K-ME) ---------------------------------------------H5C2671 {Device No.38DW(TMI-TIS4)~ 38DQBW(TML-TIS3)} (2) Temperature relay (TYPE : TS-4) --------------------------.----------------------115D5354 {Device No.38FW1(TMI-TS3A)I 38FW2(TMI-TS3B)I .. 38FW3 (TM I-TS5A) I 38FW4 (TM I-TS5B) I 38FB01(TML-TS4A)~ 38FB02(TML-TS4B)} (3) Oi 1 level indica tor ------------------------------------------------------------------H5D5355 {Device No.71QBW1(TML-LS1)~ 71UBW2(TML-LS2)} (4) Water con tam ina tion detector -----------------------------------------------------115D5371 {Device No.98QBW(TML-AE6)} (5) Cam opera ted direc tiona! valves ------------------------------------------------H5D5356 {Device No.79~ 211} (6) Limit switch (TYPE : K244) ---------------------------------------------------------11595949 {Device No.33BHA~ 33BLB, 3311AI 33NA, 33LB~ 33SVHA-N, 33SVHA-S~ 33SVLB-N~ 33SVLB-S, 33DVhAI 33DV1B~ 12B(TMI-ZS1), 33JZ(TMB-ZS8)~ 33S} (7) Sight g 1 ass ------------------------------------------------------------------------------H5D5357 {Device No.8(SWS-F15)} (8) Instruction manual for shaft vibration detector ------------------------11700-851855 {Device No.99VWX(TMI-NBE15X)~99VWY(TMI-NBE15Y)I 99W(TMI-NB15) } (9) Differential pressure switch ------------------------------------------------------115D5358 {Device No.63WS} UO) Strainer (Line f i 1 ter) ---------------------------------------------------------------H5D5359 {Device No.215} UD Cyclo driver for automatic strainer (TYPE : VJJ11-18709B) ------------115D5365 {Device No.214} (1.2) Limi torque valve controls (TYPE : SMB) ---------------------------------------II5B6246 {Device No.W27} U3) Hand opera ted plunger pump -·-------------------------------------------------------H5D5362 {Device No.208} 0.4) · Slow return check valve ---=--------------------------------------------------------H5D5360 {Device No.205~ 206} 0.5) Electromagnetic valve (TYPE .: ·DSG-03-2D2) ---------------------------------11577005 {Device No.20BS.20BT(PTS-SOV3)1 20S.20T(PTS-SO.V4} 0.6) Pressure switch (MODEL : PH-550) ------------------------------------------------H588475 {Device. No. 63\'lBV (PTS-PS9)} ~ DATE NAME APPROVED Fuji Electric Co.,Ltd DRAv.tl . . . CHECKED . . . ci H ~ __________ 5_D __ 5 __ ~5 __ J._Q_f/J A4SE I - REVISIONS I (17) Oi I f i Iter (NLF TYPE) ---------------------------------------------------------------H594645 {Device No.213} (18) Pressure gauge with contact ------------------------------------------------------11505368 {Device No.63WMS(PTS-PIS5)} (19) Differentia I pressure gauge ----------.--------------------------------------------H5D5369 {Device No.63WV(PTS-PDIS10)} ~00 Operation and maintenance manual for the accusonic flowmeter (MODEL 7410 SINGL PIPE SYSTEM) Refer to the detailed instruction ·book, separately prepared : ------------------------------------------------------100025-00-84RVA ~ DATE NAME APPROVED Fuji Electric Co.,Ltd DRA'MI --- CHECKED ci _____ H._~ __ D __ ~55 ___ l_Q_% t-r-- - :z . ~ f-!- 0 f-1- I A4SE I - Instruction Manual DIAL THERMOl..YETER TYPE :TBP-K-ME * • .. "" • _. • " • -• • • -.. ' • _,..._ ,; ~ p w • Sub-contractor Kogyo Keiki Co,.Ltd. _ F~ji Electric Co.,Ltd. TYPE 1. Introduction . . .FOR TEMPERATURE SWITCH -·-----~ ---~----· .., MICROSWITCH This gauge is a thermometer with electric contact compr~s~ng NESS temperature indicator in which is incorporated a contact system including a microswitch, a cam mounted on the needle shaft moves a lev~r of the microswitch, and the switch is turned on and off a~ a setting temperature. 2. Main Handling Precautions This t~~perature switch consists of an indicator, an armored capillary tube and a therrnobulb (therrnosensor), which are connected in series. The interior of the system is filled with a liquid or gas. Therefore, when the capillary tube is broken or the thermobulb becomes cracked, the internal liquid or gas will leak out and the temperature switch will not operate properly. Almost all troubles result from such leakage. 3. Transport 3-1 The indicating mechanism is very strong against vibration. So, it will not become faulty while transported by car or carried in packed condition unless there is extremely rough handling. The contact mechanism sometimes operates reversely because of vibration, but this presents no problem since it can be corrected by a simple adjustment at the site. (Refer to the section on adjustment methods.) 3-2 During transport of the temperature switch removed from the case, damage may be caused by carrying it with the capillary tube hanging down or conversely by holding the capillary tube with the indicator .and therrnobulb hanging down. So, be sure to avoid such carrying methods. 4. Installation 4-1 Install the indicator in a selected location with small temperature changes, a good atmosphere and small vibrations. When there are problems concerning temperature changes, vibrations or the atmosphere, check that the temperature switch is sufficiently applicable. 4-2 Capillary tube 4-2-1 If the capillary tube is twisted, crushed or subjected to cutting and welding during removal from the box or . laying, the temperature switch will lose its function. Be especially careful when rewinding the capillary tube in a coil form and when installing the thermobulb. -1- . 4-2-2 Be careful not to allow the capillary tube to be locally exposed to a temperature different from the atmospheric temperature. However, there is no problem in the case of the whole system compensation mode. 4-3 Thermobulb 4-3-1 Install the thermobulb so that all the portion under the threaded part or the flange is immersed in the liquid to be measured. Particularly in the case of a long thermobulb, correct indications are not possible if only the lower end portion is immersed since adjustments have been made on the assumption that the entire thermobulb is immersed. However, there is no problem in the case of whole system compensation. 4-3-2 There are cases where the thermobulb is crushed on purpose in the course of adjustment. The bulb thus deformed is not defective. Be sure to avoid any further deformation. 4-3-3 :Adjust the thermobulb by the following procedure (for three types of bulb): 1. 1 and 2 are temporarily fixed together. So, holding 2, turn 1 counterclockwise and remove 1 from 2. Holding the flange 4, remove 1. Holding 2, remove 1. It is not necessary to remove 2 from 4. -2- . -- 2. Fasten 2 or 4 at the place where measurement is intended. 3. Insert the therrnobulb 3, and fix it with 1. Note: If 2 is screwed in without removing 1, the capillary tube will be broken. So, be mindful to avoid this. 5. Adjustment for Indication When an adjustment for indication is required at the site according to the conditions of· using the temperature switch, make the adjustment by turning the slotted head screw at the rear or side of the case with a screwdriver. The adjustment is possible over the range of an angle of about 30°. There are waterproof models with a waterproofing screw in the indicator adjustment part. First remove this screw and then turn the inner slotted head screw. 6. Handling of Microswitch Contact For the rating and connection diagram of microswitch, refer to the drawing E01E. 6-1 Temperature Setting The temperature is set to the setting point which was instructed when order was placed for this gauge. For setting the temperature to another level, use a minus screwdriver in the case of internal adjustment system, and turn the knob slowly by hand in the case of external adjustment system. Moving the setting needle directly by hand would cause a trouble. 6-2 Cautions in Handling 6-2-1 It is desirable that the setting needle be set between 20% and 80% of the scale range. 6-2-2 If the setting needle goes beyond the scale range when setting, the cam will ·come off thereby making the contact inoperative. 6-2-3 Where dewing is likely to occur, it is necessary to ··take countermeasures because the microswi tch serving as a contact is not waterproof and dewing could cause defective insulation. 6-3 Adjustment 6-3-1 The adjustment of make and break difference can be made within 1.5 scale, or a little wider if so instructed beforehand, provided that the adjustment in the site is impossible. -3- H5C26-71_% 6-3-2 Except a special case, ~~ere are three terminals, NO, NC, and C, for each contact, so if it is desired to reverse signal,at a set point, it can be attained by changing the connection of the terminals. However, in the cases of one contact with two-terminals and ~NO contacts with four-terminals, alteration in the site is impossible. 6-3-3 Simple Adjusting Method for Setting Point It is adjusted so.that when the needle overlapped a set temperature. there issues a predetermined signal. According to set ta~peratures, however, the temperature at which signal issues somewhat shifts in some cases. In this case, a simple adjustement can be made in the following method. (1) Confirm the.operating system with the aid of drawings and specifications. (2) Turn off the power to the circuit. (3) Connect a tester to the common C and NC or NO of microswitch. (4) While slowly moving the setting needle with a screwdriver ( or with a knob ) , find the point at which signal changes (ON-OFF or OFF-ON) • In this case, move the setting needle in a range without scale-out. (5) Upon issuance of a. signal, make sure that the operation is a predetermined operation (e. g. ON in temperture rise) , and move the setting needle to just under the needle by hand (without using a screwdriver). -4- 1. l?ointer 5. Lower Limit Setting Needle (Yellow) 2. Setting Needle 6. Upper Limit Setting Needle (Red) 3. Setting Screw 7. Upper Limit Setting Screw 4. Pointer 8. Lower Limit Setting Screw -5-• t~5C 26~71 ~ , . ,, e :. v .:; <-:. ; , -:g•: ._;.n ; ·c -}j': ::• :·: •;:• t-·--.;: :fg: -:P :: t: ! ; i , Fuji Electric Co.,Ltd 7 !tj-J'--?· j~?Jt Instruction Manual TEMPERATURE RELAY . (TYPE: TS-4) SUB-CONTRACTOR . . CHINO INSTRUMENTS CO .• L TO. RELATI~JG DRAWING . TEMPE RTU P~ RE'=-'L~A=-Y _ _L_HL=:I4..-L5.>..L39L-9'-'-9:....=B~ 1850 5354 /X3 I REVISIONS I Instruction r.:anua.l For T S -4 'fempcrature nelil.y 1) Specification Syctem : Vnpor Pronnure-Bourdon Tubo •rernporature Gottillg : Factory aet Contacto r:.icrornd i.ch Cont:tct rcnntt.int: : Autou:ntic Contnct cnpncity 125V JJG lOA , 25DV DC 3A 2) Conatruction and Principle of Cpcrntion ']'he reln,\· conoisto of n mdtch, n Bourdori· tube, ( houdod in a-·;di:i:ne ), n capillary and a thermo-ncnr:itivo section. A thin copper tubo ( capillary ) in connocted to tho Bourdon tubo, and n thermo-sensitive bulb b connected to the tip of tho cnpillnry. 'J'ho bulb in filled with fluid for oxpnndinr. or nhrinkinr of tho Bourdon tube. Hhen the thormo-scnr:itivo bulb io innort.ed in the spot Hhoso tcmperntur< is to be detected, thnn n rise in the temperature of the spot will increase tho vapor prccr:ure of the fluid in the thermo-sonci tivo bulb, rrhich in turn extend tho Bourdon tubo. If tho temperature of tho thermo-f:!ennitive section ntill cont)nucn to ri:::o to reach the r;et tcinpernture, tho Bourdon tube Hill operate the J:Jicro-swi tch to clone the contnctn. If the tcmpornturc of.thc t~orrno-ncnsitivc; r.ection in lowered, the BO\.n·don tul•c 'Hill t;hrink and the cont.actn ;:ill be opened autornn.tictlll:r. l!andli;1{: and l'npnckinp Althour.h the 'l'omperaturo Rcln:l' u: donirncd to 1:c rc:nintant to ordinar;y vibrntiono, ita internal mcch:micm conain tc of procinion-r:nchincd component pnrtn, r:o tnr..t rourh handlinr and chock:> r.:hould be avoided with c:trn. Hhon tho 11npackinn iG cornplotcrl, check to r.oo whothor thore is any nbnormali t,v in npnonr;mc0. 4} Test I The lleln,y ha.s boen riporously tented at tho mnnufnct:1rar. llo>lcver, it is ndvisnble to test it before ucinr as well an nL re01lnr inspectionn. llono tho lc!H.:. cnro r.hould be takon not to touch tire internnl mcchaniem nor to di::wr.wr.emblo it, 'Hhich rna.v lrJad tQ malfunctioninr. 5) lnr; tnlln tion Jn inst.nllint_; the Hola,Y, obsorvo tho follor~int~: ~ DATE NAME APPROVED DRAV..'N --Fuji Electric Co.,Ltd. CHECKED -----H5-D-5-35_4 ___ ($ I A4SE I REVISIONS I ,, •· n) F'irot inotnll tho cnuo, nnrl then tho i.hormo-aenuitive bulb at n desired plnco. Tho thcrmo-oenaitivo bulb may b~J innerted at nn.v deinred anr:le. Tho cond\lctinr tubo nhould be necured nt npproprinte intorvnls. b) In trnnoportin{" and inntnllin{" the nelny, do not tl:ist or place under n honvy ob;jec~. ·tho urmorod en pi llnry connecting the tl1e:J;"mo-oens i tivc bulb nnd the cnno. gven if thoro in noec.l to bend it, the radius of curvnture of the hont pr:trt nhould not. be lt:G!l. thnn 50 mm. In partictil<tr, novcr turn the hexnronal neck connectin{!' the .cace and .:.:: the capillnry. c) Inntnll tho thormo-~,Hmui tivo section und the cnoro in such n r1ay thnt ··.~ DRAWN CHECKED A4SE tho r:lifferonco betwoen their hoic;htn ( reprcnented by notntion ll ) ohoulc.l bo under 1 meter. If tho hoi{"bt of tho cnsc is specified, the d ifforcnc-.o f;hould bo lonn tl1an 1 sr.otor fro1a thn t hoich l. lnstall tho cane with its inotallation unc:lc nt a rie-ht ang-le, at a place whore t}:o ambiont. tcr.Jpcra't.llrC in kept low and vil;rationfl are minimi r.ed. DATE NAME APPROVED Fuji Electric Co.,Ltd - --Ht:D 5. 354 93 ~-~ J_ --~--------~----------------~ I I I I I Fuji Electric Co.,Ltd 7 JJ-i·4· y~ ' '• Instruction Manual OIL LEVELJlJDIC8IOlL SUB-CONTRACTOR - KANEKO SAGYO CO •• L TD. BELATJN'L_CE?ftWJUG _ _QJL LEV ELltl OJ CAIQR __ J:JA3Z 30 5 B 1rt.5D5355 I~ I REVISIONS I General This level meter is specifically designed for use with an oil tank subject to vibrations. It incorporates a simple ,ifloat switch suited for level changes (up to 1000 rruu) . . ~Pperating principle: Oil level is detected by the buyoyancy ·~ DRAVvN CHECKED A4SE and weight of the flOat fitted to any point on the float pipe. When the magnet oh the pipe moyes up or down and reaches the switch box, a closing (ON) signal is emitted from the reed switch. The oil level can be checked by the dial scale on the side of the chamber. 1. Adjustment of level position 1-l Change the position of the float on the float pip~ .. 1-2 Move the SW box and put it on the rail. The SW box can easily moved by loosening the thumb scrGw and removing the dial· scale from the chamb..::!r. 2. Differential of switch Since oil level is detected indirectly utilizing the characteristic of magnetic foice, the hysteresis is increased. This eliminates chatterings due to sudden changes in oil level and hence stabilized operation is ensured. On the other hand, the differential (span of stroke corresponding to switching time from ON to OFf) becomes larger. : "'' The switch box should be set precisely within 15 m/m. DATE NAME APPROVED Fuji Electric Co.,ltd - - d .H5 D-5 355--~-% z ;g 0 . 1-!-- ·. DRAIM-l CHECKED REVISIONS A-ISE Stopper (upper limit) Lock SW box Tenninal box DATE SW box Float p~pe I I I I I I I I L---- s"topper Float . Stopper/ NAME APPROVED II II II II screw , Magnet ~n upper position Dial scale Magnet in lower position Pointer (lower 1 imit) Upper -----, 1 imi t I 1-"--"'-"---"~-~ I I I I I I ____ :J Lower limit level Fuji Electric Co.,Ltd. Fuji Electric Co.,Ltd 7 PJ-E>-4· 1·};l " Instruction Manual ~JER._CDr:JIM::llliJlillQN OETECTOEL . · 2UB_-CONIRACTOR'- EAML EN_G_!£_0 ., LTD_ .. _ . _BELATING_Q8AWING -'lL~IEEL_C_O~IAJ1JNAT IOJJ_DElECTffi_ _I:L4.5_25_8.2_ ' i ~ '* . ". .) t ; • .. t. ,--' ... _. . :. " . ·-.-f' -· i d bn1 e' .• ~ DMIMI CHECKED REVISIONS i\ 1~1·: I Operation and Maintenance Manual for Water Contamination Detector Information. Current does not flow and the.point meter does nol move too, if there is . only oil in dctci~tive part. . ··But, water-adhercing lo it, the former will continue to flow and the latter will move. ' If currenet is over settling point, auxiliary relay(X) is moved. Thus external output point will operate(a,c) or not(b,c). lf the relay operates by mixed-water, detective part should be took out from oil, and washed by washing oil. or wipped water with clothes after taking all to pieces of the electrode. It is able to do that by turning on the bottom of electrode, after taking off the bolts of flange above and pulling out it. Testing relay-body, set lock-switch(TS4) "ON" and test-switch(TS3) "ON", the meter will point about 100 scales. If amplitude is much less extraordinary, it should be judged the poto~er source voltage down or circuit disconnection. It should be set that the scale of point metcr(M) is below 80. Detecting water on running main machines and apparatuses at the field, set the I ock-swi tch (TS4) "ON" and sensi li vi ty-swi tch (TS2) "Ill Gil" - usually abouL 1.0% water-sensitivity rised, it is easy Lo know. Operation On fitting, it is able to use maximum 10m lead wire form relaying part to detective as following conditions. In case lead wire is below 3m long, all kinds of wire and conduit tube can be used. ln case, over 3m below 6m long, use 2 lines or 2sq-lcad wire and a conduit tube; internal diameter of over 17mm. In case, over 6m below 10m long, use 2 lines of 2sq-lead wire or each usc 1 core of twin cable and conduit tube; internal diameter of over 38mm. · Contact capacity of X-relay Non-inductive load : AC125V 2A DC125V 0.5A · Dielectric voltage test : AClOOOV -lmin • Oi 1 temperature : max 90C ·Color of relay case : Munsell 7.5B5/10 ·Used oil : Turbine oil No. VG32 ~VG83 · llumidi ty : less than 90% (Non-dewdrop) DATE NAME APPROVED Fuji Electric Co.,Ltd. . . . . . . H~D5371~ ' f--1- 1-- . " a , I . Instruction Manual Cam Operated Directional Valves SUB-CONTRACTOR YUKEN KOGYO CO., LTD • ltiSD 5356 I Y8 - REVISIONS I 1. ~1a in tenance On the top of the precautions common to the Hhole hy- draulic device such as control 'of hydraulic oil, inspection of filters, etc., check the daily items given beloH. If any abnqrmality is found, take measures referring to Item 5 "Troubleshooting". 1) Check if the spool is normally switched over. 2) Check if there is no oil-leakage to the outside. 2. Disassembly 2.1 Preparation before disassembly 1) Prepare the following. a Clean washing oil (kerosene or light oil) : for cleaning the components. b. Clean hydraulic oil similar to that used so far for hydraulic device: for lubricating the components. 2) Stop the operation of hydraulic device reduce pressure to zero completely, and turn off the power SHitch. 2.2 Cautions on disassembly Disassemble 1n order referring to the construction drawing. In that case, be careful with the following. 1) Never scratch or bruise the components. .. · ..... --···---2).. Do not stain the components (keep the surface on -which the components are put clean.). - 1 - ~ DATE NAME APPROVED DRAWN - - Fuji Electric Co.,Ltd. • CHECKED - - A4SE I REVISIONS I I 3) Cover the openings (valve mounting parts) of hy- draulic device to prevent ingress of foreign matters. -.... 4) Keep and arrange the components neatly to enable them to be reassembled later correctly.and smoothly . . 3. Inspection and repair Check the components following the detailed procedures of inspection suggested below. If damage is minor, correct· carefully by using emery paper or lapping. If it is impossible to reuse, replace. When placing an order with YUKEN for the replacement part need, inform us of the designation and drawing No. mentioned in the construction drawing, and quantity you need. Description Body Spool 0-ring and Packing Pist:on Detailed procedures of inspection o Check for foreign matters sticking to the groove, path, etc. o Check for damage and wear of sliding part with spool. o Check for damage and wear of sliding part. o Check for elasiticity, permanent set and damage. o Check the degree of the damage or abrasion at the sliding part between the piston and the liner. - 2 - ~ DATE NAME APPROVED Fuji Electric Co.,Ltd. DRAIM'I ---. CHECKED - A4SE I t--- 1--- t--- I 4. Reassembly Reassemble the components in the reverse order of dis- assembly referring to the-constr~ction drawing. In that case, pay attention to the f6llowing items. 1) Clean the components carefully with a clean washing oil. 2) Soak the cleaned components into a clean hydraulic oil. 3) Never scratch or bruise the components. 4) There is the spool assembling orientation according to the types~ so refer to the appended construction draw- ing. 5) Be careful with ingress of foreign matters during reassembly. 6) After completion of reassembly, check by pushing the push pin if the spool move smoothly. - 3 - ~ DATE NAME APPROVED DRA~ --Fuji Electric Co.,Ltd. CHECKED - - REVISIONS L I A4SE I ~ DRAWN CHECKED REVISIONS A4SE 1 5. Troubleshooring Troubles Changeover of spool is slow. Malfunction of spool Incorrect flowing direction Oil leaking outside DATE NAME - - - - Probable causes Foreign matter contained in the hydraulic oil remains caught in the sliding part. Spool is sticking of galling due to foreign matter contained in hy- draulic oil. Incorrect reassembly after dis·assembly Incrrect selction of spool type Incorrect spool assembling direction Incorrect piping Haunting bolts are loose. Damage or aging of 0-ring -4 - APPROVED I Remarks Disassemble and wash the valve. Check for contamination of hydraulic oil, and if it is found clouded noticeably, make flushing or exchange the stale oil for new one. Disassemble and wash the valve. If there is galling caused, rework the compo- nent or replace. Check for contamination of hydraulic oil, and if it is found clouded notice- ably, make flushing or exchange the stale oil for new one. Reassemble correctly. Replace with correct type. Correct Check the piping port and correct ....... ' ·' Retighten Replace with new one. Fuji Electric Co.,Ltd. ----H5_0 ___ 5 __ 3_5_6 ___ ~ r--r-- '--i- -- :n ~ !!?, 0 ' z (J) gllil~t 1 I I ):> -II ' I , ·. -D'Mi.NO. tc ln b 01 ' w (..rJ ..... m z )> ~ m )> "0 ""0 :n 0 < m 0 , c: ':: m a> 0 -::::::!. 0 () 0 ~i-:- ' -: p.. I ~~ ,, .. I This ;uterill ud the information herei1 is the property of hji Eltclric Ct., ttL They shall ~~ uither nprolluct4, copiet le~t. or ~isclost4 ia uy w1y whatsoenr hr the •se of any thirC puty, nor m4 lor the auaulacllri•r pwrpms witho11 the uprm written coma! tf fiji Electric Ct., ll4.. TASLE I '·· "·)DEL NUMBERS ~DC T ·03·2132 OCT -03·283 DIRECTION OF OIL FLOW FOR ROLLER POSIT.ION OISTAiic'£.· FROM EXTENOEO ROLLER POSITION 0 z 9 3.2 3.• :1.6 3.8 •.• 7 PRESSURE DROP CURVE NUMBERS GRAPHICAl SY M SOLS E~O-FFSET ;· DEPRESSED IP-AIB -TIP-BlA-T P-A P,A,B'T P-B ~~-=-~---BLOCKED A - T I G) 101@ 10 A I ~1z:: :n 1m "' 0 l.Z 3.6 7 A I ,....I'\7'TI:111, P-A P, A ,8' T p - B ~~~ B-T OPEN A-T @1010 @. ---~ "T 0 2.9 3.8 ~~--~~--------~ P -A P, A, B t T P -B OCT ·03-288 ... DE PRE SSEO POSITION •• ~r\ , f B L T BLOCl<ED BLOCKED AI.. T BLOCKED ~------~~--------~----~ 0 3.4 •.• 7 ® -·CD ~1 EXTENDEO(OFfSE~·; POSITION INTERMEDIATE NOTE; I. THE INTERMEDIATE POSITION IS PASSED DURING CHANGE OVER OPERATION· 2. CONIIECT TO OIL TANK AS A ORA IN PORT FOR TANK LINE WHEN MODEL; OCT ·03·288. PRESSURE DROP I. E ~ }i .. .. .. 0 " " .. " "' .. .. ... .. .. 161 ! -· 0 HTOUULIC fLUID - VIS(O!>ITY : 1~0 SSU \.!) 12 ill.f.!!,!~Q-• v' n : o. e ~ o (]). 0 I ·-----,£-!:~,£-~-~ <1> . ~j __ , 0 to . •o to.l eo r~ow "mill VISCOSITY SSV 400 fACTOR 1.28 2. fOR A"'Y OTH(R SPECifiC GRAVITY, USE THE FORMULA: AP•: AP ( G'/G) WHERE liP IS EACH VALUE 1"1 THE ABOVE CHART, ANO GIS 0.850 SPECIFIC GRAVITY. f RATII'lGS MAXIMUM hOff WITHOUT MALFUI'lCTION MAXIMUM OPE.RATING PRESSURE· • MAXIMUM TANK LINE BACK PRESSURE MINIMUM ACTUATION FORCE • 1!0 Llmtn 2!/.J 11 Q 'cmr 1 •)0 •Q lcm' 7 ~Q PRE SSUFIE DROP SEE C HA'" !'fl()W ROLLER OPERA TEO MAXIMUM PERMISSIBLE MOVED DISTANCE OF THE ROLLER IS 1'1.2mm. HYDRAULIC FLUIDS PETROLEUM BASE OIL WITH VISCOSITY RANGING BETWEEN 160 AND 2. 70 SSU AT 100• 1", AND TEMPERATURES BETWEEN 65 AND 14(]' F ARE RECOMMENDED. PHOSPHATE ESTERS t.!AY BE USED. THE USE OF SYNTHETIC FLUIDS REQUIRES A VALVE WITH SPECIAL SEALS. SEE MODEL NUMBER DESIGNATION. WATER GLYCOL MAY BE USED. IF THE OTHER SPECIAL FLUIDS ARE TO BE USED, CONSULT FACTORY. FOR INFORMATION. FILTRATION 25 MICRONS OF> lESS IS RECOMMENDED. MODEL NUMBER DESIGNATION F-DC T • 0 3 · 2 6 2 • R -4! --.--.-• . r [ --,-- : L OE SIGN NUMBER * Ill MODEL WITH ALTERNATE ROLLER POSITION I REF'ER TO DRAWING ON REVERSE SlOE. I (OMIT IF NOT REOUIREO) SPOOL TYPE ( 2, 3 OR B) REFER TO TABLE I, SPOOL_: SPRING ARRANGEMENT B · • • • SPRING OFFSET ·NUMBER OF VALVE POSITIONS Z ·····TWO POSITIONS L VALVE SIZE 1... CAM OPERATED DIRECTIONAL VALVE, THREADF.D CONNECTIONS SPECIAL SEAL.S (OMIT IF NOT REOUIRED) *DESIGN NUMBERS SUBJECT TO CHANGE. l:iUT INSTALLATION DIMENSIONS REMAIN AS SHOWN FOR DESIGN NUMBERS .40 THROUGH 4 9, ' 1-----" ~ ~r----------------------------------1 ~ ~---------------------~-----------0 Tlis •ahrial au lb itlor11ation hrtil is the pr1perty tl hji Electric to .• l!L Thy shall ~~ ltilbtr nprodwu-. copiH, ltd. tr 4isclost4 ia uy way whtsotm lor lht 111 11 uy t~ir-party, 1or ut4 lor th •anlacttri•& ••rposas· •il•o•t ~ I I § 11 , , 1 1 10 n onu """" '"'"' • F oji llnki< to., '".. 1 0 z w CAI.I ANO ROLLER TRAVEL DWGNO. v. w ttJl ()'\ .. · . ~'I •\ ~ ,., z §; ,., )> "'!) "'!) ~ 0 < m 0 -n t: '::: m a> 0 -.., ()" ('") p 1:;: p. 7Ca .. H£1GMf ~t 7 J10t 1,.(4 Tilt A VEt. (> T[•0£0 IOHHII ~ ~ I "'-0! ••!SS£0 REFER TO TABLE I ON REVERSE SICE FOR 'OIRECTION OF OIL FLOW FOR ROLLER POSITION". CTliNO[N PORT ...... 3/t! PT THO. WOOH; OCT • Ol· ZU· ·.!!.. IREFE" TO IIOO[l NUWB£10 7wO•OOT CHAIN liNE SHOWS ~ ~ ............. ~... .... .. :T .. ~ . .,._,.+t-·,.,.,·;::(,;..,,..,,r--+l"..,....~ ~--· lt!OIA.NOUE" 1!18.3 'VllT Ul[N0£0 I l.l -fi'R(il'SUA( PO!itT •,• )/8 PT THO. ~ 1 01&. THIIIU II c' 80AE 4 Pli.CU FOR IIOUNlii<G C~liHO(IO POIOT •a• 318 PT THO. . . TANK ,OR T T )/8 PT THO. ·--~ "'*==~ :u :II : , u $ lll r ~· 2j j ... ..__ WEIGHT (APPROX.) • • • · • <4., .g \ . ·~·· .. ... .. :::0 ~ Vi 5 :z (J') nis llllleriaf and lhl infor111li011 htreil is the prgperly 11 hji Electric te., Lt ... They shall h Reither nprodvcd, copiei, Jut, or disclosei i1 ny way whatsocur far the m tf any third party, nor asH lor the •anulacllri•l ••rpom wilhOII > t--r~;---~-r------------------------------------~----------'~he~tl~pr~es~s_w_ri_tt_••~co_ns_••_t~•-'-f•~ii~£~1e~ct_ric~C•~-·~L~t•~··----------------------------------------------------------------, -!;. • t::'\17\ :-:-; .D'>"ru.NO. :r: (.h 0 jOl !W io-t ~~ •: ~ 0 ~ m ~ :s:: m )> ., ., :0 0 < m 0 ~ -· -· m co 0 ..... .., c;· .() .P ~ p. * 1------i-·-$-· i I I I IC ~~ A T 8 J $-·K· I. loLllliWlUHJ ' OIR~epON OF PtHTA·SEAL TABLE :1 OCT -03-2138 OCT-03-28) ~ OCT-OJ-282 MOOEL NUMBERS TABLE 2S 24 2l !! !1 211 11 11 !! " \5 !! \l 12 IT t-"jO • ! 7 i I 4 171i1$-V48168 3 17ti1M-V49060 2 SEE *l IN TABLE 2 1 I'ISOH-VIG5ii:i ITEM PART NUMBERS ~~--- 1T51S-Vl2<JSJ -·lJS1S-Vl2<J82 * A l J 3 2 SI'RINO FOLLOWER z ~ 2 SI'OOL BODY NAME OF PARTS REO I REMARKS ,.., .. , W00(1. YUKEN KOGYO CO., LTD. TOKYO JAPAN CHI OPERATED OIRECTIONAL VALVES 3/S, THREADED CONNECTIONS ocr· 03 • 2B ll .. 41 _ \ ·. t ' Instruction Manual LIMIT SWITCH TYPe K244 -. Momenbly·c:onuc:t limit swiu:hes • OMCription FUJI K244 type limit switches will be found to h~ve an excellent per-formance. Generally limit switches use ~single breaking S~Up action cxutuct.. K244 limit switches employ~ highly dependable and long I<J:Sting double break silver Alloy oontxt system. These QO be expected to perlorm more than 10 million mechanical oper~tions ~nd a rata of 3,000 oper~tions per hour. The large variety of oper.~ting types such as standard ruoke, snap-action type, malte-before-break type and extended stroke type, etc. .Wiow you to select~ suitable limit switch that fully meeu your requirements. K244 limit switches are widely used for industrial machinery sud1 as machine tools, printing machines, oonveyors, ~utornatic JNchines and door inter· lodcing and similar appliations. The aluminum die-cast housing QO ~so be supplied in an oil and w~tef" proof version. Umit switches are also available in plastic cases with or without case oovers.. Both rod and rolle,-·lever types can be supplied. The standMd contxt arrangement is 1 NO+H~C or 2N0+2NC. •Ordering infonn.tion • Order limit switch by oompleu: type nomend~ture as shown in the list prices table. EJQCnPie Limit -ildi _______ J(2.W With endaoure With top roller levoor p;ung« ____ R S t¥l<4n1 rype oon ·~. 2 Type numboor K244<#\·2 f-1\-6<1 • R..ting:s ... Limit Switches Type K244 General information Se-ia T'-""'1 ~king Breaking OJITent •I current OJrrent AC DC Volraqe Current Voltooge Cur~t (A) (A) (A) lVI (AI (VI Resistive lnducti..., 1(24-4-2 10 50 24 10 24 10 10 K244-2U 110 10 110 2.2 1..3 K2<W-2V no 10 220 .0.9 0.4 440 10 440 0.4 0.2 550 10 550 0.32 c .. 1s•1 K244-2S 10 50 24 10 24 7. 7 110 10 110 1.5 . 0.9· 220 10 220 0.63 0.28 440 10 440. 0.28 0.14 550 10 550 0.22 0.1•1 Nota: •• When NO aod NC contaeu are ~red in IN! same polarity. •1 Value of tne b<e:aking OJrrent when OPI)OSite conracu are not applied ~th pOtential. •Technial da~ lnsul .. toon r~: D-r 100Mn at 500VOC Oie-l«:tr;c >tnn<;th: Z200VAC rms 1 minute J.l.v<. opeuting cycle: JOOO cydn per hour L.il• c.apecuncy Mec:h.onical: 10 mill >on ~t>ons EIKUOI: K2<W-2. 2U and 2V 1 mill>on operat>ons at 24 to 550VAC 10A, K244-2S 1..3 million openotions ~t 24 to 550VAC JA Abow.t::~ ~~ ~unt: -5° to +60"C K244 B.UCrypc ____ ..._ ............ ----------~-" ~ L-....T'1:?_.9 __ ConDCt type ~~------------------------~ a: Open ao: Witr. tr~t cowr ova-cont.oet u: C.Kt·rn""al ct.:! Unm.orlud: Standard contact (Nom~ 1troul S: S""') action contaCt U: Malta-before-break conuct V: Exurnded ltroke gc: c..n·meui ct.od oil·ti9t>t gw: C.Kt·mcul ct~ -•er·tig/ll Aca ... ;nor ____________________ __. '---I ............ J.Antact arran"""'ent 2: 1N0+1NC UrvnMiud: Too pu>h 'Od plunger R : Top roller leY<:< plungo:< •Conucu ~ [fypial) Con...:u S~nd.o<d tV~ (No.-maj suokel 2 " ConQC!d~ =}( 1 J Cont~ U3vd 1.5 (mml -1·21 ·i I Q:Cont~ d<xed I I Snap .ocuon contact 2 " - ~ 1 3 1.4 (mml ' QCont-"Ct open J..:[ I • 'I' 0 2 4 66.3 t;~ 0 2 4 I 2r1: 2N0+2NC Make-be lore-Extenoed stroke bn:alc. oonract f 2 "-~ 2 " a=}( ~ 0 I <> 0 1 J 1 J (mml l.Aotn4-nUt"v O()l[n (mml 1·2 ~:~g · 2 I 4 ' & I ats J-4 0 2 4 ii ~ ElecuiC Co .• L!.d. S~nd.o<d ProductS Oivn<oruO a. C C..Q~ogt$cpL 20. 1980. H 595949 2/3 Limit Switches Type K244 • Actt.o.ati"i) didel' faa angles and •PPfoach speeds Although K244 limit switches h01ve an excellent performance they should not be operat~ at an extremely hc!;jh ~peed or extremely low speeds, smce these conditions will cause cont..'let trouble and n:duce the mechanical life expectancy of the devices. The slider fKe angles and •PProach speeds should be kept within the following recommendations. • Push rod pluOQer ty~ This type of switch obtains the movement from the vertical travel of the rod. Speed: Milx. 1m/sec Min. O.D15m/s.ec SNp-ac:tion types can be used at~ J.eu th.on the miniiTMJm value. • Roller M!vu type The OICtU<Jting sl~der face angles and speed' _should be within the following range. The maximum angle of the slidef" face: «I •-45" «l • 30° Snap-OIC"t.ion type switdles can be used at speeds less than the minimum value.. •Stro!U-required torque (Typical cumple} The curve indicates forces to operate the conliioCt. SQnd..wcl tyJM K.:!"-'•·2 1(2 ....... 2 LOki 3 • li ~~~~~--~~o 0 l.S 3.~ S L5- --Stroke ,Qve-travel -Stroke 2.6 2.0 1.5 0.5 "' 1.4 4tnm --Suo~te 2.1 u u B $r..oQ 2 1.0 "' ..5 • 1!:1 :;; 0.5 Q. 0 3 ~ ' 7 Q 0 I 2 2.5 4.3 1.4- --Suok.e l'l 2 "" ..5 .. <; Q. 0 •Choln<,~ing direction of operating roller hud Roller head positions can be shifted by 90° in C<ilch direction. The head is an3Ched at the uandard position when shipped from factory. •C..ble connection Threaded conduit entrances are provided at 3 locations-left, right and lower side of the limit switch housing:, Knockout the plug to carry out wiring. Do not remove plugs from holes not requiring wiring. H 595.949 3/3 f...,. E~e<:uoe Co .• ltd. St.aOO.rd Prooucts D•v•sion<D &. C C~ulog 'S-:i;~t. 20. 1980. (~ \~ Instruction Manual SIGHT GLASS SUB-CONTRACTOR DAIDO MACHINES CO. ,LTD. --· . :p s .. •t·f, §24 '4#::-'·:i=?:tt-'#C··t-a:s:;::-;;.r;}'·a::;; =:-,. ;.s;;r :·:~=t·:%#"4!} ;.;. ·P;{tt%:·:e; ¥1' t·'tt #UK## t5' .,.:e?t:::;>: .. t§ds · 9 ·¥~- ... _ ·. RELATING DRAWING SIGHT GLASS H S.D4 754 ·.:;;:., :;• :.;:*::•. '·' ,:::::• ,s. ;-::.,;: . .: ,t .. ;•.-·>. •; :r•:.:-;:; ;J·n·.-::<·:'-·J-1 ?¢;•;;:;-: :a:g.:;;.-1 t·· Fuji Electric Co.,Ltd. 7,? J -.?-4· // 'Jn . REVISIONS ERECTION & .. HAINTENANCE H.ANUAL l. Precautions on mounting sight glass Before inst~llin~·the sight glass, check if the glass proper used for the observing section of this type is free from. scratches or other damages caused during transportation. The sight glass of this type can be mounted regardless of the flow direction but its observation window direc- tion should be determined appropriately. Since the instrument has no controls, accessibility need not be considered when mounting. Only it is necessary to carry ! out mounting with FFS-F according to the arrow on the body. 2. Precautions on test run Unless absolutely necessary, avoid hammering at pressure st-and air tightness test at the test run (because glass is p~rtially employed) . 3. Precaution on flow observation When checking the flow with this instrument, do not position the face and ·body at a right angle with respect to· the observation window but· slightly aslant. 4 • Replacing glass and gasket -~ DRAWN When replacing the glass, change the gasket also. For replacing them, loosen the nuts, remove the cover and·take out the glass and gasket .. Replace new glass : and gasket in position, put the cover and tighten the . nuts. Thus the replacement has been completed. Take utmost care not to tighte.n the bolts, etc. one-sidedly. DATE NAME APPROVED Fuji Electric Co.,Ltd . - CHECKED - - I--I--.H5.D ... 5.35.7 ... 11 ~ I • A4SE I · Instruction Manual -. FOR Sllt'FT VIBRATION DETECTOR ( DEFLECTION DETEC TER) Contents 1. Introduction 2. drm~ i ng 1 i ~ t 3. drawing . Ul Fuji Electric Co.,Ltd. l!lB I E '• 1. Introduction 1-D Introduction This unit is provided to monitor any troubles or unbalances shown below with v.ibration sensor (probe) which are locally mounted to genera tor and turbine. a) Centering failure b) Abnormal bearing gap c) Magnetic unbalance of rotor d) Mechanical unbalance of rotor e) Dynamic unbalance of turbine f) Hydraulic power unbalance of turbine 1-2) mounting position of vibration sensor (probe) • Genera tor upper bearing Tank X and Y planes ·Generator lower bearing Tank X and Y planes ·Turbine bearing Tank X and Y planes Note. proximitor to be installed in generator local or Turbine local 1-3) Recomendation setting point 1) II i g h a 1 arm · • · · · .. · · · · • · · · · · · · • · 9m i Is (230 tJ m) 2) lligh-high alarm/trip ······ 12mils (305 tJm) 2. Drawing list for shaft vibration detector Item Discription 2-D Vibration 1. 2. 3. Probe 21500-00-16-10-02 Extention Cable 24747-040-01 Proximilor 18745-03 6 pes 6 pes 6 pes m~G. NO 21500 21748 18746 M/00-851855 2/18 4. Prox.llousing 3 pes 24584 24584-01 5. RVXY-ll Monitor 3 pes 72850 . 72850-09-04-03-01-01-00-00-15 6. Relay Module 3 pes 72130 72130-05 2-2) Common Instruments 1. Po1~er Supply 1 pee 72050 72050-01-01 2. 6P. Instrument Rack 1 pes 72091 72020-03 3. Silicone Tape & Gowning 2 pes N/A tl700-851855 .3/18 3: -.J 0 0 I co <.n _.. OJ {fl (J1 ~ co ) 4 I 1 r•f·~~~ l ....---J.-;.CI ~-OlnlnDIA L: (0.20JINCI!J~·. . . I c.2oo t .oos--1----~ l5.0) ! ~ON THHEAUEO LENGTH I I r-L--, J ;JAH IIUT1 1jlf. HEX (I 1.1) v '1 fLArS ----r--- UVIIIOII ----- IOI<fflll • DIIU1t11Ufot ----------------------·------1 A ENGRf. RLSE --ilE"\iERSEO i.iEiilic·tALloiH:lifi liiA~ S CABLE LENGTII.tiOIE S.IJOO IIOIE 4. .._......~-__u~l->!ns Poo ,, , 95 0111.1 CABLE r-0.60 14AXJ (ZZ.-1) I I HAX ~r--· · -,.. . I ----i,:-iL..J I "J 0 I·IS OIA HAX '1 \_0 ~ (3.7) ~ ~ F~.jlrij;;;t;~. r ' ~ t' ,.,;. l1< I 1 ,, . ,, ., , .....::.. ')! 10-32 ~WIIATORf COAX CASE LEIIGlll-CABl.E lENGIIt & --, 1 ·r-..L--~ r-l.-., I ... CONtlEClOH 00510~00 I I I I CONNEf.TOR ,=-=-r --, ~· Bi!C CAT. HO. 21500 -lolOl -1/ IDI I cro-1 ~0 11 I I ' ' IIICRE UEIH S Of 0. 4 IN Cll (APPF!OX 10 ll'lln) - EXAMPLE @E1·o.'l ftiCII I ~J·o.O INCH L\AX LEIIGlll 9.2 IIJCII : I IH II LEUGTII 0.0 111(11 B. ALL OIIJEtiSIOtiS AilE IIOLUIIAL EXCEPT AS tiOTEO !i.-:. T rwm£0 FOR ELECTRICAL LEII~TII Ji~cLEAR SIIRIUK TUDitiG ron cusToL1ER LlARKI/1& 00 IIOT SIIRIIIK LL AU. OIMEIISIOUS 11·1 PAREIITIIESIS AilE IAEJI\IC f.XC.EPT TIP OIMlETER AN[) CA9Lf lEIIIilll 4. SIAIIOAI<O PI\OUE CATALOG IIUIIBER fOil THIS SERIES: ZIS00-00-00-10-01 I ~~(l[Afl Sllr.iiiK T!JBitiG OVER CATALOG \ NUHBEil AtiO SERIAL ~IUHetfi ' l,PROI.IE CASE HATERIAL!STAitllESS STEEl IIICREI.tEIITS OF 0.4 ftlCII (APPROX 10 ln)n) EXAMPLE IQJ.~]-0.8 IUCII (IEJ· 2 ·" wc11 MAX LEIJGTII 9.6 INCII U ltl LENGTH o.a UJCU I : & .-----mlfJ•o. Stn (20.00; 2.00 lfiCII) li.()O f1 l.Il§)• 1.0111 (J'J.OO :-3~0 IIICII) r-----------~5~---­J.SNlO 1.0 AVAILABLE AS SrAII DAR OS I lQlB 110 (QWIEC lOR (QJl} WITII CONNECT Of\ an I nu•l;] the "o ,,.u ~<o. . ~-------~==-----=~; ' 1111 CA ~V.IIJIAI \ltiiiU OlltiiWI\1 l~lCifiiD ttUt\HtQ MACH:Uf'ID IU'I#AC.U CVH. ti.'.l.~------1 I I •"o"'-'• • v' lfA<.ltOUM BENTLY NEVADA MUU>IN.UtVAO.\ U l.A. &.Ut>ta ...., nou,_.u ..,.-'.Vt'~""' ---1------- (IIH, r.o. ., .. t\ iAiil.mou tHJ, WCI~ .ll•a ·····"• win•\"ll',r;,. b'iia \ ~--H ----1 ~-:;--.:1 -:;.-;.~-;-:;;; P fW BE - 5 tn tn S. E R I [ S TYPE F 1/4 BODY -.... - i r ------------------------L-------------------------------~ U 11\IIUOtl • ,-. ,.< '• I • , 1, . •' , 1 ' ' ',: , , iot41 r;~~~UtUftiOJit . ·~r ;;.;;~;;;:·;:u . . ·/ ···;l: .. iii~; .. ,i .• \,···: ... !1' ..... • •. • l li:._ • ,· ..... ·•• ••. \ . ·:·>; :<<·.. .: ···, A EUGftG, ftLSE,· ; •. ·.·. iJ~t),' ... -. t-:- ' ,1· • I ,., ,..... . l • • '. • ... ~. • •• ' ' • • -I. I. : • • •• \ ' I '~·· -. --.At ~.,'· -r ll. . ·.·: •' :· •1 •;1 'I .I ... ,.\ \•'• .. , • I• ........ , .· . . ·.': •, ..•. : I :. . 'l'l .. •·:• .... : ' !'Ill . • ·:• ·, .• ·!!'·. , ~· ,·:~,,,1 rJ,.•'•I;:,',:o.• ... j.;.;::rl\'·. ;.·:.' . • ·'.', ''! .. ·. l't• .. , ,,,,I • • .... ,,, .. ,·:·· •·,,·· .. ) r,:J ! .. ..~:.:-.;;t! .; ',!."·· Dl.:~.· · ·a.\"·l~·~J':,;_;:·t.·.~··~·:Ji ... :··;·!·:·~ . ..., ·. ·· ... :· · .. : " ... ·: ._;. !~ · . !;: . ···; i • ·;:-..;. ... ~'.:· · .:~.· : . ..-,;,. ···:· · ···.: ·.'/~:·,.;•.~: :t . :· • ~: ... :r t.: .'1,,!/•~•(.Jf,"t':OI'·j.'! ~·.,; .. ,,• .. : ,·,·'·1 ;1; II.,. ; :, . ?,, ; .. ·t.',' .. ' ;· ·, ·•:.•' '•·. • .':/ ... ', .. ·,·,·/.... . . . t',··~~t·.: .:•... ~~-.~~~· ·, .... a .~ I'" "-.., ., I • '*" ~~, • • •. • • • •,. • \ 'I • . '' ' .. \ . I • 'l ~ .. ' '·• '• ' ' •.. 1 .. ~ ~' , 'f. ' f\ '-•' • ,J'f 1° • ·~ ,•• ~· l '' '-• I i. .~;-~·, lo' , 1 : '1, ':. • j •,,.. ••l t f "·~, .·•· '' ~,' ···o!~ j '•:; •f:"''lo .. l·· '' ·;' \ ·:.,• •. l.. 'At., ,,.,~., ~·· ,, •• · •••• 1· ..... I , .... t. '; l ••• .. •.* . t • i • . ., ..• · . . . .. , .•. , .. ·. . ·, I •)I ·r I 1 i•· · ·. ·., ... •t. ·'J ,, ... : ,l ;, .:-.•• ·: ·: .• :, ·,. i' •·•. • · .·· · ;·· ·.:. ·' ·. ' · · srAttiLfiSS sn;:Et' FERf\ULEs· .·'; ·' ·, · ·' •y.:.·.,, ·· .. ;.J: !·.: ~. ·~ ~i·.':f:A'•;·; .. 1 ·.;,>i:1 ;~,·i.j-;":r~·i1 ·11 ·\ ~~~· •• ,·;.~· •·•'. '\i! ··:::;:.:', ;:·, .•' .i 1 1 ,33 (8,4) OJA, (SUPPLIED Wlllt ,/.AJJOf\) · .. ':.,j.··.:· :;::!1 rr ,~· ·.•;;:.;:r··,~~~=:t\·~· .. .-~ .. :..,•:fi,:!~:•· .•• ·.,,·~t ...... l, .•••• \.:,··. ·: • • I •.• •· .•. ;.·! ... · .. l' . .• • t · .• ::•)· ··~:l • .. , • • 1 • .. \ 1 .. 1. ~ ,, , .. "1. . .• • . , .. r .• , ... , · , ~ . , J. , • t I t • . , . . • ~ , . : .. • , ••. •\• •! J' ,,:*•._ l\I·J,. ,, • ~'\+·i't 't .' ,•)1 j,•, ,t:••r , \: • <• ·•tl. •1 • • • ~ •• ,·,,,. • .,. • '!~If .q,f •:·,,p, , .. ,~:._·r,, .. ~ Jf' '; •, \•• •·,',,i\. •l j' : ~~~ f* • ' I I f !,• ,jl ,,·•._; .. ·:."· ·~~··q"l.t.~,-;··~·''~' ·,~~t1 1-'~ .-.,;·~:.:.·,·~;, .. ,. ,:.r :i•:' '.1'4 ': .! BtiC CATALOG NUUBEf\ .·:· •· ,·f·· · .iii~ • ,J • \•tf) \o.",..t·• \I"'~ , .... ,r~1 ... •1 : .#·J< •. •·1·/.! .·r ...... l ••..• ,. .. . • . .~.. \'•' ··'· ,.·~,··''".tri(;:,.Ji·i\tl• ... t·l'\~:r.),'J:t·•.•··tlll"·:tt:,:t•···, t·: .... ·;· . ,. lABEL' 1\.. .. . '. ;··.··:~ I;~! • .. -:.··· •,,~··~·f~:l"··~~; J.l· .... , •·i··~· ... ~ ,··: ·· ..•. •·1~ .. ••• ··: " •.• ' :. . i.1J i . ' ••••• , .. .·.·.··... ~ ·.,y, ·. ~. '.;:,··, .. il;·di!ll:'\l~,· •. t·l·.l,t."-'·'f.·,· ~;··:i ........ ,.,:.:t'• ~· .··~·. ' . .::. :'· ·.~~.· -~i~ .. i ·j·.; ~~r·· ··r··ll\··· ~\ .......... ·.:l··'····", .. ,;.····i.· .. , ... , . · .. · ·.·)· • I I 'it; ' ,, ; • c; 4 ,. I J } I .. I~ • , I .. • •••• It • • • .. •. • • ' • •• I'. . I . t; I • I •• ... t•f.) .•• i . I'' ,~ ,I J. :.·· ,,.: • J l. •• .• . f • • • • .. • f. ~··. . J..: ::\;h ~· .. ~rN~;:·. . · .. · 3.0 ·±.e -·-.-· -~· ~ ··(·: ; :. ; · ..,..._ 3,0 ± 6 -.-. __ ;;s· ·~·:,.. .15 (3.8) OIA. 9!1 OIIU : .:~ ' . \.::: 1 ·,: ·'i··i .. "'•'5'j··l,•l1'tl ... ~., c76 ±zo)o··, ,·1 ·I'' •. ·. ) (IG+zo~ · •· 1. CQAXIAL.CABLE :.·. -·_·':. •· .. · .• · ,: ·,~ .,:' .. •,·'~i'\JYYI/j:rt! c'·'''~! •, • ::! '' .,lj'',', 30 (7 6) -' ' ' ! . • • I .. :( ,:, ,•I:J; . • -:\ i ~ t f L t ~ r''·t! 1•.( J • L -"'" • • ' 1 • • • • ' • • •• ~:· . , . , J • 1\ : ~:.·,:,',·i~·-' . .:1) ':· •! •·,'·. r-2,0 r--:::-._ '.. OIA. TEFLOU , . ·· . ·•t • . . HUALE COtUIECTOR · ;·.~· >d ·,h,·.J!,·: !;tt,J' .ll·t '· "'~' L (51) (fEP) COATE 0 ~ '· tw. ooe>I030I · :,· .. _·· ·:,·r·· I 1' '· ·• ·.;: .•. 'l~ '.•.• •• · ' 2 PLCS ·. · I :. . .: · · . r· :~;I C ~ ·'··· "t ~.., .•. ~; • . I • • . L' .•· ·r'~ 'I' i •• ,. I ~ -I· .•• I . . :,,.·'' Jf!u--:--K1 • ~ 1'\1 ~1\roo~i\{'f':l. "~ . . .':.· ....... r • . " ...••. , -. IU \!\\ 1\J\JUU:za u --. . . ,. ', t ... ~. . .r . 'II .t . ~ ,: I • ---l . ,. I : . . ·; '·': ~. :~. • •' 7,~ .... . . . 4 , .. i. ~· .: . 'tJi·· ··;!;~If ~. '. t; .. 2~ (ll) DIA.,_i.1 ";. :l·· : • • •. I OEtHJFICA TIOil . · ·. .· •... ,2 &.(1.1) PIA. . .• . ! 1 i1:· i _r . :~:\:1: ': ,•· ·•'./'.,. .~ ~t·t;. •1 •. :. . lABEL SLEEVE/:::.. ·. 1 .. :,· ', '.'J-''. · 1·:!~ ., :' ., I •I • ·1..'.·1 . . . . . m IDEtiT If! CAT lOll . . . r. . I • • • • ~ •• '·· , .. t,q·! . .'• , .. 1:.• I.IALE COtltlECTOR LABEL SLEEYE /:::.. ·: .... ··•·.. :•:· ·-r·! .•.•• · .•• • .·, ·.'. ·, I NO, 00510300 ill ·(·:::·: ·.; ......... ·., ·,. . . : .. ~ • . •. , ). -t .. to ,. • .. '11 ,. t•: t I • • ... . I, J. • . • ' •••• . • I • • • ., l ./! J, J:··'.;~·~~ • .. ., .. ··" ·\r r ••• ·nuc CAt Ho.-;j·. -·. :1 I : ';f:_ij ~ ,\" i I ' ' ' I \1 ',.. : •'; ~"· ' . 2 17 4 7 _.:..,' ,. 1 : ; • . ' ·; ~·r 1 ' · · · ·... · ·:: -/).. -~ .... t .. · r · ;;1. :. •J. ;: ;·), ili ... ; . . .. . ·.) 1 ; , ·, ,:·:·,::,)d 1 OPTIOII EXTEUSIOtl CABLE OPTIOIJ ARMOR ~-r ' :'··· ·1 ~:!; I ; ..• ·.:--:,i'. .. , ' ~.!li.lL f.!..f:illlc.ALJ.f!!GIII . CO!lL ' .. •• ,1 • ::._' ._.:.!·:·:,~·· ·. 04Q_ J~IJL.{4 JJETEt!hl_ . 00 WITIIOUT }I.B ..... ·: I t I: .. , . ~ 3: !i:. 'I\; -.J I !':: !0 ,) :.(;I 0 ••. J.· t.·.·,_ .· .··;·~··> ·,1·;~. 045 177.2 (4.51.1ETEJ1S) 0 I Willi I ..... l ·' , .• I I• ( ) . • rtf',,... ll.l.ll . •'• . ! \ '.' ·:. :.' .. q·,·,,,;p·lv,. _£.!9_ 315.0 a UETEns .; .. , . ; -· . . . . I·. . ._1,·.•;:; .. :·:·. ~'······ 085 334 6 (D 5UETERS) I • ~-I • (1./Sf.W.Mf I··: !., .. :~ !, . . i;.; .:. !,; :·.·.-:,;·, •; •. .'\(.~ .. .-.~· .. · • . •. . i. . -. •: .·: . 1'. • : ~ .~£;; ........ ' : ~;~ '·· I ,,.I. •.• 'f' . •'!' J •. •. CU!I,t.O .. , ... • I ... . ...... , •· J ·: •• ;·, ·.: ... 1 h-'r·. ·... ·-, .· .. · ! "•: • . · ._,. ~~ • :. ·, • .... ~ •. ·Y·. :· ! :-.} I ()') (JI ' r-- ··(l .~.;·, \. it·' r.: ,, ~ _....,\ !,i. ()) 11 t;:' , •. tl U'1 r/· i~ I, (JI .... ( h·· ~ CP ·~ lA l . ' II t ' .i r··. : ': t': . ~·· .. ... ',!• ·~~ ··.~~~} •• 1 ;'l,a ·: ·;1 ; • • ) _i: ,· -~; IAUS OtOtJ UO,, ,. · ' · • . . • .. · ·.'f' . i. ~:._. ,.~.R~fE~EUG·E:M;SEMDLY ORAWitiG 21H7, ·~·,f',';·."'\. :.;:·:.'i;'kt·.~ ,ciiil,urtlo,._;·.:. \·~•''I··J ... · .. : .. :.;,····. . .. :~·.:·% & ~~~~\~T~L ~~ ·.tHJIJOEil LADEL WILl BE It/STALL E 0 ON ~liE ARI.I~~~· ·W;I:E ~~· . : n!Y.';;., .: ,; 1 ·• ' .' o:N!~~~ .. ~ c~ut{ ...c 10011 u 1 100 ~)01 loU;t~w • ._,...,,":" ~ -' :. ' s-:- • ; . An~~ OR IS ono~~ ED. OUIEf\WISE, IT WILL OE JUS TALl EO 0 u T liE : .. ',:I .. l :. . UIIIIU Olltt.•w•n iiiCIIIIO 8 ENTL y a--:-:::-. ~. ;1 ·COAXIAL CABLE. . , · · 1 • . . · . ~ . · . . . ''H"'"" .._., ..... ~ 1uy.cr1 ' · · ,q: ! &UI"!.t:~v~j)A .~~·_a &HEAr Sllf\JIJKABLE' SLEEVES An£ Pf\OVIOEO FOil CARLE IOErl~ !fiCAT ION:: .. I' ::.:~:~" ·::J. .. : 1 • .Y' NEVADA . t.i•••n,.,ao........,c ~'............,."' I. WSEf\f IOEtJ":'IFil(,ATIOII.lAOEI.(tlOT·' Pf\OVIDEO) UIIIJEB·5LHVf,SIIflltiK···i A • • I .·· ~1{ ...... 1· .. ·! . .-•• '·. {, • I OUTLit'E '· .. · :·.·. ~···· · TUBEUSIUG300F·It£AT'SouncE; . , · ....... · ·-~~~•·'' · ... · =:tA.•..v., ...... · • ·· ~:.,.!.·;..f,t';~· ffiPIIYSICAL CABLE (_EUGTII UAY VARY·JIU,-JO~Ff\OU ·EL.ECTf\ICAL LEUGTII 1 _2:_ ___;...:,_· ~~~;fjy~;1J1~L!lf.:J ·.EXTENSION. CABLE.\;\ii/(: · 1. n 11.1 F. t1s1o 115 111 ·rAn ttHIIF. s' s 'AilE · IJ" uuE H: ns .'. •· ': · ... ; ·.:. · ,.. q '. ---· ---· ·~. -~~-~~~.""1m:~ 1.t.tL!.!..... ~~· "''"' "" llilTl•"•..., .r:--:-1L ~ .,. ... •"' ,... ,......, r ~ ... '~.., • ""' . • .( .I .... 3 -.. I "} ro.4 ( \ r I { ·. . I 1 --oiiOil ~ --··--·-- I I • ~ j, I IOHI 111 • anu~<nOH u out ..;,. ""I , 1 . ~-r~~£;_~frii~~~kt1Mt0f~l1Vi= ~7 E~ :~ ,, : ...::._ _ HHJE lAI)ll, AOO'!tlwr." \:"';It ~~9~ 1_ • .!!. ""~ 1£ 01 jC I -~' ,B t3: '--.J 0 0 I en ~ . 1-... (Jl I ~ I ~ I CD iA I . I. SCBE:.W-3PLCS ·\ • G ~o.r:~-re z pvr,t..w~ P~<d · W lv '1~1 ;~ Jl D _ WAS 14t:ZI • ~ ~ ::!_ .!.. .'ft [(3.12 (79.25) ~, S (965) WIDE ·l·~LANG£ TYI~ -r I @ .188 (4.78)DIA MOUNTING HOLES TYP 4 PLCS 1 -r=J tiNPUT 2.00C 0 0NNEClOn A X ---· 0501 0 ' ~o.ri)J 2 0=. R{~ATES ~ITII 1 {20.451 ,. = 0 00510300l _l__ c=. ~ I 003-,r '( 2.00} 0 PROD RLSE • ~\..'\~ }J)OiiiD ~ f,._._ " 1 '03-,r'o+Vi<RSIOtJS 1 ~IH' "iJJ ••~ E<..R C:.'393, -;:C. • '' • l >-' .. DfiC CAT. HO. 18745 ~ IQ...Ji) I OPTION! DESCRIPTION CODE 0 ,-f·fflA-&U14l.O 200.1b!CJ.4)..Pft()BE:7J;IO ~~F1)Ci\fi1:ttEtJG+I~+1-- o2tFeR-&UM1.n. 2 OQ..l.NCl-1}·PRtl BE'ATfD .9 M-~s:srl}(AUCE-t:EHG-lJ.L___ 1 OF 10745·01 03 1 HIGH TEMPERA run£ VERSION· Oil UIGH TEMPERATUf1E VERSIOti-...- OF 10745-02 . orr-l!!!;~J~J .. ttui:wt'o" llll 01 ... llliAI I ·---"!!!HJ.n.. --· ----"""ll OIIIUWIII i'WIIIO BENTLy Q Mllll>tlf·IIIY.0.3A 1'1(1. &y OAU ·-'"---------,,,...., ... MU""':'fl huu.cet u I A. --·-.... "'"' · V NEVADA , ........ ,. •. ..., ........ ., ........ , ,. ... c !• .... li •••• . -·~ w ".1" ,..... co 1f REf EXTENSION. CAOLE OUTLINE OWG. 2174 D DIMENSIONS IN PAI1ENTI-IESIS AI1E IN (UU. tUM( tucuo .... , • --------......... .. .. o, OUTLINE lA (UU • r .0. -Jl1 ' ,QJ!S • 1ii1i0i0o,. === :· !:tl'.ld~~~'i~AC:.U:: 7200 SERIES PROXIMITOR MILLIMETEI1S .. ' ---• CUtU &1--,·z,.!:._ U.~ (U\1, ••Trio.-·--ra---s:·· -----... , .... 1 I • '-LU:.l...l.i:.. ......... ~~0 1•11 .... •o. I 0 74 6 ~ • .,,...-:·o:-;·----.. ---· ·.~J~;;-miiin.;-~~!i.fr.,, .,, 20230 Jc;-/. _ ............. -.. -·----. . . I ! ~ ·-.. . · .. :,, . . ... .. -··· ~rur~~~~&;X1:~t-~t:S¥~;:;,%~)~~::: ;-r ;;: -: :<: (~,-,,~, .. ,. .... · .... ~ . ·~·---... ····--~--........ . :. -,. ! .•• · ....... -·· '•· ~ :fi?;;~~~F;~~:::.~ .:?·:_.~-: .. :~:'"c;-.:.-.-· --. · .. ·~-:·.:_·. .· ........ ~1. l· • ••• • . .... • ·-~~ tfl:J_ ._·;:·~.:--~:.:} ·-~:.:; :: ~---\~~_:.: -~ ;:··. . ·:···· ~ . ·-.,. -:!~ . -.:::. ·::-·: .. ·:. . . :.. . -·.:_-.. ~ . ·,: : . ,._..I .......... ···-·•~.....:.., . •. ~:~ ~"?·~:\: : . ;.·: -~~·:t: ":·· .. ~ ~: . .:\·· :. .. . .. -· . . .... :~·'(<.~:·-' · .. ·.· \,.-·.~-··-~··· .. ;. . ···--:·. ... .. .·· -.. ... -:. -,. . . -o .. ~ .. · .. :.··.: , : ~.: . ._ :·..:_.:.. __ . -:--· -. .. .. I . • :·· •. CD .• .; ··. ·.·· .. . . ~-.· .. . , ...... . ' . i ·-· . . . . ·· .. ·. --·· ... . . .. . . . -...: l. . . ] ... ~ : ., .. ......... • 1 !-----~,:----"! .• .. <€. . \_.·: . "' .... •.:..---,--, . . I . ...._· .. ~ -..; ..,. ....... · IT:u -:-;=---: . .. i .. .,; '"" ....: -... ... "" -... 0 • ........ •• · . ··-·.··-...... ..... --·:. ~ ·;:· .::· . ... ., .... . -~- ; .. '\ · .. .. . .. I I f ~ 1 .• \ _ .... ___ _ c u •I I <: M700-851855 7/,R D c n 3.: .......... 0 0 I OJ U1 __. OJ U1 U1 A ~ 0)' r 4 I •' .· -2.00·· (60.4) 3 I \ 2 . 1 -I ] ~IIJ•IIt ~ flllf!l,\lhhllll\ jii<~T.t: d fi;l!!jif"'" '• -U\1111011 -.... --,50t-~AX . · A EllGRG RI..SE u~ ow• Ill "' (fL1) .' -Q 'ij()tofi:Jf&IOVEDW JDIARRllRS }W t: .,-11.1 11 ->-j 't_ f!rH f ~E~=--•i1_1 ~!I-••A_r-.,;t_yi[;Jii Ifill', ••' ~r" """'-"-~·~,.. !!!' PrtliQ fll S £ . 11 1• II _ .l'e!.!lUtLf1u'!...!!!!ftt!!!laul!J:a... _ >--ll 1 • 1 1 ~) -C J.'DICD;,iijl,.ottO •Jil•IAI·U O~f•.,!,~~ t:f \.': ill J;i 1 . ~ ------------------------------------~~ . . &~~~l~r a.. a uu ~ ~~~'~ti~~(~-,{~\ ~ (ZtU) VfJHICAl C»C LHIP • ' /OfffAl Ut.IP ~· 0 ·: ii ;. ii ) 0 ·i 0 :i(i(. ~ ~ I 0 ALUT L.UIP'-.. 'o ~~ _,--IIDIIIZOIUAL OK LAMP ( ALAI!I.t !El $WI1CII-.... ~ Q--OAIIG£1\ LAMP C .11CiUAL lfAI.\-._ '""-0) _,--StGtuL RfAO [::: S'.IIITCII, VflHICAl "-Q Q...-SWIIW1 IIOIItlOIITAL ..:: IVtUAriOII .l t;AP VI6RATIO.,"' GAl' Vf~UCAL PI!Ollll.llTOR-.. Q Q.,. -ltoRIZOIITAL PI!OXlt.IIJOR ~ :0.\. !!GliAL WI PUT Slli.UAL OUTPUT£ U g• .. -----------1).50 ' I (JH.')) .... ·~ .-........ I ~l] ~ [Q_ JJ L -I o oi-[L ,8 I f.REQIIEIICY 1:1 .AURr.trrt.tntc 1 fAULT f'ROHC.Jiot' 1 DAIICER • t FIRH our f JIECOROER llliSPOIISE AUO I.ICIOE 1 DYPUS J.lEAf A Ollfl1llT Q! ~.!Q:UQ.QQ!f~!'!:! ;. WrCil£Uy--· Jll.l£0 OK/CIU.IIIIH ClffU.l _ ~~lli!.L llAUGU ~T Q:.{:~~.Q{lf~:IIJi'~~ OZ UJ-Z40 OOORI'f.l UlCliiiiG fLA~IliiiG OIC liiDICAlOI! 00 IIOT OO IIOT Ql ~=~~ii(fiO·IUf'£0 m ITii7~C:.oooarw ol rosrrorm-01 vuwcAL na uo~\tHAL _ ~~ _ ~!~~ ~ o=f:1Y.Q'~r i)i £o:l(oOORPl.l _ IIOIHAICIIJUCi _ DAIIIifR Al.l.ltl.l Q~ !!.!!!!!!!! 01 IIISU.ll£0 Q~ Q:{:J~Q!;r== -----OS O.llfC PCUY Jll,l£0 OK/CIIUIIIEL OCfH.l Q~ Q:.(:~!!!~ l AICIIIIIG fi.ASIItHG OK IIIOICArOfl 06 -1-E]VOCE !!!!!.:~!!f!.!!!L _ !UIIC.Cil AlAR!:!Li'l_ Q! Q: ,!.!_\'PCL_ J.tf If R IIJ.JI(;( O·S UlU 0:1 Mils iFlcit.nU o:lHiil s ~Jzs t.fiC!Q!:!fU!~ 0· Ul MICROI.IEHIU g:l1!J Mlf ~~ill.TtiT t .TRAUSDIJCfR TYI'f 1000 SERIES raox 01 JOO~nV/LIIL V1• -li IIDC -lOOO SCRIU PROX Ol ZllCl mV/Utl -~r...::...:!!.!O C. O.llil.i.i£Tii£TIY oz V£1!flCAl.!l/l!ll019,lllfHAt. Ql O·~!.!Q~~ = OS 11.0 .5f(J)£lAY • S.A.I.If A.S·OI • Q~ 0-!n•g}_ !B~!!!IIG O:; f.IIC COIIIIHlORSLfl\ • • !J! EjtiOO!!!~~ OG 1.0 S£C 0£1 AY -Ht.l[ AS~02 • !! . .:!..f:l!JYOCL O·.fOOI.IICROt.ICURS I n:Zo"t.ili-S ----~ ! 0·500I..IICRO!!Uill •.• 0 ! ! JZOO SfRl£l PROX 0.1 200 mV/t.llL vr· -ct voc ....... !U111 ·l~!£!!!!JQ_ Oi na~t:. fOIIIILClOk"i& • !.{ ;:t=1-S 1llflL_ 01 '·om oruy -. !! ::J:f:Z Qm!L IAlCIIIIIG I( ·I0·(-50tnA) ;;; 6:0i£E'Druy ·-!~ B.-llfQin'A11\t" -!!!!tt~.!~~!L t!tLD..::L::.ZOmAL. Nil 1 }111 Hf!!~ -·-f=J IJUIIII omuwul ltiCII'IID BENTLy ..-oouHotvAOA . o~u ..... " ... ~,.., • ..,. aw • .u·!!' .., , ,: Ciii1~ tw .... u •-V "1EVADA u •• ,. .. ,. •• ...., ....... ,".,...*" • IU.UNtU& a-~1....::!--=.;....,o__;::::;..._ ______ _ -1200 Sf litH l'f,H (60 01 \'IIIII U"H lrR!'! Vl'·ll'<t.< 1-''tl\ jf-'"Ej1iiA.iJ-·i'o(t-;o-;;T II £ -011\1~\1•1 0 (1~[(11 '· lll£1101 U OP 11011 CODE 5. llll.lfii5101U llll'J.Aflllllf.SU J..RE l.llllii.IEURS .f. R£1 liST Of t.IATERIAU 12650 ....... .o::::: OUTLINE liiii~1 0 -· ·-··-;--.... ""''""'"'" ii.ii·.:~ RVXY-II NONITOH u I. ---·--:---..... . -·---7200 SERIES ciiii:-iiTiio:---::=-·1Zno'-~~~~f'~t&t~i.' !~~~~~~~-u;c.,-.:;;;;;;:r-l'ill"L~ti:o-72850- -;.-,_, ----·-'1()'2'1 0 l. ;;iv. r/1-,--~E!T.!!!L. =~~rs= i,:; Ji~~··· t:hf:it'LJ _L.,.-~---.·.-··--::·----, ......... ··· 5•rl A.. . ,.,. , · .:: ton !l(lllr wuon• · · •··· · '!,1 I · ' I S. llff LIOIIITOA SP£Cif1CJ..TI0tl 15SOl fA\·OII·Ol fA\11.1 I'I\OT£.C.110il: I. !Iff OJ"IIOU UISTAllATIOII ll6/t'l t\IIII\IU6tt:4f Ul fltllltT (IJ.IIH. I. l(l SCIIU.IJ..TIC DIJ..GIUM 72U4 ·m 1·01 H.i1i.1 I'IW lEC..liO.Il: 110111o ................. "'"'"... nut Ct.IIIIS hll r milt H 111 '- CUll, 1.0, c !{- 0 L() co (\.j ,._ n A ' ..... \ .... D f c -~ n 3: -...J 0 o..:._ I CP (Jl -A CP (J1 (JlA \.() -......... ~ ):) ,, (8) vmr rnox (l}PWO )h~ . ------IIYIUOif ·~I ;1 ~~~~i:::··;; 4 1:~1~1 ilil~ .. • . l D I ~ Nl'J)( Ill .Jl 0 ~I ..L----n~ {0]~:24 VOC ~ -'--~~}:] 0: COl-I II C-.---1--:;. L u .. ~ our rvr o C! ..•. f: i, ·I II ®· RVXY-2 MONITOR SIGt'jAL MQDUI,L (.Ar, NO. 12tH!o0 AIOD "'U UIS T AIJ.£0 ltl OAcJ< LOCATICti(S) 6\ OO~EOV£ POLAniiY WIIOI CCtiiiECJIIIO 10 OECOOOEn OIJII'UI ([0/.lltlo\UI. liiE n£C 1l OMIIIAL 1!1 II(Oo\JIVE Willi OESI'EC I 10 !hE C0/.1 1£01AI/IAL ron IICG4JIVE VOII-'Gf IIECOOilln Or.IIOIIS A/Ill I'OSIIIV( fOil roSIIIVE VOLTAGE fiECOIIDEII 01'110115. CliOfi£/H r I.OWS OUT Of TilE COI.I lfllr.IIIIAI. Allll 11110 JIIE 11LC IEIIIAIIIAL AIIO cunnUII nEr.OOUEII 01'110115 EXCEI'I rur ""' rr•~ .. JH srMmAno wmnE cun111:111 nuws our Of filE me I EnMIIIAL AIIIJ 11110 Ill[ COM IEOI.IIIIAL. & HHR .KliiiiiiG TilE EXHIISIOII CAlli.[ COIIIICCIOR AIID f•IIOIIE COlli ICC Htl, WI! AI' II IE COIIII(C 11011 Willi 11011-COIIWCIIV£, OIL AIIU WAIEII ll(SIHAIH IAI'E, & ~~ Hll\.0 1-::-'f I 1\IAIHI\TI! l)=l'O=PnOXrP.IHOA""CAGEt l WIIIIIIO 0£COI.If.I£110AIIOIISr SICIIAl ~IOOUl[ lO f'IIOXII.IIIOIISI li tO 2~ /.W(j !.«Ill Oil SIJIA/111[0, :S WIRE 5111EI.0£[l WIJ!I IIISUl.AIIIIO SIILATIL !ilt;/IAL loiOIIIJL£ TO nrCOil(l[n/nEAOOUfr 14 1\l 22 AWG S(J(.IIl 011 SIIIAIIIlf.O, 2 '1\'IOE SIIIELOEO Willi IIISULA JIIIO SIIEA Jll, I ( _ _, 0 ··-.. ~ . ~~ 7000/7200 rTWXiMirOf1 ~~ rl , :t 111·~ &r:: / m . . (_ ----··----- -- .. t1 ~ l! CUStOM( II fl(H(lCIIt£ 110. •· Utlllll OIIIIIWIII I'IIIIOIDI BENTLY Q ,.,,,,,., .... u••"•• tvuacu ......... ,.. NEVADA fi&(IION&t __ :;;;:-:;_;...;.,.._.;...;,;;;;..~ ... lfiOitt.fJIVAD.l u. &. IIADU .. UOII.,.II ..... u.-l...,ttll SIGNAL MODULE-PROXIMITOR etc~' II ... i-.. .,-1 -l.;jj-.. ~~!liJlt.!ll~ _ __!.~·~ cuu• i,;;iif--··--- ,II' :t •.• n~•:.. ..( .~: !! . INl'ERCONNECT ~~· ;;.-.• -... ---..1 i ;~r=r;:;r--~ ··--=;-::.-:::.._ __ ___ IJ "" ''" , . D A ..• A n c -· I> -, :.s: -J 0 0 I ·~ 0) tn _... ()) tn - tn ...... ~ -' )J VI z 0 {1 :..::.::.::..~!.!.1 ,~ .. ~ ... -... , RELAY BRACKET J; .I ~ ALERT RELAY ( . •"'::t::: CONTACTS REI.AY PLATE OANGErl RELAY 11-P-DANGER RI:LAY CONTACTS ALEfiT RELAY 1!1----- • -. SID E VIEW '· > ~~ .! .. ,_ ci " .. , ,, ---·-·-"--"' ElNC CATALOG NO. 72130 • Arc SupprcllsOr&, when •nd nor11111lly clo:.ed conl .. ,, ". ~;J :j: t ALEil'T RELAY FOf\M OANGEH RELAY FOIIM .. 01 09 ()POT, norn~<llly d~"en<ll!)iz~cJ OPOT. nonn~lly <lu·cner!)izcd -- 02 10 OPOT, norm~lly entr!)ilcll 0 POT. notmally en~r!)ized ----OJ ll OI'OT, normally o:nergile<l OI'OT, normally do~·emugizecJ --0•1 12 DI'OT,tlutmally <le·cncr!)ilctl DPOT, no11nally cncruizcd ----05 IJ Dl'DT. normally de·enuruilctl OPDT, normally de"encr!)izc<l ----OG 14 Of'DT ,110111\ully cnct!Jitcd 01'0 T. nmm~lly en~ruiz~:d ----01 15 DI'D T. normally <HICI!Jizc<l lli'OT, nounally dc·cncr!Ji.lctl ----- Oil 16 OPD T, normally ch:"cncruit<HI OI'OT, nurmally enUI!Jilutl . . ' ~rdun:d, Ill'\! lnutulltHI uc1·oss all normally opcn 1 >CIIi (H totul), lllii'IIOO, . .... ...... ay I" and "ll~lo~y 2" lot Ollliuou ·O!l lluou~h -Hi IUdCIIKO. · £ " [() ()) -. END VIEW fiAARIEA 'TYPt: . 'TEIIMINAl. S Tf\IPS so .. ,, .. .. ; ARC SUPPRESSOR OPTION• "· . lnuallcd lnuo~llcd lnualkcJ Installed i WI:) 3"11! ~X I~ lUKE I, ......... ,,..~ -.BEN7L...Y NEt~~.P?I · ;, " .. 1·1 l' r~ u ...1 ~ ·-- • • Modulcl ate I~ he hal "fh: :j: • Opli?n co<111 ~t&r~ft./ Jl~IIZIIG. . II . . -fJ7ll~ TlfLE' 72130 RELA~ l1Qt:x.p.E _,:2.t 2 :..-~fl..SYSTEI.I: · · f~::~---,i;;i.T'sr:::;:·jru:sc:ii·;ii(;ii _____ -llilauwt~-[_2L.&0 -----·-Slt~t:T OF OAl( HI::V -------- . i 3: -......J 0 0 ' CP (Jl --& ()) Ul (Jl -~ _. CD D c -~ n A 4 :.; t ). r~" .. IIVIIIOil ,, .· ;;;.; 1 .;; , .. · · ·· ····-;;;; . .;.;~;; ····---·· · --r·· ,i .. ;l.;;.,._ ... ---;:-;;»f~ wi"i' iii ;-..G"ii5.iii..:i______ .;, b ·i 1 r· · · LH l'l\l) 11/'-/IJ.J ..... •1tr ; .. ' ® TO ALAilM At.til.fiCIAfOil -- & -} & J~unr oror RELAY f . C<INIACT lfiiMOIIALS -- -~ --.:-\-OAIIGER OPIH RElAY +:-__ ..=; COIHACI Hll:•illlAl.S & --TO ALAfll.l ANUUIICIAJOR &=1: @ RELAY MODULE ltiSIAll.EO IN RACK LOCAtiON ___ _ WIIIEO TO f.IOIIIIOfliSI lfl IIACK LOCATIOiliSI ______ . & fl£LAY MOIXII.E ll\IH NO. 121)0-~£}__..2!:1!21t C:::(l(c:.~--- 'u?i.fLGr Dlilo;G,,::u' •ilc J~Tr,Jff}iiia & RELAY OOIHAC T riATIIIGt !i AMPS @ 20VOC 00 120 VAC RESISTIVE. ' & flEL,t.Y MOOUl£ PART NVI.IO£R IIIOICATES OI'(RA.IlOIIAL llQ!I:Al!!!l:l COtltliiiOII Of ALERT ;\tiO PAUOEII IIHAYS, 01 'ii'ififfil p;;ijt HOC I 2r ·me!!:: -om..:H · OS Df'DI l<l DPI!f HOC iii o;;or-ii~--iii'iii 11i iii' '5i>or""Nfi--iifiiif Jii>c INUAttfll 2!. -~fiCfiC: :mL!!i= _tiiiiiiii~ !!! ff 0 DL!!I. __ !!!'!!! •. liNio{ __ 1•!!HUICQ __ !!!. ,.!;!!:_,_!~ ..!!:!' IUIALU!!-- • :1'~ :.g,r~=~~r~~i .. "'!'!; !!t~~t~· tl·~~~.~H·~:~::, .... ~:~~:: .... u. Hl•!..:>AMAlU II&IIGtllD MJC• NOAOU.lU D(•lUlliOIUD CUSTOMER flffEIIffiC£ 110. , ------.IHthUa JrU(Mwla avtfACU U l A. D ~ ~ c '1: .. .J B & COriTACT LtAfU(liiGS 1-fiM•IIO .. riC NIO SCIIEMA \'IC flEI'fl[ S ~IUATIOilS IEii:ll TO liiE Dl:.:flli:rf(jrl£:0. COIWITIOII (SIIELF CONOiliOIII -~--UIILIU oull•l"'" IIICIIIID 8 ENTL Y C)-"'"'""• mv•oo AMOUUt • v NEVA 0 A ........ ,.o., ............ " .. """,." n•UMlllfAI • J A .... ~. . .... ·····~--RELAY MODULE WiniNG OFliiE. Jl£LAY:.. I IIOIIh "'""' o"'""'" 11u•o ----------------~ -----~·------ §48\ !!!!:!!.!! ~b.!. ~lf. ~:·.,~~t -.!:!i!!~-coH .. OHIIIO Jill!! 'll!.d.:=a .!!::!!~::!.!! 20230 c h'ii'i"i'i'if Viit'iM • -.... ____ ~o _____ j__ -·~-~7/T. ------·-Fonu r~o h':o~:o J•··•u J 1 l<rtltCAIIOII 2:!/.:S~ !!Ji.:.:...l.lJ... • --- ~ -...J 0 0 co Ul __. ro Ul Ul __. ~ (JJ I '·• r·-~::-·1 -.------- I • I l'tl' tV """"JII tUDIC4TOII .· -v~u. IIIDIC ... TOI\ •\fk f"'"''" /""tHOICAlOII c/'1 L-'"' lUl" _./"'Swi~CII ~ .( ... ~ ,110 .---o "' 0UIPU1 ·--• . ~ DtiC CAT tlO. 72050 - OI'IIOH COD I II --- u -......_ cdt.A..-ott OUl P\Jf 0 I 1- I'OI'IIR IU,Ul! OPJIOIII I 16 UIVAC 144l0111 ·~ UOHAVAC' 1,0-~lOIIO I~ 1 Ull Ull Of ~A II RIAl JORI.I IIIC :JOJ 1111 10 IJIIIIIIHHI IJ'I ClfiC: 1111 Of 14.\I"L 1\lll\Jiftllllllll lOR IIIII Ulllf I. 1111 IO"ftlll tlJrJLY ltiCifiCAIIOH I lOti I. l'llf ICIIIWAIIC DIAORAiol UOII ~-----------~-----•;,;.u-... --·-·· -I IUIII IU 1•1\1 liiiU••• t• ...... '"A "'''.1 -·A £ucnG. HELEASE • .. •• ·.' '"l ·,M II 'a .:~ -·--·------···----···---·· . --· l : l . _jl!_ ~!~!2~CJ.!_O!~ REL(~SE L~~l!~f~l~~~drl~ (AlJTIOH .Ill Gil VOL 1" AGE Cl 11.11• ~lo 1J OPIIOH 1'01'11 R UP CODl INIIIDII OPI~ 00 ~JII()UL_~ -~r \"'IIII __ Ja.nmnc::=: nil, I'{ • 01.11 ci iil.liAm . CUll, P.O. i .i.i if(i;ilcilj a,-:-- ([,1Cjfiio. r;F'-l"1"l ___ l__ ----... --~ -·-······- -----------·-·;r.f"&i-.. - ·--.- ··-----ltOO ··uit; o.t- -·. ' ~!!.J.m .. J cu~J~~c No _!•u.!!~=~-----· __ !!!.'~·~ .. _·:-···:· . 1111 01 MAl IIIII • ---- Utili II OIIIIIWIII JriCIIIIOl BENTLy ~MIIIIIIII IIIV~UA fi"UUI•. lillllCUitUO I"IUCU U 1 A , ... ~,.. ' . v NEVADA ........... IIIUI..WU ,._, .. ," .......... . fiAUIOHA' ' •• , -• •u...u.• .. .lit I- ~ II.D~~l'""~·mr !~ (l<t(J1' !:\~ ....1M!.M:. 11 '~lH.s{..•; !'J W JL "~·.~-v~ ... \ d ,., ,,. 7200 SERIES POWER ·SUPPLY ·----(tQ2o2.1o I lei ...... , 12oso --------' -! __ ..---y ··----~-~ D' ~-·-1 I ~ . I ! ~~ .' [l A ·3: -J 0 0 I co (J1 -()) Ol (J1 ,. ~(JJ (J) D c -}> ·u 4 .. ® 3 @ OEMOrE llESEf @ @ ·.POWER SUPPLY SIGNAL MODULE 1/ISTAIUO Ill RACK lDCAriOUS IU NIO 2U. :S, Hit! I<(Y P nnuciiJII.S All£ /ILVIAYS Wlllf.O ltHO liiE Sr.H EM J\110 MAY OE US£0 fUll fUfUIIE AUOITI!lll o,l A KEY ll rnOXIMif011 AtiO f'IIOt!(l, A I ~ Wtntlla n£o:>l.ll·I:IIDATIOfiS: ?2 ~o.wo stnAflllF.O on SOll!l 1'1\ln WIJIIIt/WLAIIIIO SII[Arll. SlUHDIKJ IIOT OEQUIElEO. & nCS:rf COUTAC13 $1)(1\ltl ron (l.t.IIITY CtllY. 1101 liiJf'I"'.IEO \\1JII SYSJU.I. notn, .,, • .,, onrta .... trt<••• t '1. -,9';;;j iJil-· ~--~~~-~.I.YIIIOI/ •. -------~ttttWUllN --- , .. -····· .. - ,· \ D - c c. 'f~~--~ I ' ~ ~H:,.l~~ . I ~fif~kll~..Rt:SCJ , I (~otH ACt:_ tlOSIJnE I L-..!.U~ .!!,E~ll-~-' -!:- B cus 1 or.1m nEf£fl£fiCE 1~n • 1 UUIIU OUIJ' ... III IIIC ... D BENTLy ""''"'"·tll'll-'11" fUttt•tf• MAIHfftl. tvt.t.UII U I.A. -----· ....... ·J.AAI • v NEVADA ........... 0 ..... ,·,_.,...."'.~"'' ~:=" ... i:::! POWER SUPPLY SIGNAL -·lA -1·--- 1 ;,:;;-.. --- ~~!;_;.;; ~~~ -~iODULE WII11NG t ~tJ';, ~'1:!!!.2.. .l!!i!-'l.L.-Cl - ----· -, ... ,.. ,. COH "''"'"... I h .... >4. u/..l:r-.. Jl!l!L!.!-20230 ;;;if'iiif tii'i'i'O';;-~· ---------------.... . ~-~ --,.,,,,..,,u, -~··'' ., .,, ... rf"\tt•t uo tq-;:rt - '3: -.J 0 0 I ()) (Jl -()) (Jl (Jl _.. ~ CD ,, D c -~ A ~ ~~~~"~·~:(~ uc-, OK Alii.! I flOJ 3 (@ @» © ll:l> AI.IP ~ t. u,J ~:X: ~~ I I f.~ © SI'AOE ® POWEr< MODULE + ·. I 1 161104 IIYIIIOH . ---~·'I . . .. . . . -. .. .. .. . . ~ I . ,. "I'' tO,.I Ul •UUtPIIOJol If l,jt;U .,. Uh ~-:;-;;;.uJi-ii;~;.;-iii·v;c,;;i~;~jj~':-::;:; w~.r~~.f,, J; .. -' D .... SOUflCE c 1/ISTIILLEO Ill OIICK LOCIIliOIIS ll 6 2l ] n & WIOE 01\UGE AtiO TYPE !LLECHO PEn lOCAL CODE ll(OIJiflEJ.Illl fS, POWLO llEOUIIIUI(IUS AilE I 9!>-12!> VAC, !I0-60 IIZ.klti 1!>1\J,f"M/\)(, sum.lE Al S fi\Rf ,.tJI'I I:S AMI' Mil • fOil I CYClE. & 01( llEli\Y COUTACT I'IAJIIIOI G AMil @ 20VDC 011 120 VAC, llESISTIVE. • · & TilE OK RELAY IS Wlflf.O Tl 1 ;!11/o.lll.lY S1YST£M MOIHfOI'IS A I MIO IS USED 10 lllll4CA1£ " 111\IISI.>UC.l:ll Or£111\tiO!f COIITACT ~IMIKIIIGS Alli.I·IIO-UC: AIIO SCIIUIAfiC• Rf.I'IIESf.llff.:ioll llH£115 lll wf 0.-::f.fi[JI{llf f [} COI:Oifl·l!l ISIIEI.f COIIOIJIOII) Oi!!liE ll£ ./I.Y. Ill fiOII1tlll OI'EIII\TIOII TilE IIEI.II'( W!ll UE Ol:fl•ilU:O. AIW ',>II L llEVEilT ru SIIEI.f COIIOUIOII OIJI11111I A TII:.:ISOU::ER f,\\JI.T 01! POWEU OIHNll:.· . . B )... CUS IOMEil ll[ r f.IIUICE _flO_:::=-.-.-.=--------' ----------·1 . "UliU OIUUWtU Sttc,UD I::J t::..N (L Y CJ , .-uoom-lnv•u Ul.4 ------·--- -····-·--- ---·---·· ····~ ..... ut•n••• ... tMtttte tv•r •t n aU**'-"' ... AfiiOiAU " u•cuoM•t NEVADA ......... uo·•,...., ..... "'"illtlf"'" -,A ______ :.':.: _______ ! POWER MODULE WilliNG ftt'-"'tf •••• ~ ---~~! .!t•t!Hl. .... ~t.:'! .. cttu• .. , ,....,.,.., .,....., ·,, ~!:p~i~:·.:. ··.~;-:,;_!iT0'26'2'3o r·c.r;;~-. Ill• I I .,, ·, . c ... t • I - r- 1 -:i ,; ..., .., _, "' N :'J ·-""': :l -. .... ....... ... -.. .... 'i ;- ! I l ! T I: I •· -I '"'!-- 0 "' N • -.,. -.... ..,._ ..... ~ -- -....... 1;;1 I l I ~ I ?. I :: ~ I :: ~ I .. .. ~ ! ;: ~ i -I .. < •• - < ci" :: ..J .,._ o:.-< ... ~ .. -:::1.._ E" ao ... ::!- :::: c:: -., < ~;:j "" c:" "' ~: 0 ... ~ o-_., "' -:t~ .... .. ..J ;;:, '!'2:.: 2\11 c: if (3u _..., -< c:;;; ;;., :co: ... _ uc: ,.._ .,.:::: oo ..... -I ::!""' _ .., _. _ -c-a:-... z i!~ ~::1 .. 0 I Wj ~::1 ~-c:w ~s :i=l ow q.::~: ... ., . J ~ ... ... I .-1 __ M?00-851855 1 ~8 . , . .... , .. .. -·, I" . . ·, . · .. .. ••• 3: 6. fOO RACK OIMWSIONS, RffERftiCE DRAWIUG 72<;l91 -.J 5. An INDIVIDUAL RELAY J.!OQU_[ !WIRED TO A SINGLE 0 MOWTORI IS ALWAYS LOCATED OlflECTLY DEIIItiD THE MONITOR IT IS WIHED TO. A COMMON R[\.AY 0 MODULE (VIIREO 10 I.K>RE TlfAN I MDNI TOn} IS .. 1 ALWAYS LOCATED DIRECTLY DftUI'.O Til£ FIRST (X) MONITOR a1 TilE LEFT (AS SEEN fROM TilE fROtH (Jl Of Til~ RACK) TtiAT IT IS WIRED TO. ~ .. ' 4. TilE POWER SUPPLY SIGNAL J.IODULE IS )\LWAYS (0 LOCATED ltl POSITIONS IU AND 2U. TilE POWER . . ).IOOUU:: IS ALWAYS LOCATED IN POSirlotiS IL AN02l. (J1 .. (J1 • 3. SIGtlAL J.IODl.:.£5 ARE ALWAYS LOCATED OEIIItJO • lliEIR HESPECTIVE MONI TOllS. ......... (j) · 2.RELAY J.IODULES ArlO TilE POWER MODULE ARE """ • LOCATED Ill TtiE LDWEII BA '(, (j) :t; 1: POWER .SUPPLY MID MONITOR SIGtlAL MOOUlfS J:.; r ARE LOCATEO IN TilE UPPUI BAY. .:~:g;::/X:~.<~> ~ : . 0 I """" 1-I 6U I 5U I4U I 3U I ill ill. . . It VII IOU ·;;;;l:;;l~==~~~~==r~r·q: ' . . . . . . ·" ... i .. 'r.: . . •. -'I .. . . . !' . ' I ":. . . . . . I ·• . . ... . .!lPPfR D~Y } 'I ~·I ., .-J 1 . . REF. 511. 1 REF. 511. 1 REf. 511. r(£f. Sit.' REF. 511. NO.__ J IS££ NOTES ll.<l NO._ NO._ NO._ 110._ , ~=1-·'!' • I c . 6L I 5L I 4L I 3L 2L !h. . . . • . .. ' LOWER BAY . ~ .. :· 1 ~ REf. 511., REF. 511. REf. 511. fiEf. Stl. REf. Sit NO__ . (SEE NOTES 2,4,!U NO.-. NO._ NO.-NO._· _ • I . _) . "" l 0 . 01 ~ . .. -~ :. . . . : ~ RACI<, REAR VIEW .. .. 1::\'Ali'f!!!i<-·--- ' rH,. ay __ ..,.____ ---uuuu onnawtll lriCIItto 8 ENTL Y 0 UtHI>lll·llfVADA I ; . OAr IE ltNUJUD "*''m•~•P tu.,uu • u I .A " !cusr ti~I·IE ..... .,... • V Ni:::VADA luou•.,no~••..,u'•••·uuu ...... u • u•c.uotut • --"•<•"'-'I· ..... SITION RACI( . ; · cvsr. t.o. ______ ---"---.u••:_ 6 PO ., '''·j'! .... tWN • P U SAU:S CkDtr. uo. ..,------ru;lt:.llilllfii1S .A'At.~l~-lOCATIOf~ AllD WIRING RfffRWCE on~WINO CtUCC\o) lflt-.1._0 f..\u• •1.., • ci:Kf."'itr No. --• -~~-----;;:-coo'"""' No luu ,~ ... NO . . --'·-·-·· . . ···----:-::":-:....: ;;;;;1t,4t""" i!.!!:L-:--') ()') '1() r. A .. .. . . :t ·. FIGURE 4 GENERAL GROUNDING PRACTICE. -7200 ANO 9000 MONITORS (::JNNECTOR INSULATION \ MO~UTOR TE.=\MINAI. Sil'IIP COM INPUT POWS SUP!'<-Y SIGNAl. TE.=\MINAI. STRIP 9000 SE..=\18$ ?~oae :NTi:RNAU.'f !<"-,_..,~!:::)) ISCLATEO TRANSDUC:;R-i:NO SHtE!.O ·~ II MOUNTING OF SHIET..O NCT GROUNOEu GROUND PROTECT CASU: FROM SHORTS TO Cif\OUNO I r ~'--:---'~--.-rl! I II I I I ! \. PROSE -r;::>NA!..l .. Y '"EO! PROTECT CABLE .......-FrtOM SHORTS TO GnOUNO LC::!SA-'::0 IR11/81) CCNNECT;ON GN~j-J WrTriOUT SARRIC:.:;s WITH 8ARRIEi'tS SHIE!..D OP~ . -· ·- SHIE!..D GnOUNO CONNECTIONS / ?OWER INPUT TEFIMINAl.S .. ~7oo -ssl ess 17/. · jlB , r ... r f . HOUSiNG MOUNTING PLATE HOUSING- MOUNTING Pt.ATE AGURE 3 PROXIMlTOR ISOLATlON METHOD 1 I METAL SCREW 14 REO.l -PHE.I\.IOUC ISO~TING WASHER 14 i"'EC..l Fi8EFIGLASS ISO!..>.TING BOARO e;;:::-------METAL SCREW ~ g§ e ! -f777777///Jd§r77J ?HE.t..IOUC ISO~T:NG WASHER F1EE.=!GL.ASS ISCL.ATING SCARO NOTE: These pan:s are available u l.solatiora Kit PN 19094.-01. M?00-851855 18; /lB -,· I%' ; , £i Fuji Electric Co.,Ltd 7J1-1-4· fj/Jz_ Instruction ~Jianual DIFFERaJTIAL PRFSSURE SWITCH RELATING DRAW lNG DIF=ERENTIA.LERESSUBE_S_WITCH. HS04755 AEVISim~s ~ FOR~! No. PS~IL-08E ft ::~~:.~~.~~As =~DTCH T•lu: 42-6130 ~ PHONE: 9131764-2630 COMPANY NOTICE! GENERAL INSTRUCTIONS FOR OPTIMUM OPERATION, AOJUST SWITCH SET POINT WITH UNIT UNDER ACTUAL OPERATING CONDITIONS. FOR DIFFERENTIAL PRESSURE SWITCHES INCLUDING WIRING DIAGRAM HICH NIS!utr---,i¥.111! ron fUCUtCAl Outur lOW rti!SVtl '011 1. CAUTION: The switching element in this Differential Pressure Switch has been positioned with o dial indicator to o tolerance of ! .002". DO HOT MOVE this switching element! Its position has nothing to do with any adjustment, Any movement con either render the switch inoperative or cause the switching element to be damaged with overpressure. Recommended for use only where operational static pressure varies not more than 120%. 2. IHST AL LA TIOH: This switch moy be mounted in any position that is convenient. If o Breather-Drain is used, to utilize to fullest odvontoge, it should be pointed down. The pressure ports ore marked Hi and Low indicating the high and low pressure connections, For proper opera• tion these connections must be mode properly. No damage will result from improper connection so long os proof pressure is not exceeded, but proper op<l'crotion will not be obtained. 3. ADJUSTING ACTUATION POINT: On oil units, set point is determined by turning the Adjusting Nut inside the housing on the Hi pressure sensing element, 4. WIRING SUGGESTIONS: Most of the switches ore Single Pole, Double Throw and may be connected to either make or break on increasing or decreasing pressure. Leods ore marked NC for normally closed, NO for normally open ond C for c:ommon or ground, Leads to specification, as to length and hook up, ore available on request •. NOTE: Under NO circumstances should any screws in contact with the switching element or its mounting brocket be loosened, On DPDT units, utilizing two 41 SM I micro switches, syncronizotian of contacts is adjusted by slight adjustment of the small hex head screw in direct contact with the plunger of the right hand switching element ONLY. A small open end wrench is provided with each switch for this purpose, 5. RECOMMENDED SPARE PARTS: Since the Stotic"O"Ring Pressure Switch is on instrument constructed of close tolerance components and assembled with dial indicators to ass·ure proper location ond movement, it is not considered practical to attempt Held repairs. Our experience indicates a very low percentage of repair or ports replacement required, We do not recommend changing ports in the field, If spores ore essential we recom• mend spore pressure switches. The defective instruments should be returned to our foctory foro complete over• haul, We hove therefore no recommended spore ports list, DATE NAME DRAWN CHECKED APPROVED . ' SOR-t 11 Rev, 12-71 Fuji Electric Co.,Ltd. REVISIONS I crrrn~ . I PRfESSURE S\M'DT<l:M COMPANY P. 0. BOX 591, OLATHE, KANSAS 66061 Telex: 42-6130 PHONE: 913/764-2630 WIRING DIAGRAMS for Pressure Switches, Vacuum Switches, and Differential Pressure Switches ~ . 0 t , ..... ~. . tlUf ICI eLACI( INOI IUO &HQ • 11.11110 II..AOC 0001 om INCI oJ.I'I\EI:Mtl yv~ 0 t tRUIUI'C ~~~=:~~:c.:..,. •to ,.,c• ~ ......... (. ... .,... .. 11'101 ' .... -..G. tMCJ . 1\vf Cl e\.•C• 1""01 lt.IO t-.cJ ~ ~ "§">1'~-0 •to ,.," T •HLOoo oa ,.. ----- 1 ••o--•-o• 041A-.QI u-c1 1110.1 ------,----~ lla.J . 0 t ,.._,... ,.,, ... ------.--.. ..,, ' 6 t 0 ......... ,. .. , ........ ,. .. ,....,.., NOTE: On Pressure or Differential Pressure Switches with wire leads, splice should be made external to the Switch Housing in junction box, wireway etc. DO NOT MAKE SPLICE IN S\'VITCH HOUSING, and do not store excess wire in Switch Housing as this may prevent proper operation DRA'IIN CHECKED A4SE of the Switch. · On Switches with multiple electrical hubs and Double Switching Elements, do not move the wire leads from the electrical hub as installed at the factory. This will affect the overtravel adjustment of the Switching Element and prevent proper operation of the Switch. DATE NAME APPROVED Fuji Electric Co.,Ltd. - - --0 H5D 5358 33 z ~ 0 .... -----. -.-. . .. --.------..... --... --··.;-·--- I I I t-- t- 1- 1- r-- ·!: . ·. . : . Fuji Electric Co.,Ltd . 'l'J-t-4 f'Pt ' . Instruction Manual STRAINER (LINE FILTER) SUB-CONTRACTOR Taisei Kogyo Co., Ltd. 8ELATJbl_G __ OE~J'/ING_ STRA.I NE8.(u_M_ilt:.IE_EILTER) _ _H4_5_Z961_ --- I 85 D 53 59 I !1z I .. 1. 2. 3. 4. 5. 6. 7. 6. 9. - ~ DRAV'm CHECKED REVISIONS /\4SI~ I .. UL, mt. Ull LINE FILTER ("U." SERIES) •, HANDLING HANUAL CONTENTS Page: Outline . ................................. ~ ....................... . Installation . .................................................... . 2.1 Installing Position # ........................................... 1 1 l 2. 2 Installing Method • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 1 2.3 Piping •• , •••••.•..•••••••• , •• , . , , • , •••.•••. , •• , ••••• , , •• , , • . . • 2 2.4 Installation of Differential Pressure Indicator ............... 2 Daily Check ••••••••••••••••••••••••• , •••••••• , • , • , , ••••••••••• , •• , 2 3.1 In Case of Oil Leak ........................................... 3 3.2 Differential Pressure Indicator ............................... 3 Replacement of Filter Element ••••••••••••••••••••••••••••••••••••• 4 Differential Pressure Indicator . ................................. . 5 5. l I-s haped ludic a tor .•. , ...... , ...••..........•. , . , . , . , , • , ••.... 5 5.2 E-shaped Indicator •••• , •••••••••••••••••••••••••••••••• , • • • • • • 5 Cautions for Correct Use . ..................... • ................... . 6 Breakdown Chart • , •••••• , •••••• , ••••••• , • , ••••••••••••..•••••• , , , •• 7 Parts List , •••••• , ••••• , •• , •••••••. , ••••••••••••••••••••••••.••••• 8 Recommended Torque Tables ••••••••••••••••••••••••••••••••••••••••• 9 DATE NAME APPROVED Fuji Electric Co.,Ltd. . - . . ... H.5 .. D ... 5 .. 3 .. 5..9 ... !!2 I 1--1-- f-l-- 1--1-- I l. Outline .•. The U-series, divided into 3 'series, i.e., 210 kgf/cm2 of UH, 70 kgf/cm 2 . filters, which are an upward releasing type. Contamination of the equipment by oil can be avoided when the element is replaced, because of its upward releasing type. ~-Since the U-series self-contain a relief valve, the valve opens when the element is loaded, thus resulting in protecting the element. Optional I-shape (visual type) ane E-shape (Electrical.Contact with Visual Type) of the differential pressure indicator are available •. Tite element is common to each size. 2. Installation When :i.nstalling the filter, make sure that a flow, pressure, flow rate, etc., are properly kept by using a data plate and data. 2.1 Installing position The U-series shall be installed so that the body is positioned below. And, secure a specified releasing clearance above because of the upward releasing type, and a releasing clearance for a drain below the body. 2.2 Installing Method As for fixing the body, tap sizes and depths are specified in the catalog. Fix the body to a bracket and so forthwith bolts from the ·back side of the body. Make certain that a flow direction marked with an arrow on the cover is correctly positioned for the above installation. -- - 1 - ~ DATE NAME APPROVED ORA 'AN --Fuji Electric Co.,Ltd CHECKED -- REVISIONS H5D 5359 %~~ ............................................... -r- I A4SE I _I 2.3 Piping_.: . As for connectio~ piping, a tapering female screw (PT) for JIS B 0203 tubes is of a standard, and coupling flanges for welding (our company's standardized items) are available as option. In addition, tighten PT screws at specified torques (See the Table). Note: In fixing the tubes, minimize related tolerances in terms of position between the piping center and fixing brackets as much as possible. Special attention shall be paid to 'the body n1ade of alu1ninum diecast. 2.4 Installation of Differential Pressure Indicator (See Fig. 1) ' . - A tapped hole is machined on the cover for installing the differential pressure indicator. A blind plug @ is attached to the tapped hole for the standard item, and can be replaced with the optional differential pressure indicator (I-and E-type). When a line filter is purchased together with the differential pressure indicator, a polyethylene cap is attached to the tapped hole for the indicator on the cover. (The differential pressure indicator is separately packed in order to prevent a damage while it is carried.) Be sure that the polyethylene cap should be removed, and the indicator should be screwed in and firmly fixed after confirming that 0-rings are attached to two places. (Recommended torque; Z kgf,m) 3. Daily Check· Regularly check the U-series line filter element for its loading condition by using the differential pressure indicator while the oil is flowing. i""" - 2 - ~ DATE NAME APPROVED Fuji Electric Co.,Ltd DRAWN . . 0 . 1-1--CHECKED --z .. H.5 .. D .. 5 .. 3.5 .. 9 ... Jn t-1-~ 1-1--REVISJOr>S I •__t ... l A4SE I - REVISIONS I I I Regularly .replace the elQment or clean it {a me tal mesh element only) in case of no indicator. It is advisable to keep spare elements always in case of using paper-filtering elements. 3.1 In Case of Oil Leak (See Fig. l) When oil leak occured between the cover 0 a1id the' body (!), .replace an 0-ring @ for the UL ·and UH, and a backup ring @ also for the UU as well. The backup ring shall be set upper and the 0-ring lower as shown in Fig. l. Dust shall be removed by a thorough cleaning when the rings are fixed. In case that the oil still leaks, there may exist some flaws on the surfaces of the body on the cover. Replace them with new ones. Replace similarly the 0-ring @ for the differential pressure indicator and the 0-ring @ for the drain plug. 3.2 Differential Pressure Indicator ~ DRAw-l CHECKED A·ISE Replace the element when the I-shaped indicator @ (Visual type), or E-Shaped indicator @ (Electrical contact with visual type) shows red, which indicates that the element is loaded. Avoid operation for many hours at low temperatures because the red indication may happen due to a differential pressure increase by high viscosities at low temperatures. (Note that the operation at low temperatures may open the relief valve and a flow by bypassed.) ~ ·" ·--· - 3 - DATE NAME APPROVED Fuji Erectric Co.,Ltd . . . . ~ .. H5.D ... 5 .. 3.5.9 ... 1i =~ I I I I -;. REVISIOI\S I 4. Replaceti)ent of Filter Element Replacement of· the filter eiement shall be conducted as follows: (See Fig. 1) 4.1 Stop the hydraulic device, depressurize the filter thoroughly, remove the drain plug ®. and drain the o i1 inside the body. ' ®from 0-4.2 Remove 4 bolts the cover . , : Raise the cover together with the element Q!), replace a paper-filtering element with a new one. A metal mesh element can be reused after cleaning. (Those of 50 lJW -5 ~W should be cleaned by supersonic waves.) 4.3 Check the seal surfaces for flaws and the inside for contamination which should be removed, if any. Check the 0-ring for the cover @ and the 0-ring for a secondarly shutting off @, and set the 0-ring for a secondarly shutting off into a groove firmly. 4.4 Insert the element into the cover's inlet and contain the element into the body after confirming a flow direction. Tighten the cover bolts firmly at the specified torque (See Table 2). Be sure to use the hardened washers (9-l) attached for UL-03 to 12. 4.5 Operate the hydraulic device, increase the pressures, and check for the oil leak. Try to stop the oil leak, if any, in accordance with J.l. The element replacement work is completed if the indicator displays nothing when an oil temperature reaches the level for working or shown in the specifications. - 4 - "' DATE NAME APPROVED Fuji Electric Co.,Ltd DRAVYN -- CHECKED --c) .. H.~ .. P ... ~.:J.~ __ 9 ____ ~ r-z ;g r- c: r- A4SE I I -J I ' -- -·~ c t-- t-- r- - .. REVISIONS 5. Different~al Pressure Indicator The diffrential pressure indicator has two kinds, i.e. !-shape (a visual Type: IA-3, IC-3 type) and E-shape (Electrical contact with visual type; EA-3, IC-3 type). A differential pressure is shown on the indicator in red (totally red on the surface) at 3 kgf/cm 2 , displaying that the element'is:in a loaded condition. (Activated by a switch for the electrical contact type) 5.1 !-shape Indicator: IA-3 IC-3 Type \Vorking conditions can be confirmed from all horizontal 360 degrees by using the I-sltape indicator. A dust-proof cover has no problem against a cleaning thinner because the cover is made of a special plastic, but it is damaged by a painting thinner, thus requiring a special attention paid while painting. 5.2 E-shape Indicator: EA-3 IC-.3 Type When installing the above indicator, attention should be paid because a direction-oriented visual device is attached to the indicator. 5.2.1 How to set an installing direction After installing the indicator, loosen the setting screws (23-1) a half turn at two places, set a switch cover (23-2) in the direction required, and tighten the setting screws (23-1) and fix the switch cover while pressing it properly by hand. 5.2.2 Connectors specified in DIN standard are used. Therefore, the connector can be directed to 4 directions i.e. 90 degrees for each' by removing a fixing cap screw (23-3) and setting it to a terminal rack. 5.2.3 An inside diameter of a gland packing for wiring (23-5) can be ~hanged to 4 different dia~eters by using one kind of packing. -5 - ~ DATE NAME APPROVED Fuji Electric Co.,Ltd . DRAWN - CHECKED - . ·\ ~~~~ - . I ___ H5_D __ 5 __ 3_5 __ 9 __ k • 1--1-- 1--t-- 1--1-- ·- -- REVISIONS 5.2.4 A wiring outlet is of a PFl/2 femal~ threaded structure, thus • enabling a fitting such as a plica-tube to be directly attached. 6. Cautions for Correct Use 6.1 Be careful about excessive tightening of IN/OUT ports and distortion of the body caused by piping. 6.2 Since a bolt with a hexagon hole for the U-series cover should be regulated by torque, tighten the bolt firmly in accordance with the torques shown in Table 2. {Sizes of UL-03 -12 show those made of aluminum diecast, thus requiring the use of specified (Taisei-Standard) washers.) 6.3 Do not use in excess of maximum working pressures for each series. 6.4 De careful not to stand on the indicator or not to bump other items against the indicator. 6.5 Assemble so as not to make a mistake about a flow direction after replacement of the element. 6.6 Do not remove a relief valve and an inlet fixing bolt. ~· We advise replacement of filter paper elements every six months to maintain per- formance. Whenever a blinding of elements occurs (sho~n by red on lndlcator),re place the parts. - 6 - ~ DATE NAME APPROVED DRA'v\N - - Fuji Electric ~o.,Ltd CHECKED - -I ___ H~_.D __ 5 __ 3_j __ 2 __ J; ~~ '• I :\~SE I .. _. • j ...... ·. Terminal-No. I ~2.NC .l.COM~ I , e-3.NO~' 1 1 EHiring for E-shape _ Indicator ....__ _________ _ 0-rinB for UH Cover ·------~----------------L _____ ~ -7- DRA'M-1 DATE NAME APPROVED Fuji Electric Co.,Ltd. g ~ .... H.5.D ... 5 .. 3.5.9 ___ gz...--.---. CHECKED REVISIONS A.JSE . .. - .. ~· .. ORA\'vN CHECKED REVISIONS Parts List Part Number 1 Body 2 Cover 3 Inlet 4 Element 5 Relief valve G Spring 7 Spring shoe 8 Drain plug Name 9 Bolt with a hexagon hole 9-1 10 ·u 12 13 15 16 17 18 19 20 21 22 23 23-1 23-2 23-3 23-4 Hasher 0-ring Backup ring 0-ring 0-ring a-ring 0-ring 0-ring 0-ring Coupling flange Bolt with a hexagon hole Blind plug I-shape indicator E-shape indicator Setting screw Switch cover Fixing cap screw Terminal rack 23-5 Gland packing 23-6 Hiring outlet - - 8 - DATE NAME APPROVED -- --,. Remarks Use for UL-03 -12 only For cover Use for Ull only For outlet For element For drain plug For indicator For indicator For coupling flange For coupling flange For indicator Visual type Electrical contact with visual type (-) PF l/2 female threaded Fuji Electric Co.,Ltd g . 59 !0. I-!-~ ... H5.D ... 5 .. 3 .. ~--_____ ':12 ~--~- I ~ Recommended tightening ~orque for IN, OUT, and P! screw Nominal Tightening diameter Screw size torque kg.f.m 03 P!3/8 4.0 . , : 04 P!1/2 4.5 06 PT3/4 7.0 08 P!l 9.0 10 P!l-1/4 15.0 12 PTl-1/2 20.0 16 P!2 25.0 *20 P!2-1/2 30.0 *24 P!3 35.0 !able 1. • Ull has no such sizes. TiBht in8 torque for indicator -------I-shape E -shape ti8htin8 torque UL · UM I A-3 type EA-3 type 5-6 k8-m UH I C-3 type EC-3 type 7-8 k8-m -- - 9 - ~ DATE NAME APPROVED DRAWN --Fuji Electric Co.,Ltd. CHECKED -- REVISIONS A4SE I .. . . .. ' < ... •.. . . -- REVISIONS Type Dia- I Recommenqed tightening torque foe each covee bolt diametee UL UM OJ 06 uu Bolt size Tightening * 3 Length of arm: L(mm) torque 1----------~----------~ kgf .m Load Load 25 to 30 kg 45 to 50 kg. meter *1 I~ i"' M10 I ~ I · · "' · 4 to 4.5 zoo 140 : ~ ORA~ CHECKED A4SE Ot. 08 10 *1 12 ~ 16 20 24 ~ ~ Note: 03 06 ["' 04 08 1 "' 10 12 I~ Ml2 Hl4 16 OJ 06 H16 04 08 20 ~ MZO 24 ~ 10 *2 12 MZZ ~ *2 16 MZ4 Table 6 to 8 7 to· 9 9 to 11 13 to 15 18 to 20 20 to 25 2 1. Use specified washers foe *1 UL-03 to 12. 320 210 350 230 420 270 540 350 720 450 890 550 2. Use a bolt with a hexagon hole of "12.9" in JIS strength category. Only *2(M2Z andH24)use "10.9" in JIS strength category. .. • J. L dimensions of *3 may be used as reference values for a tube length while it is tightened. T Loading .... • 5L ~ point 'l, -n!Hf~:::s::::::~::. ~ ~~ipe Hexagonal bar wrench *2 length of ann: L -10 - DATE NAME APPROVED Fuji Electric Co.,Ltd. . -. ci . . ___ H_5 __ Q __ 5 __ 3_5 .. 9 .... ~ z ~ I I I I I 1 I r-- r-- .. ··~ - ~ r-- r-- - ·t. \ &=U..ILJ ... §1b§(Qf~OCS . -· .: .. .... ' . '•' ·.-. ' Fuji Electric Co.,Ltd 7 ;-1-.?-1 lj _,;. ' . ,. . ' ' .. Instruction Manual CYCLO DRIVE FOR AUTOMATIC STRAINER (TYPE; YJM1-18ZQ2BL c· SUB-CONTRACTOR_ SUMITOMO.. HEAVY INDUSTRIES. LTD. . .. - RFLAIII\JG DRAWING . ASSEMBLY OF · -_A_l.ff35MAILC SJHAIN~B~26_85Q ... • REVISIONS ·lGG29@711 SUMITOMO Bu:J~ & [22(bDtf~ cvcn..o DRgvE® : ~'~~~nt'· ~~~·~~~ ;r ~~"~ m~~ ~'M~~M ~ '. t1D~ ~IDAm m~ij§ ,: ~;r~tmf4 mue~ DATE NAME DRAVvtl -----~------+------- CHECKED A-IS E ' ' ••I. ~-.•• •1 Frame Size Single Reduction Double Reduction 207-211 20707-21109 84-89 18408-894 220-226 22011-:-22689 93 939 INDEX I • GENERAL CONSTRUCTION ........... , II • MOUNTING .~ ................................. 3 Ill : OPERATION & INSPECTION······ .. ··3 IV. LUBRICATION ............................... 4 V. MAINTENANCE ............................. 6 VI. DISASSEMBLY & ASSEMBL'(----· .. 8 VII. TABLE OF BEARINGS & OIL SEALS----·--9 \ POWER TRAr:·iSMISSION SALES . SUMITOMO HEAVY INDUSTRIES, LTD. APPROVED Fuji Electric Co.,Ltd. ~-HSD 5365 ~ 9 --------------------·------····-------------.------- : .. REVISIONS • ' We appreciate your seleclion of tile Cl'CLO DRIVE for your power trimsmission requiremenls and hope tllat tills manual will provide you willz all tile requisite infor- mation and ilisiruclions for tile proper operation and maintenance of tile CYCLO DRIVE.· IVe sincerely hope that you will tlloroughly review tile manual a1id abide willl tllese instructions, wllicll will assure you tile maximum operation satisfaction and -service life. I. GENERAL CONSTRUCTION Fig. 1: Type H (Horizontal Foot Mount) Single Reduction .., ..... ....... . . ••• • p Fig. 2: Typo V (Vertical Case Mount) Single Reduction Fig. 3: Type HM (Horizontal Gearmotor Typo) Singlo'Roduction _(Examplo: Framo Sizo No. 225) ., .. APPROVED Fuji Electric Co.,Ltd. DRA'MI DATE NAME CHECKED ~ .. H.~ __ D __ ~ __ 3_6.5 ... % A -ISE •., I I > . \\ ! l - ®(Frame Size 209)' . ~¥1F•amas;,•:.o7,20B) . (Q) . P... . •. ,.. ,JY,'~~1 ~fill 1111!:: ~lrll I q-. ij;l -~· . '~ ., .... ..,... ... n-., ~ ":rt~.:=~ ····· ·-·· ~ ~"'=== J ., ----··-- ------..... . . . . ~2le.:l ; _, . =---= ~· !Q §ifli@~ +--{. ., ~~~'i·:~t ---=-··-.: ~-) ~~~~~ ~ -j.b ~bJ5n ~~ ?h' "> ~ . J.!:;j . I • . . Fig. 4: Type H. Single Reduction Fig. 5: Type HM, Double Reduction (Frame Size 207-209) (Example: Frame Size 22287) 6 ~~0 ~ ® .. ~v· . I 'J' ). 'E, ·r,;· ~ -~~~~~ --~ . , I;? --· -:-l t. !Jj ·~w,fi, ,vE;1~0r ~;-· ;:U \H:. . •. E. f. _r ~([)c}H C!Y.at:::::::~ B 9·=-i :~~ :· .. :!i! ) ~~-tm -~~~ , --· -,1-1-'" 3 \JI{:l~1F -2.1 --- 7 . ~'"r\fM '5 ::e ·; ., r.l--, -II f"!;: = : lplili ji!J~~~ ~~~t: 'r J;\J; -. ~~ -.. -«o . ~ I! =--~-:: ) J:'W = e= '1M -=.-:.: .. ---::1--t -=p,-~ ~ ----~:--D . @ . ::::;;;,-::t -.::, ~ ' -~-~a.&.- -~ .i =·=·= I . .... I>· j1§~~ L :. : YlJCJ ~-,=-1·· · ~ •'==t-= =:-IJ ~. ~----~ :!;.;;~ .. Fig. 7 i Typ~ H, Double Reduction · ii.:l .... __ Fig. G: Type H. Single Reduction ..,...__ -..... --.... •--(Frame Size 210. 211) (Example: Frame Size 18911) :i..: .... :;: ..----~ ::-:! .. =·-== Table 1 Principal Parts =J"!;E ..... -!-• Parts No . Parts Name Parts No. Parts Name Parts No. Parts Name -=-~-~ ..:-------High speed end shield Flanged casing ----1 Slow speed shaft 20 39 ..... ___ •;5 -::= 2 Coffar(Slow speed shaft) 21 Slow speed shaft roller 40 Plunger pump :i:;oi~..: ~._ ___ 3 Oil Seal 22 Slow speed shaft pin 41 Air vent plug 4 Slow speed end cap 23 Cooling fan 42 Oil signal 5 Retaining ring 24 Fan cover 43 Oil slinger 6 Gasket A 25 Oil Seal 44 Oil level gauge 7 Slow speed shah, bearing A 26 High speed shaft 45 Piug (Oil drainage) a Horizontal Casing 27 Coflar(High speed shaft) 46 Spacer 9 Oil filler plug 28 Spacer 47 Cam 10 Slow speed short. bearing B 29 High speed shaft. bearing B 48 Plug (Oil drainage) 1 1 Retain i ng ring 30 Retaining ring 49 Spacer 12 High speed shaft. bearing A 31 Bolt for ring gear housing 50 Eye bolt : 13 Spacer 32 Ring gear housing 51 Eccentric bearing (Single) .. 14 Gasket B 33 Cycloid disc 52 Intermediate shaft, bearing A 15 End plato 34 Eccentric 53 lntermediato shaft 16 Spilcer ring 35 Ring gear roller 54 Intermediate cover 17 Gasket C 36 Ring gear pin 55 Intermediate shaft. bearing B 18 Air vent 37 Key 56 Eccentric bearing (Double) 19 iJunriMn for nr.r.:ontric (I linh spucd simi I suction) 38 Gland c-.. I 2 ~ DATE NAME APPROVED Fuji Electric Co.,Ltd DRAWN -- CHECKED --ci ____ H~ __ D __ ~_3_6_5 ____ ~& 1--!--z: ~ r---, - REVISIONS Cl 1--- A4SE I - REVISIONS I ' II. MOUNTING 2; 1 Mounting (i) Mount on a rigid bed, free from vibration {Con- crete foundation is most ideal.) (ii) Mounting angle: Grease lubricated models -Optional mount- .• ing angles. Oil lubricated models -Mount on flat bed. Please consult us when mounting at a slope. (iii) When operating under conditions of severe vibration or frequent start-stop, please secure the drive unit with knock-pins. ·. (ivl After mounting any oil lubricated models, fill the drive with the recommended lubrication oil {Never fill the drive with oil, prior to mount· ing.). Example: When connecting with multiple belts, the eccentricity p to the parallel power trans- mission shalt should be within 20'. Example: With a· flange type flexible coupting, C1 and C3-Cz should be within O.lOmm. · Fig. 8 ---· -1-·-f- -- 2.2 Shaft Connections (i) The dimensional tolerance in the diameter of the slow speed and high speed shafts is h6. (ii) Unless otherwise required, use a connection (coupling, chain sprocket, gear, V -pulley, etc.) closely attached to the face of the collar or fan. (Fig. 8) (iii) When attaching the connection, remove the rust preventive oil coated on the shaft with a light oil and then apply a thin coating of lubrication oil, before fitting. · (iv) When a heavy thrust load or impact is applied to the shalt during the fitting of the connection, the bearings may be damaged or the collar may become detached. Therefore, fitting should be conducted with the light rapping of a wooden mallet, but in the case of rather tight fit, slightly heat the bore of the coupling before fitting. (v) When coupling the Cyclo Orive to the machine to be driven, every possible care should be taken to assure that the shafts of the drive and machine are accurately aligned [When coupling with chain, gears, V-belt, etc.l. (vi) Loose chain tension may result in sharp impact load at the time of start-up, with adverse effect on the Cyclo Drive as well as the driven machine. Therefore, take care to assure that the chain tension is not unreasonably loose. (vii) Care must be taken to assure that belt tension is not excessively tight, since this may pe cause for damage to the bearings. (viii) Refer to the catalogue for the permissable radial loads. lll. OPERATION & INSPECTION 3.1 Precautions for Operation Start-up (i) Since the oil lubric<~ted units are shipped after drainin.g_!b£..!!1brication oll. be sure to fill the drive with the re· commended oil upto the top red line on the oil gaug~Pii<?.r to commencement of operation. {Refer 5.1.2.) Grease lubricated drives are shipped, adequately packed with grease and therefore may be operated without further replenishment. (ii) Prior to commencement of initial operation. gradually increase the load, aher checking the direction of rotation in the slow speed shaft. (iii) When the rotation is to be reversed, replace two of the three power source cables. (In case of three phase AC induction motor.) · 3.2 Precautions for Daily Inspection 3 (i) Confirm th<lt the oil level is upto the top red line on the ojl.~g_e. while 1he drive is still idle. (During operation, the lower red line on the oil gauge may be used as thi!_Yardstick. (Refer 5.1.2.). In the vertical type forced oil lubricated drives {Refer Table 2). the rc<:lction of the oil sign<ll or pressure gaug_! must be closely observed. Any unusual reaction therein may mean the lack of lubrication oil. pump damage, clog- ging in the piping, etc., resulting to inadequate lubrication in the reduction gear mecl1anism, in which event the drive must be immediately stopped and inspected. (ii) While temperature rise during operation will vary according to the model, a temperature of approximately oo•c (Difference between indicated temperature and ambient temperature) on the surface of the ring gear housing, is not a matter of particular concern, provided there is no wide variation. However, should the temperature suddenly rise from a stable condition, there is the probability that the bearings, gears. etc. are inadequately lubricated, in which case the condition should be closely observed, alter a replenishment or lubrication oil or grease. If no .improvement is noted after the replenishment of lubrication, the drive should be disassembled and inspected. (iii) In the event of any unusual noise being_generated inside the drive, immedi<~tely suspend opcr<~tion, <1fter which the drive should be disassembled and inspected. ·· · (iv) In the event of an oil leakage, replace the ~arts in accordance with 5.4. ~ DATE NAME APPROVED Fuji Electric Co.,Ltd. DRAw-! . CHECKED - MSE . . I .. H5-D--5 3.65 .... %. I r-- 1---- ~---~ I -.--I I " IV. L~BRICATION ; 4.1 ·Lubrication Methods .. Table 2 Standard Lubrication Methods '·' . .... . I·· c: Frame Size 2oiJl~ 2o9.l.2'oA: 211~ 84 1 85 1 86 1 87 88 I 89 1220 I 221 222 I 2231 2241 22s1 226 I 93 Jig ...... , ~ ,...,,....,_ . , .,. ~ g>g Horizontal shalt ·;jf~~~~:fi.Grcase ~~0~; Oil Bath yrg v;;iicai 51-;aii-~?;:r%·:·;[-rro;;;~r~trr~~;·:~J Oil Bath I Forced Oil Lubrication a: .!!1.§ Framo Size 207o:l:oao~J'~l' ;i'10 ' 18408~118400~118410~ 118508A 18509A 118609~ I 1861~ 118709A \ 1871~ I 188101. 1109 184088 184008 184108 186098 186108 187098 187108 188100 Jh Horizontal shaft W?f%-&'@~c;;;;;;;o ~l PW~J. Grease o .. --·---... -.. )If~ .... ,,·-:?.~~~,.,,,...,,. .... ,.,,,.,.,. .. ,...; ,..,.~:.. a: Vertical shaft ~;i;}J~.:;f.;t~}q;?!i;${;,: Groosc f~.:~~;.:·~.;:·i~~~i~J;· Grease c Frame Size 18611A 18711A,804A 110911A I O!HA 122011 122104,22284,22386 22406 122587122~ .2 186110 187118 8848 189110 894B 22084 22186 22287 22388 22488 22589 u :I Horizontal shalt Oil Oath . "0 .. . ~duct ion Ra~~o--493 -841 l-10151 -2523 I -2537 ·-c a: o.g .. Forced Oil Lubrication ::0 Vertical shaft -o ... :I [R~d~tio-;;-Raii~-522-957-11225-l 2537-I 3045-~·~ 0 ~.o 0 0 :::1 Grease ......... (Note) The foregoing table shows the combination when the Cycle Drive is driven at the standard input speed. Consult us in advance when the unit is to be driven at other than standard input speeds. The shaded I··.·;,;-. >I section represents the maintenance-free models. (Refer to 5.2.1. for details.) 0 Plunger pump typo-Self lubricating m~thod with a plunger pump driven by a cam in the slow speed shaft section (Fig, 2) 0 Trochoid pump type-Independent lubrication method with a trochoid pump driven from a separate power source -...... -(Fig. 9) and adopted in models shown in Table 3. -~=-= :: =--= = ... -. 5:"5 = = : Table 3 Models with Trochoid :,ump -.. -..1 "B.: ~= -:-::..i Cyclo Drive Trochoid Pump .~ -~ .. ...., ·! ~ :~:E 50Hz Zone 60Hz Zono Note .. Frame Reduction Ill Trochoid pump manufac· .i ·: = .=.!! 0. Pump Type Pump Motor Discharge Mnx. Discharge Mo><. > Size Ratio Pressuro Prossuro tured by Nippon Oil Pump ----1-1/min. 1/min :.-.: :; ::. kgf/em' kgf/em' Mfg. Ltd. is to be used ==·•.: !~=--!--... 225 11, 15 as the standard pump. r.-iii .;:-• .... -= .s::. 226 11-29 TOP·216HAVB-3 0.75kW 4P 24.0 8 2a.a 5.0 12) A relief valve (Pressure set Ill ·-==..e~ n; 93 AI reduction ratios at 3kgf/cm2 } is a standard a = ."": = <J attachment in the trochoid .... =·-=:; -~~39A AI reduction ratios TOP-204HAVB-J 0.4 kW 4P 6.0 16 7.2 11.5 :.;"!t;E > 93913 pump. ~~~~: -----"""' --.._--~-=-=--....... -~~~3:! L Note a Pressure Gauge Iii A separate power source must be prepared for Jllllllllll! lllij the trochoid pump motor. independent from the a b Trochoid Pump power sourco for the Cy~lo Drive motor. b (ii l In order . to satisfy the following two functions, c Coupling it is recommended that an electrical interlocking ~/) l device be established between the trochoid pump I d Motor motor and the Cycle Drive motor. (Refer Fig. 101 @ (For Trochoid Pump) 0 Start·up time: Main motor is stopped when ~0 _\2_ -<D e Oil Fill Plug the trochoid pump is stop· I ped. (~ \ f Oil Gauge 0 During operation: The main motor is stopped .. when the trochoid pump is L J stopped for some unknown ' reason. (iii) To assure the optimum lubricating conditions. the trochoid pump should be starled·uP at least 30 Fig. 9 Models with Trochoid Pump. seconds before the start-up of the Cyclo Drive. 4 ~ DATE NAME APPROVED Fuji Electric Co.,Ltd. DRA'MII -- c3 . CHECKED -. z .. H5 .. 0 .. 5 .. 3 .. 6 .. 5 ___ % -1-- ~ -f-- REVISIONS 0 -f--. A·ISE I r---------~~~--------------~---.----~~-------------~-----------··~-···----,----------~ REVISIONS Power Source !I tt,__, ----..Jill t":: Ill --a.Lo-.....,1--I,._--PDl rPBI 1MCI MC 1: Electromagnetic Switch (For Oil Pump Motor) MC2: Electromagnetic Switch (For Main motor) 0~ Main motor lr' ($Q~ $1-----------+----~----~--- PB 1 : Push Buuon Switch (For Starting) PB2: Push Button Switch {For Stopping) T: Timer (Approx.30 sec. or more) Pump Motor Fig. 10 Oil Pump Circuit Drawing 4.2 Types of Lubrication Oil 4.2.1 Lubrication Oil Table 4 Recommendqd Lubrication Oils (SP Type, Extreme-Pressure Industrial Goar Oil, JIS K2219 Industrial Gear Oil Grade 2 equivalent) r:n':':':.7~. 1-=--·:.,--.,--Mild EP Oa Bra.nd Rcco_mmend_!~---_ ....• ·-· t---=·c"-rF'-'-1--l-'She:;;..;.;;;I:...:Oil:.;;.. --~~ba 0~ Esso Oil BP _C!!!.._~~~~-9! ___ Gul_f_O!_ 0 0 0 . Mobilgear S Energol Meropa -1 -5 mala '1 626 partan GR-XP46(1SOI Lubricant (14-41) 68 (ISO VG68) EPGS Gll-XP66(1SO) 68 Omala m Mobilgcar Spartan Energol Meropa EP Lubricant 629 GR-XPIOO(ISOI lubricant HD150 100.150 (ISO VG150) EP 150 GR·XP150(1SOI 150 1---~--+-----~~~~~----~--~~~~-~------·------0mala oa Mobilqcar Spartan Energol Maropa EP Lubric01nt 0-35 (32-95) 30-50 220.320 630,632 EP220 GR·XP220(1S0l Lubricant HD220.HD320 (86-122) 634 EP320 GR-XP320(1S0) 220.320 H0460 460 llSOVG220·46q EP460 GR-XP460(1S0l 460 T~ble 5 Pcrmissoble Lubrication Oil Viscosity Note (1) For use during the winter or in relative- ly low ambient temperature, use oils in the above frame with thl! lower viscosity. (2) Table 5 shows the standard for selection of lubrication oil viscosity. .. Min. Permissablc Viscosity oa temperature above approximately 15cSt during operation Viscosity to obtain oil !dm strength rcguired lor load transmission Under 4300cSt for oil bath lubricated models Viscosity necessary for the start-up ol the C\'CIO Drive Max. Permissable Viscosity 1-----------------------+-___: ___ _:. ______ ;__ _ __: ________ 1 Under 2200cSt for !creed oil lubricated models Viscosity necessary lor start-up of plunger pump and trochoid pump (3) For smooth start·up, use an oil with a pour point at least 5:...... 10"C l~wer than the ambient temperature. (4) In the event of a wide variation in temperature, use an oil with a high viscosity index, which would satisfy the conditions of item (2) and (3) above. (51 When constantly used in ambient temperatures .other ihan 0 -40"C. please consult us in advance, since it may be necessary to change some parts in certain models or preheat or cool the lubrication oil 4.2.2 Grease Lubrication Table 6 Standard Grease Cyclo Drive Ambient Temperature ·c -10 I "'50 Note: il Maintenance-Free Series shown in shaded ~ section of Table 2 Shell Oil SHELL ALVANlA GREASE RA iii Other than (i) models Cosmo Oil Si!CiiO-it-- COSMO GREASE SHELL ALVANIA OYNAMAX GREASE SH No.2 2 {1 l Avoid the use of grease. other than shown in Table 6. Surnitomo make motor Scaled Open Bearings Bearings E.B Type insulation F Type insulation Kyodo Yushi MULTEMP SRL Shell Oil SHELL ALVANlA DAR!NA GREASE GREASE 2 2 (2) Drives shown in column (ii) of Table 6 are packed with DYNAMAX S No. 2 COSMO grease, at the time of ship- ment. .. • ·' · · · (3) The mixture of the two type of grease shown in column (iii is permissible. (4) Consult us in advance when the drives are to be used under widely lluctuating temperatures or ambient tern· peratures other than as stipulated in the Table, or any othenpecial conditions. (51 When motors of other motor manufacturers arc to be used, ple<:~se abide with the Instructions Manual or the name plate attached to the motor by such manufacturer. 5 ~ DATE NAME APPROVED Fuji Electric Co.,Ltd. DRAWN -- CHECKED --f .. H5.D ... 5.3 .. 6.5 ___ ~ 1---+--i I A4SE I REVISIONS \\ I r-----~~--------~----~----------~~·---------------- V. MAINTENANCE 5.1 Oil Lubricated Drives . I·· 5.1.1 Time for Oil Replacement .. • , · <?il lubric.ated .drives are shipped with tho lubrication o.il ren;~v~d:' Therefore, prior to commencement of operation, be sure to fill the dnve wnh the prescribed quantity of lubrication oil. (i) Time for Oil Replacement Table 7 Time of replacement Conditions of use Initial oil fill Time of purchase -:::-----:---,...::_ Oil replacement 2nd replacement _Onc~~~!y_h~l!~_year Upto 12 hours per day Onceever2500ho-u-rs-----r~1~2--~2~4~h~o~u~r~s~pe~r~d~a~y~------------------------~ & thereafter --·--·~~~~:--t~=~.:::...:....!:;:::-::;:.r---.----.-:----:-:----:---1 Once every 1 - 3 months High temperature or humidity, active gas and other special environments. (ii) Suspension of operation for extended periods. " • For suspension of operations of approximately one month, replace the old oil with new oil and lightly operate for a few minutes before final stopping. • For suspension of operations for more than one month, flush the old oil and replace with rust preventive oil, after which the drive should be lightly operated for a few minutes before final stopping. • Prior to the commencement of operation after long periods of operation suspension, be sure to replace with new oil, since the olc.J oil may have deterioratoc.l. 5.1.2 Oil Filling & Draining Procedures (i) Level of Oil Filling • Remove oil filler plug (]) (Dwg. 1,2,3,5,7) and fill oil upto the top level red line on the oil gauge, while the drive is stopped, • When using oils of high viscosity, there will be a slight time Jag until the oil level reaches a stable state. Therefore, take care not to over-fill the drive with oil. (If oil is filled above the top level line, the agitation heat may cause the oil temperature to rise or lead to oil leakage into the motor through the labyrinth seal.) • To facilitate oil filling in vertical type drives, remove the air vent plug @ (Fig. 2), when filling with oil. Upon completion of filling, seal the plug with a wrapping of sealing tape. Oil fin level -( .. Too level r.ne ('Nhen drive is ... Bottom level fine SlOW<-'<~ I . Oil gauge Plug Fig. 11 (ii) Use the lower red line on the oil gauge, as a guideline for the normal oil level during operation. (Immediately following commencement of operation, the oil level may fall below the lower red line, but should not be of particular concern, since the oil level will recover, <is the oil viscosity falls due to the drive operation.) (iii) The standard location of the oil gauge on a horizontal type drive, is on the right side when observed from the slow speed shaft side. However, since the oil gauge may be placed on either side, select the side most convenient for observation. (iv) When draining the oil, remove the plug unc.Jer the oil gauge (Fig. 11) or the drain plug <B> , ([~ (Fig. 1 ,2,3,7). Table 8 Volume of Oil Filling in liters (Approximate) Frame size 84 85 86 87 88 89 220 221 222 223 224 225 226 93 Sinote Hor~onlol shah 0.7 0.7 1.4 1.7 2.3 4.0 5.5 8.5 10 15 16 21 29 56 reductton Vcr1icol shoh 1.1 1.1 1.0 1.9 2.0 2.7 5.7 7.5 10 12 15 28(291 34(351 (601 Frame size 186 1IA 18 l1IA 804 A IS 9IIA 894 A 22011 22084 22184 22186 22284 22287 22386 22388 22486 22488 22587 22589 22689 939 A Double l-----·lt_8_6t_t8 _18_11_18 _88_4_8 189118 8941J 9398 rcduc1ion Horizon1al short 1.5 ~ _3_.3_1 ~ _6:...·:...0+:...6._0+_6_.o-+_1_o4 _1_0--l-1-1 +-'-' +-'-7-+_1_7-l·-'_84 _1_8--l_23-l_2_3-l-_3_2+_7_o_1 Vertic~! sh~rt 1.0 1.9 2.0 2.7 11 11 14 14 18 18 23 23 29 29 42 42 51 (601 ( ) with trochoid pump 5.2 Grease Lubricated Drives 5.2.1 Time for Grease Replacement , The grease lubricated drives are packed with the type of grease as shown in Table 6 and therefore may be used w'itho~t further greasing. (i) Maintenance-Free Series (Single Reduction Drives: Frame Sizes 207-211 and Double Reduction Drives: 20707, 20807,'. 20908, 21008, 21108, 21109 as shown in the shaded [o/@{1 section in Table 2). Since these drives are packed with long life grease (AL VANIA Grease RA). replacement may not be .necessary, but for assurance of further drive life, grease re· placement after 20,000 hours or 4 to 5 years of operation may be used as a guideline. (ii) Grease Lubricated Drives, other than those specified in (i) hereinabove. • DRAW'l CHECKED A~SE Replenish or replace the grease in accordance with Table 9 and Table 10 respectively, The grease may deteriorate, if the drive has not been operated for more than a year, in which case It would be advisable to disassemble the drive and replace the old grease with new grease, before resuming operation. If disassembly is impractical, replenish with new greas~. DATE NAME APPROVED I ci z ~ 6 Fuji Electric Co.,Ltd. ' ..... H.5 .. 0 .. 5 .. 3 .. 6.5:.% :=~ '":'-.. ,~. II ·: I . -· - Tublo 9 Grouse Replenishment Tnblo 10 Grcnso Replacement Condition of uso T me of replenishment Remarks Section Time of replacement Remarks Upto 1 0 hours I The 111terval_ lor replemshmcnt -----~-----------Once every 3-Reduction gear per day 6 months must be reduced in the large frame section & high Once every 2-The interval for replace· From 1 0 hours -9nce every 500-size drives or for drives which have speed shalt bear· ment must be reduced 24 hours per d<Jy been subjected to severe working ing section (Pilr· 3 years. for largo frame size drives 1,000 hours conditions and drives which havo allel shalt type) ·siow spced-sl;afi-----------been subjucted to severe Onco every 3-working conditions. bearing sec lion 5 years. ,. .. , I·· 5.2.2 Lubricant Filling & Draining Procedures . Filling Procedures (i) Remove the lubricant drain plug on tlie casing and supply grease with a grease gun Grease Nipple through the grease nipple located on the high speed end shield or the housing for motor mounting. (Refer Fig. 12) · (ii) Lubricate the drive while in operation, to assure circulation of tho grease. '"';;""'. (iii) Each filling of grease should be approximately one·third or one-half the amount . shown for the reduction gear section in a single reduction drive, as shown in Table Drain plug 11. (Excessive filling may result in temperature rise frorn agitation heat or leakage of Fig. 12 grease into the motor . . Replacement Procedures (i) Disassemble the drive and remove the old grease and replace with new grease. (ii) The amount of grease to be supplied is shown in Table 11. Tnble 11 Amount of grense to be Supplied at Time of Replacement .. ----Framo Sizo ::y~_:oo :.?_~_f ~-~ I~~ ~ Reduction Gear Amount of grease (Gr.) 20 20 60 100 240 -.. __ 1-·-·--•:-;:;_x c Section -~ -.!? Spaco volumo ratio Approx. eo% = ~-·· .,;:; 10 1 25 1 G5 .1~.1~114~ -:;, 5:i ~ 5 : "'" Slow' speed Amount of grease(Gr.) s .. -------a .,-lila: shall bearing Spilce volume ratio Approx. eo 'Yo ..:-x..: ~~ -:-:~..:-------""'i"", ,,., i""''2l 10• I~ 109 18408~t8405Ai 18410l~~B!iOS1t8609~t8610A:t86tt~ t8709;1; 8710A~ 1871 U .!:! -.:!!! .,.c..t Frame Size iHU t840801 ~~~,~~~ . _._ ~8]~86t01~~~~,:!!098 t87~r11lB Reduction gear Amount of grease (Gr.) 20 GO 15 40 65 15 . 40 65 150 40 65 150 section of forst ----------·--- stage (Input side) Space volume ratio Approx. 00% .· · . Approx. 50% .. .. ---------'-1-------- -· ·20 rsoTio~l 240---,---~--I li.c ---Reduction goar sect· Amount of grease (Gr.i 1000 ~ .......... ~-450 __ 450 1 750 D -· -ion of second staao ~-=-== ., Space volume ratio Approx. eo% Approx. 50 ~· c. (lntcrmcd•1to section) ..... ::-:; ,.. a = .'1: ~ ... -----~ -------- !OJ!5f65Jliol =~'==~ 30?_1-=--3~~---.J ... :::::·-= = c: Slow speed shalt Amount of groasc (Gr.) 140 500 c: .-: -= .!! bcoring of second .:~~ =·~ u st.1gc (Output siUc) Space volume rotio Approx. 00% Grc,.sina cmph"sis to be in the slow speed shalt bearing A & 0 " .. u ., ------tBStOAiss4A 1891:~894AI t!: I 4!: I I I I ·::: .!! .!!! ~ .... ., ~.::--~= a: Frame Size t891~ ~~~r0~22084~~2t84(2186 1 22284 ~22871 22J:~~~~w2,_e~ 22488 22587 22589 22689 -~-~=-., ~8~~~~~~ 1-t-- .!:! ;;_ -;"" := : :0 150~~-450 160 450 750 450 10Q0 1sol11oo 750 " Rc<.luction ocar Amount of groose(Gr .) 65 450 1100 1000 1500 1500 0 ~~~~~ 0 section of hist ------- ~~ago (Input sido) Spaco volume ratio Approx. 50 % ----------Lii~l 15oD_l~~~-_l 2s~l4ooa ~-~~ jeoo0 Reduction goar sect· Amount of grease(Gr.) 1100 6000 ion of second stago (lntormcd&ata section) Space volume ratio Approx. 50 % --------'--· I 1~ 1 7oo_l_i~~-=J __ o~-1~ __ [iToo-l 11300 Slow speed sh"ft Amount of grease (Gr.l GOO 1200 bcarino of second staae (Output side) Space volume ratio Greasing emphasis to !Je in the slow speed shaft bearing A b 0 Note: (1) Space volume ratio refers to the volume of sp<Jce occupied by the grease. (2) The amount of grease in the reduction ge<Jr section will vary somewhat, depending upon the reduction ratio. (Lower reduction ratios require more grease.) (iii) Be sure to apply an ample amount of grease to the bearings (Particularly the eccentric bearing). pins, rollers and the tooth --ef the cycloid disc. 5.3 Electric Motor ' All the bearings in the motors are grease lubricated. For the type of grease used, please refer to Table 6. Tnble 12 .. , . . ~--.. Type of bearing Time of filling or replacement Remarks (External structure of motor) Sealed bearing Once every 2-3 yeilrs (~r~~~~;rol:!~~~~;~;,' •• 1 HTI 0 ) Not constructed for filling or draining of lubricant. Open bearing Once every G months With grease nipple and lubricant drain plug --7 ~ DATE NAME APPROVED Fuji Electric Co., Ltd DRAY>M . - $ CHECKED --ci .. H5.D .. 5 .. 3.6 __ 5 ___ ~ z REVISIONS ~ Q . A·ISE I \ ~--------~--------------------~--------------------------------------~ - REVISIONS 5.4 Oil Seals, Packings, Oil Gauge, Oil Signals · · Table 13 Part Ambient l----1-T.:..:e::..:m,cp~ralure 'C Moterial Remarks Oil seal -20-40 A 727 Nitrile rubber (Standard necessary)'" Coat the lip with grease or oil, at time of assembly 1-~:---.---~------------------lln dusty environments, the use of JIS 0-type Other than C 1 • (With dust protector, spring and rubber cover) is l------~-~~~~~=:;n--l~o~n~su::t~us~ln~a=d=v~a~nc~e~~~~~======~-+7-re~c~oT,m~m~e~n~d=ed~.~~~~:--~~--~-------l 1 __ -_2_o_-...;4..:.0 __ 1 ...::0!!.!:_~~~e==ial vinyl (Standard accessory) II soiled or stai!'ed, replace with new oil nouge Ol·r gaune 0 h h Glass tube oil gauge} . . -, I er I an Oil dip stick For conf~rmmg above Over-flow oponin od level 1------·~-------l-~:~~-----2~~----------------ht~~~~~~~~~~~----~ If soiled or stained, wash with neutral detergent, Oil signal Gasket Nolo!21 Note: (1) -30-100 Polycarbonote (Transparent tube) or heat resisting washing oil, petroluem, lubrication oil, etc. glass (Transparent tube) (Gasoline must not be used in the washing of polycarbonate products.) Three sheet packing for low (medium) surface pressure, manufactured by Three Bond Co., ltd. Coat both faces with liquid gaskets (Three Bond 11021 at the time of assembly. Throe Bond 1 215 (Liquid gasket) manufactured After thorough cleanin!J of the surfa,e, coat both by Thrl!u Bond Co., Ltd. faces at the time of assembly. Since wear or tear in the oil seals, collar, gasket, etc. may result in oil leakage, special care should be taken in handling during disassembly and assembly. Any wear or tear that may be noticed In these parts, should be immediately replaced with new parts. · (2) Three Oond 1215 shall be applied to gasket A®, gasket B 0> and gasket C @ (Refer Fig. 1 & 71 in Frame sizes 220-226, 22011, 22004, 22184,22106, 22284,22287,22386,22308,22486,22488, 22587, 22589 and 22689. VI. DISASSEMBLY & ASSEMBLY 6.1 Disassembly Fig. 13 Fig. 14 Disassembly Procedures for Principal Components ( 1) Place the drive with the reduction gear section facing downwards. Remove the bolt ® fastening the housing and separate the slow speed section by lifting with the eye-bolt. (Fig. 14) (2) Reduction Gear Section Slow speed shah roller ® -+ cycloid disc @ -+ spacer ring @ (Frame sizes 210, 211, 84-89, 220-226, 93) -+ retaining ring ([]) (Frame sizes 211,04 -0!3, 220-226, 93] -+ (High speed shaft bearing A @,however restricted to speed reducers w/o motors and frame sizes 207 -210 directly coupled to motor) .... distance piece, end.Plate ® -+ eccentric assembly Q9 (with eccentric assembly bearing <i]) 1 or single eccentric bearing ® or double eccentric bearing (':!~ (Fig. 4 & 6] -+cycloid disc B .... key @ -+end plate 0 ring gear housing @ -+ring gear pin @,ring gear roller Q~ [Fig. 13) (3) Foot mount Reduction Gear Section [Refer Fig. 1] .... , ... high speed end shield @ to slow speed shaft @ disassembly ~· (Fan cover <& -+fan @ (Frame sizes 86-89, 220-226, 93) .... retaining ring ® (Frame sizes 207-211, 84 .... 89, 220-226] or retaining ring (Frame size 93] -+ high speed shalt @. (High speed shaft bearing B @ with collar @ l (4) Slow Speed Section . Cover@ .... retaining ring @ .... slow speed shaft CD [Slow speed shaft bearing A CD and B (@ with collar <2> l 8 ·~ DATE NAME APPROVED Fuji Electric Co.,Ltd. DRAWN . . CHECKED -. I t\.ISI-: I REVISIONS 6.2 Assembly While assembly procedures are the reverse of the disassembly procedures, par· ticular care should be taken on the following matters. (l) In frame sizes 210,211,84-89,220-226and 93, the two cycloid discs should be placed with the punch mark on each disc facing you at an angle of 180 degrees opposite to each other. (Refer Fig. 15) (2) Sinco wear and tear in the oil seals, collars, gaskets, etc. may lead to oil leakage, they should be replaced with new parts in accordance with the procedures described in Table 13. In addition, the threaded section of the plugs and piping should be secured with a wrapping of sealing tape. (3) Assembly procedures for drive units with rollers bearings for the eccentric assembly. Eccentric assembly @ [with bearing· ring for eccentric assembly] _. B side roller [Fig. 13, fixed with grease) -• cycloid disc B @ -+spacer ring @ _.A side roller [Fig. 13, fixed with grease) -+cycloid disc A@ • (4) In the vertical shaft type units with plunger pump, thl! roller at ~he ex· tended end of the pump should be assembled so that the roller is in contact with the cam @ [Fig. 21 to enable it to rotate. At this time, the position should be fixed with the UP mark on the pump at the top side [Frame size 220-226) or the knock pin {Frame size 86-89) (51 Replacement of bearing for eccentric assembly Iii Drive units with single cycloid disc (Frame size 207, 208, 209 I Fit the bearing with the eccentric assembly so that the non·punch mark sides are on the same level (Fig. 16). Furthermore, when assembling to the shaft, the punch mark face of the eccentric assembly should be facing you. (ii) Drive units with double cycloid disc Fit the bearing to the eccentric assembly, so that the punch marks are facing outwards to each other (Fig. 17) Punch Mark Fig. 15 Fig. 16 Fig. 17 Note: (1) High speed shaft bearings A, are not be found on motor shahs of frame sizes 211, 84 -89, 220-226 and 93 9 DRA'tM CHECKED :\t<.:_E (21 Slow speed shaft bearings A & B shall mean the bearing on the 2nd stage (Output side) of the double reduction unit, while the high speed bearing :A & B shall mean the bearing on the 1st stage (Input side) of the double reduction unit. · • (31 The bearing shown in the shaded 1?@1 section is a proprietary part of the Cyclo drive and should be ordered directly from us. · · (4) For the grease·lubricated models, the bearings marked ..... are of the singiEi-shielded type. To specify their ID codes. change the last digits of the codes provided in the table as follows: NR -+ ZNR; NXR-+ ZNXR and no letters .... Z. DATE NAME APPROVED Fuji Electric Co.,Ltd . ~~ H5D5365% 0 ................................................. . :: REVISIONS I I Tablo 15 Intermediate Shaft Bearings l :--·--,---::-~Intermediate Shalt ' · . Intermediate Shn:..:.ft--:-..,.---.,.:,,....---1 Frame Size lnterll'~iate Shalt lnter~i.:ue sh,;fi Ei:centric Assembly; a· .. Frame Size lntermcd'.ate Shalt lnt~~ieShalt 'eC'centric Assembly; a· Bearing "A" Bearing "B" Bearing •. ~ ty , . !lea~" A" Bearing "lr' Bearilg : ty Noto: (I) Ocarings lor the eccentric assembly with the V suffix are of the roller typo. (2) Tho bearing shown in tho shaded ~J section is a proprietary part of the Cyclo drivo and should be ordered directly from us. Table 1 G Eccentric Bearings ~~~me_~ize Lo£ation 211 ' 84 85 86 High Speed Shaft & Motor Shalt 21108 18408A,184088 18508A 18609A, 18609D Intermediate 21109 18409A, 184098 18509A 18610A, 18610D Shalt 18410A 18611A, 186118 6 ISUZE20'J06T2 ISUZ21006T2 22UZ2110608T2 25UZ8506-11 35UZ860608 -8-ISuZE20908·15f2--1suziioo8-1sf2-22uz2i iososri--25uzas-oi3=Ti -35ui8666o8- 1 1-.1SUZE20908~1Sli--15UZ2100a:15T2~ ~.i2ui:i~; 1.11ST~=-25Uz8506=1-1 35Ui86.ft:-f5 13 ISUZE20'J08-1ST2-ISUZ21008-1ST2.· 22UZ2111317T2 25UZ85lJ-=17 25UZ8513-17 3SUZSGlHS -15 ISUZE20'J08=1ST2-.1SUZ2100S:1ST2·-. 22UZ2i'11115i'2 .. 25UZ85i-j:j·I-isuzasi'3-=17t-3fUZSG11-1S- -t7--tSUZE20917T2. --ISUZ2101JT2-----22UZ:hi'1317T:i-2SUZ85l·3::-i ·7 JSUZ8617-25 -21 .ISUZE209iiT2--lSUZ2ii:iii12---i:!uzii121Ti --2suz852125/4.17 25UZ852125/417 3suz861F2S- 25 -tSUZE2092529T-2--ISUZ2i02529T2--"mizi1-i2S29iT .25UZB52i25/4i7+------=--·--3SUZB617-:i5- 29 .ISUZE2092529T2--isuz2102529T2---22UZii 12529Ti-25UZ8S:i9J5 ·-jsiJZBS29JS- -3S-JSUZE209JST2-== :ISUZ210~ST2-= )2UZ2~ 135T2-= )5UZ85~~~~=-25UZ~-~3~35 j~~z~6f9j?- 43 1SUZE2094JT2 ISUZ2104JT2 22UZ21143T2 25UZ8543-59 ---35UZ864351 =5( :1SUZE20951tSi4359r2 -_15UZ2105tt824JS-9Ti_ )2UZ2115159T2':: 25UZ85~3:-s9= 25UZ8S4~:59_ )5lj~as4"~5i- 59 1SUZE20'JS9T2 15UZ21059T2 22UZ2115159T2 25UZ0543-59 25UZ8543-59 35UZ8659 -7 C --iSUZE2097118187T2 -1Suzii071tSiii7n· -22UZ21 i 718JT2 -25UZOS-7187------. j5uili6ii/659 -87 -ISUZE209S7T2 ... -'iSUZ21087T2 ---22UZifi 7107T2. 25UZB5if87-25UZ85 7187 -jsi:JZBGEiJ-- -11.9 .ISUZE209119T2---iSUZ210ii9T2---- - -_ _:: __ -----------::~--------·:.=· Table 17 Oil Senls Frame _ Slow Speed Shalt Hig~~!:2_S~'1!!..;..t -.,----I Dimension inm ... -=-~----O'ty Dimension mm Sizo Type (1. D. x 0. D. x W.) Horizorital sh.:lft Vertical shalt Type (1. D. x 0. D. x W.) · O'ty Note: (1) Type D=JIS D Type, spring with dust protector and rubber cover S=JIS S Type, spring without dust protector and rubber cover ·~ DATE NAME APPROVED DRAWN --Fuji Electric Co.,Ltd. 10 CHECKED --c:i z ~ 0 H·S D 5365 '13~E ·-· .... -------.----------------------------;----·- A1SE I "' REVISIONS 1 r---------------------------~--------------------------------- Sales Net Work for .. Sumitomo's Power Transmission Equipment .. • SUBSIDIARIES U.S.A. SUMITOMO MACHINERY CORPORATION OF AMERICA 4200 HOLLAND BLVD. CHESAPEAKE,VA23320 TEL: (804)485-3355 FAX: (804)487-3193 SUMITOMO MACHINERY CORPORATION OF AMERICA 640 WHEAT LANE, WOOD DALE IL60191 TEL: (312)350-2555 SUMITOMO MACHINERY CORPORATION OF AMERICA 1645 SOUTH SINCLAIR St. ANAHEIM CA 92806 TEL: (714)978-1361 CANADA SM CYCLO OF CANADA, L TO. 100 WESTMORE DRIVE UNIT 23 REXDALE ONTARIO M9V 5C3 TELEX: 06989295 SM CYCLO TOR TEL: (416) 74 7-0872 FAX: (416) 747-7166 BRAZIL SUMITOMO CYCLO REDUTORES DO BRASIL L TDA. AV. REIFENHAUSER 120 DIADEMA SAO PAULO CEP 09900 TELEX: 1144447 SUMC BR TEL: 445-4388 SAO PAULO • JOINTVENTURE GERMANY CYCLO GETRIEBEBAU LORENZ BRAREN GM!JH 8062 MARKT INDERSDORF VOR MUCH EN TELEX: 526624 CYCLO D TEL: 08136-660 FAX: 08136-5771 FRANCE CYCLO FRANCE S.A.R.L. 54 RUE MARGNOLLES 69300 CALUIRE TEL:78080811 FAX:-78085068 • DISTRIBUTORS (INCL. SUB-DISTRIBUTORS & AGENTS) AUSTRALIA GIBSON BATTLE & COMPANY 2 SOUTH STREET RYDALMERE N.S.W2116 TELEX: AA27919 GIBAT TEL: (02) 684-1133 FAX: (02) 684-2184 KOREA BANDO INDUSTRIES, LTD. ROYAL BLDG. RM 420 5. DANGJU-DONG, CHONGRO-KU, SEOUL, KOREA TELEX: K 26254 BANDOMA TEL: 735-1406-9 FAX: 735-1479 MALAYSIA SING HUAT HARDWARE & MACHINERY (M) SON. BHD. LOT 4. JALAN SS 13/4, SINGAPORE SING HUAT HARDWARE & MACHINERY PTE. L TO. 327-329 JALAN BESAR SINGAPORE 0820 TELEX: SHHMPL RS 23666 TEL: 2936861 FAX: 2963274 INDONESIA P.T. HIMALAYA EVEREST JAYA JALAN DAAN MOGOT 2 NO. 1 (KOMPLEK PI:RTOKOANl . JAKARTA TELEX: 46101 HMLYEV lA TEL: 594866 SOUTH AFRICA DOWSON & DOBSON L TO. 412 VOORTREKKER ROAD P.O. BOX 26 MAITLAND 7405 CAPE TOWN TELEX: 57-27245 SA TEL: (021)51-3311 SUBANG JAYA INDUSTRIAL ESTATE TAIWAN SUBANG JAYA. 47500 PETALING JAYA, TATUNG CO SELANGOR, MA LAYSIA . TEL· 7337655/7337620/7337637 INDUSTRIAL EQUIPMENT · . SALES DIV. & 733124 0 -22 CHUNGSHAN N. ROAD MEXICO JAPAN MACHINERY DE MEXICO, SA DE C.V. BERLIN 19-ler. PISO COL. JUAREZ MEXICO. D.F.C.P. 06600 TEL: 705-1806 . NEW ZEALAND MAUD, KIRK MACHINERY LIMITED MARKET GROVE LOWER HUTT TELEX: NZ 31206 DRIVES TEL: 666-129 FAX: (04)666-103 PHILIPPINES ACN MARKETING & INDUSTRIAL SUPPLY. ALINSU COMPOUND S. JAYME ST., PACNAAN MANDAUE CITY CEBU TELEX: 48103 ACEBU PM TEL: 8-1631 -5 . • 3RD SECTION TAIPEI TELEX: 11348 TATUNG TEL: 592-5252 (Ex. 2944, 2945) FAX: 591-5185 THAILAND MIN SEN & COMPANY LIMITED 354-6 MAHESAK ROAD SOl 1. !JANGKOK 10500 TELEX: 84191 MINSEN TH TEL: BANGKOK 2331633,2331634 POWER TRANSMISSION SALES SUMITOMO.HEAVY INDUSTRIES. LTD. ~ DATE DRAVvN - - CHECKED - - I /l-ISE 1-8 KANDA NISHIKI-CHO CHIYODA-KU TOKYO JAPAN CABLE ADDRESS: SUMIJUKI TOKYO PHONE: TOKYO 233-9492 TELEX: J24580 SUMIJUKA (Bl. -FAX: TOKYO 233-9629,9630 NAME APPROVED I PRINTED IN JAPAN 6112 Ell3t Fuji Electric Co.,Ltd. ; H5 D 5365 %~~ ..................... ········ ..... ··········•······ ~ \~u~~ . ~11f~@~O(S Instruction Manual LIMliQAQV_E VALVE CONTROLS TYPE SMB :::;!';;:;;-s;:xtMhf2i¢s;;£Z;~~-e;;:au;;:;.;s;;;3;t;p;;:.::::s--:#-i'K::z=-;sg:,"};;:;;.s:::,--s£w:z;rs:::;;·w;;:wc.;;;s:;...~ea:;m ... st.s;'4-;·'=:'• . . , S~B CONTRf.CTOR NIPPON GEAR CO·~L TO -=~c;-..;.=:r-t::tz::t;:;;:~~xe~ ... ;::;::;::,$ ;;.;_ r#• .. o =, -2o!> FujiEiectricCo.,Ltd. ., H5ES246 :/~7.1 YOUR LI:::VIITORQUE VALVE CONTROL ... LimiTorque is the most advanced valve control on the market ... lhe result of many years of constant improve- ment and development. This booklet has been prepared to help you obtain the most benefit and use from your LimiTorque Valve Controls. It contains iiistructions on the installation and maintenance of these units, plus help- ful suggestions e:J.abling you to become thoroughly fa· miliar with the location and proper use of operating con- trols. Before you do anything be sure to reud this booklet t..irough at least once, then always keep it handy for ready reference. WE:ERE TO FIND L.'lFORlYIATION INSTALLATION TIPS Limitorque. controls the opening and closing; tr.Lvel of the valve and limits the torque and thrust lo~ds v.rith its . torque limit switch. As a result, all valve operating parts are protected from overioad, improper seating and foreign obstructions. LimiTorque controllers may be mounted on any size valve in almost any position or location. Readily adaptable to e:dsting equipment, LimiTorque can be actuated by electricity, hydraulic pressure, air or natural gas. PAGE INSTALLATION TIPS ................................................................................................................................................... :.; . DESCRIPTION OF MOTOR OPERATION ............................................................................................................... S DESCRIPTION OF HAND OPERATION .......................................................................................... ;....................... 6 LUBRICATION DATA ....... ; ........................................................................................................................................... 7 TWO TRAIN GEARED LIMIT SWITCH -ROTOR TYPE .............................................................................. 8 FOUR TRAIN GEARED LIMIT SWITCH -ROTOR TYPE .............................................................................. 10 TORQUE S\VITCHS ............................................................................................................................. ~ ........................... II TYPICAL WIRING DIAGRAMS -POSITION TRANS~liTTERS ................................................... ~ ................. IS DISASSE:!-.tBL Y OF LI:VtiTORQUE CONTROL .......... ; ........................................................... :····· .......................... 20 PARTS LISTS S?.tB-000, 00, 0-4, ST ............................................................................................................... 21-25 S~1B ELECfRICAL CO~tPONENTS ........................................................................................................................... 27 INS~ALLATION TIPS DO: I. DO STORE CRATED Ui'lTS Ul"DER SHELTER. Your LimiTorque is not weatherproof until properly in· stalled. 2. DO CUT POWER OFF before opening or replacing Limit Switch compartml!nt cover. J. DO CHECK LII\HT SWITCH OPERATION in con· junction with motor rotation. If motor is turning in wrong direction interchange motor leads. 4. DO MOUNT i\lOTORS ON HORIZONTAL PLA;".'E, IF POSSillLE. It is preferred to keep motor or limit switch compartment from hanging down. This prevents head of grease being against motor or switch seals. S. DO CONNECT SPACE HEATERS if unit is to be stored in a damp place prior to installation. 6. DO KEEP VALVE STE:\1 CLEAN AND PROP· ERL Y LUBRICATED. 7. DO SET UP PERIODIC OPERA. TING SCHEDULE for LimiTorque control if valve is infrequently used. 8. DO LUBRICATE DRIVE SLEEVE TOP BEARING .EVERY SIX MONTHS, using grease gun on pressure fitting in housing cover. 9. DO KEEP GEARED Lli\liT AND TORQUE SWITCH CONTACTS CLEAN. Use carbon tetrachloride or other solvent on lint-free cloth. 10. DO KEEP Ll;\liT SWITCH COi\lPARTI\IENT : CLEAN A...'iD DRY. 11. DO BE SURE AREA IS CLEAN BEFORE DIS· ASSEi\tBLING LII\tiTORQUE. Clean all pans and hous- ing before re-assembly. I!. DO APPLY FRESH, CLEA .. "l LUBRICANT AFTER RE·ASSE:\lBLY. -13. DO RE-SET GEARED Lli'tiiT SWITCH BEFORE i\IOTOR OPERATION if Li::niTorque has been either g} dismantled or removed from valve. 14. DO REPLACE WHOLE LIMIT SWITCH GEAR BOX rather than attempt repairs in field. 15. DO REPLACE i\IOVLDED PLASTIC COj';'DUIT TAP PROTECTORS (installed for shipping and storage only) with pipe piugs when installation wiring is completed. 16. DO CHECK VALVE STDf TRAVEL BEFORE :\IOt.::'\TI~G STE:\t PROTECTION COVER on rising st.:m valves. All stems should have protection cover. 17. DO CHECK FOR PROPER DIRECTION OF RO· TATIO:" OF ;\IOTOR. If valve closes when open button is pushed the motor may have to be electrically reversed. 18. DO DISTINGUISH BETWEEN "~OR.\ fALL Y OPEN" Al"D "NOR:'>IALL Y CLOSED" TER.viiNALS on gear limit switch micro switches (when used)· when wiring control circuit. 19. DO KEEP AR:'>IATURE CLEA.'l A..';"D PERI· ODICALL Y CHECK BRtiSHES for proper contact and wear wh.:n D.C. motors are employed. 20. DO RDIDtBER TIIAT D.C. MOTOR SPEED IS i"OT CO~STA:'\T but will fluctuate widely with the load applied. 21. DO CLEA~ Ll;\IIT SWITCH COVER TIIOR· OCGHL Y and apply thin coat of grease on bearing sur· races b.:iore mounting on explosion-proof LimiTorque. :?.!. DO CHECK A:-;D REPLACE DAMAGED LlMIT SWITCH COVER GASKET before securing on weather· proof LimiTorque. 23. DO REFER TO PARTS LIST WHEN ORDERii'<G REPLACDlE:'\T OR SPARE PART~. Give nameplate data: Unit Type- Unit Size- Order No.- Serial No.- DON'T: 1. DON'T FORCE DECLUTCH LEVER INTO MO· TOR OPERATION POSITION. LEVER RETu"R.~S TO THIS POSITION AUTOMATIC.-\LL Y WHE.:'l MOTOR IS E:.'lERGIZED. 2. DON'T TRY TO FORCE DECLUTCH LEVER FROM ~IOTOR OPERATION POSITION TO HA..'\1) OPERATION POSmON. 3. DON'T USE ABRASIVE CLOTH OR PA.PER TO CLEAJ."i SILVER CO~'TACTS OF GEAR LI:VIIT SWITCH .A..''"'"D TORQ.UE · SWITCH. CONTACTS SHOULD BE BUR."l'ISHED. 4. DON'T DEPRESS DECLu'TCH LEVER Dl.JR.ING MOTOR OPER.-\.TION TO STOP VAL YE TRA. VEL, except in emergency on SMBOOO and SMBOO. 5. DON'T TORQUE SEAT PLUG VALVES OR Bu'T- TERFL Y VAL YES unless valve manufacturer is consulted. 6. DON'T USE CHEATER ON HA..'\"D'\YHEEL. 7. DON'T PLUG MOTOR-by alternately starting and TROUBLE-SHOOTING: · If ge:u-limit' switch fails to stop valve travel, check the rouo~ing: ~· control wiring and motor reversing contactor. b. geared limit switch setting. c. setting rod to see that it has been backed off after each side of switch has been set. d. remove limit switch gear box cover and inspect for damaged or broken gear teeth. If unable to o~r.:1te Litru'Torque by motor: a. check both motor power and control circuits for supply and continuiry. zo<t stopping motor to open or close a valve too tight for normal operation. 8. DON'T USE OVERSIZE MOTOR OVERLOAD HEATERS-instead look for cause of overloading. 9. DON'T RE-SET TORQUE SWITCH SEAT!i:'iG HEAVIER THA."i MA."'GMUM RECOM':\-lENDED BY FACTORY. 10. DON'T RUN "PLUG" TYPE VAL YE AGAINST STOP as damage may result to v::Uve. , 11. DON'T ATTE:'YfPT TO R.E."HOVE EITHER SPRING CARTRIDGE CAP OR HOUS.ING COVER FROM LIMITORQUE WHILE VALVE IS TORQTJE SEATED. Always back .valve off seat several handwbeel ·turns before dismantling unit. 12. DON'T A TTE:'YIPT TO SET LI:\tiT SWITCHES without first disconnecting control and power circuits . .. 13. DON'T MOTOR OPER.-\.TE VALVE WITHOUT FIRST CHECKL.'iG LL\IlT SWITCH SETTlliG. b. compare supply voltage with motor and controller nameplate rating, if O.K., then check motor amper- age load. c. if stalled motor is indicated, shut off power and operate: LimiTorque by handwheel to. move valve. Excessive h::mdwheel effort c:m indic:~le the following: a. improperly lubricated or damaged valve stem. b. valve packing gland too tight. c. improperly lubricated valve. d. stem nut too tight on valve stem. e.' faulry or damaged valve or parts. OPERATION DESCRIPTION OF MOTOR OPE::IATION Tne motors used oo the LimiTorque valve controls are high starting torque. tomily e:1dosed motors. They are furnished in we:nher proof. e:tplosion proof or submer- sible enclosures. All motors are furnished with ball bear- ings and provided with grease se::Us. No lubrication of these motors is necessary since they are lubricated at the factory for lifetime operation. All 3 pnase AC motors are of the squirrel cage design and DC motors are compound wound. Since the ope::atioo of the LimiTorque valve control is basically the same for all S~IB operators the follo\ving general description of the motor operation is applicable. Any of the paru drawings may be referred to in following this description. Although the various part numbers wiil differ for each size operator, for the purpose of e:tplana- tion we will refer to the parts drawing (Page 24 ) S~IB-0. The electric motor has a helical pinion mounted on its shaft e:ttension. This piolon. pc. ;#:40. drives the worm shaft c!utc!l gear, pc. ;#:41, which is engaged with pc. :F,50, the worm shaft clutch. This piece is splined to the~ worm shaft, pc. ;#:43. Piece #:~3. the worm, is spiined to the worm shaft and when it is rotated it turns pc. ::; 16. the worm gear. The worm gear has two lugs cast onto the top portion whlch engages the two lugs on the drive sleeve, pc. # 11. These lugs are spaced so that when the worm gear begins to turn during motor operation there is a certain amount of lost motion before the lugs engage and cause the hammer blow effect within the operator. As soon as the worm gear lugs engage, the drive sleeve being splined internally· with pc. ;#:20, the stem nut, causes the stem nut to rotate and open or close the threaded stem of the valve. The stem nut is threaded to fit the thre:!d of any rising stem valve. In the case of non-rising stem valvc:s or where the electric operator is mounted in mndem with an additional gear drive, the stem nut. pc. ;#:20, is merely bored and keyed to lit the shaft. The thrust developed by a LimiTorque valve control is absorbed by the heavy duty thrust bearings on ~e top and bottom of the main drive sleeve. As the LimiTorque valve control deve!ops greater torque, when seating the valve. the worm slides axially along the spiines of the worm shaft and compresses the belleville springs, pc. :=-so, which is the torque spring. These are calibrated springs and for every increme:lt of compression for a given size unit a certain predetermined amount of torque is de- veloped. The torque switc;:h is mechanically actuated by the worm. Vv'hen the worm moves back a preset distance and deveiops the determined amount of torque output required. the torque switch opens and a pair of e!ec:rical contacts, which are wired into the motor control circuit, interrupts the circuit and stops the motor at thls point. The geared limit switch, pc. # 105, is directly ge:ued to the worm shaft and is in step at all times with the movement of the LimiTorque valve control. It c:mnot slip since the:e are no belts or other friction devices used in its operation. Once the geared li.J:::lit switch is set to trip at its proper position of valve travel it will trip at the same point every time. See instructions on how to set the ge::tred . limit switch. Generally, the torque switch is wired into the motor control circuit to stop the operator in a full clos~d position of any rising stem type of operation and the geared limit switch is wired into the motor controt" circuit to stop the operator at the full open position. In the case of most 90° turn valves and sluice gates the geared limit switch is wired into the motor control circuit to stop the operation at both the full open and fuil close position of the valve. The torque switch is wired in series with the geared limit switch in both directions so that in the event a mechanical overload occurs the torque switch will open and cause the motor to stop. Check the wiring diagram of the actual installation to determine the correct wiring connections to be made for the torque switch and geared limit switch. . ... : I I .. DESCRIPTION OF HAND OPERATION In the evenr of power failure, a handwheel is provided for emergency hand operation of the LimiTorque va,Ive con- trol. The .sMB type of operator has an automatic hand- wheel declutcbing arrangement. In order to band operate the type SMB ope:ator the declutcb. lever is pulled down- ward. This mechanically disconnects the electric motor from the handwl:leel through the clutch assembly. In the case of the SMB-000 and SMB-00 (Page 21 ), the clutch ring, pc. ¢.:22, and clutch keys, pc. ¢.:23, are moved up- ward until the clutch keys engage with the lugs on the bottom of t.J.:e handwhe:!. Whe:e th: hacdwhe:! is side mounted on the SMB-00 page 22, the dutch keys engage the lugs on the bottom of the bevel gcar pc. ¢.:37. This assembly is held in this position by trippers wblch are illustrated on the parts dr.lwing. The operator will remain in band operation indefin.itely until the electric motor is energized and the tripper cams mounted on the worm shaft cause the trippers to release the clutch ring and clutch keys from their hand position. This is an auto- matic feature of the LimiTorque valve .control. This declutching action is similar in all the large: size 5;'1.-!B operators. Referring to the parts drawing for the SMB-0, it should be noted that whe:l the declutch lever is depressed, the dedutch lever shaft causes the de· clutch fork to push the worm shaft clutch out of e:lgage- me:J.t wit~ the motor helical gearing and into e:J.gageme:H with the handwhe:l clutch pinion. The worm shaft eiutel:: is locked in this position by the trippers. Therefore, wher. the handwhe::l is rotated, the handwhe:l ge:ll' turns the handwhe:l clutch pinion and in ·tum the worm shaft, putting the LimiTorque operator into motion. As soon as the electric motor is energized the trippe: pins, which are part of the worm shaft clutch ge:u, cause the trippers to be released allowing the worm shaft clutch to be released from band operation and engage in motor --' operation. In all cases with the SMB operator, when the hand- wheel is turned it does not rotate the motor. Similarly, when the motor is in operation the handwheel does not turn. Cmaway 1·i~w of SM B-0 Limirorqtt~ \'a/\·~ control I LUBRICATION DATA LUBRIC.\TION INSTRUCTIONS ANO LUBRiC.\NT RECOMMENDATIONS Tne LimiTorque valve control is shipped with gre3.Se in the unit. However, before operating any unit remove the grease plug and check on the condition of the lubricant. Lubrication inspection is recommended :tt regular intervals of approximately sbc months. The normal amount of grease that various size unitS should contain is as follows: UNIT SlZE A:'.IOUi'iT GREASE LBS. S~fB-000 Ph S~IB-00 4 Si'v!B·O 9 SMB-1 12 SMB-2 13 Si'v!B-3 20 SMB-+ 35 SMB-.5 93 Fig~ 1 ISEi NOTEI \-- ( 0 ) J I r- J.---I u Fig. 2 !SEE NOTE! NOTE: With LimiTorque Operator mounted in a position as shown in Figure 1 or Figure 2. additional lubricant must be used to completely fill the ge:u housing. Only a small amount of air space should remain. LimiTorque v:~.!ve controls are built to operate on th: immersion principle. The enclosing casing is leakproof regardless of operating position. However, where possible, :z. I I the motors should be mounted in a horizontal position to prevent the possibility of oil seepage into the motor housing. The lubricant should not be corrosive to ge:1.rs, ball or roller be:uimzs. and must be neutr:ll in reaction. The lubricant must ~ot cont:~.in any grit. abrasive or fillers. It should not precipitate sediment. nor separate at tempera- tures up to 300°F. The lubric:~.nt must also have good resistance to oxidation, and must be non--:hanneling. There are many lubricantS suitable for service in LimiTorque valve operators. A list of such lubricantS is shown below. Any lubricant equal to these is suitable. M:1.11ufacturer Lubric:lnt* Temperature R:1.11ge Exon Co. Nebula EPO -l0°F to + 150°F Sun Oil Co. Presti2e -J 0°F tO + 150°f 740-).EP Shell Oil Co. Dari~:1. EPO -10°F to + 1S0°F Texaco, Inc. Texaco All-Temp -20°F to + 150°F Marfak 00 +20cFto +120°F M:~.rfak 0 + .30°F to + 1S0°F Standard Oil · of Ohio Sohitran No. 1 -10°F to + 150°F Standard Oil of Ind. Stanolith No. 42 -l0°F tO + 150°F Mobil Oil Co. Mobiiplex EPO · -l0°F to + 150°F Cities Service Oil Co. Citgo H-2 51)F to + 150°F Atlantic Atlantic tub- Refining Co. ricant No. 50 -l0°F to + 150°F i'vl:tSter Lubricants Co. M·l Special -20"'F to+ l50°F Tidewater Oil Co. Veedol Alitho 10 -l0°F to+ 150"'F Gulf.Oil Corp. Gulf Precision Grease No. 0 +20°F to+ 120eF Pure Oil Co. Poco HT 0°F tO + l20°F Grease B ldemitsu Kosan Co. Marusen Oil Co. Nippon Oil Co. Daphne Coronex. EP-0 Limax EP-0 EP noc Grease N0-0 Showa Oil Co. Sunlight Grease EP-0 Mitsubishi Oil Co. Diamond EP-0 For extremely high or low temperature consult factory. For Geared Limit Switch Gears only, use Humble .. Beacon 325" grease (-60°F to +150~F) Motors furnished with Limitorque value controls are lubric:Hed for life. ~ . . PC., NO. I NO. REQO. CESCRIPTION 'PC.! NO. I NOo~REQO. CESCRIPTION I PC. I NO. NO. REQO. DESCRIPTION 1 1 CARTRIDGE 43 2 INTER. PINION SHAFT 56 8 INSERT (ROTOR) 2 1 DRIVE Sl.EEVE &. SHAFT 44 I 2 G.L.. FRAME COVErt 57 2 "0"-RING (FOR INTER. GEAR SHAFT PC. 42) 3 ! 1 l DRIVE PINION 45 8 INTERMITTENT GEAr!. I 58 2 Gri.OOVE PIN 4 1 DRIVE PINION 146 6 INTERMITTENT PINION I 61 1 FINGER BASE !SECONDARY) ·. 5 1 OECl.UTCH SPRING 47 2 STEM SPUR PINION 62 8 R.H. FINGER ASSY. 6 2 BUSHING 148 1 SET ROO 63 8 L..H. FINGER ASSY. --7 1 "O"·rUNG 49 2 ROTOR 64 16 HEX. HD. C. S. 8 1 PIN so 2 GROOVE PIN 65 16 jl.OCKWASHER 9 1 GROOVE PIN 51 2 COVER G.:..SKET I 66 32 HEX. NUT 10 1 WASHER 52 8 Fll.L.. HD. MACH. SCR. 67 I 32 WASHER 11 1 Oil. SEAl. 53 1 "C .... RING 68 2 Fll.L.. HD. C. S. 41 1 GEAR FRAME 54 1 SETTING ROD BUSHING 69 2 I NT. TOOTH l.OCKWASHER 42 2 INTEr!.. GEAR SHAFT 55 1 GASKET, GEAR FRAME Ht:: • • J 6? l~.6 ~ __________________ :::..--------· -----~--"'-"'-....: TORQUE SWITCHES The LimiTorque valve control torque switches control the amount of torque which the unit may develop before its contacts open and cu~ out the motor control circuit to stop the electric motor. All torque switches are factory preset for the given condition. However, they may be set at a higher torque cutout position, or a lower torque cut- out position, and it is a simple matter to make adjustments. The torque switch is used to stop the motor operator upon closing the valve in the case of wedging type gate valves. For valves which do not wedge into the seat, the geared limlt switches are used to stop the LimiTorque . operator when the valve reaches the full open or full closed ·. position. The torque 'switch, in this case, is useJ as a protective device to stop the motor operator in the event of a mechanical overload during the closing or opening cycle. Examples of torque seated valves are: wedge tyr gate valves, ~obe valves and wedge plug valves. Examph of position seated valves are: butterfly valves, plug valve ball valves, sluice gates and thru conduit pipeline gates. ·PROCEDURE FOR SETIING TORQUE :,WITCH FOR SMB-000 1. Make sure the electric power is off. 2. Loosen machine screw, pc. ~ 19 , for either tl open direction torque switch or the closed dire; tion torque switch. 3. Re-set the torque switch by moving pc, #2 or to a higher setting or lower setting as desired. 4. Secure pc. .'.' 19 and operate the valve ele' trically to insure the proper setting required : give tight shut-off. DOUBI.'E TORQtiE SWITCH SMB-000 PC. I NO. I I PC. I NO. I PC. I NO. I I NO. i'!EQO. I DESCRIPTION NO. REQO. DESCRIPTION :NO. REQC. CESCRIPTIOH 1 I 1 BRACKET I I' I 1 I "O"·RING l 28 I 2 I PLUNGER SPRING 2 I I ACTUATING ARM R.S. 1 15 I 1 "O"·RING i 29 I 2 . INSULATOR 3 I 1 I ACTUATING ARM L.S. 116 I 2 I GROOVE-PIN ! I 30 I 2 I SELF TAPPING SCW. I 4 I 1 I OIAL CAM R.S. 117 I 1 I COTTER PIN I 31 I 2 I CONTACT S,PRING @j 5 I I I OIAL CAM !..S. 1 1a I 1 I WASHER ! 32 i 2 I CONTACT FINGER ;01 I I _6 1 I ACTUATING LINK 19 I 2 I PAN HC, MACH. SCW. I 33 I 2 ! CONTACT SUPPORT lQJ "" 7 I ACTUATING SHAFT 20 l 2 I WASHER ; 34 I 2 TERMINAL STUO '· 8 I I TRIPPER ARM I 21 I 2 SET SCREW i 35 ! 8 I HEX NUT f-• I ROLLER PIN 22 2 HEX NUT ~ 36 j a I FLAT WASHER 9 I 10 1 I ROLLER I 23 2 ROLL PIN ! 37 I 4 LOCKWASHER ; 11 I SPRING PIN 25 2 TERMINAL HOUSING BASE : 38 I 3 MACH. SCW. 12 1 SPRING 26 2 PLUNGER HOUSING I I I 13 2 BUSHING 27 2 PLUNGER I I I rt/ --· ___ .... _ .. ·--· .. '"-'"----A . P.ROCEDURE FOR S.l!irl'ING FOu"""R TRAL.'l GEA.:RED LIMI'l' SWI'I'CE-E.OTOR TYPE .-.. ~·.·· ~ ---. ,_ .. ~ .;. .. _ .... ...... ... . I NO. I REQO. D£SCRifPTJOH I PC. I NO. I NO. REQO. 1 I CARTRIDGE 136 I 4 I 22 I z i 01\.ITE BUSHING In I z I 23 I l I. DRIVE SHAFT · 1 •2 I 4 24 I 1 I DRIVE PINION (INTERN AU 1 43 I ' I 25 I 1 I HELICAL PINION lu I 4 I 25 I z I CROOVEPIN 45 15 I 21 . 2 I DRIVE SLEEVE & GEAR 46 12 I I 211 I z I CECI.UTCH SPRING 1 47 4 I 29 I z I ORIY£ PINION SPUR . 41 I z I 10 I z I PIN 49 I 4 I l1 I 1 I CARTRIDGE C"'SXE:T' I so I ' 32 1· I CARTIUOGE MTC. PLATE 51 I 4 ll " I SOC.HO. C. S.· 52 16 34 1 I -o".RINC, 53 2 n 1 I "O"·RING. 54 I 2 I -.. -... . . ... The !our train ge:ued limit switch (Rotor type) employs four i:otary drum switches, e:1ch having four contacts. When the rotor is properly set to trip at the desired po- sition, two of these contacts open and two close electric circuits. Generally, one rotor is set to trip at full open position of the valve and one rotor is set to trip at full close position of the valve. The other two rotors are set at some io.te:mediate position, depending oa the require- ments of the project. . . . To set the switches of a !our train rotor type switch, follow the same procedure as described for the two train rotor type switch. The upper setting rod, pe • .:#:48, allows adjustment of the two adj:1cent upper rotors, and lower setting rod, pc. ;;=43, allows adjust.-nent of the ~o adja- cent lowe: rotors.· . .. . .. .. . ·-. ' .. ·-· . DtSCi!lfPTJON I !'C. I NO. I NO. RtQO •• 'DESCRIPTION FI\.LHC.CAP 55 I 2 I C;.SKET, GEAR FRAME SCR(W & \..W, I GEAR FRAME: 1 s6 . 16 I INSERT !ROTOR) I INTER. GEAR SHAFT IH I 2 I •·o-·RINCl, INTER. PINION SHAFT 1 sa I 2 I GROOVE PIN C.L FRAME COVER I 61 I z I FINGER SASE INTERMITTENT GEAR ! u I 16 I R.H. FINGER ASS'I'. INTERMITTENT PINION 1 s1 I 16 LH. FINGER ASSY, STEM SPUR PINION J&-4 I JZ ! Htx. HO. C. S. SET ROO I 65 I 32 ! I.OCXWASHER ROTOR I 66 I 64 I HO:NUT CROOVEPIN I 67 I 6-4 I WASHER COVER CASKET I 611 I ' FI\.L HD. C. S. F'ILI.. HO. M, S. n I • 4 INT. TOOTH LOCKWASHER "O .. ·RINC I Sf,TTINC ROO BUSHING l .-. P:S.OCEDtm.E FOR s..c.;•rriNG T'WO TRAL.'""l GEARED LIMIT SWITCH-ROTOR TYPE The two train· geared limit switch (rotor ·type) employs two rotary drum switches, e~ch having four contacts. Whe!l the rotor is properly set to trip at the desired po- sition, t:v;o of these contacts open electric circuits and two contacts close e!ectric circuits. Generally, one rotor is set to trip at the full ope!l position of the valve, and the other rotor is set to trip at the full dose position of the valve. · Each drum switch may be adjusted independently of the other. One circuit on the one drum is used to open the *'ope!l" holding coil circuit of the motor controller, and another circuit of the drum is used to operate the "open" indicating light for the valve. On the other drum, one circuit is used to control the "dosed." indicating light, and another circuit may be used to open the "close" holding coil circuit of the motor con- troller. Please refer to the wiring diagram assigned for the actual application and circuitry to be used. The wiring diagram may be furnished as pan of the LimiTorque valve control, or may be furnished by the contractor who sup- plies the motor control and pushbutton station equipment. In order to set the geared limit switches to trip at any desired position, the following procedure should be ob- served: 1. Be cert:t.in all electric power is turned off. 2. Use the' handwheel to manually open the valve, and note direction of rotation of pc • .:#:42, Inter- minent Gear Shaft, over the rotor to be set. Whe::: the valve is full open, close the valve slightly to allow for coast oi moving partS. 3. Tum pc. ·.;;:48 clod .. -wise with a screwdriver. until it reaches a stop posicion. 4. If the rotor to be set bas not turned 90° to ope::: the contacts which are to trip open at this po- sition, i.nse::t screwdriver on pc. .;;:42 and turn in the same direc:.ion as noted pre•1iously unili pc. .;;: ~9 rums and opens the contacts to be set. If the rotor, pc. -#:49, bas turned so that the contacts are already open, tum pc. -#:42 in the opposite direction as previously noted .until the contacts close. Then, tum pc. -#:42 slightly in the same direction as odginally noted until the con- tacts open. 5. The rotor is now set at the correct position so that the contacts ope!l. Back off on pc. :: 48 until it stops. Agai.ri. place screwdriver on pc. -#:42 to insure that it is tight and will not rotate. (Do· not force.) 6. The same procedure should be followed for the other rotor adjustme::lt by dosing the valve com- pletely to set the tripping position of the other rotor. Two train geared limit swiu:h--rotor typi! PROCEDURE FOR SETTING TORQUE SWITCH FOR SMB-00 .71 b 12 PC. I N('). I 1'10, REQO. 1 I 1 I 2 I 2 I 3 I 1 I 4 I 1 5 I 1 I 6 I 1 7 I 1 8 I 1 9 I 1 I 10 I 1 I 1. Make sure all electric power is off. 2. Loosen jam nut, pc: .;25. 3. For the open direction torque switch or close direction torque switch move socket head set screw, pc . .'.' 27, in or out to decrease or increase amount of torque output desired. 4. Tighten pc. :;;.25. 5. Operate valve electrically to seat valve. insuring tight shut-off. DOUBLE TORQUE SWITCH SME-00 .... ·-··-------· . -____ .. -. DESCRIPTION I PC., NO. I NO. REQO. DESCRIPTION I PC'l NO. I NO. REQD. DESCRIPTION BRACKET 111 I 1 I OIAI. I..S. 1 22 I 1 I "0• RING ACTUATING ARM R.S. & I..S. 1 12 I 1 ; SPRING I 23 I 4 I SOCK HO. CAP SCREW DIAl. HOLDER R.S. 1 13 I 1 I STA. TERMINAl. BLOCK I 24 i 2 I HEADLESS SET SCREW DIAL HOI.OER I..S. I 14 I 2 I MOVABLE TERMINAl. BLK •. I 25 ' 2 I JAM NUT ACTU.-.TING LINK I 15 I 2 I THREADED BUSHING I 26 I 1 I COTTER PIN & WASHER t TRIPPER ARM I 16 I 4 I TERMINAL STUDS I 27 I 2 I SETSCREW ACTUATING ARM SHAFT I 111 I 2 I CONTACTOR I 21 I 1 I "0" RING I ROLLER 1 19 I 8 I HEX NUTS I 29 i 2 I GROOVE PIN ROLLER PIN i 20 I 8 I WASHERS I 30 I 1 I WASHER-FLAT DIAL R.S. 1 21 I 4 I l.OCKWASHERS I 31 I 2 I FILl.. HD. M.S. H 5 B 6 2 4-6 ... %7 I -~-~--------------------------------~ ----·· . I I :;:'ROCEDURE FOR SETTING TORQUE SWITCHES J:'OR SMB-0 Al.""'ln LARGER UNITS 1. Make sure all eiectric power is off. 3. Tighten pc. :;;: 12. -~,.._,~···----------1 -- 2. For the open direction torque switch or close direction torque switch loosen. cap screw, pc. -:7-12, and set pointer, pc. =;;:26, at desired torque setting. The higher the number, the higher the torque output of the unit. 4. Operate valve electrically to seat valve, insuring tight shut-off. PC., 1'10. I NO. _ REQO. Of':SCRII"TION I PC. I NO. I NO. REQO. 1 I 1 I SHAFT 113 I 2 I I 2 I l PINION 114 I 2 I l I 1 ROLL PIN fu I 2 I " l I BUSHING 16 I 2 I 5 I l COTTER PIN 1 1a I 4 I 6 l I FLAT WJ<.SHER 19 I 8 I 7 I 1 I "O"·RING 20 I 8 I I l I FILL. HD. 21 I 4 I a CJ<.P SCR. 9 ! 2 I FINGER CONTACT ASSEMBLY I 22 I 1 I 10 I 1 I INSULATOR 23 I 1 11 1 I RD. HD. I 24 I 1 MACH. SCR. 12 2 FILL. HO. 25 I 1 CAP SCR. S. A maximum stop setting plate is furnished on all unitS. Do not e:tcecd this setting without consult· ing factory. · ··-· --·.· --·-· ··--·· DESCRIPTION I PC., 1'10. NO. REQO, DESCRIPTION FLAT WASHER I 26 I 2 POINTER --· SHAKEPROOF' UTERNAL· I 27 I 2 I SET SCR. INTERNAL TYPE LOCKWASHER CUP POINT SCREW & t.OCKWASHER 1 z8 I 2 I HEX. NUT CONTACT BLOCK I 2~ I 1 I ACTUATING LINK I t.OCKWASHER 1 lo I 2 I J<.RMS FLAT WASHEi'l Ill I 4 I SOC. HD. CAP SCR. HEX NUT 1 l2 I l I SPJ<.CER TERMINAL STUO Ill I 1 I SPRING rtRMINAL BLOCK 1 34 I 1 I "0" RINC:O SOC. HO. ll5 I 1 BRACKET c. s. & L. w. TORQUE LIMITEi'l PLATE I 36 1 ROLL-PIN - DIAL ' I _J ' "-~ "" ~\~ 14 -~·------~-------~--"' --·---:.· ·~....--...-·--.::....._.~--t.l. ·< PROCEDURE FOR SETIING TORQUE SWITCHES • ROTARY TYPE {patent applied) ' SMB·OOO AND SMB·OO This rotary type is supplied in. C:lSe that make-cont:lct is required in addition to regular brea.k...:ontact. (for both open and close direction) · A bre:~.k·comact (NC) and a m:l.ke..:ontact (NO) are provided in each of the open direction and close direction of the toiaue switch. The arr:uH!ement of the contacts in the ooen direction and close direction of the to roue switch are ai shQwn in the drawing, but they may be changed each other depending upon the construction of the valve. I. Make sure that the power source be off beiore setting. 2. For setting torque switch in open or close direction, loosen lightly each p:m hd.screw, pc.#20, :md set dial can1S, pc.#7 or pc.;:3, to the desired torque setting. As the dial number increase, the torque becomes high. 3. Tighten fum and sure pan hd.screw, pc.#ZO. 4. Never remove the sector plate, pc.#l :!, which limits the ma:timum setting. 5. Do not touch set screw, pc.#:;3 :md hex nut, pc.#25, which are adjusted and lock-painted before ship~nt at factory. PC. NO. OESCIUPTION PC,I NO. NO. REOO. NO. .REQO. DESCRIPTION 1 1 BRACKET 6 1 TORSION SPRING 2 1 TERMINAl.. SI..OC:K I 1 1 OIAI.. CAM 3 1 TORQUE SWITCH CAM AS'SY 8 1 OIAI.. CAM 4 1 OIAI.. 9-1 2 FINGER ASS'V !I 1 ACTUATING I..INK 9·2 2 FINGEI'I. ASS'V I PC., NO. NO •. REQO. 0£SCRIPTION IIO.l 2 FINGER ASS'Y lto.:zl 2 I FINGER ASS'V 11 1 SHAFT 12 1 TORQUE I..IMITER PI..ATE ll 1 TRIPPER ARM . R _ .. *' ·: ..... ~:·· A .. c -!J-/ :._:: 11 (}-· tj -.~ -~ CLOSE NC TERMINAL ____/ n c;:: ,....., VIEW A·A VIEW B-B ---~-________ __, __ _ BREAK~ONT ACT when valve dosed .... -.......... ~--···--····---~----··· ··--·--··· .... ·------· ·-··-_______ ,_ ______ _ PC:I NO. I DESCRIPTION PC.!, NO. DESCRIPTION PC. NO. DESCRIPTION NO. REQD. NO.jREQO. NO. REQD. 141 1 0 RING 119 4 60l..T 24 I 4 I HEX. NUT ul 1 0 RING 20 2 PAN HEAD SCREW 25 2 HEX. NUT 16 1 l ROl..l.. PIN 21 2 SOCK. HO, CAP SCREW 26 2 SPRING WASHER 11 I 2 CAP SCREW 22 2 MACH. SCREW 27 2 SPRING WASHER ul 4 STUO BOl..T 23 2 SET SCREW 28 2 Fl..AT WASHER ·. \ \ PROCEDURE FOR SETIING TORQUE SWITCHES, . ROTARY TYPE (patentapplied) SMB.O THRt,l SMB·5 This rotary type is supplied in case that make-contact is required in addition to re:;ular break-contact. (for both open <~.nd close direction) · A break-contact (NC) and a make-contact (NO) are provided in each of the ooen direction and close direction of the toroue s\vitch. The arraneemem of the contacts in t!1e ooen direction :md close direction of the torque switch are as shown in the drawing, but they may be changed e:~.ch other depending upon the construction of the valve. l. Make sure that the power source be off before setting. 2. For setting torque switch in open or close direction, loosen lightly e::~ch pan hd.screw, pc.#23 and set dial c:uns, pc.#i or pc.#S, to the desired torque setting. As the dial number incre:lSe, the torque becomes high. 3. Tighten fmn and sure pan hd.screw, pc.#23. 4. Never remove the sector plate, pc.#l2, which limits the m:t:timum setting. S. Do not touch set screw, pc.#26 and hex nut, pc.#28, which are adjusted and locl<·painted before shipment at ;::. factory. f.; I ' ' ! ! i .. I I I . i -- ;.1-0 16 PC., NO. NO. REQO, DESCRIPTION 1 1 I BRACKET 2 1 TERMINAl. BI..OCK l 1 TORQUE SWITCH CAM ASS'Y .. 1 OIAI.. 5 l ACTUATING I..INK IPc •. !tNo. 1 NO. REQO. OESC l'IIPTI ON I PC.I NO. I NO.I REQO. DESCRIPTION 6 I 1 I TORSION SPRING 110..11 2 FINGE~ ASS'V 1 I 1 I OIAI.. CAM bo.~ 2 FINGC::R ASS'V a I 1 I DIAl. CAM I u I 1 SHAFT HI 2 I FINGER ASS'Y lui l-TORQUE UMITEit PLATE 9-21 2 I FINGER ASS'Y .1131 1 PINION ,. .; H 5 B _6 2 4_Q. ,,~ .:"1 J:a :z. 2\ PC, NO. NO •. REQ.O. 14 1 15 1 16 1 1 17 1 18 3 1!1 1 20 2 CLOSE MAKE-CO NT ACT when valve closed VIEW A·A VIEW B·B __ ...... ··----··-.. -__ ..,. ____ -----.. ~----.... --.. -·- DESCRIPTION PC, NO. DESCRIPTION PC. NO. I DESCRIPTION NO. REQO, NO. REQD. 0 RING 21 4 I STUD BOLT 28 2 HEX. NUT 0 RING 22 4 BOLT 2!1 2 SPRING WASHER ROLL PIN 23 2 MACH. SCREW 30 2 FLAT WASHER ROL.L PIN 24 2 SOCK. HO. CAP SCR.EW Jl 8 FLAT WASHER COTTER PIN 25 2 MACH. SCREW 32 2 FLAT WASHER BUSHING 26 2 SET SCR.EW 33 2 ~KWASHER SOCK. HO. CAP SCREW 27 4 HEX, NUT ·.• 17/:.·· /_,.., i I I i ·-----~---~---·----·~ TYPICAL WIRING DIAGRA~!S The· following drawings are typical Limitorque wiring dia:grams showing built in motor controls for a 3 phase power supply for the electric motor. In the first drawing, the arrangement is a typical one for a wedge type gate valve or globe valve where the closing direction is limited by the torque switch, and the opening direction is limited by the geared limit switch. The second drawing is one which could be used in controlling the opening and closing of butterfly valves, ball valves, plug valve.s or sluice gates, where the closing and j)-~ 18 TO,RQUE SEAT ARRANGEMENT R s T A C POWER SOURCE 70 TO SEPARATE CONTROL SOURCE L I L 2 71 opening directions are limited by the ge:ued limit switch. The torque switches are wired in series with the geared limit switches to protect against mechanical overloads anywhere between full open and closed positions of the valve. · Both arrangements are shown with a three button (open, stop, close) pushbutton setup. and ·two lights to indicate full open or dose positions of the valve. I 90 91 I S H I 3 4 II ~ 12 8 T S 0 42 TSC 16 52 Furnished in standard Umitorquc R ]I POSITION SEAT ARRANGE:VlENT ;·r, -~ PSO PSC PSS 0 c OL. OL.H @ @ I R s T A C POWER SOURCE TO SEPARATE CONTROL SOURCE L I L 2 71 70 OPEN PUSHBUTTON CL.OSE PUSHBUTTON STOP PUSHBUTTON OPEN CONTACT CL.OSE CONTACT OVERL.OAO REL.AY OVERl..OAO REl..AY HEATER SOURCE SIGNAL. L.AMP (WHITE) OPEN INOICATING L.AMP (GREEN) J __ _ I 90 , , 1-9-'--+ 1 3 4 II ? .---'2--. T S 0 42 Furnished in standard limitorque (iY CL.OSE INOICATING L.AMP (REO! el OPENING COIL. ~ CL.OSING COIL. T S 0 I OPENING TORQUE SWITCH TSC CL.OSING TORQUE SWITCH SH SPACE HEATER 10 I L.IMIT SWITCH BREAK 1-0-1 L.IMIT SWITCH MAKE -- D~SASS:EMBLY OF LIMITORQUE CONTROL The disassembly of the LimiTorque valve control size Sl\-ffi-0 will be used as a general c:·:unple. ·The size Sl'vffi- 000 and Sl'vffi-00 will vary somewhat from this descrip- tion. Refer to the Pans Drawines of these units whenever disassembly is to be made .. Be ~enain to install the same thickness gaskets wherever removed. and be certain to keep all parts cle:~.n and free from din when disassembly is made. To completely disassemble the LimiTorque control size Sl'vffi-0 through SMB-4, obse:.-ve the following pro- cedure. · 20 -IL 1. Shut off all power to Li.miTorque unit. 2. Swing open or re::nove the limit switch com- partrne:J.t CO\'er. 3. Disconnect the leads on the geared limi~ switch and torque switch, making sure they are properly marked for reconnecting to the tenni.oals before removing these parts. The torque switch and ge:Jied limit switch are held on the housing by several boits;"''Removing these bolts will allow you to remove the ge:Jied limit switch and the torque switch. 4. To remove the electric motor from the Limi- Torque operator, first disconnect the motor leads inside of the limit switch compartment. The motor leads must be pulled thru the open· ing when the bolts holding the motor flange to the gear housing are removed. 5. The motor pinion, pc. =;;:40, is keyed to the motor shaft and held there with a set screw to retain the pinion in its proper position. 6. Remove retaining ring, .Pc. =;;:89, split ring re- tainer, pc. ;#:27, and split ring, pc. =;;:47. Re·, moval of these three pieces will allow the worm shaft clutch gear, pc • .;#:41, to be pulled from the worm shaft. 7. Remove bolts holding clutch housing, pc. 1, to housing, pc. :;:;:2, and withdraw clutch hous- ing together with trippers, pc. #32 & 33, and fork, pc. # 12. Worm shaft clutch, pc. ;#:50, \\.ill slide off worm shaft when withdrawing clutch housing. 8. Slide clutch spring, pc . .;;.ss. off of worm shaft torque motor end. Slide declutch link, pc. =;;:9, off splined manual declutch shaft, pc. #24 •. · 9. Remove elastic stop nut, pc. ;#:84, and pull hand wheel gear, pc . .;,:. 7, which is keyed to the shaft, pc. :;:;:25. 10. Remove bolts holding shaft bearing cap, pc. :;:;:8, and slide cap off worm shaft. Handwheel clutch pinion, pc. ¢:'42, may be removed from ·bearing cap by removing retaining ring, pc. :792, being careful hot to lose spring, pc. :;:;: 57, and spring ring, pc. # 17. 11. Grasp worm shaft and pull toward motor end until shaft is cle:~.r of housing. Bearing, pc • .;.;. S 1, is secured to worm shaft by retaining ring, pc. ~91, and may be removed to replace bearing. 12. Remove handwheel, pc. ;#:5, by loosening set screw. Handwheel can then be pulled from handwheel shaft, pc. #25. 13. Remove declutch lever, pc. :;:10, by loosening set screw and sliding lever from declutch shaft, pc. ~24. 14. Remove end cap, pc. ;;=4. 15. Remove handwheel shaft by tapping on the motor e::1d of the shaft which will free beating, pc. #80, from housing. Handwheel shaft will break free from bearing,. pc. ~79, and may then be removed from housing. 16. Having removed deelutch link from splined end of declutch shaft (Step 10), shaft may be .with- dra~'Il from handwheel end of housing. 17. Remove worm and torque spring assembly by te::nporarily replacing the worm shaft and then rotating the shaft to cause the worm to screw out of engagement with worm gear and causing torque spring car..ridge to emerge from housing. Tne cartridge may be further disassembled if required. 18. Remove housing cove:-, pc. :73. 19. Lift complete drive sleeve assembly from unit housing. The drive sleeve assembly consists .of locking nut, pc. #30, stem nut, pc. #20, drive sleeve, pc. 11, upper thrust bearing, pc . .;;:n & 78, worm gear, pc . .:;;:. 16, worm gear spacer, pc. #28, and lower thrust bearing, pc. :¢;15 & 76. The drive sleeve assembly may be further dismantled if required. 20. To reassemble unit, follow the above procedure in reverse. TO REPLACE TilE STEM l\'UI' Ol\'L Y If the stem nut, pc. :720, is to be removed from the assembled LimiTorque valve control,' it is necessary to remove the locking nut. pc. =;;:30, and then remove stem nut by lifting out top of unit. If LimiTorqu~ is mounted on a valve having :1 threaded stem, and removal of the stem nut is required, merely remove the locking nut, pc. =:30, as mentioned above, then rotate. the handwheel of the LimiTorque operator to close the valve. The stem nut will rise up the threaded stem of the v:ilve. When the stem nut splines are free from the drive sleeve, the stem nut may be rotated by hand the remainder of the length of the valve stem and replaced if necessary. zt~/ ~. , r 0 "· 'I 11 '~ .1fz?·~: MODEL SMB-000 i PARTS LIST PC.J NO •. ! DESCRIPTION NO~IREQ.I 1 1 HOUSING 2 1 OECL.UTCH FORK. 3 2 CL.UTCH ROL.L.ER 4 2 5 1 6 1 7 2 8 1 9 1 10 1 11 1 12 1 13 1 14 2 15 1 16 1 17 1 CL.UTCH ROL.L.ER PIN OECL.UTCH SHAFT SUSHING•FL..ANGEO RETAINING RING O·RING WORM SHAFT BAL.!.. BEARING CAM SPACS:R TRIPPER AOJUST. ARM W.S. BEARING CAP TRIPPER CAM WORM SHAFT GEAR L.OCKNUT BEARING SHIM 18 3 SEARING SHIM 19 3 BEARING SHIM 20 1 ROL.L.ER BEARING CUP 21 1 OR IVE SL.EEVE 22 1 CL.UTCH RING 23 2 CL.UTCH KEY 24 1 WORM GEAR 25 1 O.S. BEVEL. GEAR 26 1 SPACER 27 1 ROL.L.ER BEARING CONE 28 1 SPRING•CL.UTCH RETURN 29 1 ROL.L.ER BEARING CONE 30 1 SETM NU':" 31 1 L.OCKNUT 32 1 HOUSING CAP 33 1 ROL.L.ER BEARING CUP 34 1 HANOWHES:I.. 35 1 O.RING 36 1 RETAINING RING 37 1 QUAO RING 38 1 GASKET·HOUSING COVER 39 2 GASKET·HOUSING COVER 40 1 GREASE FITTING 41 1 WORM 42 1 BAL.L. BEARING 43 1 NUT 44 1 45 1 46 1 47 1 48 1 49 l !SO 1 !S1 ·1 52 1 53 1 54 1 BEARING CARTRIDGE RETAINING RING THRUST WASHER BEL.L.EVIL.L.E SPRING SET SL.EEVE-70RQUE L.IMIT THRUST WASHER ELASTIC STOP NUT GASKET·S?RING CART. SPRING CARTRIDGE CAP OECLUTCH L.EVER OUAO RING 55 1 SEAL. CAl> 56 1 TRIP9ER L.EVER 57 1 AOJUST. AR.M PIVOT PIN 58 1 TRIPPER #1 59 2 TRIPPER #'2. 60 1 SPRING PIN 61 2 SPRING TRIP9ER 62 1 MOTOR ASSEMBI..Y 63 1 64 1 65 1 66 1 67 1 MOTOR PINION GROOVE·PIN GASKET·MOTOR TORQUE SWITCH ASSEMBI..Y G.l.-CATRIOGE SHIM G.l.-SWITCH CARTRIOG£ ASSEMBL.Y 68 1 69 1 70 1 71 1 72 1 GEAR BOX SUB·ASSEMBL.Y FINGER SUB-ASSEMBL.Y TERMINAL. STRIP BRACKET TERMINAL. STRIP 73 1 L.IMIT SWITCH COMPARTMENT COVER - -----.-------------------->~--- MODEL SMB-00 PARTS L!ST --SIDE MOUNTED HANDWHEEL @@@® \ I I I : J 0 .... -......... :;-·. PC. I NO.I NO, REQ. DE.SCRIPTION I PC. NO. NO.I REQ. DE.SCRIPTION I PC.I NO.I NO. REQ. DESCRIPTION 1 I 1 I HouSin'l I 17 3 I Sooroni Shim I 33 I 1 I Worm 2 I 1 I Ooc!utc/1 fork I 18 3 I Beoron11 Shom I 34 I 1 I Ball Bearinll 3 I 2 I c:utc/1 Roller I 19 1 I Roolor Soaronll Cuo I 35 I 1 I eoaront; locknut 4 I 2 I Clutcn iloiler Pin I 20 1 I Drive Sit eve I 36 I 1 I Searont; Cortm:~o 5 I 1 I Oec:utcn Shalt I 21 1 I Soront;-C:utcn Return I 37 I 1 I Rota•n•nl! Rint; 6 I 1 I Busn•ni->lant;oCI I 22 1 I Clutcn Rinl! I 38 I 1 I Belleville Soron11 Sat - 7 I 2 I R etaon•ni ~ini I 23 2 I C!utcn Key I 39 I 1 I Sleeve iorcue Lirrut 8 I 1 I O·Ri'1i I 24 1 I Worm Gear I 40 I 1 I Tnrust Wuner 9 I 1 Worm Shalt I 25 1 I Scacer-Worm Gear I 41 I 1 I Tnrust Wuner 10 I 1 BaH Bear.nq I 26 1 I Roller Bc:ar.ng Cone 1-42 I 1 I locknut 111 1 Cam Soacer I 27 1 I Pin I 43 I 1 j_ QuaCI-Rinl! 12 I 1 Worm Shalt Bearono; Cao 1 28 1 Hypo•d Gear-Geared Ltm•t OtJve lUI 1 I Sui Retaononl! Plate 13 I 2 I Triooer Cam I 29 I 1 Roller Seann~ Cone 45 I 1 I Guket Soron11 Cartrodl1o 14 I I I Worm Snail Gear I 30 I I Stem Nut 46 I I [ Soron11 Cartru::~;e Cao 15 I I I Loc•nut 1 Jl i I Loc:knut 47 1 1 I Oeclutcn Lever 16 I I f Seaun~ Sn•m tn i I Roller Sear~n~ Cuo .. a 1 1 f Soacer-Trtooe-r Lever 22 TOP MOUNTED HANDWHEEL I I SIDE MOUNTED HANDWHEEL PC. I NO. I NO. R£Q. DESCRIPTION .&.9 I I I Troccer Lever 50 I l I Tnoct<r Ao,ustment J.rm 51 I 1 I Tricoer •I 52 I 1 I TttoDet •2 53 I 1 1 Sonntt Ptn 54 I 2 I Sonn11-Triocer I I I 55 I I I Troooer I<OiuSimenl J.rm Pivot P•n s.; I 1 I Meter Ptnoon 57 I 1 I Motor sa I I I Gasket Motor 59 I I Toroue Swotcn l<ssemtlly 60 1 I Geared Lomol Sw•tcn c.vtnd~Se Ass·y. 61 I I Geared L1m1t Gear Box Ass·y. 62 I I Geared l.1mot Swrlcn An•y. 63 2 I Poce Ptuq 64 2 I P1oe Plu~t . ~.---... ,----........... --... -··--------·--· ... ----- IPC., NO. I NO. REQ. DESCRIPTION I PC., NO. NO. R£Q. DESCRIPTION 165 I I I T erm•nal Bracket I 79 I I I Soac:er-Bearin~ 166 I 1 I T erm•nal Sine 1 eo 1 1 I Ball Searin.; 167 I I I Lim•t Swttcn Como.artment Covet IBI J I I Retainono; Rin~ 168 I 1 I Limtt s ... tcn Comoartment G•~ket 182 I I I Soacer O·Rin.; I· ·TOP WOUNTE.O HAXDWHU:L .~.~'".~~~o'" sJ I 1 I O·Rinll 69 I 1 I Heusmg Cao 84 I I I Bevel Gear Heustno; 70 I 1 Handwneet B::i I 1 I Gasket-Bevel Pmien Cao 711 I Quad Rin'l 86 I 1 I Bevel Pinoon Cap 72 I 1 O·Rino; 87 I 1 I Bevel Gear 73 I 1 Retatnlnq Rinq 88 2 Quad RiniJ /4 I 1 I Gtease FittlnJ 89 I 1 Bevel Gear Cartrodr,;e 7:) I I I Gasket-Housono; Cover !.'0 I 2 Gasket-Housin" Cover 76 I 2 f G.asket-Mousanq: Covet 91 4 Gasket-Houstnt; Covet ' SIDE MOUHTU> HAHDWHE.O. ... c.,_ .. · .. 92 I 1 Grease Firtinq -n I I JHandwnee:t Bevel Pimon 93 I 1 Handwneel 78 I 1 I Ball Beartn~t 94 I 1 Handle -·····--\. ··."!"4.·-.• =·~ 21.:8" 24 PARTS LIST SMS-0 THJ:;U SMB-4 G '" ~- i ,......'----\. ,·~~~~. ..• " ' ! ~· r PARTS LIST l l CI..UTCH l'tOUSING 2 1 HOUSING 3 1 hOUSING COVE~ 4 l SI'~ING CARTRIDGE CAP S 1 l'tANOWHEEI.. 6 1 7 1 • 1 9 1 I..!MIT SW, COMPARTMENT COVER l'tANOWHEEI.. GEAR WORM SHAFT BEARING CAP OECI..UTCH I..INK OECI..UTCH L.EVER O~IVE SI..EEVE OECI..UTCH FO~K WORM GEA~ sPRING RING BUSHING BUSHING STEM NUT 10 1 11 1 12 1 16 1 17 1 l& 2 19 1 20 1 24 1 25 1 26 1 27 1 za 1 29 1 30 1 31 1 32 1 MANUAL. OECI..VTCH SHAFT HANOWHEEI.. SHAFT SEAL. RETAINE~ P\..ATE SPLIT RING RETAINE~ WORM GEAR SPACER TORQUE I..IMIT SI..EEVE I..OCKING NUT !! I : MOTOR CONOUIT NIPPLE CL.UTCM TRIPPER .:1 CLUTCH TRIPPER =2 FORK PIVOT PIN 35 1 J6 1 37 1 38 1 39 1 40 1 41 1 42 1 43 1 44 1 .. 5 1 46 2 HANOL.E ROO HANOI..£ CRUM UPPEI'I HINGE LOWER HINGE MOTOR PINION W.S. CLUTCH GEAR .... W. CI..UTCH PINION WCRM SHAFT 8EA~ING CART. CAP BEARING CART, STEM SI'ACER 47 l SPL.IT RING 4& 2 THRUST WASHER 49 2 CI..U'TCH ROI..I..ER 50 1 W. S. CI..UTCI-I 51 1 TRIPPER PIN 52 2 CI..UTCH RCI..I..ER PIN Sl 1 WORM 54 1 TORSION SP~ING 55 1 "O'"·RING SPACER ~6 1• BEI..I..EVILI..E SPRING • 57 1 1-1, W, PINION SPRING 5i 1 FORK RETURN SPRING 59 1 TRIPPER SI'RING 60 1 NAMEPI..A TE 66 1 HSG. COVER GASKET 67 2• CLUTCH MSG. GASKET 68 l Sl'. CART, CAP GASKE:T 69 1 l..S.W. COMP, COVER GASKET 74 1• BEA~ING SHIMS 75 l ROI..I..ER BEARING CONE 76 1 ROI..I..ER BEAIUNG CUP 77 1 ROI..I..EI'I BEARING CONE 78 1 RCI..I..ER BEARING CUP 79 1 BAI..I.. BEARING 60 1 BAI..L BEARING 81 1 BA\..1.. BEARING 82 1 BAL.\.. BEARING 83 1 BEARING I..OCKNUT 84 1 EI..ASTIC STOP NUT 85 1 EI..ASTIC STOP NUT 86 1 RETAINING RING 87 l RETAINING RING U 1 RETAINING RING 69 1 RETAINING RING 90 1 RETAINING RING 91 .2 92 1 93 1 9.. 1 95 1 96 1 97 1 91 1 103 1 RETAINING RING RETAINING RING QUAO. RING CUAC. RING '"O'"·RING '"O"·RING BUSHING GREASE FITTING MOTOR 104 1 TORQUE $WITCH 105 I GEAR L.IMIT SWITCH • S..t ., _ ... ' I .. ~ , PARTS LIST S~1E-5T ! ..t:\._, PC. NO. DESCRIPTION NO.,REQ. 2 1 DECLUTCH HOUSING , 4 1 DECLUTH HOUSING COVER s 1 MOTOR ADAPTC:R 6 1 HAND WHEEL GEAR 7 1 WORM SHAFT END CAP 9 1 OECLUTCH LEVER 10 1 HAND WHEEl.. l4 1 FORK 30 1 OECLUTCH SHAFT 33 1 CLUTCH TRIPPER #1 34 1 CLUTCH TRIPPER .;::2 39 1 MOTOR PINION 40 1 HAND WHEEl.. SHAFT & PINION 41 1 INTER MEDIATE GEAR 42 l DRIVE SHAFT GEAR 43 1 DRIVE SHAFT 45 1 BEARING CARTRIDGE 56 1 WORM 58 1 BELLEVILLE SPRING 90 2 BEARING CONE 91 1 BEARING CUP PC., NO. DESCRIPTION NO, REQ. 1 1 HOUSING 93 1 BALl.. BEARING 3 1 HOUSING COVER 94 1 BALL. BEARING 11 1 DRIVE SLEEVE 95 3 BALL. BEAi'IING 12 1 LIMIT SWITCH COMP, COVER 96 2 BALL. BEARING 17 1 WORM GEAR 97 1 BALL. BEARING 202 1 PLUG 115 1 MOTOR 204 1 POSITION INDICATOR 116 1 TORQUE SWITCH 117 1 GEARED LIMIT SWITCH 201 l TERMINAL. STRIP 205 1 REMOTE POSITION TRANSMITTER -· 7 i. :> ---26 REMOTE POSITION INDICATORS (OPTIONAL) Setting and Installation Instructions for the Slidewire Type Position Indicator C-A-U-T-1-0-N: The voltmeter indicator is built to acce;:>t a ma;~imum of ten (I 0) volts only. Therefore. it will be necesssary to use a separate test voltmeter with a scale suitable for the maximum incoming control voltage. I. Refer to Wiring Diagram. 2. Mount the adjustable resistor as near as possible to the voltmeter indicator. 3. WITH POWER OFF connect all wires as shown on the W /D except the two on the voltmeter indicator; connect these two to the test meter. (see caution ·above). · 4. }.·fove the slider of the adjustable resistor to the extreme opposite end of the resistor from the power connection. 5. Open the indicator compartment of the LimiTorque unit and uncouple transmitter shaft from gearing. 6. Operate LimiTorque to a fully closed position of the valve. 7. Rotate wiper arm of transmitter to the zero degree position and recouple shaft. 8. Turn POWER ON. Test meter should now read REMOTE POSITION INDICATOR 0·10 VOLTS FULL SCALE DEFLECTION "zero .. or almost zero. 9. Run or crank unit to the fully open position. I 0. Move the adjustable resistor slider toward the power connected end until the test meter reads ten (I 0) volts. II. TURN POWER OFF-Disconnect the test meter and connect the leads to the voltmeter indicator. 12. TURN POWER ON-Indicator should now read full open. 13. Final adjustment may be necessary. If Indicator reads less than full open move the adjustable resistor slider ahead slightly being careful not to exceed full open position on the dial. If meter reads more than zero, when unit is fully closed repeat setting start- ing with step #i. 14. After setting indicator, lock adjustable resistor slider in place. 2.5 WATT POTENTIOMETER TYPE VARIABLE RESISTOR MOUNTED IN LIMITORQUE HOUSING ADJUSTABLE RES. CONTROL VOLTAGE RANGE 110 TO 220V SELSYN TYPE POSITION TRAJ.\15:-oiTTTER WIRING DIA.GRA.."l SINGLE PHASE 100/110 VOLT 50/60 CYCLE TRANSMITTER MOUNTED IN LIMITORQUE UNIT 52 51 RECEIVER MOUNTED BY CUSTOMER { :~______...____ __ ______j ,. f) . : .4 , P'. ··.·'--' .17{ ~'7 I ELECT~ICAL COMPONENTS THE REVERSING STARTER electrically changes the operation of the electric motor from one direction of rotation to the other and ~onsists of 2 relay contactors mounted on a common base and mechanically interlocked. Each contactor consists of 3 normally open power contacts, I normally open control circuit holding contact, 1 normally closed electrical interlock and a magnetic holding coil. It may be mounted integrally with the Lirnitorque operator or may be furnished as a separate unit. THE OVERLOAD RELAYS are electrical devices which function at a predetermined value of over current to de-energize the holding coils of the reversing contactor, thus opening the power contacts to de-energize the electric motor. They are of the automatic reset type when mounted as an integral part of the Lirnitorque operator. If the reversing starter is furnished as a separately enclosed and separately mounted component, the overload relays ar.e generally furnished with a manual reset •. In some cases, if the overload relays trip before the electnc mo~or operator closes the valve fully, it may be necessary to mstall larger relays having a hlgher current rating. Generally, ~e overload relays are sized based on the full load runrung current of the motor. However, depending on the actual installation it mav be necessary to change the original overload reiays to the next rugher current rating. THE PUSHBUTTON STATION usually consists of 3 buttons and 3 indicating lights. The pushbuttons a;e generally wired into the motor control circuit as shown on the schematic wiring diagrams indic~ted ?n another pa?e. The pushbuttons ;u:e wired in senes w1th the reversmg starter holding coil. Therefore, when the push-buttons are depressed, the reversing starter coil is energized to c!ose ~he main power contacts to the electric motor, for the d1rect10n of rotation desired. ADDITIONAL ELECTRICAL TROUBLESHOOTING If the reversing starter contacts fail to close, check the line circuit breaker or fuses in the disconnect switch (if installed} for possible interruption of incoming line voltage. The holding coil may be open-circuited and, if so, should be replaced. · The pushbutton contacts should be checked to insure that they are making proper contact when depressed. They should be adjusted for correct movement and proper contact pressure. If the overload relay contacts are open they should be reset. Continued tripping of the overload relay usually indicates trouble with the motor or improper sizing of the overload heater (see electric motor nameplate for full load current). Alwavs check for damaged or worn mechanical parts whlch mil!.ht restrict the movement of the motor reversing starter. Aif parts should be cleaned, adjusted, and aligned for free movement. Any defective ones should be replaced. When replacing contacts, the complete set of moving and station· ary contacts should be changed along with springs to assure proper contact pressure. Trace out connection of push· button contacts with the wiring diagram for the actual installation. Pushbutton contacts may sti~k and should be adjusted for free movement and normal contact pressure. A check of the wiring should be made for "sneak-in" or grounded circuits and defective insulation. WHENEVER SPACE HEATERS are provided in the limit switch compartment and it becomes necessary to replace them, the following is a list of the size heaters to be used for various voltages. VOLTAGE 100/125 200/240 400/460 WAITS 20 20 20 RESISTANCE {OH:>IS) 900 3,500 12,000 ' t .... t.~ 6 -A' H . , ,.. . '.{ ,-. l i .. ) 0 . l. 40 .. . : ·. . . .. • .. . . Instruction rVl8nual J:l.8li0 OPERATED PLUNGER PUMP : SUB-CONTRACTOR NEMOTO KOGYO ,\t~.f»t .. ,hh:S:l!W. -~,C. 4PF4 .. ii4 4 4 '"·" o 4 i. I , Cj. J , J I 4 .• I. ; ,,i. f , , .. ;: (., ... ~ i .. 4 . +h. ,,4-J ).P¥. • ; ., .. . ·~· .. . ·.· ., :. Fuji Electric Co.,Ltd 'Y/·.?·4· '/Jit . ., RELATING DRAWING . . . HAND_02ERATED PLUNGER PUMP H457957 . . ' . . • ;: REVISIONS \ I I OPERATION AND MAINTENANCE MANUAL FOR HAND OPERATED PLUNGER PUMP (1) Piping Connect the pipes in a manner to allow no air to enter the suction pipes. Use the potable water, for this pump has a plunger. ( 2) Opera.t ion of pump Slowly stroke the lever moving as far up and down as it can go. (3) Maintenance ·~ DRAWN CHECKED A·ISE A little amount of leak from the grand packing does not affect the operation of pump. Hm•ever, if the leak increases, pull out the pin from the lever, pull out the plunger and replace the 0-ring(GSO). ~ DATE NAME APPROVED Fuji Electric Co.,Ltd. . . . . c) • 1---f--~ .... H.5 .. D ... 5.3.6.2 .. -~~~ I \ \ ~~JJTI : .. (§11§~~0(£ " . : .. . . Fuji Electric Co.,Ltd '~·"-'.l-A.' {f ;,, ' .. · Instruction Manual · SLOW RETURN CJ::LECK VALV F (TYPE : MK3_QQT -K 12) SUB-CONTRACTOR ·l€151 !-s~'!Yes~~~.tS~. \ I H5 D 53 6 0 I kt I I 1. .ORDERING CODE •' 1 K l 2 I-~Seal material Slow return check valve __ __, no desig.= Purbunan Size -------------' V = Viton Connec tion-----------.....J ......._ ____ Series No. G = PF thread connection G T = PT thread connection 2. SPECIFICATION Size 6 8 10 f 15 1 20 1 25 1 30 l1ax. working pressure (kgf/ccl) 315 ~ l1ax. flow rate (1/min) 15 30 SO· 1120 1200 1300 1400 Cracking pressure (kgf/CDi) 0.5 Weight (kg f) 0.3, 0.4 0.7 11.1 11.9 j3.2j4.1 3. SYMBOL -- ~ DATE .-NAME APPROVED ORA YIN --Fuji Electric Co.,Ltd CHECKED -- REVISIONS A·lSE ' " REVISIONS \ I 4. TROUBLE. COUNTERME.ASURE ~ DRA'NN CHECKED :\ l~E Trouble in case or free flow, pressure rises Cause 1. stick or poppet 2. over flow in case of reverse 1. stick of poppet flot~. flow cannot be blocked 2. spring is broken DATE NAME APPROVED -. . . Countermeasure 1. overhuul 2. chunge to larger capac i ty one . I 1. overhaul I 2 . replace l Fuji Electric Co.,Ltd ORA~ CHECKED REVISIONS Al~E I I 5. SECTIONAL ASSEMBLY .. 9 5 2 6 7 3 10. 8 1 4 . \ \ \\\I \ SHUT ~"' J~g..l@KI~ :::r ~~;a;;a'><::l:.Ci 0< c.. ~ ~Ll::E~ iO BACK-UP RI~IG PlASTIC llSP/1!!'17 T? -:GCG_ I I I I I I I '2 I 10 BACK-UP .RING IPL AS TIC JlS22d07. T 2 -C"t5~ I I I I 12 1 10 I BACK-UP RING. PlASTIC JLsa2407, T 2-P<15 I I I I 2 i 11) BACK-UP RING PLASTIC JISF/407. T 2-P4Cl I I I i? I I "10 BACK-UP RING PLASTIC JIS=!/407.T 2 -G3~ I I I ? i I I 10 BACK-UP RING PLASTIC JISR/1!(17, T 2-0?1=; I 121 l I ! 10 BACK -UP RING PlASTIC JlS22407LT2_ -P22A' l2 I I ! I ! 9 CASING CARBON S TE~l It I I I I I ' . I I 8 0-RING NBR· .11<\r:l?c.Cll. GEO Hc;OC I I I I i ·2 I 8 I 0-RIN_G_ N8R_ JIS.82q]l, G55. HsOC I I I I ! 2' 8 I 0-RING NBR JIC:S2401 . P4 5 , H c;OC I· i I . 2_ I 8 lO-RING NBR Jl<;821!01. P40, Hs9C' I I 12 i . . 8 lO-RING NSR JlS8240' .G35 .1-'.sOC I I I 2 I i i I 8 0-RING N6R JIS82401 P26 Hs9d I I 21 i I I : . 8 0-RING NBR JlS_azgQI, E22A .Hsgol 'I I ! I ! 7 SPRING PIANO WIRE . 32/2~ X 34/3. =. I I ·I I I I i ; 1 . 7 SPRING PIANO WIRE 4:!t:q'23 X 31 /_g_ l I I I ~~. 7 SPRING PIANO WIRE I'<::·:Yt..6_X '~/4 I I I I It ! 7 SPRING PIANO WJRE ~b.fYt2 X_ '1 ~3.5 . I I It I 7 SPRING PIANO_ WIRE 1 2/ 0..9_ x_ t o.:l/s I It I 7 SPRING_ PIANO_ WIRE 10/n.7 X ''.::V~ I _l_t I I 7 SPRING PIANO WIRE 7.5/o.S_ x 1.:).::>/s I I l I 6 IC-RING PIANO WIRE 1 I I I I 5 IC-RING PIANO WIRE 1 I I I ··r : 4 lsCALE RING IPL AS TIC 1 I I I I I 3 IPO~flET_ .<\LLQY STEEL 1 I I I I I 2 • SPRING RETAiNER CARSON STEC::l l I J L I I I 1 COVER I CARBON STEEL _11 L 1 1 I I ITO-II PA~T NAME ! MATERIAL NOTE Q'TY . I DATE I NAME APPROVED Fuji Electric Co.,Ltd. 10 8 ·- ELECTROMAGNETIC VALVE TYPE ---DSG-03-202 INSTRUCTION MANUAL . ... Sub-contractor Yuken Kogyo Co., Ltd. I H 5770IT5 I ~I n --;_~-!? ,.... ____ , , r· tr-i r11 ® FU.JI ecEcTRrc I GENERAL This electromagnetic valve· has been developed through the most modern hydraulic techniques keeping pace with the .. ... · .. rec.ent tendency of using super-hydraulic .. operation system in hydraulic power stations.· 'It is a horizontal type electromagnetic·valve featuring trouble-free operation and easy maintenance. TYPE This electr~magnetic valve is a multiple electromagnetic ,. valve· .equipped with 2 solenoids which ·are demagnetized by . means of the microswitch and, at the same time, are mechani- .. · cally locked when the hydraulic changeover valve is switched Dr••• after excitation~ FEATURES 1) The left and right solenoids are each equipped with · 3 microswitches; one is used for self-switching of . circuit, and others used fo~ indication of opera~ion. 2) .Switching position at the time of demagnetization ~f solenoids is held by a claw and a plate spring which is in contact with the solenoid core shaft inside the hydraulic changeover valve. Dale Name I FU.ll ELECTRIC. 'H577005 ~ 1--'-'---'--t T_,_ .. _••-4-------+----t CO. LTD. I ·1 I I I I · I I 3) The electromagnetic valve is supported by a sub-plate, eliminating the need for disconnecting the piping when the valve requires disassembly for inspection. 4) Manual operation is also possi~le by pressing the solenoid core shaft with hand. SPECIFICATIONS Rating: Voltage: Power: Continuous DC100V+30 %-' -20 37 w . ·· ·Insulation class: Class H o,. ... A II rr•l i0t1 (\.olol Rated flow:--30 2./min ( Max. no;.., 100 t I min· .) . Maximum operating pressure: 210 kgfcm2 Contact· system:. Hicroswitch (Xl0GN2-KE) , 3 for each solenoid .Rating of microswitch: DClOO V, SA SUb-plate fixing screw: Date • Name FU.ll ELECTRIC CO. LTD. H577005% I · I l I I \ I I A-4 t21U ·' 291) t "'l.. ( 183) FS OS2SO l• ~OOS L] IJQ l l .__ Aheralion /)L I I COllSTRUCTION AND OPERATION o,. ... T•urd (1 .... ~ • I As is seen from Fig. i, the right 'solenoid (SoL b) is being- exclted where the spool (2) and the solenoid core (10) are pressed against the left side so that the compressed oil 'from the hydraulic tank passes through the P port to the B port while the oil in the A port is·· drained out through , the T port. When the left solenoid ,(SoL tt) is excited, the solenoid.core (10) is attracted to the right where the spool (2) is switched, thus the compressed oil from the. hyd!aulic tank passes through the P port to the A port while the oil in the 8 port is drained out through the T port. At this time, the microswitch. (13) is activated by the action of the stopper (12) and, hence, the solenoid is demagnetized and locked by the claw (5) and the plate spring (11) • Du~ing a.test or power failure, the solenoid can.be manually operated by pressing the rod (14) with hand • .. - Date Name --FU.Ja ELECTR~C H577005 ~~ - -CO. LTD . I ·t I I I L I l . -- ' .., ' ' w ~ -, ~ I I -I"C"..,I c·' -.. .., ......... , ' .... '-~ " ·. 1· CONSTRUCTION. OF ELECTROfotAG~'ETIC VALVE .· . -.... ·~·:······· :· .. ~· . ::: ... : .. •.· '" .. ··-::· ...... .. . . ~ .. '· ... -"'' .. _z,• •• .. · .. . . .:-~ . . -... •, ··• . . -:--'7-'-----:---tllt+ ... . . . .~ • .. · ... : ... · . .. ~ .. ... . .... ' ... ~~- ,.• :' ' .... .. . ... ~:·. ~ . ; ' ... . . . . ~' ~ . . . .. . . -·. •. ... .·· . ' .... :-.. .. ; . ~ · .. ·.· ... . . ~ .. : . ·,---· -· '...;.:_· -· ..,...· ...;_...;__;. __ __,;.,......:.;. _ _;.__.; __ ,.....;;__~~--..---:...-..:.-_____ _.;... __ _ . .. ~ .·•. . .. . . . . . ·~ . . . . . . ... .'.: .. :..-· PART NO •. >: ·:: .. _!. ·. NANE : ·.· :.·> ::,-:-_.,: PART::r.o. ·,.t .. ·-..~:.:·:r:IAME·-. =·: ... ·:· ·.· ."1·... .BODY·':_·.· .. · .. :··::··.:·~··.:· .. ·. ·= ·.'9 :.: .. SOLENOID cOIL··. ·.· 2 ... :; ·. : ·.' 4 • !• ... -6 ·1 .. 8 ...... ... . . SPOOL· .. :· _:. · .··.: y·.: .. :; : ··. . . CUSHION . . .. . ... SPRING CIJ.W·! . . PlliTASEAL .... : .... ·. .. · .. ....... SOLENOID CORE · 11 PLATE. SPRING 12 STOPPER 13 l'UCRO SWITCH 14 · ROD · '15 COVER· 16 : . . TEEMINAL BLOCK • •, .••• 1 ..... : :' •• : ..... ·.: .. _:WIRING. DIAGRAM:.' ·.·: . .• GRAPHICAL SfMBOL ·~ . . ...... .... · : ·.VALVE ... ·. TERMINAL .BLOCK SEE LEFT. SIDE WIRING· DIAGR.!..'i ; .. DIODE RATING · (REPETITIVE PEAK REVERSE VOLTAGE; 1000V. AVERAGE FORWARD CURRENT· 1 2A . FU..JI ELE~TRIC CO., LTD . .. H577005 ... I . . I ' .. ·--~-.. ~ '-......... ,.,. ·~-.. ' . .. . r. ' Sub-contractor . · .... PRESSURE SWITCH MODEL ---PH-550 ' . INSTRUCTION MANUAL Ueca Mfcr. co., Ltd. H5884 75 I 0] • ' •oo: :1 r ~ .-, • -. • .-. . -.-•.••.• -----. ___ .. _______ -----. -_____ .......... ___ ~ Instruction Manual for Model PH-SSO Pressure Switch· Outline This :vib~ati~n-proof piessur: S\~·itch is designed to inco.rporate a metal·contact. Bellows are employed in th:e .fluid or gas pl:"essure receiving section. to. detect the set pressure, thereoy producing an a!ar:in sound o·r ·signal.·. The set pressur:-e is adjus~ed sec~rely and speedily by the quick-action mechanism through the coil spring retainer and tip of the operation. lever. The pressure can be adjusted over a comparativelylarge range. Adjusting Procedure for Set Pressure· a) To ·adjust the pressure~ loosen the lock ·nut and turn ·pressure . . . adjusting bolt (A) RA.NGE. in the thread adva.nc.e direction. Then ... -. -.. . . .. . ~he· pointer .of the scale plate advances in'.the direction of high pressure •. : Gener~ly, the pointe.r indi<7ates t~e uppe~ iimit . pressure. -After setting h~s bee~ CC?6pleted, tighten' the lock nut. ·.·~).. To adjust the pressure di~ferenc.e .piFFE~ENTL~.L "(.width between . the open and clos~d Circuits),· turi1 the switch pr:-essured adjusting .bolt (B) ~n· the ~ight-handed thread direction; and the difference wiU be increase9, whereas the difference will be reduced by tur::ing the bolt in the reverse direction. Special care should be exercised net to reduce :he switch difference. below the mir.ir:num range of. the switc;,. difference. If it is reduced any further, the operation becomes unreliable~ and the· switch . diffe:-ence is inc:-eased. H5 8 8 4 !.? -~_g:: r:=, rii i="r~rtrir (~(l I td I OU[ 1 mt[ DUWM I caiCltD I I f ;(YI:iCMl c) In cases where the on-off operation oi the contact should be un- reliable., employ t~e conne~tion_lever· .adjusting bolt shown in the drawing for readjus-:rnent. At this ti.r.i:l.e.,. ·check if t:he ope·ration ·1eve:-operates re!iably._b~tween the uppe:-and lower li.."":lits. of the stopper-reta.?-ner base.· . d) Only the bellows c.an be replaced. whe_:1 they are defective. ]n mounting them.,. be ca.ieful to adjust them in such a ma.nr.er ·that ·their center will be of the :Same length as the defective one. Sped~l care .should be t:J.ken of the length so that the bellows center. will not serve as a lower limit stopper. I Dlf£ I HU!( H5 8 8 42?../t~ :~•nll 1 I CH!CUD I I 1-Jectric Co.,Ltd. Fuji i I I 1 ' ··--·· . ~ . . . --~ - I . :ioU~ I I , . (H[CXlD I I I ; ' ( .... ~ 1-~ I ; S pecifica 'dons Ranges Available Dev i cling on the Type ( lte.m No.) Pressure.a.djust-Switc~ng diffe- ITEM No. ment range renee adjus~ent rarl5e 5;v 60 k;//6.2 2 1"\,/ 1 0 k€:1 c:iJ 2 8 71.1 "-'853.4 psi 28.5-v142.2 psi 9 10 rv 80 kg-fftm2 1 3·.s -v 20 k3fcillz 142.2"-'1137.9 psi 49.8 rv 284.5 psi Rated vo1 ta.g-e and CU-"'7."ent canc:."ci t-1 DC 11 OV O.SA DC 48 Y I .SA 1 3 1<f Contact 11 a" ••• -c:=:~~a J<t Contc:.ct"b" z 4 a. b Contact mate=ic:.l------Silver • our I Ull[ I I I Pressure resi T-ne of --sting force contact 100 ki/o 2 1 a · 1 b 1422.3 psi· 1 0 0 ksf/cmz 1a · 1 b 1422.3 ·psi , Circuit closed with pressure inc::-ease Circuit ope~ed ~it~ p::-essure inc::-ease W-H588.47 5 :~1 Fuii E:cctric Co.~ Ltd.. f 1 BODY 2 COVER . 3 NA11E PLAT£ . 4 BELLOWS CASE 5 ACTIOU LEVER 6 STOPPER RETAil~ BACE 1 ADJUSTING SP?JNG : 8 LOCK NUT 9 Dii~'t:RE:ITIA.L PP.ESSiiRE ADJUSTING BOLT . . . DUE Mill( CM(CM~ i 10 11 12 .13 14 15 16 17 IliDICAT.U:G ?LATE LOCK UUT LEY Ell S~T PSESSURS ADJUSTING BOLT PdTilTE.'l SwLTCa ~JUSTING BOLT LOCK NUT H5 8 8 4 7 5/: ; . 1--------··----.. -~ Fuji Electric (~o.~ltd., 1 ---'-·-·------· -·--------·- -. J~iy -J'-~2 IRI ' ... ',~ OIL FILTER NLF TYPE INSTRUCTION MANUAL . . . ·1 H59!¢Q 4S I. Vsi @ FU.ll ELEQTRIC . . • .I I ·- Specifications: . . ··-·". . .· . . . . Fluids: · .... · .. Hydraulic oils in general of petroleUD· base. ... . . . . ·· Working Pressure: 1 ... ··~ . Filter Element: ·Rated· Flov · ·-· · · .. Hicron Slz~:· · -~. .. Connections:··· · · · -Brass gauze .. 30t~. 71Ill.n 44 mfcrons ~~~ -.~ . ·. Re-li-ef Vaiv~ Opening Pressure: Pressure Drop ~dicator: Visible type I I I I ... . .. -I I . -.. . ·:_: \ • 1 . -.. , ·. Applicat-ions: This filter is intended .to remove coarse dusts from oil il13ide of pipeline. Construction: The filter hcuoing in composed of head covP.r acd ca~e body which is. screw~d therein. The j-oint of both head cover and ca!:e body is ' . sealed .,.ith "0" fii.n£. The elen:ent .,.ith "0" R.!.ng attachP.d. to its center is ::JQunted. in the t':iddle of head cove-:: by pushir..::;. Schem"ltlc DrawLne; of Cons tn:.ct.ion: Date Name Trot•d :·. . ... ::... · .'.lt~r~liun C\r<l~ i ~~~_.:·~: ,·::r~~ .. ~:·::~ ....... @ @ _@ Fil.JB ELECTR!C . =.-:::::-.~~;-<:--~~·9.-~:: .. ~I,~ -:·:.-::·,._., CD Element assemblJ' (?) C~se body · .. G) F.ead cover @ "0" Rin.._q: ® .. "0" Ring 0 "0" Ring @) "0" RL"'l() Drain bolt · Air elimination bolt Pressure drop i~dication \ assembly I -. . . ! .. ·. "! ·~ -{ ~~ } ; ... . ,,L__ _____ ~--~--------~----~---------L----------------------~----------------------~ ·.:. -.... ·-. . . -. ·""'. ';,. . ... ·' .. · •"' -· .:;::.: ·-;-:-.. \ ·-.•.. . .·. ··-....... . Hov to B~dle Pre~s~e Drop I~dic~to~: ·'..... ·-# •...• ": "'· -. ... ."' : .. (01) Plug .. . ... . .... -.. (02) .• J>lagnet _slide (o;) · sprinB-""B Uta•• Tru...! . ~· ·. {04) Nagnet case B (05)_ ~~et button (06). J>~et case A ( 07) Button -~ (oe) spring A. With the increase in the degree of conta..mination of element, pressll!·e . . exop fro~ inlet to outlet gats high~r. nithin the filter for hyd=aulic oil a relief valve is store..i, but its ·,;or~ing can not .be con.flmP.d frcrn the oatside. It is t~c ~op-U? t)?e press~e indicator that meazu=es the pressure drop and inuicates cloggi~~. As the·above schc~atic drfw~G sho~s, ~Jnctic forces are utilized, r~ely, t~o ' . llla.e.."netic forces racine e<!.eh other attract each ot!'le; throuen a thin aluz.inu:..:.m: wall. ~nen the ele~cnt is ccntaminated ?~d pressure dro? ggts high, pressure asainst A surface ~ill .increase, ~~d with this m&;net case B (04) which vas pus..l:.od up ~y .::p!.·b.J i3 ( 03) or the !!l4.,'"7let slid.~ ·( 02) contained theYei'l'l is . ' pushed down. Ti.1us, ...,hen either of them has reached a !'.!.zed position (2 m/m), two attractir~ ~;netic forces lose bala~ce ru1d button (07), ~-nat case (06) and magnet button (05) are. projected u~war~s in a body.spring A (05), iti.dicating llil;h pr~s:.;ure drop. 'The st~'1.aarci ?roduct is so desigued that the pres~e drop at this time may be 3 Kc.rco2 ± ·0.5 Kg:icm2 •. :.fhen 'thci ei..e:.nerit is replaced ·,dth ;~_ne..,.. one, puc;h the button and re-set it. D:~te Name FU .. :n ELECTRIC CO .. LTD. AhrraLiun O••l..i .r .. ,-::" •. ·--· • : •. ~·:, .... • . -· •• •• ·. • •.• ·; •. • •. : ..• , ···:-:;-..• ·-·,.,,.,; • .• .-:. · . ~ .. ~ -: . . Features or Characteristics: .. . a. Relief 'l<alve is fixed to all.· Hodele. .. . . b. Deltadye which indicates the tiDe of replacing ele~ent can be fixed. • c •. Replace!Dent o.f el~ment is easy and simple. Punction: Tne contamir.ated c!l inputted at inlet flows into case body (2), whe~e ~oarse custs are removed, then delivered to~ards outlet and then flo~~ out as clean effluent. '.:.'h~ coa.."'Se dusts thus removed from oil are accu.mulated .. ' o~ the surface of ele~ent (1). ~ith the accumulation cf cont?~inants on the surface of media, orifice£ through which oil pauses are clot;ged, resulting in the ~adual incTeese in_ pressure drop maintainin& the cp0ci!ied !low rate. ~,.,·nen the presl'l~~ <irop from inlet to outlet reaches 3. 5 Kt/crr.2, the relief .· valve will 'Work p~rr.:ittir-6 conttl.::r.inated oil fio;.:s out of o·l.!tJ.ct. As S'l~h phenomenon n:.aJ.;es the f il tera.tion ·efficiency ineffective, tho ccntMinated element LiUst be rcp!a~ed with new one before the relief valve starts to work. (In caee where i~dicator is fixed, replacement of cle~ent should be ::lade ..-hen it !.s indicated by it., P.o..,ever, in th.; case ..-here no indicator is fixee, replacement of ele~ent should be ~ade periodically) • . • . . • I I ' l I I . ; . I I ' ! F:Jl.J! ELECTR~C H594645~ . CD~ LTD.· I -1 I I I I I I I I I.: ........ -··· I . > I I l I· . I I, j r: I'. ! ,. !: j i j I ! . 1- i I -I .,. . . ~ I ' (Note): -There is such a caoe as where pressure difference gets .. . -·· I ... · • .. :· n:oment8.r:rly high add the button:-projects. out. · Such. : l I ·-.·"' Draw" Tra(~d phenomenon is obser•ed when the produc~1 s viscosity .is high at a low temperature, etc. at. the time of initial inputting. of contarainated oil. In such a cas.e, push the button and. .if it should project o·ut again in spite of ·normal operat.tooa··ot . . .. .. -. the equip:x:ent, it ia advisable to t~place the element ,..-i·th,·. .. .. .~... .. ~ ... a nev one. Row to Repla?a Element: }!<t.'-'e the inte::-nal pressure cf pipeline zero; elioinate air; ·remove bolt (12) and drain bot (11), and then dlschargc_9_il frci:l the filter .. ,.. ·-.case. T'.::.rn the. lower. end hexC!.(;onal part of the ca~e ( 2) a.."'ld removt! it .. .. ~ ' ' I ·I i l I I I \ ~ l ! 1 ' . .I • l 1 \ i with a s?ar~er and then take out the eleeent.-}~it ia.pulled slightly ' dcwn•.;a=ds. At the time of replacemt!nt of element, "0" P~ (io), (a). :.'" and (6) must by all me~.s be r~plac~d with new ones. After replace~nt of; "C" Rings, ccunt a ne-.: cle:ne:1t· on the head cover (3) and fix case (2), I I I drain botl (ll) and air elim~ntion boll (12). "t.'hen all ! such arrar.geCl.gnts .,_ i have been r.:aee, inrut u.rJiltered pr~du::t: tc m:±c sure if there is e-v i ... leak~~e at ar~ of the sealed parts. 'Daily Inzrection: .. ln order to use t~e filter al~aJ'S in the be3t con1ition, it is necessarJ to inspect re>t-;ularly the follo·,...i~ points:-.. .. ' (1) Seald parts: ~e sure if any part le~ks oil. (2) Pressure drop: if the pn?;;sure drop exceeds the specified limit •. -. -. . .. . . . Do:~te Name -- \ I l I i l --.. CO.LTn-. ' I I I .. 1 I I I · I • .. .::.:,;_ .... _-.:;.::·';-: .. • ... ·::, ~·"'-;..···w: ... "·"" .. :::_ ..... : .... ~ .... =~ ... --· ·; .'~t: .. · .- ·41>-·il~· ;_.4--:"·1--::-· t :...,.-;. . . ...... : ,, .. Al:<!ntion Ckc\t4 .... :.. ... _ .. .... -:.,.-....... - ---'----.----~ I I Instruction Manual · PRESSURE GAUGE WITH CONTACT g::v., 5 .. -;.;p·t ~ j· .. ~ t if :t;.j: .. S'diiri '". -c i iif'FS t· t .-.h. tV '' .. --·· -·---· ... - -· ~: .. Z-2::•-=-t--!": &!! : 5! es . f-!§ft# 6*¥ e .e .I RELATING DRAWihG : H504760 -- REVISIONS I . 1. GENERAL DESCRIPTION Asahi's Bourdon Pressure Gauge with Pointer Contact is .• ~esigned. to actuate on alarm buzzer and/or electric control device when the pressure in piping exceeds a minimum or maximum. limit. Like an ordinary pressure gauge, it offers· easy pressure reading. 2. CONSTRU<";T!ON AND Operation The pressure gauge is equipped with a I imit pointer ,a spring-loaded movable contact ,and an Indicating pointer. When the indicating pointer meets"the movable contact fitted on the limit pointer ,the electric circuit is closed. In case where the pressure continues to increase beyond the preset maximum limit,the movable contact follows the forwarding indicating pointer to keep the circuit closed. In this case 1 the indicating pointer lags slightly behind the actual degree of pressure because it is resisted by the hair spring fixed ta the contact. The higher the pressure is the less will be the delay. 3. INTERNAL CONTACT CIRCUIT AND ELECTRICAL CONNECTION TO CONTROL SYSTEM .I .. LSI~"I'lllG_POJil1'1m: lli.ACK. tmiCATitiG .• rorrrrr.JL J,2._Sin·rniCLI'OllffER:GREEll" PG i r------\J>-~-) '--------{-I 1 kn SOIIRCF. -.JAN\,-.f '-------Q) _j -®- ~(g)l ? <g) 0 smmc~e 0Cl25V 01rrr1rr '-------------i~ JPIIT (g)@@@ COIITAC'r CAPACITY( coD+• I) AC 200V SA llC 125V O.SA CAIITIOII Jntcrnnt circuit hns only contnct ond no power, so power source :~hou 1 d be :mpJ>1 J cd by custmcr. ~ DATE NAME APPROVED Fuji Electric Co.,Ltd. ORA~ -- CHECKED -. I I /\ISE I REVISIONS I I I 4. INSTALLATION a) The connection thread shou!d be fully I tightened ~o prevent leakage. ' b) An ordinary type of gouge (not vibration-, heat-, and water-proofed) should not be . installed on a location whick is subject to mechanical vibration, high temperature (over 0 50 C), rain, and dust. Especially, be sure that mechnicol vibration may cause · the contact device t~ malfunction. 5. ELECTRICAL CONNECTIONS a) Using terminals Solderless terminals should be used and fully tightened. b) Using a water-proofed terminal block box Solder! ess terminals should be used. First open the box cover and then connect cable ends to the terminal' block. Finely replace the cover and tighten the cable gland. The following.diometers of cable hole ore required according to the number of contacts used. Single contact: 10.5mm diom. Double contacts: 11.5 Trip! e contacts: 12.5 :.c) Using a metallic connector Solder the cable ends to the plug and put the plug into the socket. 6. HOW TO SET L.IMIT POINTER a) External Setting , Place the fork guide right over the pin of the limit pointer by turning the knob. Then depress the knob to hook the pin with the fork guide and set the I imit pointer to the des ired degree of pressure by turning the knob. b) _Internal Setting ~ DRAWN CHECKED 1\ lSI·: A.screw-locked bezel ring shoyld be removed by loosening side screws. A threaded bezel ring should be turned counterlcackwise to remove. A flanged bezel ring .. should be removed by loosening screws on the flange. After removing the bezel ring one of the three ways, set the I im it pointer to the desired degree of pressure by a finger. Be sure that the electric circuit should be opened (OFF) before setting the limit pointer by a finger, because the I imit pointer would be energized otherwise. After setting the limit pointer, replace the bezel ring and tighten· it~ DATE NAME APPROVED Fuji Electric Co.,Ltd. . . . . A A. I - REVISIONS I I 7. CAUSIONS FOR OPERATION I a) The gauge employs platinum-platinum contact system and its allowable load current' ·is below AClO<N and 0.5A. Thus, be sure to check the load.c:urrent used. · b) The gvage is advised to use with an ordinary pressure equivalent to 1/3-2/3 thE! maximum scale. c) /:-pulsation ~mper should be used when the pressure to be measured involves more th,an .so_c;s· pulsation. 8. TROUBLE OF ELECTRIC CIRCUIT AND SHOOTING METHOD Find a breakage with a circuit tester or resistance meter and take the following procesure according to the kind of trouble. a) Deficient connections of terminals Check if solderless terminals are complet~ly connected or not and if terminal screws are loosened or not. b) Insufficient contacting Check if dust 6r.sparking residue sticks to the platinum-coated contacts. Such forelgn·matters should be wiped off with clean cloth. c) Trouble of co'ntact device !n case where the platinum-coated contact pin is worn out or damaged or where the hair spring is deteriorated, replace the defective device with a new one. d) If there is a deficient connect ion or breakage between the terminal and the guage or between the terminal and the contact device, repair such a trouble after removing the contact device, indicating pointer, and dial plate. After repairing, be sure to adjust the gauge. ·~ DATE NAME APPROVED Fuji. Electric Co.,Ltd. DRAVvN -- CHECKED --A"-H5 D o 3 6 8 ~ t=~ ................................................. 1-1- ci z ~ ;\ !<;E I :; :: . RELATING DRAWING: H504761 Instruction Manual , DIFFERENTIAL PRESSURE GAUGE WITH CONTACT .Su..h contro..ctor : Asa.hi 3tt113e Hfq Co., Ltd... ·' · ;::; ; ~;:;~i~· ~~:~;~ ""' ... '"'~ .,~,.. ~' . i""'H 5 D '3 J-:; 9 i .. ~; ...... REVISIONS I I I 1. General Description .. 2. This Bourdon Tube Differential Pressure Switch with Pointer Contact is designed to provide an indication of the pressure difference between-two points and with a contact mechanism which triggers an alarm when the pressure difference exceeds the preset level, so as to ensure reliable control over the process plant. Construction The pressure difference indicator consists of two quite similar bourdon tubes whose one ends are arranged to move in the opposite direction to each other when pressures act on them. The reference pressure is introduced into one tube, while a variable pressure, into the other tube. Flexing of the two tubes according to the pressure difference is magnified for indication. The contact mechanism is comprised .. of a dial, movable contact and setting needle. When the pointer contact gets in toug~ with the movable contact, the electric circuit is closed. Further, as the pointer advances the movable contact follows the deflecting pointer so that the electric circuit is held closed. Reference ~ p 2 Variable Pressure ( . ·. 1\ Pressure Bourdon Tube ~ 'J'} Bourdon Tube 3. Selection of Installation Place ~ DRA'h'N CHECKED AiSE Select a proper installation place which satisfies the following requirements: (1) Easy to read the dial, (2) not interfering with plant service work, (3) not subject to external vibration, (4) free from heavy. dust, damp and corrosive gas·, and (5) easy to service, check and repair. .. DATE NAME APPROVED Fuji Electric Co.,Ltd. - - --ArA I - REVISIONS I o If the· instrument·has to be installed on a vibratory ob)ect, a proper measure must be taken to dampen vibration. o If the instrument has to be installed in a place which · is subject to pulzation, a throttle must be used to prevent the pointer from deflecting abnormally. 4. Installation Precautions (1) The instrument should be preferably installed at the same height level as the pressure medium. . (2) The instrument should be installed upright as well as level. (3} The reference pressure connection (L or H marked on the gauge} should be piped to the reference pressure, and the other connection, to the variable pressure. If this connection arrangement should be reversed, the instrument may be permanently damaged. Note) Pipe connection must be made with reference to connection markings L (low pressure) or H (high pressure). (4).0nce clock or valve must be installed on the reference pressure lead and variable pressure lead, and one equalizer valve be installed across both leads as shown below. (5) The supplied wrench should be used to tighten the connection screws. (6} Height difference between the reference pressure intake point and the variable pressure intake point may cause an indication error. Thus this height differ.ence should be eliminated. If it is not possible, zero adjustment must be made at the completion of installation. (7) Carefully check the dial markings, graduations and unit indication. ~ DATE NAME APPROVED DRA'h'N -. Fuji Electric Co.,Ltd. CHECKED -. ArA /\l!'E I "- REVISIONS I - 'Differential I I \ . --t-->r --+--Pres sure \ \ I ! G , auge !'--' . : /Equalizer Valve· ... /,...-v Reference y Pressure '7 ~~ ·v 1. bl Valve •;>-: • 1 ~· ar a e Pressure • ' Valve ' I 5. Electrical Wiring Connection ~ DRA'M'l CHECKED :\ 1SE The pressure gauge contains merely a switching circuit. Thus electrically connect the load power supply and the load to the external terminals or the water-proof terminal box in compliance with markings on the terminals, as needed. ri\ SOIJRCP. e \:!/nci25V OliTPIIT ® © ® CONTACT CAPAC!TY(costQl) AC 200V 5A DC 125V 0.5A CAUTION Internal circuit has only contact and no power, so power source should he supplied by cnstmer. Electrical wiring connection should be made securely by use of solderless terminals. Select suitable cables DATE NAME APPROVED Fuji Electric Co.,Ltd . . . . AlA I 1""- REVISIONS I that fit the 11-mm bore of the packing in the penetration hole in the water-proof terminal box. 6. Operation •( 1) In order to introduce pressure into the instrument, open the equalizer valve, close the variable pressure valve, then slowly open the reference pressure valve. At this point, if the pointer does not register zero, remove the cover, detach the contact mechanism by removing the two set screws. Then pull out the pointer and tap it'back onto the hub exactly at zero. Put the contact mechanism back in place then replace the cover. Next, close the equalizer valve, then slowly open the variable pressure valve. If the equalizer valve should not be used, slowly open tqe variable pressure valve and the reference pressure valve alternately so that the pointer deflects within the pressure differential range. Avoid applying the pressure difference in excess of the pressure differential range or a reverse pressure difference because it may cause the instrument to be broken down, although the instrument is fitted with a protective d~vice (2) If the pointer vibrates during operation, the contacts will chatter, leading to damage to the contacts. In this event, therefore, throttle the introduction of the pressure medium into the instrument until the pointer stops vibrating. (3) Setting Procedure ~ DRAWN CHECKED ;\ !~E o If the instrument is of internal adjusting type, open the cover, switch the power off, then set the setting needle to.the desired pressure. o If the instrument is of external adjusting type, use the following setting procedure. i) Turn the control knob by fingertip until the internal fork moves to above the jut of the setting needle. ii) Push the control knob a little so that the fork comes down and hooks the jut. iii) Turn the control knob until the setting needle comes DATE NAME APPROVED Fuji Electric Co.,Ltd. . . . . AtA 2 ... H5.D .. ~.3 .. 6 .. 9 ... ~ 1 I - -- REVISIONS I (4) The instrument uses a platinum-to-platinum contact. . . Though the rated load current is O.SA at 100 VAC, it ~s recommended that the instrument be used at 0.2 A or less. 7. Inspection Program (1) Since the instrument uses an elastic pressure-sensing element, it, like standard pressure_ ga~ges, requires periodic checks. Proper check schedule depends on operating conditions, but at least the instrument must be checked at least once every 6 months. (2) The periodic inspection program should include indication inspection, leakage inspection and conduction inspection. The inspection methods are as follows. o Indication Inspection Connect two different pressure gauge::testers to the instrument: one to the reference pressure 'inlet and the other to the variable pressure inlet. Then increase both pressures to the reference pressure level, and check the reading at zero. If it is wrong, remove the pointer then tap it onto the hub exactly at zero. Next, increase the variable pressure to 1/2 the pressure differential and check the raeding. Similarly, increase the variable pressure to the maximum and check the raeding. At this point, if the span has deviated, then remove the dial plate and adjust the actuator pin to an appropriate position. If only a single tester is avialble, connect it to the variable pressure inlet and leave the refeience pressure inlet open to the air. This arrangement will provide for performing rough test. o Leakage Inspection ~ DRAWN CHECKED :\ I~E If there is any leakage in the instrument duri~g indication inspection practice, either the reference pressure or the variable pressure will quickly fall down. If you should find any leakage, you are requested to ask the manufacture for repair service. DATE NAME APPROVED Fuji Electric Co.,Ltd. -- . . A fA ; ... H.;; __ p ___ ~--~--9 .. 9 ... 17 ~~ I - ~ ~ REVISIONS I o Electrical Conduction Inspection Bring the pointer into touch with the movable contact and check to see that the contacts are eledtrically conducting. If they are not conducting, polish the contacts with a piece of cloth then perform the same test. (2) Cleaning the contacts ~ ORA~ CHECKED \ :q: Though the platinum-to-platinum contacts used are relunctant to oxidizing, they need to be cleaned periodically. Cleaning intervals depend upon the frequency of contact operations, current capacitance, etc. However, they need to be cleaned once every two months. If you find the contacts have been blackened, polish them with a piece of fine sandpaper l#400) until the black stains are removed then wipe off with a dry cloth. If there is no blackening, wipe off the contacts with a dry cloth 2 or 3 times. DATE NAME APPROVED Fuji Electric Co.,Ltd. . . . . A A.. I I I 0 ~ • .. ~ . Instruction Manual OPERATION AND MAINTENANCE INSTRUCTION MANUAL FOR WATER TURBINE AND SPHERICAL VALVE [10] ENCLOSURE LIST CO NTH ACT No.-~890033 BHADLEY LAI<E HYDROELECTHIC POWER PROJECT . ALASKA ENERGY AUTHOI< ITY POWEn AUTI!OnfTY . DllAWIIIC HUMBtn " . ---· . .. ' ·~ ' . " . ~ - Fuji Electric C~.,~d. ;J,.,. '1 'g!;lf'~'Jtt ci ..... H.5. .. D ... 5.5 ... 1 .. ~t .. r~t. 1--z ;g ,RLW· A. J:"e-6. z f . t(· 0 AUG 0 21991 . . ~ IC REV1SIONS I 1. GENERAL (1) Painting specification for water turbine, generator ················· 115C7133C and it's ancillary equipments (2) .. (3) Supply tool 1 is t Spare parts list 115053138 115D5215A (4) Repair of welding procedure for ·runner ····································· 11505515 (5) Detail of anti-slamming orifice ·············································· H504071A (6) Recommended times for replacement of parts ······························· 11505533 (7) Replacement of oi lless bearing bushes ·······························--···· 11505532 2. WATER TURBINE (1) Section of water turbine ·························································· 112248220 (2) · Outline of spiral casing ·························································· 112248230 (3) Assembly of power nozzle and deflector ····································· 11224826E (4) Spacer ................................................................................... 11457 458 (5) Assembly of turbine guide bearing (Sheet 1) ............................ 11225237C (6) Assembly of turbine guide bearing (Sheet 2) ............................ 112252388 (7) Assembly of cooling coli .......................................................... 11225389 (8) Assembly of shaft seal ............................................................. 112250798 (9) fossembly of deflector servomotor .............................................. 11225239C (10) Needle for cush\on ................................................................... 11438214A (11) Assembly of operating mechanism for deflector (Plan) ---·---·--······ 11225240.C. (12) Assembly of operating mechanism for deflector (Section) ........... H225241C (13) Assembly of service plat-form ................................................. 11225242D q4) Detail of' disqharge pit liner ................................................. H225426C (15) Detail of housing ················--··············-·································· 11225631A (16) Jet brake nozzle ......... ,......................................................... 11226634A (17) Assembly of jet brake valve .................................................... 11226761 (18) Piping for jet brake valve ....................................................... 11226762A ~ DATE NAME APPROVED Fuji Electric Co.,Ltd DRA'Ml -- CHECKED --0 .... H5.D_·_5_.'\ .J .... l.~~£ -i ·A4SE I I AUG 021991 ~ H [' REVISIONS I (19) Assembly of overspeed device (20) Test report of overspeed device (21) Runner and cart assmebly outline 11226779A H5D5374 H225372B (22) Assembling for runner ···············-········--··································· H226971 (23) Assembling for runner chamber and labyrinth casing ··················· 11226862 (24) Assemblying for power nozzle, def. shaft and restoring shaft H226970 (25) Needle tip dismantling device ............................................... H332929 (26) Guide bush for power nozzle servomotor piston ························· H5D3971 (27) Assembling device for deflector servomo.tor spring ··················· 11503973 (28) Dismantling device for key ······················································· 114248088 3. SPHERICAL VALVE (1) Assembly of spherical valve 1/2 H224824q (2) Assembly of spherical valve 2/2 ·············································· H224825E (3) Assembly of opening indicator and limit switch ························· H225994C (4) Assembly of by-pass valve 1/2 ···············-·················-·····-··-··· H331691A .. (5) Assembly of by-pass valve 2/2 ···························-·················· H331692A (6) Assemb 1 y of servomotor ················· ········· ··· · · · ···· ····· ··· ··· ···· · ··· · · ···· H225995D (7) Assembly of automatic strainer (Section) ·································· H226850 (8) Assembly of au tQma tic strainer (PIan) ····································· 11457 505 4. CONTROL DEVICES AND WIRING (1) Schematic diagram for automatic control of water turbine 11224472£ (2) Parts list of ··schema tic diagram for au toma tic control ················ H5C4081D of water turbine .. (3) Instrument and device list ....... ,................................................ Wli50619G (4) Wiring of spherical valve 1/2 ················································· 112235788 (5) Wiring of spherical valve 2/2 ···············································--112235798 DATE NAME APPROVED Fuji Electric Co.,Ltd DRA'I'-.N CHECKED ~ ... H.5 .. D ... 5.5rr .. l .. ~!.r. ·A4SE I AUG 0 21991 REVISIONS I (6) Turbine terminal box --------~------······-······-··--··-······-····················· H226164A (7) Wiring diagram in turbine pit (To thermometer panel) ················ 114563011\ (8)· Control panel of automatic strainer ········································ H333070A (9) Temperture relay ·············-························································ H453999B (10) Oi 1 level indica tor ································································ H437305B · (11) Water con tam ina t ion detector ··· ··· · · · · · ·· · · ··· ··· ·· · · ··· ··· · ------· ··· ···· ·· · · ·· H 45 7 589 (12) Sight glass ································-·······················-····-·············· 11504754 (13) Differential pressure switch ···········-········································ H5D4755 (14) Hand operated plunger pump (15) Strainer (UI1 line fi Iter) (16) Pressure gauge with contact 11457957 H457961 H5D4760 (17) Differentical pressure gauge with contact ······························· H5D4761 (18) Resistance tempre ture detector ··············································· H435651B 5. PIPING (1) Water and air piping diagram of water turbine ···················-····· H330664 I and spherical valve (2) Line No. list for embedded piping ·······················-··················· 11457551 (3) General arrangement, Plan at EL 5.0'and EL 15.0' ······················ 113303100 ·· (4) General arrangement, Plan at EL ·21.0' ···-································· H330311C ~ DAA'hN CHECKED ·A4SE (5) General arrangeft1ent, Transverse section ··········---·-··················· H330312D (6) Jet brake piping for spherical valve ········································ 1!453886 F (7) Conduit routing and piping of turbine pit 1/3 ··-······················ H225633A (8) Conduit ,routing and piping of turbine pit 2/3 ························· 11225634A (9) Conduit routi~g and piping_ -of turbine pit 3/3 ·······················-H331693B (10) P!ping in turbine pit 1/3 · ·············-····-·-·····················--····-······ H226419D (11) Piping in turbine pit 2/3 · --·--····~····················-~---······················· H226420D (12) Piping in turbine pi~ 3/3 (13) Piping in turbine pit, List of line No. DATE NAME APPROVED -. . . . -I H226421E H226446C Fuji Electric Co.,Ltd ; _____ H_~ __ Q_. __ !i5 ... l .. l.tl.s. AUG 0 21991 REVISIONS l (14) Piping of turbine equipment, Plan EL 5.0' ······-··········-·······-····· 11226441 E (15) Piping of turbine equipment, Plan EL 15.0' * .. --... --·-.. ---... _ .. ---.. -.. -........... -~ H226442E (16) Piping of turbine equipment, Section A,B,C ........ -... _ ...... -......... _ .. _ .... _ ....... -... H226443D (17) Piping of turbine· equipment, Section D,E,F --.. --·-...... ___ ........ -· -· ................... H226444D (18) Piping of turbine equipment, List of line No. ....... -... ~ ..... -................................ H226447C 6. DETAIL DRAWINGS As for the detail of each equipments and parts, refer to Phase ill drawing listed in the following list; Submittal list of turbine and spherical valve detail drawing ------· · ·-·-· ·-·-----·-·--·---·--· ·-· · · · · · · · 1!5 D0351 L ~ DATE NAME APPROVED Fuji Electric Co.,Ltd ORAYM . . CHECKED --. A4SE I A'UG 0 21991 TYPE: VERTICAL SHAFT PELTON TURBINE OUT PUT: 90170 ( HP ) NET HEAD: 1150 (FEET) ALASKA ENERGY AUTHORITY U. S. A. · BRADLEY LAKE HYDRO ELECTRIC POWER PROJECT MAINTENANCE MANUAL FOR POWER NOZZLE DATE N A 11 E DRAI•r'N 4J.bf'qj ?:rf~ J)~ l'l . '){. L-J ,/ CHECKED APPROVED !.f!.d. 9. ~ ::1, czt /. /, I 2 H -EM - 1 0 2 5 AUG 0 21991 I~ ' CONTENTS 1. GENERAL. 2. REMOVAL AND INSTALLATION DIAGRAM. 3. REMOVAL AND INSTALLATION WORKS. 4. SPECIAL TOOL .. (1). TEMPORARY SHAFT FOR DEFLECTOR. (2). LIFTING JIG FOR NEEDLE BODY. (3). ASSEMBLY PLATE FOR PISTON ROD. (4). ASSEMBLY JIG FOR NEEDLE BODY. (5). TEMPORARY SUPPORT. 5. APPENDIX. Ul. DRAWING FOR OVERHAUL OF POWER NOZZLE. (2). TESTING EQUIPMENT FOR POWER NOZZLE. (3). REMOVAL AND INSTALLATION JIG. Fuji Electric Co.,Ltd. PAGE 2H-EM-1025 P.1 2H-EM-1025 P.2 2H-EM-1025 P. 3"'P .17 2H-7-0157 P.18 2H-7-0158 P.19 2H-7-0 15 9 P.20 2H-7-0160 P.21 2 H-7-0 1 6 1 P.22 2H-EM-4361 P.23 2H-EM-4362 P.24 2H-EM 4363 P.25 2H-EM 1025 AU.G n 2 1991 POWER NOZZLE REMOVAL&INSTALLATION MANUAL GENERAL This maintenance manual 1s issued to specify Fuji recommended instruction item and procedures. Although Fuji engineers will provide as much assistance as possible to solve particular problems other than those listed in this maintenance manual that may arise during disassembling,repair and reassembling works,Fuji recommend to dispatch Fuji supervisers and to complete repair works at site with the best method under client engineer and Fuji superviser in order to minimize cost and time required for maintenance/repair. Also,special disassembly/assembly jig,Hydrostatic pressure test equipment and operation test equipment will be required to complete the overhaul of power nozzle. Fuji recommend to prepare these tools in accordance with tool list and test equipment list attached to maintenance manual and make sure to check them defore overhaul. Furthermore,Fuji would like to request to mark record of and to report to Fuji all particular problems occurred during disassembling,repair and reassembling works. Fuji will reflect the context of such report upon this maintenance manual, to our best to improve its context,full insufficiencies to make it the one most satisfactory to Fuji Electric Co.,Ltd. 2H-EM-1025 1/17 1 AUG 0 21991 REMOVAL AND INSTALLATION OF POWER NOZZLE CD l @ cb c1 ct l ® l CD l ® l ® l @ l (Q) l @ l @ ~ l @ l (@ l ® REMOVAL AND INSTALLATION DIAGRAM. PREPARATION FOR REHOVAL WORK. OPEN HAN DOOR OF DISCHARGE PIT. OIL LEAKAGE TEST. DISASSEMBLE OPERATING HECHANASH FOR NEEDLE. DISASSEMBLE OPERATING HECHANASH FOR DEFLECTOR. DISASSEMBLE POWER NOZZLE FROH SPIRAL CASING. INSPECT I ON. DISASSEMBLE ALL POWER NOZZLE PARTS. INSPECTION AND MAINTENANCE. ASSEMBLE All POWER NOZZLE PARTS. ASSEHBLE POWER NOZZLE TO SPIRAL CASING. ASSEHBLE OPERATING HECHANASH FOR DEFLECTOR. ASSEMBLE OPERATING HECHANASH FOR NEEDLE. OPERATION AND LEAKAGE TEST. OPERATION TEST. CLOSE MAN DOOR OF DISCHARGE PIT. PREPARATION FOR OPERATION. Fuji Electric Co,,Ltd. 2H-EM-1025 2/17 ;_· AUG 0 21991 REMOVAL AND INSTALLATION REMOVAL AND INSTALLATION WORKS. 1. Preparation for removal of power nozzle. * Drawings, tools and replacement parts. (l).Check all drawings necessary for disassembling/reassembling of power nozzele. Refer to drawings for removal and installation of power nozzle. (2l.Check all tools required.for disassembling/reassembling of power nozzele. Refer to tool list for removal and installation of power nozzle. (3).Check all parts that require replacement. Make sure to check beforehand replacement part list against actual parts. (4l.Prepare in advance white neverseez,adhesive for rubber packing,solvent,etc. necessary for removal/installation. _ (5).Make sure beforehand that testing equipments are ready. Refer to testing equipment list. * Safety lock. Following lick shall be provided when the penstock is not dewatered. (l).Assemble servomotor full-close locking plate for spherical valve. (2l.Fully close maintenance seal on spherical valve and lock it with locking bolts. * Operation system. Confirm pressure 0 kg.f/ em (0 Pa) as shutt-off for operating pressure oil needle nozzle servomotor. * Repair paint. Prepare touch-up paint beforehand. 2. Opening of man door on discharge pit. (l).Make sure dewatering of spiral casing is completed. (2).0pen the checking valve attached to man door on discharge pit to make sure there is no water left inside. (3).Remove tightening bolts from man door to open the door. (4).Assemble in discharge pit a platform ofr power nozzle removal. This platform shall be prepared by maintenance contractor or client. Fuji Electric Coi)Ltd. 2H-EM-1025 3/1 7 3 REMOVAL AND INSTALLATION 3. Oi I leakage test. This test is performed to check which power nozzle has the most leakage amount. (!).Remove air-release pipe on power nozzle and drain pipes and assemble test pipes so that leakage oil itself can be measured. (2).Full close power nozzle and measure oil leakage from air release and drain pipes. Conduct the same for all power nozzles. (3).Carry out the same measurement at power nozzle fully opened.All leakage amounts and pressures shall be recorded. These apply to all power nozzles. (4l.After the testing, confirm pressure of 0 kg f/ ~ (0 Pa) and drain oil from each needle servomotor open and close sides. 4. Disassemble operation mechanism for needle. This work shall be carried out in accordance with FUJI drawings. (!).Remove pin that connects connecting piece and lever,and disassemble connecting rod. Nut and locks connecting piece and connecting rod shall not be loosened while disassembling connecting rod. (2).Remove cover from power nozzle and measure the gap between upper and lower limits of return lever,as sh~n in Fig.l. (3).Remove taper pin which fixes needle restoring shaft and return lever. While removing,make sure match marks are engraved. (4).Remove bolt which tightens bearing. (5).Attach lifting bolt to restoring shaft and lift up shaft using chain block. Restoring shaft shall be fixed at minimum 300mm lifted up position,as shown in Fig.l. (Next page) Fuji Electric Co.,Ltd. 2H-EM-1025 4/1 7 ~.UG n 2 1991 REMOVAL AND INSTALLATION Restori shaft. Chain block. More than 300mm. I Cover ____,.,......;~-~ JI1JtJ ~ F 1 I • ig. . Measure the gap A and B before disassembly. Fuji Electric Co.,Ltd. ZH-EM-1025 5/17 5 AUG 0 21991 REMOVAL AND INSTALLATION 5. Disassemble operating mechanism for deflector. This work shall be carried out according to Fuji drawings (1) Remove key that connects Deflector arm and Deflector shaft. (2) Remove connecting piece and Deflector lever. (3) Remove Bolts Which tightens Bearing. (4) Attach lifting bolt to Deflector shaft and lift up Deflector shaft using chain blocks. Fix shaft at over 300mm lifted-up position,as shown in Fig.2. (5) Assemble temporary shaft to Deflector arm. Temporary shaft shall be pr~pared beforehand by the client,as shown in Fig.2. Refer to Jig list. Chain block. Liftin bolt Deflector. Fuji Electric Co.,Ltd. 6 Beari More than 300mm. Fig.2. Assemble temporary shaft after removal of deflector shaft. 2H-EM-1025 6/1 7 AUG 0 21991 REMOVAL AND INSTALLATION 6. Disassemble Power nozzle from spiral casing. (1) Check before disassembling the match marks engraved on upper part or Nozzle pipe and Make-up flange. Reengrave any unclear match marks. (2) Disassemble the taper pin for Nozzle pipe positioning and loosen Nut which fixes the Nozzle pipe to the Spiral casing. (3) Attach lifting bolt to the Nozzle pipe to be ready for lift up with chain blocks. (4) Remove Nut which is supporting the Nozzle pipe, and shift the Power nozzle toward the turbine center until it is off the studs then disassemble. (5) Place the Power nozzle on a dolly and bring it out of Discharge pit. 7. Inspection. (1) It is recommended, before disassembling, to carry out external inspections and accurately record all defects found. (2) External inspection i terns a) Inside diameter of Nozzle pipe(wear, paint separation, oil leakage, etc.). b) Particular damages to needle such as wear, etc. c) Nozzle(wear, crack). d) Deflector(wear, crack). e) Make-up plate(wear, damage). B. Disassemble alI power nozzle parts. * Before disassembling, check match marks and re-do unclear ones. (1) Disassemble CAP while Power nozzle is laid horizontally,as shown 1n Fig.3. and check for oil leakage. CAP Fig.3. Fuji Electric Co.,Ltd. 2H-EM-1025 7 AUG n 2 1991 7/1 7 REMOVAL AND INSTALLATION (2) Place Power nozzle in vertical position,as shown in Fig.4. (3) Disassemble Deflector and Nozzle. (4) Disassemble Needle tip-2. Needle tip-2 can be disassembled by pulling out pin, inserting a round pin in the hole and loosening the bolt,as shown in Fig.5. (5) Disassemble Needle tip-1. Bolts shall be loosened slowly and smoothly otherwise bolts may get galled,as shown in Fig.6. Nozzle Needle tip-1. Fig.4. 28mm steel bar. (Lock for loosened) Fuji Electric Co.,Ltd. 8 Fig.5. I Spec i a 1 spanner. Fig.6. ZH-EM-1025 8/1 7 AUC n ~: 1991 REMOVAL AND INSTALLATION (6) Disassemble piston rod tightening flange. (7) Attach lifting jig to Needle tip-1 and lift up the entire needle body Needle body is disassembled then fixed to the assembling stand Note: Piston rod must be fixed, inserting sheet packing or rubber packing to prevent from damaging tightening surfaces as shown in Fig.7. Needle body. ~ Piston rod. . Rubber packin or e uivalent. Assembl Fig. 7. (8) Disassemble collar nut. LOCTITE has been applied to the nut, therefore remove LOCTITE by heating the nut at 200 "C'"""300 ·c just before it is loosened. (9) Disassemble spring collar and spring. (10) Disassemble sleave and Piston. (11) Re-assemble Needle tip-1 to Needle body and lift up and disassemble Needle body. (12) Disassemble lip packing and 0-ring which are assembled to the needle body. Fuji Electric Co.,Ltd. 2H-EM-1025 9/1 7 li 9 REMOVAL AND INSTALLATION 9. Inspection and maintenance. * Inspection All disassembled parts shall be inspected externally and dimensionally, and ever- ything that is considered abnormal shall be recorded. All abnormalities other than those listed below shall also be recorded. Nozzle pipe. (1) External inspection of nozzle pipe's water passage area such as abnormal wear, paint separation. (2) Wear and damage to the bush placed in the nozzle pipe. When any abnormalities are detected, dimensional inspections shall be conducted. (3) Tightening area of piston rod. Apply a thin layer of bearing rod to piston rod, tighten it again and check its contact. Need 1 e body. (1) Condition and abnormalities of each packing. (2) Wear and damage to bush, dimensional inspection shall be carried-out when abnormalities are detected. (3) External inspection on the outer diameter of needle body and dry check(PT). (4) Wear and damage to the overlay area of needle body outer diameter.· Dimensional inspection on outer diameter shall be carried out when abnormalities are detected. (5) Wear and damage to the sliding surface of return lever. Needle tip-1 and Needle tip-2. (1) Visual inspection on exterior and Dry check(PT). Piston, Piston ring and Piston rod (1) Abnormal wear and damage. Dimensional inspections shall be carried out if abnormalities are detected. (2) Rust. (3) Packing groove at pressure oil distributing inlet on piston rod tightening surface. Fuji Electric Co.,Ltd. 2H-EM-1025 10/17 10 AUG n 2 1991 REMOVAL AND INSTALLATION Nozzle and deflecto. (1) Visual inspection on exterior and Dry check(PT) on water passage area. (2) Abnormal wear and damage on water flow surface. * Maintenance (1) All packings shall be replaced. (2) Replacement or re-usual of bush shall be determined based on the degree of wear, damage and dimensional inspection record. (3) Repair/replacement of other parts shall be determined based on the inspection results. painted beforehand. 10. Assemble alI power nozzle parts. This assembling work shall be done according to Fuji drawing . Each part shall be assembled checking the agreement of match marks. (1) All parts shall be cleaned after repaired or replaced. (2) Temporary fix piston rod to the assembling stand as shown in Fig.8. Note: Rubber packing or equivalent cushioning material shall be inserted for tightening. Piston rod. v Packing. (Rubber or equivalent) Fig.8. Fuji Electric Co.,Ltd. 2H-EM-1025 11/17 '-· 11 AUG 0 21991 REMOVAL AND INSTALLATION (3) Assemble new packings and assembled needle body to piston rot using lifting jig and assembly jig for packing duide as shown in Fig.9.-l. Apply grease to packing and bush before assembling. (4) After assembling piston ring to piston, assemble piston to piston rod using assembly jig as shown in Fig.9.-2. Assembling work shall be carried out very carefully so as not to damage 0-ring inside piston. Assemble piston to piston rod. t=J~ ~eedle bod . ' ~ r.:p Pis ton. / ·~ Assembly jig. ·~ l~(for_piston) .------.,.,,.., -~ -r-[] L Assembly jig. (for packing guide) -' ,____ I~ Packing. Fuji Electric Co.,Ltd. 2H-EM-1025 1 2/1 7 AUG n 2 1991 REMOVAL AND INSTALLATION (5) Assemble sleeve,spring collar,and spring as shown in Fig.10. (6) After degreasing threaded part of piston rod and nut apply LOCTITE No. 271 to the the thread and tighten as shown in Fig.10. Sleeve. Fig.lO. Fuji Electric Co.,Ltd. 2H-EM-1025 13/17 13 REMOVAL AND INSTALLATION (7) Assemble needle tip-1 Never seez(anti seize and lubricating compounds) or equivalent shall be applied to 0-ring and threads to prevent them from being damaged as shown in Fig.11. Needle ti -1. O-Rin. cb Fig.1l. Fuji Electric Co,,Ltd. 2H-EM-1025 14/17 14 REMOVAL AND INSTALLATION (8) Assemble needle tip-2 P10, drill holes for and hammer-in lock pins • Top face of pin shall be calking to prevent them from falling out. They shall then be finished smoothly matching with outer periphery of needle tip-2 as shown in Fig.12. (9) Assemble nozzle ¢6mm rubber packing attached to tightening surface flange shall be replaced by new one as shown in Fig.12. Never seez or equivalent shall be applied to tightening surface and tightening bolts before assembling. Needle ti -2. Pin. 0 -Rin .. Nozzle. rubber packin . Fig.12. Fuji Electric Co.,Ltd. 2H-EM-1025 15/17 15 AUG n 2 1991 REMOVAL AND INSTALLATION 11. Operation and leakage test. This work is very important to confirm the performance and quality of assembled power nozzle therefore this work must be done completely. Test i terns : 1. Operation test. 2. Oil leakage test. 3. Hydros ta tic test for oil pressure test. 4. Water leakage test. 5. Hydrostatic test. 6. Checking of oil mix test. 7. Visual inspection. Please refer to Testing Manual for Power Nozzle for detail. Visual inspection shall be carried out after the completion of the following assembling work. After the test, nozzle, deflector and cap shall be assembled. 12. Assemble power nozzle to spiral casing. (1) Bring power nozzle to inside of discharge pit. (2) Attach new 0-ring to the make-up flange and assemble the flange to the spiral casing. Apply Never seez to the mating flange. (3) Assemble power nozzle to spiral casing. Match the match marks, determine the position with knock pins then tighten. (4) Repeat above procedure on all sets of power nozzle to complete this assembling work. 13. Assemble operation mechanism for deflector. (1) Disassemble temporary shaft from deflector. (2) Apply grease to bearing bush and Never seez to the surface of deflector arm that contacts with deflector shaft. Slowly lift down deflector shaft, assemble to deflector arm and tighten bearing After assembling, hammer-in key then assemble lock plate. (3) Assemble all deflector shafts in the same way. After all deflector shaft are assembled, connect connecting rod to completely build deflector operating mechanism. Fuji Electric Co.,Ltd. 2H-EM-1025 16/17 !\UL' {! ) 1991 REMOVAL AND INSTALLATION 14. Assemble operating mechanism for needle. (1) Temporary assemble return lever to power nozzle. Apply Never seez to the hole into which needle restoring shaft will be inserted. (2) Apply grease to bearing bush on power nozzle through which needle restoring shaft will be inserted. (3) Lift down needle restoring shaft and fix return lever with taper pin. Nut of taper pin shall be tack-welded. (4) Tighten bearing of needle restoring shaft. Assemble covero (5) Assemble all needle restoring shafts in the same way. (6) After needle restoring shafts are assembled, connect connecting rod. 15. Operating test. After completion of assembly works, operating test for needle and deflector shall be conducted to confirm that they are satisfactory. Refer to Testing Manual for detail. After operating test, (1) Assemble cover. . (2) Apply repair paint to whenever necessary, 16. Closing of man door on discharge pit. (1) Bring platform which was used for disassembly/assembly of power nozzle out of discharge pit. (2) Close man door on discharge pit and tighten bolts. Apply white never seeze to mating surface and bolts of man door just before it is closed. 17. Preparation for operation. (1) Release safety lock for spherical valve and spherical valve servom-otors. (2) Release safety lock for operating oil and electrical system which have been locked for disassembling of power nozzle. Fuji Electric Coi)Ltd. 2H EM-1025 17/17 AUG 0 21991 BRADLEY LAKE P/P INSTALLATION MANUAL FOR ASSEMBLY OF RUNNER FUJI ELECTRTC CO.,L TD. 2H-EM-3933A-1 AUG 0 21991 r-e Installation Manual for Assembly of Runner 1. ·Preparation (1) Wash and finish the fastening surface & coupHng bolt holes of runner. A B ~ c Check that: A, B, C, area are without damage, rust and dirt. Refer to photo N0.1 .... 2. N0.1 Clean runner· Check, clean bolt holes N0.2 Assemble eye bolts PAGE AUG 0 2 1991 (2) Install the lifting cylinder to turbine shaft. Refer to photo N0.3 -4. Refer to Fig. A (PAGE 16). Preparation - 1 Installation Manual for Assembly of Runner N0.3 Remove the cover plate from turbine shaft N0.4 , Assemble the lifting cylinder to turbine shaft PAGE 2 AUG 0 2 1991 Installation Manual for Assembly of Runner (3) Install the rail for cart and adjust the position and distance of rail. Refer to photo N0.5 -6. Preparation - 2 N0.5 Set the rail in position. Adjust the distance of rail and check the rail position by moving cart. N0.6 Set the cart in position for placing runner. PAGE 3 AUG 0 2 1991 Installation Manual for Assembly of Runner 2. Lift up the runner. Refer to photo N0.7-8. N0.7 Lift up the runner. (Runner Weight. 23150 lb. _10.5 ton) N0.8 Lifting tools. Eye bolt. M64 4pcs. Wire rope. 018 Shackle. PAGE 4 . AUG 0 21991 Installation Manual for Assembly of Runner 3. Lift in the runner and assemble the bayonet plate. Refer to photo N0.9 -10. N0.9 Lift in Runner. N0.1 0 Assemble the bayonet plate to the runner before setting is carried too for. PAGE 5 AUG 0 21991 Installation Manual for Assembly of Runner 4. Place the runner on the cart. Refer to photo N0.11 -12. N0.11 Place the runner on the cart. N0.12 PAGE 6 AUG 0 21991 Installation Manual for Assembly of Runner 5. Move the runner in to discharge pit. Refer to photo N0.13 -14. . N0.13 Move the cart in to discharge pit by using chain block. N0.14 PAGE 7 AUG 0 2 1991 Installation Manual for Assembly of Runner 6. Couple lifting cylinder and runner. Refer to photo N0.15 -18. Refer to hydraulic pump model KR16X. Refer to Fig. A -C (PAGE 1s-1s). . .. ~ // .. ···' N0.15 Adjust the position of runner to turbine shaft center N0.16 Couple the lifting cylinder to runner. PAGE 8 AUG 0 2 1991 Installation Manual for Assembly of Runner WHITE NEVER SEEZ shall be coated to the coupling flange suriace, th~ead suriace of coupling bolts, coupling bolt suriace and lock washer surface. N0.17 Lift up runner. N0.18 Temporary fix the runner with stud bolts. Installation Manual for Assembly of Runner 7. Lift up the runner by lifting cylinder. Refer to photo N0.19 -22. Refer to Fig. D, E <PAGE 19-2o). · N0.19 Change the lifting cylinder position. Lifting cylinder Lower position -Upper position. N0.20 Stop the Lifting up before inserting of coupling bolt. PAGE 70 AUG 0 2 1991 r N0.21 Set 4 position dial gauge . Installation Manual for Assembly of Runner N0.22 Check the dial gauge during lift up. PAGE 11 AUG 0 2 1991 r Installation Manual for Assembly of Runner 8. Assemble lock washers and nuts. Remove the lifting cylinder and stud bolts. Refer to photo N0.23 .... 26. Refer to Fig. F <PAGE 21). N0.23 Assemble lock washer and nuts. N0.24 Lock Washer Remove stud bolts and lifting cylinder. PAGE 72 AUG 0 21991 Installation Manual for Assembly of Runner r e N0.25 Remove lifting cylinder. N0.26 Installation Manual for Assembly of Runner 9. Tighten coupling bolts. Measure elongation of stud bolts. Refer to photo N0.27. Refer to 2H-ER-125 (FOR UNIT N0.1) 2H-ER-255 (FOR UNIT N0.2). N0.27 Tighten coupling bolts. I I ~-Dial Gauge Measurement of elongation = 0.0083" ... 0.0106" Refer to 2H-EM-4004 , H504083. After tightening of coupling bolts, measure the hight of power nozzle and runner. 1 0. Bend all lock washers. 11 . Paint water contacting surface in accordance with paint specification DWG. NO. HSC7133. PAGE 14 AUG 0 21991 Installation Manual for Assembly of Runner APPENDICES INSTALLATION DRAWINGS PAGE 75 AUG 0 21991 Installation Manual for Assembly of Runner LIFTING CYLINDER CART COUPLING BOLT CONNECTING HOSE dl ~ --ll: BAYONET PLATE RUNNER I. 1. Assemble lifting cylinder to the turbine shaft, using a chain block. 2. Attach 4 suspention rods to the coupling bolts. 3. As shown in above diagram, insert 2 connecting hoses through runner and bayonet plate and connect to the pumping set. PAGE 16 :! ilf' ·'. !;) 199" ' .• It J v .~ .(, .... I Installation Manual for Assembly of Runner CHAIN BLOCK 4. Using a chain block, move a cart with the runner on top to right beneath the turbine shaft. 5. As shown in above diagram, lift the runner a little from the cart, using a chain block. 6. Lower the lifting cylinder while still in the condition described in above item 5 and place the runner onto the lifting cylinder. (in doing so, rotate the lifting cylinder) PAGE 77 ,~ UG II 2 1991 Installation Manual for Assembly of Runner 7. Lift the runner with the lifting cylinder. 8. As shown in above diagram, connect the runner to the suspention rod with lock washer and nut. PAGE 18 Installation Manual for Assembly of Runner 'V 9. Lower the lifting cylinder. 10. As shown in above diagram, place the runner on the upper end of lifting cylinder. (in doing so, rotate the lifting cylinder) PAGE 19 ~uc o 1991 Installation Manual for Assembly of Runner 11. Using the lifting cylinder, lift the runner to the turbine shaft flange. 12. Connect the runner to the turbine shaft with coupling bolt and nut. PAGE 20 AUG 0 21991 Installation Manual for Assembly of Runner -~-.· ·:-. ' ., .. ,.,·~~~:0.-r•-.• ,. . . ,. ·-• 13. Disassemble all lifting devices. PAGE 27 AUf~ fl 21991 · PAINTING SPECIFICATION FOR WATER TURGINE, GENERATOR AND IT'S ANCILLARY EOUIPMENTS Reference drawing : HSD0359 "Paint l1aterial Data Sheets" I Final Drawing I ~ ~~----------------------------------------------------~ \ PAINTING SPECIFICATION FOR i~~~~· WATER TURBINE, GENERATOR AND ITS ANCILLARY EQUIPMENTS ..,:~~~ J~ ~~~~~~' 1 -~ CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER PROJECT ALASKA POWER AUTHORITY ~.~ -~ -~ POWER AUil!ORITY . ~'R: ~ DRAWING NUMBER ~ ~'~~------~----~---T------~~----------------------~ ~ I ~ DATE NAME APPROVED ~~ ~ ORAV.N • '2_ I 13f ...,.. . Fuji Electric Co.,Ltd REVISIONS )..( ~ ......... rt5 .. C ... Z ... l.3 .. 3_~9 7: ~~·\; C!lECKEO Apf·."' •• /Jtf'' I REVISIONS l Preface This specification is prepared to specify the surfaces to be painted and the method of painting and it's preparation for the equipments of water turbine, generator and it''s ancillary equipments. 1. General General method of painting and preparation for the'equipments is described in the following clauses. A painting (or coating) will be carried out after the completion of the inspection or testing, but if it is not practicable, it will be carried out at the best time, such as when the welding or the stress relieving is finished as far as the painting does not interfere the later inspection and testing. 2. Preparation for painting Painting shall be carried out as soon as possible after the completion of the preparation. 2.1 Cleaning method and its level Cleaning method and its level are shown on the <List-3>. The cleaning level is basically complied with the Swedish Standard (SIS-055900-(1967)) or the Specification of Steel Structure Painting Counci 1 in U.S. A. (SSPC-SP) (1) Blast cleaning (Sand blast, Shot blast or Grid blasO Blasting materials used usually are as follows. Sa 1 , Sa 2 and Sa 2 1/2 Sa 3 (2) Pickling (or Parkerizing) Shot or grid Sand Loose scale and rust are completely removed by acid cleaning. After the cleaning,· acid wi 11 be removed completely.'· (3) Power tool cleaning ·,(Grinding) Loose scale an_d rust are completely removed by the grinder. ~ DATE NAME APPROVED Fuji Electric Co.,Ltd ORAY.tt -- CHECKED - --~ ---~-----H.5 .. C. ... Z . .J ... ~.?-~ I ·A4SE I ~ DRA'htl CHECKED REVISIONS ·A<tSE I (4) !land tool cleaning (Brushing) Loose scale, oil or fats are removed completely by the wired brush. <List-1> shows the comparison of cleaning levels between SIS standard and SSPC-SP specification. . . SIS-055900 Sa 1 Sa 2 Sa 2 1/2 Sa 3 St 2 St 3 <List-1> Standards SSPC-SP SP 7 (Brush off blast) SP 6 (Commercial blast) SP 10 (Near white b 1 as t) SP 5 (White metal blast) SP 2 (Hand tool cleaning) SP 3 (Power tool cleaning) SP 8 (Pickling) 3. Procedure of shop painting 3.1 Details of shop painting, except as noted below, is described in the <List-3>. DATE . . (1) Painting for corrosion resistant materials . . . Painting shall not be basically applied on the surfaces of parts made of corrosion resistant materials like copper, brass, bronze, stainless steel or ·other. But if it is better .. 'to paint, in view of assembling work of equip- • ments, painti~g will be carried out for such surface together with other surfaces. NAME APPROVED Fuji Electric Co.,Ltd ~ . 1 '5,.. -1 3 ~~ ~ ......... .q . . --~---1---· ... ...):--Y'J j I ~ ORA'I.N CHECKED REVISIONS A4SE (2) Painting for galvanized surface No painting will be carried out. (3) Painting for field ~elding portion Edges. to b~ field welded w~ll be not be painted, but will be coated with TECTYL 506 (to 75~100mm from the edge) in order to facilitate welding at the field. Work and provisions of the painting for such portion will be carried out by the installation contractor. (4) Painting for the assembled equipments ( i) The following equipments will be painted in accordance with this specification. (equipmen ts) Oil pumps, water pumps, air compressors, motors, sand-separators, control boxes. (ii) For the following minor and/or mass-produced equipments, painting will be carried out according to the manufacturer's standard procedure. (5) (equipmen ts) Indicating meters, relays, limit switches, position switches, proximity switches, lamps, magnetic solenoid valves, transmitters, manual valves, breakers, terminals, space heaters, transfer devices, filters, level switches, terminal box. Painting· for pipings Painting for pipings will carried out in the following procedure. ( i ) For embedding piping Painting shall not be applied on the outer nor the inner surface of each piping m~de of steel, stainless steel, copper or etc. ( ii) Exposed pipings . (a) For pipings made of copper or stainless steel, painting will I • 'p not be applied on the inner nor the outer surface. (b) For steet piping, painting will be ·carried out in accordance with the designation of <List-2>. DATE NAME APPROVED Fuji Electric Co.,Ltd . . ; ....... H5 .. C ... Z .. J ... 3. .. 3.~? . . . I REVISIONS I <List-2> Painting for steel piping steel -.-shipped in tfor water use Hi. nside-no coating, but applied with a piping raw material rust preventive oil in pipe for air use , maker s shop · fo'r oi 1 use J outside -Ditto ~ ORAifM CHECKED ·A4SE '-shipped in -rfor water use 1inside-no coaqng, but applied with a pre-fabricated rust preventive oil in our · workshop outside-coated with a primary paint ~for air use l[inside -(same as for water use) outside -(same as for water use) '-for oil use -:-acid cleaning 1inside-no coating, but in field applied with a rust preventive oil in · pipe maker's shop outside-· Ditto ~acid cleaning 1inside-no coating, but in workshop applied ·with a rust . preventive oil in our workshop outside-coated with a primary paint Note) If galvanized piping is required in the contract specification or other document, no painting will be applied to inner or outer surface. Painting works for the pipings except above mentioned will be provided by the installation contractor. (6) Painting for interi~r surface of the assembled equipment at workshop. OATE -. -. . Interior surface of the assembled equipment, such as servomotors, distributing valve·and oil operated cylinder, shall be applied with a rust and corrosion protective oil (named Shell Ensis Oil L). It is permitted that this Ensis Oil is mixed with a control or . lubrication oU. NAME APPROVED Fuji Electric Co.,Ltd ~Q: H5 C 7 13 3~ . .••••......•••..••.•.••.••••.•••......•...•..•.•• ~ 'J I .. I' REVISIONS I Therefore, Ensis Oil needs not be removed. (7) Finish colour If it is specified in the contract specification, the finish colour will be according to it. . . And if not specified, FUJI'S standard finish colour will be applied. FUJI'S standard·colour is Munsell 7.53G6/1.5 (Light gray). The equipments except pipings, will be painted with the.specified colour and then be shipped. For piping, the finish painting wi 11 be carried out by the installa- tion contractor. (8) Painting for runner Runner surfaces except the machined surface will be not coated. The machined surface of runner will be coated with TECTYL 506. (9) Painting application Painting application (Temperature, Humidity, Method, Quality require- ments, etc.) will be in accordance with contract specification (Section 2.1, Part 2.12) 3.2 Paint materials See <List-4>. 4. Painting at field ~ OAAYM CHEO:ED A.fSE (1) Painting of field welding portions and of piping shall be carried out by the installation contractor. Materials necessary for such painting work shall be furnished by PUJI. (2) Rust preventive oil •tECTYL 506" will be removed completely with a washing oil by the installation contractor. Washing oil will be provided by the installation contractor. DATE NAME APPROVED Fuji Electric Co.,Ltd . . . . . i ....... H5 .. C ... 7. ... 1.3.3.6:'7 I ::n s "' 0 . ~fi~IIV ... ~ ·~~ fl -~I. --Surl:cs ~I I 1 I Surface to be embedded in .:: m I I I concrete ' ·t I I I ~ __ _ll-u I I 2 I Ferrous surface to be i ;;3 I ~ I I I contacted with water i 0 ~I L I ·. ' 3 Machined surface -I I II . O'Mi.NO. ! I ~[ E;posed surface to the !-. .... CJ: ~ I I I atmosphere : -. -· j01 ;:;i I I I a. its inside surface is 1~ ~ I I I con tact with a water : r:t ;"'-' cr I I I b. its inside surface is !-' 0 I . : 0 II not contact w1 th a 'I'_ .... .J !'-J'.J !::: iW p. I I I water 1$ ltJ,~ liiJ aila!IJI IIIII tW ial11a11iM kUi& Is IW 'ltflllf If hji lbdrk h~ lti.. IWJ sull M aaiiWI llfiMatMI, tt;i .. , lwt. Ill' •udu .. II MJ war ;~uhwur 111 tw ua t1 ur t~'' ,..,,,, 111 uM ill ,.,. aulladuilt JIIJ411.1 wil141l ,.,. UfUU wriiiM uanll el hji llatllic ta., UL <Lis t-3 > Pain ling kind and procedure for the surfaces ---------~-- Total Coaling I Thickness D.P. T. Times I mi Is Wicron) - . 0.6 1 (15) 4 I 20:4 (410--G:lS) -~-- -nil a.aladll .. 1M ialanaalill .. nia b tit ,rapUIJ If ::0 hji llaclric C1., UL. 1\eJ sull M aailitt n,rlllaclll, UJilol, s IMI • •isc'-s.. II IIJ •• , mlumt 1111' ... Ul .. IIJ V> ~iri prly, w a .. Ill' ... •:"cbcla!ilf Jlrpouu witittl 6 z tloc upnn wtiltaa uasut If hJi llattuc C.., Lti .• "' ...., v . :X: 0 .... ~ Q ... 2 0 Total • . 0 Level of Kind of Coating Thiel( ness ~ No. · Surfaces Painting Materials D. F. T. • m . . Prepera t ion Painting Times. m i Is (Micron) --·--~ ' z 5 Surface to be contacted Bias ting, > s: High Solids Amine -Cured Epoxy . 9 m with oil .. Sa 2 1/z --System 2 -(230) > (SSPC-SP-10) * AMERCOAT 395 ., . ., :n 0 6 Inside surface of air tank its surface is galvanized, < "' 0 ------. No painting . • . 1 Outside & Inside -· . Surfaces of enclosures, . cabinets, boards and --(Manufacturer's standard practice) ----. DV.(i.NO. instruments, massproduced . . . . . , equipments . : . b: ;p -· tn -· 8 Interior of shop-assembled m 1("1 m equipments 0 . ..... . . : I .... -~. c;· (Servomotors, distributing ----Rust and corrosion .pro teet i ve o i 1 ----. 0 . :__. .P valve and oil operated * SIIELL ENSIS OIL .L .. . . lW !:; cylinder) . p. I~ - ~ ~ ~ •• I <List-4> Painting materials Brand Name For Use Manufacturer Specification No. NIPPE ZINKY Zinc epoxy primer NIPPON PAINT HSD0359 ·No.8000 CO.~LTD. P.l/ I 2/ EPOTAR B.O. Coal tar epoxy NIPPON PAINT H5D0359 Co., LTD. P.3/ I 4/ Al1ERCOAT 71 Polyamide-cured AMERON H5D0359 epoxy primer P.5/ I 6/ AI1ERCOAT 84 Polyamide-cured AMERON H5D0359 ... -""= P.7/ I 8/ :'!11.2 epoxy coating -ss--~ ~ ... = :Z I ...... i ... .2i.2_::i AMERCOAT 395 High solids AMERON H5D0359 --.-:.: ~ =.! J;"~ .!! .: = ·s -:: amine-cured P.9/ ... 11/ j•i!:g~ 1.23$;; epoxy system ':..::= .. •.: r-;.a ::~11 . 'il .... -:sa • .~~ TECTYL 506 ~::!i-•"1! Rust preventive VI\LVOLINE OIL H5D0359 .... :a I 1 ."ll= coating Co. 1 (U.S.A) P.12 -... ·= _,y...!l! • ·~ .!:! .!; ..: :: -a~-=i~ i!~1Ai ENSIS OIL •L• Rust and corrosion SHELL PETROLEUM 11500359 I protective oil Co.~LTD. P.13/ I 14/ ~ DATE NAME APPROVED Fuji Electric Co.,Ltd DRA'/M -- CHECKED --. REVISIONS I _.A' i .: ..... H.5..C .. :Z..l.3.3.tt7 ~ ·A4SE I - ""'' . '- --..::· " ' ~ r .. ' ' ~\ : "· \"- . ~ ~ "'- '(" .. _ ·~ J '""'-r. -. ·-. ,..... ' ·' -~ '-::_· -~ '-"'!-, ~ ~ ~ ~ ~ \ ' '~ I ~ I ·~'1' ~ " .t -~~ - .... § . 'I .., . -~ -.. . . S·UPPL Y -_-__ TOO.L. LIST .-. ~l§:~~ W.NO. ~~:£:;'{::£ KG 69035HI5 cusr. ALASKA POWER AUTHORITY BR/~DLEY LJ\KE PS. ~Vi~ I APPLICATION. 'vVATER TURBINE AND SPHERICAL VAlVE_ .. ·' .. ' .. , ' ., ·Final Drawing I · ~ AUG 0 21991 ~ 0 ;{ 1 • . -"" 8' MFA'S NAME Fuji Elec-tric Co.,Ltd. oRw.No. H5 D <'j .J 1 3 0t _? __ I ., l 4. -··--..... ,, 5 ........ _. If b ...... --· " .?.1 ., 8 .. ____ ,, I ,5.j II 10 ·---- ' 1 1 i-· .•• /1 f2 ....... _ .. ,.. . .. ~ sl NA\:1; THE LJ.ST OF TOOL 5 t x Sz x L 7 X 8 X /05 2 ( ...... -~--.............. . I 3 X tO X 120 II 2 ................. ----.. --..................... -. I 1 ro x t3 x t35 2 ····-················ ----.. T3xl7xt6S 2 1 .... ·---~·-···"·········· r17xtt.(xf80. 2 ········-~·-········ .• ...J !q x 22 l< 220 l r ?.A.f\.:_· 0 U T L IN E bRAWING iiZ!t!Si P.EMARKS ······--··········· BOX ~ I' f'):g@ ;: NO ,, It II ,, ,, :::::::::::::::::. ·.· .. ·;; ~ ~. ~-~ .. -···· 1 .................... l ....... :' ..... -····-· ·-·-··············-···1 M6 , M8 ::: :·.:·.·.·. ·.:·.·. ·_· :::: . -~ ~-:· ~;~ ···-~ --·-···· --------· -·-·· _:~---·········/ ··········-········· M tO ; M12.· l 2 ............ ·····• ....... It ~-. ..... . ....... L ... ~--........ . r···-·-·········-··i M16 7 M18 21.{. l( 27 x 2/.t.S 2 f-····---~---··-·············' 30:.<32x285 l 4 2 --... ---................ . lf. f X 3 60 2 L------~-----.--------· I "-/; X it.OO FUJI ELECTRIC OO,LTD , 'I ~--................... l ...... --~ ;, ........ __ ' r·-----------------·-1 M 211- t.-----. --.. -.. ----. -.. -~ .-~ --. --.---.J r------------------· M27 1 ·:~:: :: :::·.· :::: ::.· ... -~-;-~-... -----~ jioR f/EXAGoN ~ ---------.----... 2_q:;f::?!:.£.(.R_§ty_ ·-A-tJf11t2199f M q_ , ?:L: THE LIST OF TOOL I HEXAGON SOCKET --~ ~-· §_t;:~~Y! .. t:.~X~--------· KA 2 8 XL !IX /.t..x 10 !:·j II 2 ···························-· Sx80 --~~J. f( I ,, 2 .............. ______ ..,. . .,.,._,. .......... .. . I 6 X 90 lb .. .,. __ .... It 2 f···········': ......... -~---- 8 X /00 17 ............... 1! 18 ,, -....... -· 2 ------·-------·····------ " 14. x flt.O -~~J 2 ,, 17 X 160 20 , ___ .. " 2 I __ ....... -~·-········ ..... . r 19 X 180 -~'-j I ,, 2 ·····-··-·········-······--· 2Z'x 200 22 ,, __ ....... 2 --···--· --··· ········-··· If 27 )C 250 i-----r·-····· ----·-. ·-.. ---·· 2'-!.. SEPARATING. BOLT 4 -----.................. .. 'f)y,L M8 X 35 k"R.S, ~A.\:F; FUJI ELECTRiC CO, LTD PARTS ("I~ w f/ 1/ If II It tr If t ::::::: ::·.:: ::::::..: ...... ~. ~ ....... : .. j It ................... ······ ---~---····-··J ------------------.~10 1 I II I --------------·-· ----·--·······-·····1 ····-········· ······ M 12 ·· 1'116 [ ...•................ -~· ....... ~ .. · ........ . ······-······· ··-·· /1120 I If I L ................ , .... f' --·-----~,-----------.. ' ! r·-------------·---·-M30 ' ' -----------------.. ----~~~~~-----~---\ \ ................... M3b I ·:::: :::~·.:· :::: ::.· ................ -~ .r.;;:. \:::; i ---··-·---.. -----· _,.. ...... ------............ -.... ; Fh __:__{ --EfT ----=tt gk ! .... L I I ----------------~UG021991 ~. 71 THE LIST OF TOOL PARTS [·I~ ' 1 T J:.,\~ f-lU. ··1CHECK NU.l ft~"~l CUSTOMS?.' = "'--.c.. CJ ~ .f_l~!J~-% 13~ i'Sil ~ )':: .::cd . . ;;'<;: £. ') ::;: "?' .~\L\.OO::TY ········· ..................... ·-----------····---··-···----·-< 6'-EN'ERAL TPOL f2:n"~·,·= I c~ ~ • .;: ?.;~,::<. '?·:?~QUANT 01 §c k 5llcfo::b ou T L I N:E r,~, =a; "'5 'AM E 0 F P A.RT fRAWING "llt@l REMARKS ::iiCXJP P.WZ r:Jt.S~ P...:.P. ·-- ----------.. -~--·. --;,;~~~® BOX JP.~ 7@ r~?fT.U'~ SIZE ~ ...... 8 ~ .toii NO l=: ,.-,... .... .-~ . .. 25 5EPARATINC:r BOLT ~ __ .... !;. ..... -........ --.. ...... --· ... ---·-" .... ·~~-·-"-....................... ..... .... ---............... --......... KA D 'I( L L ... .......... _ .. ~ ... -.......... ~ .... : .. II;< fvltO )( 35 _2_bj ~--···· ...... :: ............. ~r 4-it --.. -·---···-···-·-.. -.................. ··j It Jvf12 )(50 -.-----.. -..................... - 27 : " -· --·-i 4-.. -.. -.. -.... -.. --.... -............. -...... It -.-.. -........................ "' -----·-.. ··· .............. -.. If I I I fv1tb ;< 60 ·-----· ....................... ____ 28 If ................... ·1 .............. Lr- .. ...... -............................ ---· .... 'l -·--·-· ..................... ~ fv1ZO 'X too .... ~ ... "'-. .., . -.. " -.... -- 19 'I ---.. ---.---. --.. --_I ~ ......... 4. --......................... _ ................. -/j --...... _ ... _.,. ___ .., ____ II M 2/t X 100 ................................... ; .. l '• 30 .. ··-· .. :·:' .......... ---· j -·· .. -· 4-If --.. ___ ... ------... ·-..... -·------........... _ ..... _. , MJO x too --...... ----·--·----- -~-d /f f···················-~··········· ......... Lt. ------................ -...... , .......... -. It It /Vf3b xfOO ,----. ------·-. ---- . ' .. --· .. ---........ --j 32 EYE BOLTS ~ ·-·----4 --........................ -.......................... .. .......... ---....... ,._ ......... t) X B }) II 20 -........... ----~ ................... ' M8 x ; I I I I I ~33j 1/ ; ~ ........... _ ......................... -........... ---,, r---· ··--·-·-·------···f·····-------· ·-·----·· 1/ " M'10 X 25 ·--·--------·~· .. ·-·-. . I ..... -........... ·1 I 34-'I .. -· ..... lt-_ ........ __ ....................................... II .. ----... --.. __ ..... -- II ' fv112 X ]Q .. -..... '"'-· ............... -·.-I I I I ,' 35 r--------_:_------------· 1-··---4-., --........... ---· .. --.... -~ ... ----................ _,. ___ ., __ II . : Mi6 X 35 ---.. _ .... _ ..... --......... ~ F-; 36 If ~ .......... '+ -----...... ,._ --··-.. -.. ~-..... ,... " ____ , _______ .. ____ .. "' " .... --.. ---.... ·~--_ ..... 1/ M20x 40 ·uG fl 21991 ~-.. ---.. -. -----. -... , . f'n.sl 1o.J...T E! .:?1 "'"'~'"' .31 jK....._l-.oiT.a-. ·~£/iD~VH5 D 1\ A\:t; FUJ I ELECTRIC CO, LTD !?" "· l ~~~ ~~~~ / / f.-.. ·) . ' .. .B i TH..E LI ST OF TOOL PARTS c ·I¥!:-~:W I -f.!-·.u.tHJa:!!::!==: J J3. "\ ::t111'-L~ PKJE S/ rrf£<~,~ l'iU. , !:CHECK NUl Ff.lv~T, !CUSTOMER ~;.:~~~ J;::! -~OJ)~~ 2;~ ~;(: -<:../) ~\i.\OiXTY r ···---~'". -· ...... ,., .... -.... · ... -..... .,..,. _____ ... ~---------.. --~-- 6-eNERAL TooL l_4o.r!:::~-<:;:;"' Cl ""' fa. F.< f:-:J "'"",:f.. co -<:> C<E:""rUANT :.; if" I, . OUT L INE I . r,~, ~~ ' 1\AME OF PAl'S Ellc'1;g I ItA"; I "~ 1!! lli. (';j REMARKS ::HcD'P F.'J'Z ~St:~ F"i:~----------. BOX ~:;;; "'fliT ti:.~?fT-'J r S! ZE ""T ~ ~ @ (I f;;~@ .?.ii ;;:-:; NO o-.·. I D~ .. 37 EY£ BolTS '--· ... Lf-·-·-·-·----............... ----·-·-· ~-----·--·--................... . . . .... .. --....... -----....... KA D >( B M21L xSO -~ ----·-·---··-.............. : ·. II 'X - :~j II ·I" '+ ........... ---..... -........... -...................... w 'II ·------·-··--·~ ......... . . . .. . . . ..... . _, ... 1 'I ' M30x 60 ------.... -....................... ,.· 39 ; 'I ..... -ft. ............... -............ -.. -................... /j ..... ___ ,. .. -------·--·-.... _ ................ --------- It l I I /VJ3 6 X 70 ·-·-.. -.. ·~---· .. _ ----.. ~~ l I II-() IJ ...... ' ........ -----~ ............ w 4 ........ -................... _ .......... ---· ..... t' --.. -.. --.................. -.. If M4-2 X 80 ... .. ................ -.. -·- 4-t ~. ~---~~-~-'~-~~ .. ····· ...... -.; ......... -I .. -.... -· f' f ........... ··---- If .. ·-~·-·---................. '• 4-Z If ......... -~ 6 ................. ---... --.............. .---· I~ --------.... -............... .EJ?t?. g~,y AI£!.( 'I /V1 b l.t. X II 0 ,.._ .. .,. _____________ -~-~-1 SCREW DRIVER L [ ............ ----~B,fX~~~---1 __ .. ____ ....................... , .. -.......... co r ~, . Bx L *=~ II ... ·--······ ··-·· M3 S·Sx7S I /J.lf-It t .. _ .. ___ 1 -· .................. _ ..... -........................... ,, ...... -.. --.... -.. -................. ..... ---.... ___ .., ...... ______ If . 8 X ISO .... _ ... __ ,.. ___ ...................... f\15 ~4;~j I I I I I ! ~---... ----~~-· .... --..... --. ~ I . I 1 It --······-~----................ --.............. ":~ .. --.............. ~. · /0 X 250 ·, ........... -· ..•.•. -M b '+b SCREW DRtVfR FOF< fiR/( CAW.S,> t CROSS R[Cf:SSED HEAD -j< L ?j. ---·--1 ~r;{?_ ~'![§ .. -........ --..... /f.f'CE.:i:l£:12. ~~ w f) L ~ .. .., ____ .. -....... ------ NO· X X I II ....... -..... -........ « ..... ~. . N0·2 X 6x tOO A f\1 ~' M4-I I lt-7 .f-.········:' ____________ If ,.. .... I It ..... --.............. -.......... _.--_ .. _ ........... -_ .. ______ II ··--~·--·· .. ·····i ~I N0.3 X 8 X !50 Mit-' M5 f '+'8 , ® ... --·. 1 IJ -........... ·----... _ ............... -........... ---.. ··----__ ., ____ ........ --.... --.................. - 'r ~YG-0 2.1991. .. I II No.¥-x 4:/ Cf X 200 .. "16 M8 J .<=R sl loA:rEI.&>? "'" /..,..r;JK....._)..m~ ~ lnn.w r-5/21! FUJI ELECTRIC CO, LTD IH5·D NA\:F; ~~~~ 7 / r /"., ~) 3 1 ~lB! THE LIST OF TOOL PARTS [ T J'l.-- 1 i' £,\f No. .·, ICH ECK NU I PJJ.,"\TI CUSTOM£?. ~~:_;.i.:-:_:_.1;<;;;.t~--,~'}-,!--__ ----.l..o:::~::..:7.:=~:.:..:~1l:_:,· ~:,:_'~-=-l_,____, ___ J,-l11:;;=-:;;~::..:.."l...-1--f--~-~-~ ;-., ...... -----------.. ---------------------------- .-:.D~ 1:-.0 IX T 'i c'1> ~ 8EN£e4L TooL ------ KA IlK ~~j If !:>! . ~-.. " I sz ~ .... M -·- • $3 ....... ~- II s~t. .. -~ --· If -~-~-1 " sb ·----.. It $7' -····j II sg ... _,. ... .., ,, 59 f-· --- ,, 60 If I I I 1 SOCKETS FOR !i9J(!.§..L Y{f?f."}~!jf:9 .. [JxL 21 x32 1 ····························· I 2Sxct.O II 1 l ....... -~'-· -· --··. I 36 X q_q_ II 1 .... ----······-··· lf-1-f. ;( 4-8 If 1 ····--------------------· 5/.t X 58 61 )( 73 1 f----·-··---~~---···---·--... 8 I X 78 If l --···--·---·· ............ . j{jx b! x 500 OUT LINE II If 'I It It If If f H tNGED HANDLES J · 1 ~?.~~~~£-~-~~~~-~~, -. 12-7 x 300< L. . J 1 ----··-·-----------------/J /Cf X 500 FUJI ELECTRIC CO, LTD PRAWING ~tt[S] REMARKS --·~·---·------~-·-r PAl~ BOX NO FOR BOLT -----------------·-· .. !1..'-(_Q .. ":!'!.! ...... . :::::::::::::·: ·····--L~ ... :.1 f " -----~---_-__ -_ :_·_·_-_-.-_ -------~~-: .. -.--~ ~-; ..... -- ··················· ···------'~-----------J -----· ------· -----f/116 I -----------------_______ : ____________ ! ; l ····-··············· /Vf20 .. II I_ . . ...... L ... __ : __ --····-·· t···· -· ··· · ·-·-i HJo II Jv136 [ ............... •·t····fl ~-~::.r. ..... ' ~---------··---···-·-. ' L2~ I /; I Jt j -----------------;, ·--;···-----------PI ---------· ----Al t} 0 2 1991 ~ · ~ ' I EXTENSION BARS FOR b I SOCKET WRb.NCHES .. '-····· 1 ········· ····· ············· KA w X L IIX . _6_2_1 (( l II 65 II 66 -~--_., If -~-?_1 1/ I 68 ~ --..... _ .. It 6/1 >-·: --j 70 --.. --.. If 7f I--... If 7Z ,, .('"R_sj ,"<A,\;F; I I 12-7 :< 250 II 1 ............................. . SLID/NCi T HANDLES FOR SOCKET WRENCHES I l ,, 2 ------·· ............... .. 28x 6 21---------~------···-----· J6 X~ 2 f--~b~r'~E-~S- ' 2-8 X 4.0 I 2 r---~:~~,~~--.. . -· I I l-.... -.---'~-.... -. ---... I 60 X 308 ' I ________ ::·-· ---··----· r 65 X 308 FUJI ELECTRiC CO,LTD OUT LINE l /ioJ?. BoL 7 ....... -· ............... AN{) . .AI . .LLL ·······-·-··;··~---···1 I ~/ I ::::::: ::: ::: : .. ·-r .... -. --. --. ·-.. 1 L r-I '! ~ -v -----~----·.·.:.·.~·-·.·.·.·-~-~~-:,-.-.......... --·---· II :::::: . :. ·.-.. : -_:: :: . -.... -:-:-.. -· -----i ·--------.. ----· ·Hz?<?. .. ____ __! ..... ------------··· 6-1/2. 6--?.8 1 It --------·--·---~:~-~:;_1 ................... M 36 1 I II ,, '---.. -·.------------~ ::=~ct t--AUC~.02l99~. M¥-2 4;. ?3 1------- K-4 IIX 7b ............... II 77 ....... _ .. II 78 ............. It _:.~.1 It so " .. _ .. ___ II I _S.'j ,, gz ----...... " 83 ---·- /I If F'UJ I 2 .............. ·············-- I CfOxJCJZ /1 HAMVIER!Ni?( OPEN ENDED SPANNER, 1 --·-·s--K··c··---------- '35 X 4-fQ (/ 2 ---------··· ------.... --- 11/.!; X f.t./t. 5 l 1 ___ .... ~-····-····· ..... . r 6-s x 250 I Cf<Ow_N SPANNER 2 ····-·:s··x.··c ---· -····--- 75 X 5_30 II /05 X 650 OUT LINE ir II ,, (I II ...... -............ ;::.;~;;r·. ----·-······----------M56 ' . f/t?R L.oo~£ ·I _______ .......... __ .. .1!/.A_/Ij.fTE ... : ···1 -·--·----·--------·--M 60 /(of: rVv ------·. ·······-···· ... !J'.t?t?>.Y.. ------ M64- ----·--·----------::?.=~~ -------...... -----M80 I -----------------·-;;_;::.~~ -----------------MqS I .......... --... 1~:;.:;;;, --·----·---·------i M 100 !ficR L.Pcf::pvq· -------------------.tJ/T~!~~f:t?... - --------------------Jv7lt-Z ---· OhH-0 ___ ;;:;;::.r ~.~. ····-···-·······--·· tv1 ?Z ---·1 I : ·········-······--~:~ I ---·--------·---· H/3!; ~ : '-u) TH.E LIST OF TOOL ~£.M .NU. CUSTOMER 87 : .. ~ ..... 1/ l 88 -·-·-.... 1/ 89 ........... ,, I 90 ....... -· Jl _?_d " qz .. -.... -.... /(A t2X I ~ ··j 9¥- ...... "' ...... KA 1.3X 95 ,..... ·-- II I )sP;J>.: BOX pRAWING ~tt!SJ .......... --· .. .,_ .. -. -.... REMARKS (I .1fli NO ;;'t?/? ·t : :::.:::: ::: ::·.·.: .Nv.:..l'E&'V.<?. •. j 1/ /I I 1 ·T_·;;·7i..6tr··--------- ! Y = 2bD/280 II -----~----~.-.:_·_~·-·. -_ --~---~~-~,-.-.----... -.. --··-- . l TOOL BOARD ka:do " ·~55 Jttil? 6-ENE!<At--z 1 -·············-············-~[ ....... -rpo_J A/.::' / ..,._..l.rO -·----·-----.. ,{ .. 6;:: .. 'k-_.,._ ..... l ... l ........ _ p / ... ··----------------·-71-1£?£ TtJOL,S ~Ri= (.," i Li // s: ~ ;;~:: I . . [ ........ _..~ ... ···-.. ··--· l .............. , .. ·f'~R~:;;~~:t;~ I -·. [----~-------------·-----1 I -----·----·----------------··----------,. Z . f . -----... --~~-.. -. --. ----. If j . 2To· 6' l IV ---·--.. ---............. ~ .. ~-t--1--t--t-----------~----~-------+--------~---------~~~~! -'2t?it I 10 0 -A UG:lr2-199"r --· ·--------· ··-----IC! .. _ .......... -----·-....... ~ ........... n ,, 2 ------------····-------·· fTol\) If .<:R sl NA\:1: FUJI ELECTRIC CO,LTD THE LIST OF TOOL PARTS(T#-~-" - r-rr-tTrru. ·I CH-~ CK .!~.j ~Jfu~TI CUSTOMER' ~t:"= C> :2 7.:;;_~1J ~ "?~ i:Jfl. ';50~~ .•1."t;;? ... ---.... --. -.. -........ ----.... -"" ..... .. .................... ----.-----.. ------ ~,!,\OIXTY C> ..c co -o tfENEKAL TOOL Q..f-~1?5~R i'<:"-1QUANT tl ::;, I 513 oc:o ;:?; OUT L I NE p RA\\'I NG r:~~ ~ {5-NA.\! E 0 F P A.f;.T ~tt(S} REMARKS ::iiO:JP }:IJ',;; fvt.S~ Pi.R ·-------------...... ---.... .!A.;;:. 7@ t~ ?fT.U~ SIZE -;J ~ ~ @ fl f'i=~@ -~ ~ NO "- 10/ WIRE. ROPE:. SUNC-r "'L f--.... lj. ....... --.... --............ -----.. --~----~ "' ........... ---------·-----~·-------·----·-.·-.. -~ J<A d. X L ~ L 1' 1 ......................... -................ tlf.-X 36 ;( 8'000 -;;- ~o.zj If I' Y--.. "' ... -"' ........ -.. "' .. ~ ...... -......... -........ ---------·-····-----------------------j II 'I I 28 X g.ooo --·------......................... !03 u ---.. -2 ............................. _ ...................... .. .................................... .. .. -........... -. --.... --·-· I I I I; II I 2&x 6ooo .... --·-......................... -... ~ tO'+ 1 ,, ----.. -------------1 ~ .... -... q.. .. .................................... ·----..... ....... _ .. __ --.................. ~~ /I 28 X 4:. ooo ............. ---·-~ .......... _ 105 ~----. -·-. '' ______ --------------;----------I ........ 4------------·-----· .. (f /I 1b X 12000 · ........ _ ................... ,. ....... .. fOb l lf ....... --~ 4-................................ _ ....................... _.,. ___________ ........... ------· -....... ---... ·-- I; II 16 X lf..OOO ---.--------·---- !_~xJ II l--·-------------~-.-.-.----. ---------4-... ,.. ..... --............... ---·-· ......... -... II It 12 X booo 1----. --. -... -. ---- lo8 ---------'-----------1 ...... ~ .. --8 ................................... -- tr --.. _ ...... ___ .. -----... --- li 12 X 2000 .. -....... -... --.. -................ - ~-;!j I I I I I I I( r---·--·-· ---· -.---f ---· · ____ ,,_ ---·-----~ ................ ____ .,..., .... -· .,. ____ --- q / lt 600Q .. -............. -............... _ .. _ . . I ------•--------~--·1 fto 'I -·· ...... s ---...... _ ............. -............... _ ..... ... -... --.. ---.... --.. ---It I{ 9 X 3000 ............ ~ ....................... I I 11 ( I I r···· /.;.. I ,-----------------------................. _ ............ _.-I I{ .. -·-·· ........ ,. ___ .., _____ If . /2X 10000 ---.. -... -................... (~I ( ~I I .... --.. -....... --.. -......... _ ............. _.,. ....... ® ___ ,.. .. _ .. ___ -----·-~-1991" ----.... .. .. ... --AUG .. O. • J ~ . ---r ..:-r..sl DATEI~r /...J' ... H!x.-u .. !?.{r.._ . .--J DR~V IH 5 ii2Ji NA\;f; FUJ I ELECTRIC co, LTD D 53 1 ..... .:c::.. I , " ;t:..t~ l /., ... ~B_ : THE LI ST OF TOOL PARTS c T¥J_ ~%: I~ ·u.tk-C"J"m-) l3.\'!r.l~Z. PJ{)EL_L/ ~£t>l NO. ···l:CH~~~K _N~ l F!Ju~TI CUSTOMER """ V'-. .x:;:!. CJ :;::. C'i.'_/}lj -,ll' ">5 15-~ (fO~)'::: ~ r,;·; ~~ 'TJ' ... -~~ ~ ~--~ --····················-·····-·······---~---___ ,. __ CX)I\L\OIXTY "' ..0 6:E!VERAL TooL fJ.;.{?.S~~ co -o KE . .O~QUANT ~ Jrr 1 ~o0a:f, OUT L r N.E ~ ~-~~: ~-~~-. ~ ~-f!?i r:~~ ~-% NAN E OF P .A.RT REMARKS p~ !IJ'~ >r:R.sc:{ r.::nj---------- ~ ~ ~ (I f'F~® .1ffi .?:~ lA ~ "TV.G l-b-§ ?fT.U f sIZE 'T o-NO 113 .SHACK..LE ~ '---... 3 --~-·-··--_ ........................... ~ .... m .. ·----· -··· ................... ............. -........... _____ ,._ KA B )( L ............................................ ll.f ~ /7 )( I.J.O { soo) ~~~j If ·I· 8 ........... -.. ---........... "" .... ~ .. -...... -.. I{ .......... ,. .......... ·--·-............ ................... : "1 I 20X 48 {SGfl) ... ---.............. -.......... ·~ ..... 1f5 ; /( ... -. ..., 8 ................ _ .......... -..................... ---·--·-............. ~-·----------·---.... ---·-- I I I 1/ 1/ S6 ------.......................... _,. __ I 2l.f-K ($Ciq_) lib If ' ........... ·······1 ............. g ............................... ~ ..... ----... .. ...................... _ ......... If • Jl 29 K 72 (Sc.18) .. .................................. _ 117 ~ " ------------. --.. _ _.I . -....... ~ .............................. · ..... _ ............. ..------.. --------· II , ·-I " 31 X 80 (SC 2.0) -..... -........ -,. .. " --. -..... 118 1/ .... 6 .. -· 8 ................... -..... ---·-·---.. ---- I{ ______ .. ______ ............. _ ............ ___________ .., -----------------It 41 }( 10/.f-(Sc 2b) !.~!1 ~~ [ ..... ····· ......... ~-...... .. If ~ \ 8 ---·---·--.................... -....... -. --.. --.............. If SO-" 13/:; ( 3 831!-) ,--··---·--··-. ---- /20 •••• •••• •••••u••••j·• ••••• -••• ........ -j .. -....... --It-f ......... ····· .............. ' II 83 x 220 ( sg SS) ................. -..................... I I I I I I I ! I ~-··j ~-· .... : ~--··· ~-..... ·--· r·-· · ····· ······ · ., ··· · r·· · · · .... , .. ·· · ·· ······ .......... ----.... _ ............... - ............. --·-·----·---........... " ........... ...... ~ ........ : ··1 I ------.. --··--·---l ---~----.................... I I .r-·············'·-···-··· I r--.... I .. ... ---.... ---.............. -·-------................ ------ ---·----................... .. -...... -........... _ .. __ ---· ......... _ .... _ ... ·· · · ···--· :lttJt·· r~ 199t· ·· ·· ·· · · ·· -~ .. -----~-----------~ ~ sl l D.'-.'f E! # ~ h-1 .. _., AN_A._l,tif T ........._ ..-c:-J DRW .1) .111~J: N;,g;: FUJ I ELECTRIC CO, LTD H5 f) l~ffl , , I /"' ti±~ \c;: ...... e }!lEi 11~ I 1-·· ... I<R lb X. -~--~ II 1 tf 5 f/ 7 --~ .. - KR 22X .. _ .. __ .. _ II f--··- ,, i2 I' 1 f -· ..................... . pRAWINO ~ljJ!SJ REMARKS ~-· --· _,...._,_,. ... _ .. ~.- I' FCJR L!;:;T/Aiq ....... -· ..... -...... -?£.&tRY# .£R..' -- BOX NO B?!.f..{.~J. ... =~;:~~R _}{~"fif~/~.-~.-.: .. -.... -...... -----· ::::. --~~: :: ::::::/··.--.. -·-· .... -----I f?:=B.I'Oi~QUANT ~ 4 c rp~ ~~~ ;;. 'AMEOFPA.RT Enoo~ OUT LINE PR.AWING ~tiHSJ REMARKS [ I f --· ---············· BOX di.Crjj:i P.lJ"Z 'SR.SE\ P::R ·-------:: -. -""'B -~' SIZE --'-~ ~ @;) (I fl=~@ )fii NO ~ ~ T ,~ l:S~ ?fTl.TI:J,~ 'J '-- 13 1--·--·-KR 23X -··1 / I :·.::~: :: :::::: ::.·. . . . . .. . . ........ .. ·j 1!5 ,.. ---.. -i KT l 12 X j1oR L(li'T/Nq . .................. t?li..JZ/R&N£. LIFTING LUG FOR f ,.':~0.9.~~~--~':!(4_~!. ...... 0 I 0' " 600mlo -' '0 o ~ __ /j~_!F.? .. ?.~-~-----~!IA/1 T I ! I Jb ~ ....... -- If '7 ... -· -~ 1/ !8 -·~ -... !<T !IX -~~.1 If I 20 ._ ........... If -~/-j I I BEAM (2) Lloo.r;: 100'1.10 2 r·-------_--------_-.----------·f_ L--0 -oli 1 · k la74-~ 22 __ ....... II -----------------;:~1 H457'.i62 .. ............ ... .... :srt4FT ~ L/F-7/Nf.. BEAM t EP..R..Bf.~T.0..~'."lfi:.$HNJ. I r-~-~j If I j;tJ/? U /i"TI.f':.lo/' .. ·----..... --.--·. c?E..!P.W'£8.. ____ _ Jj_!?. fJ.!!: ~ 7.. ~ ____ l,A/ t?i! i! LE . rl-:;;;:::;t 2lf ............. , Rh.Sl N,<_\:,:; FUJ 1 ELECTRIC co, LTD ln.4..'rEI;?9.&~,.."' .z IK~_l-.£F.tJ4-. ......-c<l DRw·!i-:-!5. D 5 3. 1 ~.:f/z; l~ ~ I " I r~ n· ... j 13 Z7 .. -.. - '/ I .. ---j .... -..... -·-.. -· ..... 1 I I ~--··j r---1 .f'R. sl NA\:t; I I l ~ . ""i l ::§} z . /:!:c:!:. !:! .f F..... . . . . . -Fi-t-' ~~-=--=-----"""'}--... u-. . .. . --.... --.. -.-.. -~ . -.. --.. -- 1 ~--_-+-, _Z_t,t:-0 __ ., ·---···.?:.. ........... . I r-· ····· . . . .... . . .... . ~ --....... --~---.. --1 ... ---............... -· -j f--.. ---.. ····· ............. . I l r··-----,--------·_---------- r---------------------- :::::: ·_ ·_. ~ : ·_·: ::: . . . . . . . . . .. . . .. -----1 I::::::::_-_-_::::·::. --------; ------I ··················· ······--·-····:·····' ·····----··········· 1 l ................. , ... l ..................... ' r--------------------1 f ----------. -------. ---------. --.---_I ····-···-······ .... 1 I ----------·-----·i FUJI ELECTRIC CO, LTD ------ ~~j .. !.J 1 I 4- ..... ~ .. ~- (f f:; * .. --.... II _ ....... -· .?.1 kr 16X 8 ·-·---- ~~~ II -~-j .. _ .. ,.._ -----j .......... I I I lcc~TERIHG BRACKHU) 1 r··-----·-------·--------··---· ICENTERI~ BRACKET(') 1 [. ____ -------------------- i I ' I I r-···--·· --.----.----.---- I I I fJe.~,'!CV.g_ --- 1 ' I [---------------------- FUJI ELECTRIC CO, LTD OUT L 1 N E ~ R:~:-:r_~_o --~~-~ REMARKS @;) (I f';; ~ (Zj .)iii r;: NO ?-I ----------·------------------·-------;;]~ 513;)-----; •. l L,t~J.'Q-~xz) --------~----------- r h'333o ¢7 l I ---------. ---.-------· -_· .. --. --. ---.11 __,.._ ....... _ ................ -.. .. -----------------AUG 0 21991 ~ THE LIST OF TOOL P A R T S ( 'I $1.-_ -- I , : :::: :: ::::::: -__ -_ ----------------"1 _}j 3 -~~~~;;;Z=_m'~ ~[ [Jd320 _______________ ;;;;~ ~~~I I I I ' D" __ t(~.:?.?R_q!f ____ ,NR-2LE ?/PE1 ..._:..-~--+-- 1 jmLIIPH.ENT.S ;t?/? /fOR PKE,JMtf!=" ;/~ I /17~;~-~ve WUY£S" J j(jjZf./1_?::_-!f!!!::l!£,!6 I<V /I >( r---·- FUJI I Df5HED HEAD(UPSTI<EAH 1 r··---·· -·----··--------- DISHED HEAD(f)()Wi.l SiREAH f------------------------ f------.------:~-------- -r-------------------- [::::_-_-_-_-_: :::::::::: ------------------ i :: -~:::_-_-::: ::_·_l-----------------1 kR ISX ___ __} -····J THE l ····------:::: ................ . /,J-...... L .......... . I I .· r--·· ··-··· -~----·-·· ·J l I L ______________________ _ I I f---.. -· .. ·-···---· -·-·-·- I l I ~ -·-· -·. ·---·-· ·--·-.. --. f------·------·---·---- [-·---·-··-··-------· 1 1oo 1 /71J/< RL!tVN' El? 1 ----------. -·--.. --&PA/8... --------- ·-· ------... ------J;"/Nj:s;H//'1' Q- f ········-·····-··~-----·---------·--- ,. ..... ,. .. --·-···· ----- 1 ----.--------------------· ------------· : I I [:::.::::_-::::: ::.··-. -·--··--· -----·1 II r , ----------·-.... ------------··--· _____ _! I . ~ t··--------------· --···-;.-~-,j-.: ... -I r----------------ALJ(R n ._. 1991 ~i ------ kA 22X -~--1 ,, l ,, II ~-~--j' If Ia If ,, 12. II THE LIST OF TOOL AMERCOAT-7 I tfsr ··Pi<Tiv(E:'R.·----------- , <:'161!. > f STirl·-------~~---·-·········· II N-9-5 <: /6.1/ 1 s rf---· --;; -----·--· -·· · -· I 7-SGY 8/f::..(/t.!l> ! J Z/NK(-8500 1 s '!'"···;·------~ ------··· THJ.NNt=R <ISh> OUT LIN r=~~ NO (MED/UM BLUE~ -·---·--···--·------·····-······· -----···j 11 PZ -~--~----··-------.... - (BROWN) ---. --. ~; -.. -? j--~-. -. -- -. -. -.. --.. -· --~---~--.. ---_,_, ___ _ <OSHA 1 sAFfTr yELLoYl ..... ., .... _ .. -· ---· ----.. -·-·· .. -.......................... ____ ., ...... --~~ .... f!.~. 11 Pb ----------_.,. ____ _ (LiGHT C;--REf:.N) /r PB ......... -----.................... .. l--· ........ ··--.. , ... .l ..... ----~---· ......... ' r -------~' ...... !t_l -----·---·-------------------·--·----~ . --.-.. ::.-.. -.l !~. 1 I I; P/f --------·· --·-···i t~ -----------------..... --.... ········ jf: ..... !! ..... ~!-~.·AUG 021991 ~ ;.-:::: . ~ DR.W Ia '5 D r::: r-: 1 ,.,lflz, I /~ lh .. J j .. '.tl3 13 f---... Kll 22X tb /( ___ __) I .ff-sl ·"'"-'!T. TOOL PARTS [ TJ'l... EPOTAR Ztj-sr ---·-·;·-------·------------ THnJNt.R. " <"IS 1~ / . ..,. AMERCOAT -395J 1 Sf-------·--------------------- 1 PR ~·fVIE~< oRA w;.E < /t.L I AfV1ERCOAT-395 1ST ---------------······-···· I F/ N/ SH Wi-1/TE I I <:/t5/ > I A MER. COAT-bS ( ST r·THiNiiER-~ ;;; ; I r------------------------- f ............. -. --...... . f--..... : -· ... -_. -..... --. [--... --. -................ j I r--------------------- f-......... --...... -----. FUJI ELECTRIC CO, LTD CUSTOMS?. 0 U T L 1 N E ~R-:':":~~~--~-~-~ REMARKS ~ ~ f ~~~ r p;J': BOX NO -----~---_~:_:_·_~---_/i.~-.: ··------·-· ------·-· . . ·;; ·-· Pil-. . . ·--_____ ___j ,.................. I [ .. , .............. ~------------------- ;. ......... --·---.... ----- ! [ ___ .. ---. ··-·----·--· L-------... -----_____ ' ~ ---·-·-····-----·-·-1 f -----. ---. ------------------. -----_I ····-···--····· ----1 I .... ---·-.·----......... _.-.. _,._,..., .......... _ .. ___ .. __ t2~- -------------------... ------------~ --------------·--.AUG 021991 -::e THE LIST OF TOOL PARTS C 'IR ~:R I-!+ "-'-'-.j_l!.;:;r:J.',m=-J 51)\. .... /Jil,J3:z:r:: PJ..:J£20/ r'J:"T.8l'.! N U. !CHECK N~~ F,J;~~T~ CUSTOMER ~ VL., .C.. CJ ;;;::: F1°1j~-"i'!. i:;?j t\l ~X --/f."),d""S .. -\.%../) """J -... --.. --.... -:-.. ··-· ...... --. ·---··· • -·---v--~-----,.,. __ ,._ •----- ~:Q~\l,\OD:TY 0;7/Efi: SP£r_JAI. /PoL fd.~E~ 0 /7 co -o )':S)OfUAKT <'; ;, I -0 k OUT LINE PRAWING ~lli!SJ REMARKS rpm ::'.':={5-' NJ.JJE OF PAJ\.T 01loa6 :0J? P.!J\E: I 2J' •. sg p.,:.tt f·---------. -----... -~-·-·---~ ... BOX l~o;;; .:Yw~=,.··§?F•..Tn;.: SIZE "i" ~ 8 ® {I f';:~@ ?.ii NO ~--I I 1------' ---------------.... .. -.,. ..... ~ ""~ .. .... ____ ---· ------· --- .... _____ ., ........ -........... A ;V£Ef:)LE Tl p I R~j G-UIDE -5~ 1 ·-·--·---........ ., ........ -.... ---·----·;:-r4.s·7-zl8. -·-,9(~ij/IY.fl'.(~9::j EJEVtCE !IX I I '-------'l iii~i-92."9'""" f :J 8 RAC t<-ET ~d /'./ I I og ( ............... -.... -.... --.......... -·-·-~; }:{~}t?'ff~~-:,---·-.. -.. ----------, I I ! I ' 'l 4-I r ~ i SOCKET --,;::-c-"/ ....... ---1 r-· ------------------. ~ J ~ci ·HsD/;osi ____ ----·---·------------ If _....{)!:: ---·----····--·-- to ""' I 5 fsi~~/';t.i. ... -NUT fa /., I ~~ * ~ --... Nf--. "Hs n·4as2·-· -. --------... ----·"I -z:: ~ ' It k l50 J ......... _ .. -··-----------·. 9- I I .... -.. _ .................. -------............ _ ....... ------------............. -------_ .. ·-·-............. I .. -.. ---.... ---_,. ----- I I :m rzf~~~v;:~~;.;;r 7 G-UIDE BU$H 1 ...•• J I ___ ,_ ............ ~-.. ---·---.. ---ttrl /IX 1~~~-~J.J.-.-. ~ [:tt:.~_i5_IftX: :::~=~q 8 ~I -------~-=f:-z g lsfRVt? . .SP..RIAI. 1/ H1!-Z I"" ll.oQ J I I I I I I ! ~ --j ~-------·: -----:· -----f---------·-·--r --·· --,-·-··---------------.. -~ .. ··---- /0 CAS/ Nfr ;';~~r'1 ~I~ . 1 _ .......... -........................ -... ~-------.. __ ,. .. ------KT _lj ~ k _If._~~ ?.1? ... !IX & I 2 fl ~2.17-8 () 3 ~~-~_j ! -.,d.. f G-UIDE ~rfU~ J~ ~ ~-1 --_.,-....... -"' .. -.. -..... -.. -----. .. .. -............. -............ _____ ,... ................... _ .. ______ . . '$-_:1 H 56lJ..8 99A <! 1/ , 1'60 ·------------·-··i H£1-2/f.~og 12 r_P~~r_F~R~--------· ~-,c~wJ[ ~R N~ccn~ .... ----f M -----------------&£)~0/N?F""---v.H /(:;W'c;.R .~-.Jc PL£ /.,1 r··-·-----AuG-ir~~1991 . I -p= Rh sl lnA.TE!n a.-'9 2IK"-),~7a.... ; ~Lj DR~VH 5 D t:: 3 ~ 320/2; KA\!1; FUJI ELECTRIC CO, LTD I~"= I p ~-lk J f ,. B ~ Tl-i.E LIST OF TOOL PA.R TS ('I.~ -_,_ ' - -rt£M NU. ICHECK NUl Ftw~T~ ~~s;~!ER ~ i.: j :?i; -§5-:::::: R¥01\~~ ~~ ....,.... I..;>G./} 1 ---------.:-................ -.. .. ...... -.... --~ ..... -------------- ~\l,\IJJ:XTY OTH/=R SPEC/AL __ MoL. I ~·s_L="""""-<;::> D -"" ,'f~3~~ co -a i'<Ji.NYrUANT :'\ jfr Enc'1l~ OUT L INE PRAWING ~tt!SJ r:·~~ .;.. ~ I 'Ju\l E 0 F PART REMARKS ::iUfii P . .W: .St:j P::R f------------. -.... -··----~-~-· ~.;; 7@ ~?FAro{~ SIZE "1" ~ 8 @;] (I f'l:~@ 1fii ~ ~ NO ;- I ~0 ' ;;??/? I 3 PLATE I '"""I L)]I 6:bVE&JL . .4/J.E 1-·· ... 3 ------~-... ------··.,-----·----(!_~t/'f"~!!~t:~: KT If X ;(:-:= 6 soC !<ET FoR.. ~ FOR.· UNION I Hj _!j_y_l:{_(§.ty_~ 0:9: ...... I -'? E: }/i.':t! P.l /VIii j I ...... _ . ., ______ ,. ____ .,,._ U/V/0/V . It I 1--s-/:-J----·-·----··-----·-··· o--- It L EVER -e.--// ! l·tJ ~--···-I. ____ .. __ .. _ ............................... -----~---_-_ ~-:.·.~ ~--------~-~-·_:,---.-. -....... -... -· I; I I I I I I I c:t- J{ /; -B.-,, 1 I r· .............. -........ -------~tJ _,.,._ .. _., --................... -~-------·---------- It .................... ·-·-... ·--- 17 l ~ . ,, I ~ ····· ---:------~--n .. -........ ---···-----·--.: ... _---···-1 ·--.. ---~ ..... _,.. ___ , It s-~ ---~-............. -... ~-·--- I I I ..... j f .. . ... ... . . ..... . . . ............ j -.. ~ ....... -----.. ~----___ ,. ........ l -_ .. ---.. __ ----.. .. --I I l· .................... j ....... ~-.......... I --•.• J --..... ----··· -#-....... __ ,.. ..... - I I·-·-.-··-···· ··-·-1 ~-~----f .......................... ··1 .. ---.. ---.... -.. -.... ---.. --.. ----.......... -j ~-----------.... -......... I I I I I ! ~-··j r· ..... · ...... : -....... -. ~--····················r··········'······ ...... ....... ~-----.... -·-· ---·- ' I ................. ·1 -------· .. ---·----·-·----·---·· ----...... --.... --.. --- I ___ .. __ ............................ I -· ··j I ~--· ................... .. ............. -·-·-....... -~---------.. ·-------..... -------·-·· --·····i ~ ~ Vft ....... __ .. ----.... _,. ... --·· .......... _ .......... ---·-.. ---.. -------Jrm; ·rrz 1991 ___ ~ ___ ......... -_ .......... _ ..... _ \\• ·~ ~~ sl 1nA.T El~? a-,.-, ..z: !N:\ ... 1-..~ 7,_, ~iD~VH5 D 53 ~~ NA\:£ FUJI ELECTRIC CO, LTD I'"-"'"'-I / 1 ~'&::' SPARE PARTS LIST • S<ll~~;g;..g. :;pc...e, ..,. . J W.NO. KG 69035H90 ~)i::X:3:. CUST. ALASKA POWER AUTHORITY BRADLEY LAKE PS~ ~1/M.::f5 APPLICATION. WATER TURBINE AND SPHERICAL VALVE ., PHASE 3 MFR·s NAME Fuji Electric Co.,Ltd. DRW. NO. THE LIST OF SPARE PARTS ( ~ ~j&;({·>:-~ ... 0 '" t\Bfl'8t< J -J, ';i;J l.K -y )i :1 DO Ji.S . h .. PACE 1/ ITEM No. d CllECK No. t . · IQU/.NT\2 CUSTOM[l1 APA ~,f-) fit~ .. .E-1-(t{ tiHJ!/JIJUt"t R?ll~ t.H:{ (:JO ------· ~--- ,_ ---------~--------------- COMI\lOD!TY COHPLETEL(r li"~r$R ® 11~ ~~ ~;;;! BRADLEY LAKE P.S. 8 ~ J~~/. 1/M ?05 Xo. QUANT t:{ fJ NAME OF PAfiT · GU£f, Of1AWJNC PH-1 HEMARKS poP ARE ilPt OUT LINE: ------------------------------------oox CfiOUP SPAll£ PER SiJ PEn MATEniAL SIZE f>li [g) PH-3 ~~ ~ JAm 1;':1~ lb~'J u 1~ >j ~ .. No . STATIO~ I ..}( U.#AI£t?.. __ ~ .4~ 2:1:/}2.2 ?/{ ---I -+---------------- RP d2.Z.S!1CJ..f ___ 11_,5 $CS.5" #OlJ -. ' 2 RUNNEl< I~ ~ g_u_f!~ ~ ty_ §:. --Q'P..~I lj_2_? _It~!:_?-'-~~ ---/0 ~]£31EE!2 -------------- TJ 1:1.. q._s:62 !§_eL tfr.S SUS 4ZO 72 k----4 0 o---J I .t:: 3 RUNNER. ~~~ ?:.J~!! r J:. U!Ji::. J!?!!:-L lj_ ?_ f:_ 'f_ q_z_ Z/!! { ---4--------------- !j_ !1: .f />_ ? !-/: f!.. /; SUS /t.ZO :Jz k-I,L s o--,.1 f .t: •. 1.;-N u T J~(801''t lj_!.. 3_lf.~ !_2_fJ~ 14-------------------~ --------------!:t _!~;. $ .£. _ Z ?Lf: ~ t/ sus 4-03 ·.s f)oUBLE 1-/0LE .cfzo~!J82 7 ?..tAT.f. __ J'/~~!ffB:_ ---tiiiJ~iXJ-J~ -------------- /I sur; 30 4 / / -------------------------------------------------- ' -------------- ------------------------------------------------- .. ------------- : ---------------~------------------------------- -------------- . ------------------------------------ ___ ... __________ -------------- -------------------------------------------------- -------------- -------------------------------------------------- -------------- I [ ~ ----------------------. ---------------------------~ -----------AIJ{ 0 21991 .!f . j MER.S FU Jl ELECTIUC CO. LTD (DATE l:??/,Jz...z21NAME!~4 ~ onw IH5DS2lS ~ ~A r.t.r: !;:.[~ " KG690:iSH900 . I No. A .. .. ITEM No .. E. 1 L)JCIIECK ·No. I-n l?z·.<:: ]QUIINif 2 CUSTOMEfl A. p A ~ n HPt · · · --r o g flY. 5Jllili .rr 1 rv ~ r 1 B n 1 IJD 7-:t ---,_ ---------~---------------------- C£MMOO~ ;\IE££?LE SPE4J? . ® ~~fli\·!Uf~ BRADLEY LAKE P.S. ~_:; QUANT ~ 51. NAME Of PART 8B£8 CROUP SPARE PER SO P£fl MA TEIHAL SIZE !~ill t~~ li:J~'JST.l.TiOX H 'f~ 1' ~ _( 6 TN zz:s z ---6 3 ---!2 // t.;- ---!2- -/ s ---6 It .. /.JEE/9LE 77 P { 2) _Q_:f?'!~tL------ lv'BR ,T_/SP320 D/A/ . _JC~---------~----- R./~301/- -J?L6!.._---------- ;5U~30L/. ----------------~-- OUT LINE 1>6 @ ~40 1 F-=f ~t DI1AWING PH-1 REMARKS ~rAn£ PH-3 ra ~ /(22tJ8Zb,P/C /I ---------------------------· d4S3..6:1_Z E t f{;3_~[~/2E.?.. .kal? N.EEDLE 77J> (f/ nox No. ~ ----------------------------·~ --------------AUG 0 21991 J;~ MEltS NAME fU Jl ELECTRIC CO. LTD joATE '8q.:.J.4-2'7iNAMt:fhu .....K-1 onw [H5D5215 3 i-, I~~ ooKC~9035H 7'0 l No. A /~ ~~E~ur; ·-E-t-(c~ ~~~f~c5J~Im~-lw;J;S IQ~;/1 2 .i~ sT~~~n-__ 0_F!_t:._ ~-____________________ . c£MMoo~ #t?£LE :s.t:Ar ;RJ!v't!T rcL~~rm'~f;jZ BRADLEY LAKE P.S. ~~o. QUANT 1& !it NAME Of PART· en&g GROUP SP ArlE PER S£1 PEn JAw -~-~~ lfJ~'JsunoK I 7N 6 !38 2 ---6 II MA TEniA L SIZE; H w ~r ~ /t..hZ-cLE 77? i?:FA:T;-»!Y:'q __ -: ;s-us_~JZ !?VJlB.£/1.. _j)J::j;J_N:J Nl3R -------~----------J ----------------~-- OUT LINE OllAWING PH-1 REMARKS ~ rz;J ~ PH-3 4>460 . ~¢430,., es I j! ........ ~lf j.-~:P-30.S --------------------------- :>PAfi£ DOX No. -: ~ --------------~-------------... -.r~-__________ .Au 1 o 21991 ~-' fU Jl ELECTRIC CO. LTD !DATE" '8<i-f4-27INAME:!».o/.! ~I Df!W IH5D5215 I ~m oo KCfi1q(}~sT-fro 1 No. :4 '" I " I ITEM No. [£· :J C!IECK No. I · ( QUAN] 2 CUSTOMER APA ~181JP3-· I -(d ~fU 1 1\iP3-TN/ ".5 tHJ. Pll7±x:E -------. -----------------~------------- COMMODITY Ca!-IPLE7E ~PM I&!-/ T FL.Pfl/ ®~~lf.;'!J.l!~ BRADLEY LAKE P.S. & .g IM.TEcn:/g~ ANA sERVtJM£JZ?Zk POS Ko. QUANT ~ ~ NAME OF PART· 8B&.f?, DRAWING PH-1 REMARKS ~PAil£ fj~ OUT LINE -------------------------------oox ---i'A i1 cnouP SPAnE P£R SET P£!1 MATEniAL SIZE: ~ 0 . PH-3 No. lR ill 1· ~rt l f:J~'J H 11 't '$ 'I snnoK ijfS' a ?ART /t/0. I fJtJwER NoccLE f/22911?.6 ___ t..---::~f.;/:3.:::--:.!Z . 1 --!tss£f.i 8'--T---.-7 /f, 2 /., Z3,.,3C(; TN ------------- (/~ .. =:::-,,, r_;;J,6_ ' z -~:J5?~~~-------~ ~I /("t?R ,...001{1£/? --L/----------Al.t?Ci' _L£_-- tb !1l t /:1.2..237Z<!-./ J? /.6_ // N8R .7k's63$ ' 3 &.t8B.ER .IJ1c~~ k~:J ~~ /J ---f ---------------------------- // A!.8R W~tl.'t2_ I .. . . I~ If-JlJ?E/:S_flN._ ___ ·_ r::;r -7 ---4 I -~ --------------------------. . I~ 220 -.~ W?._~tl?.?l // ;Sr./ ;S 3tJ)L i/15'v/o22 s -if~ ~(/.-~------------. l ".I ---L/- _____________ .,. --------------II ?..2SP.J!l /322. /) ,5'U~3tJ/f. <HI6/ I .. 6 I -~~~f,(~~-------i-r .-... .. ---4 ---------------------------- ,H ?2SP.<!-l .82.:. '/ :SU.S3o?L (H/6 !> ' '7 EffP.. PtA TE~ ___ ·~. p lj ---f ---------------------------W~~ZP.k?-/; ~~{Lf" n..5VI'329-0 I ' 8 _f::-_&~4'--~-----J~~~~ .1/ ; ---I ---------------------------T;\1 /.:1. ¢55..?!'#4 ,l;o_R 8LJ,SH V.&.s /V8R.r.,;s .?so ' . I (4) 9 !« <P 90 .... jjj!_bi..C:&~---~-~~Q ·J '0! -7 ---I IJ.ifs7$7::~ --------------#I? /3USH /j ,IV}3R' (4/.) 10 _ t!:::_ ~! ('! . .Cz ___ · __ r <P4q.6 ~ r;-.. -'/ ---I ~ diEfii~"J2~ -------------" I. ;;?7,R .15(/ .sr; /; I #.BR .7../_.r ? .5ZJ A --I 1' {S J II ?.l.f'.. _ ZA t:-k /.:!t7 _ r ~6Q • /; ---I W~?i-fl1 -------------- j u· "~D -~1 j ;;;?P8U.SJf NLJR r..5..) /2 _t2_::_!?td{z __ -----J"'~~:t~ /,1 ~::=.,..r z ,~ ~_s -------------~-------------W{.&/./-?_7~4.hoR .?JU,S/-1 ~ Wffi 7~.S P/6S" I ' _A G. f) 2 1991 . {3) Mt:ll.S FU Jl ELECTRIC CO, LTD DATE '8'f-}'~-21NAME'~ ,-;.-<;. ~~~~·jH505215A s~i NAME ~ill t?o KG69035H j?O --" THE Ll5T Of 5PARE PART5 ( _,, j."t. 0 c7' -:s .::;-;:1 0 'Y t\ BP \ll ~I-'. J f li;J oo =R ;.~-, f' rln oo 16 H?.' 1.'( PACE S"/ ITEM No. . )I CHECK No. I · IQUAIITI2 CUSTOMER APA t'4nnPt·· £-f-(V{) \iHJiJi 1luPt JN/1;5' t:JrJ. (z;J;:J: X 3: ·------------------.---------------------COMMODITY CO"-fPLETE ~lo//IT ;:;/!fiw f& ~~ rri;* ~ 7X BRADLEY LAKE P.S. £ :g INJ.ECTOR A.»i0' SE/21/~J../oTt!l.R POS Xa. QUANT n ]! NAME Of P i\llT · 5~&g DI1AWJNG PH-1 f>P All£ @~ OUT LINE REMARI<S --------------------------------130X GROUP SPARE PER SE1 PErt MA TEfiiAL SIZE B6 ® PH-3 t~ u Jam 1· \i: I tJ~· J SHT!OK H ~ 1 ~ ~ No. 1.3 flEX. /SOCKET · eJ 70' ~l ;;;3',R~ER WSt2_~/?.£C!J?~ l.ct?Z~-2'6?~4 ~ l!fc2if ___ ---/2 d=, TN <MJ2. X '70 >. !IS.£>f&6..?J!J !1ff"R JSI'Ac!E/( 35~ :s {) ,s 3/J.tJ /ltJLBE/?. It;. _ .§PA_C£~ f~ ~l?-2 it t /iZ..4/If22J1~Z /)' ---I ------------- ~ .11$.1?#31 Y-/?1 """ I .IS // (t-== 5) -tif t ~ ~ ---I -----------------~st2i'i4~~d -------------- . I; // ·. '16 lj .. {f=2j * f I; ---z. ---// -------------------------------------- -'l .'l ro./2%3!>~.3 17 -_1_---{.i:_=..t?t. tJ ' t // ~ ---2 -------------~ -------------- ~ ~ JiS'M.JI..tb _ ----------------------___ .,.. __________ -------------- ' -------------- -------------------------------------------------- -------------- : ----------------------_____ .,. ________ -------------- -------------- . -------------------------------------------------- -------------- ------------------------------------·-------------- -------------- ------------------------------------ ... _____________ -------------- ---. -------------------L ~ -------------~--------------~ ----------n-m; 0.21991 . !>!EltS F1J J I ELECTRlC CO. LTD (011 TE '8qJz4t.-27!NAME~ ~ onw jHSDS 215 ~ NAME l;:.t~ PO KG69035H ftJ . I No. A . ITEM No. E 'I' (n).'l CIIECK No.l-r:hn\ QUAIH!2 CUSTOMER ~r;;ljp}.. -~-r::: 'I ~Hil!?l 1 l!TI~ /Z/i£~ tJr<. I rm7:txx. APA --------~---------------------,. ________ _ c£MMoo~ .EEf!LECro-R;s AND !3'L/.SIA!t7 IN M: rrr.· ~ ~ BRADLEY LAKE P.S. m ~o. QUANT tx !il NAME Of PART· SB&~· OUT LINE ---------------------CflOUP SPAnt: P[R SD PEf\ JR m 1· ~ l b~'J mnoM I --6 T£> /2~ 2 ---6 T£) 1/JS 3 b --- // .'f. ---6 7N 17;S 5 TP !8 !IS b ---18 // '7 ---!2 If 8 : ---f2 IJ 9 ---12 /1' /0 ----ZL/- I; 1/ ---Zt;- /; 12 ---IZ MA TEfi!AL SIZE H 1~ 1 7! _/¥£~?:.zt?~!l£4"f? ,Sc;Sj Sb ® I Rt:;t_c:; ' ' -~ bJE/J:CJj:Jtf _C).f:/'da;' -~ ; -1 J ;S'~fLI .r ~252 d,;,.r,;r;1 hqn I C:Q , BoL -r _· _______ J __________ ~ DI1AWJNG PH-1 PH-3 REMARI<S ffl u SPAfl£ oox No. ~t7P d2?£8'MFS __ .ufiLE.C:.l??K. .ii.33!'P./2. __ _ /S(~~~~~------~------­ _-tl33.'~ 9 ./_ Q_--- g;>_~JJ..-?4 P..1_ -----~~------- .d3..JLpJ/ ___ _ MER.S NAME FUJI ELECTRIC co. LTD I DATE 89-}4..;2'7\NAME l5n.t_ ~ onw H505215 7 / I ~m oo KC'~qoisHPo No. 4 /WJ •. .. ~~o. QUANT U;( !it NAME OF PAnT· 8B&~ OUT LINE DRAWING PH-1 REMARl<S ~ ~ cnOUP SPAn£ P£R S£T PEf! MATEf!IAL SIZE tt:6 @) PH-3 Him t~~ ltJ~·;sunoli H ~ 1 ~ 13 -- /£) ftS /'f --- I; IS -- 'l /6 -- . I; 17 -- I; /3 --- 'I it; --- 1; 20 --- ~ 2/ --- 'l 2Z --- 'I 23 --- "I 2f ~- l'ljS' !8 /8 /2. /2 !2 2'/- zr;. 12 b 12 !2... 6 _fJ:??..T_~------_·_ -- <H3ox t3o > · · ;St/~304'-. .¢1>2' ~ .CLAIY!_fiAJ5/:IER_ I~ ~ ] -----------~-------~------- // <t13o > ~--s. tt.Y.!.C?.t.tf:S_ // NAt?l-1..!;_/?.. _ _ _ _ _ _ _ me--.;;. t 'l // (H!b) ~ lf )j_ji_L~///_~~ -----~~------- -~(?~-~---~-----. :------ // \ M /"2 X t;.o L 4-{) . C\J "" i1 ---------------------------- ' H~.3tP..tLI?Z // ~~~~ --------------______ : ______ _ i"'< > I;) u .:t.:.? I t;'/.'1 J:> /I • ' I • 'I £:LV..-!.'..--'S;--~ I ! • ! I IH~C66 E 7 . ~ .ltt -------------------~------Jl ,113.}L'f?.!/_f:.(.J /. 22 , :::.PARE !lOX No. MEltS fU Jl Ntd·JE ELECTRIC CO.LTD \DATE eq-JA-2~NAMt:b ~~ onwJH505215 2 / I ;;J1if oo KC'fi1qO:i5Hfa,, -J .ue,.," :4 h..o THE LIST Of SPARE PARTS ( ~ t::!c olR"""'" :z r o "J '-"so 't!f': J -j, rln oo !.C( iiT oo lidA H k· R Pi\CE 8/ ITEM No. · '/ I CIIECK No. I · · IQ8~TI2 CUSTOMEF1 APA ~ nm -9-· · £-/-{:) ~H1!.5l 1 luPt TJzt~ l:l!l 7-:t Y:. :E ------------------~----------------- COMMODITY COHR.ETELY RN/jS'IiE£) .S£7. ® ~t iffi' ~ t-,K BRADLEY LAKE P.S. & !6 Ofi 7-~AP.!A/6-.SHoES POS iio. QUANT ~ !£ NAME Of PART· e~&g 0!\AWING .PH-1 REMARKS !SPARE Uf~ OUT LINE -------------------------------DOX GROUP SPARE PER S£1 PEfl MATEfiiAL SIZE B6 f3J PH-3 ta it l~iiT ·}1~ ltJ~') snnoH ~~ w ~ ~ ~ No. '"' /__ T!JR/3/NE ~· ii22!h82?.J?/..2 1 Ci!Jf8.£J3EAflA1/__Cz -------... ---. . .· l{}.3.L.3/_ ~---)J ~145.' 2J}; ,$;SF! r-· WJ .3 'flt-3 -.,{) f(i?l? 7LJJ?l3/NE 2 36 -&!-_ r.-----------i1 g{jfff _!}.fAit:_~ -----------------Y.J:S_L.}_Zi.l!tll 1/ (/136 X /1'0) !., II 0 ,I I I ~~~M 1·,6 3 ~ ~tjj)_Ef:z _ljl_~ % /,! ---36 --------------------------- // (1136) . lb.:!j'£.1~.$.P!! r 120 "i C) I .lf _7;2 ?._!;/?:. :.t?! !'!.--_·-~ // ·tr=J·!I o --.6 '1' ~11ii!1~ -------------- J/ k/V/435 5 -irr~5 ~ _lVLL~------------/; --6 JJj_:i!i?;i_ p}_j --------------§ . IJ <Hzo) ' ' . 6 .<:P~'l r _!:(1§tl~& ____ ~ // --b --~ ~jj;~~ff~ ------------- ~ (H2o> $ ------------------------------------------------- -------------- : -------------------------------------------------- -------------- . -------------------------------------------------- -------------- ----------------------_______ .. ______ ... _____________ -------------- ------------------------------------------------ -------------- ----------------------~ --------------------------@j -----------A lJ( n 21991 ME!l..S FUJI ELECTRJC CO. LTD lonE (8<f-.M1.-.2fliNAME kM. ~j ~:~ 1H505215A % NAME I ;:J lii OD K:G69035H fO THE LIST Of SPARE PARTS 9/ ITEM No. ,_ !CIIECK No._! · jQUANTj2 CUSTOMEn ~nil1~··c-f-tj)l~'HliJIIIuP3· 7/S'33;S JB!a 1 iJP?:E~~-_ j\_P_0_~-----_____________ _ COMMODITY · a, :g ~LEZ:.?ZJ,-9 ~,s ANb L!)/J:4er.E !fUWiri\'~1¥ BRADLEY LAKE P.S. GOOUP SPA!lE P£R SET P£11 JR1Jj f·'J~ llJ~'}SiATIO~ I --z z;; 2 ---z_ 3 2 t;----2 I/ 5 ---z , /1 b ---2 1? ]4;5 -- MATEI'llAL SlZE u 1~ 1 7* BEREC' 7PR --~c.!$_ {9:,_)_ '-_·_ ------------------ OUT LINE s;z; [g) DflAWING PH-1 --------- . ' PH-3 . V/..-?~5-?fY:tl! tt 331 !/.: :lZ.' __ 2252¢!?8 d~j['i:l;_~~~-- REMARI<S :a ~ W33 t>t-Bf C' 2 &..h51Nq(2.) ______________ Wtl:?l:.~trJ..~3-­ ;vt~r -------------------------- ::,PARE oox No. -------------------~~-~~~-~~ ~~ ~~~ ------------~~ MEltS NAME All(~ I 21991 ~ FU Jl ELECTRIC CO. LTD loAn: '89}~-zBjNAMt::f;?v.,. ~I onw !Hsoc:: 215 fO/ I ~lil PO KG69035H Po . ] No. 0 A 7~ ITEM No. _p,l CIIECK No. r . jQUAN cl 2 CUSTOMER A PA 34.Bll}~ · · e-t-fll,.)lt1HJli51 1luPt i.ST /O .S 1 ti lil 1 rJ!J?-:tx ,_ ---------~------------------- C£1-.lOD~Y C~PLET.£ .SI=T~ c?fi ?ACIUN't.f f&*~rm·~~ BRADLEY LAKE P.S. W_~o. QUANT ~ !l! ~~~~-~~-~~~~~-8~~~- crrouP SPAll£ PER SET PEI1 MATEf!IAL S!ZC 1~\li' 1-~d ll:t~'JmnoN U 1\f 1 '$ I ~:; 4 lOtS 2 ---16 -~-4 'I )L ---/6 . ,, '·5 ---4 . If 6 ---/6 '7 ---z ,, ---2 9 ---24 ,, 't II ---2 'r 12 ---4 !?UBB£1?-;91C' !:lt!/r NBR -~~-~!/V?,t ______ _ ;V 8R. , 7-~: ·s 4-. ~.t:;" R 11 B.J3fR _f8C.H!_WJ NRR O-RINti · ------------------- NBR,.TuSG35 B llBB..~8 _ P~t-.. ~ W !i NBR _Q_:J?JJ{fL ___ _ N BR, JLS tt35 RU.BB..ER JJ'3CKJ N.ti NBR If ------------------- RE!iA5_~fi ___ _ VALQ//4 #6c,to J IOK-!.C)O J-0Z 6:.1/ME/?_ PAWb!.C, /VBR RUBBER PACKfN6-___________________ NBR OUT LINE onAwiNc PH-l S6 ~ REMARI<S ~rm !JOX t~ ~ ; PH-3 No. t 390!:1~ . I /f --------------------~------- .P220 FOR HOIJ.5/Ntf . i• p/61 i '21 ---------------------------- 1 1' .H 22SJ_£ ~.f.'l ~ MEltS NAME ru J I ELECTRIC co. LTD To ATE '89-J..d.t.-3/INAMt: 1M. ~.I onw !H505215 fl ~ I ~t:f ooKG690:iSH 90 . l No. !4 ~// # CnOUP SPAn!: PUI SET PE:f\ JQG i-~~ lll~'Jmno~ It 1s B --- It lb 6 --- " '!7 2 --- ti IS ---4 tr ifj z --- I; 20 z --- It Zl --2 It 22 z --- fr 23 ---4 It ·z t;. B --- It OUT LII:IE DnA WINO PH-1 REMA Rl< S ~rJ.nc MATEfliAL SIZE H 1~ •t '$. ;z ® ~ PH-3 ~ 11 oox No. __ O.:::_f$_L N _G _____ _ . . . NRR,JhSGSO _ RUB.B.EB __ Flfi!fr __ NBR 'I ------------------ -------~--------- /(oR o~L 171/..L --------------~!{t2_~~­!i4-5.4-_Q3Q.E'..'] PIP£ (eft! I{)£ lJ.C/10/:. ~ !foR £)fAL _ _ _ _ _ _ _ _ _ _ _ _ _ 7J.IE&:tl!c(l~T$f.r> t1_45_6JJ.3£?. Afi./0 7£HP. H57 Bozq A R..eutY --------------;f~JS:_)f~ H 4-J.~1_f_'Jl-3- H51{L02J.A /-(~R £>t4 L- . --------------JJJO~t.t!H-fl£/' ~ ~~~-~~];1~-~4: Aj/j~f'P. /[E_t,U!~~~"'-T ~r~ I} ------------,; ~r::r::_":'!_ " I H4540Jqp--~ ' FELT I I---------_____ .,; _fACJ~J.NtiJ~)-~. ~ J ___________________ :~ _______ _ , 4 "n / 15 H2Z.S..jfig_e_1 " · . IH454-043 . 0-R IN c?r . 1.A>4.q.4 )I -:1 If -------------------J I, ~ N RR ,1iJ5G50 -EF=-0 * fi~"jj<fg~ -------------- , FOR CONNECT/Nti --------~~----------~~~ ~ --.fs-w-;;o ________ p_u;~~--Cb. L 't C • --------s--= I t.{ ______ !, __ P_7 ( Coc:L/ '7 '~ ~ MEltS NA~{£ FU Jl ELECIDIC CO. LTD I DATE '89-f~-3/ INAME:fai _..,..J onw IH5. o' 52,,1~5· 2/ I ~m oo KGnqo~sH fo . l No. A 1 /¢o • · • !\!If~ n '> 1001 , THE usr or s r ARc PARTs c -Tr ~m &z:Z~K , 1111 Sbts t\ BnraH~ J · rAcE 12/ · ITEM No. 1-7' ,I CHECK No. j ·-iC:UMITI 2 CU STOMC.:H 1 A ,-. . t.:? nilP'y · · e-f-(JU 1 vH:~/JHi/ ~} j.S I /0 ,S I 0 r; j fl1J}:J: X: ~ /-\ 1_::_:...:...:..:.::::_::__-t---~=:..:...:..:::..-.:.....;.___:____....L-.:::...:..:..:..-L---!·---------------------------------------c£MMoo~-r C~PLET£ ;s-,ET~ C?fi /:4Ck!J./tf ftH~Ii?.~J¥ BRADLEY LAKE P.S. . m~a. QUANT t.X .!I!. NAI\<E Of PART. 5~£:3 ouT LINE OnAWING PH-1 RCMARI(S SPARE ·cnou-r srAnc P£R su rEn ----MA-iin-,t:.c-s,ic____ 1>6 f3l ------------ra u 139x JRill 1-11~ llJ~'JmnoH H 1~ 1 }:;;. ~ PH-3 No. 25 ---2 $T //)p ?f 12 It 27 ---4-8 ,, ---J 2 '29 ----I 2 I( 30 ---12 If J/ ---I 2 ,, 32 ---12 If 33 !2 --- If 3r- 12 ·---,, 35 12 ,, 36j ---12 It ME:i1.S:l NhM.E : FOR LABYRYNTH 8JlB_t2ER _f?AC/5.1 Nfi 1~~ 3800 l ~ ____________ ---~8~t_iy{:l __ N R ~ . . . -.----=--+ I HZ£5.3 92PLI 'I II Rl! fiB£H J!!!C KUiG: NRR _])_ -:: __ fS)f:)_ti_----- NBR, JhS G-300 /f --------------~---- NBR It -------------------,, -_·_9_:-_tf lN.~----­ NBR,J,US PBO If ----------------~-- LIP PACK lNG ------------------- NBR 1 I /iPR ;s-ocKET --------------~~2?l:~----­CL453.6Z._6P..3_ ( // ) ,...OR NOZlLE TIP ______________ ---~-~1-~l~!t tt4?_~6-~8EI._ c ,, ) /ft?R A/OC2LE --------------7ilt:~~~ 1:14.5.36_f9..f'_4-_ ( // ) FoR BUSH --------------_____ (Lt) _____ _ H~55_791E'_~ ( "" ) FU Jl ELECmiC CO. LTD DATE rgq_Ja.!t!.-3/INhMEFM. ---~ onw !Hs"' 05.215 1.3/ ~m oo Krzficm~H fo . 1 No. A /q_O .r ~Ao. QUANT l5{ ~ ~~~~-~~-~~~~~-8~~~-OUT LINE cnou? SPAnt: PER S£1 PEn MATEniAL. SlZC S6 [ZJ lAm ·1-'l.A 1 u~·J sunoN H 1~ •r ~ DnA WING .PH-1 ~ PH-3 REMARKS t& u FOR BUSH C5) :SPAll£ OOX Ho. 8~453~!fs}~j ?~~JiR#C>b?-ZL ) .'}! 12 --Q_ ~-RJr;l_ §:----' ,.?614 >I ;;;I ~T -6--. l•l ~: ~.~-~~-+~N~B~R~T~h~S~Q~65~--·-----·--~~----~--------+-- ~ /2 j .. j_f __ f:~f,_~jtJ~ .. ,, t.;-0 ---} 2 ,, ~lf-1 ---24 ~ 1;-2 ---12 If ~3 ---48 ~$ 12 --- 'I 9b .. ---12 ,, f/-1 12 --- 'J . $£8' ---12 If NBR _Q_ .. ::~B_f_t{(j{----- NBR JiJ.S Pt65 {f ------------------- NRR J.LS PQO II ------------------- NRR J);S· P320 ,, NBR JLS (1-230 II NBR JhS PIB tf ------------------- NBR J~S G-75 Uf __ PAC..I5JNgQ) IVGR ,, (2) . ------------------- .A.J8R FOR BUSH ~ ~ -------------______ (~) ___ _ ~ · cb -e:y --------------( /" ) I ': H5D/12'7P2 FOR NEEDLE --------------____ IU? __ c_1) __ H~3..LQJ1J~?. .. ( ;.-) /fOR P/;YTON -------------~~~------- ftl.£6P.f&-t:S ( /.-) r~-~~ I ~~-=r ~~ --------------~7_~~ k~--,..L.~..!_.A_t.._.._Oe:._ _ _,.~ --------------( " } !H5fJ251'7 :-.<t:n..s NAME ru Jl ELECTnJC co. LTD LoATE ·eq-Cl.tuJ--tiNAMt:l?M LA<-onw jH505215 !'+./ I ~m oo KGB90:iSH 90 . No. A hL I .. I ITEM No. {;I Cltf;;CK No.1 · IQBA;/12 CUSTOI\.!Ef\ APA R r0 ilPt .. e-f-( i'H1!51'1 ilP3-.ST /0)) PO }:1: X :E ----------_______ ,.._'""\ ___ --------------- COMMODITY CQ':1PLET£ )S,ET.s-oF /MCI:YNcf rcu ~ l?ii' '!l'fX BRADLEY LAKE P. S. &:., :g, ros Ka. QUANT ).); Jil NAME Of PART· 5B&:3 DI1AWING PH-1 REMARKS SP..Ii\£ i~~ OUT LINE . -... ----------------------------------!lOX cnour SPAfiE P£R SET PEn MATEI11AL SIZE 1>3 ~ PH-3 iN 21 1n ill ·'F 'lJ liJ~') mno~ u H ~~ $ • No . l!-9 __ Q:: ~JJY_(j_ ____ 7 rcp/39.4:..! ~ £q(!_ w~ !IAl~ ---12 Ef456iiat;fJ VN££i)L£ ~O.N'r) T I II i}.~ ito~ NBR. J~SG/40 ~ !.J H£C/IAVI#4 50 If ~ ,pq.:J~~ ~~~~~J 2 -------------... ----Ei43..B?}!fl?I 'r (EJEfr. ~ wAt?lZ K>) N BR ,:J~f)F'fOA /il?RCYLINM ~ Sl 2 RlJ..8 B.EK f_11CKJ N. fi_ ~~ l:I_5_(j j ~ ..Ct2Y£R._(I_) __ ---833iXo~1£9~ 'I c '/ ) NBR --==+ 52 ' ¢185 l lJP_fj__f../]9_~1 N§: _·_ cf:>L6(2 :.! l ~ /; ---2 r -------·--------------------. I lJ:L332..60_Cf.fU ( ) If I I // NBR . . H_c;B/,5 t;Q :5"3 I ¢/73 lj ;;-t?J< ?Ac.f/AIIj _fH!.S_I _ ~EAf:-_____ l ¢/60 ---2 . I 'I ~ --------------/:IPLi3£R ___ 1/ !-;!( I )'-H4-~_66j3.f3.. { ~ ) I 59-FoR CYLI NfJEr1 RI.J.E2.B..Ef?_ PACISJ firf_ ~~ ----.f:J2 '( J/3_C!:, ---2 &3 3_i!f 9ll f_6~ It {_ // ) NBR ss-__ ti .::BJN rJ ______ lc <f>L.3~.4_.; -.,J FOR PISTON ---2 IJ I, ~ f:l_4s_4:zfijf?£ ------) If N BR , Ii.~s· a 140 d -p ~-( // I r 56 _QU----~ th_l; _____ ~~;~-m ;;oR .&54.A3'Aiq ---12 833i~41~E'1 ---_(f_) __ ---- 1{ V.f3EI'. 0~7/Wq lJ NBR II-lSD/ 105 · H:ECif41VJ,r-/-4 57 12 R.lJ. 8.6. f R .F!C..cK L f:J_G-r 142:i ~ fJ?L'..!Md£&1?. ~ -----------------tl_t-5_41-J.?_f~ ( " NBR -=-+ /I' / 53 ' 4> 19 l ;:;-of? PAcK/~ )!_ E8C K!_ N §: _ ;.· __ </>:63 ·---2 ~-•' ftpj.._j).£R ____ . i . I. --------------,, l ~N)-I:L45_'l/._~9)?:5 (JET .BRAK£) I ~! VALVE .57 c!:> '7 I 2 _ P..f!;?. I_~ f.A ~-____ ~ 13.6: 3. ~ /1' ---..: i . I 8A-5j ~~~ ;{f>_t; --------------If !-'_[ i )'-I ( ) .. -f // 60 2 _ ]i_: _8_1_N ti ______ "'<1>41:-'1. ~· --.I . l -e-1 .E.fl..tf_ f!'dLL!£ __ ,, EL1I1i1.2P-2~ ) NBR, JL5 P45 9 -t~ i ( // Mt:flS fU Jl ELECTI11C !DATE 'M-Ofl4.-l INA}.!E~..¢ ~I onw !H 505215 I~ N llr-.1.£ CO. LTD lrc:Jm 00 KGfiq0:15H 90 . l No. A m:l:"'hl:l.it1rU. AUG 0 21QQ1 . ~tlf) I "' Ill L •-I ITEM No. le /UI CIIECK No.I · I~A~TI2 CUSTOMEn APA. ~~@~" f -( . !tHJi7J'IU}-9· .ST/tljS .(JP}:t X :E ·------------... ---.--------------------~ COMl\lODITY cc::r:rPLET£ )S".£T,S CJP fMC/:'l/..ltf ra: ~ t f(ij' V! f1( BRADLEY LAKE P.S. &::, :g ros xo. QUANT 18. !it NAME Of PA!lT · 86&% onAWlNG PH-1 jSPAflC tf"t OUT LINE RCMARI<S ---------------------------------oox CROUP SPAi!C P£R SET PEn MATEnlAL SIZE 1<6 @ PH-3 ;& u J i1 ill 1, ~n liJ~· J STATIO~ H ~~ 1 m ~ No. 6/ k¢2/~.3_ ~ jfPR VALVE __ Q_-:_tr) N {i __ t:-· -_.J.t;.!J "L----- lir Li ,I !, li)l ------------- ' 4 H1:5_7~_:J6J:~ I! JET 15/?Ak£ l!O;S NBR,J..i.,SG220 ~-l,i 1\ VALVE ..,~ I ~ P-3olf:_.B > FOR DfSTANCE 62 2 _ RE_ fi~_S K~I ___ I r~z~.~ I ~l _ ___ PLATt __ ---------------,, VALtJUA 11=8Sf6 Y /::1_4: -5.. '12.16. P:t ( ) I . : I // 400LB-88 I 63 2.3q FOR CfLINfJEt~ £?VB BfJL ?_!)Cf{Uf 9:. I l~ COVEF? --z 81~i!lolie4 ~ --------------, NBR -( lj ) 61;-4 _o_~_R_ lN§: _______ _cl-'1 1·, lJ)j I/ ---, B3ji1bizE6~ -------------,, NBR, JJ1S P42 ( ) I • It I '6s ·~P.4.C(.f. '>} FOR PISTON 2 'I ~I ---------------------I . I 833z~qoit3~ --------------il I ~ ( ,~ ) /J N B R, J ,l ;;. t15 0 . -~j~ t 66 If L~6J,, roK BUSH 4 ~ -----------------~--------------------------------,, NBR. JLS P63: ~ fi1.5.'1ZL7 £2_ ( It ) I ' I 67 ~ 'I 2 It ~I -------------------fH;i;$ J)] 1 P..3 ~ ------------ 'r INRR, J" Ls G-85 . (!J -!ll * ( // ) 68 8.E __ @S..KJ;J. ____ Ia!' -E.. (OR PIPE ---2 ~&.~I ll7. ------(1)---- VAL()UA 118Sf6 V I . '' ~ &j311i!ZE8~ ,, ' I ( ) 40DLB BB t // 6'J . ¢3ofl.~ ,r:: 0 fi. FifE 2 I; '"pzo6.~1 ~ (2) ---------------------I I I I ------------q---------------,, l:Ei3Zqlf3_f_ __ ( I, ~ 'I I 'i' 70 2 o-RING . . L~~3~l, ~ PI? LOt:J/5£ ------------------EL-4fv_ct..t;!! ~ 'I £f+si2K'ltJ~ NBR, JiSG2'70 ( 1/ ) . ' ?!jz If . kPZ345.~ ~ l,t;-oR LOc>;St= -------------------ELAI:/.4:~{ ?J_ ,, NBR, Jj.~S P235 ~ 1~,4 B5o;foi6£i ( ) , I~ // 72 .... ci> 3£J ... 8 ;., /(0/( PIPE RE_fiAS_~.f..I ___ I ~ ~206.~ I ---2 lt'j , ____ (?_) ______ VALOuA# f!S7'6 V ~ liJ :jf_ ?!7_$J:9_ 'I I! I ( 'I ) I400LB-RR I Mt:ll.S .. !DATE i'BQ-~-JIN/d .. iE: I~ .......-/ J Dfl\1' FU Jl ELECmlC CO. LTD H505215A lt;{c. NI.Mt: l~m oo KG690:1SH 9o I No. {.t-c, AUG 0 21991 ;s-:l:raul.rt-t-U. ~'(: ~. ~I ~J ' ITEM No. ;{;I CIIECI\ No. l · IQUANTl2 CUSTOMEI1 APA Rnm~·· e-r-r vHli71'1m-l3-.ST/o:; tf};'A i30 }-1 :::C :_ ·--------------~------------------. COMMODITY C?Y:-fPLE TE ;S',£T~ C?,J;' mctk.IN'.f ltH ~ m· ~ '1J BRADLEY LAKE P.S. £ g ~s xo. QUANT ~ lit NAME Of PART· eu&g DnA WING PH-1 ~PAnE m~ OUT LINE flEMARI<S ------------------------------------DOX cnouP SPAn£ PER SD PEn MAT£n!AL SIZE S6 @ i'a u mm ·} ll~ l ui'J· ) ST!.TION u 1~ 1 >,± ~ PH-3 No. ,..., : FoR :JET BRAKE 73 L?UilBfE!? _ .l?tl.!. ~ :<. ?218 >! ~I ----}!qi.J)::f._- ji z I : I !Jj ?!..4 ;3/lt~ J I -t /O;S NBR ~~0~ r!.>.£J:}'tJ".b3 ¢z.¢.7. 6 '-0 ,, Ztt 2 BE __ ([_!)S..KEI ___ $5Z~ I ~I I , .~1 W;&i~!~0l'l ------------- II VALQuA I/2S7'£V I I 400LB-150 t l r $"·8· ,t; FoR Loose. 7$ D -R!N{i ;::~ ~l!f-if --9 f.._ ---z ------------------1 (~it----------------_l-:f_2_f._~ _7_6.. R_ T£T 8/<A/:.E // N B R k-P 28a___J vAL Vc· ------------------------------------------------ -------------- ~ .. ------------------------------------------------- -------------- ------------------------------------ .., _____________ . -------------- -------------------------:----------------------- .. ------------- -------------------------------------------------- -------------- . ---j_ --------------------------------------------- -------------- . . .. ___ ------------------. _______ .,. ______ -------------- -------------- ------------------------------------------------ ------------ f ~ ----------------------Zi:!J ----------. ---.. ----------fi'· --------~i;~-;; 91QQ1 ~ MER.S FU Jl I DATE ·sq-OM--1 jN!.Mt: l~r.t. A'~{ ~~-v IH505215A NAMt: ELECTnlC CO. LTD 1% !~m oo KC'rl190~SH 9o 0 r~Ao. QUANT 1i1. lit NAME Of PART· 8~£€; GfiOUP SPAllE PER SET PEn MATEniAL SIZE: .lfl ill ·} 'J~ 1 & :!:1 'J sn noM H 11 •t $ I 2 lSr OUT LINE ~ 0 DRAWING PH-1 ·· PH-3 REMARKS 1a u p:,PARE OOX No. ·· to;S . 2 -- T1;s Zl 3 --- I; Lf -- .fi:s 5 -- /j 6 --- I; MEltS NAN\E 3 8 z 2 2 .... -J _tf_-::_ A?! ~q_----­ r lt/BR.~JSti60 '~! ~ _____ ; ______________ 'l __ ----· y==-. tp---t --------------( // ) FU Jl ELECTRIC CO. LTD joATE M-t.ltPJ..-/INA~>lEI$}.-:t _d onw jHSQ 52.15 18/ I~@ KC:£gQ35H t?oo I No. A /t,t.O \ " I . . ITEM No. , 1 1 CIIECK No.IT..J4L/;S' 1Q~A~r12 CUSTOMER APA . fll nm ~ · E -/-(__._) ~H1!5l'IW-'3-!Jfl }-1 :>c :r ------------------ _____ ""\ _______ ---- COMMODITY I?EAI?¢j_ct;;jEA'T ~R ·& :g. ·. RONVLFi:. ~If~ m· ~ f.iZ BRADLEY LAKE P.S. POS Xa. QUANT 1.X .li! NAME Of PART· 8B&g DRAWING PH-1 SPAll£ Ui"'t OUT LINE REMARI<S ---------------------------------nox GllOUP SP.Ail£ PER SET PER . MATEntAL SIZE ~ ~ . PH-3 ~ !U JiHiJ i· ~~ l it~'J STATION u f~ 1 ~ ~ No . '" I .· -(:_ t?r?!d/'{ q_ !)? ! ?:. -: ~ 117..2../1£2:2../Y_f_' ______ .: ~~ ___ ---z I - T~ -~~~ tt?l-.53.8..?/?.t 41JJ C/22oT if1225"5RRCl ' . 2 I // v~~ // --z -------------------. ~ -------------------------- ~ 1' G . d_,{?[_~£$.21??: 'l · H22S388C2. 3 _8t2LT. ______ ~ . fib!< ---f/.6 23 .... ---I ____________ ..,._ .Cl?OL$.¢-_CY'/L // rS!/_,53tJI/. <1112 xis-> 1/?2$388-i: I PjJ ' '• ~ HI7Pf.7<~ If _,:VL!.:~~;_..:_ '"~ ---_·:.. I 1/ 4-6 23 ~·~ ~ // lf1) I ....:. ---------------------------- IJ · SJJS:'fcJt,L < H/2/ .·~ N~ lilz2s?i8c/ :P/{L I • s I · H.QWfR __ (t) __ ---2 ~ l'f) . ----------------------------, . !i~93~JL~ . IJ . ~;SL/-1 . j. 45Q -"l 24 ~-IH22.S:~I??' b ~B~ !foR. ~t2~JC---~-------.• g£A/?f:g_( f) ---lf-6 23 -------------- lj : · ;JJ;j,:;>ot.j. <1112:<70' -.-~ 'J_Q J . 1iiii;:387P;i :7 ,. .. ~g f/.6 ~LL~--~---------r/ 23 : --------------.. -------------- I; : IW;SJ't:JcJ. < Hl2 > "J I lfi22sis? Pi.~ 8 2 : . J:IM.:&E_R_(..2_) __ Q Jl ---I ;il_2d$J82_,1$ -------------- 1,1 I S,S5£/ : . ' 1/33/317 . 9 ~C/~-~-----------~ fit? I<. ' /i£-48.£_1?_( ?_} ---46 23 --------___ .,._ /'I Sf/;S';tx,L (H 12x 70' 1/33/'§;7)32. 10 # Nt.Lr _________ :..· __ -· tiriF~5~ ' /j ---23 --------------------------- '/ !5U~3of/-<H 12./ 1/-X~3iJ/7,P-.. I • r I/ PAL.I<~fi:_(f_) __ ~ 1 ---2 I ~ . 450 _________ f ___ -.------------- /f VA/QI/A #65'00 li? ?_.$'.}}.[ -t.S. /lt/.s-<Lost-1 12 ;. /}j .r:. !!._/'{ q_·-{_z:.j_-~ 2. J ~ ;['-----------------------~ ---z /I · I _'l/:5.)_?_'l_t>~ A"r n 21991~it· 1/ ~ 4SQ ,. ~ Hli.S'fot,LZ . u 7 . ~ Mt:ll..S FU Jl ELECTRIC jDATE 8<?-Wj:-28INAMt:!~ ~p.c:..l onw IH5DS 215 ~ Ni\t.!.E CO. LTD I~@ KC~C)o::Ss-f:f t;!Jo . 1 No. j4 II Jl ' ITEM No. ,,lc!IECK No.lxr. '_;) IQU/I!Tl2 CUSTOMEfl APA 9Q ~·~Hli..,. . E-f-(.,t.) ~Hl! 5J11\fi .J} 41 tJ p;{ PJ.l~~?.;~_ --------------~--------------- COMMODITY Bflfjjf/l /l:f1lk~N6-ER fcH~ rm· ~ ~ BRADLEY LAKE P.S. cSb ~' POS Xo. / DRAWING .PH-1 ~PARE ~J} QUANT :1& j! NAI\U: Of PART· 80£g OUT LINE REMARKS --------------------------------!lOX GROUP SPARE: P£R scr PEfl MATEf!IAL SIZE ~ fE1 PH-3 r~ ~ No. Hl ili i·~ij 1 &3'J u 1~ 1' }t, " mnoM H22!f82 2 PFl /3 2 I . v!}j.(/;?1){ {:E_-f.. -1)_.-7 ~ ---------------~ -------------,/: /J .IL!4LQIIA # .!5PO lf !' !150 ~· & 4-- t(~-?~3~£1J 112£ #SL$'4LO ~ J HZZ/,1.822?19 It; B If _Ct?! f:. __ t;_ ~1/:t.P. __ ------------~8 ------------V:i22S.J..Q.9~ I; ~-S~f· = IH"fc i? ii'- IS 1flE ~ /1221f.8 22 f'/1 F,ol< ¢ ~(?~jC ___________ .cPL~-.c:tAi1r ---32. lb -------------- /;' ,J?J~ ;lt?ti(/'112X is~ . 7is27?2s?:c_ lb til~P/.7Sn !1221,£822flf //' . _!/1/_T ___ "'------_·_ --32 /6 ---------------------------- It :l},S,Jplf-<'N /2.) flf i! -1f4 z.s 1!: I .l H2Zfl..8 2 2?19 i7 JVA$.£1?__ .... , --32 /6 ... ----I ---------------------------- ' . II // y . 'ii.f-2 7?25 ;or; ' /8 _J:Wj_H _____ . ______ JPJ. 11221/-822 ?j.9 'l 48 .. --Zlf -------------------------- /J C28ofP iif2??25?$ 19 -. . ~ H22l!-822 ?!'/ c.P.M.VEC.i7LV.ti" .f/?0. --If 2 . ~1 ~·I· il &31ti~ 9-------------- /j ;S'tJ;S3o~ i? .? f/J 1(, 2 -p 2/ ~' b 2<f2 ~ 1-/2 Zt,t.[l2 2f?lf 20 If // ~--~ ---2 --------------------------------- ___ ,.. __________ r // If 'l' Lif~s"?040'2? 2.:.. P3 .t; BJ /f22Cf.8 ZZf'li 21 Z.ll?k_E~Q:£_ --B If ----------------------------/_, lj WA'?P~.c..U:S .s-~.454 !7 !#!i.f<@//,----2-Pf .,..._~t!7 " . l.4>4q.4 ~ ~ HZ2t;.8'22flj 22 iJ -R/N4, .· : ·a If ------------------~ . I. ----------------------------•. GJ // 'I ' AI.8,R F J;t;.J !?50 I lii1ts(tP~-z2 2 .. -?7 23 . /lEX. SZJC'I::E/ ~ "() H22t.,t.82Zf!J --32 16 VifA/)_ CAr.&~& I ~ ---:==t-----------------------------L // If <H/6X 6tl) rli4 ..W04or-?. 2-?8 Zt,t lft'_(r_ _T/+.P;=;._----/if SO X. Z0/1 Vf2 Z<;t.8'22f~ ~ ---40 zo lli:ZS_d$_2/:~ -------------~ "/ <R<Swz > U.G n 21991 t: ~ MEilS F1J J I ELECTRIC I DATE aq-)a!;-2i3,NAME ~ ~T onw lH 5052.15 2% NAME CO,LTD l~1it KG690:iSH t?titJ . I No. 1A THE UST Of SPARE PARTS C ·}WJdb:&~t{fffc?o1~t\B~ffilf{) PACE 20/ I ITEM No. _ 1 1 CIIECK No. I · ¢./ ;5' IQUA1iTI2 CUSTOMEfl APA wn~~ -· E-t -r.{..J ~Hl!li 1 JU1-l3' 7J. {jfl.. P!l)±'X --------·----------.... --------------------p.lAR/NO' /I.EAT &rC;/Lf:.lqER COMMODITY FcH ~ rrt.' lJli 1¥ BRADLEY LAKE P.S. £ ~·· ·77/~F BAII.H)I FS POS Ko. QUANT ~ §! NAME Of PAnT· fl~£g DRAWING PH-1 ~PAl\£ tit"t OUT LINE REMARKS ------------------------------------BOX CflOU? SPAll!: PER SET PEn MATI:fHAL SIZE: &'6 @ PH-3 r& ~ Jfi lit 1··U 111~') snnox H 1~ ~r ~ ~ No. ' 1/22{1-822 ?1/ 2-5 4 YJ.IVJZ.:-~ 111P£ __ -: 0.2-;¥-/9 X 2011 ---z ii45i!ill!! -------------- 7J ~ tl/;S <'EVAT > 26 tfRAS_A__lflP£ o.t3:X-2SX 2SM f/221,1.8 22fl) ---Lf z -·' ltii2J-J?Ili ;'-------------- If ' <ET&~ ------------------------------------ ..,. _____________ ------------- ---______ ..,._ ----------------------------------- -------------- ' ----------------------------------------------- -------------- ------------------------------------------------ -------------- -----------------------------------. -------------- -------------- ------------------------------------------------- -------------- . ------------------------------------------------- -------------- --------------------------------------------------- -------------- ----------------------------------------------- -------------- ~ ----------------------® --------------------------- -----------AUt n 21991 MEltS FU Jl ELECTRIC lDATE !NAME I i ~:~ IH505215A z£o NAME CO. LTD l~iir KG6903SH tloO THE LIST Of SPARE PARTS 0 0 -17 rt· ~l.'K r . '"' . , ~r:rl -·-L rm oo t\ -r ~m uo 11 JA tJ r.iiJ tt J PACE 2// ITEM No. I CHECK No I · · JQ6~Tj2 CUSTOMER APA -~n1I1~· £-/-(/::} H f!l! 5111 ffi .s} llJ3! S ?ii\l~X: ·----------~----------.... -------. COMMODITY 7iVo c:;;; EACf/ TJ-'PE OF ;SWITCJI ftH ~ 1& :u! ~x BRADLEY LAKE P.S. £ :g, ros xo. QUANT i.X ~ NAME OF PART · 8B£4S DRAWING P1+1 SPAR£ tli'-lt OUT LINE REMARI<S ----------------------... --------nox CP.OUP SPAP.£ PER SE1 PEl\ MA TEI\IAL SIZE ~ @ PH-3 ra ~ ~~ U1 i·~ri 1 f.J~'J STATION H 1~ 1 ~ ,, No. ,., I ~ ;;l:J,R ;0~ NO. ?!If([-~¥(!. T.C./:1.--dZl-..#:. 7 2 ___ !'28 33J~ ---z ----,..,_ ------.J.- TA k2~/?-2/;/2t 33£)1/JIA _, ----------3/;S -t?o7S · ~3£JYL8 2 ~g . #22//-t;'-7 2. RR liEf/. NO, --z _/d!.CI? Q _ ./?..P.!LTC/1. D 1/..L/:.J..Z .it!£-~--'7/ll 8_11! _L/ _2_- Tit -----------( FLPAT LWEL) zJ,S t?Hf?t?A/ X-106-IYL '-= ~~ ;;!'U SWITCh 3 ;1221UP72 ji"t>;:{ £)£}/. A/~ -// 1: ~~R ih'~$_-i7.2f!_-_·_ i8.l!_f1/.f. ~ _tf_;. ilf 2 ------------------ 3Bfillol.) 2 X-/ot:f---------------23). tJHRoN ·( 7M?.I<ELAY .-·;~ k t_OO '>-~ . I/22L,U,L7 2. /it?!< .££//, 11/o, If. 1Z£!t:.l:/IV'.R. ____ ·_. I 1-=tt:-. /:1. -!15 'SB 7' ' .f.8f:J/;{_Ij(-------2-~~ ___ z _____ :-_ 114 ' ~ ---------~ .. -( wATER cONJ7/HJ R) . ' 33,S -ll/177a-V i)ETJ:CJ2 .. 5 HlC:Re~iai · -~ f/33o66)L jf"(?R -£;:c-v . ..Vo, ---2 l/.(,>-,2~7£5~-__ $_,Jj)jf _____ tiA ";;i~' ---------~-( {;;;;:;: ~RE D 1/;s 11.2 x·ztJx6.3 ;::tv;TCf-1 /' I ·-------------------------------------____ ;... _________ . ------------ -. ------------------------------~--------------____ ,.. ____ ---- I .. ------------------------------------------------- ------------- ' -------------------------------------------------- -------------- ------------------------'!""------------------------ -------------- ------------------------------------------------- ------------- ---.. -------------------§ -------------------------- 1\'J{' q 21991 · ... le!~ ---------.. 7 \,-~. ME:ilSI Lot. TE 'aq-}.fi;t-2~NA~>~EI~ &<:.1 onw jHSQ 52-15 FUJi ELECTRIC CO. LTD 2~ NAME l~m KG69035H ftJO . I No. A-y...i/ . ' ITEM No. ~~ CllECK No. IM. lou ANTI 2 CUSTOMEfl APA N~Ul'~·· E-1-(o) ~Hli5:1 1W41-2S;S' {jr:J. IJ!l~ >c 3: /OOL8 o/7 APP/foH?/ATE -----------------"""-------------------- COMMODITY ffH ~ fffi' 'D! 1X BRADLEY LAKE P.S. &, :g· '~/M/ E..s;s S7E£L. rvELb Roi) POSXo. QUANT ~ !i NAME OF PART· 8~£:g DRAWING .PH-1 pi'AflE Ui-"1-OUT LINE: REMARKS --------------------------------DOX G!lOUP SPARf: PDl SET PER MATEfl!AL SIZE S6 Ill PH-3 ~ ~ mur -} \!~ 1 if~'J STATION i1 1~ 1 $. ,, No. ST/J!NI..ESS ST£ELI ;-OR I /ST W¢..4:fL/?J2.£2 ____ R.t!!:UJE R R.ff/J ~ ~-------------/'IC-39_, .. /:l$i)_$ .s 16./?/ zs~ ·¢«-X30I<Gf 2 ISJ 5T/1/IV LESS ST£EL FOR. Wtif::l2_ RC!.lJ _____ ICLidJJ?RJ? fPAl R ----------------- fA WE.L/3-lf-; ' !:tS..fJ_S S./.6 El z!?S d;; /,t.. X 7 n }:::(;. -/- --------------------------------------.... --------- ----------- -------------------------------------... -------- •, . -------------- ----------------------------------------------- -------------- ------------------------------------------------- > ------------- ----~-------------------------------------------- .. -------------- : -------------------------------------------------- -------------- ------------------------------------------------ -------------- -------------------------------------------------- -------------- ------------------------------------------------- -------------- ----------------------~--------------------------~ ----------am;-l21991 MSR.S fU Jl ELECTRIC {DATE I NAME: I l ~~~.1• IH5052 23~ .~~~~ CO. LTD l~m KG69035H <?t?O 15A THE UST Of SPARE PARTS c -y,m o ,;~""~.:y,r:1 o '"t\BI1*Jr' J r\il DO{'\.. /,K riO DO 1-:'S; ,·; iX: Pi\CE 23/ lTE1>1 No. I CIIECK No.ITJ£Z)"' !QUANT 2 CUSTOMER APA ~nill->r·· E-1-tPJ ~HJ!)JJ!tfi·ll "fjli) ?~O}:J: X -------------~-~-----------______ ,... COMMODiTY £ :g ;;J/447 ?E'AL JA8YR!RTI! ®:~UH.'91~ BRADLEY LAKE P.S. POS Xo. QUANT "1:,{ !it NAME Of PART· 8il£.g DltAWING PH-1 ::,PAil[ 1]1-'} OUT LINE REMARKS -----------------------_____ ,.. ____ BOX cnouP SPAn£ PER SET PEl\ MATEI\IAL SIZE: ~ 0 ~ ~ Hlm i' {i~ 1 u~· 1 SHT.O~ H f~ 1 ~ ~ PH-3 No. '" I L48YRYNTII ~-x--:~ ~ c-.: ---I --~~~~~------7 ~ -c--i ~ If.. 2'_Z:i/?7.f!..P .£ _-? -------------- TJ ~ l[ i 17. z;: $"_~ f'.. L;---- 62,S :S;S9-f -r c 26Bo)?-t "-'------] I I b 0 ·z '-d, /ftJI( LAfi/RrNil/1 __ /I{Jf:_[_ ---------~' ::::::L --Q..:f_·~!._/'/q-------36 -j=~ -------------- /f pt/~3t:Jtj (1-f/j X /jP;. ±; ! I d.??~.J.cf!.?£8. 3 Z?2M71.!£l2-tvA~//ER ~r~w~ r // ---36 t;Jiii-!ii~"J(.~ ------------- // SUA'1t?t.,L .< Hft) I . 9 I &Bil9£ _jjqt%JA!f;_ ·t::~d ~ -5' ---;;_ ??fJ?~f){ -------------- If tV/3R I i ------------------------------------------------- -------------- -------------------------------------. ·- ------------------------------------------------- .. -------------- .. I ----------------------____________ ..,._ ------------- -------------- - ----------------------------------------------- -------------- -------------------------------------------------- -------------- ------------------------------------------------- -------------- ---~------------------------------. -:~-: ~ -------------~ ------------u fl21991 ~ ~b A ( MSR.S FU Jl ELECTillC jOATE 8Q-}.&rl~NAME I~ --~i ~~~~· !H50.5215A 2%\ ~A ME: CO. LTD l~ml "o Kf'~qo~sH ;o ' "' ITEM No. d CIIECK No. I · IQUA~TI2 CUSTOMER APA . f.!lnw-9-·· £-1-r{-tiH:i!~1 lliPl li37f;S t:JI::< fJD :_ ---------.,------------------ COMMODtTY JET tt'U ~ 'ifif lUI ~ BRADLEY LAKE P.S. & g EJWI CON/ROL VALVE POS Ka. QUANT 1!1. a NAME Of PART· 8B£f, DnA WING PH-1 ~PAflE ti-'3-.!l<. OUT LINE REMARKS ---------------------------------oox CROUP SPAll£ PER SO PEn MATEntAL StZE ~ @ ra ~ 10 ill f-:?J lb~') SiA TION H f1 -:j ~ ~ PH-3 No. '"' I ~ WITh' 11/JT, Jfi _11!?4!:£ )~L/i f.lijjT_~t.l:c'd ---f d..?/i_?i_l_~~~ f-2 /t:SSEitBLY ... If- lf!;S L ·z ~· J;(J!?JET _czg_IJ!J.C£ _______ -BRAKE VALY£ ---2 -------------____________ f./-. -· /t./3_ .?!Iff'_;:>!{ !iPR 'l JSq-lJJ -/) CA:¥1v'Cj 3 . "I _.812t:T __ ~~ q ---12 --------------------------------i . -~ llzo I --.f I; ;>O-fq.3S . W%22%~1'2 _FoRBI~Ci. v t-8UNC X/'20' I< ~. H5C006B · ,PLATE r ·~1 ~·1'? .I;-.. ti!t§~z: hk:iz_i§ 'l ---! · I *' ~i -------------------------:. . ~oc..B-8 I -=! 9:f.7 ?/,0 ;:_~_ // V4L{)f lA # 8S.f6 J.t '/ -.. , ______________ l __ --------------------------------- --------------- .. -------------------------------------------------- ' --------------' ----------------------------------------------- -------------- I ----------------------_________ ... ____ -------------- -------------- - ---, ___________________ --------------------------- -------------- -------------------------------------------------- -------------- -------------------------------------------------- -------------- I 'SS: ----------------------~! -------------- .. _________ ---~) ------------ 1'111 • · n '> 1ntH Mt:il S FU Jl ELECTRlC jDATE 'acr}Jh.-2'4. N" 1.i£ 1~ A~{~:~\' IH5D52'f5A NAME CO. LTD j;:Jm oo KC6903.SH fo 2~ . THE L ST OF SPARE P RTS C ?r,~o~--"".:Yfi'()'¥~~8Pl1:J_,_) r I A -r tfOootX.l.K r rlfiooJLSJA 1'"1~\J.Jrt PACE z~ / ~-~~(l QUANT ~ ~ ~~~-O~_r~~~~-8:~~-OUT LINE cnouP SPAflf. P£R SET PErt MAT£fllAL SIZE S6 12;) Hlill tli~ lb~'JsnnoN ~:t 1~ 1 'J1I. L1&35£J!~iW~ ~~ ;S!J~920J2 . ·'1.. 250 J DRAWING PH-1 ~ PH-3 REMARKS ~ ~ ;:oR -------------~~~19~­ /-IZ2663Sf. fJ f !i/4$7/ z 3--- ------------ ------------- Sl',\ilE oox No. Mr.:n.s NA!\{E FU Jl ELECTRIC CO. LTD !~ATE 89-'!&tAME::frt ~ Dfn'.' IIH505215 2f:, / f ~ lif 00 _K9Q35 f'P _ No. . /4 /{LD, ' ITEM No. ~-4 ~1 CIIECK No. I t/B!tf-;5 !QUANTI 2 'j~~~!El-?:f:h_ ,-----------Rtr.luPt'· -(d.} t1Hli5lililPt {j~ --------- COMI>iODITY tJ?~H ;S'EAL .R!!Vt;r frH~rri\'~?~ BRADLEY LAKE P.S . & :g i'OS Ko. QUANT rz. 5t NAME Of PART· BB&;:?; Dl1AWINC PH-1 :JPA!l£ Uj~ OUT LINE REMARKS ------------------------------nox CflOUP SPAn£ PER SE1 PEn MATE111AL SIZE &:6 IZl PH-3 t~ u lA :IT .:Hri l (j~' J SiATION u 1~ 1 \;j: ; No. '"" I t-! H22f8Z~ I /tV'&~A/411?:~ ~# ~~ I ~· ~??f:.?.??.f'_/l --I -------------V8 14)!. 1.:(,?_3_~(2f2 __ ' It!;; ;SH{Lif! I q>fhV: ---------------------------------________ ... _____ . -------------- ------------------------------------------------- ------------ ------------------------------------------------- -------------- ------------------------------------------------- -------------- --------------------------------------------------.. -------------... ------------------------------------------------- --------------• I ------------------------------------------------- -------------- - ------------------------------------------------- -------------- -------------------------------------------------- -------------- ------------------------------------------------- ------------- I ~~ ----------------------~ --------------~-----------® -----------AU~ 0 2 1991 MER.S fU Jl ELECTRIC l DATE 89-}-.4-l~NM-.lC:rz.-4 A-LI DRW IH5052 2~ NA!v\E CO. LTD I~\If KGBg035H fJOO l No. 1 5A -_. " !TEl-.~ No. r-/1 C!IECK No. l V; f jQuA;rj 2 CUSTOMER A PA ~nllP3-· c -1/-(c) 9HJ!JIII\i1~ V '/ jS tUJ.. fJU ;.± :::C 3.: ~------------_____ "' _______ ---------- COMI~QDITY 8YPArf.S f/ALY£ ~ Ji,~ r.n· Vl!'X BRADLEY LAKE P.S. db :g POS Ko. QUANT tx a NAME Of PART· 8~£g Dl1AWINC PH-1 SPARE lii""3-* OUT LINE REMARKS --------------------------..----oox cnouP SPA fiE ?£R SO PC:11 MAT£1\!AL SIZE S6 ~ PH-3 ~ i1 H1 iJ i· j(J 1 fJ '!a') STATION H f4 1 lti. ., No. ~ }\ l'f33/.69r Wt771D!JT / _t3YI?tfcr~-Y A!-='!~ ~ ~ _QJ.!IJ.I £....C TtCJ I/_ ---I ~ 33/67'.2 --------------vv y -------------.PIP£ ANb !IS ' :'1-.•. ifNIT;Sk/1 TCH y z_ ~ ;;t?R ---b 2 -~t[~~~-------/i.:-!-l/..6..?...< p_~ JJXJ}JCF.. f'8lff. ' /j ~;SLJ-/ ' ------------- ---·------------------------------------------- -------------- ------------------------------------------------- ------------- ------------------------------------------------- -------------- -------------------' -------------------------- -------------- ---------------------------------------------- ------------- ------------------------------------------------- ------------ ' -------------------------------------------------- ------------- -------------------------------------------- -------------- ---__ ft ___________ ----------------------------- ----------- ~~ ----------------------------------------------~ -------------- J I If' 1\ €) 1tl0j ME!LS FU Jl ELECTRIC lDATE gq-M-zq jNAME~ ~onw jH5D52 ,,_,. '"""""' ~ CO. LTD 15A· NI\ME ~~~ 00 KG6903SHfO . I No. ~ .. THE LIST Of SPARE PARTS ( ·}ffno~~~tv.;~go)tt\BJH'ill J PACE 28/ ' _, ITEM No. )I CIIECK No. I · eut.Nr 12 CUSTOMER APA 3i:2 n ti¥ -9-.. E -1--f/{J ~Hl!~1 lm~ V~II/S (jt';( tJU l-:1: :>c X: --------______ .... _""' __ ---------------- COMMODITY t?it7~ n~w .R!JL4}. !i:Ufrrrt'~* BRADLEY LAKE P.S. ·& ~ SFTt.?fr& ., i"'S Ka. QUANT rz !it N Al\.fE Of PART B3&% DI1AWINC PH-1 ~PAflE Ui-lt OUT LINE REMARKS ---------------------------------!lOX CROUP Si'An£ PER S£i PER MATEf'liAL SIZE: ~ [£?] PH-3 t~ u Jft m -y.. 1n li.J~'J STATIO:\ H 1~ 1 "-'-~ No. 1:;. """= ¢:;4-90 I~ f/221;.8 Zlf-fl?,R SfHERICAL ·I /?I§[~ I(_ _8/!:/__cj-_-7 ff6 W~?_lf:F_?-::5: t:.21: V.../ll.J(.~ _$_ fi?VtJ!ft}~ ~~ ---2 ~ v.s -t 11/..225.£~£[>6. 1/;S PC ' ---------------------------------------------- ' ------------ ------------------l_ _________ · ____ ------------- ------------- -------------------------------.... -------------- ------------ ------------------------... ------------------- ----------- : •' .. ----------------------------------------------- ------------- ---------------------------------------------- -------------- --------------------) --------------------------- -------------- ------------------------------------------------ -------------- ----------------------__ f'" ___________ ------------- ------------- --------------------____________ ... _ -------------- ------------ ----------------------.. ~~ -------------------------- ------------... li I If' '' n 'ft"'t"''i Mt:R.S ru Jl !DATE jNAME/ I D~W IH5D52'1 .. , ,I;;;J;:J I 2% ~AME ELECTRIC CO, LTD ~~~ t?O KG690::55H ftJ 5A I No. -. THE LIST Of SPARE PARTS ~~· QUANT ~ .liZ NAME Of PART· 5~£~ OUT LINE CflOU? SPARE P£R St:T PER MA TEniAL SIZE l~ill i"ln ltl~'J snno~ H tr '~' ~ I v8 2 (3/) ' ---1 -·-- BRADLEY LAKE P.S. DRAWING PH-1 REMARKS ~ PH-3 -------- --------------- --------------------------- SPARE oox No. ~J ~--~~::~~~~~~-~~uci-o 219-9f--~~ ME.R 5 NAME FU Jl ELECTRIC co. LTD I DATE rB'1.fA-:30lNAME lm4--~ onw IH5D5215 I~~ I KG6'::3U~5H tJtJO l No. A ., THE LIST Of SPARE PARTS (..:;; fif:t 0 ""~~->'ttl 0 'Y H-gRYm.:$. J ;;,Q / ( lllOORJl~ J' f\nooJ.z;;{t\ nrilJi.X. . PACE v ITEM No .. ,,... ,JCilECK No.,// 1 ._.. jQUANTj2 CUSTOM[ft .~nm-~·IC-4--fcf)!Hf:l!/;'lill-'l vj12J,_. 10:18.1 .iJQ~:;~~-__ f\_f:!_f::._~-______ ------------· cot-.!:-.taolTY 4 J) One of ea..ch -type of f/ll..LL{}e CU?ci ffH~rm'!lr:""'' BRADLEY LAKE P.S. £ :g. ·· insf."rument Pr-ov!cl..f"d.. '" 1-.1-- tl ?~· QUANT '13. £[ NAME OP PA!1T · 5Ut?o~ +------r--...,.----t---------------.. -- CflOUP SPAnE PER S£1 PEr! MATE111AL SIZE Jn UJ f ~[ llJ~'J STATION H 1~ -;t 7! I I -.. -v·x 2/.S OUT LINE Df1AWJNC PH-1 t:6 Ill • PH-3 REMARKS t~ u pP.I.nE !lOX No. '2 ---I vx 2/S 'tJ/j[§ffJ.J.~:j_sp_R._E_f!:/!.PIJ?. .•• ~· ~-~ ;:~;Q~~?29;t __ ~:~·-~~·-~~--- ~ <0-v/OOOPS.i.> ~ ~------------. ' .. -3 I ---vx 2/S. 'f I ---vx 2/S 5 ---vx I 2/S b -.. -vx I 2/f, '7 .. --vx I 2/S 8 ---l 1~ ?!t-!~ [_ ~~)_['_Cb'_-.. )(ZW-cfWR-2;S/2;J -C'L/7~ . l;B,.rv t-.B-M ~ --------------~~~---------- ---------------------------- ·~ --------------....... ----------·.~- FUJI ELECTRIC CO.LTD .. . --------------1111r: n 9 100i ~ lDATE )~?-7 .. 2/ !NAME: w <;;;j.(M~ I Df\W IH5D5''215 /1 / I ~W KG690::SSH 900 . l No.. A 3 /{41 .. ITEM No. E -~ -(k )I CltECK ~o·j VX 2 3,S jQut.;rj2 CUSTOME!l. APA ~nuPt: ~ ~~ 51 11 ill~ {j o'J. (J;J?± >:: ± -------------------.-----.... ---------------COM~lODITY 4 k) One of ea..ch ty?e of pressure fcHtm·~~ BRADLEY LAKE P.S. £ :g· ·· fVIci level switch ?GS Xo. QUANT 11< .lit NAME or PAnT· 8u£g Df\AWING PH-1 SPAI\C ilf->t OUT LINE REMARKS -------------------------------oox CflOUP SPA!1f. m SD PEI1 MATEnlAL SIZE 86 @ 1/ PH-3 ~ ~ No. JAifr 1·1ri 1 tt ~·; STATIO~ H 1~ '1' }t .. ,,.,419 '1(114) l· 72" H2244.72 DEV.No. 6JWBV I PRESSURE SWITCH· I rt:O ---I ----------·--------c--' T -+-"!" f"t-J ---------------....... ---... -... ---vx I "":> ~ /!_? _2_ $_,t 6_8_--- 23fS ~Pr.Jh . I --------------------------------------------- ------------ -------------------------------... --... ------------- ------------- ··----------------------. --------------------------- < •• l-----------~~- '' ------------------------------------------------ -------------- --------------.": --------------------------------- ' ' -------------- ------------------------------------------------ -------------- : ------------------------------------------------ -------------- . ------------------------------------------------- ------------- ----------------------------------------------- -------------- ------------------------------------------------ ------------- ~~ ---------------------.I ------------------... --------® -------------~UG 21991 fl :::~:; MEfi.S fU Jl ELECTRIC CO. LTD jDATE 't7-7-21 jNAMt:W.9~w: I onw IHCQ 52 5A 3~ NAME !~iii KG69035H 900. I No. 0 1 THE LIST Of SPARE PARTS C-}1i~86~~-}f.fi£~t\B~~illR) PACE 32 / .. ~ ' ' ITEM No. ~~ CIIECK No., · IQUMITI 2 CU STOI\l£R APA ~nm~ lE-Lt -(ll) fHl! 71 11 uP} S V I 0 .S f::H'I fJll x C----------""'\------------------- COMMODITY fSET OF ALL SEI}LS /j/1/EJ ' fj;H t 1m !!]! 1¥ BRADLEY LAKE P.S. £ :g PACY/1\Jt=f~r::: PRfJ VlilJE1J t POS Xo. Uf.ft QUANT ~ !it NAME OF PART · 8B&.g OUT LINE Df\AWING .PH-1 RCMARI(S SPARE ------------------------...... --------oox cnorJ P SPAR£ P£R SEl PE:rt MATE111AL SIZE: 1>6 @;) PH-3 ta v J fi ill 1" li~ li.J~'J STATION H 11 "1 $. ~ No. 7550 H221/-82SL IFOR £PHE.RJCAL I I!? I/ /3.8.{& FAcKI..tY~ t< ,~ Vi.?:. ?_It~!.. !i_ r_~ ____ Y..fl~V~-----I I ~ sv --I 1/.i?.Z$28.81:'~ F()R vos !VBR ~ lvALV£ 80 !J'f (Z 2 I S2SO :::>+0-.. H22{L82!/. /1 V?lf tY3£.tf_ f' /K.X /tiC=! ·I-s_ !dZl~q.l-.,rf..< ---I --t -------------- l . '-t w..z;£18..8 z;_t? // NBK' ~ £~19.5 ~VI H22q..821J. r~--a _::_R !J!..(i_-:J -~W, iH£?1f_~!-_5.f/!_ ~ 2. -toR.---------W££-fZJll!?:. // N BR.. KI-IS :S?S-~3 ~ . II IJ?USfiiNGi ... 6000~.~ II Z 2 (1.8' 2 {1:. ~ ·' ~~ 'l ---I 'I? {/_!j B~K PACJ(./.fB -/~ '11?..4. f..8 J._$_f!tf l.ioR----------.. .. I V/.?257-8 iPJ.~ y ' NBR lo!STA!v'a' PLAT/:: ·s ({q fj8_t;F,. .&Jm..l{(j 1.:: st}-() a;;> It-. 'f-IZZ 4£. 8 211 :;- --I 1-~l-1..4!-~?5f~ ------------- . -~~ V:t Z.Z5_f8.J. F!£ .'/ !'IBR. I -;,. 6 ' . ~[!SO J~ t/2248 2 ~ "/ ·' R.IJ/28ER.PAJ:J;LI/;i r w!.?: _t~ f.? ~f.}_ ---2 -------------: l(i.l.l_f.fJ/!J!-!$ FOI< 'l NSR t IJ/ALVE RDTOR. 7 r 2/SO ,~ Vf22¥82$L "'"/ I 1$/J./}_~f_f(f!}_Cp t{{j w ;!_?!f. Q 1._5?..31 ... I -'~ I(I_.J.',J_,?_! 7 J. p_ f_ Cib/Z-i1;4iiiioZ.£ ,;, .. N13R lrov£R 3 'f?t;/3..8 fJi. f'AC!VNri l<c .szso =>j_S' HZZ/.1.82~ ::>,38 'l ---I W2..?~9!..Jf: __ 'l I . '=1 V-iS.32! 7~/:Z_ ;::oR_ _________ !v'BR Lb()S£ r./ LlAJ($-'i. t Wd.8R~R FACX!/{G I* .5200·· ~ /122ti-82f.L / I l~ w ;_z !f.t3_?. ~.f~~ -----------------... I W--t-l.Ztl%1:'3. ~ /'IBR .......... . . ' .. ------------------------------------------------- --------------! ., ------------------~------------------------------.. --------------. ----------------------~ ------------.----------'!'.· I·<! -------------ftflf! II 9 100~ Mt:n.s F'U J I ELECTRIC co LTD .!DATE INAMEj i ~n:_v \H505215A. 3~ NAM2 . I ~ilf o o KG6963~c:;H. 9 o -- ITEM No. I CIIECK No.I · QU/INTI2 ~U~TOMl~f1 A PA ~nm""t··:F-t,L-(JL)IM:f!1!51tJuFt SV!OS t:J1iJ.! i:IJ.l~~t.;~ _________ ~--_________________ _ coMMODITY S£7 o;: ALL SE4L /fiiD BRADLEY LAKE p s £ :g PAcKJAkSS PI<.OV!OcD fU.iit'im'~i'R • · ·~~o. QUANT t,:~ i'il NAME OF PART· 8~£g OUT LINE DnAWINC PH-1 REMARKS :JPAilE --------------------M f'\l -------------... J;li DOX CilOUP SPAnf: PER SET PEn MATEI11AL SIZE we ~ ~& >{ '' PH-3 No. Jf1 ilJ -"f ~rl l &~'J ST.\TICN ~~ f1 "1 ~ 13 ---sv 'OS It;---- y IS --- :/ !6 --- '/ 1) - . ,,.. 13 --- 'l i9 --- ~ 20 --- .,_, Z! --- -'/ 22 --- /,- ?.J 1 zq ---sv !£!.£.. MEfLS NAt-.€ 3 /SeJ.) 2 2 3 16 L/- 2 I 2 I I I lgf![J_!J§?£!1{:};/__;'j_(j- !IBR -Q_ · __ --::_ F: j_ly_(j_ -- O · _ !/!': . . 'P8~.-~ 3.\ FOR. 8'(-?ASS _______ Rl__::f. __ .___ J. i it{ 'tf:3..3J.69J.t:.8_ VALY._q ______ _ /A . A IAIBR. J/S G8~ \ I f ¢ ?D f=OI< BY-tASS lj__[j.£~}?/K/5/t/._~ r-,. r; .;p~_Q_ l '{) 1:/..JJ/6.9/J:i. \!A~V£ ______ _ NBR SKY-6o ,.., ; ~ ------------ FU Jl ELECTRIC CO.L1U DATE !NAME! . 1 1 °,vl1o\.'{ IH5-'!0Jj2 'lj'"'ll 1 ~~ ]~ / ~m oo KG6.9D35H 90 i ::Jc.. r1 At.tJ ' } " " ' ~' ITEM No. J C!IECK No.I, · IQUANTI2 CUSTOMER APA ~11-Jm~··F -l.f -{?? fH1!5l'liiTJt SV !OS en (Jj] }-1: x :E --. -------------------,.----------------COMMODITY SE;. oF A-LL SE/fL 19/V~ .. ftHt1ffi~* BRADLEY LAKE P.S . "£ :g PA-t'. K I ;../6 s PRoV/£JE PQS~o. QUANT ~ !it NAME OF PART 8~&e:; DRAWING PH-1 REMAR[(S SPARE 111~ OUT LINE ----------------------------------nox cnoup SPAnE: PER SE1 PER MATERIAL SIZE B3 @ PH-3 t~ ~ No. Hl1JI .:r i7ri 1 tt '!!3 ') H f~ -:j $. ~ snnoli cb 7() (\! i,eOR llY-?ASS 25 U_ L tP..lL PAC.K!J!ti 1 ~~ 12aa j ., '<S 1;:t. -1 a 16. f.?= f/i -v 8..L.:. Y-.q_ --------/ sv . . . M 1. 'YI-.. -------------Ltos NRR · RNY-60 I :_, // Zb -P99Ji-~·' 1:/_.)3 /.6 9. 4. f ~-/,; 2 -(! ___ -:: __ 8/fY_{]_---(¥ ---I -------------!B I /-'· Ef 1---_I •'\/' -------------;/ INBR. JISGiOO I ;,'1 // 27 -.¢S9.6 'rjj '\ I 0 -I<LN/' f!i..J 3L ¢_9_ ?J:_7_ 'l ------------__ S[ ___ -------------lA. . ;:;. £-:-: i----1 If'\ --------------NBR J/S l?hCl J,j . r I 11l 28 -.<£8"/f-.lf .,.J 3'\ "/ _Q~---=-i?J.Ij_{j_ __ ·_ l:i3..6!6_?7_f_8_ --I . J ~4>, ---------JB '/' ,TIS G 8S" Ei= r ~~ ------------ -'lvBR Zj_ -.1259·~: ~s:\ 7 2 _ Q __ ::.: E I If_ 6) __ .c _ · !LtSdt6.f.?._f!l ~~ i-~. -------------18 ---/ --------------IV BR <TJ.s. . .ti.Z 60 t::DL. '/ ) 30 lJ.. _f1P.£_Pii!$! #{j_ b~l 1:/.J. -3! P.. 9.!:. f!P. /; ---2 ------------ 7 NBR SK:t-z5o 3 ------------- <1J6U 31 I u. _rr R. £ .?/iCKt N.G [-_r-too -~~ !;:{~316_ 9 Zfl_lt ~ ---------------- '/ -------------!VBR Rl£f_-5__0 · t~r ; ' -S .. , . ·. ~ct3.\ 32 2 _Q ___ -:._E/t!..Ci __ ·:._ 1/.S:J.! P..'l JJ?!.$ -; ---I ~ I¥ -------1./3 '/ !VBR ,7/SG8S' Ef.1 -: . w--------------- .. .¢;;.s.z 3~ 33 _()_~' -: __ 8li!.1.. ---'l I .-I'V 1/1.-J~./..69_~£?~ -----------------18 I // NBR J/S ?~ 1-V· --------------I I )I 31;-·-. ~~<?17'81 ~~ 2 0 . Vi.3..3/6.2~_Pf:l '/ ---____ :: __ !(~~~---'I , . j't --------------'l '· !B --------------IIV'BR J!S ?18 c1 i· r 35 -.. .... '-:--cf¥9· Z1 'fi{;:S . ~ I _o_--~~ .E/_1;{ q_----W33.L62~f~} // ---5V 1/l r:t ------------- ' '/\ !OS I!VBR · J/S PSO l.i.) --------------11 36 -. ::_B.!_ !j_q/_----~-~::,1 Y-j2L'~Zt,t RJ/( ~~) 0 tt??..4R-?£E~fl: ~_Ey_Qi:1.0TQ& sv I ' ~ ~~ h' .2 Z5.'l.f...£ ./? /_ -~ S\ j{)$ NBR J/3 C?ISO q1 ·;-Cl /' Jl l'f! no 1nn'i · MEl1.S !DATE !NAf..l£ I I~:~ IH5052lS~· 3~ NAME FU Jl ELECTRIC CO, LTD l~@ o o KC'rl190~5H 9 o II " ITEM No. 1 J! CHECK No. t · IQUANTI2 CUSTOMER APA ~niJJ..-,.··IF -lf-/?7 9Hli)l 1luFt S V /OS {j'I/J. r::n }:..t x: :r:: ------------------------_____ '""\ ________ COMI-.lODITY [SET. OF ALL S£,1L /JND ' flU~ f?ii' g5I ~ BRADLEY LAKE P.S. £ :g PACK/NG Pl?OVJPED POS Ko. QUANT 1ft !it NAME Of PART· 8~£:g DI1AWJNG PH-1 REMARKS jSPARE Tit~ OUT LINE ------------------------oox --------ta n cnouP SI'Afl£ P£R SET PEn MATEfUAL SIZE Bb @ PH-3 No. lAm :Hti l tJ 2'3'1 H f~ 'i ~ ~ snnoH I ¢!79,3 crs·1 l/221,.t.82$L ;-OR 37 0 -RiNCi -;;;-~~-?~~,?_-[f.? ~ s. t:..R y_Q_ /::f..[} T..t?.} p I --------~----------I i" ~v . . . I ld ~Z~fit 1:4 .. I i ·v . . \.I II OS Nl3R :TIS G 180 1 I Jl r9-q§'1 wzz~z~. ~ 38" _Q ___ -::._E_lt'f_Gj __ --W?-?5:8_~tf?s ---z --------------sv . . iJ V/...<?ZSi?$:e_~ ''I -' iNBR .TIS G/,1.80 ·v.y I! OS l. 111 '<P/7.5 HZZ/,t$2~ // 39 I u_ zre_c,_ .e d c; c;;_ l!._c;; ~(~0--~ Vi ?.l/t· Ji l:_$" f ?~ ----------------sv !HZ?.-$_t( f.$ ?.i! /{?;) NBR. S)(Y /6b • CJ:'/73 H2 2 t;.8 2 '/-? LfO !)_U5_[_ S..t!f.L ___ ·_ I· ~~12~ Q 1 t.: 'r/.Z Z ~~-Z:S..&~ ---I ------------sv [;1 I \Ali V-iZLSZ'2.S::f£ Vt?S WBR S-[)R /6o ---------------------------------... ----------- -------------- ' --------------------------------------------- ::: -------------- ------------------------------------------------. -------------- ------------------------------------------------ -------------- , ------------------------------------------------ ------------- ----------------------------------------______ ... __ -------------- .. -------------------------------------------------- ------------- -------------------------------------------------~ --------------A.UG 0 21991 I if MER.S F1J J I ELECTRIC CO. LTD jDATE I NAME: I l O::o~ I H505 215A 36L_o NhM.E l~m oo KG69035H 90 '-' ITEM No. 1 1 CHECK No.,,. · IQUAI\TI2 CUSTOMER APA ~nw~ · !:-Lf -ut) vHl!li'luFf ;SV /t? ,S 6 ':A iJU;± x ------------_""' ______ --------------COMMODITY $up;;;-A~J:[Afi£.~//f?=/9 tNHimlH!t?-BRADLEY LAKE P. S. £ :g ·. 1f!k/N. ·,:. /"/<;. /V £:. ?05 Xo. QUANT t'J. a NAME Of PART· 8B&.g DRAWING PH-1 REMARKS ::.PAfiE tPt .ll! OUT LINE ------------:. -..... ----------------!lOX Cf!OUP SPAfiC PER SET PEn · MATE!11AL SIZE B6 (g) PH-3 t~ u Jil(Jj i·fi' I u~'J SHTIOli H 1~ >j ~ ~ No. •n I----...:...::..:::. ;;PR AU(OA#Tic 1 I gz§}f3~/Ek'tl!:ftj t "~d~ ---------------~£& __ . -- !( ?:? p)}.:1P.t.J sv !(O,S N/31? '.· II Z268t;Lort._~ ·MK CASI/11& 2 B/.8.8£& J?JQ:21J:! k. ¢43 1 lf)! ~ --/. ~~ ---------------------------I . ~ // /1 NBR •· ==-;til I i! ii68w?J6 1-I '~ 3 t.lf?/:f_PA?RN fl:·_ 1>60 '7 ---f k 4>4.5 ~ S?j WJJ1i!JJ~~ -------------- fl .i NZ3R n .. ' I . fitJ/( COf/E!i : ~ . ·. . '-/-r3-A?l!\fif. . ~ l.l'i /,1 ---I ------------------1 I, ~ jjf~j~~~~ -------------- lj A/gR.~~ P2f, S ~'"' i.J vx /ft?~ /S'CifEEiv I ' ) . . ~b.;t. %. <f3·' ;:-aR. 5 I Q -R.!Nf$· ·. lS l g N J!..?/? __ ---------------------Ei~. ~-~ -------------ft {!_~ 7.. C[_Q ( .P!_l N8R· 'i :TIS G?'O I ' 'I b . t_3?·'1 \ 'l -AI ·~ ~3 ---Lf _Q -=--g_;_-_(j_------------------.... --------------·~ ;· . . V-t~7i612~& Plt;..PI8 'l I'IBR-.TJS G/;.0 '7 <t>3f.Z. <f}.s // ~-.0 __ :-: K L t! _9 _____ --I ;; --------------------------- .. -· ~ li.4S..'Z9 6.LPa. '/' >.JBR TIS ?32 ., J'l 3 -~ '):!( 'l : _o__-::..RLNG ~----_ ---I -. ~ ---------------------------- (:i !,§ 2 f P..l!!!.f? /,/ NBR J/.S ·p !8 Ei2 -~ r _.. r 9 ,,,:.·.-.¢13·8 ~l.f y z _()_ _--:_8/-H. {j_--------, cP ' ----· ________ ...., _____ ------. I .'.f ------- r ~ Vi. 4.:-2..7 i.61./!t~ Pl7 1/ /V8R JIS ?It/-'L..J I I /' . . . .. . ·¢sq.·; '1-:?J\ FOR /f/JN£> OPe /0 [2-: __ f?.t !'!§_-'-;_· __ · ''f ·JI 5?1Jflk::'::.N_~~ t? --·I R4-s~z9j7z~ ~ /'IBR :7/.SGSS . Ei I ' ·.¢'1-9·~' 3\ ~ /I I o_--;:_ l?.ld/i.-----._ f:? --I I I -------------- _, _____________ )' ( I t/.9.:$ .Z 2. .f..Z 'El WBR.JIS c;so \1 I. I Jl 12 _i}_-_-:__ 8! I! !i_--- . t.., :t.. t.Z02 I I/22St-32'/-',FFR !1/t/N'Tc-J /6·3 ;>JZ? W?-~~~~s:. p_q ttAJIC~ -1?_/_J!_(j-v8 z I r I .. -~ , r HS:i2.3S../.7_ __ ' /l_S NBR I . I '-1 1\! If~ n 9 100 1 MC:R.S FUJI ELECTnlC I DATE '8Q-}.dt--JdNAME ~4---~ onw I H505 2 .15 ~--3 7 ~ NAI-.£ CO. LTD l~m' KQ3903SH ftJtJ l No. ~ THE LIST OF SPARE PARTS (--}{f~db~J,Kf{1 ffc?o~t\Bf:Jrdl:f~ J PAC£ 37/ ' ,, j ITEM No. J CHECK No. ~~ IQUANTI2 CUSTOMEft APA ~ n l!i ~ · · E-~ -{It ~ r11 5mrr .,_ V / o ;S 0 t1A i::P =-----------,-----------------~--- COMMODITY ~ET Ofr ALL ~ALN A/V£> FcUi~ 'iffi ~ FtZ BRADLEY LAKE P.S. £ ~ --?/fr:k'"//.1& P/inv/.EEFl POS Xa. QUANT tx iil: NAME Of PART· 8B£g Dl1AWJNC PH-1 REMARKS SPAR£ Uj~ OUT LINE --------------------------------oox CROUP SPAnE PER S£1 PEn MATEfltAL SIZE S3 @ PH-3 il ~ )~iii 1· ~~ l &';l'J tt 1~ ') $ ~ No. mnoK ~631~ f/2Zt,L8Z$L ;-OR N;JINTE- 13 2 _f)_--::_-!? !f!. (j_---7 1 I Wl7..9:d:2$..E1 W/J!'I t i=:. -E! H:i VB l ~I ki.£D.J_~ /_7_-.. 1·1 i· ~[I IS";) !VBR· !'/-!6·3 1" 1!302 1 l!i2 2 L,t-8 2 7: // -f2-::-.&~ tj_(j_ l I I ~~ ~I Vf_2_~Y:?:J-$f_~ i/8 --------------- i-l!i l2 3..!;! 9_- l!{t.S 2 _~ygR.. ( l I I ft I -------------------------------------------------- ----------- ------------------------------------------------ ----------- ---------------------------------------------- ------------ ------------------------------------------------ ------------ -------------------------:------------------------- . ' -------------- ------------------------------------------------- -------------- - -------------------------------------------------- ------------- ----------------------_____________ .,... -------------- -------------- .·. -------------------------------------------------- . ' ------------ ----------------------~ ------------·-------.--... -- -------------l \t?'~ I! If~ fl ? 1QCH ~EitS FU Jl ELECTRIC !DATE INA!-.iE I i ~~~ IH505215A ~ NAME CO. LTD ~~~ KQ390:iSH 9tJO . ITEM No .. >I CIIECK No. I · · IQU ANTI 2 CUSTOMEf\ APA -9.2 if)lff -~ . E-lf -(p) ~~~:l!~ilm-13-V/?23_3 fj t':J. fJP 7-J: ~ X . -------------..... -------------------- COMMODITY £ :g. l1?1cJJAI¢' !IOL-B.£1? r& ~~rra~* BRADLEY LAKE P.S. i'OS Xo. QUANT tX ill NAME Of PART· 5~£:g DflA WING PH-1 ~PAfiE fj -'3-OUT LINE REMARKS -------------------------------DOX cnoup SPAnE PER SET PEn Mil TErti II L SIZE 1>6 ~ PH-3 r~ u mm .:)' llri lu~· ) STATION H 1~ -~ ~ ,, flo. •J I C),~ !i2 2 1!-8 2/j 184@N.t(:_ ttt?a:E;R(( lJ 1--<:S..t ·. [I-!22~P:4.C~ ---I ~~ __________ ... - VB t--er-1 ~ ,. Jl ,?~Z/..Z5:_--- 23~ " ;;H'4-IC 1& ~ z HEX. jJCC!::ET ~ 40 )l ~I .. /(tJ/? /Jtlc!PIItT ~ W&£>_cct_R$E£&' -ct:-==4= rl 1/q/.~-f' _ _(f)_ --8 !-------------La..:?~ ?L? .se~ /j -r ,sz; ,J' .}t?tj.. <: H ZIJ x #tJ. I -------------------------------------------- ------------- .. ---------------------------------------------- -------------- ' --------------------------------------------- -------------- -------------~-------------------------------- -------------- ----------~----------f------------- -_______ ..., __ _ ... _· ___________ -.------------------------------------------------ -------------- ' -------------------------------------------------- -------------- ------------------------------------------------ ------------- -------------------------------------·---------- ------------- ---1 !----------------------------------------------. >~~ --------------~. ~~":" . Au c; n 2 19~n :r-~"- Mtits FU J( I DATE 'W1-AA-Jo!NIIME~ _.,._.,..] onw jH 5052 Nil !I.E ELECTRIC CO. LTD l~m KG6903SH ft?tJ . 1 No. 15A 3% II ..,±T.;:till.it'i-U. Jli..;;.I~ . . -~ ~~a. QUANT 'ft;, ii! NAME Of PAI1T · BG£g ouT LINE Dl1AWINO PH-1 REMAR!< S SPAr.£ ---------------------------------oox GflOUP SPARE PER SET PER MATEIIIAL SIZE i>t, !:1iJ ~ PH-3 No. Hl ill -'HA 1 U ~·;STATION ~~ ~ 1 ~ I ---ve _Z3,S 2 --- I; ' ~-0 I·/; --- I ¢0 lj.O , AEAJ; __ /?!&!9: __ 7 ;:;H~~ -------~----------- --------------------------- ---------------------------- --~------------------------ r l ______________ ---------~- !:,-~'!!''­ ------------Allr~ n 91QQI t~> FUJI f.LECTRIC CO .• ·LTD !DATE '8q-}_d;t-3~NAME~ .uJ DI\W IH505215 fl-O/ I ~iiT I KG69035H 9oo I No. A //AJ Instruction Manual REPAIR WELDING PROCEDURE FOR RUNNER . ··~· • ~'J04ilfii¢.Vi«<:Sd18miA?AA'9ZA?§'iJ'UIA?'ftiAUSYa"'tWWIQabUI§cmb»f''?·:~gT•af uc;a,ssmcwi4t4iltQS}'iiP¥£M2i~ii Fuji Electric c;o.,Ltd. • < > ·• "'· ·•. \ . 1. Introduction The runner is made of nickel contained 13% Cr stainless steel and it will be kept free of defects for a long time. But af- . ter several thousand hours of operation, small defects may de- velop if the water with sand and stones passes through the tur- bine runner. Such defects can later become the starting of the cavitation which rapidly increases if it is not detected and repaired early enough. Therefore, at a power s·tation, a periodic in- spection of runner is quite important and detected defects of runner should be repaired as soon as possible. The nickel contained 13% Cr steel has good weldability, but weld crackings due to its martensitic structure should be de- liberated.well when the repair welding? are carried out. Weld repairs on this steel should be done in well-proved pro- cedure, i.e., preheating, stress-relief and careful choice of electrodes. 2. Repair proce6ure 2-1 In case of shallow defects When detected defects and cavitation pittings are Sh<'lllow (Up tO 1 fl'lffi in depth) 1 the grinding and polishing ShOUld be carri~q o.ut. Most ofdetededdefects will disappear with time lapse. 2-2 In case of small defects The ( 1) The When the size of cavity after the removal of a defect does not apply to any of the followings, it 1s defined as a small defect; (a) the depth is less than 30% of the thickness (b) The depth is 1 mm ~ 5 mm (c) The area surface is less than 64 50mm 2 repair procedure for above cases is as follows: vleld preparation pitted area must be removed either by chipping or by grind- H5D 5515% ing. It should be ground smoothly to eliminate all sharp edges. It is necessary that chipped and ground-out areas are carefully checked to be free from defects by the liquid penetrant ins- pection or the magnetic-particle inspection before preheating and welding. (2) Preheating The burners with fuel gas or the electrical heaters are used for preheating. In this method, it is possible to pre.heat locally the defec- tive area and its surrounding. The preheating temperasture should be 100°C -150°C. This temperature has to be maintained and checked regularly during the repair. Temperature control while preheating is necessary. Suitable checking instruments or at least "Tempilstik" are necessary for the correct preheating temperature. (3) Electrode The electrode to be used for the repair depends on dimensions and the location of defects. It is also necessary to concider the cavitation proof pro- perties of electrode. Austenitic electrode e.g. DIN 8556 Xl2CrNi2212 AWS E309 JIS3221 D309 Martensitic Electrode e.g. DIN8556 X3CrNil34 AWS E401NiMo .KOBE STEEL No.6031 or No.8055 Diameter of electrode H5D 5515% It is preferable to be baked in a furnace for about an hour before welding. The temperature is .Preferably 150-200°C for Austenitic electrode and 300-350°C for Martensitic electrode. . ( 4) Welding The diameter of electrodes and current density should be carefully chosen to avoid excess heat input on the base metal. Austenitic electrode e.g. dia ~ 3. 2 current density 70-llSA dia ~ 4. 0 current density 95-145A Mattensitic electrode e.g. dia ~ 3. 2 current density 100-130A dia <P 4. 0 current density 130-170A We recommend that the bead length is kept within SOmm, and the block method or the back step.method is used for weld sequence. (5) .Finishing Finish roughly with a grinder to obtain smooth surface, then apply final fine finishing using a whetstone or sand papers so as to provide smooth continuous surface with the adjacent area or templates. (6) Inspection The welded deposits and heat affect zone should be examined by the liquid penetrant inspection after welding. The inspection should be carried out twice, i.e., after rough finishing and after final finishing. If any crack is found by the inspection, remove the defect entirely and reweld. 2-3 In case of large defects When the.size of cavify after removing a defect does .apply to any of the following, .it is defined as a large defect. (a) The depth is more than 30% of ~he thickness (b) The depth is more ·than 5 m m H50 55 15% {c) The area surface is more than 6450mm 2 The repair procedure for large defects is the same as for small defects, however,the stress-relief annealing may be . necessary depends on the electrode and the location of defect. Their relation is as follows. Location Electrode Stress-relief annealing OUt of high Austenitic Unnecessary stress area Martensitic Necessary High stress area l\1artensi tic Necessary High stress area is shown in Fig .1 r-..1 Fi 9". 3- ~1) Stress-relief annealing The runner shall be stress-relieved at 580°-620°C for minimum of 6 hours. In such case, it is recommendable to dismantle the runner and send it to a steel foundry to be given a subsequent stress-relief in the furnace or by means of heating locally. H5·0 55 15%' .. FIG. 1 HIGH STRESS.AREA OF OUCKET DATE NAME APPROVED Fuji Electric Co.,Ltd. DRA'IVN ~ _H5D 55 .l_5_rs CHECKED REVISIONS ____l_J___J'-1----1-----f---- A4SE ~. " 0 FIG.2 HIGH STRESS AREA Oi-=" OLAOE approx. ~!~ 00 D s ;}.• ~ ~0 ~~ 0~~ 0 0 ~·o -P' ~d oo4o OPPIOX. ,.;:,; DATE :;·, "·'!"NAME : ' APPROVED DRAWN • :·, ··~: . Fuji Electric Co.,Ltd. . . . ~ ..... H5 __ o· __ 5_5· ... l.5.~. CHECKED ... . -' :,·~ .. : ~ REVISIONS A4SE •I FIG. 3 HIGH STRESS AREJ, OF VANE DATE NAME APPROVED Fuji Electric Co.,Ltd. DMVvN d • ~ .... :.H5.0 .. _5.S .. J ... 5.% CIIECKEO REVISIONS MSE REVISIONS BRADLEY LAKE P.S. :z C> - - A4SE iJE7AIL CJJf ANTI-eLAHH/Nq CJR/.hiCE FCJR ~.PHERicA L VALVE JS:CRVt:>MOTol( p -t>ETAI L OF f? APPROVED OIL /iLOW -< CCLO~c) Fuji Electric Co.,Ud. REVISIONS BRADLEY LAKE P.S. ~""? f:.J;,~ c:> - CHECKED A4SE lJETAIL OF ANT!-§LAHH!IIIq ORI..c-ICE ;;2/R NEE£>LE ,SERI/OHOTZJI?S 3-RIIJ fl?I=~URE !lf~_ CDN&JUIT NAME APPROVED Fuji Electric Co.,Ltd. ; _____ H5JQ __ ~4_Q_7 __ ]__?l~ REVISIONS I BRADLEY LAKE P.S. RECOMMENDED TIMES FOR REPLACEMENT OF PARTS 1. RUBBER PACKING OF SPHERICAL VALVE ROTOR If the leakage through the spherical valve is larger than the following value, the rubb,er p~cking of valve rotor shall be replaced to new one. 2D.P = 5.5 £/min (1.45 gpm) 20 2. BEARING BUSH OF "BRONZE AND SOLID LUBRICANT" OI LLESS TYPE If the measured bearing gap at the time of disassembling is lager than two times of designed value, the oilless bearing bush shall be replaced to new one. 3. PACKING (0-RING) OF SERVU~OTOR If the oil leakage to external parts is lager than 1 (one) cc/min., the servomotor shall be disassembled and the packing shall be replaced to new one. 4. TRUBINE GUIDE BEARING If the measured valve of gap clearance exceed 120% of the valve specified in the "Design and technical data", the turbine guide bearing shall be replaced. 5. NOZZLE CHIP AND NEEDLE CHIP If the water leakage through the nozzle chip is larger than 0. n: of tu.ll discharge (Q = 772 cfs) or the differential pressure between penstock and spiral case is higher than 80% of starting condition difference pressure(= 130 psi), nozzle chips and needle chips shall be replaced. In the case of,using the g~uge plate supplied by Fuji Electric in order to measure the abrasion, if t~e abrasion of nozzle chips or needle chips is larger than 3 (three) mm, they shall be replaced. DATE NAME APPROVED Fuji Electric Co.,Ltd ORAYIM IAM·f' .gf Jh~· g ) 1-!-CHECKED q -• -~ ...... H.5 .. 0 .. 5.5 .. 3 .. 3 .. ~ ~~ " ·A4SE I I ~ ORA'IM CHECKED REVISIONS ·A4SE I BRADLEY LAKE P.S. 6. SHAFT SEAL 'If the gap between the rotating part and the stationery part is larger than two times of design value (0.4~ 0.6 mm), the shaft seal shall be replaced. 7. RUNNER BUCKET If the abraded wear by silt or sand is larger than. 5 mm in using the gauge supplied by Fuji Electric, the.runner shall be replaced and repaired by · welding. DATE NAME APPROVED Fuji Electric Co.,Ltd -- . . . . g u ~ ...... o.5 .. D ... 5.5 .. 3 .. 3.!.h J.--.-4-1 . I . ·-------------------:-------------------------------. Replacement of oilless bearing bushes 1. Removing procedure of oil less bearing bushes. 1) Lath the inside of the oilless be~ring bush with a __ lathe until the thickness of the oilless bearing is about 0.5 mm. ~5 2) Heat the inside of xhe oilless bearing bush with a gas burner and destroy the LOCTITE fastening the oilless bearing bush at the temperature of 150°C. 3) Remove the oilless bearing bush with a flat chisel and a hammer. 2. Cleaning oilless bearing bushes after removing them Clean the inside of the oilless bearing housing with cleansing oil and finish with sand paper. Ensure that no locktight is left inside the bush housing. Fuji Electric Co.,Ltd. ~: : ...... H.5 .. D ... 5.S .. 3 .. ·2.~ :~- ZH-EH-/f-22 rt I I .---------------------------~--~---------------------------------------, 3. Assembling procedure of oilless bearing bushes. 1) Place the oilless bearing bush in the prepared styro- foamed case. ~~---------------------~ ll lj'1 · 1, ' / j/ 1/ /f)ry ic.e ~--,...~· . / / ~ g .~ '---: styrofo<m.J ~.----.------------'-bearind bush. ca.se 2) Put on the lid, and cool the oilless bearing bush by filling the case with dry ice until the temperature comes down to between -50°C and -6p°C. 3) Clean and remove grease from the attachment side of the bearing bush housing with thinner. 4) Apply LOCTITE 601 .. to the attachment side of the bearing bush housing. . l ! Cl. ·~ ~ I , l\. . ti ~\ LOCTITE 601 LOCTITE 601 5) Attach the cooled oilless bearing bush inside the housing and fasten it. 6) After the bush temperature becomes the same as the room temperature, measure the inner diameter of the bearing bush and ensure that the shaft concerned will be inserted into it. ~ DATE NAME APPROVED DRA\W . ,.. ?'PI ... ;--:-~ CHECKED IM: . !H 11~~~~---+~------~~-----1 Fuji Electric Co.,ltd : REViSIONS A·ISE ' . I ' ~ , I • I ' I • I, '. I • I • . L . -~·" . I .-"·' '.. . . ~ " fPAfiT. NAME oF PART MATERIAL ""J'k iPcS REI'ARKs · 1 I I M90P4 ·ov E R SPEED PEYICE _ PAR T NAME oF PAR T , MATERIAL ""J.I.if" ecs REMAR KS I 1 • HEAD COVER 5541 · . TC11XI1 1 . _, , n 38 //;'"' ,..,, l ,.~ . ~'-. 23 RI NG KEY -' ISS 41 ; T.'14X 1 2SECTIO wU.e:a:J 2 • RuNr-:E? CHAI1 BE~ ss41 · rc21x:1 ' _ _____j L _ ! .c-u lL E /t:L I ND I CATORS '.2 4 DEELE.CJ:nR ·_HEAD _ • ~l s(s1 ---. •· . r o12 X 6 r:A STING 3 ·HOUSING SS41 · TC81X I 1 ' Ft.~ -t-::::;;;;,::b,· 37 WITH ALARM CO NTACT S '2 s l:riFF LECTOR •~<t.-isS41 + s 2s r. :ro 11 x 6,;, · 4 • DISCHARGE PIT LINER SS41 TC82~1 1 • __ ./ . ., · .RlJ _, _ " . • ">F. OEFLECT.OR p ;N SUS40.3 :rs3 1x 6 5 • SPIRAL CAS ING SM50C TB 1'V43Xl1 i3SECTIONALIZED'. . . . • ¢~1 .25' : 1()' F . . ., •2_ -.1>.6"L¢_lS 2 ) I N SPFI,_TJQbLHO~ ?7 ·eu s H C3 }' .. IR~N71" -snl lfl we. H ll n 6. J A 6 ·NOZZLE Pli"E. SM41C TN11X 6 '' • , . ( 41 2.8) ¢ . 16-¢3.94'. , -28 • • ' IBRONZE-.snu o 118 . ,. 6 7 • NoZZLE SCW49 TN12X 6 ' uEL 25.40 i J (cp. _ l_ ~ I "'"OJ flNORMAl OIL I.EVEl AT TURB INE S TOE ,o··bEF[ECTO' ~"'" -l<>,usuS·O""'" ""'" 8 • NOZZLE TIP SS41 +SUS420J2 TN13X 6 • I t ··ICl~'§v (\J • A.-RESISTANCE T HERMOMETER #.. 'i o · BEAR ING (1) . ·isS41 +S25C irS32X..6.. -9•NEEOLETIP SUS420J2+SUS403TN2:2X6 ' ~ .66= !'-'!'-' 0)_ · j,_.-'i l i BUSH BRON7E+SOIID I IIR , '1'\ _lO'RUNNER scssmoa RP11X11 CASTING • · · ADcJUS TABL EPOINTf=R · ¢3 g _5c5 dcp 1003 ~) · 'l.il (!)~~ """ (FORBEAR I NG) -;_',~';:;>!DEFL ECTOR-L E V E R S2SC+<;<;41 lrs'l'l~'f\ _. 11 • RliNNER couF'L ING BOLT suS420J2 TJ14X 4 • a: , • -.....__:::---..:: ' ¢47_0 c C!ct>1193.8l / I ~~ 1-~o (FOR OIL) · '~.., 'l'll"sroRINr, "HAI':L --s.2 s c lrNS2J<:6 12 ·NUT SUS4()3 • 4 . UJ 2-1·t2 COOLING • ~ •• I "' . ,::;1 1 DIAL THERMOMEJER (FOR BEAR!\JG) '14 'RFAR IN(;' (2 )-. "' S2<;r. h'N54.X 16. 13'TUR81NE SHAFT lsFssA TJ11x 1 .... wATER suPPLY -~____.,j ¢~1 r1rl 1 :=j '~" BA L RE'ARI NG . • 16 14 -SEARII'GCOVER SS41 TJ32Xl 2$TIONALIZED ' ~ ffi 15 (¢110") _L,;!l i r<) 1-do (FOR OIL\ _ . ''IE. BEAR ING CO VE R • 5 54 1 .. •· I;; 1 5 . FELT PACKING FELT • 1 ., . (j\ u AND RETURN PIPES • .c-:H . i --.:3--. ·-~· 4-T E MPERATURE RELAY (FOR 8E ARIN8 3 7 SHA FTC()IJ PI I~G AOLT ·'~'>C trJ13X ll 6l 1 6 •lPACKING COVER SS41 · · • 1 '• · O'l UJ 16 F=={ " .. r--t t": . • · -.; P. NIIT ~ ·45C .-• li6_ a 17.TURBINEGuloEseARINGss41+wJ3 TJ21X1 •• · ~~ R E -(16)~~J :·8[& ct>? ~3 (¢_75ol_ ~m 2-do CFOROILl GQ:r3 39 ruRs i NEWALKWAY ss4 t ;: rz,zx ,sri11SEcrloNAu zrtta 1 a · INNER OIL RESERVOIR 554 1 TJ33X I · ro g: WATE DETECT R • ~!'-.. "-. ·~ 0 J ~-' ~ ,r-r. "'Y ~ 4 0 SHAFT CO VER SS 4~. TJ I 1X 1 . _ , t9·CCOLINGcOIL C1220T+SS41 TJ41X1 ~sECTJONALIZEC . -'Q ::> -~ .L !-.......: N • ..L 1-::h-{L1.\ _ . • .::n , ¢21'-8 (¢6604f ' ~-. 5:1\ 20 · SHAFT SLEEVE SUS410 TJ6:X I " . ~ 1-·2-1·Y2. OIL FILL ~~1-----;r • ~/! I g ~ \ l \I -: &A' :.;. w 21 • LABYRINTH CASING SS41 TJ62X I • ~ ~ ~-'---~· . -1L:' .x ' ~ r0 " n I \ _ . 36 ~ -1 22 , FIN c26 aoR-o • lS1i • !?!.~ AND DRAIN PIPES E~ -:::::: n-. , . ~ . •U) -16 AIR A DMISSION ) 1 ..... ~.:.~. ~ ....... 1 -ul u... ' .\/ r.,y-7' 4 ~ 't"685.8, -~~~I (j) \ PIPES p !V II t::.Wr-L I JII\Ih!l::: 35 ,, w • 12-LIFTING HOLES FOR N07ZLE r --lTfJ ~-""...{./"./ ~"-' • ~~-¢ 39 ~ 1 ~ , O:V) ~ ,~PIPES ~ __,r;::=:-·.----~l~., 17 -e -~13 v "'-.;~ ~ . -. ,J"" . _ I · 34 'F • ~~ _ ~i I I I I I I . Jr . ! : l~r,..L I· . ~~-GAP_~j • ~ • . \, ( J:fJJ.i . \ 1_l • m v I . :f::g -Et.:-2 1.60~~--~-~ '"""'_,.,..,"-....,.'~' f.'!, ... ,.,.,I '":~·~'·<>.<:!~ .. '·-,..\ 1\(i:(J -"~,as-om'"' I. ¢37.0 i'C¢9~ .: ~-_ \· W..J..Ik. ·1 I \\--.1 ,_ ---.. . .. , . ... -I+ 'TI -~ 'll-~-;t r=* \~ '10.38·0.43) I i .~ ~ . 'I~ . ·-.. -. H'ri' m If . T '"·' ' --.::.:1 ! : .. l c --~ft't>:J\ l:P165.2) ~~~.:Q,(¢16S~2l -~-~ :, ~ ~ ·-,LF :: ,LiJ-;, ' • r /(!)~ I ~ .~ . !. 1' I ! L ~ .. \ : N I i . . . -. . 1----~ 9EL 20.9 8 ~l -: ~ ; 0 . . .. •. . . : : ,~~\. ~~ ~ w. .. ~~ ~~ r~:;r. . "-I-lL >'" 1 ,.~~tl -!" EL 2 0icr . ~------~ 7 . ~ ~ 1 ;;o REINFORCt:.MENT sTEEL 1 l .. ·: :b ·:-_.seRE~~_: ~ 1 1 1 -r~ ~~"--....... ,·U)trn ""':. 330<ja-l . . ,- 1 _C D\ ;;;II'L ._ , 1 ? . __ v 1 .1 ~. ~. ERS -~ ~'J w .· • .-T""' ... Jt ; . . ----=----,,'q' 1 ~ --~~ C\J i125oiJ • U' ll ' \C'J :I r ---1 I 11l / '-• BAR~ CBY OTH _) '-_ ~. _.1'1.·,/ .,.. ._,. --~--·---· :. -. :. . . t$; N 1 • : -;:;:; -• · · c-,:LL. • _· ; ~· • 1 !1<_-, . .t ~~ • ~ < .. ·-' :i:J;3: ' -. • . . .. . • ~ ~ t:1 "' • t:; / I ' ~·'t.._ +--~ ~· . ·": .... ,. ·· .· ~.. ~~ .:;:; 1-. . . '--i_ AR , <-~ i • ,......,_~ ·. ·-j ---~---_ -_-~~~ v,.. 1 -!'?~, .. siTE / _ ~ "' ~5 ! 1 ---~=-Ac "'~ ~~ · -\ i ~~ ~-. --· ·. -~ . 8"~ . \ .• • :. ..~ ~ . 0 I' :t: :t: • /. ~ j . i • . -. "'='... i 01 . • --, __ , ..... --... -~ __ ~~~LDING :---·. ~u,~ rr ~ ~: _,.-r ~ )S _-·~TRA PP E D'\ . ;s i TE w F.:LD :NG \ 1 "" ·--. ____ ~~~ I -~ ~L1 •. 77r ".JF/ 181 .1 0•1B~HEXAGONl ., 24 "<._\\\ . ..SJ .~~ ...... -'\--!1/Y . J . JOihl . 1-·m. . ~~----_,.,, t 1 ,'\ L . . .fjj!JJJf?f \ I ~~ W'<LOING (46oo ·•6oo) \ . (¢2aooJ. . ~ '«raoot¢ ,-7501 . ::l ~; . ...~/ /l . 1 . ] . IS ~IE WEUli"GJj . . j -~ . ~ . 3 , . . . 'II I 1." ~ ·-~ d~2i1o"'--.AIR ADMISSJON PIPES 6 -M 64 . . ~ (201 · ~ I (!)I'· ~-. I : I ll -· ~. · · . •a . · I i ~-i 2 -1 ~· I -----,---, . ;~~~\,j ' : . -. LIFTING -EYES 0 . . I ~ I : . . . I VI ~i tl -I -2* r-----r-----~--. .: , -~ .. --.~~-~l ~ , I : i . ~~h~~:~-ll ~-~ . ~--~~ . . --~-. ~ ~---l, ...@~I ./1 -" II -· I ~ . ... ......,__ -1 . ( ~ ' ~ ~) I i _;...------" -(X)I . ;;,; :-• • IV -v t ~ 1!1 Oi -~ • . ; -P*~ . . . t f 21/ ::;~~~ )i! ;;~g; . . . : . . 11 W 9 8 :g ~·~-ll I -=-J ,. ,_:_~ -~ :( ••t r-I . I i t-+i ~ .-:;j i(2?1' '<P27.80l :'<t 7_Q6.l I ~ . l _ _/ I -• • . I ! .• ~· ll,~ (-: f 1 l J . !'-' • '£ I ~ . I ' I i . . --. L .. -A c I- I- f- D f-- I.E ~':i :lao; • 3;4" NEEDLE AIR VENT P I P • . 0 : ¢23 • .6 UP600) i ,, . ~------· ' I I ,~ ~i' : : , ( TYP 6 NOZZLt:.S ) _ 1 J ""~ i I I .L_I . . vi' . 1 ttn· -. -: . ~ i " ~ . ~. ' ~ ¢>J.S_4 • ' I I :~ . I· _'Z.E.1.15.0L. . . > _...., . . ! I : d _1.1 1 [\ ('P90) . . I / I ...:.._ _;.. • "--+-tJ'i ~ .. J . . ~ I y · ciJ Q.i 2_8 .. -.-L-J i 1\ . I -. I --~~ I I <P'>l~~-. I \ / . .~ . -. . . . l -. . . .;;; ! ~ _ _. ·~ . . J2;''' J t :· ·;:;·g 1:1 1 __: -~--1 ·~--("" -~ -... . ~b>7 -. S ITE WELOI NG f--1 I ~ 1 ( TYP 6 NOZZ~ES ) ; -r--1 '1 1:::: . 40 . .. • M80P4 I I II ,~-v . I . 11 · .. _ • ' 1 ~ • -• cb35.43 (¢gool -· -. I :-~--- F - -:--. ¥4 NEEDLE LEAKAGE PIP.JT I ~ 1 -! • /flACKING@' I rob 14-r 1\~ . // ~[~J ' /"" ,. I . I : It ~. I ' '1"=~~97,·50), I ' 12 . ~J~ I I li "'' . 1 HOlES ~ ·r16 -~~ 1\.. ---= -~ -'j--;L ro : "¢9252¢; 2) -r · t••• ~~ io ~;siTE WEI DING f-d L=:L:r G 'a -~, \ . ® -~ "' ,, ,, 270.08 x 270.08 (HEXAGON) JLL T,~ ...: (6860X6860} M-AX. OPER. WL. 6.00' #JW-. ~ "'' -,· -t ~EL.4.00 "E ~ --~--i -::{ --. ~ "Too ----_::__-::_--·---• '~'o· -:. ----...... • Nj ((). .. ~,~ -~ ..... ::;;.. . ~ • ~ :, ~: ~:1:,~.;: . 2; 25 ~ ~ , [J' i~al Drawin~ I . , r.v---~· ~~ 'P I • -~ '-'---. ---\.:!.) I[ (j)i l J • TYPE vERTICAL SHAFT PELTON TURBINE ·Ol!T PIJT . 90.170/84.640/6~500 (HPJ • NET HEAD 1150/1100 / 920 (ttl ·RATED SPEED . 300 (roml . ROTATION _,CLOCKWISS (WHEN VIEWED FROM ABOVE) ., 0 21f . . SCALE 110 I .., I~ I 1'?'1 I ~ I r -~rllllll I I 1 I I I t I 0 10 20 30 I. · -. In FuJi Sectric Co.,Ltd. I tl SECTIO N OF WAT ER TURB IN E CONTRACT N0.2890033 BRADLEY LAKE HYDROELEC TRIG PO W ER PROJECT P'tME A AUT HOR ITY DRAWING NUMBER ALASKA PO WER AUTHORITY II li I G ~-. t- ~ H224822 ~ ~~ .. ~ .. :.~:-:::.~:~~-~ .. .;:·:·.;,:_d~~~a;2 ·.·-~~~=4~-~·-~~r-~~;;~~~<-~:s~~··: ... ;~4:· __ 5 ·_,"~=·.::~.:~ ... -_,-.~~a -~~~~~·;.p;~\i-:~-~1~~~=:-~}~: ,;.~.~~·~~ ~ .:'!!!$\~ \ ., 1-11 -:~~~g,.~:; ~-JO . ~~-~~~~ I 12 ~-l'i:l ~ l~ A ·Z4~M48P4\ -~9c;"~~ ctQV:..Y ·VIEW FROM Q(1 :3o 3 4 8 :-.. ~--- 7 8 17-LEGS (S~E DETAfC) ~ 9 10 11 12 IUMARKS ~notf · ,,uif @ 1 ! 1 SP I R~~ CASIN~ ~ 1 J, 1 ::,~?_Ul-~~~~~x.l 1 lA -DO- Bl \ I \ \ -1 --+--I ~..:,r;: II \ ""'1..!-.ll I \ \ ~ ' I I :.."'-P~l'\\ I I ' -_,~~ I J,~·~ '-"'ii::-I l=I 'O::I \ rrt\i'"'> I __.-~--....._. IAI\1--U\""1-.~INLH 18 c ' . ~VI8N~ FRoM; P'<' :3o·) 0 I • • r 1 · · 11 -81>< 17.72 IT C.·~~Irv<-tflv'-c./ (300 X 450) • r ; F G H ~QEIAiLdF:lLEGs <1 : 3o) R 5 .5( CR140) •_, ii ('I) \1 1.[) 'u-i =======F=====- DETAil ·oF UFTING EYES ~ 2 ..,.. o\l ""'ooe•--• :£?..:...-.. \ · H =-4~ 0\1219 .2l._. ---- . -0 ·. .. 1 ;~ \ r--.- .-.\0 I ~ \ 3 l'i •·$11 ·'-·~·p..:...,c,.-s:M:"'• ¢'.,.._, .. _ .. *?·--~·ttt-i ,, ...... : _ _::. __ . ______ ..L-.' '1.=.~~ 4 5 6 7 8 '. -! ,:"' ·,...J • ..,. .• ~-... ~ ---.... • ... ~-.;~~-~~ ... ~ .. .;.......:... __ ._;..,., .. ~ ... ~.J -----~-..i .;._•:;.-=-z_~ ~...!'..~.1~--:!J 9 '1>10 .63" (<1>270) <:r l ( 1 : 20) FOR c v i a.. I ,...., (.1 2' s.12' ~~ . ~~-'i, 3® 301-. L[)j 4 ~ ~I ! ~ 21 :~!~f ·-!-tbt ,~ '3.94 3.94 . ~I I 0 <f.'l -oloo'Aio1l · f · 1 'Nj N " t::J -y=" ~ -..:i...._ .-: l ~~-. ·v'if§~_..L,.........._,.~, ::1:1 L..oL__ 0 ('J,rf) a:l diLO . ~ .<DI:;;:. . ,<D I ~. ~........ -G.~ •rfl; DETA IL OF 8 o :1 o)~ ..J'() I I I a:) ~-('JI ~'t:l~-~ 1.[)1 ~ • . ,. a. ·-~-~ -~ --rf) ·~i • · O)r;=...~ co ; Nlo NJl:O -~i ail :-() ~ L[)i=. ,. "<r· \ol <:T ~ • ·~: .,._ LOi -9-j "" ..... -s;~ • "'~-I .ro~ ! LO• -S-i DE TAIL O.E_G.Jt.lQ) DESIGN PRESSURE I 63 7 PSi (44.'78Ks_Vcm•l TEST PRESSURE 9555 PSi (67. 18 k'~m·) I'~ I I F [Final Drawing I 1 0 1000 2000 3000 mm SCALE 30 o 20 40 so 80. XX> 120 i n -__QUILl N E_OE_S2l R!L_LASlliQ __ . · _ CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER PROJECT ALASKA POWE;:R AUTHORITY POWD. 4U1110Rn'T G H DIAWIIIQ MU .. EI 1 10 I r-·----11 I 12 ~ r--: -. -, ..r.: .\2':. I . ) --~ .. ~-. . . . . . -. .. ·'• ) . . .. ~ .... -. .-::..~~--.....:"""~~~~~..-J. 4 ~-~---.-_;_., ri» ..... ~ .. ~..-.....__.-~­----------;---- I ---------- A - B d.. l/f-'~ ~~~ \+ I ---1 c C' - o " --- '1!1 !•:t!i .hr~ \ ~D~?~ ~5) • • r!i!J -·~s2 9 <?J>so; ' / / _l 2 --1 -; --3 ---4 I s --a t -1 --, -- - 6 ·a RING .Q RING I -SPOT WELD AT S I TE 1 :1o· 8 I 9 NOTE BoLT AND SCREW WITH ($ APPLY" LOCTITE#271'1 ~;[ ::;: ~;... 1!!.~~ ~ -~·····' . t-'pECTIONJA-A DETAIL OFR . "' -' ( 1 : 10 I -. -I [ (1: 1) ~ ~B_. 24-'M48M :· M 4 a < SUS420J2}· ' --.~. SECTION 8 B ~-__ ( 1:5) lff!l ' .·· ' ~- I --10 I 11 I 12 ftEMAJti.S DUCII'W"TTIN · NOWHAl CMNlH$10N ~ IMlUW. · OIMEHSIONS I ..... a111AW~NG NO. :srAHOMo NO. OR'ATTfRN NO. LUL 1 ... as ~--~----------~r--r----------~--f-------_,~A • IPART I NAME OF PAR T I MATERIAL ~ JPCS NOT£ 1 !NOZZL E PIPE T SM41C -ITN 11X11 2 l NOZZLE 1Scw49 ---ITN1 2XI1 3 SS4 1 4 SUS420 ~2 5 !DEFLECTOR HEADlBLADE1 I·SCS1 ITD 12.>q1 6 I DEFLECTOR ARM • ( 11 15541 t-S2SC !TD 11 Xl1 7 I " 121 I . • ! " .11 8 [NEEDLE BODY 'S 2'5 C I TN21X 1 9 NEEDLE Tl P 'l 1 1 'SUS420 J 2 1 TN2 2.X 1 8 10 ! * 1 2 1 !·sus 463 ___ ! ~ ·11 11 [CAP I·FC25 ---i TN11 )1.11 12 I P I STON ROD r S2'5C !TN2::!J:I1 13 i SP RIN G !·SUP 11 A TN 32 XI 1 i 14 ! SPR ING COL LAR I 1 l 1• SS41 ;t N33X I 1 : 15 1 • 121 !."' 1 '1 '11 16 I PISTO N .. ~~---fFCD 40 ---rf'N31if1 i .• 1715-L EEV£ I·S3'3C I TN34)(l 1 ,, 18 i MA KE:-uP_F_LANGE 1.5541 -!TN15X 11 j." ~1Xj 1 I I "'*+=':S'~;;-LccE""v-::E:::R:-----~-f::sus304 ITN51x-11 1 c 21 ; COVER I SS41 ----r'TN53X.I1 22 1 DEF LECTOR PIN ~S US403 ITS31X1 1 23 1SOCK ET SCREW ~SUS4C)3 '!TN11X11 I I ·• 2 4 1 PACK ING HOLD ER I 1 l · SUS3 04TN35X i 25 1 II 12 1' I· • I " ·11 ·~26TCQLCARNu_T_ r 53'5 C ITN23X11 I --, 27 ' BUSH • I 1 l . BRONZJ:!f.ijplfl.{lNT TN 16X i 28 • " ·I 2 l 1 N ITN24.)(.11 L2sr-t -•I 3) -j ,, I TN 17"'12 l 30 : • , I 4 I ''TN16.!\ 1 31 ! • ·I '5 ) 1 " 32 1 • ·16 l .LBC2 " ·11 • I TN33X : 1 j D 33 : • , 1 , ---r:L'ac 2 . ., -·• 34 !PISTON RiNG i. FC TN3 1.X i 3 TD1 3)(1 1 I --1 TN3=X 1 :35'PRQTECTlNG SHI ELD SS 4 1 3 SPACER HOLDER SUS3 04 I 37 ISPAcER--I " I " llstT J--:- NOTE --·: . I. STROKE S H ALL BE SET TO '7,0((118 ) AT SHOP. 2 . PART 37 (SPACERS) ARE F.O R STROKE A DJUSTMENT AT S I TE . (I F REQUIRED ) lljJi . ""'. ..._ 1 : ~ ~j om l ~ t~~i!~~~~~~~~~~~~~:;~~~~~~~~~~~~~~~~~~::Jt~~~~~~~~~ .. ,... .. ''<T rO,.,.; Olr") tti ;::·as ,;:o · -~~.+F~~~~~~~~~~r-~~r-~~t-~~~ I ~~~/ l·•t ·01'' Uih /) ~F I LL WITH"DEVCO N POW ER NO ZZLE (WATER FRESSIJ RE l IF • NEEDLE SERVOMO T OR (O IL PRES S UR:::) ~ / z F" • F ,/" / .. ~ :2 I ---'------- / / ,....:.(\J • ! ·~!~ r o i- 0 RING ;:i ~ ~=::::-====:::::=:::;----:-_, ':e 0 1 I F ina! Drawing I . m,..... -~----N')-+~-. 1 0 100 200 300 40~0 mm JET DIA AT FULL LOAO I • STROKE --SCAL£ 5 0 5 10 15 20 i n ~'-'-i+., ~~_./ 1 o 2<(0 4?0 ~ eyo 1cpo "'"' EUBB~R ~:~.:7~/ ·~ -~ ~ • '. ~~~;~ ~ -~!,'~o;zLE -A~D , Jo ' ' • 0 .24 I¢ 6 > • -• ~ V ~..L-1--·=o::E:::F~L=E::C~T~O=R=-· ---:-------;----t- -RUBBER ffie:KING ' CONTRAbT N0.28900S3 -. 0 .24''1¢ 6) . ' • ' • • · 30 16 " BRADLEY 1 LAKE HYDROE LECTRIC POWER PROJECT 20.87 15301 1 2 • , !76'bi _ 1 ALASKA POWE;R AUTI!OR!TY _ '2205.1 601 'l4401 . 47.48 . ' ' 11206) '. POWDI AU'!MDRI1Y H • 135 .04~ FROM CENTER I ............... . --=~-----------------;.~~341"#301 ·-. . . 8~ . 1 ~1 PLA~<1:5J ~,~ts~.l'Z >' o RING /j H22.4826 ~ ~ - G 0.98" 1 125>~ - . I ·I ' " jS1,39 I 0 .12 <10J :C3l FROM CENTER I H' « 62,76"<15941 > «' DETAIL OF P -l 1 : 1 ) • _.-__ : .. ~--~·--1~._-...... :.:._ .,_~-. <2 -~~~~--~---·~-~-~=~-~~-·~·,~~~.~~~ .: ~-~' .· ·-~J.'~~~· ~·-·-~-~~~,.~~.~~···--~'--"~"~~~~·-0 ~· -,. • ' '.' , __ .m __ ~-~~-· A -- o~·;-g --... =8"&~ :-..... -__ ...... -.u=--· --. .: "8.: ~= -:-::. :" .!! -~ ~~ -.. ·E~ =~~ .:=!~~ --=-.... z .. -= = :-:;::::=•&=- B ---.. -~-=;~o- ~..i-~'i ~ ---:a~:-=e -·--11----ei~::.E .. ~u--• ~-E:;~:: -u --.----;:;:;;•--=-:5 :;-:;~: ~-~:e~ c -- I 2 I 3 I I 4 I 5 I 6 31) REMARKS w-f. It~ ~tlJL ~. XrtJ-? 7 178mm:: ~~ ~r__ 'ihB 7\ J L :J ~ 0 DESCRIPTION. NOMINAL DIMENSION MATERIAL. DIMENSIONS I MASS I I DRAWING NO. ·STANDARD NO. OR PATIERN NO. I -2. "@ Z J ?\ 1'\'"-1= I I £,!!11!!;( A0-7 #o7 iflJ:t7_IfJJ 9 ~ c.,~~s I ;7';;~17·~;~·' '' l~-=t·-" ', ' l" "~<Fl',4C_ER>' I 1 I /( 1\ Q_ f',ft IL 9"-I 1 I< .>U,S.3o~ > n I f.stACER /ioLBERr A H s-lJ L/-3.62. ,. ~ NOT£_)_ ~ _t, __ ~If?_!?K._E P/At{_}1.J::_J.f"KT TO ''178mb!_'_) _ _L.!A'--L.L §H czE. u _ _ . -~z~; £__~ rL+5t }~}~2J'tt:::J_Z __ i< 2:U~3 o<,L > i lfc~~~:)) i ... 2. tART 2__{_YACEI??J ARE FoR S/RoKE ., ~ , AMUdrMEAIT AT ~ITE • __ .. .J .iJLOE~L E. PIPE ( HZ25o¢c;) NEE!JLE Boi?Y ~UrH tz_; ( H22St:J~3) \ # C.J-J¥564 79) \ '4 ?USTON ROD C H 22..50L/.L/-) \ \ - ~fACER~ §li4LL BE INSERT£;[) INTo THIS $?ACE IN Awu;;r;yq-tsrROt<f , AT ,5'/lf~{ IF RE.GLUIRE-£)_)___ J ~ 2 25 1 210 I k >< ~ I< 3z ,· ~TRol:f:::. t?B ~-I ~ ~ f/l IS1 ( ;5"EE NO;E f ) --'*!-., ~:t t ~ t:Ji? -7!.,..'""'"" L\ \\ \ '-------------------------, '\ l_.l __ _ IITiT U!/-'_j)f~VI/9-) I ( ~1}}/ '!o~;;;:f) 4fl}:. I ) u-Tr?£ eAcYLM!:'tf) I IN ASA <'tt~Nif ' ( HSDZS/(,} • ' 1 I PA11;!.# b 1-lt?LEER.. (1) Cl-/4-5'3638) .~ .. ~ . ~ al <Jl ~ ~ ~ ,, ~~ ~ ~ ~ ~:~ ~l ~ ~ ------- ~ "\;'.:---'._:·· -'<~~~-:} ~ --------- I - - - - - Js - - - -L c 1-- I r-I -1 Dl ' I PHASE 3 liD r 1 ----..... DATE NAME APPROVED 3! /\/0 .1\1 t:OKG69035Hio BRAD LEY LAKE P.S.I ~ DRAWN - -I Ul I l ~ ~ CHECKED -t= ~7T 1.1· ~ . _ ~ E3-~ +} ~ ~ Yf/1""' /1'/J_.,_.,~X~J •. ~-1\IJO-L ~ H ... 45 . 8 U-~ Fuji Electric Co.,Ltd. *l '" .. !N35X F?A CER ~ . , 7 45 · 1 , 1 ~ , 1 2 1 3 1 I 4 1 5 T 6 '-,>;: r-3~ , 1l\"688 A3 l-v..-..:"--'<55 ---~ . ___. IL' ., A 8 c O•· " . ' I •, NORMAL OIL LEVEL. AT • TURBINE STOP 3 4 ... 3;_ d6(_·-'-'c 8"""5.-"'0!...> ,_· ---,----'' FRQr~ TURBI NE CENTER 5 6 ~-® -OIL LEVEL INDICAT s , ,-J./ 9!39.76" (¢ 1010> FILL IN THIS SPACE WITH BEARING OIL IN SITE ASS'Y. ... : '0-.. Q-.0 .q.cn _:(") ,.....:.- '( . . . 40-M30 ; (3 : , C"--~ t--1 \-1 ,... ... ,.v 1 , " DIAGAP ao rf..'oor7' ' co. 3a-lvo. 43) • .~: 0 : ~ ---;J -.' ~ o--; -.D ~ ~ ~~~~ -~ ·~ ~ . I . • -.o-<::Tl~ • a:>C\i ' I ~·e--li!) II I '" I /l ·it==" \ . ·~'~ ~ ~-v I ·---- • I I I I I =J I .L 1 -'-_ ' -<>-·o II I 'J:: ~[ I.; I "'"' . i ...• ,~.·· T 7 I 8 '-$-~-$ -$--(!} ~ -$$¢~-$@ SETTING OF RT D ~sEtTION 0-D c1: 5 > 9 y .,. ~-2-¢6·c ¢1S2> , 2-INSPECTION HO(fS -+ 10 11 12 f'DIAIIKS ~. fiiiOMifW. DNtNSION I P'.MT I MATti'IA&.. OIMEHSIOHS ()fU.WING NO.·ST.utOAIIO M). I ~ "",.TTUIN filii). ~--~--------------+---~----------~----r---------~A PCsl NOTE 1 ' 2 SECTIONALIZED ' , • ~ JNNt:.H UIL Ht:.::.t:.HVUIH ::>::>'1 I 1 ----1 ' 2 SECTIONALIZEO ·DO DO .. , ~ ~~~~~!~~-~ ... ~ I ~=~:.~ .. ~"'"'-I!~~~ ~-1 DO I ·.1 a u_.., ,.,,,.~ -r. "Y~-:u" I • i :'_ I Is .. 1 9 10 •.1 11 -.1 12 •• • • w ·~~ I ! I -~ l1s l TE MPE""' I u"'cr"''-"'' . I "'""'~ 4 . SGD3 -D10 ' --· - 17 .... 1 a '•j 19 1 v•~ ~~·~~ ,...,,...,n ,Q~ I rr-~?.1 : I l c 'oi 20 WATER MIXING PEL AY 21 I VI BRA TION SENSOR 22 RES ISTANCE THERMOMETER I tl "':lil ~ .-11 23 DIAL. THERMOMETER 24 TEMPERATURE ' RELAY -25 I P LU G __ I ssii1- . 26 . CONNECTI ON PIPE S$41 + STPG38 -+TJ2W I I \OIL FI LL I 27 CONNECTION PIPE -SS4 1 + STPG38-f.i2ix 401L DRA IN 28 I BRACKET . I S$41 ----ITJ 32X I 2 29 1 BRACKET T:fs~~ ITJ 27Xi 6 0 m . ·CONNECTION PIPES FOR i ·OIL FILL AND DRAIN ,_ F. · , . . , "-r 9127~C¢685.8 1 f I .1 II . _ t 'H : : : ; SETTING OF DIAL TH, F -¢28.35 " C¢?201.,, ~·2 . ("f') .. -, G • R-~.18' ~ NOTE I • • ,.., '-t'·c'-t ,,.., 1,;;vv1 • I HI APPLY THREE 80N0#1102 . · 5 FOR SURFACE WITH)()()( AND SPLIT SURFACE OF BEARING COVER (3) t.-PACKING COVER (5) IN SITE ASS'Y. . . f$Ec'ffoJ\J · A-A 2 3 ... Al • ...-c .. --51 •' 32 -M16 4 ~a: 'N i t--• lt--1 v ~I ~: (cO: N 1 mjl0 d~ ~-$-~~-· ~~••+­II ~ -E?-~ ~-$ .. - ! ~ •••• .-.--. .... ,_ I · -_ . &-TEMP. RELAY FI LL IN THIS SPACt: WITH SECT ION C-c (I: 5 ) BEARI NG OIL IN SITE ASS'Y. • • ASSEMBLY OF TURBINE GUIDE BEAR ING <S HEET 2 > • H 225238 ----=--=----=~.:. "r-• \ Final Drawing \ , ASSEMBLY OF ·TURBINE ·_ GUIDE BEARING <SHEE T 1 > CONTRACT N0.2890033 BRADLEY LAKE HYDROE LECTR IC POWER PRO JECT ALASKA POWE;R AUTHORin' 1 0 50 100 ISO 200 250 300 m"' .-' ' __ ' SCALE T I " I I I •• •• ~ Jl s ECTI 0 N -8 -8 (1 : 5 j POWEUU1110RITT 0 2 4 6 6 JO J2 ; f') D .. WINO NU .. U ~-~ ft SCAL~ + q:"'l 1010 .I 20f 1-A+-----..,-.--....,..~ ~----o 2 4 6 8 jl H225237 5 8 7 8 9 10 11 12 G H - I .. A 8 c 0 F G H - \ 2 v CONNECTION PIPE 'FOR OIL DRAIN \ \ @. ~ . ' \ WATERMIXING RELAY ~"'\ •uML-AE6(ffi98Q6ID_', ,. ~ " • ~lML -AE6112!98QBWl}' ~ r ~ I / f / o I 1 i . I J ·~ ~ II 1TML-LS1 fOJ 71Q.BW1) ' 2TML-LS1CCD 71QBWI) I v 3 ® 2-OIL LEVEL ,,~,~~'v"'-' .' " 1-DIAL THERMOMETER DO 2 3 .... 4.1 ... ~·-,-· 6 II 7 I 8 9 ~ • ' 2-TEMPERATURE RELAY <FOR SEAR lNG l -~~dW\··~~REStSTANCE THERMOMETR :<FOR BEAR INGl ,,..,.,, ,•.. "' ... , .. I .. ~1 DO <FOR OIL) " QL~"· ([[JJ8R80l. ~ JIML -RIDS C2J38RBO l • 2TML-RTDS( v® " , COOLING WATER • RETURN , ~c. 5 6 7 8 I 9 10 I 11 12 REMARKS DBCM'TION. NOIIoWW. ~ I ,."'"' I MATtiiW.·I:*biSIONS OAAWwci NO. ·SfANDAIIO NO. 1----. OA '"TTIRN NO. ~--~------------1--4~~--------r---r--------i;A "" l ""! ... ', Q_~ SECTION E-E NOTE BOTH UNIT 1 AND UNIT 2 ARE SAME AR RENGEME NT. I Final Drawing l ' ASSEMBLY OF TURBINE GUIDE BEARING I SHEET 1 l , H 225237 8 S-CALE "j_ 1 · 100 · 200 ... _ 300 -416 .. S~ mm s · ,,. I · -·--0" ~ 4 ~ · l · tb · ~z (4 1--(s 20 '" , ASSEMBLY OF . TURB INE .GUIDE BEARING <SHEET 2) CONTRACT N0.2890033 BRADLEY LAKE HYDR~ELECTRIC POWER PROJECT •;. ALASKA POW~R AU11iORI'TY POWER AU111DAnY DRAWlNQ !flUAER H225238 B c 0 F G H 10 11 12 ~-~ ·---~-·----a.. ___ ... _ ..... --------------··-~---~-~--• • A B c 0 .. , ij ,~ .... •J;. 1 af~ • ~~ J'" Jlp; J"'lh ~~ .. ;;;. .. : ... -1:-I 1' ~~~= . .~ . .~. Iilli F G H .Moll A! - \ \ T I 2 7 \ ! /. ~G'~E C Jz R!!.f...2..E2._!il'/)J V-£et.L..:mf'~f§J)_) 2 3 4 " -~o y ·' ...WilLEfLE/..d_Yi_ 4 5 I 6 f ·---··-. -----• V •• I . "'#" ''""V :st·) fmr ?RESSU<E 17.<?/kJf,t,.,• {I!Jt;"fS,) "' HT S'HtlE_~2ji£~ AT SITE ~ lt?rlirrur:u 6 tB' -!0 ·. ¢JIS00 7 8 9 VIEW FROM 'p I I /V 1 8 v _;;_:.;_,.:-_ __:_.::::__.:_.=_!_ , .¢!8C0 -~ ~ECJJQ_N e~fi 8 9 ' ¥ 10 11 AEM:AAKS ;r•l I )~'"'}A v ,, ''1 ' ')! .. §EENC7!if SiTE ;~ELf).'~ 7:J:t• 1V EGJ IQI\L__A_::.A_ . ., BRADLEY LAKE P.s.l~! I :i!i II ;f,-; .J,g ""'-/ ~:~ .IC:~f/3}..\./ :Yl .:;,t::L/,if,-; (;;!/.- 10 I 11 12 l ~ ,-PHASE 3 I 12 ·Z~· ~ I 0 G H -- A B c D :t!l !..;a. •!~P • -. J'-' Jl;•i ~~·h j!;a-. ,.!;-.»1 l i:: ... := ;;ii! G 'l"r.i\6 -\I ~..,.-..:::~:-·~-55 - 2 4'27,00,(f685.8) ""! II , I w I " <b?o_s2' !f!727l 0.9~ C"'Y ~2_8.4~l2..12Z1 ,; .::.., . _:j6 28_J9" (hi 6) )1 ~ :.i_27.os"('/oss:n0:: :j !/ ,. ~~-q -~ ~ c:i .__. Yr / I 0,& -e::. < 4 O.so· 1 'C'~ce~cm Cis> ~ -L.~' =-t= uo cc, , L.. Ltn I roO· ' O:co . · ~~~ ~~ I I ----------~ 6 / / APPLY 'LOCTITE 11271" //"INSillli.ss'y_-- ;2 ~ p .C() u; ---~. (\J • r<:: ~--....---c..ol-... A A T Qi .• - ""' -~· N")i -i 0 I ' I I I I ~~L:~m ·- ·co[', C\1. -' C\1 : or~ -. I ~~~ I , .UJc. ; .: "' J-=t:_ . a-, I . "' I I ~-~ 2 8 ~ 2 ,, 7 ~ 7 ) (' ('\ J .L.() y .c ~-. ~~~1 -~: </>27.80'(¢7C6) I'~ C\11 .,..., cr:: WI 1-' ·z' W' U; WI z· . 0)! 0:: :::>: 1-· :::!: 0 0:: LL -~ 2 (I. ·'f 5 1.12" tti3__.l.::a ____ _ SCALE~· ~" 1 1 1 1 !¥,' , 1~0 , 1ro , , 2~omm 1 ? -~ 4 5 ;.. 1 Bin SCALE _!_ ? , 190 200 300 400 5?omm 5 0 1 ~ ~ ~ ,;'o 1 1 12 '114 ','s \'s do in 4 5 11)~ -~ C\1~ I ~-~ UJO Ni·S f li'} T NOTE APfll::Y"THREE BOND 111101" FOR SURFACE WITH XX)()()( IN Sl TE ASS'Y .;::::. ¢2s.c.3'\¢7221 o,~(4) ··0 .'¢231 ~-·'Q.AP 0.015··~0.0 2 4' cC (¢715 ~II. '(1'0.4--0. 6) • C\1 /1 j ·'m ~-. H=31 -~ CSf@ 1-. -~~ z ---:-r W: •r--,1 u O'l:Ul' wi z m: ~ 0::1 LL. ~ ......-;;.._; '0! ----:c::::f-~ -0,~.J '\.______j -..t::L~ 0 0 DETAIL OF p ( 5 : 1 ) ,?,,... .... _// i 6 8 I.J_I~ c> 0 §~~ u:::t: ww o::l-_<( c:::S: 9 SECT I ON OF A-A ( 1: 5 ) 8 DATE """' """""' DRAWN t -j, f"'f I CHECI(EO I '-l· ~-.( I !) _,r Fuji Electric Co.,Ud I il! i 9 11 PART MATERIAL· DIMENSIONS ORPAmliNN~_· ·,vJ-1, TE RIAL ¢1.9i' 1¢50) HOLES 12 I Final Drawing I OF SHAFT SEAL CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER PROJECT c D G I ALmA POW" A""'o'""' I" POWER AU1110R.ITY DRAWING NU~EA R225079H ~ 11 12 m@_J A B c jlH·r· ·!=t;j iS .. -.... .!t ""'-~ II iii a)7 l ~lh '• lu~ -~~·~1, ~- -.-;,~-'i ~ ~ -t~-~i ~ <00 ili1h U::-.. ~t:'<---.-- H • 0 ..0 ""'· •rr'),(\j~ ~ -&,-;- 1 l ." >\1 2 3 4 5 \~'-'_M_5E,_!J.4 .. . , JAP.~8. . 6~' Gt6' "~p 18-® 4 71.65 . . • ~ ' "'''118201 ·' • .. -~42_ ·. ' . ' • 1.3'2, ~---'d615l 24 2L -.--TI5l . ·-- 2 3 ~~-16151_ @ . 1 0 ~ · , I \· I I \ i 4 5 6 8 9 11 12 AEMARKS OfsC!ltP'nON " kOMINAL. OlMtNSION I ?AAT W.Tl:RIAI. · OIMEJiSIONS ORAWING NO.·STANOAiO 1>10 ~PAITEFI"ilfO . . .. I l?_.::~J ~ ro '(3683) 6 _LOCKI;Q_If'LCLQ~EDJ:QSITION_ -~J •. , i 8-=-MJO _lQC!\sQ_l['J __ QPE N POSIT I OI'J 35 -.=lLL!.t':il:_ r14'' :__:/ SCALE 6 mm in _Fi:C>='ERENC:E~ ORA'/ti~Q_ '_S_l;_RVQ_Iv1_0TO!=LQILY.R~S.U_8E~- I Final D~~i~~ ] ASSEMBLY OF DEFLECTOR · SERVOMOTOR CONTRACT N0.2890033 7_ BRADLEY LAKE HYDROELECTRIC POWER PROJECT ALASKA POWER AUTHORITY POWER AUntOAl'f'Y OR.AWIHO lif.IMIIER !l ~ '"' i i i' i; < ·; q; •i/•N ' ; O k, .~ r~·~ < H'~ ,< (<I r < ' jJi'·"'""•7''>r:i 11; .• ,. y ;n ~·~i'""'f"< c~-r · ... _ =~€3-~ Fuji Electric Co.,l.td. · 1 il H225239 7 8 9 10 11 12 - F G H - "" I -.,. -~: ~ 0 ~ .ol.-I • t =< 4' ~~ '""" -:"l • • N ~l C" .....-; 'i M ::"'1 ~~ ~ ~f2~ .,,_ .Q;;i ~ ~ ~ s i ~ "'--IL. =~~~n­ '-.0 0 0 l.f') 0 M N ..-C -Me ~ ·!'<! :::: t-) ~ ~ .} 1 ... ."~ ~ o~cou; MIN~ -"" :;::~~-};:~ ~:::-'15:--'G I'll 'l) C/) (/') ....., CO M ::0: ~ -~ 0 > g g ~ ~'..§; ..... tr'\:t=- -- I I I I I A j B l • c I D v l E liri!i ~ . +0.25 . 3.2 0 -~t . . ~-RO.t~0-2 I I -f s v CVV\J, v·-v;) i -·~ ~ ~ y =--)..:' /l- H4382\4-A J ''/ Y 3::;:::.-\-:'IL 300 .:j<', fi; • O"f <::'' "f iii t~fJX:~Cf} 0 J;?J fll:·~rafff*i M r4 -t iii 7 1 I\ * §;/ fll: ~ ~mJ:E::lc~' 1" j_:: 1~ ~E JC -~ == 1f11E }1\l * g~ :g{)cfr,:J: H ~.'J. t'i C IC SS415~tL, 321t 145 7J ~, X 7-__!__ti o/4 I 2 =r ''} f S <Kif~ £o6 -()O) ' . . 2-R0.4 <P 2.4 0 '):; T' , P loA -N I 3 ~ · 0 ') / 7\~ '/' .--VSN.---.--. · -p g~ §¥ *EE (I o;1 ) <f2.4- '3 I I 'J LS<~.So7~-ttl> l . I . ~ I 2 Cl I' ~ I ~~~ ('()~ Cl \ ~-RD.ft. : ~~7~~~'~1--~~~~~~ ~ lit - LL 0..... ' I I I li ljl' I !j _j 1 I I . LJ 136 ~ I -!!-2 1---60 < I 65 I I ;-,1 2 -! ~ I I r fi ! ~ :::e. iii." . a , 1'! w tr. a · ~~~-~-.g~-:1! : . -·~ l '!~ ... lit.!, ~ . -.. -,.,.. ,......~-.li.;.,.:T-:. '*~ r -:t .::,r. ? q P1-::t ~ 1.. •. ~-·fXt! 1 -w • ¥ • .63-!2-/j 'fil~ 1 R.l (/ 10/ Ti /I , /J =~5~ ~±il#l~~'*i\~~± ;{t/03 · A 3 · ~ 1.-~ 7. -;~-55 I I A 36 I KB69fi98H j 0 SULTAN NtJ .21 7 ·'/ ~ :1 -:J ::.. -t-: I L NEEDLE FvR CU$rllt>'N I M; I 4~ 0 ~ H438214 TS?2X I 5l)~ ~·I -t~ : ~; •J.~ !~.- ~ n= A B 0 •"ti'~ l\lij Hh~ !!'!3,. G H '•r \ I l_, 2 ./ PRESSURE TO OPEN lA?'. ~ ..... __ B.ELATING ORAIVIi\JGS ARRANGEMENT-OULS_LQE_D_E.E.i,.,_~QR RESIORING 9981-920 ARRANGEMENT -Ol,.JJSiOE_NESDL._E_ 'RE __ STOR!NG 9981-918 "' 5 fl ' ,~" I ~E;.kTIOl:LOE....WATER FLOW l.s· r ~ 27::.-"-<S.f(j~; -.._ ---~ NOTE ' ~ wGe : WOODWARD GOVERNOR COMPAN~.'-------;;__----+------------ 2 3 4 5 6 7 a I 11 IO.CO" ....... . (254) I . BY I H.'" II' NE~CJLE PO~FIIJ~ I ~NS~11TTER ~o::;; olen ,2 ~ ~~ U"lll'-. a"' '= -r HJ I _!2-00. ___j BY WGC (304.S) I l # . VIEW FROM V (1_:_6_J_ DETAIL OF SCALEl. ~ 59<J ,q:.a 1spa zopomrri 20 t 1 1 ,. r ~ , 1 o 10 20 30 4Q 50 60 70 80 in 1 0 100 200 300 400 '500 600 mm SCALE -. I '. l II ! 6 0 4 S 12 16 20 24 in J ........... :t ... ,<l. ,, ;(', a (lf5(.111J>TXJI<J • ~ OtMI:HSION f'AAT ~oU.IERW. • O~Mtl'tSICloH$ OFVIWIHGHO.·STA'NOAAaNO. OR,.4T'I'aUtNG. " ' VIEW FROM W (I: 20) ~01A-/~ 'Z~;.. £:::..,·& -':'o~·-v.~,. 0 ""4:-" 1' '"' • MATING DRAWING • ASSEM.SLY.._OLOPERAII NG' MECHANISM FOR , DEFLECTOR • <SECT.lQ.til. · ASSEMB.L'( __ Of_QF:ER~Il~.G- ·-~ECtlA!'JJSM _FQ8_DEF_LECIQR .... < PLA~_>_ CONTRACT N0.2890033 BRADLEY LAKE HYDROELEC:rRIC POWER PROJECT ALASKA POWER AUTt!OR!TI JIIO'WDt .urmoam QR.,UUIQ .ltU140 10 11 12 !._; t:i B c 0 ~- A - 8 c -j 0 - -a:'!tl. [!'-.~ [~il~ ~:.~~ .a::!~ ~~lil :.a.;.!'! :~!~i 1~.- r~.~ ii;.a.~ F -1 G - H -1J'IM At '[ I I .. I I R15 7': .-, R2i 43 ., • (R40Q) --·' ! ·IR5951 I • I ~ 18.70 I I :-.· 14751 • I (;:;\ I ' • 0 "-' l f]4)· 441 \ I ~~ _';~' nrn_J___L__ 'UI,O 'ar;;~, 1.(\IU ~ TRIMMING ALLOV/ANCt:: )21 ::;' • / : FOR SITE il.OJUSTM~="NT . -~ .-..;.,=::-~-""--L 8-M30 @v I APPI y LIQUID ;;EAL~NT r;r-+.;~~_l- co _,;:) ':..a_: ...o·a C\J I_ ' I 1 LOCTITE l ·( <P 2!:Ul j·· : ~u (Jl "''-!v I \.:J -/ ~a:) " I I .;e;;;:):/ -·m ~--r·::-:i'. ·~a <il8271 n"'~~. I \!>2:1011 •Ci"l_, . \' I\ I I 1 I \' \\ . \SUS 304 OVER LAY SECTION ( 1: 10 ) I 6 II s I 10 I DRAWING NO.•UAAOMIO NO 11 -MAfHiiAL. · V!Mi!iSlONS Ofl PAlttRNkO, I. ;,·-r. rr-c--~--~-----T I I I 1 L 1 1 r -, i [ -I i I RESTORING SHEAVE a. .. 16 r.QNCRE-1=" , C OR I - 12 !- I ]A I BY WGC \ -"" "' 1 T'~rf-, ' t~§.'l NAME OF PART I MATERIAL ~~~5~;;{;51 NOTE @ \ -L I I DEFLECTOR SHAFT I S25 C-tSUS·OVERL.'.Y ITS51XIl iiFOR NQ4NOZZLE1- ;::-•• ~F::: -I 2 I DO-I -00-ITS31XI1 !!FOR NOl NOZZLE ,.. 131 -00-1.-00-ifS31XITIR:lRN02NcV7iE· Rc.srq~J~ [4 1 -oo 1 oo-JTS31XIl i<FORt<l3NozZL£'1- BY 'i'VGL I 5 I DO I -DO jTS31XI1 IR:lRN05N07ZLEI .1 b I -DO -I -DO -ITS.51XIJ (FOR N0.6 NOZ7LEl •' -i 7 !DEFLECTOR LEVER 'i1liS25C-> SS41 -ITS3.5XIl IFORNQ4N07Z!El'. i 3 I ·::lO · I 4 I I -DO jTS33XIl IFORNQJ N077Lel" r ~ I 00 1311 -Do-jTS33X11 IFORN02NOZZLEI'~ ~ 10 I DO 131 I -'JO-jTSo::XIl !FORN0.3NOZZLE1 ·• ·I 11 I -00 -· I 21 I -DO ITS35XIl 1R:JRN05NOZZLEI ' ,'1 12 I DO . I 4 I I -DO -ITS33XI 1 fFOfH06 NOZZLE I / ~I 13 I BEARING ( 1 l Iss 41 ~ S25C ITS52Xf 6 I ' 14 I CONNECTING LINK I SS41 ITS16XIl I 1SICONNECTING ROD ·ITS34XI5i 16 I CONNECTING PIECE ITS34XIS iiRIGTHHANOSCREW ,i 17 i PIN ·!TS3i:XI10 I ,\ 18 I BUSHING (1) Jl:: N 1 l-' ITS32XI 6 .<OILLES E'EARINGJ •i 19 , RESTORING SHAFT I S25 CrSUS-{JVcRLAY liN5ZXI 5 (R:lRiiiOJ-J:?,t-JJ.6;;o.:ttE)· · i 20 I CONNECTING PIECE I 535 C IT&54XJ.·5 IL£FT HANOSCREwl C , • 2118EARING 121 IS25C ·ITN54;(.6' I '1 1 2218ASE PLATE 121 ISS41 ·JTN5<1Xl6 !-';~=+====~~5¥tl,\--..L L_ • 23 I BEARING COVER _I SS41 ·TiN5<Cil6 ~-¢18 '1 • 24 I SHAFT ISS418 liS51XI6 I 'j it::: • 2'5 ISELF-ALIG#\IING8ALL8£ARING I ITS51XJ6 1(1203 l IBtr.1MIN.§.ALL~ · • . 26 I HOLDER 1 s3sc -!rss1x16 1 -:- .fOR <:;[E .:::.Ql\JSTMEf'H 27 I BUSHING(2) l""v"4 ~ ~i'i'.,J.t!,'!-• ..,r iTS5<1XOO !WILLES BEARINGi • • 28 I RESTORING SHAFT I S2:0C+SUS-QVERLAY ITNS2Xl1 (FOR m.5NOZZLE1 • ' 29 I KEY tl I IS4SC ITS31XI6 ' h . 30 1-oo-121 lsus403 .lrs::;Txlo 1 _ 3~ 1-0o-i3l IS45~ ITNS2Xi6 I " ( 1) --. ..1.. .. -t\lf,-+-c-::-..2 'I __ __j\ ~--,. 128) I I ~ i' -1 I -R=J ' I Ll ~~~ ---·sus Jo• ovER LAY I I _ Jr.&~~< \ F ina! Dra~i~ 1-;:; IJ:l, I_~N. . IF T---I ! ~~ B 'I 0 " . 1_-• • 'NOTE ...L....-1--l--';:::; ;:\) l_r-:--:;,1[) I=" I _!_,_i_,_;~- L r·' £M ~-· p-:-_· (;:jj 1.9 -' ~ ~ 1.;::;GR,_,_,E='-A_,_,S=E-!..:.PA~CKI;_O __ SHIELD£D_ryPE _BALL_BEARING$.AB_I;_ ,[;ii ,.1 • · SUS _,04 OVER LiJ,Y USED , ~~ ~~~tJf. _ _ 2. WGC; WOODWARD GOVEFmoR COMPANY 1- L I ~ j?l .. I ; ' MATING DRAWING 1 i rr1 --.... ·_ASSEMBLY OF OPERATING MECHANISM FOR DEFLECTOR r-r I I •( PLAN) H225240 G RELATING DRAWINGS 'ASSFMBI Y OF OPERATING MECHANISM FOR DEFLECTOR (SECTION) ARRANGMENT-OUTSIDE DEFLECTOR RESTORING 9981-920 ARRANGivlEiH-OUTSiDE NEEDLE RESTORING 9981-918 -·o zoo . SCALE -1-1 I 1 I 1 1 , 4?0 1 600 800 1000mm . 10 I I I ' I ' 1 ' I I • I o 1 o 2'o . 1 1 1 -30 ~in SECTION 8-8 ( 1 : 3 J 0 50 100 150 200 250 300 mm ;iA:)f.h ... 1 i _') ' .4'1.,. ~ YJ~ .,,-~~ ... .: .. ~~.s. k ~· SCALE r 1 1 1 0 2 4 6 8 10 12 in "" Z'err'j.:r.{ '!f··K~b"l-"{1 rot '4t ;J.. J~er ·~ ,.f,J..t lt:-/f!'f/ / ,· z J T 4 I I 6 .. r 1 T a .. ,. ....... DMWN~.vttY'-.;-·~J.!.1 /(<t _,,. OltD:lD tll.tr,... .. I ~/}l.t._!__~ ... Fuii aectric CoJld. 9 CONTRACT N0.2890033 BRADLEY LAKE HYDRO.ELECTRIC POWER PROJECT ALASKA POWER AUTHORITY POWD. 4U"mOIUTr ORA.WUIQ HUMBER. !flUb ll 2 1991 r- H -1fn 1 9 ~~r '-,_~ET ~I I I ii H22524l ~ 1 10 T 11 [ 12 --!""'-- A 8 I 2 10~-lu UNIT N0.2 r--;-· I M .~x.v;E ;G<-;T OF 19 ONE GUIDE ;:JLA TE c• =490 LBf •'!i) i: ... D ~l!i! :~:J~ t.i ••J t i ~~! , ... i ~L! •!;;~~ li i.l: !~ .. • .-.. .~~ !•": G .. (TYP) - S I TE_vY._EJ-..0 '/i UNIT.;:;. FOUNQ..lTIQN LOAD -~!N "''-=-' ~-'Or-;, cn~LO I ;, vEL400 ·~1 1 ·• 11 1 __ rn --·-· .... AI .... .._. __ _ 3 NOTE 9x2-M24 BOLTS.!. NUTS(SUS304l ~ cji z i 1-i -' 4 5 6 1 I 8 9 11 12 1~ . ~ott~lNu_:rs -.p~o9o~:l rfi~t:_ ' ·~~~ '· I I I ·0":1 ', ~ 27 3;8• STUD &«NUT.. /AP"PTILOWTE I . SITE WELD ft lti.a.lulS ~ I 0£5CIIII'JlOH •HOMif!MlDIMlfitSIOtt ,.,., I IMTVIIAL ·OIMtHSIOfd SITE WE L .... _,..,_.sr.......... .,. •• ,.....,_ .:.__ ~----~ -.....:.p. -. I N1 i-.. -~·~ I ~ o :C\J ~~<0 -,-1 a-~· I ' :1 ' ~~'WtdU I I ~-rr 'I I -l . 'I =i ' ' GRATING DETAIL OF Q<1:5) .. J. ' 1~-I ' -···- /GRh..TING_ (13 6! 1 GR ATI NG I··. \ / ./r:, / I . I~ ~·a cn;LO 1.0'-~~~ 6 ' -7M ( 200 6.6 ) C t C " I lA MARKS GA LVANIZED S TE!::L 4 1 4 : G ALV ANIZ ED S T EE L '2 I 2 1 GALVA ~I Z8 STESL .. 313 ' GALVANI ZSJ STE':Ec. GA :_v A:-..lZEJ STE =.~ •8 •. 2 i 2 • : 1 i 1 GA L\'.lo NIZEJ S TE E t. -cia-=n I ·~ li ~EL soo· :: ·l~:r=~;;;~,~:=;=;=== ~~~ : 1 1 Glo L'/A ::IZEJ STEE c. • 2 I ? G~LVAN I ZEO S TEEO.. 1 -1 1 20 / / ol'.jl '-' I \II • l •Q I II ' ./_/ __ ...,_ d~·. I 1 .t / <nJ.Q_~-~ ,., :: VIEW FROM G u: 10) ""20 GRATING 2.56 \ ' 'rdi:O I -·o /¢3.15 . HOLE<:ij~ ' 1 1 <<Pao) I , ._,...._.,j ,- \ / -...I I ~ t;. YYI;.l.-U I 12""'- -~:;t;:o , /II 1\ I i l \ ' I I : \ s i IE '1-{E LD ' " I I ) I ~" I ! ; ...~. 11u · I I -I I/ . I I ~ I, - -' # 1 ' 1 ·TC€2X 1 I 1 ,1 n 2SECT!ON ALIZ':D · I C I c. I I r'LA !-,-Ur<M IA LUl'-INI\)."'ALU.JT!I\1 11.1<.1 I I ~OR NO ZZ LES . --' -· • --' --.. ., ~OR GENERAL USE INE.R S I TE W E L D • ID I' 11 ~~ ~· 1 ~'· ,, ~·· , szE I a oiL_ / 13 /' i ! , i~ C\J ! <;r C i eri ~~1 § · 5 a1"x2.95•x ~ _0sox7~x9) . -_jz_E L R.oo· !US~_../)\ e l I I i I . I I ' __s 1/ I . ,I .. I II I II . l F ina! D •: I I - L. It ·§~~ ECT IO N 8-8 0:1o> [ F ina! Drawi ng I F I 1 0 1000 2000 2500 mm I i )L 25 o 20 40 60 so 100 in u 1? 1 ,1 1 S9Q ; , l~O mm lO o · 10 z'o 3o 4b in G UNIT N0.1 VIEW ~ROM 0 1 j I . SCALE "5'" 0 .... -~0 ______ 20 in 1 s.-1 0 100 200 300 400 500 mm ( 1:1 ) . ~. ~- PLAT-FORM DIMENSION i I_:"_ . -R" ; AS SE MBLY 'OF - 4 5 8 7 .~.· ... . 70.87·x 19 .69" ( 1800X 500 ) ~I ~. a:' , r / ;_ _sfBV.LCE -P-L8 T.:.F:O RM II IN ! p/ ··. L 22 PLATE FOR -:~:~...., f · ~ . ,,r__} . . . CO NTRACT N0.2890033 GEN ERAL USE . (( -~ . BRADLEY LAKE HYDROELECTRIC PO WER PROJECT DIMENSI ON 80·x. 60',.;0.24. ~ '\b .... ALASKA POWER AUTH OR!1Y ( 2032 l( 1524 J( 6 ) PLAT-FORM FOR NOZZLE1 I'Owtll 1U1lfORrTT IH W EIGHT-320 LBf WE IGHT= 130 L Bf auwr•• maa 8 9 TO 11 12 ~ CS·:: •• • "l"~b I "o 0 . _.,. ;-'_l ........ 'C\1 .-'0 ....... 1 al SECTiON C-C ( 1:10 ) c 0 2 3 ·UNIT N0.1 ~ ~ /· ·~.~~ ~,i ·/ 1o, I '~.t ;f;1-.r. '1-...~s \ ¢> 91:·~2---... -~'2.:,:.0) \ ~~~ x.·. ·~-/ . I I ' I <o ~~~~.,_;.l,A~-$ I I _32.6.8' --r 32.6(_[ 1• ( 830lj <830) > (830) ~S_l_ TO~UN!TS- H . t~ I ! QETAIL OF Q I ( 1 : 5 ) VIEW FROM U ·-1 . f .. ~ ---10po --,!ipO ~-2ri,oo -.. ~.mi SCALe-rs -10 20 !b 410 Sf) · 60 7b BD 90 l In :• --·--_ .. ___ ··---~-------------·- 2 3 4 5 ---... AI ......... _, __ 6 6 7 B 9 k ·;'!}J,f ~ "'-'· Q1, :q 2 E'L 5.00 1 2-·u ·TYPE ANCHORS / ' ----- ( 1000 Kgt) ::x:=:::c= - 7 B .I 0, ~ I ,.... ' 0 I o ' lfl ; ~~ /t'! ' rO ' 1: l R 9 ' . ............. 11 12 IIAAT IMTtRW.· DIM£1CSioHs OR IIATmlfirll NO ·1 s ----.---·( ~;p ) EL 15 :QQ__ -~ i I I ·I .....J .... , 'EL4.00' -~1 (£) ,..: <l) 10 (\j •q .I r- 1 I I 2"-AI R RELEASE P IPE 8 -1>0.88. I ::.·. :::::::::::~:.:.~::'-/ HO LES FLANGE • y , 11i.e r~ ~~~ JE L _8 .00 12-M24 DETAIL OF S SECTION 8-8 ( 1 : 10) DETA I L OF _DI.SCHARGE PIT LINER CONTRACT N0.2890033 <1: 5 ) BRADLEY LAKE HYDROEL ECTRIC POWER. PRO JECT ALASKA POWE;R AUTHORITY POtn:R. AUTHORITY _...· DI4*JNC NUloa£1 I! il H225426 10 11 12 lA B c 0 F - • A 2 3 4 5 6 -----'------. I 1 ~ 500 7 8 ---------- . • . \ · OIRECTIO" OF •~; ., 0 ",, · ;OAcE "3 0, ' J , ) 1'B! •-''I"' ·~ ZjOOmm 1 z ' ., j;_ OF UNIT 1 &2 d 3 4 5 6 -i t~t ""-"TO "' ' 1 ,!'t', •jz ,'90, • 'f· , .~ )IJX>~ " 6 18 24 36. 12 "--\ 30 " -r- l 'O£SCRII'tJON-;~DIMENSlON DRAWING NO. ·STANDARD NO. PART MATERIAL· DIMENSIONs Ofll,A.nERNNO. ~ SS41 B Cl • i---~~j m .-.:1:; .I ~~ .'<:T ; ('f), .-! '<:T 0 c:N D v N wJ!f l I SIT tiD S NOZZLE t r- ' '6-HOLES FOR NEEDLE • RESTORING SHAFTS . . ' 6-HOLES FOR DE_EL_~TOR . SHAFTS ·~· 1 I iJ "-: Oi -I '<:T -. 0" . r---.1 , NOl J~, ·~ ~I l .~•·a--1 .. _ ~~ '-0 1 a-. ·I -.J) 1 ("()~. (\J! 0 ! ·~~ ~ .. 2.1:' ~· • I -iltl- EL 20.60' ® r ! CD 'SECTION' A-A <1 : 10> I E_L,2160' ---L:O::il 1t::l I 6-M64 FOR LIFTING EYE .I_ ~!g '<:I': a- . :=~~ I SITE ~\WELDING_ \\ . '. •• I ,~~~/ I oEE 64,96'' (1650) ~. 70.87" (1800 I • .p 1:8 .. 114172_1 \ _, a-'t\i ··co ~I U) B • FROM TURBINE CENTER << ·113.19" . <2875) c . -«----__148.04:_ __ . (3760.2> -T-- .1 . I ='H>m 11'l-~ Q.§, A:lNEFER 2156" l[) o (16) I .. ai lfl . ill~€18 ,S.QIJO,BE. , N 1 t; _ '_ (700x (;JQ) .. , --I '{ E.L2_Q.9_S_ II .. ~r31 ,12-61~~~'(¢>35) ,. 4 51 . 1 l::!Q.LES_ 1 ois) , . . . , • y • . EL 15.00 SITE WELDING ~89.1 · tr75f' D !1: I! i I ~f_t¢_~m/ itiii I : ~~_ypS)_B_ACES r11 ! I ~~-U' 1 ~ X \jf /'"""' . N02 NOZZLE~ FROM TURBINE CENTER EXES -SECTION 8-8 (1: 10) ~I .... I I ii .it ,-C\1+-l.._--·-. ____ ___)----,: Uih I{).Ci). £.3.9~QOJ_ r'j:; 2 -HOLES -D2_6_ NO 3. NOZZLE t F PLACES I 46.26 ~ -.~ <117 5) I c:::L EL 2H34-- G I 1-, ;$ 1if s;:IJJJ--mlll ' Ill · Ill ~ ~ 1 !i~ f j , ~ ;_ ·" __ . I b I! I I I I H I l ·rr----r--·---;-rr j f j j i i I i i Vrew···i=ROM' p 2 3 4 •-Al ,..,""~-.. -sa - EL 21.60' ,---- -SECTION"" E-E (1:20) :sECTION. C-C <1:20> 7 . 14 .. . FROM TURBINE CENTER I Cf> 355.6 l « 114.17* j. .<2900) t r " EEDLE._ElPES_ ESS STEEL PIPES) ('<)- ~~ ~~~ . d,::: . ' ' ~SECTION T-F ' (1:10> :-sEcTION G-G . (1 :10) !:2 -.D • ~-~,-1 SIT -·-. ----· 8 zc--'-l.L! 0''0 u ... ..:IN Wl{)l ('f) ~ •1::: :::::>' 1-' ~~ ·O I B: ~ • SITE /WELDING /. IF " _SECTION 0 .:_ Q_ r o ( 1: 20> ~'@ NOTE : \!J.tv~ SHON TRANSPORTATION NO. : -FULL LINES S.J::!.QW SITE WELDING. __ ·DETAIL OF· HOUSING . . CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER PRO JEC ALASKA POWER AUTHOR!Tt' POWtR 4UlHOIUT1' • DRAWING HUWB£R i'l i I H2 25631 G ,:.;..i 10 11 12 ~ ®. ~~ - A 8 c D .. l!l lu,. •t•t!. ....... ,2 Jfi!i I·Jh lr~; ir•J ·~·,. .. -. ._ __ -.-a I!'JU F G L -...,(_ -', 2 3 •• 4 7 8 9 tt 12 ·-~ 5 8 "'-. I ':/.~ . ..-, ,., __ . ; "' --"'--~1 \ I 1 t /" \'--,• I / IMI"UMM.·~ QIIH.fftM NO. "-. ' " . ~/· '-. " ' -- / . '-' '-" / -'· ':1 "-/ ' . . I '······ .. , //' \I ~ \ \ li I . I '-. \(i ' '· ' /I :;(), / ~~-. ...?. _-;z_ I "--. 1 • / \ ~. ~ ............ '0~~1 ,~-.. \ ~ ~ -. -/ ..,__ ' I / }0"-·\9' f'rf', I • ~-' . . ' . ' ' / ?,., ... /~ '-"'-•, ' ~-. '" ~ . / • '.... I i ' ~-<!{" . -~ o l ~'-// ! -~-!j ~~ • ""~ -j I . "-...j I 7 ~ ' " -'1 --------------I / . , L ~-. r " x """' -......._____ ___ y il.:.,p""O.J I .. I . /~ , --~~---~~ ~ . I ~~ . ~ •v' I ·~ ' I '. I . ,' I I _·'-..... /• '-. / ' I "..... . /; L_ I j ~ -~ , / .... ..,.. ... .., ..,.., 2 -.. ·~~--· ')//-21S4 0 ' .. ~. 3 /"/ / / /_ .. / 4 _; I • -~, li -~-0 1:%>. I a 7 NQTE (*•) tND/CdT£S_Dj~~LOLY-hY~UC€·t ~~~~=~~~~~~~~~~~~=~~~::~~~~~_,--~~~~~~~ £0HH EXTRA MAT£8LAL 'FOB 78/M!Nt:i..· ~ 1-L-t-t..J.~~~~:..._-t.....::z:::...p....a~c.;u;~u..c_..~r-!>.Fcu:...__,c.u.c-..:ti JiJ.3() .l~ ~~~ i --.aa_,o s •·'I' I , I ! I .d . liJt -6 ..If) RIJNNER .Cc.N.I£1S.... c 0 I Is ~· --~.=!/UtiC 80/.TS -----'--'f !----+.....,.-;.. (§1/St...OJ) I .....:. e -I . 141: • t'\j " . (Ql I I I ! I I F NO. 1 NQZ_z_L..L4 I ! I j --0 1- G :1 PHASE 3 I H 0 • 0 .... a ~ ---4 -·--_____ :,; ____ . __ 0 '" - • A B c 0 !t•J i·'• a.Ji::r 11 l~i!: t. ~ .~ ~ il : ~ ~~! .~) , . • ·':a! ,..s~lj ij:ig H.H~ F G H SPHERICAL VALVE SIDE , ,W<\Il<o\ \l '·'I 2 20 50 2 ' 4;:;; 0 ~4 ' @ ® 3 4 "~· ~ 'i! f;)'>' 00 ~" 0 ~ ~l ii!:Y'~ 302 362 4 40 glz ww O:o_ Ulo en~ w a: Cl.. 5 ~ 90 5 ' ~ w (!) w <((!) ~< <(~ wll'i _j _j ~ 240 6 ~~ / ~ ' ~ / :!50 , 8 9 ~<9. 0 1) "" ~ ~ UVeHLAX \ l II -----w \ • 226 180 425 AEMAR~S PAR1 NAME OF PARTS 1 2 3 4 "' 5 6 "' 7 8 " 9 " 10 • 11 • 12 , 13 • 14 ' 15 • 16 • 17 ' 18 ""'" 19 4-Mt_6_ • :1--(J '& 4267 2 FROM TURBINE CENTER CASING CYLINDER COVER ROD VALVE VALVE NUT VALVE SEAT PISTON PISTON RING COLLAR SPLING BUSH CAM BRACKET PACKING HOLDER ~>HIM OUST SEAL GUICE PIN DISTANCE PLATE LOCKING BOLT ~- /I 11 12 MAH?<Ai.., OIMENSKlNS OR llo~TTER~f.IO MATERIAL MAToTER PCS I N . SUS304L+S25C+SS41 TZ71X 1 SS41 TZ71X 1 SUS403 TZ71X 1 SUS420J2 TZ71X 1 SUS304 TZ71X 1 SUS403 TZ71X 1 SS41 TZ71X 1 I FC TZ71X 2 S35C TZ71X 1 SUF11A TZ71X 1 BRONZE+SOLIDLUBRICANT TZ71X SS41 TZ71 SS41 TZ71 SUS304 TZ71X C2801-1/2H TZ71X SYNTHETIC RUBBER TZ71X SUS304 TZ71X I 1 I SUS304 TZ71X SCM435 TZ71X NOTE NOTE H226762 [PHAS-E 3 I - 146 lc ID E G H ~~·-,.. , ~ ·ol ,_ . , f' :!li00KG69035H10 BRADLEY LAKE P/S li: =============tf ,f ·'T-T~ 1"/-''t~El-f"' ASSEMBLy OF I"' H 2 2 6 7 6 1 L-4-. ~!---l FujiElectricCo.,U~ii!l TZ71X I JET BRAKE VALVE Jj · f 8 9 7 11 12 :II A 8 c 0 Ill~ ii;;~ !~;~; 1. ;:: ·-~ 1~3~,; G H "' C\JI ·I IDI -· <DI J _, 'JI'ISM AI ~ ... ...._,__,,_ SJ 1524 4 .SECT!ON A-A / 0) "(:;,' ,.,_, '0-::/ <. / / / / U'' o. 1524 4 3 4 6 'SECT l ON 8-8 H6.3 (2 · 1/23 SCH40) • /WITH EXTRA ' •\'· A..JUSTING LENGTH DETAIL OF Q /'~-, ~ /t ~'./I .; ''A I _,,/~/<~)'-~ K'_//·· ~ )z~/ ~ \v/F_ . '\\ ' .:/'\ \ J ruj ., IDI _, <DI -· vEL. 15.0' 7 9 ~I <DI .,!..! I 95 , 48, ~~ I I I ~-- -1--r" / ' A..JUSTING LENGTH I "-' ~ -.....,? R , -~r==:---1-___/WITH EXTRA ===---" , 11~ i\ --~~~ __ 1 -rr-O-eiN_"_e235 I / IJji__r tv· ___ // /~li.ii. 1 I C2) ® ' 15: ~~ 125 DETP., l L OF P 822.5 I .1~1- @1 ~- 78-S 1695.5 36 ---- I 01 ·I 01 tnl C\JI ~ 6 I' ~ A .r:-/}>~.5~ /:W,-<7"7_ /S" 8 10 --~ QESC;1;1PnC"t·1'<!}1o!llt4l C.\ltNSION ORAWING NO ·ST.1NOA~O ~0 'h ~ •1\/-C:}\.( 11:/ H226762 '-l 11 PART I I -, I MATERIAL ISUS304 +SS41 1 PcPE (21 1 <::us3o4 ISUS304 +SS41 JLOOSE FLANGE -1 "'.S41 IPIPE SUPPORT 1 _ I Sl.O'PORT FOR £T BRAKE VALI'E I SS41 DESIGN PRESSURE i 63'1 r,s"' '~ ..U.fEiiL.ll· V1MENSIOHS 8APAntRNNQ I M~: I II MASTC:R I PCS I NO. I TZ71X I 1 I ITZ71X 1 I TZ71X I 1 I I TZ71X I 1 I I TZ71X I 1 I TE.sr PRESSuRE I 9s.s.sn~(t57.18h"% .. ·Ji_..;r SITE._ ALE..QR THE DEl4.Ll _OLE.l.£.E SUPPORL __ REFcR TO __ 12 '.:_e.J.EL SUPPORT QLlEJ _BB AKE_pJ.~LNLJL3J4_.2._9 5._'_' __ 735.1. 4;5 4267.2 FROM TURBINE CENTER 7 4". 6 ?3./ sos 3.6 CFROM TUR BIN_E~-_____ _ I.FN R )_ E £ 2/. oo 1 ' 12-i-3UNC ~~-- l ..:><90 ~ 'rSI 10 11 12 8 c 0 G H -- = • A B c D .. ,.,, i j ,ltail!!. • ~r"' ~t]U . '•I! Hu• --·· ~l! ~:i•l ii~ii t!ih F G H ·~\-\ '\ <::,. ~-~­-~~ .. \~.~ \' 2 / ~~~~/ L ____ ~z;-H,~ rz9~tJ'/<) ! . 2 .... "' ..... <1·-·-,. // /l!AlAI.fCE / Wei4-HT // '/--1>8 '('Jtt• /"'IN IT® B-8 • ,S£CT!C!N t:f-/;j 3 / ,/ 4 5 8 •I ' /00 -Ii i /61.5' • ~ fA -~~ ~ 'I 'I , L -r7·· I I ~~· I I I ' < I l tffl..5 I I ''"': ~ ·~ 1-1 ~~I .n • ">l! •N ~I ~ . I If/ ·::i' . ~&.<·' ....;· / . I··~ .· ;, t'.ll ~ ~ -~ ~ ·~ .. -~ -~ ... ,· ·V ~< • -;t-''"-7t="-J.-/:t11tli7c:r5.1 rlt) . A~~N4-eMENr "F 01/ERiSf'EE£> PFV. I 4 5 8 7 B 9 ~- I I .I . ". ' I -~/.?S(); ., fl)[jii A -A ., ·SECTION A -A ... L '3 00 J II It -+ . , + ·J . ' . ~: ,I . ~,, ·~, $-- . -.......______ __ -~l l 2 ·WT® c-c , :>Ecr;c:w C-C 8 / 10 11 12 REMARKS OUCR•OOH · NOMINAl. DIM(~ I P'AAT WATEJIIIAL · OtMfHSIOHS OAAWING NO. ·STANDARD NO. Olt P'AlTUI:N NO. r---t--------------1---r----------~~--r---------riA PART HATE/UAL SS,Y./ ' # ... '?J I ;tf-""'·-.. I • I ., I ' lsruNM?l',K/'AfOI.t:'·r --. . -.j L<..>C' s.S.Y./ SS~I S'S,Y./ SS4-I SS~I SS4-I .3 SS{LI S54<; SS4t-l I .o ~.St~-1 rC28o(P·'Iul! ,, 0 SPRINq .P:PECIF</CATI0/11 jiifEE ~EN~TH 209,3- RITE PI< ,;PR/""'1 (), 98 6 -?'}:.- 4/S~HI$LED LEJV~lfi 258 ,.. ... _ ~ ~IN~ PZ?RcE.· f'-8 .VI L---------- /SETT!Ntt= ,s;i£o _: AM y; e. m " AATUs77Nit /?.IIIV4E ; ,Mo r; e-~ .r ~!2 J:. /'. ,.. ; I v I PHASE 3 I KG6 903sHtOOBRADLEY LAKE P.Sij ~I · :f-1-;·-At"·-V ~~~;Kit~ a A:s.>EHBt..r tA" tJrERSI'EEJ:) PEweE 11 10 11 H22677 12 ~ 0 E F G H , .. \~ INSPECTION .REPOR1, . FUJI CO., LTD. KAWASAKI FACTORY APPROVED BY .... t;;;{j~ ............. . S IGNED ........... ~ ....... p).d:)...~ ~~~;~ ~~-~ .......... AICI ... '~. ~ DATE July 7, 1989 · .................................... ·········~---··············· ... ············· CUSTOMER PJJ.$KA POWER AUTHORITY NAME OF PRODUCT BRADm LAKE HYDROELECTRIC PCJI;JER PROJECT . . NAME 0 F PARTS OVERsPEED TRIP DEVICE QUANTITY 1 WORK Nn KG69035Hl0 ITEM Nn DRAWING Nn H226775a Nn OF PIECES Unit i'lo. 1 MATERIAL ' TEST REPORT OF OVERSPEED TRIP DEVICE~ ADJUSTING ,,. s II . Dll"iEt~SION ( rnn ) . TRIP SPEED ( rpn ) 5 14 343 395 CHARACTERISTIC CURVE . 600 . 500 - 10 20 30 40 ADJUSTIHG DII·It::l~8:i:Oli "Su ( . rrrn ) A 4 B.S 56503 t ".:t (JU • 20 23 30 .35 40 434 450 490 513 540 ADJUSTING DIJvlENSION "S11 fo.tJ;:!-H5 D 5 37 4~ INSPECTION REPORT FUJI ELECTJ.cl ,C CO., LTD. KAWASAKI FACTORY w,TP~'•cst ~t <:::;;::::::::> ~·~, SU~'v'EYOR 'f~ ..... ::F .. ~f..\~ ···'·'········~···:~.J ~t.'!E\:. APPROVED BY ...... ~ ...... & .. / k~!!_~ 2S CJ • ~~ / ~. "'?'::.-.~....,. DATE .................. J.IJlY..J/~ ..... l~.a~ .............. : ..... : .. ~"!f ,(/ SIGNED ................................. ~ . c..~· ·'.-,.. CUSTOMER ALASKA POWER AU1110RITY NAME OF PRODUCT BRADU.'Y LAKE HYDROELECTRIC PO.VER PROJECT NAME OF PARTS OVt-1\.SPEill TIUP DEVICE WOI~K No. KG69035H10 . ITEM No. No. OF PIECES Unit l~o.2 TEST REPORT OF OVERSPEED TRIP DEVICE ADJUSTING II s II . Dll•iEl~SION ( nm ) 5 15 ·2o TRIP SPEED ( rpm ) 345 409 436 CHARACTERISTIC CURVE . A 4 8.S S6SOJ t ..,,_, (lfti) QUANTITY DRAWl NG No. H226779a MATERIAL ' 23 30 35 42 450 . 4B5 513 540 ADJUSTING DINEt'JSIO~ ''511 . ' .. ~ I , l , I H5D 5374z;, I A - 8 - c - 0 --- •t!l 1l'li,; ! =n., =Hi 1·1 ! •~ ... ~i·J J!i U!i! lliiia F - G - H I I 4 I -I, 9 I 10 I I 12 f 3 2 I I I 7 8 6 5 PART NO MASTER I PCS_ NO . ZiJNITS NA ME OF PART 11 REMARKS OESCfU'fioii ~NOMINAl OfMENSION rTAftf MATERIAL · OtMEHSIONi ~ • 1 CART KR 2 2X 1 -OilAWIHG NO. ·STAHOAAD NO 0R'AMJINNO. Jl Ill · • 2 LIFTING CYLINDER KR16X 1 II -• 3 BAYONET PLATE ' . , 1 ~ Pt<CES I 0 I I I I I . ., 5 LOCK WASHER ,, 4 -~. 4 SUSPENSION ROO ., 4 ~--+-----------1--1--------;--~-----+4A I _.... 0 ro l ~I -I •o• ro! .I (.01 I.{) I ! I i • 6 GU I DE PLATE l1 J KR23X 2 r' Y -• 7 -DO-C2l ,, 2 I . 8 MOTOR OPERATED PUMPING SE T KR 16X 1 • ,, I . ~ !!I ;------;-/ ._ 12-o <365 7 .6) -.1 rr ~2.52"1 ~ .; I ~350) 12-M3< I ~· . II\ '1 1 . I ~' =l i ~ jt;,~2·)\~ ~~/ ~t§· I . \ ! , v I ( ·~I :..1 I [\ ~ . I -I ~l~ I t _) l A .i_~-, H~1 1 -~;~-( \_ EL15.00 I ~~~'; ~ ' ~J ~~ I ~---. . I ~ I 1 (JY Tlf':CH I ~~L) \ \i l ~! ! ~~~/~ -~-l .J t~lt I .n 'S' I . I I I . ! r l I ..... ~;.J ..! • I ro~ . i <:-I= I ' : SUSPE NSI ()N' ROD @ ----t -! --~-1 '¥il1 I : ~: ~: ( 1 ~ ¢5:5( I : ) • . I ~ -J:tJ1iE 1 l c ro. o::; ,. {9>140; · • EL 5.00 L _ _ ____ _j ______ r-___ _ N, . ti;l 1-ST PIN 1 15' 1 22'-6 .1''x 22:.6 .1· ( 6860 x6860) , '-.:t-I 59 06 • 1500 )' ~ I r I T.[T I..::V I HEXAGON mr0 . < • < -.:;;..! '~: A ,J ( I . ~20 r : . i~ I 2. ~1§ . s~~~i~·~,·~~~ ' i 1' . ' (lt>250) I I I ~ . . / -I I -.. " -I ''---. I' _/-. . ,. -t . --~ -+; . ~~ ~~~~ · <' · I < ~ ·r · ~---. · _BU~NER WEIGHT 23,190 lbt g! · . · ~~ . , . 21 ;;;:~ · B!j_ , -_ _~L _ . ! · . ) · .. _j_B . . _ <10,500KStJ ~~ _·. . -::-· ., -. -:::I -((''I ~ ~ c:p F:H \ . ~ I -'! CHAIN BlOCK . --• -i --. (J) . ,01 ,~1 ; ·. . ·~. . ..: .~_// I . ~ _ _J__./ ·;.AND WIRE ROPE ~~ . . ® 2-GUIDE 7 PL.A TE (2 J -~1 \GU;DE PLATE <l) SEE H225242 ASSEM8LY CF SERV ICE _ PL AT fOR t~ ~­'" ,:;,,~ ....:i2 r-:1 • ~7-J ·N~ -:.·'!', I ~ .--;--.. "' . . ' -.;..: 2-~ULDE:PLA.I.EJJl I (B Y FUJ I) ,...,~ '<t.l PJ~t·~r:Jo~t\1 ,+/~J-,-LL--:--1. , ,+-<~'--'"'' '7 . · ~rg. 1 1 < sr FuJI) : l() ffir;ill"l~~ I ~ ' ·I -i----#+.. I -.:t!g I I .-I ~ } ~~'1~ I _[ '\.17 ,~./ ! I _/ ~~J~ I --: ' ' --:s· .. •.:.:J:-... "' -~>9%1 ~ I \ ' I \ l 1 · I \U .. · t EL5.00 sET..e.n• • f:D' ;P ' . ' . • \r -· · · · HOLE ~-+-- O''-1 I Tl I \. · : I i \ -~~ • I · ·rr4-1\!. 6 '-7" < 2006.6 > DETAIL OF_ . l ! [ 'I ! 6 KTI \GRATING ' '.§1 -. -i' EL 4 .o o · -BAYONET ~..l.l..i.. A r I I 62 .99 1<1600) I l O:i I r ·----~ 98.43'' < 2500 > • I I • • ~ ro 1 j I Final Drawing I 12-6 (3810) I --r -------·-- ~~~ U,~ ---c--- t .l @ MOTOR OPERATED PUMPING SET \(BY FUJ I ) OO~NEC ~ HOS __ __,.-@ -~ I 2.a. THE RUNNER AND CART IS BROUGHT UNDER THE TURBINE SHAFT BY MEANS OF CHAIN -·"II!--- 1. a. INSTALLATION OF THE LIFTING CYLINDER TO THE TURBINE SHAFT BY MEANS OF CHAIN BLOCKS. BLOC KS . (RUNN(R 'IS WITH BAYONET PLA1[) ~~ - "F' -<---~- rn ~~Hn~ ~ ~ I I ~~~~ ASSEMBLY & DISASSEMBLY METHOD OF RUNNER < 1:50 ) -ASSEMBLY -<£---DISASSEMBLY [ D-ISASSEMBLY OF RUNNER l IS PERFORMED BY THE REVERSE WORK • 3.o. CONNECT RUNNER TO THE SuSPENSION 4<l, LIFT THE RUNNER UP TO TH E TURBINE _ RODS. SHAFT FLAN GE BY MEANS OF LIFTING CYLINDER. SCALE -fs ~ 1 I I I I 'lo 1500 mm I lb j) 5b ~in ~SCAL_E~ 5 1 0 l 11.,1•11«r1 · 20po 3opo 4opo !lO~O~m . so ·i_O.o •5o 2 o in .. .. .. .. -· RUNNER A ND CAR T ASSEMBLY OUTLINE CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POW ER PR OJECT ALASKA POW~R AUTI!ORITY b. LOWER THE ll FTJNG C'(LI DER . b. MOUNT THE RUNNER WITH COUPLING BOLTS & NUTS . ~:.".:".~:'~ ~ 0 1--- ~ F 1- G H -b. MOUNT COUPLING BOLT AND THE FOUR SUSPENSI ON RODS. b. LOWER THE LIFTING CYLINDER. C •. UFT THE RUNNER BY MEANS OF L1 FTI NG CYLIDER-(-·--J c PL ACE THE RUNNER ON TO THE I. . ,. fl, ·~ ' 31 ~~ ........ ,., .k ,..__ .. ,. --811·15 1:5( !! :_u PPER END oF THE Ll FTLNG cYuDER. If] -.:::·.o. A. "' 117 --=~Eit<~-·:rt.4J'"l ..-~.4<-I-®-EJ-~ 1: Fuji Electric Ca,UcL ~ I H 22 53 72 ~ ... AI ~ .. ~ .. -~-55 I 2 I 3 4 5 T T r T 7 8 9 6 10 I 11 T 12 'l2Nl ® ;• ·--~~--------~------·--·--~ -- A ·1•1 i .... i B c 0 '•I ~ ; !« l! . ~. ,..., JlijJ J!i!~ a a ;:!• I;-'!) .. li lj !i !! H G H • '· !f.,.... \I 2 • i,JFT/N§ {:.[LINDER I· ASSEME,!,_E_j,.J.£TII-,!l;7 C!UNDER TO~Il:if'.IYB..Bills~,5J:IBE[;_I,LS1Nt,i~ ~t} __ ~J,QC,./5..:.~ . 3 AS ~21Q~II.N. IN ABOVE l':JIAGRAM...dNSET_L..f;.aNNf.{;JI!:lfi_HQ~ THROUGH BJJ._N~gR AND BAYONET PLATE A~NEC T TO TljJ._ .£llli1PING SET. Fi.~-D ! : ....L:---b'"-"'-'"'"' ~THi=;_Llf_1]fiG._~'[!.,I~I:if;Jf']S_,___ _ ------ ~;5 S'-'QW.cli_.!l:Ui!.'IQY.~JAGRA/11 ,_p~~.LI.f::l~i;__E_l!NNEICQH IJ:!E_:,J_P."'';R EN!J...QEJ.LETil/G_k'((.!Nf)_~{i_Ni}_OINf£~~2..L._ 2 4 4 5 6 7 \ \.cm~Ct.B:.tJ."'-.' 'UMf'iN(;-$£L 4. USING A C,I:{AIN BL~QCf<:, MCVt:nll, CART _ _'fi!TI-j THE RUNNER_ oN TOP TO RIGHT_f:;_E'J:LEALf:l .. TH!:' TUR~J.N(:;. SHAFT· 5. AS SHOWN JN_t1~6_QVE 91rl~,;1At:J., LIF-:-__II:!L_E!.UNNf,t'-. A UTJ.LE FRO~<! TrlE. CAJ?J , USING A OiA I!L .S),_OCK~'~ / Q• I : ~ 1i I m ..!.!:._. _ __!.l;;3LNft TH£ l.lfTIJ:I.G CYLINDER , U£I_IIjf._BlLILIY£1LJlLitiE. ... ..Il.!K§JJ:if-_ 5!:Ji..JT ELA NG E . 12 CONN_E:(:J:.J1:1_E .EJJI:JriE.'LIJ) __ Ttl!i. TUR'EjJN_E _ __Sr;~=-;:_JII(IH COUP'-1§ ~~--·NIJL_ 5 6 9 -~ ~<';W4;¥{£"[_ · AND NUT \:~c..____-~ 10 11 AEMARKS MA.rti"'IA;,. · OIMENSlONS OR ~ATIEAN NO 12 'l:__jJ£J TH~NER_.WITJi I.l:i.E _LI FT_LN_G_c,TI.l~~ _8_,L\$ _S!:i_QWf<l _LN_,A.BOVE DIAGRAM ,_CQ!.!_H_I;CT_Itlf;. ~I,!NNER_ .TQ _ _If.i_E S.U.SI'.E;,NSLON__!?_QJ2 WJTi:L..hQC/':_wASJ:1§R ~I',IQ__NiJ[. -W _ E __ _ • _l:L____QL.:.?A,_,"i;LEf'1BLs_ALL_L I_ETIN_G __ pEVJC..I:;.,S. • NO.Ili_ _Q/$ASSI;t:'JBUNG. Qf_.E_UNNE/S __ WILl e,f,j'_£f<f0Rt<1E~ BY THE. .R~Y_fRSE _w_Q&_K_. _ REF fJRAIVI.IJii_ .;ljJ5.f'ENTION ROD H?_!)4625 :SUP.Et-.L....2?'eLj../ .. ;S: L_______ _ H 5.' {)~.S.Jt,L I PHASE 3 I BRADLEY LAKE P.S. - -·s c D G H FOR RUNNER! ~~~·------------------;ttj71 R226971 a 11 12 - 2 A A a RUNN£R CHAMBER $Ui'PO c 4 5 6 LABtR;!NTij CASiNg SECTION-A -A L .. \.I.SJNG A CHAitLBLOC}{,_,_LJELdNEJ . .ELi!i:f._ THE LABYRiNTH CA51N_§:_JJNTO_J:tiE 'll.E?_i;>JNE___§HAFT FLA~ ItJE._f;::2J§-'1 EN TED I I t ' 8 9 CONNI:CT IH_!;_LABYRINTH Cf.lSi~J_~-c_TCl THE HEAQ_£0VER -12 MAT!!fl\A.I, OIMt~:::)IJNS ~AS~- OR ;.._m~N"iO c ol _ _Fi_j P. ID ~ ) t 1i ; I~ : ;~ J ~J! I !~ I ;~ ! I' s~ a::.: :~;i! G H - Cl-liW.J BlOGK RUNNER _Car"''Y~~ RUNN;R. t.....HI"t-I"'IOC:J""-VULf""!Jl"'../-4 LIFTING CYliNDER ;;,.,..; \I _1_. .1:1 ?SiliB.LF;: ul.JEJl..li.G__C.Ylil'LPfiLill THE JJJB. 8JlJ];;_ .liHdEL. £._____£],.4 Cci; _8_!!]'1 N E~ _!.:HAM BER Al::IP_KV}'I}J -'~B. CHAMBER SUPPQ~IIJJi ... i.i.PE_t;B__ EN-D__Q£._1,Jfl]t;l6-C'(UNDI:JS" I,I_Si~ CHAIN B_t,.Q~ •· 3. CON):l§~_l;!i.!ti.t.JII?.. CHAMBEi< 5VPPOI?L TO ~rlE L.IFT:NG Cf_!,]Mi)~R WIT_Ij_ BOL.TS ( 8'-f'-:1_1_?_1. .Q81IT f!£Af) ccvP? 4. LIFT THE._I,.U'TJ!Ki_GYL,tNDE.R WHILE IN niE ...C9J)f!ITIO_f,J __ . 12.~~8W._!_t-i__A 6J2Y'S..Jif;.M 3 AIIO ...1.1EI__Tij E .R.IJ!:! 1:1 f. IS... ..• Cl:ttlM BER TQ _Tii~_JiE8iLCOJL~R._ .. • d:..___fg_NNECT THE; .. 81Jl!NE]5 __ CHfh'18E.E_ 1D TH_c J:ll:!l_f;)_(;DVER. , NDE J:i5>:::'.~$s,VJBLJ.I'<.G_Qf R UMJE;;:_ _ _ct-IAMBEZ .. .LI NfJ _b.I\BY8.UJTij G ..St::/14.?...4 T/;\/q .NJ.i£L.....l!/QL T -H5.D:l: <21~ I §.!/f'f?t..LZJ::'!Z_!., __ LJ.,dZ:. ----~-l:i.S.tJS"_3loJ PHASE 3 I H 1":7. ' ?A iKG69035H/5l7 BRADLEY LAKE P.S. - '--------------------1----'-----'--:f-""-'--:--.....J....,;.---'I"'I A~:)H,15Lifl(1-FOR .~UNN£R CHAlfiF..;::R ~~ • 1:!226 (') ~2[_1_ 1 ANo LABrR:NTH cAsiNG 1 n u~..... rl- 11 I 12 ~~ • 2 4 6 7 F;&~~ __ A_ A 1 LJETI@_flfdrt fief: u;:/i»o ,5EAH Fo,R Jiifo_J&hL _ 8 c D ~li) t"• '1! i:! • !·1" Jliii ~~~li t~!!i . ! ~~~~ Jj. ~ iiii # 4-/ .------,:1(--~~-CH~•>I BLOCK , ------------' II \!I ' I ' __QEF SH!lfl ?~ - I \\ j, EL IS-00 .•_1_ PLACE THE L1 FTING BEAMS FOR DEf-SHAFT AND RESToRING SHAFT tNTHE~ . 2. ATTACH A CHAIN BLOCK TO ABOVE LiFTING BEA.¥15 AN_f) KEEP DEf. SHAFT AND RESTORING-SH.IlEl__/3_£1NG~I_FTE_t.L__ F.iG B /~I,'!__ID..i)Q_ I , '-+----'''-----'-' 7 ~L _1_s_. oo , -'\ I I .SL 'NG DG-C ~ El 15 oo' , _5__. _ _A5_S.f:IQL\/_N __ IN_@QYE '),~Gi<'AM, LIFT Tric PO•IJE_,~JIJZZ_jg__IQ___ THE TURBIN" c:::r,TE,~ (El, 1;5_j)_'_2-'---l/..51N_G 2 SET.S Cf LIFTING Pl.~~ cOR NOZZL;:z__Efm_LESS SLINGS ANO CHAIN BLOCKS. b. CONNECT THE__E_O>,'IER NO~Zl,_E,_I_O THESP/RAL CASI,'JG OUTLET. 7-THEN ASSEMB_L~-~EF. SHAFT AND .~E.STORtNG $HAFT STILL IN THE CONBJTION IN ITEM 2 TO THE fOWEI< NO'ZZL"'E=-'-.-- AS5Ut8LY OF POWER NO'Z31 " ! rr----I ~1 I I ~ I ' I ' : : ~ CARl ilf.E_L~k!~-±_ __ A 1-(,,t---:]1 ,t~JL :--·--EC ..... 'I]'' .l • ·~=~ ,, ~ Gl Th,. ~~~J_I_LJr/, .~ _ EL 5-oo' ' H L 2 3 .686 \I ~~,....._,~_,,_55 l SRI N_(i___TI:i_I:':_EO\'lffi__l'illZ.Zle._LN__r_Q____Il-:1 E. _ _l:-I_Oill>l N_g__,_ US lNG-8 CAJ'.;'_L_ ~NG 4 __ CHAL!:L_B_LQCK ASSEMB_LED__lN~HE HOUSING-, l-1illL_~ THL £.0W[:R NOTZLF FROM THE CAI<T TO THE SP"CIF!EiJ LOCATION. 4 6 7 8 8 9 DATe DRAWN i.Jr__\i..T-!J... .0.• CHKKED 1,J--9 -'8 NOTE 10 11 REMARKS O~SCRIPnON · ~OMINAL OIMENSION I PART MATERIAL· DIMENSIONS oRAWiNG~sfANOARO NO QRPAmRNNO El15ASSEI-1BUNG OF POWER_t:JOZZJ,E::. DEF. qHAFT A~ID Rf5TQR:.'!G-SHAFT Wl_h_l__BE PERFQ_RMED _ _l3)' __ THE RE/ERSE WORK. 12 REF-D_£';;_'10__~ .1,1FTING Bt:AM FOR DEF. SHAFT H4.57560 LIFTING BEAM FOR RE.STOR:NCr__:')f:IAEI __ J:jlj.S75,_.,6'-'Z~-- £!EZ!!'!§ __ f?L"{_E<c.e_ _(llc~-c_t... E ___ ·~ ·~ ____ lf5 f) -76 ?8 __ _ --~~4L....z.t2t?b_?_M_L ________ b'S£>.5-r/P~ASE 3 1 ~:· -~0 -'KG69035Hf5V BRADLEY U.KE P.S.(~~ -@El--!<Til/ LIT SHAFT AND R.ESToRIIIG-SHArf 10 11 12 -1 j 8 c D G H • A - B - c I ./~\ @ \ )/-~ // 2 I I I I ---- / I I _./-<~ f. . is , --·--\:) I .gl 1-«'1. -. -~ I t\1 _ 1 i:.fo,0 . : 1 ~ ' ---;----...:...-I ··. ~· I I . ... . . ' ~ 3 ... 1=! \. \. ---:---. @£ __ ' . pzq()_,.,_~ .. l"·" \ d&' . \ <;:, •••• ' __.-I ~-... ----I ~ • t. •• ' I I ,. \ I -.. ~-.... ••• •. , ' . I v •· •: . . ' : . •iii ' ' / \ -!=~···" . L // ~-.. . . j:il; ~ ~/ ' u _R SIDE ·~~;1 ! j' ... 1 .••• ' ~~~~ . •!•=-!-I .... ; "-. ~- 4-M30 I ' --- E BOLTS VIEW FROM p - F '*'687 A2 ~ ~,.-~~-~..: SS 1 l 2 l "'' z, !I 3 I 4 I I 5 I -6 L 7 REMARKS I 8 ICT!JX MATEi\IAL ·DIMENSIONS OR PAffiRN NO ~-~IE_~~j};]:jijh1_~?7~--r-------------~--+---------------~ I I 1/''j_E_._ I f I L_k0d/D~)___I .A H~S7L98 I I ! ~ 1 ;;·:s;·~p9 I 2 }-------~-------i--fBEA:t:t::~L)_il ' I ., '7 .. , ~57 --·j,?t . --. -~-j;"cnv--h.- 1 I I :;:z )'~}_:_~~-----·--3: ------~----------T_l.//)_fiQ~I4- HS!J40S2 I 1£.s<%i~-a~1-5lz_7_~~~-------l---tN_lfL) _____ ±j B - ,----------,. _. .. 2 ss. 04 :><-_1;16_-:;;-]i_..J. . b --fl&~~ ~~ 4' ~ f' '<c:? <? ov~­ '~···:--. "'/..9 ., r I I i __ l ----~~ / i NEEDLE TIPO) I .~ / NE!i_()Lt:_812D:f_ 7 ~YT&!L et'S)ri.ZN -r-. -/-// r c 1 ; , -~ -q 0 \J -r I _/-___,~ "= ~ ~_, __ L ----""'" ·. ~ll ___ 1, -~~ ..ft:..::._M,l,Q__/ i t'-& I I II // / _EO!< u F_lL/\I{i__ I . . ~· ~ I../ / J_'[E,j30C[__ ~ ~~ --~ . ( r-- ,..J ~I 't: : • , .PI2WER }/OilZLE. .l::,. -------------L_ -~-.I~-. . . ' ~~~ J-J~: . ·. '~ -~4-~ lJ I 5---I -~1 'A/~ I, ' ."- ~ ~/~ ~ ~~/ ~~~~~~----/.~0---=~ \J/1 \ b$_j . 3; ( J. I· , .. 2 __ +--F'FI=== liPPLf LU8!</C/JllQt/__/ i_ _L________ --------- _§REIJSC: _liT --I -, ·t J" ~E.Lds L z_LA_Q~--~~ I I I 1:/._Q.~.?L E P~ -- ___ '_ . j 62 If:_ ---_______ ___J ' FROM RUNNER. .C~NTER. I --... -~----- ~ -~------"-~ --~- I : I J - [PHASE 3 I D 1- E 1- F os I • ..:> " "~. , * j.il'l~~----------'"l'rl ~ oAre NAME AI'PROVEll -;;I 1 .,.. ~oi<Q).Jr~~-)rJ 1 c BR.\!:'LE:Y LAKE P.S. j :~HRE~:~ }{}_ :l.f ;12. ~~ ltG'-E1-§ ::::.. -l:' Jl.-1r §?J I ~I H·· 33 /"\ 92. 9 • 7•/--t' ~ · ,-1 li ""! . ,.. .I I I lE l • ,, FujiEiectricCo.,Ltd ~\.tr;JX Tff>_])_p'-',vJANTUt~/GTJEYIZ. ~ ..- 4 I" 5 6 T 7 I a -,~~ 0 _::_!__',.: \.._.-, ............. I REMARKS PART MATERIAL· DIMENSIONs JvfAJ[sfR flo, K.TI IX DRAWING NO .• STANDARD NO c c I t · ;(J-. 1 . PIECES 'I e> /?' ~ : T Y 7" ·H..'i"D..3971 0 I i<SStJ.I > (QUI DE BUS#~ .. ... H5B3?72. '15 ""'* - - - - - I PHASE 3 I ~r----------------------------1§ ~ --~~I39035Hts-BRADLEY LAKE P.~ r----------J~ r.~~r: /iilliL~€1. § · IID:lR:>AV.w~N t--=o~AT::_E _-t-~NA~ME:.._~___!APP~ROVE~o~ ~ ~ YUI OE B. U.SfiJld?,.f?a"'JL~;I( 1-;cH~Ec::;.;KE;-o t--.-.. -.;- 16 =-'-_--/.1. ~-..... ___j-z 0 INtJ?ZLF st=RlltJHbroR nsr;N Jlf .,. ".( /1 -I'Z ~EJ-z ~~~~~~~;~~~w·~o ' -. ~~ Fuji Electric Co.,ltd. ~ ~rtl~ i . H5 D 3 9 7,1 :: l .. .. • I I REMARKS 1'-/ASTER /{/}, tkTIIX DESCRIPTION·NOMINAL DIMENSION PART MATERIAL· DIMENSIONS MASS -DRAWING NO. • STANDARD NO. OR PATIERN NO. c c :7_.'2A7"'l~'l"?~'}T_-:J7?'' 0 PIECEs II-JsEJ39 7 3 L!-rl ;z • MIJ.2 .XIJ X 800 I <S35C) H= 700 KJ-IS 60.l{"-tJ2AC I vS7llfJ > ___ ,f/::_ Jt, 'J .Lb M fl. z P '1-2. S 1!-SC (NUT) kS606-!0C2 .. - I 8 0 0 --·----------;> - I \ -(95) 200 (II) --.,; v (5871. __ , __ , -lj (1820) - -~ ~ r-v (207) -; l$9. (S) ~ CYLINDER.. "\J "';' --r-- -"* -I --~~ l!o-~ 'I u ~-u--=[f±r-_ --" : -- ' z l . ln't\--. ) -- ~ -1-h. tD..IL--i----1 - J '() '>.. IT 'e. I -l m - L_ u - -......;-,. ~ (2) ~P'\47 ~ CYLINDER. COVeR ~--0-LLD _$-- j~ ~ --- - T I i I I I --·~-----I - I PHASE· .3 I ~ C> (f) ~ 69035h15" z 'iin :l' BRADLEY LAKE P.S 0 U5 5 UJ a: ~ r'JA. 7 9 ') Yt'i.&ft .I..~ ..________ DATE NAME APPROVED ~ i= VJ.sseMBL!IIG DE..VIC~_EtiR_ _ DRAWN --~~ IDE~/ 7=./'.7/JR SCRV~M~TbR cSPRJNq CHECKED '/J "-{~ \a 1;/ ~ ~ ~-E3-c::i z -. 1--1--H1" ;ro (.!) z • H5D 3973 '\. ~ 1--1-- Fuji Electric Co.,Ltd. u.. I.K.TIIX <( UJ a: '----a: 0 I I T I f7NJ \!) 'ii\689 A4, r v.--..:7--,<·55 I - ,. ....... -_::!. = i!•~ •1i=" =.li:--. Jl "3 ..= =-~ -----=-:. !' ~:..!,a -.:--... ~·'= E.!E ===l!~ ==i -~ === ••.• ... ... !~~.a-i.:::-= ... ~=.:!i -~.!!! ... .. --= -.rll= ]i~U il = ·= .~ .:. ... __ ... _ ... f11111U --• .,!!~:.a. .... .. J~i~= '--~e A B I .... / // 1 v I I I I ~4 · l--------, II : '11 ' ~ I ,I I I I '<)! ! 1 i ; ' ,I (),:-i ~ 1 ~ 3. •,- \0 C(} i I ~ I~ k-._---------S-fr ~ ~ "' _ -Ml4 P6_ ' 1 r~/ 1. I . I' 1-= II __"_lli I~ 6 ---l1 o-< ' I I ! i I I , ' ' <::J! ' I . ~ l ~z i 11 r rr'-·'-- . ! I l I '\ ~- / c . . • I ~ ..l/:r J! ~ -*--;t,~ . -...! ' \ ( 31. 8 A.J it 2. 4 ) KEY l i Pi:"!'J. 2; +~I, .'.;:.5-7-1.::.:.. t}.-7 •'J-1: , _,._.f_. / I I DATE I NAME DRAWN · · ~I I !1-..I: " / I D ~ I E REMARKS I {~ l~ I ~ ~ c::2 !'€ ? 300 ~~ ~ ~ DESCRIPTION • MCIIIINAL DIMENSION MAitRIAL•DIMEliSIONS DRAWING NO •STANDARD NO. OR PAffiRN NO. I- i I i1 I J I ! II .::\--t. ~ 7 :J .... : . ..., .. 0 t~!:2t8lJ8B I -1-,--:.,-:.. 7'' J./ L//,8 -L---/r.)'/' ") I I t]~.~~k 7-:;B -------·--·· .l...t.L'-;)•'.r - I I I I 2 . ·- 1! . ; I <::: r _.,., I. ' / /" I·; -} ,... >. I /""1 ::; 0 -r '.) .J / .;:... .. ·· v ./ --:.--... . . . --·-·-----~----1 I ' .7: I: v .... 7 ' f7 _: c" I 3 146LI . _1? .;'.. = ::11! ... z: ) ~ CHECKED k-/ -! I _ <'"fr? f;J ... 1-r-r--r--1 g ~lil{t;!£~-l: ._, fj. 3Ro ANGLE METHOD ~ -Fuji Electric Co.,Ltd. :::, ""'j""' r;; l -"" \ -i -~1"'< i ; .• ) _. .I ~ -""' = rl424Boa .... I 1 -~ /..-f .c~ ~,} 7 j / '} :-. .f)"!: . C: ' ' ' f1 ' -. ~ ')j!;688 • A3 • !-1--~.A /f-55 l l • 1 Z'-7 ~= t: = -.:-" ~!<T/IXi · .. f',' ,-.... { :Y:(.' \ .. :.:::: •. J II A B c 0 'H) ;r ... , ~.·i:i ! !. ' l'»~.J t•.Si ••.!.! •i!:; i; .. ;;; :i.l j .• t •.. .;j · :<= .. ' . i-lia F G .... .. . --. "':--. ·-. -ill::" 2 3 4 I 5 I 5 -"3Lb3i8 8 9 10 RRV£MA;o..~~.-----Jk______ 11 IMfUIM:-~ 92- •. ( 2336.-81 SUPPLY LIMIT ..... JA AIRV8-II =:...uG, ¥!-14NFT _:.._:__-'---.,...----,~'=--~~92 ' I · . •"-. ______ _ 17'\ -I r r-j '•(21851; I _ _j__ ~_:_-~0;.1_5 " -.--··, -- -, ' / ' ' ' •, I -Q) 1/ _(_._+_··-'. .. ( 10 '-0 M218i~~ r.. -\' .A'I IL \.1/ , ( I j j '-. ~v •·•v~ ., i '"!4, : ! ~ 'P r ~ I z1 _ ./""" "-._ .X'.P4 ,u 9 ,-C' .. 'uu 12 Olt&"iMMG NO.·STAHOAIIO NO. ORP'AiiVINHO. O(ScRII'JION·~-OIMtHSION I ,~, B / i ---....____ -"~43_ ... .___ I . r·-~ .. I I \ // ' lf',~/ --':!""-..; . /. I . (9CXjJ -I . I • r • ~~ 23.621 I ~!~ l600> I I ;'' -Q..j-. I I 1 S. I ·-~ ' teo ~I_; • ,rf) II ,, It 'I '\ + ,-. :---t---!-: !-!, -+' -1~ : S7. EL 15.0 o' I I PRE. GAUGE I ~I 1. -. ~N o:a \ i -·m. , 'le ______ .:__,.in::: 31 .50" I . I i I c 800 I _., ('' J -.. • • . I .. ~l o.: N 'r'-- v '~'-. l!'lll'f1 I -I::. ''0'1.1 0 Or- + ... ~_: . ·-. I !'• . ., ·~ t 4-\12-14-NPT PIEZO.METER I r --~---,-- \ ·. I II 16-19/16. HOLES y -I ·. .L!· FOR FLOW METER "' 17 .32 ...,.i ' ( 440) CASING i -.Pfu.29~-_:: 1---,l_:----\------: i t792<l.3l------I FROM TURBINE CENTER ) --I. , . , r·' _,--;C2235~-J I 26-0-. l ' (Q) 490 I I ' tP I ! . ' I I I I a]! \ ' . -Q~ \ Il l ·' . I~· .. .J:.. N1ro • .S.:I .. _:1""-- i \ .;.1 jLn '<1"1~ 18 .84 " C478.6) I I i I . ~ i I I i c 0 F } \ W I IF' 1 D . I I ,... _ -. _ :-. . _'~,. ma raw1ng . ' -:• 0 2f{O <100 600 Sf o1oo .. m . _ .. _. .,. -· .. .. .. .. _ _ . . . . : G SCALE. 1~! '· 11 ·~0 1 ' 11 '2b' 1 ,· 1 ~ ' I ' sb;., ~~ .'AsSEMBLY OF SPHERICAL VALVE 6?) • MATING DRAWING , . • CONTRACT N0.2890033 -I..,. SZ_EL 3. ss' v ~ H • ASSEMBLY OF SPHERICAL VALVE ® H224825 AS FOR THE DETAIL OF· DRAIN PIPE SUPPORT , REFER TO {r LOOSf __ ~~A..~L.:.Q_f SPHERICAL VALVE DRAIN __ ~ 334 97 9"' BRADLEY LAKE HYDROELECTRIC POWER '?ROJECT ALASKA· POWE;R AUTiiORITf ·~I·.:·· v ·._ z;2/.jw : :II ~ .. ' !rc 4 a .... A.l ....... ·-·-· 9 POWDI 4Y11101111T I H DR.lWlJIQ /fUWQ 10 J 11 r I ~ A - 8 - c - 0 f~!l !i!i!i ···~ .'ll j •·'J :!~i~ ~!~;; 1 ac.a} u r ~ ~i:!ia F - G ·1.1 8 ;' ~300 I 2 I •12 60 " ',2.36 ; • (320) 1'601 \. o RING I 3 I 4 liZ\.. II 12 I L 11 10 7 8 9 8 -~ !REMARKS ~ ' 50 .,. -' • ~ OlSCIIIPllON•f'IO,..,..._OIMtHSION PARr IIIAit.I'IAL ·OIMlliiSIIJHS ___ ._f,69 I 6. I '9._!3.1. 36.02 TO CENTER o•.,••NGHO.·ST...,...HO. 001••m•oHO. r-·<170l • !165l C '6.69" '!25"0l 3.15~_.J '( 9151 r:C,.;m~O<;cs\---· ----1-""-t------t--t-----T ~ t1P?f'\\ / -1:> T THRUS T GAP . I I I I 1· I ·r lA • PART ! NAME OF PARTS I MATERIAL ~J6~. NOTE · 1 TvALVE eoDv 111 · ISM4Tc+ss4T+S25civenxl ·1 ~ii~&."~r~o~o:,,Jy _...__ __ 11 ;.::7----,~ <"'H+---4---1:.--2 I " I 21 ISM41C ':V812lH ISUS304 OVERLAY]• 3 I VALVE ROTOR ~SM41C+SS41 "iVB21JC.1 I 4 I PACKING HOLDER ! ll I SM 41 C ')JS23~ 1 jCOPPE~.&~ j 5 ; PACKING I SYNTHETIC RUSEER ·:V822l'J·I I ~ '-I 6 ,pACKING HOLDER !21 I SM41C u --'-.~1 "",,::::.;--l.-'-1-+!----~1 t--o ·',.-] I SEAT RING I ~ .1Vi323XI·1 .WJT&f~RLAY ~.0 'hf i MAINTENANCE RING I • ·V8!4XI· 1 \¥i~ g~ . . 9 I TRUNNION (LEVER SlOE! II SF50A 'Ne3Jxi•T I SUS3040VER~]! .g.j'$-I . 101 " __ ·1 . 1·1 , , ! 7 ·~1 ;:; { 11 1 e u sH 'NG I aRo~IJfuMRRr ·ive13x!. 2 OIL LEss aEARING·. ! I • ..~ .LJ2 I u TYP_UACKJ..MY__ __ l i:J~TH~_TIC RU8EER'VB33lt' 2 : ·CO NNECTION FOR i ~:~· . ·~ 1 13 !THRUST LINER I NZE"rJ'WRICANT -:ve32xi ·2 'OILLES56EARING JETBRAKE 8 ~. ' -G I ~0,£10 ,_ ·14 I THRUSTBEARING __ !SS4! -~33x i.2 ~ t-- .37.4o ·' ~---'? . .~:~ · 15 1FEATHER KE Y I S4'5C ·1Vil31x:·2 , ( 950l ~53!;:!.2. . 16 I TANGENTIAL KEY I N ·I • '2S..."T • . B-·~ · 17 I LEVER jSS41 + S2'5C 't-IS4TX·1 I I . 18 !COUNTER WEIGHT I SS41 ·)/wi1X 1.1 I . 8 (MAIN TENA. NCE C:::EAL) . 19 I LEVER PIN 535C ·lve41Xi .1 I @ C:275 "~(]·2.5) 2 0 I PINSUSH 8RONZE"'t~OOO' .-, i ' IC . --. -~ ------ULBRICANT jVS11X!. 1 10ILLESSBEARING '-....., tl.J40l , , 21 1LOCKING PLATE . SS41 .,IJ!l4vd.1 I . ~~ . .I 22 ! CONNECT! NO PIECE . ,, ·lvsnX!·1 i ~ ·~4.~1 STOP~R • ·I ~ I· 1 I · , 24 I SERVOMOTOR I ·i • j. 1 i .125 i SEARING PIN I S35C .JVSJ1xi.1 I 7.28 ' ·i 26 I LOCKING PLATE I SS41 ·IVSISX i .: .~r--+f*~,--~:=;,:;,.-t+-~11~8~5.,...J ----;.,~....;..;; 27 ! PIN ausH 1 6 Rom~CANT ·~snx .·1 iOILLESS EEARING · 281 MOUNTING BRAC KET I SS4! "iVs15 X '1 j --I '~t~··. o.0039 .. ~o.C059 .. I t "•'\\ w.1 -o .1 s ) . <:t:-\ sus 30.1. / u-12 . v y . -.Di<T • . \ . • 0 ER LA___ "I ~. 11 12 1 @~ DETAIL OF . 0 (]:5J 1- ·j 29 I FOUNDATION PLATE , ·NsT6X1•1 ! I 30 I TAPE11 LINER I .,. . ·i ~ '85Eli i 31 I LINER I ~ i ,. 1·1 i l ~ 32 \·FOUNOATION 80LT I ~ ·~IZ,1X·4 ' \. :ill' / . .. i 3 3 i FOUNDATION PLATE I 1 • B!Bxi •2 1 ,.;,.,=._;;;;;:;,===£,==~::;;;;;;,......:j] ~~ '! .j 34 I TAPER LINER • ·I ,, BSEr. ~ , ._::L_.;, 1 . ,J 35 1 LINER I > ·I -. ,. 8 ; \ . . I ·~36 I FOUNDATION SOLT I .. ;I/Z31X· 4 i ~ • ·i 3 7 I DISMANTLING RING I SM41C . NF!2Xi ·1 i , @ ~~10 !,_38 I LOOSE FLANGE • ·!VF13X ·1 I ·uiio ·139 I FOLLOWER RING 5S41 · F1J.X·I ~~:£ · j1 1': .r LlO I DISTANCE PLATE 1 SM4JC IVe 1SX< ., ; I . \ .• 41 I TRANSITION PIECE I ASTM A710 + SM41CivF1JX! '1 i I I I 4 I BUSH I NG LBC2 . :VZ14X I. 2 I AS FOR THE DETAIL OF DRAIN PIPE 43 1ROD Ill SUS304 , .• 2 1 • • ,, •. ,. .j .1.41 " C2l ... ·I • 1·2 I ·DETAIL-OF INDICATOR q · 2~J SUPPORT' REF.ER_IP LOOSE FLANGe " .,1 .1.5 !sLEEvE 'I5S41 ·I ~ I· 2 I OF SPHERICAL VAlY_E DRAIN H 33.497L.:..__ . df, i SPRING . SUP ·I ,, 1·4 i 0 t---- E _ . 47 SPRING CASE jC3604 ·I • 1·2 I ® 'OPERATING TIME · 4R I CAM I 5541 1 • j .2 I • • • . 49 1 POINTER 1c2ao1P-i-2H r ,, I·' 1 24 ' . MAIN VALVE OPENING 60"'360 SECA:LOSING 60---360 SEC . 50 IJNOICATOR N I ,, I· 1 T ' . Yc;()\ '8YPASSVALVE OPENING 3 ... 1QSEC/CLOSIN'G 3"'l0SEC · 511BU 5HING LBC2 ·W$21XI·B I SERVOMOTOR ~ _ 52 ROD I5US403 .lv521xl a I .,F 'STROKE 47.35" • · ' . ~ • MAINTENANCE RING OPENING80SEC/CLOSING 80SEC • 53 LOCKING Bo~r • ·I .. l·a I 1120263) TO CENTE~.l6 I . . 54 SLOWRETURNCHECK VALVE .lVsi1XT·2 I ' . · ( 9TK5 l • i • . ® ·SPHERICAL VALVE • 55 SWIVEL JOINT 1· • 1. 1 T . • ,. 0 64 009 5 -• • . . 26 COPPER ALLOY • , . , ., • . DESIGN PRESSURE 637 psi ! 44.8k9J-cm2 l • 56 LOCKING RING S45C ·I t 1-1 I. . 1--...!-......!....--f.:-;b~:!=-:-:__---'-,-+H---! OVERLAY !1~.12 2._2 3.10.79 RUBBER F1l.CKIN • . • • 57 LOCKING PIPE STKM13A ·! ·~ 1·1 12SECTIONALIZED / .( </> l ·TEST PRESSURE !LEAKAGE! 510 ps1 ( 10 MIN I · 58 LINER lc"U'tLt.T';'t'ri~P'"ANOIF.Jaxi ·2 I =~ • • 1 . SUS304 OVER LAY • • • -1 HYORQSTAT!Cl 955.5 psi 1 10 MIN 1 59 LO':_KI NG HOLDER s s 41 lvsnxi 1 j: ~ I ; -· I 60 DIS t:ANCE PiECE STPG 58 IVB18XI 4 ·SERVOMOTOR f ~-·~·------~~--~ . 'qj10 • DESIGN PRESSURE • 625 Psi 1 ~3.94 kg/Cm 2 > .... _ ..... _ _ . . ... __ .. 'I 'F ina I Drawing l rG I ·~,~ . 'TEST PRESSURE • 937.5 PSi C65 .,1 k9}cm2 1 1. ~ .,.. . .. • 1-- ' -9-1 ~ . LEAKAGE OF MAIN VALVE .• ASSEMBLY _OF . SPHERICAL j/ALYE . ® • • ~· :~:~ • MAINTENANCE SEAL ~ 0.1 : GPM AT .5l 0 psi ~ ---.. H---------7 .. .. • -1 -.• L l -(}.I; ·SERVICE SEAL :i 0 .1 GPM AT 510 psi ruo 1 .• 6 .:rij~ . BRADLEY LAKE HYDROELECTRIC POWER 'PROJECT I . :f!G:. . MATING DRAWING • • ALASKA POW~R AUTHORI1Y HI , • , 2 .36." 1S.76. -, ASSEMBLY OF SPHERICAL VALVE ® H224824 ,.,,.,,. .. ,.aiUTI' ii 5-5 '-~--·--! • (60) 0.02•, (4Q) OIIA'OINONU>A£Jl t 165 i l · ·. fS Ectfc)i\f; A -A . <0.5l . •· ' .. .. -.. . DETAIL OF .. C (SERVICE SEALln:Z'll. ·-~;--~ .T..fw_LJ"'t'f'U ..: 1 I Fuji Electric Co.,Ud. l~f llllliG 0 ·2 1991 ;I-H224825~ ~ ~ 1 '~:~ I I l 8 9 I 10 11 12 I I I 5 4 2 6 ' ' ' ... AI ~ ..... -·-51 I' ~ :Ill ;.. -· A B c l ''il .:J .. i !t·~~ .. ~·~: .. -.. ~ iti~} ~~="! !!~ ;!~~ l1 Pl!fTH .. Hi~ I (EQIJIHL'f DIVIOEO) G H ... AI ...... a-•-. 2 2 DUTH IL -1-18 ;~zo 3 4 6 ~ t ,,-----, ~ I I m I I II .... • ~~ /La · 8J:J I . . 1 14. ROTATION Ct_0 :S.z ·too· 4 ® 5 LIMIT SWITCH (.: 3 ) I) ~ ., 1-Z 1•,+ K 7.1/J;. ~wl<-Z?ls-oo7S e I, 7 {.11-1 IT SWITCH {., k ZIU.£ f#wR-77Z.s -oo15 II 8 9 10 11 12 RIMAAKS -O~·~Oa.tEfiSIOfliP.t.lll MAIUI&I,.·~ OR PA""'N NO. SS4-/ P z '"'l 7 '} II... !,.--~:,... 6/ .... ""•l:" ?:r ·· 1340 <PIN) lb <MIA SHE A I I H4$bO.Z I I I I I ,/ -z! 7"L~c _t~> I"; sS4/P I(PtAH•z'>l ' I 41P I I<PLATc rl > IJ.1P ®I I : 71_'7 ~: :~;_ (.;:)J ! /4 : :> §4.1 p I J<CAH HOl.DEgt'51) I 1.3b0 - 5 I 6~1\t~, 7-1=CI +!- q ~~ · _ _g_s ~ 8 I 5.8 - I I L __ l 'CJ! Nl -q-1 ~i \ -·::~~'hs ~-EJ u OOKG69035H50 BRADLEY LAKE P.S. 1 ,, ?':4-"\ :.-t) 1 ~ 3-:; '1 -4- Fuii Eleclric Co.,Ltd. 1 iiI v:g 11 x ASSEMBLY OF oP£HII'ICct DICA7'0R AN{) L!H [ PHASE 3 I 0 e F G H 8 9 I 12 ~ @ ! " A B c "":iij .!:'f-a·;; h=~ .. .Ill .I ,.:;: _Jfi ·~=-,2';1 ~ =-·-; .!!t=il'i =!·•1; 1.;!,.:: !!~:! E F - 1 2 ·-~-, 'I;" ........ .!....... 'if : 1 r-1 fEfB 1_1. ~ I • ' ' ~ I ·IDs ...J, -~~ ;ji:U ~ ~::; -....l' f5> IJJ : -....l I 0::<( 0 u;> 1-f . . . 3 4 5 A.R8A~tGEMElH_QF_BY-PASS. VALVE < 1: 25) CD.~NPT kt I ·--~ ~ I I '! m~ I Nlo ;f; (f; p F V4 !a_ I I I ~lo-----~-,~!ii'"'7~--='=~~~~0-:;:;:::~:-m::~~~~--c-1~~ --~("") "1-,....~a ~-q- -1[) ~ <..Do li FACED_ 6 C IC PIECES 7 REMARKS --~~CRIPTIO~ _ll.(l~NAL DIMENSION I PART DRAWING NO ·STANDARD NO. 0 MATERlAL ·DIMENSIONS OR PAITEAN NO . MASS -8 MATERIAL MASTER !PIE I NOTE -------+-----NO~--CES_ --------1 VV11 X 1 ,, 1 -+~~~----~-----+-~--------~8 i 11 I BOLT SHB7 I I 12 NUT S45C I ,, G 1 ___ PiN SUS403 IJ ----- I 14 ! SOL T S NB7 ,, 15 : NUT S45C II .__Hi ___ WASHER SS41 II I c__l_Ll__QJ_LQ! .!-W_D_lf! "' J c ~E.EC.LFJC.A T lOl:L _L_~J'L[ QE S_L(i-tl PF.E_~SURE ~ _§_3l_PSI_ (_4_4._$_K9 _ _f/cm 2 2. VALVE TEST PRESSURE 2EAL.UAMG-E _LQilli_h_ _1 QPER~Il!_I_Ci__IIME : OP~]IJl_(i__3.::lO ~_EC_. lCJG~I_ti(I_ 3~ 10 SEC 4. SERVOMOTOR DESI~~IPBES.SIJF-• !\~j;(:m: D JJ;_$_LPfi;~~u.t~:;~_CUI5_PS L.C.6~ .9· I Final Drawing j ~,=-=-=~-=~IE ASSEMBLY 0 BY-PASS VALV 1/2 CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER PROJECT ALASKA POWE;R AUTHORITY POWER AU1li0RITY DRAWING !lUMBER 8 o in. SCA,LE II 'A.ct;.J(.,r /?ev!s.-~ A,zr 4t '~e=:-~~ u~'" ,. I ~Mm< I ~•nvm l J ,...nA\Al"-1' ·c.l'i::..::i~ K "" <f) j / V ::i ;1 H331 !---Cl1 1 0 500 1000 1500 2000 2500 mm 25 6 Jo d'o ~o 80 1co in. #l)d7 A2 ; \.. ~7.-"" 55 1 2 SCALE 1 1 ~r .~~_,r .. ,..,-c.• r 1 ~ 1§1 ~ -7 Fuji Electric Co.,ltd ,~ I -·-3 5 6 7 8 4 - A B c !Hi. . .l! i'.:i "~. 'L::, ~H! !i.!! ! i.l!! . . ~·~1; !Hi E F 1 I 2 (.ij FIXED ORIFICE (1:1) ~ ~_L \ ~ @., . I_~ l\ ~-t 312 1.36' C34.6) Y I J .<01;; I -;!tM .111 I LJ~s~ -I ·!.f)~ 1 di::: I __:!:_ I--··-- 25 3 @: O~IFICE_(_L:l_L 0,12 11 ( 3) 1T rnl· -;;::r~ ~i!:! ____j_~ I. ::tt·l· Z) 0 l1) t,:- NO -'"' ru<n .- @, @NPT Y1! I ®-~ ~~ @'\,_ ~ -1-~ '>, "';j I I LLJ I I 'I SCALE 1 0 100 200 300 400 500 600 m 6 o 5 10 15 20 25 in. ';'687 A2 ~ W"'{.A_•-r<t 55 1 2 4 (6;@ NPT YL lcCl PF Ya 5 K I • ·cr> o·o Nl.f) 1...,../ I I -6 7 8 I REMARKS I ~CRI?nON_N_I!_Iil_I~A_!:_91MENSION PART MATERIAL· OIM!;NSIONS MASS DRAWING NO STANDARD NO. OR PATTERN NO. 1 0 ~~------------~ I c I Final Drawing I ~------~------------~~--------~--~-------1 E ASSEfv1BLY OF BY-PASS VA 2!2 CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER PRO JEC ALASKA POWE;R AUTHORITY POWER AU11lOR!1Y DRAWIIIG I!OMBER 7 § ~ il H331692 0 8 .: .. ~-::.::~ ::1 -- A B c D ::}!1 t .; ·i·l~ .. -._..:a l' I •!! t ~~~ • "lJ! 1~ t".J• ··I I ':Jl•! li~~~ j:!JU F G 2 JIS-&22S1 40A SHB FLOW 6 © ' / HI -~·"'· 2 3 ...,_ AI ........... ~---3& 4 A PORT' 1 "I ;;o ·10 =1!2. ,.._ !"-~0 "'"' -"'i::: I I I -. 0 ' "' . ~: I ~ N~ . -o' i -r.t> C\1~ 1 ~ N ::; 0 co rsS U...: -.::' _, 0 I'Oj ~ .-J ,!!_ -.., ".':I :._· ~ ';] 1 c.: Cl ~ I e:l <4- "'1 ~ :-I I I ' t 4 ' I \ \ s ' ~\ ' '~t:::/ I L 7 --~ @) \ ?'.62' r--·-\(63J: 6 1---------+-::__ -:l- _____ l§ill 14301 8 9 E ( @.LL_ FOR PRE??UR_t:...§!'UGE __ llATE .... ~. Fuji Electric Co.,Ud. 8 9 -· Tl 12 tiESCRifi'TION · ~ O!MiNSk)N l PART W.TEA~-;-OIMtNSloNS ~r)RAWING nQ ·STAMAMO NO QRPAmRNNQ ~~~~~~~~~--~-=-r~~L-------~~~~-------;e M 27 M27 M16 M 4 2 X1.5 M42X1,5 ~~~~~~~~~~~7-~--~~-----2~~~--------~D SPECIFICAT _QE.i}I_G!-! • .£8.£~?U?E 629PSI <4h94KG?i'!ll'l TEST PRES_SURE 937,SPS1<65,91 KGikw'l PISTON ROD Olt. 6.299' ("1601 CYLI NOER TUBE o:.:. 19,29' ("4S0l STROKE 47,35' (1202.63 l [PHASE3. I 10 OOKG69!l3~H5!l BHADLl Y I AKt P. 5 . ASSEMBLY OF SERVOMOTOR 11 12 G H A B c D E TO F FROM G H - 2 3 4 5 I I I l1lllilB.. 1HP. 460V 60H, 1800rom I I I I 1-- REDUCTION GEii_R TYPE CYCLO DRIVE VJM1-187098 I REDUCTION GEAR RATIO: -1/100--'L_ 2 D ~ I I l \ I I J ~ 6 7 I L I I I :I I ' _j I 8-M12 + _ / / (8 ~ ~:;~ i I ~L/~ ~),.;,/ I XL 9 ~ I I ,.-1~70 / I P'f T + ~I ~ g~/ I ~IT SWITCH )Ill~~:~ -$-~ ~I _I v: I (K244gWR-2S/2S} ~ ~3BJ ~-: ~~ . M rG'1 LEAKAGE WATER u'-""'""""'\ )J_'~;.~· ~ ';'cfj'l ' I~ , __,tq~F -~~ ~ ,. i -1-/ w t I 1/ 0 ~~ ~ /l:!: "'911"' _e. 045 ~ =:rs\ ! ./ ~5 RUBBER PACKING ~ I f/' i==f== ~ ~ : f--.,\ , • 16 M24 L ~318.5 ( L.:.J LINE NO .. ~ Lfl "' (\J -Lfl ... (") "' ~~ I (128 X SCHBOI ? -I X 3 ~ ~ 4-~40 ~~ ~ I I'~ ~---~-~T ~;EL 8'-2.1" ~I 4 I "" I /240 ~--J +4 '1 INLET ............_ ~ I I I I <!)1-~ N ·!~ I.D ........ .10 ~! ......... 8 1 fj;'; 'I ~ J z ~o · 15 t ~2;30 1 t ,., [ Z 1 T ~ ... )-oU I IJ ,..1 -4-~23 HOLES ~-u , ~50 ~· r~1 ,~-(I'll ~ ru m 1".:3 ,, Si L 4 <!l "' c "' _, J~f~~f--1--·-"r" ~cc h ~ "' ... C"'i ;: G1 I 7 vv ~ I t -tr: ~ i 1 r---1-Q v / I ~ r 1 j /~ •ttA· 3,J . . 4-~23 HOLES/ A ol _ ----r-"'._ 240 _ _ ~~ EL.7 -0.6 LINE NO.~ <!ll Ill.. aJ! ~ t'-, .a. "1_ ~/ ai ! ~~"+ "'._ [-n-'' ~ O..oll L ~=we:·~ ... "'._ H m-t. r ri· I ~~~~\ ~ "' ~G ;::2: HOLES ~·-M20 SOL T OUTER SIDE: 150MESH WIRE NET// INNER SIDE: 30MESH WIRE NET Cll C\J' I \ ~__4_-MI2 BOI T ~ LTl "'' ' <!l ~ j , \11§_ ~5 RUBBER PACKING _ f ; _____l__ ~ ll I \1 I I <!l ... "' <!l 7 (() (\J "' Q) ... "' (() "' (() 0 (\J 8 9 PART 1 2 3 11 RE~ARKS DESCRIPTIOH·~OMIN~IENSION fPA.RT-f·-~EAi.ll~D-IMENSIOtG DRAWING NO. •STANDARD NO. NAME OF PARTS MATERIAL OR PATTERN NO. MASTERIPCS NO. CASING STPG38S+SS41+S25C VZ23X _ COVER SS41+S25C VZ23X 1 SCRE:::N SUS304L VZ23X 1 4 BUSHING (UPPER SIDE) BRONZE+SOLIO LUBRICANT VZ23X 5 UPH PACKING SYNTHETIC RUBBER VZ23X 6 ¢70 COUPLING (11 S25C VZ23X 7 ¢70 COUPLING [2) SS41 VZ23X 8 ¢28 COUPLING (3} SS41 VZ23X 12 NOTE 9 SHEt.R PIN -------1 -1 SGn"l VZ23X 2 10 BUSHING (LOWER SIDE} BRONZE+SOLIO LUBRICANT VZ23X I 11 THRUST LINER BRONZE+SOLID LUBRICANT VZ23X 12 THRLST BEARING SS41 VZ23X 13 BRACKET (1) SS41 VZ23X 14 BRACKET (2} SS41 VZ23X 1 DESIGN 637 PSi (44. 78Kg f /em'} PRESSURE TEST 955. 5PS i (57. 18Kg f /em'} PRESSURE REFERENCE CRAWING ~ ASSEMBLY OF. AUTOMATIC STRAINER (PLAN) OUTLET ............_ ~ TO LINE NO.~~ _r DRAIN WATER ............_ ~ TO LINE NO.~ FLOOR EL. 5.0' H457505 I PHAsE3 I ~~~~~~~~~~~~~~~~~~~£~~~~~~~~~~~!~~·~· , , I ·"""""'" """' "" ,;, ·: "". _,,_""· '" •i"':\r-:::L "'I ASSEMBLY OF !i! 8 50 r!! '"'~ ~; AUTOMATIC STRAINER f H2 2 6 • ' I ' (SECTION} ~ji :E®<t:itD':C ~ ~~ V723X 1 11 12 ~~,~~ A ~~ ~ i C~N:RETE ANCHOR ' ~500 2 3 5 4 8 9. 10 6 7 Elliili B c D E F G H 1 2 3 REFERENCE DRAWING A A SEMBLY OF AUTOMATIC STRAINER(SECTION) H226850 B INLET 4 s___LE PIECES REMARKS DESCRIPTION·NOMINAL DIMENSION I PART DRAWING NO.·STANDARD NO. I t l t ( i l 5 MATERIAL•DIMENSIONS OR PATTERN NO. 6 MASS I I I I I I IIA 4-¢40 HOL _....---t--- B ----1 > -. ..,_ c 0 LINE NO ~ PLUG (FOR AIR VENT) ~a:! 0 ® <X: w z I"- ~I-w (\J <X: <X: z .....-! W3 H I- 16-M24 BOLT OUTLET (LINE NO.~) & DRAIN (LINE NO. c:f1ID) NO.T105) NO.T121) 4-M20 BOLT c I --t- NAME PLATE B-B sEc T I 0 N A-A I PHASE 3 I s-c T I 0 N oo ~ DATE NAME APPROVED ~r 0 !'j DRAWN 19B9-<J6-07 ~. Kohrai ~I 1: 4 KG69035H50 1 BRADLEY LAKE P /S !I [ ~ CHECKED L/,._.,-.j.!.gf J..k ... ~· . I . -@>EI-~ \ ~ H50 1-VZ23X-0002 BRL I ~ , / Q l-1 "1. I 4'1 r ,,,;f:; r-ASSEMBLY OF · ' ··~u®©~ui©~{~;/"'~Jv,. z ~ AUTOMATIC STRAINER~ H457505 1 I ., • ~ 2 3 X (PLAN) ~ 2 ~ 3 4 5 6 ~-- • ~..4 . •:!a ~4 .!• .:a l .. ~~n i]") t lila ... n~ ~!ra~ j .. 1".11 ;B:!i .. lJ "14111 u;-r~ i12'li:J A mERMDMETER PANEL INDICATORS rqr~:/.!;~.~~t-~-,..,.~,..1~o..,.,f""'8 · ' ~· ·qii~ .~ .. ~! TMI·TlS4 • TML·TIS3 SWS•;ij9 @ SWS-PIZ ~ •<r cp· 9 __ _j - r I I I I PTS ·PI1P5TS-PilJs10 I PTS·PS9 L 83WBV • . I B I-A c 0 \7 I "'nnnwARO _G_Q1'E_RNOR VVuv ..... ITEMS SHOW-~1 THIS AREA ARE----, TYPICAL fOR 6 NEEDLES &. COHT~OLS. I .... ~ .. " ...... I . .J ' ' I JDII(el(ll\tt• Pllllf CCifiOl 1 llliiJ1!tU( I , . I. l:========~:lL=-=~~ ------------------- --------------------~------ IRJrt: $. T : Oil. SVMP TANC CUT : PDIV1:R HOUS£ SID£ CUTT£11 ~ E PUMPING I v F .SET & COMPRESSED 4J R..:.-..;,;S....-Y S""-'T'"""E""'"'M ____ _ /";ln.ot!£~\'C'~Gra "'D..IICIUOI (C=:;:,~===:i;:-~~:~~~~·(II . 'I . ;n ~ CLGSE II ~ ~-OCGI t ~LJ l. __ Ii?.t~ ,.,.. .. , .. !'R.UY"-1[j SU'IOIIIIU ~-~lfl!lf -1't"-\:IIIIU I· ' G \7 H Cl:liOfdAttDI tut..a~r J QDICISifiDI IU1aM'F r-----~~~-------t11 -~-----·:v-IT! .. rn rot '"'" I .. -: LUlU Ail£ tURitsllfD ! :O..IU 111Ltt: ~ • ~ ~ -..._II!UU ,._Y( ~ ¥Ill lllf. Ill CA"'IIfUOI. : O.S,tlt•ft'JOA A ~ O$Nf.~J06 : l l ~. awtUS:I1 ., I : IIUOIII IIC ' I!'JJ:P.•IIC: : U (ltl SWH II Ill IS ..rt L ' ctiiO[IP H OI :!li:ltJIUH OI : IRE 110111 1(0 l llll Ill( I ll :_------------~._!! CiAII ! C11!1HtUSDL ------=---=· ' ·-=-=--==----~-.:____j I~·_L -----_;______ "'~· ': 2J2J2Jn ·~ll ·l j II t:J5,., . l? 1;;'\j on. ll . . = ····-•·•· •·•· ............. ~ .... ~-::m~ '" J.l. ·~~UttiU tHAWT.stf•l 4 ~==,=====u=l: =. ==~i ====. ===_9. II . . . U~l-l-' ... !JrtJniii(CJI&m ~ f Final Drawing ,-· REFE~E~CE DRAWING ---. o PART liST OF SC}!E'.!ATIC DIAGRAM FOB AUTOMATIC C ONf~OL OF VJATEB. .. .IIJB.B!.HE HSC 4081 o WlllJ!&IC SCHEr.oATIC FOB SBADLEY LAKE HYDBQELECTP.IC PQWER PBQJEC7 WOOD WARD GOVERNOR DRAWING HO. 9981 ~ o ~!;AOtEY lAKE GO VE~HO R INSTRUME NT LISTING FIUO SCHEMA TI C DIAGRAM FOR AUTOMATIC CONTROL OF WA TER TIJ RB INE •1 CON TRAC T N0 .. 2890033 • BRADLEY LAKE HYDR OELECTRIC PO WER ALASKA POWER AUTI!ORITY PR OJ ECT I I WOOQWARD GOVERNOR DRAWING HO. SK890 1190 1 SHEET '"'; I :=-..:·:~~ Au h _U ~ .;:~~I . --'---~J...;--!.•• I"'" I om; I 1111: --L•. I=J I ;1 H 2 2 4 Li 7 2 ~ 13 :;! al ... ~ D DIU 1r.al "I I Electr-ic co.,Ltd. r;j l UC.lUIILU: ~@.J E" - (:; ~ ~ ~- Parts list for schemati~ diagram for Automatic control of water turbine I....._ _F_1_· n_a_l_D __ r_a w_i_n_g __.I /; ~ ·" ~'~At:~--------------------------------------------------------~ ..§~~ ~ ~~"'"' !\ .,s_ -~ ~,...,~ "~;.. : (\j 1 Cl ' ~~ '7 ~ ~ I Qo.../1:) '~·------------------..;....__-------------1 :...:. """ " ~~ ._. ' CONTRACT NO. 2890033 '>': . \ BRADLEY LAKE HYDROELECTRIC POWER PROJECT . ,; . ~~~~ ~ ~~ ~· .~ ~ ~ ·~ t "t- "l '(li • ~ ,.. ALASKA POWER AUTHORITY·. j~.c:;!--~ ~ ~ ~~----------------------------------~-----------------------, ~ l POWER AUiHORITY I~~~ ~ DRAWING NUMBER '~ ~' -~ ~ ~ """-1 ..1. -" "-. OATE NAME APPROVED I~ '£1~ DAAV.l'f • ·'" ,' t~. lr-~ 1.-h tJ kL ',.#· 1....:: I~ 1-"1" I '\!);tY!' I '-' '-' -0 I " CiEC<ED I ,JIM',.. • --r,r-·_"' ,/ Fuji Electric Co.,Ltd RE'IISiONS I t A4SE I I REVISIONS 1 llEFEilENCE UllM·II tJG : "SCIImtnTIC lliM~RMI FOil nUTOtlnTIC CONTIWL OF l~nTim TUili\INE" 1122H72C OlmEilS !lEV. No. · TMI-ZS1 . PTS-SOV3 PTS-SOV3 · · PTS-SOV3 · · PTS-SOV4 · PTS-SOV4 . PTS-SOV4 GtiC-T I S4n GtiC-T I S4B · GtiC-T I s.tc GtiC-T I S41l SI·IS-T I S8 ' SI·IS-TIS!) GMS-ZSS . GMS-ZSS TMB-ZSB ~ DATE ORA\AM - - CHECKED - - A4SE I FIJJ I llEV. No. 121l 20BS 20BT · 20BZ 20S · 20T .. 20Z 2GAilOl . 26AD02 26Ail03 26Ail04 261·/Aill 2GHAIJO · 5B1-v4 . 581-v4 33HA 33NA 33LB 33BHA 33BLB 331lVHn · 331lVLB 33JZ l IJESCiliPTIOtl L ltll T SIH TCII FOil OVEilSPEEil llEV ICE SOLENOID VnLVE FOR IWPnss VnLVE "OPEN" SOLENOID VnLVE FOil llYP~SS VnLVE "CLOSE" LIMIT SH lTC II FOil 20BS & 20BT SOLENOIIl VnLVE FOR tMIN INLET VnLVE "OPEN" SOLENOID VnLVE FOR ttniN INLET VnLVE "CLOSE" . L Hill SIH TCII FOil 20S & 20T Ill nL TIIERtlotiETEil FOil GEN. n Ill COOLEil (COOLED nIH S IUE) ll I nL TIIERtlotiETEil FOil GEN. n Ill COOL Ell (COOLED nIH SIDE) ll I M. TIIEiltlotiETEil FOil GEN. n I Il COO Lim (COOLED n I R SIDE) Ill nL TIIElntotiETEil FOil GEN. n Ill COOL Ell (COOLED n I R SIDE) ll I nl. TIIERtlotiETEil FOil COOL! NG l~n TER (INLET) OF n I R COOL Ell DIM. TIIEIHIOtiETEil FOil COOLING 1M TEll (OUTLET) OF A I R COOLER LHIIT SI~ITCII FOR GENI!HnTOil lmnKE "ON" LltiiT SI~ITCII FOil GENimnTOil lmnKE "OFF" L I tilT Sl'il TCII FOR INLET VALVE "OPEN" LIMIT SHITCII FOil INLET VALVE "tiEiliUtl POSITION" LUll T SIYITCII f'OH INLET V"LVE "CLOSE" LltliT SI~ITCII FOil BYPASS VM.VE "OPEN" LltiiT SHI TCII FOR BYPASS VALVE "CLOSE" LHIIT SI~ITCII FOil SPIIlM. CASING UilniN VALVE "OPEN" LltiiT SI~ITCII FOR SPIIlM. CnSING IJilniN VnLVE "CLOSE" LHIIT S\~ITCII FOil HATEll JET f\RnKE VnLVE 33SVHA LIHIT SHITCII FOil INLET VnLVE tlniNTENnNCE SEAL "OPEN" I~AME APPROVED 'I. 'I i Fuji Electric Co.,Ltd. ~ HS C 4081 ;s~t i OlmErlS DEV. No. . ' niL-TIS3 < · TMI-TIStl . · U1L-TS4fi~B · . · n1I-TS3A,B . . · nH-T S 5 AJ 8 • UlL-rlTOS . ·· nH-RTD9A-vD ,. :! E'j ·· GMS-TIS6 "5 !·~ ~"! s = : ; Gt1L-TIS4 · ... i ... !~ -t;..-:.. :' :. G~lS-TISS · .~:.!It~ -.2 ~ ·:::: .~ ·-~iii j •.. ,.-• G~IL-T I S5 · • .ai::; :::=~·.: !-!=-..1• -,.,.._,•--:i~-·· '· Gt1S-TIS7 ·-8 ! -:f .s ... .... =· l.r]i€ _.... .. ·E! .~ ,; ~ i1 __ .._t: a:ia:t!-' i!;i:;! --::5 '· PTS-PS9 '. PTS-PISS · TtlL-LSl U1L-LS2 ~ DATE DRA\\N . ---- CHECKED . -. REVISIONS ·A·ISI' FUJI DEV.No. · 33SVLB ~ 38DQI.II~ ' . .-38m·J ·• 38FB01,2 · 38Ftvl. 2 . 38FI~3.4 3SRBO 38R!·Il ,2. 3, 4 · 38DU 3800BU 38UL . 380QBL 38DT · 631-if\V G3WMS · 11omv1 , nom·J2 UESCil I PT I ON LIMIT SHITCII FOR INLET VnLVE MINTENfiNCE SEnL "CLOSED" DinL TIIEI?MOMETER FOR TURBINE BEnRING RESERVOIR OIL "II I Gil ALAR~t" DIAL TIIERl1ot1ETEil FOR TURBINE GUIDE BEARING "IIIGII ALfiRtl" TEMPERATURE RELAY FOR TURBINE GUIDE BEARING RESERVOIR OIL FOR "CONTROL fiND fiLfiRM" TEMPERATURE RELfiY FOR TURBINE GUIDE BEfiRING "fiLARM" . TE~1PERfiTURE rlELAY FOR TUilBINE GUIDE BEfllliNG "SIIUT DOim" RESISTnNCE TEt1PERnT!HlE DETECTOR FOR TUimiNE GUIDE BEARING RESEI?VO Ill 0 I L RESISTfiNCE 1H1PERATURE DETECTor? FOR TURBINE GUIDE BEliR lNG D I fiL TIIERMotlETER FOR GEN. UPPER GUIDE BEARING DinL TIIERt1011ETER FOR GEN. UPPER BEARING OIL SUMP TANK DifiL TIIER~lOMETER FOR GEN. LONER GUIDI! BEfiRING DlfiL THEIUiotlETER FOR GEN. LO\~ER GUIDE BEARING OIL smlP TfiNK D I fiL TIIERt1011ETER FOR Til RUST BEliR I NG PRESSURE SIHTCII FOR PENSTOCK lvATER PRESSURE PRESSURE SI~ITCII FOR ~IAINTENACE SEAL OPERATING lvATER Plmssurm FLOAT OPERATED LEVEL S!HTCII FOR TURBINE GUIDE BEARING OIL.LEVEL "EMERGENCY IIIGII", "EMERGENCY LOW FLOfiT OPERATED LEVEL SIYITCII FOR TURBINE GUinE BEfiRING OIL LEVEL "HIGH" 1 "LOW' I NAME APPROVED Fuji Electric Co.,Ltd. ~ A (,I, I I ~ HS C 4081 % j~ ········--~---·····························~ 1---f- I ....,._ OviNERS DEV. No. PTS-PI8 PTS-PDIS10 . PTS-PISA . · PTS-Pl5B PTS-P1S5 · . SI~S-PI2 PTS-PllS ~ DATE DRAV'vtl • - CHECKED -• REVISIONS -A4SE FUJI DEV.No. . 10 ·{11 63WV . 12 13 '{14 63WMS . 15 19 . 76 79 82-1---6 . 87 I 88' c • 200 . 201 ' 202 . 203 . 204 . 205 206 ' 207 208 . 209 . 210 DESCRIPTION ·------ I~ A TER PRESSUlm GAUGE FOR PENSTOCK DIFFERENTIAL PRESSURE GAUGE FOR PENSTOCK AND SPIRAL CASING PRESSURE WITH CONTACT WATER PRESSURE GAUGE FOR INLET VALVE NAINTENANCE SEAL "SEAL PRESSURE" WATER PRESSURE GAUGE FOR INLET VALVE MAINTENANCE SEAL "RETRACT PRESSURE" PRESSURE GAUGE FOR MAINTENANCE SEAL OPER11TING PRESSURE WITH CONTACT . WATER PRESSURE GAUGE FOR COOLING ~JATER OF TURBINE GUIDE BEARING OIL COOLER OIL PRESSURE GAUGE FOR INLET VALVE CONTROL OIL GENERATOR AIR BRAI<E MECHANICAL-HYDRAULIC OVERSPEED TRIP DEVICE DEFLECTo'R DEFLECTOR SERVOMOTOR TAILRACE DEPRESSION PIPE CONNECTION MAIN INLET VALVE BYPASS VALVE SERVOMOTOR FOR tlAIN INLET VALVE SERVOMOTOR FOR BYPASS VALVE CONTROL VALVE FOR MAIN INLET VALVE THROTTLE VALVE FOR TIME SETTING THROTTLE VALVE FOR TIME SETTING UPSTREAM.SEAL RING HAND-OPERATED \·lATER PUtlP FOR t1AINTENANCE SEAL ' CHANGEOVER VALVE FOR UPSTREAM SEAL RING CONTROL AUTOMATIC CHANGE VALVE (1) FOR UPSTREAM SEAL RING . r.,... NAME APPROVED Fuji Electric Co.,Ltd. ~) A (A ~ H5C4081 Ys~~ ··········"·····························--·····---· f-- I I I • . I I -- 01\NERS OEV. No. I'UJI OEV.No. DESCRIPTIO~~ 211 CONTROL VALVE I'OR AUTOMATIC QIANGE VALVE . 212 AUTOMATIC CHANGE Vl'ILVE (2) FOR UPSTREAM SEAL RING 213 OIL I'ILTER - . 214 AUTOMATIC STRAINER WITH DIFFERENTIAL PRESSURE SWITCH . 215 STRAINER 216 TURBINE GUIDE BEARING OIL COOLER . 240 WATER. JET BRAKE VALVE r 241 SERVOMOTOR FOR JET BRAKE '1ij fi-.·; =-·-=.1 ~ 1:1 : Jl"a.JI !:= --.-:. r .!2:.! It~ ~!! ~ = --·= :!~i'tJ";;; .&• ... .;..!! ... :s :;; ;='!I·~ h-!-! l:;'JI'1; ·.1! ..... ·--.!!a i.! 1 !~.!!!] 1_.' • ..i~J~ ~~~ .... .!E•E'ii al!•:.:. &~i];; --:1!.1- • ; . . ~ DATE NAME APPROVED Fuji Electric Co.,Ltd. ORA\\tl . . CHECKED Ao.. c) H5C 4031 % f-~-. . z . ~ f- REVISIONS ... .. .............. ~-· ... "' ...................................................... t-t- A4SE I I I Drawn Checked Approva:l ~-17~ _/1· ~~4f 1Pfk· SOJ-AOOB-11-12 Instrument and Device List Working No. G69035 !!..Q..ll_ I. mRKED 0 IS I~'DICATED AS FOI..IDoiS. aJ: UNIT 1 [2J : UNIT 2 Fuji Electric Co.,Ltd. '/ I Final Drawini j CONTRACT ~ 2890033 BRADLEY LAKE HYDROgLECTRIC POWER PROJECT ALASKA POWER AUTHORITY IWER AI.ITIIORITY l DRAWl!{; NIJJ1IlER DWG No. WH 5 0 6 I 9 Rev. A Rev. B Jun. 22 ·~ Rev. C Aug. 23 ·~ Rev. D Nov. 15 ·~ Rev. E Mar. Z1 '89 Rev. F Jul. 21 '89 Rev. G Jan. 31 '9) """' CONT~NTS AND SYMBOL LIST.ROR LOCATION SYta!Ol LOCATI0.'1 SIIEIIT SY111!ll. LOCATION SllEET SYtaiOl LOC.'ITJO~ SIIEIIT svc SIJCrical Valve Control Cabinet I. 2 GI3E Genera lor llearing 10 TTI3 Water Turbine Terminal &ard ------- TIIP Thcnnome ter Pane I 3-6 TI3E Turbine llearing 11. 12 STB Spherical Tel"lllinal lloard -- GEI3 Genera tor llracket 5 TLO Turbine Local 12 GTB Generator Terminal Board - (TI3-1) ----"------" TUP Turbine Pit 5 OLF Oil Lifter Wi&b Pressure Oil Systm) 13 Tl3-2 Generator Local Tel"lllinal !loard "--------------------" TfiR Turbine Ilea ring Oi I Reservoir 6. 9 GS Goner a lor S la lor 14 TB-3 Ditto ··---····--·· --------------",.._..___ ----- GBR Generator llearing Oi I Reservoir 6. 9 ORK Generator llrake 15 SPV Spherical Valve 7 AC Air Cooler 16 -~ ----------------- usv UpstrCillll Seal Cor Spherical Vahe 8 Gil Gencr a tor l!ous i ng 16 -+----------- sov Drain Valve for Spi raJ Casing 8 ASS Automatic Strainer Cor Spherical Valve 16 ---- ··-----" -------. ·------- ' -------------~----·-------------~-------1---- -~" '-" -----········--·----···········--·-·······----------~ S03-A001l-11-1 0 Tr: Tnp AI: Alaraa St: Stop SC: Starlin& Condi lion Location Device No. AI'A No. I loll Tr St AI sc Type . Coonoction .m\ Remarks Spherical rns rns-sov4 Solenoid valve for !lain OSG-03-202 valve valve "Open" -0100-4035 ~f@J~ lSlcr2 control 020T rns-sov~ Solenoid valve for Main (Yuken liogyo) cabinet valve "Close" OC125V (S\'C) O.JA r·o-~-: f m~~~ ozoz rns-sov4 Li•il swi lcll X-100.2-KB -o32ZJ (Tatcishi) 03224 <D:Closed a l IDS OC!25V, 0.5.\ .,..,: @{ r": energized. ®:Closed at IDI' -o 3Z5 energized. -o3226 ------··-------,_ !·--1---··--milS rns-S0\'3 Solenoid valve for by-pass DSli-03-202 ~-r@l_: lSllll valve "Ojx.'ll" -0100-4035 c:rnBT O'TS-SOV3 Solenoid valve for by-pass (Yuken Kogyo) valve "Close" OC!Z';V 0.3A c~~-~~ I . m! >"~ rnBZ 0'TS-SOV3 Li•il s•i tch X -1 {X;l,'l-Kll r<-o -o 3219 (Tateishi) f-o~ <D:Closed at 20ilS OCI25V, 0. 5.\ { r"; energized. ® "" ®:Closed at 201lT I -o 3'll1 energized. -o3222 -----'-·· ----!-·------- ~'BV O"TS-PS9 r.s. for penstock water 0 1"11-550 ,-o"""f"'o----o 3531 Set point 460 psi rrcssuro (IJEilA) rOT-~ (Hini•UII static pressure) Close at noma! pressure OC1~V, 0. 5.\ ---o3533 ·" : 3534 I -" I --·· ---------------- ~tiS []>TS-f'lS5 r.s. for mainltmancc seal G-19-Lulll r-o-ro -o3535 Set point 255 psi wi lh .cler (11~) (AS~III GAIJGE) 35.li llcasuremcn l range Close a l low pr('.ssure 0 OCI25V. 0.5.\ r-oT 3531 0-1000 psi ' -o35J1 -~-····-·--· lnformat.ion for Cont.rol Syst.cm ( 1) S03-A008-I2-35 ,-) I ) Tr: Trip AI: Alarm Sl: Slop SC: Sl..lrlinc Condi Lion Local ion Device~ APA ~ !lOll Tr St AI sc Ty~ Connoc lion ~r~ JICJII.lrks Spherical []jJ.N O'TS-PDISIO Diffcrencial P.S. helween 0 7llHUIII ~l poinl l30psi valve penstock and spiral c.1sing OCJ25V, 0.~~ ~51133 control pressure wi lh IIICler (I))) (AS~IIl G~t;GE) cabinet (SVC) close al and bcl010 differential pressure setting valve ·--· --------------------·----------- OliO G'TS-Pl8 ~ ter pressure gauge r or lluurden tube tlcasurcm<?n l r angil penstock Twe o-HXJO psi (,~S,\111 GA~GEJ -------------------------------------· ----------I om O'TS-Pl~ ~ ter pressure gauge r or lluurden luLc Measurrmcnl range I spherical valve maint.cnance Ty~ O-J(XXJ psi seal "Seal" pressure (As.\111 G~~GEl I I ------------·-· ---------------.. ----- 0113 O'TS-P158 ~ ler pressure gauge r or lluurden lull.:! &asurcmcn l ranee spherical valve ~~~ainlcnance Type 0-1000 psi sC'.a) "Retract" prcssure (,~SAIII mGE) ----------------------------'--·----------------------------- 0119 D'TS-PIIS Oi I pressure gauge for lluurden luiJe tlcasurcmen l range sphcric.1l valve control oi I Type o-HXX> psi (,~S.\111 GAt:GEl --------------------------- -~----- Information for Control Sy.s tom ( 2) S03-A008-J2-35 Tr: Tr •• AI: A lam /) St: Stop SC: Starting Condition location Device ~ AI'A l'h ltm Tr St Ill sc Type ' Connoction I AP,\ llm~.1rks ThcfliiOIIICter cmou CJ;ns-TIS6 D ia I theraonc tcr ([)f) for TllP-1:-ME-D Setting ~alue panel Gen. upper guide bearing. OCI25V, 0. 5.\ (Till') Closed al tmp high 0 (K(X;VO KEIKI) [':>-o---o 0 3701 !&.'i"F (BS'C) 0 -o 3702 1-.. Ol800llU Q';ML-TIS4 Dial thei'IIOIIIllter (or) for TllP·K·IIE·D Gen. upper bearing oil SUIIIP OC125V, 0. 5.\ IS!l"F OO'C) i lank 0 (K(X;YO KEIKD C'--o 3703 Closed at te.p high 0 :mo I I ------1-· ------·· CWJI. D'.t1S-TIS8 or for Gen. lower guide TllP -K-ME· D bearing. OCI25V, 0.5A C'-0 185"F Ul5'C) Clos!XI at LOlli! high 0 (K(X;YO KEIKI) J103 0 J]().j --1·---··----~-·-. 03800Bl Q;tt.-TIS5 or for Gen. lower guide Till'· K fiE·D bearing oil SUIIP tank OC125V. 0. 5.\ 158"F OO'C) Clos!XI at !alp high 0 (K(X;\'0 KEJKI) ~~ 3711 3712 1---cmrr CJ;ns. TIS7 or for thrust bearing. Tllf'·K·fiE·D Clos!XI at Imp high OC125V. 0.5.\ 185"F <BS't) 0 (K(X;VO KEJKI) 1--o-o---o ~ 3705 0 :noo - Inf'orma tion for Control Sys t.em ( 3) S03-A008-13-27 \ ' St: Stop SC: Starting Condi tioo Location llcv icc Nil Af'A Nil ltm Tr Sl AI sc Type Connoc t ion APA Ronarks Thei"PPIOII(ll.er CJ:mol Ortii-TIS4 DT for turbine bearing. Tnf'-K-t!E S<ltline 1oinl panel Closed at liYIIP high 0 OCIZSV, 0.5.\ roc I49°F (G5'C) (TIIP) (K~X;YO KEIKI) Jl07 --o Jl()3 cmooaw OTIL-TIS3 DT I or turbine bearing oi I TnP-K-11E Sllllj) lank OCIZSV. 0. 5" r<>c I22°F (50'C) Closed al l.alp high 0 (K(X;YO KEIKI) -o Jll3 Jll4 -1- rniAOOI [};1(;-T I S4.\ DT for generator air cooler 0 TllP·K-tlE-Il ro-;. (cooled air side) OCI25V. 0.~ ---o Jll9 ll3°F (.1St> Closed at l..ealp high (K(X;\'0 KE I K I) 0 Jl20 ---------··-~--~-------!-·-t----1------- rnA002 [):;OC-TIS48 DT for generator air cooler 0 TllP-K-r.E-Il (cooh..'<l air side) OC!25V. O.SA ·-{) Jl21 113°F C45'C) Closed al tmp high (K(X;YO KE I K I) ---o Jl22 ------I--------------- C2GA003 [};1(;-TIS4C DT for generator air cooler 0 TllP-K-11E-Il r"-" (cooled air side) OCI25V. 0.5.\ ---o Jl2.'l 113"F (45'C) Closed al l.alp high (K(X;\'0 KEIKI) -o Jl24 ----,_ []2f;A004 [):;OC-TIS4D DT for generator air cooler 0 TllP-K-11E-D roc (cooled air side) OC125V, 0.5A Jl25 ll3°F (45t) Closed at l.olp high (K~X;YO KE I Kl) ---o JrJj 1------- O!GIADI OSWS-TIS8 Dial lbc~wr (DI') for 0 TIW-K-11E-D cooling watcr(inluO of OCIZSV. 0. SA rJO air cooler (K!X;VO KE I K I) 0 Jll5 !li°F (30t) Closed at tmp high Jll6 ---------------------- [IDMOO O'>WS-TIS9 Dial UiCI'W!IClcr (DT) for 0 Tllf'-K·I1E·Il cooling W.1ler(oullet) of OC12.'iV. 0. 5A r-o-;. air cooler (K!X;YO KEIKI) ---o Jll7 104aF (40t) Closed al tmp hich ---:..0 Jll8 . ··----- Information for Control Sy.s t.um ( 4) S03-A008-J3-27 Locatioo Device t.n AI'A t.n Thennome ter 039VL Orl11-NBII4 panel (Till') Dl9VU OT:11-NB113 .. Dl9VW 0TMH•'BII5 -· Generat.or [IDVL.X OTI11-NilE14X bracket (GEn) Dl9VLY OTMI-NIJEI4Y - [BtVUX OTI11-NilEI3X CD4VUY OTI11-NilEI3Y Turbine Dl9Vh'X OTMI-t,'IIEISX pit (TUfl) Dl9\'h'Y OTMI-NilEISY ---- 018 rns-FIS S03-A008-·14 -38 /'. '. } Tr: Trip AI: Alal'lll St: St.op SC: Starting Condition IU. Tr St AI sc Type Vibratioo .oni tor for l01<oer 72850 series bracket (llenlly Close at high 0 Nevada) Close at high-high 0 0 - Vibratioo .oni tor for upper 72£50 serici bracket (llently Close at high 0 Nevada) Close at high-high 0 0 . ., ----i-1- Vibratioo .oni t.or for 7a!SO series turbine bearing (llenll y Close at high 0 Nev.lda) Close at high-high 0 0 !-· Vibration sensor and 7200 proxi•i t.or for l01<oer (llently bearing Nevada) ---------- Vibration sensor and 7200 proxi•i tor for upper (llently bearing Nevada) ----- Vibration sensor and 7200 proxiMitor for turbine (llenlly bearing Nevada) -" 1----1--- Sight glass for cooling FFS-40F water of turbine guide (llAIOO bearing oi I cooler nACIIINES) () Coonce t i 011 APA Remarks GE:~ Till' 7200 7a!SO :ms lligh alarm selling point --<> m !fti Is <2ll.u.U 99\'LX 7200 :m7 llich-bigb alarlll!'trip ---<:> .Nil setting point 99\'LY 99VL 12ai Is (305.u.U --- GEN 7200 7a!SO -Q :ml lligh ala1111 setting point o;mz !bi Is (23) .u.V OClVUX 7~ ---o-1----ro:m~ lligh-high alarliV'trip r----o------<':rot setting point 99\'U\' 99\'U 12mi Is (305,ull) TUP 7200 72£50 :roJ lligh ala1111 setting point :310 9mils <2:ll.u•) 99\'I;'X 7200 ---<:> l'lll lligh-hi&h alarliV'trip I --o-0 l'l12 setting point 99\'I;'Y 1---<>-99VW 12ai Is (305 ,um) .I I Vibration 1110ni t.or to oo installed in Till'. Vibration sensor and proxi•i t.or t.o oo installEd in genera tor I oca I or turbine local. . -·- Information lor Cont..rol System ( 5) (y I~ , I Tr: Tr •II AI: Alar• () St: Stop SC: Starling Condition Location Device !Ill AI'A !Ill I tED Tr St AI sc Type ' Connection AI' A Re~~~arks Thel"'lllOOeter Ol'li.-A~ Convertor for ..ater conla-0 TIIP panel •inalion detector for OCJ25V, 0. 5A ~ cj __ .. Convertor to be installed (fliP) turbine bearing StJIIII tank (EII/I. ENG.) --o 3005 in TIIP. -o :ro:; ---,_ -TUP [l;II.-AS8 Convertor for ~<alcr conta-0 FTC420 l .. w ~ [Q= aination detector for OCI25V, 0. 5A --0 3001 genera tor uPIJ(lr boar i ng (K(X;YO KEIW SUIIP lank -<1 lll2 --· [l;lt.-A51 Convertor for water conta-0 FTC12C TIIP •ination det.ector Cor OC!25V.0.5A generator lower bearing (K(X;YO KEIKI) ~~~ 0 3003 SUIIP lank ----0 3004 .•. -----------··---- Turbine OBlBW Ot:'I.-AES iialer contaainator detector bearing oil for turbine bearing SUIIP reservoir tank <EAI'L ENG.) (TilR) Close at N~ler dct.ection -------------------------·------------ Generator 0Bl8U [l;II.-AE8 1\:ater conlallinalion detector 11301 bearing oil for generator upper bearing OCI25V.0.5A reservoir oi I SUIIP lank (K(X;YO KEIKI) (GilR) Close at water detection --· - OBlllL [];lt.-AE1 1\:ater contaainalion detector 11301 lor generator lower bearing OCJ25V.0.5A oil SUIIP tank (K(X;YO KEIKI) Close at water deto::tion . ----------------------,-------- Thei"IIIOIOOter 0115 []Sft'S-Pl2 iia tcr pressure gauge for 1\ourd.:m lube lkl.uuraJ~Cn t range p.1nel cooling N~ler of turbine type D-150psi (TIIP) guide bearing (AS.'\111 GAUGE) .. L.. . -·······-··-- Information for Cont.rol Syst.em ( 6) S03-A008-14 38 (~ ) Tr: 'I rip AI: ~lallll Sl: Stop SC: Starling Coodi lion Location Device No. aPA lt. !taw Tr St AI sc Type Connection ~r~ RC~~~arks Spherical O'l3llll~ 033ll11A li11i t swi tc.h for by-pass K244e .. R-2S/ STB valve valve ZS/0015 ~- (SI'V) (j) Closed at valve fully OCI25V. 0.~ (j){~ :fir. open (fUJI I:LEC) ..,_... -<.'35(E <:) (41encd at valve fully ~ <) !'1; 51133 open ·'"': 3ll2 -o T'Wlll ®{ -o 'OOl2 !"i Th'Jl3 Tli]).1 -------·· 1---1------ 0331lLB CD3IlUl liai t swi lch for by-pass "244ghi1·2S/ <D{ c? ~ valve ZS/0075 -o nrns (j) Open at valve fully OCI25V. 0.~ nax; close (FCJI ElEC) COio---o-0 Th'.ll7 ® Close at valve fully {!±~--0 'llrol close -o-----· ·'.':fm @ : o---o---~·---<-'3510 ~-·0 ffi 51133 l _____ 3lll --~-· ----·-· ~~·------------· ·--1-----~----··--- 03311A 0331111 limit swi tc.h for roin Ji2-\.1g"R-2SI valve ZS/0075 CD{ [o 1o--o---<>3..'1)1 CD Closud at valve fully OCI25V. 0.~ 035()2 open (fUJI ELEC) 1·0:0~--o !'1; 51133 ®Opened at valve fully -o 3ll4 open ®{r:t= -o3539 <>-----o:J5.j0 TW309 0010 ---·------- em·:~ c:n.l\A Li11il swi tc.h for min K244&...t1·2S/ (j) { coro---o-03503 valve 0075 -o3504 (j) Closed above inleraidi· OC12SV, 0.~ l-o i ~ -o !'1; 51133 ate posi lion O'llJl ELEO 0 m ® (41encd below intel'llidi· { r¥--o--0 0011 ate posi lion ® ~l ~ 0 0012 0013 0014 ----· -------------· ----· -I --·------__.., __ [lJ3Ul [lJ3Ul Liai t swi tc.h for 11.1in K24~r.wR-2S/ CDl~T~ 3541 valve 2S/0075 3542 (j) Closed at valve fully OCI25V, 0.5A ~T 0015 close (FUJI ELEC) 0016 ® 0pen00 at valw fully .n l --<-'3505 <:>{ c;. close -o --<-'35(X) ffi 51133 3ll3 ~.........-' '-- Information for Control System ( 7) S03 AOOB-15-27 /,......., ' ) () ---"" Tr: Trip AI: Alan~ St: Stop SC: Starting Coodi lion Location Device No. APA No. I tea Tr St AI sc Type Connection 1\P~ Remarks Upslreall cmsvJL'I-N cmsvnA-N Li•il switdl for mintenance 1(24.jgwli • 2S/ ~ STD ,-- seal for seat ring 2S/0075 ml ro: 0 !'G 51133 spherical (j) Close at maintenance OC125V, 0.~ l rri -o m valve seal ring released (fWI ELEC) -o3511 (USV) (%) (4icn a I aa in tenance o3512 seal ring released ..-<>: -o:J5.l3 I ®J : 3544 lr~ 3545 3546 --1- cmsvtiA-s cmsVIIA-S li•i t swi tdl for mintenance l\244g~<R-2SI J ro: 3513 seal ring 2S/0075 <Dl ro-tc --<:3514 ... <D Close at aain tenance OC125V. O.SA 3515 seal ring released (FUJI ELEO ®I~: -o3516 ® ()pen a l aa in tenance 0 0017 seat ring released -~ 1l.'318 1~ ~ 0019 -v 0020 -1---------------- 033S\'Ul-tl cn3SVL8-N li•i l swi tcll for mintenance K24U~<R-2S/ J ~; o----<:'-3547 seat ring 2S/ 75 CD l _ __;_,_ -<.'3548 <D Opened at aaintenance OCI25V. O.SA l-o: 3519 seal ring applied (1'\lJI ElEO -o3550 @ Closed at .aintenance ®I~ -o !'G 51133 seal ring applied l -" : :rol 3517 -o3518 ------------ cmsvLB-s cmsvt.n-s li•i I swi lc.h for ~~aintenancc K2.14gwR-2S.I ~ Th'321 <Dl ro~ seal ring 2S/0075 ~ 'IW322 <D Opened at maintenance OC125V, 0.5A ro: -nal.3 seal ring applied Cfl.i.ll ElEC) .....,: lW324 ®Closed at ~~aintenance ®I r '"-:-"" 3519 seat ring applied 3520 l~ 3521 3522 --. ----------------- Drain valve 0130VhA 0130VhA Li•i I swi tc.h for spiral K~1·1!:"R-2S/ (j)l [0 i~ -o !'G 51133 for casing drain valve 2S/0075 ~ 3310 spiral as Closed at valve open OCI25V, 0.5A l r-o; 1l025 casing Opened a I va I ve open (FUJI ELEO J __,.., : ~ nm:; (SDV) -1W321 ®l .:T 1\'328 I,.__,.. -o Th'329 --o nm:l ---------------- 013DV lD [D30V l6 Li•il swi l.cb for spiral KZ.I4gwR-2SI 1 r-<> : o-----o--r--o M31 casing drain valve 2S/0075 <Dl ~ --o----o Th'332 ~ Opened at valve closed OC125V, 0.~ r:::: : o---o--o Th'333 Closed at valw closed (FUJI ELEC) ~ 111334 Jr~<>-!'G 51133 ®l . o--o :m9 [~ -v Th33S ~ 1'l(lJi '--- ln:formation :for Control System (8) SOJ-AOOB--IG-29 Locatioo Device~ Generator I 011WJU llearing oi I reservoir (GilR) APA th [l;I'L-LS3 /~, Tr: Trip St: Stop Ill: Alat'll SC: Starling Coodi tion 1101 L.S for upper bearing oi I reservoir (i)l.ose at oi I level hillh Uni l trip ®..ose at oil level hillh A lara Tr I St I AI I SC * 0 0 Type T-4X OC125V. 0.5A (KANEKO) ) Connection APA Remarks GTB .. ,--*TiiiiCr 5 -COsec Trip <D r<>--o = <D = f u Ala111 2. 75" ® ..-<:)-_, -o GI0!7 ® -r--fl(Mn) oi I level <:r-l 1 . --<> ChOOl Nolllill = I. 38" t I 1-1--1-1 I ~ ):--- n = 1.38" L. S for upper bearing oi I reservoir · ~at oil level low Unit trip Gnose at oil level low Alara * 0 0 T-4X OCI25V. 0.511 (mEKO) @) r-<> o----o -o Ch009 Alal'll (.:l..'inu) 2. 75" 0 -o GhOOO ® -:: ___ ;,~:.._ flG.l @ r-<>-; Glo091 Tr~p 1 -o GIIO'J2 ® :: '--- ----t-----1 1-1-1-t-1 I 1---I 011Wll.. Cti'L-LS9 L.S for IOhCr bearing oi I reservoir (i)l.ose at oil level high Uni l trip QX:lose at oil level high A lara *I I I I T-4X OCI25V, 0.5A 0 (KA:\EKO) 0 I --f---1-1-1 I l.S for lower bearing oil reservoir ~e at oil level low Unit trip Gnose at oil level low A lara *I I I I T-4X OCI25V, 0.5A 0 (KANEKO) 0 !I <D [o-e>-----o 1 '-------<0 2 u ® 3 '-------<>4 u ® 5 '----{)6 u @ ._[_o_o ___ o 7 os >im aur 5 -{i{)sec Trip <D. :: r 2.75" ,\lano ®-= Nolllill = oil level ~--flO,.) 1.38* t (35,.) --==--'.1:----= 1.38" Alar11 (l'inllll) 2. 75" (!) -fl!Jnnl) Tr~p 1 @ ·==-----l-IL ----t---1 I 1--1-·1-1-1 ---1~---·--+-·-·-1------ Turbine I 011QilWl llcari ng oi I reservoir (TIIR) 01101lW2 S03-A008-I7-28 Ollt.-lSl l.S for turbine bearing oil reservoir (i)l.ose at oi I level high Unit trip ®:Lose at oi I level low Uni l trip *I I I I DUG OC125V. 0.511 0 (KANEKO) 0 no ,-- *TiiiiCr 5 -60sec Trip <D r<>--o TWI!XI <D _ f TWI91 = Ala111 2. 75"' I . TW193 Nolllill :::: 2" oi I level <Shn) ® .--o-TW192 C%l "'~Oaa) I 1---· 1-l-l-l---~ _ ): :... I I ~~~V. 0. 511 (j) 1-oo -o TWI!J.I Al:111 ~I,.) 2. 75" 0 (KANEKO) · o TWI95 (D • fl()aa) 0 ® 1-o-o-----o------o t--·--o TWIOO Tr~p I ·{) TW197 ® -___ L Ofi'L-LS2 L. S for turbine bearing oi I rc.~ervoir (i)l.ose at oi I level high I\ lara GOClose at oil level I<IW lllano '--- Information for Control Syst.em ( 9) ,.-, ! I ,· ' I Tr: Tr •• AI: Ala1111 ·, ) St: Stop SC: Starting Condi lion location Device No. APA ~ ltaa Tr St AI sc Type . Connection ~r~ RCA>arks Generator LrnliUa [J;l'IS-RTD4A RTD for upper bearing CuLR-1-S TB-3 GTB bearing Cu10 00. r-r- (GilE) at 25t L-d GhU'r. (FUJI ELEC) GhO.'*l rnuu. o;ns. RIDIB ' Gh039 ,r----~ GhQ.lO 0011 cm~~u, [);tiS-RTD4C -<> ·o Gh0-12 rd--<> Gh0-:3 --o G\\0.1-1 -o GI.0-15 c:rnRu. o:;ns. RTD4D r-0--o GhO.IG --o o Gh0-17 OGI.0-18 ~ -· -- cmRL. [);:1S-RTOOA RTD for lower bearing CuLR·l·S r=F' ~---o---· o GIIOJI CulO oilll GhOC2 at 25t -<> Ghffi'l (FUJI ELEC) ,-cJ-. -o--- GIIOJ.1 rn:lRLz [J;riS-RTOOil -<>-----o Glo.OC.S -<> Glo.OC.6 ~ -o GIIOJ7 rnm.. o;ns. RT18: -'J GIIOOI Glo.OC9 p---o-0 -<> Gl\070 ~-G\\071 rn:!RL. o;ns. RTOOD 0 G\\072 -------- rnJRT. o;ns. RTD3A RTD for thrust bearing CuLR-1-S ·---1" -<> -0 GhQ.l9 Cu10 ot. -~ at 25t -<>~1 (FUJI ELEC) l-L..J GIIUS2 rnlRTz [);l'IS-RTD38 GhU'i3 -o 1}.()5.1 ..-----r--? 0 Gl«.'i I GI<.O.'Xi rnJRT. o;ns-RTDX GhO.'i7 -d-Gh0.58 Gh059 GhOOl rnJRT. o;ns. RTD3D '-- --- -----·--L__ -- Information for Control System (10) S03-A008-18-29 __ , (' '\ ( ) I Tr: Trip AI: Alar~~ St: Stop SC: Starting Condi lion l.ocation Device No. AI'A No. ltm Tr St AI sc Type Conne.::tion AI' A Remarks Turbine cmi\'1'11 OTMI-RTD9.\ RTD for turbine bearing c~.'K -s 178 ,-I bearing Cu 10 olua 1-c::i- 0 Th001 I at 251: -o Th002 (FUJI ELEC) Th003 -- - rnllMl OTMI-RTOOB llTD r or turbine beari ng Cu~>K · S 1-c::i- -0 -o Th00-1 Cu 10OM f-o Th005 at 251: 0 n-.ax; (FUJI ELEC) I --·-- c::mll-.'3 OTMI-RTD9C RTD for turbine bearing Cu~;K · S ,---o----0-------o ThOOi ~ . Cu 10OM r r----oo' c ThWI at 251: -c Th009 ( FUJI ELEC) ---------·--· --· ··---- Cu~K · S ~-c---0 -----· -·oMIO rnlli'W4 OfMI-RTD9D RTD for turbine bearing Cu 10 olua ~ --o Mil at 251: 0012 I CFt:JI ELEC) ------1 OW.IIO OTML-RTDS RTD for turbine bearing Cu~;K • S ~--0 ------. 0 0013 oil Cu 10 ohm 0014 oll 251: ~ --()· 0015 (Ft:J I ELEC) ----·· ------· ----------- ~I OTMI-TS3.\ Temparature relay for 0 TS-4 l o-:<r--o-----0 ------1-0 Th021 Setting point turbine bearing DC12.'i~. 0. 5.\ -,---o--l-0 0022 149"F C65°C) Close at high lclllperature CCIIIXO) L-o-o-----o---~ <> Th023 Convertor to be installed Th024 in turbine local. -- rnlF\(2 OTI11-TS38 T€111Pilrature relay for 0 TS-4 ~-:o-----<>-------o Th025 Setting point turbine bearing DCI25V. 0.5.\ <> ThOai 149"F C65°C) Close at high l.oapcrature COil NO) r-o <r--<> Th027 Convertor to be installed <> n.tml in turbine local. ---t-- cmFW3 0TMJ-TS5A TIJIIparature relay for 0 TS-4 10: 0 1Wl29 Setting mint turbine bearing DCI25V. 0.5A 0 ThOll I67°F 5°Cl Close at high lclllperature (QIIXO) r--o-'-OO'll ConiiCI"tor to be installed 00'12 in turbine local. CWl-14 OTMJ-TS5B T€111Pilrature relay for 0 TS-4 [~o----o --<> OO'l3 Setting point turbine bearing DCI25V, 0.5.\ OO'l4 I67°F (75°C) Close at hich temperature CCIIII>O) r--o-'--o OO'l5 Convertor to be installed 0 'Ml.ll in turbine local. '-- --·-- Information for Control System (11) S03-AOOB-18-29 Location Device No. APA No. Turbine rn!FOOI OTIIL-TS4A bearing rn!Fil02 OTI1L-TS4B - Turbine 01211 0Tl11-ZSI local -· oruz 0TIIIl-ZS8 S03-AOOB-19--29 ',-., I AI: Alana Tr: Trip St: Stop SC: Start inc Condi lion Ilea Tr St AI sc Type Toaparalure relay lor TS-4 turbine guide bearing OCI2SV, 0.5.\ reservor oi I CCIII NO) Closed high Imp 1st stage 0 1-- Teaparalure relay lor TS-4 turbine guide bearing OCI2SV, 0.5A reservor o i I (CIIINO) Closed high leap 2nd stage 0 !---- Li•i l S~oii tch for ovcrsprod K24·1r.w-'lSI device 2S/0074 Closed at high speed 0 OCI25V. 0.5.\ (FUJI ELEC) -1--r- Li•i l swi lch Cor water jet 0 K244r.w-2S/ brake valve 'lS/0075 Closed at jet brake "Q.OSED" OCI2..'iV, 0.5A (FUJI ELEC) .... -, \ I ./' Connection nn r-- ~ -o r<>-'-o- e_-<>:o---o--o r<>-'- ~- nn r-- rOTo----o-----o -o- r-0~---o---0- 0---o- r-o' ~ 0 r8 '-- c:_:o ~. r-; ~ ,, L~ ,, ---- -- .\P.\ Remarks Setting point 122" F <SO" C) 0017 -o ThOII Covertor to be installed in turbine local. -o Th039 0010 0011 Setting point n.o.t2 158" FGO" C) 0 0043 Covertor to be installed 001~ in turbine local. Setting point !--<> lWI!l! 450r!D -lWI!l'J (.\justable range ll0-540f!D) on.'200 -o 1\'201 1\'202 1\'203 n.'2!M n.~ -o -o I I 0 I -_____ j lnformaLion for Control SysLem (12) ' ~ I Tr: Trip AI: Ala111 St: Slop SC: Starting Coodi lion Location Device lin APA tel. I tal Tr St AI sc Type Coonoction ,,r~ llo:s~arks Oi I lifter Di11TI D:IL-PSl Close at pressure high 0 J1126-431 Oi!lcc.l ahcr 1-l operate (JJi gh press OC125V, 0. 5A r=<> o--a' -() Ti.er ~.CO soc oil systW O'IIKIJNI) -(OI.F) 0 r> .. Seltil!lll value Di11T2 [);II.-PS2 Close at pressure lew G.llTl : 2400 psi 6.llT2 : 1700 psi Uni l start ~am oox 0.'1 Start ~ - lop 00X speed li ~~er 6-Wscc. Unit s!Qil ~1m1rnl F Start ~1m1rnj . Slop ----~·· Information for Cont.rol S.:yst.om (13) S03-AOOB-20-26 ·, Tr: Trip AI: Alana Sl: Stop SC: St.arling Condi lion ' Location !klvice til APA til hell Tr Sl AI sc Type Conooclion M'~ Rtllllarks 18-2 GTB ~ r- Generator :BICTll OiiiS-I!TIYZA RTD for stator winding Cu 10 obm rei Gm'l slator al 25t GI(Xl2 {GS) IF1JJ I El.EC) lXXII l!IIGTI2 DillS-RTD2B RTD for stator windin& rei-== -Q~ o--Q Glo.005 GI>'OOl :®IGT13 [l;11S-II'It0: RTD for stator windin& rd ·0 Glro.J 0 Gl:ro.l -Q G.001 :BICTI4 [l;11S-RTD2Il RTD for stator winding rd Glltll2 Gl\011 • Gl..tllO :®IGT21 [l;I1S· RT02E RTD for st.alor winding rd -o Gl\015 -GhUI4 -o Gl\013 :BlCT22 [l;11S-Illll2F RTD for slalor winding rei GIIOJR . Gl«ll7 Gk016 l!IIGTZJ o;ns.RJ[)"J:; RTD for slalor winding rei -c GMl21 ~ Glltll9 l:IRGT24 [l;11S-RTD2U RTD for slalor winding rei Gl«l24 a.m3 0 G«>22 :BICT3l [l;I1S-RT02J RTD for slalor winding rei 0 1},()27 GloXl'J) -Q c;.o:5 ~32 [l;:IS-RTD2K RTD for slalor winding n::::1 -o---o 001) GhO'l9 -Q Gh029 :B«;T33 [l;I1S-RTD2L RTD for stator winding rd-Gli003 -Q Gh002 GhOOI ~34 [l;I1S-RTD2J1 RTD for slalor winding rei --Q Gh036 Ghtl35 0 G.004 - - Information for Control System (14) S03-AOOB-21 -33 '\ Tr: Trip AI: Alal'll St: Stop SC: Star tin& Condi tioo Locatioo Device tb AI'A tw. I tel Tr St AI sc Type Brake 58 [l;J1S-ZS5 L. S for brake (81110 1-4 <D Closed at brake apply K244&2-S OCI25V.0.5A · (J) Closed at brake release (FWI ElEC) 0 . . .. .. 0 0 0 33J [l;J1S-ZSll L.S for rotor jacking K244t:0-2S OC125V, 0.5A Closed at jack appl icd (FWI ElEC) ' ' S03-A008-21-32 (j) I~ ,.....0 ® ~: ,.....0: - ("-. ) Connection CTB ,.- (j) [(5;~--f-o ......0: ~ -0 ® Lo;o----o ,.....0: - <D ~;o----o ~ lo--t" 0 ® -o: ~ -0 (j) Lo ; o----Q ......0: ~ -0 ® Lo;o----o .....0: ~ c>-o ....._ APA llilllilrks * To show at brake apply GWI05 GWJ(Xi GW1&1 GWl GW109 GWIIO GWIII GWII2 GWII3 GW114 Glill5 GWllli GW117 GWII8 Glill9 GWJro GWI21 GWI22 GWI23 -o Glil24 Glil25 GW126 Gli!Z7 Glil28 GWI29 GWlll GW131 GW132 GW133 -o GW134 GWI35 GWlli GWIOI -o GliHY.! Information for Control System (15) I t' .. ) \ ('; Tr: Trip AI: AI art~ St: Stop &:: Starling Coodi lion ' Location Device No. APA No. I tea Tr St AI &: Type Connection ArA RCJUrks Air cooler lJRAl Oi~-lll1llA lll1l for cold air of air PlLR-1-S GTB (AC) cooler Pt!OOolua -(FUJI ELEO rc:::i-4:) 0075 E!A2 ~-lll'lllB lll1l Cor cold air of air Gh074 cooler 0073 cP-Gh078 lJRA3 ~-lll'lllC RTD for cold air of air 0077 cooler GhOW rei Gh081 ~A4 ~-lli'DID RTD for cold air of air GM8) cooler Gh079 rei CI.Ql.l Gh083 G\012 Cenerater Oili:-TS2 T001'110Stal for generator 1675.1 Setting leap. housin& space heater (llmlEY h'Ell) r"'-o---o 50-00"F (GIO ACI20V Gl\103 uo-zrt:> I;, 6011z 0 Gl\lo.t - ----- Aul.alalic Di3DS Differential pressure swi lch 0 l4RB-E2 • N4-C2A Setting value strainer of aulCIUtic strainer OC125V. 0.5.\ [Q-0 14.2 psi (ASS) (SOil) o• - ---' - Information for Control System (16) S03-A008-2!-32 • A B c ,_,... \ D .. "fJ tl ... ;1:(! ··~ '•j '!f ,)I••! ~ ~~-· .. •iii~ F G A~ .. 4 _: ...... ~·: .~-. 1 ,· 2 VIEW ~A 9 4 a 1 u 3 1 ....,_8 ~ 5f'IRAI. ( CASE ORAIH V/oJ..VE LIMIT SWITCHES ~·. .. • . ... ,: . •. " ... 4 5 5 6 ~.10 '2 BYPASS VALVE [ 338hA UMIT SWITCHES .. . 336£6 INLET VALVE LIMIT SWilt:HES ~s.oo· I'WN'IENAN:E SEAL UHIT SWI'IOIES 33hA . 33nA 33lB 5 6 7 4 .SECIICNE-E .. ~.18 .. :: .. · '.·:1: 9_; ... :· ... ·, ... . "~ ' ... .. - VIEW EROMB /10 AWG 14 x 4c 5 /~ f.C _ 1/2 DITTO DITTO DITTO DITTO DITTO t F.l:. l/2 DITTO PIJLL DITTO 9 BOX b F:C. 2 Vi d DITTO DITTO 2 I= ~.C. ¥2 UIIIU ~ I'IJU.. eox6 ...... ~~a d 2 CONCUIT PIANG DltGRAM g ~ ::E a: w ,... w ~ :... ~ 1i: ~ 1PTS CAB2 rtcr UNIT.! l 'T"SCAB 2rlort}NW~T 8 9 CONECTION OF EP< At>D F.C. 7.8 ·17.19 DETA IL OF PIPE SUPPffiT 9 IN CASE OF STEEL ,____, 7,8 ......-- CETAIL Cf PIPE SUPPCRI IN CASE (;; CONCR£1( >--o 22 21 23 DETAIL OF CABLE END , 10 11 I 12 REMA,.IIC.S MAS TE R N O.~ DISCRII"OOH-. NoMINAL DIMEJ.SiON PART I MAI'tJIIIAI. • tMME1610HS DRAWING NO.·$TANDAAO HO Ofii~A.TTVtl'ill NO. fTP1 S/V T ERMINALBOXI 1 I I I I lA 2 6 ,-21!2 . 7 I v? I I I DUCTOR CLIP I -I • ·-· ' ' . D e 2 1r.' 9 D-1 CABLE 10 600V PVC AWG 14 x 4 COI<E « MOUNTING PLATE 11 FOR SUPPORTING F.C. H223579 12 ""'3579 13 I cvs -eo .. DRILL ANCHOQS 14 M12 MOUNTING FOR 1 15 M6 BOLTS 16 I M12 SFRING WASHERS 19 1:1§_ .TERMI NALS 20 R 5.5-5 END CAP 21 YELLOW 3_5 so 22 3.5 5Q 23 BLACK NOTE CCN DUIT SYSTEM FURNISHED eY F'uj i • WIRING BY PH CCNTRACTOR • REFERE NCE DWG. T I WIRE LIST FOR INLET VALVE TER MINAL BOX -----·---------·----------~l:i S D_(25_~---_ -I For Approva l I .WIRI N G OF SPHER I CAL VA L VE 1/2 CONTRACT N0.2890033 ..,. BRADLEY LAKE HYDROELECTRIC PO WER PROJECT ALASKA POWER AUTilORI1Y ' ' F G EL .5 .oo' -. O..Tt HAM£ ~ I • §I " • • • • · ' ' ·' • ' '. •' K o o <-• > ~ ' 'k . -n' ,. l • 1 • 50 !i · , ~ · v1 EW .., c · v 1 Ew """ o "'"" · ·• • ·· T-., ·• "· .,._.. -·~ · · ,,.,. ·.-t,._ c@>EI-~ . · -1 w 22 . .:: s 7 a F+ . . ~ -Fuil Electric Co.,l..td. ;tl . V Z22X 11 1 12 ~ . 1 10 -1 ,, . -~ . . 1 • .1 ' 12M POWDI AU'T110Rn'Y DRJ.WIIfn lflli..II[R H . I 5 -I 6 11 7 ..L-2 I 3 I 4 ·-AI t-.. .-c&-•-• -0--.-~ ~~ - AI 8 c 0 •t!l ·~·~ .. 1 •a--: .t.~ 4't ·•s I . 1-: ! ·ll• Ji ,.. .- A i, .• ·""•:a 1:f.i; •·!iii F G -t:.. SPACE FOR EXTERNAL WIRING HOLE AT SITE BYPH CONTRACTOR . :e ~~ ·' N ·- '-'!~ I I I I I I --2 7 " • ( 180) 7.9 " !cOOl I I I ..... I · 1'-o'' • ( 305) 1 3 I I I 2'--z5" ~ -~ l8001 • REMOVABLE PLATE ;wiTH RUBBER PACK IN~ I' ·-+ ~ 0 ,. -1~ J ~ r 4 ----.:m_~ < \D N ci ..... N r<i ,r I I ~~ . 2-7.5' I 1 '' E 10001 T c25J • _( I 'e ' ~ ---___L____ ' rT " U>"' ·I'- lD-. - . :e :I N I I ' i8 I ~ I I 1 . t : ..... /711(1 u)~ ..... ~ i ');- ' ' I i I I I I 6.7· 2' 6' 2. 6. (1701 FBI (1521 ~ (152) -x-~ ! I ~~ ',ol-J I I · cr i 1! : i I "T =t I~ ~~-I i I "'~ ' j-I i I 'af I I I . _)}__ ; ! I . T ,..$; ~ I !'J w • r-I ! ·t i -UJI~_·:. --;--1 . =;:=! I ' 2. 6.7" il --:1 "'l~ I ! (1701 ~ il l --. llij T: i i ~~ I o. Ill ~ ~ · r I I I ~~§ --.:. j..l: or ,M680LT EARTH . -I/ -='=-! p 1: 7-' ' I -][ I 5 NP INSCRIPTION 1· .. ~~· J 'I"' "lr--"'::::: '.-:12 ., . .,. ~.!.~- ll'cnlij; ~ I ___ _..;.....J \4 -M12 . RU88ER FII.CKING r, .. ~ 'f l l u • G)l l I i---~ .I /li § . ' I :r ~- . i I ~: . (U'u d r ~__:'f 18 _ T~,.,~~B~ARO I EB2 1~w 6 I = " II l1 7 I 8 I l2 l-;j ...,..A, '~? ·~;g:rlll...~i:) -· . NOTL_ 1. l£FT SlOE Of El.OCK Tt:RMIHAL fOR WIRING TO LIMIT SWITCHES. 2.RIGHT SIIX r:F B..OCK TERMINAL fa! ' o~'S CAa.E TO OTHER OCVICES . 3. NUM6ERING MEll(;O OF EXTERN IlL ltRM INAL. IS /lS FOLI.CINS : . · rEXTERNAL ~1 :UNIT lJ 2:UNIT2 r:r:L0 TERMINAL NO. 4, REF_.PWG _ _ __ __ INSTRUMENT AND DEVICE LIST :WH5 SCHEMATICK DIAGRAM: W410353 WIRING DIAGRAM OF S/V (TO S/V TERMINAL BOX ) L..._ ___ _ 9 r--+--------------T--t----------;----t---------44A \2::Me_ 4-M6 ~f~ '>@ .~-~~~·· """""' Mn t2'- 2. PULL BOX SCAL£-y5 ~~ {ffi 1 ••• ·~~ 11. IIOJNTING BATE . SCAL.E•Vz 5 .11" ,~ (~I ~, I"" 12~~~ .,. ,~:1 "I l I l i T I T\ I . r-1 ~t . -. ~· tf'!' I '1'1 619 12. MOUNTING PI,ATE SCAL.E•h ~ r··~~-- [ For Approval I _WI Rl NG OF SPHERICAL VALVE . 2/2 CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER PROJECT ALASKA POWE;R AUTHORITY 8 c 0 F H • • .• I POWQ AUTHOAl'TT • DIL4.WIIIIC JIUwt.Q H ! ...-}, r '"'·""""-' _:J,.n -lt'_,f'!! I;.-,ll . .i t DATi.,.., NAME ~ ... 11•2 1"5 §I . 1. '$/V TER~INAL BOX · ! "'~,;_ .. ~. "'· ·, '" ·r "'~-=ll-'1' ·;' ~ 1¥-' ~ . '. ,. l i . . . SCALE. !5 . ~ ~~-:-@E3-1: !i! H 21"'\ (·.! 57 9 t:E _ ~ . Fuji Electric Co.,Ud ~I V Z22X _ I L ·-I FF • 4 l s 1. .. -11 ~ I 8 9 l 1o l 11 1 12 ~~:::- ·-AI .. """•-·-. - - A a c D '"ti!l .. ;1 . ~h~! .t~r. JIUj l ·~h t .. .,; i:.~'l ~~2:1~ J-.'11 "'!~ Ji. UlJi G H L 2 4 _JJ'_L_ 'w~ . ~~~~,_,2::.._'-I:.::Oo.::L,_,:'--'-IN'-'-'~-"· N=C'-'H-=C~i<S 1 ~~ ./ rE I J4· w-e:-=-~~-------!...---~=-=-~---..:..~ I ! / !1 •. L ; -_,_ -~' I• +---'~-~--Ul.J~-= =0 i : -;--~----------:---'--il • "' • I I I tj ~f --=--:------=~="_,:. ~ w 3'11 ~- L3'· '1~w . ~l llf6J i (1048 ) I C76Tj • L r--'--------___ _: ___ -:-•: __ _::-_-:::_-, ------~ ""' I I ;.._ _____________ _!_,• ------\ I • • I_ "'F= I I r-r -~~r:-== ~-;; -lD&:f . ~----~----t:ELE-~UPPCRT ' I i-l -E~~F-~--P-~--t" . "!Sshrnc=---f&_ I : r i=. i-;-I I r i ' r ' I / ~ .. .,.J 1'; : I . : ! : : i ; : rLCWs~t:;~ I I t it Iii I I ) 'nl.,,,, .!::::! I I I' I II I ' I i -~ •co-I 1 • 1 I I '1 I : ~ ; P ~~ I II I I I I I H -~ 1 ~ri ~-~,· i 1-~ 1--_ T _ I ~ I I I I I I I ~ : : i: : : :· i t I ~ ... ::: I -t I I . • ~~ ,~ , I .------~§ • i i.~ ... ~ 1- . ; I I .I ~a ~?I!+--~-j : !. ': : l' l -: : \·. i I I It I I i . I I I \ :-~r' ~1 ~ L ~. 1~ L),-s'_-. :!: ! . ~§ .J_ ,.-:;, 7 .,.,__ -:- ~ ~~ t-- • 'N "'f .k l -~ I 1•1 1 !1 1 1 I';· I I 1 I : i I ! : : I l I I I' i ! I ! I I i t 1 1 I 1 1 : 1 1 ! " 1• I I· I f L ,/ " 1 rt1 ,..T-; 1 * I f I f I I I:' ! I I I ' I 1' I I I I II .'' I I II': I I /'I I I I 1 l I , ·! , : .. i ~8 ,._N • I -~ M<T- I . ' ~ I I I I T ' I ... I I., u· I / . , I L+ J I J ,' I 1.,-1..,1 ,1--------4----;l----1- 1 L I . ,.. ... , I :-, I 1// i i I --~ -~ r I -t~--:..z-..-.~~-=----~--I -: ~ L_ --1--~-==-=-LL ----'I _j __ -~--~! ~ i ~ ~.§ r ~---~__._1_,2~) ~ . 1--u~. ) . 1 (~;) I ,f~~ ~ 1-ci~---~~---U ,..--------Jrs3's·T 4• I [47~ - ~ ~~ "''--q' ---~.t~-------f,l ;,;; ~ I, ..-:e 11).-_--=..!, I I I I ~ ,. " . r" ~ .. -·-=--.. --. -~= I j I ~~ -·-.-I ·s~• I -, ~-----11'3~ ~~----------------------------~~~} : <) ! I r 1 r I -r I r Ia~ lm.j, t1TZS J nns , ,,ns, 1 :,7.s .. aM~ 2W · ~~-------------~tlCil'Si ,!7) 2 4 5 ... AI ...... c-..-• l:fd5 ' H i± Lll ~ I I i . ~-== I __ rJ=--~ I ~ i ~ t-1~ I . I I ~ I 11 t-~ -- : ! I -I q I • +.-J r.=- 7 ., 9 ~--4---------------+---r------------t--~~--------~A 38RW2 ..c:JL-!1- : 38RW3 3SRW4 ,.r-~ 38RBO ~ Cll i ~ i ~ ~ c: ~ WI RING DIAGRAM IN TURBINE PIT < TO TURBINE TER MINAL BOX ) --~ 1, DIMENSIONS IN INCHES F'IGURES IN C ) IN MILLIMETERS: :2. MATERIAL THICKNESS : 3.2 ~ .3. PAINT : MEDIUM BLUE (MUNSSEL 7.58 S/1Jl .4. ADJUST AND MAKE A 1-Ct..E IN THE CABLE HOLE COVER AT SITE BY PH CONTRACTOR. .5. REF' OWG INSTRUMENT AND DEVICE LIST NO. WH 50619 C BY F'U.JI) DIAGRAM-ELEMENTARY NO, 9970-696 C BY I'VWJ 8 / MARKEIJ 0 IS INDICATED AS FOLLOWS. 1 : UNIT 1 2: UN IT2 zs .. l __ _j I PHASE 3 I TURBINE . TERM INAL BOX CONTRACT N0.2890033 BRADLEY LAKE HYDROE~ECTRIC POWER PROJECT ALASKA POWER AUTHORilY PGWDI. AU"TftOIUTr DRA~NQ NUt.IIEA 11 12 B c 0 H . ---------· --~ -----· ------------.,. ~·:c I --.. -- --~== --..., ;::a~ =-"------~=-= :!~ ~ ;.= =---=' ------.. c..» --·E~:B~ -===-=~ --=-----a _:S~-=·~ • .ola -----.AI--. -~a=~! ---.a : .. 0 ____ .... ~ij;~ ~~~i· .-------;:;--~: ~-~~~ . ~ REMARKS DESCRIPTION ·NOMINAL DIMENSION PART MATERIAL· DIMENSIONS MASS L TURBINE FIT r HP DRAWING No.·sTANDARD No. oR PAmRN No. r- 1 cPIE~~s 1WJRING 'o'IAG.RAM ·IN T'jRElNE · 6 · · · · · · · · · · · · · · · · · · · · ' ' · · · ' · · · · · I FIT 0 H.t.::.;.:o1 I 0-FlLLARY TUBES A r. 1 1 I o I I I t t t I I o t , o , o ·'f!J 03707 38 ow I I • • , I , • I • • ! • • • I • • • • • • I , •1 1 L::::::~---y 03708 1D i'-!CE DO. If!) 0371" NOTES -.--f1 ,, 1111111110 •• -...../ j 3CD'""EW '--ll . • I • I I I I • • • • • • -T 'l "" L:::::~----? 03714 1. MARKED 0 IS INDICATED AS FCLLOWS. -1- 1 : UN IT 1 - 2: UNIT 2 - FF\CXIMITCR FKOX 2. REF CWG INSTRUi'-IENT AND DEVICE-LIST ~IG. WH::061S . M9CO I -24VDG l PWR ARM 032C9 _SCHE0t1ATICK C!AGRA>I NO.W410353 "- 99VWX c:[l I I i : : : I I ::: CCM ,' : ,'i.~~ NO 03810 Wl R! 1'--JG 01/l.GRf\ivt OF THER~;iOMETER F.~.NEL - EXTENSION CUTD lTC-.--IN NO 1\..IC::.;::;;::. 2463°0 -B CA.ELE rv' I I I • lvl _,_,_,. -- MCOQ .l -24VC I I IF~9~ AR~ 03811 TO iVJCB . --3. CAPILLARY TUBES ,A, NO EXT ENS I ON C.A.6LES FURNISHED BY - S9VWY dJ I :I : i : i "1 CCM I I !~9~ NO~ 03812 J FUJI· OTHER WIRING MATERIAL FURNISHED BY OTHERS. _ EXTENTION I CUTFUlO I I I p~~ l I WIRING BY PH CONTRACTOR CAELE . _ , 1 . . . _ -r-- 1 6 ! 03917 n~AC120v . I PHASE 3 I SEc.EW I I 0301E ~ I J A I 50 OJ905 c 66 TO f'.-lCB r-·. 1; 039C6 8 11-WIRING [)IAGRAM IN TURBINE PIT C TO THERMOV1ETER PAf'~EL) -.• C 0 N TRACT N 0 . 2 8 9 0 0 3 3 ,. , -. ·-. ~··_ ·-.. :. ' BRADLEY LAKE HYDROELECTRIC POWER:PROJECT . I .. ALASKA POWER AUTHORITY 0 • •• ~ '. • I • ~ ·: .... """: .. ,I -~ ;; l "; ~ ... i' • ) POWER AUTHORITY -~ -·- DRAWING NUMBER ~ · -~ ·--=--· 0 I® C.' lnmr ";;&<·n4pprr~.,.f. 11 ~ ''p;.;:J;r£-.3" sec.£. -._____ DATE NAME APPROVF.l ~I NTS § . _ __ _ "' v DRAWN i"J..:.;. -2'f .;,3? A.J. ht tn ~ § CHECKED lYwrt-11-'s~ /L.--· ~ ..-:L '::l r-0~-------------,~A~ S I ; ~--c::::J ~ z w • ~ '"' Fuji Electric Co.,Ltd. ~ l ! H 4 5 6 3 Q 1 1 I 2 I I I 5 I 6 ~=-~ .~~. -m-688 .l.3 ~~.-----.:;::.-,<55 3 4 L.:. -~·~ -~. A - B - c !!=1 i=-:1 ;J~ i:i. ..!t:3 ~~ -!!. ~ .i'" j -~~ ·~ ;-a:.:-; ~iii! :!~.!!!-:! 1:"!"~ 3~-!1 ii ij!i~ i::-:!·~.; E - F ~ SIDE VIE\V -it- ~ ·-• I ~ -c--rf1 1 1 I I • · ' I I r----L I~·~~ I I I '---- 1 i I ,.----J r-, t.;J ~ I I '----' -I ~ I I' : ' I I r-.1 I I I I I r ----: ~--_.J I I 1---, ~~--J ~ n 2 1 "7 ~II t J,(35r') 1 ~ I 1 "'T' o-4" 11 · !""'( ( S:) ,, -1 5 .,-·r 4C·) t: I< ·~:J (3?0; > NAME PLATE LIST ~I<' 1::::rr:: r.nr:: I C"TT=-'-1 ~lpo::::,;:: c:::H;<CL F.!'.NE!.. OF AUT~'!.-l.TIC STil.:.l'lE.~ . \ -~ ®® 1--1 Jj' . . z ~--~ ::>1 o... ,/.? ~ ~-~ - .---- 31.50. • ....... ~::Cm I -v A 3 4 FRONT VI~ \f\1 ffi I I 1 ffi ======~ I _t t ~ t ~~ r ~t~ I ~t, Nl I " ' •• '~ PI(~ WJ C 1 q)O) 0 Q ~·c ~!c ,....:~"'(') t ,...,. ,.-; d a a a 3! a ,. I • I <:tl CD C\!i ~ ~ .. ....... ~ <ri 1.[ ·-· I It I ~~~UIIDAtrbil: Jo m ¢t:s5v~f,4) 1 ~C} I --''r.::co2 :;., . ----~2?:.:::o"-'.::,._,_,,,.~ < ' 3~.50"(2JD SFCTION A-P., I C<91-;-'CUTL": HOI :: I CK c,::l4n _.,. Q,8~'' 11.81'' (250) <3C0) (250) "~b u;1:0 • 11:1_,:! , ..... ~ts cn1U1 uil~ *-" '"..-;o cn1o r<'-"/_v A 5 l 6 I~NER FRONT VI~W I TIB ,JtE I II I If I II EJ ! I 1- I ' I I , I 1-.l m lffi ~ T:~- 1: I II rn II ITI r:l r:=-1 L::..J L::.J 7 X ~-1 "I!""\ I~ I ...... ~I"' I :..~r~l I I I I I I I rGl LJ OET~~IL OF _FOUND~JION BOLT BOX ~-------~ -----' \ t= . Dl~.iJE.'ISi:ONS IN !1\CHES FIGuRES IN C ) IN MILLIMETERS _o 2CC __ 400 600 800 10 JO mm AP?A::<:..TUS L!Si N 0 I DEVICE A I 52S 8 I 49S c I 49SIJ tSS-• e~::;d o ls=svF· e.::sv::; 7 nF::: LA 5 3.'-Ij.:.o K (A) TH-~H TH -1 :-i SRC3631-5-1N 460/22C\/ • ~,JOI/A _.,. 8 A RE~ARK AC.:l8CV·60H.o TH=;~,...,2.6A TH:1A ...... 2.5.4 E I T R F I FUSE 8 AFaC-5·5A 1 G \ Ll.utc.TR . 1 HP4H·46C/2CO\f•100VA 1 t4 H I R::C PMP2:CS-01 1-J 88SXT ST3PC-A K I ses;r I ST3P,1.-D L I .33SVHT I ST3PC-A M I (AUX·RY) I SRC50-2F N I .3-2 3S I RCa C-70 -ER: C I 3-49S _I RCa 470-LO'T .220 P I _ RL I RCa 470-U·1f;.T220 Q I GL I RCa 470-ZM::<T220 NCE 1) FINISHED COLOR OUT SIDE:) MUNSELL'.JOTATICN IN SICE: 7.585/10 2) Q:.Ji!.NTITY: 2 SETS .3) WE.!SHT • 286 PCLJi·JC (13C K,;l ::\:AC2'JOV CJi:::C1.S'J o.= ~ss 1 ...... 1CM 3"-3-JS "STA::!:" ~'rESE7'J ''CHI '' "Qi:'::C'> I PHASE--3u I CONTROL PANEL OF AUTOMATIC STRAINER C01JTR.4C':' N0.2890033 t-- c t-- D r- E t- ~I ».·o- '_)• \·N~ . ~rnll r-:=:N I SCALE -1-I I I 10 10 20 30 40 in 3R,.l.:::L::'( LAKE HYG;:"OE:..E:CTRIC PJw::R PROJECT I A2CE-(841 ·• EL 5.oo' v£ 1 I . 11 . . . . . • . . • ~C.DI: • VIE'N FROM P • I -I ·ARRANGEMENT OF CONTROL PNL I 2 I -;:+) ~IM":,J£~ !>:: ·.;I "'3;' ...... ~~; ~,. ~ -I-T OATe-~1 NAME APPROVED ,;:-, _,_ I "' 7 u • DRAWN J'39 ·'!J"d ciV ."1:\.i-r:F ::.! 10 a cHecKeD 1 - -r 1""7 --@-£3-~ ~ I I 1=1 "' Fuji Electric Co.,Ud ~~ ill! 3 I I l I 6 ALASKA PO':iE::< AU":":~c RITY PJ~::~ AUiHORI7f QO,.).~'~G NUM5::~ f 7 F ~1 .......... ....... H.3 .. 3.3 .. 0 .. Z.O. ~ I I 8 !"' (.....,_ ~' b~. ~-llll!i: . p0\ '9 I -· 1 I ·.' 2 -·. ~~~--l'f')jO . -0,::::. . ~I I '81 r---!:~--:...._1 .---·-·-· ---:---·--:::---''"_1 ____ -· -· . 3 ·., I ---· --· . ···---. ----·--.. -· ···-·--·----. . -·· .. . . 4 l NO . : .ll· I 1 tr -~.~ ~ @0)0 . (2) .• . . . \T \ r . .. . . I'll II I ; . - \Jl II ------l\.'-..-/1_/ ·. .. ·-... ·---------· . . ... ----. ·--....... -. 5 I 6 .. NllHE of:# PARTS ~Ty HArc-R..J,4L ALUfrff}./U/V/ ALLOY CASE f _G4S7f/IIG · . . COVER . f IAiuMINUM PLATE P.4 c Kl~>lq 1 . AI ~r------~----~ NEOPRENE I~ Lf. T~RlvfJNAL . I BRASS ROB :)l --4 I~_B.t21/ITE HOI -t;'?.!.-i/.6-l A I 0 ·•· I I IB MSS PUr TE. .• I • ('.1: s TEI?HIIIAL COV'EI? _!._t--.4 _ Ill '.-._:_,.1 t . fT\ ~ --.c -- B --:;._· ---• a ~--- '5 ~-~ :-... -------=·=: :!~ ~ s-= ~ =..i :d --~-~=]~ -----.. -=-=~ ---- '. -. i r· , *I h~ -v--- •-.;:-1~' ~JNo -("') I . ::=; ~-•• 3:94N I (190) ' ·: ' ' I 7\--~ -~I i2 ~'-/~ I ",·~~I~~~· \I·' I . --.. ----"J-! I \ .I • I ,-rr zz . ... / 1 ~--I I IAI .UM/f./UM PLAT£ I 6 tVAl''/E PLATE .. I . 12 .ST/tJNLii.SS STE~L 1 STUD BOLT J(Df) . I ... i ~ NArt£ ?LAr£ tJF T.cRH:I I IAit!J.t/INUM pLATE I · I 9 . NECK .-· ·• ... · I t I BMSS ROD -· ...__ l~i l ~Ill . _I --~_j~··. [·. ~· ,~·. ·. :tJto _I BOURDoN _TUB£ f·IB.RAss TliBE:. I~ Mill .. I f"iE?f-t~ . --~ -~ If I. SWITCH_ (X-10G) I '· -.f--_-._;__-:-;-~-r-~-:.~7-=':-=~-~--~--=z::::~:::~~;::;:~__!... .·_. 1 . OJ --· __ .·,. -·:=-• -_.._: · .. I . -,2 .1 sw;rcl-l (X-10G)l 1 1 .. --'-, · ·. lJl_Lr -~ t3~·,· · :· -. · .. :-~_ ··:. . ··.--·-· _-tJ I Ao:rus7Jiv'er~ ~scREw 2 -~~~~sJ _src=cL . :' . ·. : ... _ (34) ''. ~--·: -(~~~ -o.s . ,, ~ . 1'/-I LOCk. AJVT 2 I BRt7SS ROD I B 2.91 , . ... . . ~ ! /.:S 1 r-AI.l:\ A -rrAc·u 11r'AI-1 1 1 .. . -~ • (7 4 . . ~ 'usr . :· ..:-. . . ~~vo ''rt rtr-i~~v I BRASS PLA-~E .. ~~ ~ -. · ~I .. - -16 1 t;u;t;r-It jALUMINUMAJ:.L ol i-@~(t @ · .· d !~ r 1 r 1. . c: · - . EXTR UDED Slfljf7=- ,..---1 i!~~-Tt '9 :?;! ~~ C · · : -B-~~ _ · . . . 1 17 I EASE PLAT.t ! ·I I STci~ PL~T~=" ..:-~~-= =~ !~ :-.:-.--. -- ~,_!.L.tD~~~418·_-~m~ .t~d-~:--Ef_--:==il_ · ,.. I :_l_j_. . _ ... ·_ . ._ . 1_1g l eAsE PLAT£_.svPr-crqr ~ 4-__l BR/lS_S RO_D _.........: ... 0 _79 ~.. ·· . · . · ... ·. 3.15"-, : -J · '' . 12-·Zl · zz.. .. 11 I C4PILLA!<Y -1 t l co,PP£1Z TUBE. 1---. . _ '·~9: Milli · · -·_ Jl · r ·(eOJ J. · . · tt:1 ~r ~§,%!!<® ·· 20 I FLEXIBLE ARHoR I r ·lsiJJINL tss sl-tEL ~a=-= 5 - --~..;-~~ -·--~-.I --_:d]:€ --. "§-E~= ---·.!!=:.-... -:;:;.;'~: ~--=~~ -- -· . · .. GiJ .@@ (-.j~J ~_' ___l!!.s L. . z ®0 @@) . · -~ _ ··-:_'. · ':. -~ ..C .ONJA~! __ S_E~_UENCE-21 1 ;NSULATIIV{f TUBE. I t IPoLY-YP\I'YL--o-~LoR.<Dil . I , r , , . \ \. '\ \ . .· . . 2 , I ~I£p,,,Az r---~:-rtJI~ b,,/8 , 1 1 z; _ _ f..!.. , .. ' ,:... ) . . ji •• ' ' ·-. ; SPECIFCJl.TIO f\l ·.. " ,Ju tvlrt. -.JC.l 'I~IV¥ ou .... i COr 'P.&K 7?/Bc::. '"/-/. :.{.: ~/ '? 'j r-~·--:-.-·-i · ;,) _3j , ACCUR ACY .. :±35;6°F(: 2°C) l23 l GASUT · I I I cO.P.PCR PLAt£ ·· II-· ~-:::iY:: 'f ~...., llir:=:4:£ " · i ~ J H '. i I r;~; · co~ITACT CAPACITY : o.s A, bCI2SV .z<f. LJN;o,V · . · f BRASS RoD 1 c , ~, -~ . ',~~ ~ :: -~ '2 . II 0 V _. TYPE • TS-4 · ZS JA~I NUT . I BRASS poD JJb i '~~· ~!I · } :DEVICE NO. . :t. L SETPO IN T S U B.:.cQN~RJI.CTO~ , ,s , · r.--l ~, ~ I 11 -·== i! ~ · I -·-. --J rt,!I-TS3A 1TNI-JS3B · 4 7. 24" 39.37" 149°F -CHINO tNSTRUMEN' c_?·7 LT O ,, l :;¢;"! · . Vi}_j ~ '! . -·-1 . ~ l . . .. 38FW ) . 38F W21 (1200) .(fOOOl . 6 _5°C l IZ ;---i .,/~~1~ I -. i " 11'11-TSSA !TMI~T$58 47-24'' 39.37'' 167°F .. 1--- [l ~ 16-.~Jo LY=~ I ' . ! · · . · f3SFW3) ·(38F w __: j_1200) _SJOOO) <75°C) . t....:.:..:.·---~ ,._ . -· I 1" ' · TML ·rs A 39 37~~ 39.37'/ · · · ...!.X.!-. I . 'X' ' . I I :0 I -II _.! i -. 4 .-. . • \ .. 122°F . ~------------······------· ..... --.. -\. I -I I ; -~ . . '-'!: I ': 36F8_0_1) __ -(1000) (1000; __ 1_ (50°C) I. [ .. · • . . • i _, l : . .· · : J . . · " ... ~ · ~-.-d, . niL-TS4B · · 3t-so· 39.3r 1s s:F · 11 ! ~~al D rar.-Hng · Dj · . . [[] . . . · _ .... · .· OJ . . ' (36FB02) (800) (1000) (70 C)· 1 · . . · · • ·. -·-· 0 I IA )/J.;7;-f.:.,/h/>.;,.·,_:.._./ ?../..~,·,.F(-l~,fr-. . ~ DATE NAM E .AFf~E_~~ . · · ~· . I V> B)"P,.,y;t't~!!? 'R~v,-.Je--1 LJ-/Jpf?"R7.~/,'J;v ORA'•YN -.;l\..ri , ,:...-~'-' -· ·. :X -• ~ ~ I -/ " . C'r!E-::<EO t)o? ~:. i -j:/·''1 . . . ~ T E M p E RAT u R E RELAy ;s_ . -• I -. . K Jt--®--El-=: --·--~ . . .. ~ -· . ~ ~ - . .. ·. tbl :~-~~TER . ... ( TS-4 ) ~ L'4·~ 53··. ()·9· 9 1 15 1 I I I FUJI Electnc Co.,Ltd. c:: Nc. I TA23/.. -.:.....-. ····-.·-. -§ . r! . -<' 7 I 1 1 2 1 -, I . -~----I ~ I I • 5 c l 6 · .. A -- I 2 3 f I 4 I 5 . a4.eo 'l c 1 t 4-o 2 ;>-• 0.79··~':'(~4.72''1120 ) · ~·· 7.87''(1io) • 1 • • J2.28"(azo J d~ I I ' n >~: .... 0.06'' 23.62'l(fiu0) . .r ~ I Jg)l .... ----=i~ -.--. .... 0.59 : Jl (1.5) ~ tEJ ~-+---t~2 L-~"""' 1 6 SU8-CON1RACTOR KANEKO SAGYO CO., LTD. r , ....... , ....... l ....... ~ ....... r ....... r ....... , ) (7'1~ S)LJJJ · /J 0 ..J·_o.. ~ -dl ..J'·.o../_ ([V ~ . 8 " \. · ~ -, -~ 1111 \ ~.o: 1 . ~~. mJ . 1 ~.~ \ 8[~.1.o.o6 J J uu w.t: 'i' . wj w. d II ( ,.sJ Iii:.'. I · -L ~~ ·· -l _l I · @ QJ ® (G) ~0' ,_,u I \ •a> ~1 i:iJ 5 ( ~ ~· . . • I .f . h ,....... · · \ I I I C'? :;;:, ~~ > 0 lU $: I . (") 0 ~ ,_..... -E::::" J.. -. 0 -1 _ W ~~ I > Q 1 ~ _ · I -=:;;- . ,...... . 1 ......, . I i. ~ <{[·I ! _J I --p,q-1'-. _,......._, " ' > . t ~ t--. C'\1 \ : • . . 1 1 , _ 'G-~, .J... _j .,";-' r.;-: ..JI, . w 11 r l N ~0 _, -s--'B-• _ C? c--t F ·. ""' . ~ . :. . . l • 11,11 • I L:!, ---, I . . ...., • (\I ,.;-·--I 0 N -G:t' L ~~,~~·1 ,, ~~,., ... ~f#t'· I 0j'l;u· 25il:t 1 g\~· I~~ r . rr ~; I ,._-; S'i ---i:: ... ·; -. .. -------.... ---'i .... =-~-~;-.... == --~~~I~ ,.:;:;...=..: ----='""'~ =·- 8 ----===. •;E: ..... -----· --... ~-' -·-~-=-== ----.: : ....... : ____ .... -·--~---. --_:_:.;:-~ • w .. ¥'~~i •::=:.::- ~~-=~: ..... --=~~ c -- 0 _r. I ' r I -~' /-r-l (55) I I zj _J :<~-I . - - I ~ I I <:t:: 1 i\ '\ .. -g''· ........., -). I (l)tJ) • ~ c __ , .,,.,.,..". ._ ~ _. , e ~8 , L}.tll_'~ , I AIR vEr,n (5;). u II '· ~ \ 0.07~!!., J.94i'~. 3/4 ~~p-C2J (100) .. 11 I ,.-, ·i n r-;====- 8~. F /_Ml2X35 VIEW from P I.'IG'..;. r ii\ r.: l!"lvu 1\J TE~MINAL Sill, .. ,. o-j s-"c"-S"'f.,.."UIII" l IO.j CONTACC POUlT ' . Aha n on I Be! at ON I HU!,12E~ EVIC Ti'1L-LS 1 I E.1 1 2·7~69.9)1 0 1><1 ~ ' (71QBWI) r E L 1 2?fm_9)'><1 o 1 ~ 1 EVICE N SYMCOL OF ~ ' CONTACT I STROK~ TE~M[NAL HU).I2ER TML-LS2 <71QBI'Y2J E3 .. E4 12-o(:sns:J o . 1><1 ~ f2 ~q5o.o)J:><L_: 0 ···_I _ L I NAME II ;n~o uso vG~al TURBINE orL 1 L~Qu~o J s~. G;. ]~ o. a a I StORtJ · -----------~ E:AP. II (:?C ta 75.C)41oF,.....I6j7°F LOCATIO~i I! INDCOR I WOR:< I:IG PRESS. II AT:J. I SCALE UIDfCATIGN II -3 I3ch to +3 Inc~ CAPACITY [I 0.5A-DC125V ... - -Js - t71 FLOAT c:;AMBC:::! 1 l 1 -susJcr~ 1 t 5: I LOw::. STOP?::i 1· l I Ss 3~ I .t::~- 1 1: I IJP~:~ SIGP?E~ I t t asSY I .. tv18' t~ I aOG/Sr?:UlG 'JASn~.~ I 4 ]Cu~a: 5tn!IM!2X30 LGI ?Oi~IT::i I t I 31? L3 I TE~!Jt:IAL BOX I z I AOC-. I lZ] SC.\LE ?UT: I 1 I AC::lYLE I ttl MAG1ET CHAMaE~ I t I · sus3a ~ ]2/4 B I RE:.wus g I MAGil::T I 1 ]A!Ji:~ Stu! I 1 3/3CLT/Sr~I~G 'iASn;::.l 4 ]Czrlo: St~-;IIM/0 lc 171 FUNGC: I 1 lcujaiStul] 5 I G.~S:\ET 1 z 11l01fASaE3iOS I 5· I CGII~IE·:iOR Guro:: 1 t I susJat I ~ 1 c::::~L'IE·:iOR 1 1 I sus3ut I 3 T FLOA I STOP?:~ z I SUS3H I 2 I FLOAT I 1 . I SUS3•Ji j 1 ·r s·;;rTc:; eox 1 z 1 Ac I ~lo.J 1BME OF ?A.riS ]!d :mj YA'i~.UAL I F~l Drawing I 10 I -----DATE NAME AP:'RGVED '=! I .. I ~ I ~ .~ ~~/V ~ DRAWN rp;J -_-l'il"J en _ !S ~ CHEC:<E~ -:r-~~-I J,jfy~ ~-E3-~ OIL LEV tl 1~JOlCATOR 71 . . . . --L4 5 "' ,~ rtl·/;r ~ .... ~ JiJ 43 7 3 0 L1:2. ~ .. . r . ,.vJ4,s;--ER ~ · · •· I I FUJI Eiectnc Co.,Ltd. ~~. N'c·. 7;42/X FOR TUR81r-JC. GUIDE BC:AP!i\JS f§/ · '· 5 11 .... . .. I 2 ·r . , , I I , ' s I s 1 3 I I t1 -. . AI - B ..... ------·--..:! i= .. ~ !":l=~ .... ~.-. -...... ="'!~ e= -~:.=-.r ---='-..JI -~~:'§5 ..:=:il!~ .-=--.... ..:; =·- _::;::;;. &~ !--:; =-~ ... ..:!' -·-.!!!~.;! ~..;:-:.e ,. =:. ·-;: .. =.;i-;;.~ ~~~;~ ....... --·----_ca-.a. ..... w :i:;-:f~: ---~~£: c D l . 1 ~~I ~~ 2! V). :t• '-v ~ ~ g ' t-- '<) lJi 1 2 ( -·6) 1/ ' ~ ,, 5. '7 1 ( 141 ) • o. 39"flfV 4'-1-o. 2¥, . . ~ I r-··------- f ·J I I I ' I II 4!4?1'\V+ U I I I I I I I I r I I I " (. t8'' (.~) ·OUTLINE o;:;-RELAY P~ Scxtrcf[ ACI20v 6QHl ~-. -----·· . -- • I I I I I CJC I }. y ~E 8 . . .. ---- Rl R2 R3 Ts2 ~-~ { Hl5'>-l f EARTH -·Acasv 24 CDNlAC!T 01PAC:17Y: .. oczz>V o.sA 4 T 'I ~:33 3 ) • . ~-·--_j C£)-1 b 0 L_j__J Out put Cont~ct f1 4 --··. I /' Q ring / ( 16-bO) J...e_6<;1_w\-'i"'-r_...s: __ ..... west oil level ~ ~r " IT) 5 • jDtJ, 7.1 ~ '-. •PTt ;:- ~ ~~ . "' - '1•-'-'' ~ • 1> 1: 68 "r • ) \ s , OUTLINE OF" /)£TECTIVE ~ 6 6 I !N'J.IER t"LECTRoDE I C.'27~o T I ?LA T/M 5 I OUTER ELECTI?oJYE I $ G P I PLA Tl Nq ~SW-NO. ..NAME .. TS 1 /?Jt-VE.R PJugC£ -SW TS2 $£/1~1771/ITY -Sw " T~3 TE;ST-,SW '-~-/ . ;51_/[)-CONTRX/CTOR · 4 I /N.sl/LA770N W!l-//1'/tf GIA$S FABRIC. E?o><.Y !(ESIA/ 1 E4ML £/ItT. co. LTD -3 PJ?olFcTJi/E 7lJBE ;:uf: 3ot/-I 2 TE/?HIN'AL C36tJ2 BE H/f N'UT.S ~ ?LA T!!Vo/ Detective J o;' - A c .. T SL,L .LaCk -tS W I !.ERHIN4L BOX I J:,St]L/ , CONJ.IEC[IOAI 01,46-RAM OF RELAY /l/Af-4£ 1'4,4/ER!AL I REI..f4R;t~ D /1AT/Ntfr ~ D~ -~NAME ~ /VOl'\./ ~ ~ e 00 I ' I U"""' I -~ -~1 -< I ~: CHECKEU J.-o-~'-. : LM--:· > I . I ·I j /~'! 1..LJ • • It a: D ~-~1 n........................... 1 Fuji Electric Co.,Ltd. 1 ":( ~·El-l~ \,fA,ST£.f No.· TA 33)( 11 WATER CO~ITAMlf'-lATION DETECTOR 5 d z t:) z 3: ;:2 0 ~J457589 6 (:·~~i .... ~. REVISIONS I .. .. SIGHT GLASS , . , §UB_-CONTR4CTOR ;__j}/J//.:JQ_tf:fCII!NE;S .· DIMENSION .J. ('f.·-016) :L.f-'/>o.63'' • f> 5.(/' ('f>!ZJ) I I Aboul H • 4.1'.3'' (/OS) TYPE SIZE dl dl L I H I w ·-Ht£4'~9 I i':6 ' :e; t :..: .~e! :-: -t~e NC':F'-is 15 .. I IS' I sa l<:o 75 I <~o 90 x NOj OE:SCRIPTION MilT'( t:;_cl flEI·IAil~S _,_I LINE FLANGC: SUSF301j 2 1 2 I LINE PIPE &IS304Tif 2 F-:-A-, s-c-h-J.0-~1 3 !BOLT SU$204 I "' "' I NUT SUS304 "' 5 I COVER FLI\.NGC.: SUS304 I 21 7 I sr.c:c:r GASKET 1 v • tU1U 2 - 8 I WINDOW HARO CLASS I 2 7E:H PER~O 9 I BODY 51:1~1:14+~ I I SC::E 6ELOil) 10 I S?!\ING w. I SUS304 "' II I FLOAf TErtal •3 IZIRING • I SUS30'1 I • J l ! . J ! . !UNIT: mml ,1~N~C~Y~F~-2~0~~2o~~~~-~2~o~·l~pa~r-'~6o~j~as~-s~o-+_,o_o_~7.·~·----~~ NCYF -25 25• 25'1 Ga 160 as I so. 100 1" ·I Final Drawing j ~ DATE NAME APPROVED JYt4 $ T £ R 1--~~-------r-------. No, Fuji Electric Co.,Ltd. TA3SX ... J15D !i7~5.A. ... A4!:iE .. MOOE:L NO 14RB~ E 2-N4-C2A 17.3 OJO LINEAR: ';';: CLEARANCE SLOTS FOR 0G~;HAROWARE WITH* MIN. TO ~6~ MAX. MOUNTING CENTERS 1 .. ,, Q".611'¥ltt<: •s , .. , c•c\.v<:.•Yl r-nri·;t•rr OISOA •...C "0 VSf: W ... lllt\0{V(ill Ofl f..,_( U<tfQIUU,fiQ"f C-QNU!H(0 H(ft(Off ... On "("""00Veh()t4 Jill WttO'-( 0111 t1'4 ,.,.nt MAT 8( WA0t "'*f...OUf t .. l tllrn(S,S ""'""n(Jof#"tJ'IWIS$-oH 01 lAG NO 101.2 sa 4.22 G9Jl 2.7~ 225.(\ lriTI1 HIGH PFlESS CONNECTION SO NO 7.1 0.28 · .. Elec. Conn. MOUNTING HOLES: CLEARANCE FOR 11-1"(6.-1 mm.) ELECTRICAL CONNECTION: X J/4" NPT FEMAlE THREAD 0 112" NPT FEMALE THREAD 0 112" NPT MALE THREAD 0 M20•l S FEMALE THREAD 0 Pg lJS FEMALE THREAD 0 OTHER -------------------- LOCATED 'll(RIGHT 0 TOP ELECTRICAL .. ' . 0 LEFT 0 FRONT DIFFERENTIAL ---·-~-------· .--·-· .... _ . PRESS. SWITCH TYPE R Type Housing·Pistons 14, 1J, & 16 DRAWING NO 'HOUSING: • )(wEATHERTIGHT (NEMA 4) 0 GENERAL PURPOSE (NEMA lt 0 CLASS 1.' GROUP C & D. CLASS 2. GROUP E. F & G. OIV I OR 2 0 CLASS 1. GROUP A & B. OIV I OR 2 0 OASEEFAICENELEC CERTIFIED EE•d IIC lG )i(SPDT :; 2·SPDT , PRESSURE CONNECTION 0 l/4" XNPI X 112", :::; !lSP !) J/4" 0 SA( ;:; OtHER :J 2" c 9116':18 >(FEMALE. 0MALE , lll2.J7J~llll3_L_E RNVqf; __ ____ B._. S --v 2/l. tf-psJ. OVER RAN4:_E_?_RE SS. __ _ 79 S, b P:S l-, ;: DUAL SPOT r~ QUAL 2·SPOT ~~oF£EEA~~~·------- 2L/-18 :s:. .M4STER Alo. f/Af!X D ~ a: DATE OF CEDl!f!(AT!QI• I"' Final Drawing I SHEET OF ____ _ SOI\,ItlC. P.O. OOX ~91• 1170S OLACKOOQ ROAO Ol..IITiiE, KAIISAS r,I',QGI THE G11EATE11 KAIISAS CITY AfiEA 913·1r..4·26JO • TELEX <In 2163 son Ul Form No. 360 Rev. SlOG · Fuji Electric Co.,Ltd. ._:;.ii --... ;;::•i !"-:'" =--.u •-• .. -. =~-=e= ---· ..... ~= ... .i ---:t ..... ~~:i'E - - -u u .... :;:.::!~ --........ __ ,..a -~:;;-:·~ .~ ------A-i.::.=-= --~ = --.. ..-. : ... 0 __ .,..w -·-... .._,...... -tlllf =.:==·;; _ ..... .!:!--..::!........ • ..:·.=;~::: -u --... ---::.•-=-~:;a·:=: ...... -~=== 2 A \ B ~II P. t_ l . ·, c ·~ I 4 ...!1s I,,/ : :>; [ 3 0 en l ~- N -:: M PRESSURE 4 .} NPT }[." li.D 01 -:: 5 !· =-==== . c, 6 A ... .. c .[.PHASE 3 I SS41 I SUS:04I C3504SE: 'Tr--..."'5" ,. I, :~,~~ .I _I ot I 142'PSI_ I 5Qrnm !OV/ I STi=!OK~ ..• I j'''-"'•'"'-' "'-''-'''-'l '· UJ J '--' v L...J I J .J I -----DATE NAME AFi'ROV'EO §I IKG69035H50f BRADLEY LAKE P~S..I ~ DRAWN -)'} '..;.'\ '1 ' _.,...,.... r;;;r-I l g ~ CHKKED lfj~-:_7' -1 Pd' -®·-EJ-'g > ':/. Jn . f- ~ ~ I 0: -•• -· • • --• -• -VA 2 5X 2 '? J:JAND._02EBAIEDxLUN.GER£Ut1E.I~ • fb~ £15_,/ 05 ~ .ECEJ1AttJIEb!AtLC.E_sEAL_ 8J ~G__ i u .. a~~ .. .. l · I 5 6 ;1 ---,__ -.. ~ ......... _g i;::o·i ~"i;: ; ..=i.: i.~ -=.-;;,-' ~ ~.e :i --~.~=~:5 .::=:.:~ _..::"';;;:::: __ .. c: ==~ ;:; --~-~ ~-= ;:ea :!!a=-'a= ....... --.-::t. : .. g :: = .!! =::: =~~~E ~i]~~ . ----_.c:ll!o-. ~ M ~ :;ci1:: ~ ...... ~:e= A B c 0 ~tJJ -'"?'" :5: 0 ~_j d (\JI"- 27 ~ ~- ''-. I 125 .I 2 MOUNT ~ - ..... ~ 0 N N "" f'-. N 3 h~Mld T r TAP D~PTH 15 . I MOUNT .. t""' 56 ~I I I ~I ~I V~Yj ~~ "'~~~ ~{ ' I : I 'L-MJ2X45 BOLT SPt.CIFICATJON i="JLTRATDN I !SOHESH FLUID . I WATER. FLOW I 7012.~ COMMOIJ I O ~ot:.. /Oo<:.. TEI-fP. • '"'- P;:<c;ssv;;;;~ 1 ~fbp, -< o.ric'J/c,lr'l~ 4-f.J., 79'N;f.l d I 67.18 k:gf/d WEJGHT I i3.5 kg! RELIEF J cqp.cK!NG 3. 5 k;;f/d ,...-q r .P.~~U:-\ APPROVED J3 ....... _ I A //•" ./ 4 2 1 I BLIND PLUG 2 0 I CAP BOLT. 1 9 tOMPANION FLANGE 1 s 1 G-40 "0" RING 1 7 1 P-14 "II 1 s 1 P-18 11 1 5 1 P-14.· 11 1 14 I G-40 "0" RING 1 s 1 BLANK 1 2 1 P-3 2 "' o " R I N G 1 1 1 G-40 II 1 o 1 G-70 "0" RING 9 I CAl? BDL T -· 8 I DRAIN PLUG 7 I SPRlNG HOLDER 6 I SPRING· 5 I RELIEF. VALVE 4 I .ELEMC:N1 3 I INLET 2 l COVER 1 I BODY :-wu:: I P .-\ i\_71 C l: L .-\ R S <><~~~>;u ~~..;J.4~ ........ 5 ss 1 SCM435 8 I SS41 2 I I I I I T:····-1 6 ~ I __ ._f I :STi'~=J.IG.T"H CATi:'~.:?~( l' t7.ct l ! I NB R 2 I I I JISB2401,1A II 1 I . -I 11 11 11 1. I I 11 11· II 1 . I . I . , 11 I NBR 1 I I I _, JISB2401,1A ·I l I NBR 1 I I I IJISB2401,1AI II 1 I I I II II I NB R 1 1. I . I I·J I s B 2 4 0 1 , 1 A ! I SCM435 4 I I I -~STi:2AIGi'fR cA'ie6oRY 'Z..c'1 . ·I SCM435 l--i-1 --.-:-I I I p. F 3/8 i sus3o4 ,.-1· 1 r-·;-, SUS304 I 1 I ·. I ., --, -.-__ J C3604. I 1 I I .I I sus304 1 1 r 1 1 1 1 ADC12' -1-r 1 --,--1 ~ l F c D so I 1 I I J FCD50 1 I I I \t\--:::>f\" o•.t"_.u.••· •·'·~:·•···'·t' .. !lt • :;_-••~-~·· I l \'·c., ....... ~ · · rp~ · · · f"t..·:.o -~, .... · -o· ·1.L 1 t • .: '~:..~~.: t .. f :-;,·, t:!-:~;:.";~:;-~u 1 • .. ·"' E.:·::f7 L\ \oz i · .:.. A .'I.:-.:-.. :: j I k(rb;;:~:J-o/ -~--~~·:·.·; ~ -~ I ··,;c·a rx I · A ~n.w;~ /< • :J U M LINE FILTER ' • ... • --· • . ' -\1 -f.. -i l C-·--s,.:)~;·h_J.toO~ I ~' ...... .:. -~. L ~ --~! I -llt4.2..l£-t 1 2_ .. . ! NTS ; :~ ,._: i 1 ;:~,._,"" I J< " BY 1 .J..Zj;; c.·~ ~ ( CR.\ w:-; . 7 Feb , 7 • '8~ i.>Ar~ l":$T~:n UM-08-150W-VN ASSEMBLY @ .T A.l S E I K 0 G Y 0 . .. . . .. ' -c 0 ., (J!;__.', \\ ··''' :';() ,.. . : l 8 -8 1 6 8 -2 I·~; : ~ I _..,,.::-:::.,; ,,.,: ..... ,.,_,,. '71"'% I l r··-t:~<'"''"" I~~:-:~ .·o:,-.. ;:o: r~: o • "~p·· -~: 3••·••Y;-;;/; \uO ;·;:,;;: '· ' > S/j Tt,..,t..!"'"::',:-':' t"::}"_o:"!"f "'~~-:'" -~:~ • I .. -~... I L -~ D ' .. :,._··~ . • -1 [-PHASE 3 I KG69035H50/ BRADLEY LAKE P.S..j § ~ --· ... IV) / vv" v . DRAWN 11 -r:1..,.'77 · 1 .,....,..I w §E l1 CHECKE!l /-17-' ' -• ;1:17' I ~ E3-g _s T R I>J f\J E R (lJJ:LlJN.E FlU I o I c ~ Fuji Electric Co.,Ltd. g VA 2 St. X H A5 7 9 ] .~.~·-I 6-. 2 '":) II 5 6 A c 0 TERMINAL s:souncE E..:...Q!) I PU I ( N,O) · I I :t2. iJ S" --·[~- ~ -]OJ-. _ _,_,r:::>-------,....-1 ......... . "G., ·CONTACT TYpE: POINTEB.__C_QJiiJ~CI.__ CONTACT EQB.M! Lr~..y...ffONIACT f?.QINT ·- SETI I N.G_.E08M :OUT 9.LQL __ . ____ _ CONTACT CA.!:t\C ITY : A.(:_£!QQ.Y_§.c\ .• __ __Q_C 12 5 V 0.5 A Final Drawing 1 1 CUSTOMER ECTHIC 0 LTD N AM E PRESSURE GAUGE WITH POWER RELAY t----1--·--··· 1--------,---· LE'l -WAS- 10 -.riLtl.-, 39 . F .. El t . C Lt.·d N .. -:;;t.w,~ ·· -uJI -ec nc . o., . .· .. ·. · •. · ·~~--~------~----------~~----------, . ' .. .. . ,.. REFE~ENCE I PRESSURE • . ,. 0100 .. 0140 . 4 0 _.._ • .. - . -100 40_~ 1 5_.:> ~r 00 . .:-- . , . . ·. CONTACT TYPR : POINTER CON'l'ACl' POINT BUlLTEIJ IN HELAY : POWgl{ l<ELAY CONTACl' CAPACITY : DC 125V O.!)A l'0\4Eit SOURCg : DC 125V lr--F-i- 11 - 3 --1-D-. r-a-W---::-i-n-g--,·1 COIHACI' I'OIN'J' ADJUST .' OUTSIDE Sil1TING N A M ·E· . DIFFERENTIAL PRESSURE G/\UGE WITH .POINTER CONTACl' POINT · r-1--~----------~I-:T~Y~P~l~~-~~ll~U~IL~T~I:N~R=E:~L~hY~A~~1P~LI~F:I~RE~~~--------~~ ,,.. --!-----------DIAL SIZE APP. UY w 1-S-.C-,A-L-E-t·--""iv--1 Gill<. BY . ~ 0 ' ------'-----1 -· ···-----...--,.--~ -1-------.:..!.--t TIIIIW ANGLE IJHAWING UHA. BY k. k~;__u._~Y-__ _ G . o~~~\o:; I'AHTS.Nof IJilAWIN~o. PS-2 0239 A S A H I . G A U G E. ~~ F G . C 0 ., L T 0 . J A I' A_N LET -WAS- '--'---..L------ · lo-Jwn:-' 8 ~ ... FuJ·i Electric Co._,Ltd. N-•. s-aLn;;. \ I- I I 0 r ! c I I r I B A .; ... ~ THIRC MClL~ ~O..:!!:CTIO>f 4 1 -.5"1-· ~ 1:,;']- oUTL!NE HEXAGON HEADED BOLT .,, a~:r:t-r;:;(FOR MOUNTING CONDUCTOR) <Po.1a_ = AA::;t.:-· ~ r /(¢4.5) CLAMP(F~~.Q9~DACTOR.Jvfr\). //~.·~ -. :;~'J.;,-J ~ ~ ~ . 8 (f( ;_• . ~~N 3 . _ \ __ ~RHh!ll :.J_~-R~--F~--=-- . . ..... u u, .. u·-11 · g~ I ,. ..:.+"'J"' 1 . L'-"''" ~~· C)_ ..,o,_l--8-' c~ ! v{--. :.-r:r ~,~·tj. 0 0 Bit - J-.I .Jt, :.:=• ~~ CABLE (2) . 1 L1 1.77' (45) :/au1, ~~~,, . \\·.,. =t-·j PP..CKING. WIDTH tcROSS FLAIS ' Q ~ ,:;-; Cu.. (0 .n.. ( 1\T .Z:SoC ) ELEMENT COPPE.~ z)m: t-e_~ . .. . ~ TERMINAL HAR~ ~'I it; • R;;,Q ... i UJ.. \0~ (t1T t5°C) ' ,(l)l.9::WH-;;(; 7 f2.87n (ATJDo'c) '• .3J-:ra "rk.:i ~:;:__ . TEMPERATURE -CO&"FlClENT. a.DC3a.SS / .. c . ATz.s·c + lf!VI:SIOif TA~l.E l 1 I I B 17:-;{p~)-1t.:kl A llA,or.'6'3~tl:--.!-ft.;;".;:...jo..LT!! (~ l~yt,itll:t-P.i:?vi<:;c(. I P.,.,..~-?I!L l't-4 ·~~--<-I ogs~t?Tio~ 2 t '1/ MASTER NO. TA32X 0 ---.---------~---··-, __ _ DEVICE NO. L i L 2 "' TMI--RTD9A--,:;_~-----1-0-~83~' 65' 7 II · TMI-RTD90 , -1 '"4 (38RW1.-v38RW4) __ (275)_ (20000) TMl -.RTOS 14,76" 65 :_ 7. 4"" 8RBO (~75) (20000) ·.., 1-- --------~ ~~---------- c ~ [ Final Drawini] • • OATCE NAM! ; ORA".If:'f 1!8 -~Js:-8/ fi..J,.J,.,.,.,J .. FUJI EliCTRJC CtJ.~ LID. -.... ·.::rn 1 - -~;CXEO j ;9 -i':.J.-'.?; jf:LI.-te"Zl1...-1 8 ~ H435651 ~ ' . ' S:C.ll.! l RESISTANCE TEMP, -DETECT~ 1 1 1 r 1 1 1 , , , , , , r-- . ~ TAJ2X. (' l • <4 , ""I 7 3 . I --------------~------------------------------------------ I • -::!" ~ J A - B rr-r - 1 I 2 3 4 I I 5 l 6 I Re4Al'IKS •. Of) 112• !¢1?1 ' {)f) t/2" [¢12 ce;Ci:m>TIQN>ll4ffiiL Orn:NSI!ll Of) t/2" (¢12 ORAWU!> ~.·ST>WJARJ ~- C I c PffiEs r-fl v~ J ~ . } r I I EL.42.oo· j i = I I 1~ •• ~~ •• J@ ,·,f :j[:FC NOTE i GENERATfR I I ,_ _ _;,I _____ _ :f CONTROL CABINE 1 THERMOME!E. \piPING OIAGRA~ v1.,---------==--.=..:...:...:=..:.=.. __ ____, ~ • ~ SPHERICAL VALV~ BEARING flEFE:R rp GEN · \ A suPPLIED BY OTHERS ( REFER TO OWG. H224472 ) PANEL ,.,...,.y-,.-A..,.,.._....,...,_,,..,....,.,_,...'" .Y..-',..,...,_,..,. ·· .,..,.,_,.,_,._} FOR OIL FILL AND 1 • ' • -{ · . · DRAIN CONNECTION 1 lL./1"'-'T\...IT\..o.J W30 ' . f, @, WZ<f 1 1/2' I WJI I 1'1/.U,I 'N33 WJ -.135 Wit(, Wi!.7 "'"'I I , '"'1 ( Q: 30.:rPM) I ==:__j ~. .---®-! 11~~t~ __ ,..-Jro COOLING WATEt=i 0 • r-:;:; I ~ ®" DEPRESSION AIR EL.21.00' -l ~~~~~~~~ I FOR SS~VICE WATER ~~ I : I~ I I I (J) I li/i_J c:l£ I . I IUJW t 1!-J: 1 I I ~~~ I W> I . 'iB !Il I : ----1-..... I-W4,.-=... I I SYSTEM! I SYSTE~~ I PRESSURE GAUGE FOR MAINTENANCE ' 1 SEAL OPERATING PRESSURE WITH CONTACT (a# 14.c63WMS/c PTS-P!S5l WATER PRESSURE GAUGE FOR INLET VALVE MAINTENANCE " 1 SEAL. "SEAL" PRESSURE (o#12/cPTS-P!5A) WATER PRESSURE GAUGE FOR INLET VALVE MAINTENANCE < I SEAL. "RETRACT.. PRESSURE (o#13/oPTS-PI 58) WATER PRESSURE GAUGE FOR . L PENSTOCK PRESSURE (_o#10/oPTS-P!8) DIFFERENTIAL PRESSURE GAUGE FOR PENSTOCK AND SPIRAL " 1 , CASING PRESSURE WITH CONTACT L(_c#11.c63WV /oPTS-POIS 10) PRESSURE SWITCH FOR ., PENSTOCK WATER PRESSURE (o63WBV/oPTS-PS9l WATER PRESSURE GAUGE FOR COOLING WATER OF TURBINE 'I GUIDE BEARING OIL COOLER L{_a#15/DSWS-PT 2) SIGHT GLASS FOR COOLING WATER OF , 1 TURBINE GUIDE BEARING OIL COOLER ( 0#'8 /aSWS-FI5) ' ig~l . : ·I I I I 0 11 I~& I I '.... J e.4CJ ; II O::J I '-.:..7 I Ei 6 00' . . I c:cn I l 1 --=='""~·~~· ~~=7=------------------­L~:"J ~_! MANUALLY OPERATEJ CHANGEOVER VALVE FOR • 1 MAINTENANCE SEAL RING CONTROL (0#209/--l .~E~L~._5_._o_o_· ______ _, ' I 1/z" 1 1 -l '" r , , I EL . MINUS 6. 00 . ~ y' I I a_{~ . I I . ..J }-' 1 ~------' ; DESCRIPTION IQ'n1 g r 11 ,. BY-PASS VALVE 11 " (0~201/ --) loJ:scHARGEcHAMSERl E L ________ _j HAND WATER PUMP ~OR •I MAINTENANCE SEAL RING (o#208/--) •. 1 STRAINER ( 150 MESH ) • (o"f215/--) AUTOMATIC STRAINER WITH OIF.PRE. • I SWITCH ( 150MESH) (0#"214' ::!6305/--) , 1 WATER .JET BRAKE VALVE (0#240/--) TURBINE GUIDE BEARING • ' OIL COOLER (a#2i6/--) ~ 1 I 1 1 1 1 1 I 1 1 1 1 1 I 1 -1 1 I 1 DIRTY WATER SUMP 1 ~ SPHEMICAL VALVE SERVOMOTOR 11 1 TO OIL SUMP TANK 1 1 (CJ ft 202/ --) L ______________ _j, BY-PASS. VALVE SERVOMOTOR 11 NOTE SUPPLIED BY OTHERS (o #203/--) WATER AND OF WATEi=i AIR PIPING DIAGRAM INE AND SPHERICAL VALVE AUTOMATIC CHANGE VALVE (1) FOR -1. PIPE LINES ARE IDENTIFIED AS FOLLOWS. ' UPSIREJl..M SE,;},L RING (r:Lit210/--) I R I Tl n.:. r L 1-- 1-- . I I 1-- WATER SUPPLY , CONTROL VALVE FOR AUTOMATIC ~--.,1 • 3. MARKED Cl IS INDICATED CHANGe VALVE (11.#211/ --) BRADLEY CONTRACT No.2890033 LAKE HYDROELECTRIC POWER ALASKA POWER AUTHORI PRO-JECT F WATER DRAIN AIR SUPPLY (OIL SUPPLY) AS FOLLOWS AUTOMATIC CHANGE VALVE C2> FOR 11 ,, iil -m.:uNn 1 ~:uNrT 2 ' uPsTREAM sE,.l..L RING (ait:212/-) Fin a 1 Drawing ' WATER JET BRAKE· VALVE SERVOMOTOR I 1 I --· · -- ' (o'lf241 I--J POWER AUTHO>l CTY DRAWING NU!18ER -r -r ..,._.,""'_,_,_/-r-(OIL DRAIN) • 2. AS FOR _THE DETAIL Of. __ Oil~_p_l _LI~>jE _. __ PLS _RE~C_ER IAI Pat:iallv ReVl.•seo Nov-;;5-'87 !1}&~ K-~ .... ~ DATE I NAME APPROVED i~l NTS I fQfBI Pauallv Rev1sed Aor-1-'88 P11. ;~·"O'Y'A4PRAWN!Aug-7-871N. asnlma ll'l ~!Cl Patiallv Rev1seo ~un-24-'88 rllin..J.JI,.!S'"" am:Bli./..,,'/'IJ? 1/J--t/ r-HS\r:::::l_ ~. I I 1 3 l!i-J f);cto I 6 1 2 .I.Q_D~G _N_9,_H 22447_2 _____ --·· __ ~iDl Pat1allv Revised Seo-29-:88 MIT /.1-11(1-I ' f • r· ~ ;:::1 IEJ Patlallv Revised Dec-22-as_ MIT /./ .... --' ~-~ ~~~ If'" ... n~ 1~1 I Jii) ...fl;t:e..-1-br. 4.. '8'/ 4...,---f-:'1•· _ I --;,/,_. l · IC ~ ~ AUG 0 2 1991 1~1 H80-BW11X-001E.BRL iJ H33066 7 8 ,. -: ==-_ ... ,.. .,g ; f:";;·i :-.,.;----.... .......... --~'!~ ;=: ... :. . ~ ~..! ... ~ --·2~ :!~ .:=!-=~ __ ....... ---a -~~-;·~ ~~;~-a ~.: ..... -'; ...,...3::: • -a -:e;.,.;.-:::: =~~ :.€ "';;-..Jt-:;,•ii ~-~~?= . __ .,. _ __ ..... -~ :£!;--=·~: ........ ~~= ' - <.I'J z 0 c;; 5 UJ a; LINE No. NAME OF LINE (PIPING ROUTE) T201 SPIRAL CASING & S.V.WATER DRAIN PIPE .. (SPIRAL CASING & S.V.==>DIS.PIT) -> T202 JET BRAKE WATER SUPPLY PIPE ., (S. V. BODY==>JET BRAKE) T203 NEEDLE DRAIN OIL & WATER PI v (NEEDLE SERVO.==>CONNECTION FLANGE) T204 DEPRESSION AIR PIPE or (CONNECTION FLANGE==>DIS.PIT) -T205-1 AIR RECOVERY PIPE y (DIS.CHAMBER==>DIS.PIT) T205-2 AIR RECOVERY PIPE . ., (DIS.CHAMBER==>DIS.PIT) T205-3. AIR RECOVERY PIPE " (DIS.CHAMBER==>DIS.PIT) T205-4 AIR RECOVERY PIPE .. (DIS. CHAMBER==>DIS. PIT) TURB.BRG.COOLING WATeR PIPE/SUPPLY v T206 (CONNECTION FLANGE==>COOLING COIL) T207 TURB.BRG.COOLING WATER PIPE/RETURN If (COOLING COIL==>CONNECTION FLANGE) REF RENC DRAWINGS GENERAL ARRANGEMENT PLAN AT EL.5.0' AND EL.15.0' GENERAL ARRANGEMENT PLAN AT EL.21.0' GENERAL ARRANGEMENT TRANSVERSE SECTION CONDUIT ROUTING AND PIPING OF TURBINE PIT 1/3 CONDUIT ROUTING AND PIPING OF TURBINE PIT 2/3 CONDUIT ROUTING AND PIPING OF TURBINE PIT 3/3 JET BRAKE PIPING FOR SPHERICAL VALVE ~ DATE NAME DRAWN -- CHECKED . -r IA'ff 1.5 -'61 /h..,.-- /tf..< 'JI'f/ Fuji Electric Cb.,Ltd. 1 I ? I SIZ MATERIAL CASTM) 3", 6" A312 -TP304 SEAMLESS 6'' 8'' I .... DO- 3/4 11 ,1.1/4 11 -Do·- - 10 II 1 14 II 1 20 II A 53-A, TYPE-S - 10 II -DO- > - 10 II --DO- - 10'' -DO-- -- 10 11 . --DO-- . -. ~-. 1/2 II -DO-- - 1.1/2 11 -DO- -· I Final· Drawing I . H330310 v LINE NO. LIST FOR EMBEDDED PIPING H330311 "' H330312 v H225633 ~ CONTRACT N0.2890033 H225634 " BRADLEY LAKE HYDHOELECTR1C POWER PROJECT H331693 " ALASKA POWER AUTI-:iuni1I. H453886 ". ···-- POWER AUTI!OR!1Y DRAWING NUMBEn AF?ROVED ~~ 8 v ~ ~·B-UJ 0 -' R457551 ~ ,_ ;;z; -;::: '-" ;;z; ~ -*I P020X 'TP12X ~ :----a ! I c:; I h r -~-:;; -t-.:·- -*-~--4 , ... :_ r---- A B c ... "!ij "ii .. i =:-:;: t .!l~ i~ .-~A="--' ·~u~ a.ll.:r = '"" --!!;.;; llii~! '!' .~ ........ ! '1::: .. 11.! ~.!li :!1" ;:; "'-•.::--:or ).!all.:o. -_, .. = ill'.1U E F '01"'" _, 1 co 01r<l coiv 1(\J i""' ,....._ ' lcq .• 0 co ''l«:t ~«:::" !'()()) ._, 'oj""" ,I 0 1{)(\j (\1<.0 I"-._, 2 30-0" (9144) r, UPSTREAM SEAL WATER SUPPLY-DEVICE-I"" OIL SUMP TANK I ~ ' . f ------ '""' ~0 /., ' 'I f"'-''Q"' Nko 6-WATER COL L E~C::=.o:T:c-1 c=-N--' TROUGH __ _ 3 4 -~ CLEAN WATER SUMP 'o(\i . I lfi v~ (\)!'() 1 II ' ¥ v I I ,I IV'V ·I 1'1 3-6 EL3.0 -~---· ' ·-~~-~-'(1066.8) r- .. • 0 • I> • " L...., 2 26-~ I 26-lf I. (6096) I (6096) 26-o" I 20-o .. (6096) (6096) ---- ~ ( ... ..-/-"I • 5 , EL MINU~ 6. k. <:.....' N@ >J·· .. ·.I. 6 7 REMARKS DESCRIPTIO~. ~MINAl DIMENSION I~ DRAWING NO ·STANDARD NO. MATERIAl· DIMENSIONS I MASS OR PATTERN NO. 8 c::::! ~~ In ~ I Et=====±=t=====r' A '<> :ll :I '~@. I (\j to(.[) r- ~ <.Dm . I(.() . I (\j r-(\j DIRTY WATER survii'i _____ _ l,LNJ.T _:2_ " [ Final Drawing 1- [' \ \ ~ijdA I ·I B c D ~-~---------'20'-:-o·· .I. 7=~J ARRANGEMENT OF PEDESTALS (6096) 1'(2133.6) IE GENERAL ARRANGEMENT PLAN AT EL.5.0' AND EL.15.0' CONTRACT NO. 2890033 BRADLEY LAKE HYDROELECTRIC POWER PROJECT ALASKA POWER AUTHORITY POWER AUTHORIT'!' ORAWH.jf> NUMBER ~ ~ F 0 r:;,. ft1r+ :r_fl, !<..:. j//':: /"-1-t:,-..~ Sc · ?'!; 1-.:. ....__ k ,.,. .... ., .. ,. 'scALE _l_l 5000 10000rnm (!1 c~' P.,-1';• ;_,, p,v'·· ./ r .-· CHECKEO ~ 100 .. I I I I I ·, I I 1 ·, I l I I I I ~~ ~ / ;/ ~ . . 10 i '20 30 tt. a: 1------------------1 §E I H330310 Fuji Electric Co.,Ltd -M'l187 Al. ~ v.....e.:(_,.;. sa: 1 2 3 4 5 6 7 8 I I 2 I 3 I 4 I I 5 I ' NOTE 6 I 7 ReMARKS DESCRIPnON • NOMINAL DIMENSION PART ORA WING NO. ·STANDARD NO. I MATERIAL· DIMENSIONS 0~ PAmRN NO. ~ 10; 8 !- I c IC I I_'!_, I I-I PIECES f A I -.. -----··---.... GOVERNOR ACTUATOR CABINET AIR RECEIVER N§ r---r-------------T--;----------~---4--------~P B - c .. .,..l jh5 ,.-wa ":~~ -~~ !-.. a. -J ~ "J! -~ !!l ··~~ JiH! ,.a.:z =;r --j"'a ;;; .! :.. i •. J :; i !! . II II 1 'h'= :!!13-I .•l "'i! ~~C;N-T~~~-~~BI~EI_\ AIR COMPRES~ 2) I C3)/ (4) \ (5) (6') 7 8 9 ·~"'-l.L~u_..+~---~----,c,.!;6o'56y--, , 6096Y . . C.6096) · , JcC96) · 1 t6t9tJ _j 60-0 70-0 -,--;.~~-t---tl---------,--.e2ec TuRs. fE:HM-:·aox T2T3 36) -+-+---:--:---i+--..,.--------f-.L..-.1----+~E-~. TERN!~_go_t··.-... --. .. .. .. . .. . . • . • ..-J.-..:''---_;:;,.-1- } l, . . . . J]T ... · ]rr 1-I I ' !· J ~l -L..-...f-1 OIL STORAGE RM .. • L // b / -/ / / / . . ~O~J) • I "<:1' -"<:1' rno> ._, ~ L. BRG. TANJS_QI_ SEPA8ATOP,_ o ~ :.... _I- 1- c D" .. '1£ \3 5' SEPARATOiL_ ~ -~ f2 \ . ~ . \()~ ,L.. ---· ·---JJ.lillS 1- 'o . I- • 1.1 I ' I U) 4-oJ~ 7~-_o'· I GEN. 9RG. TEM ~L..: I dl I ' '. 'l.J EL 21.0 ' ·---+-' . I 0 ~ r ·I ~or; I 3 • • t 1(\j _j U1,<) ('\.IIi' -J RM j'' _L~ 1-} .J·-1 ii~·it il:!:lh I I l'ooi<_ -T~:~~~-":-cs--/ . ) ·--·· I ·--I ~ f F in~l Drawing I R~ lJD ~~~--+-+--~ ----.. -----!-------:~-.I .. . . ~ . . . . . . . . . . . . . . ' F L, L2 n ti!Of AI ~ 1--<l<-'' 5S 1 I 2 l 3 -, 4 T' s T - 6 GENERAL ARRANGEMENT PLAN AT EL 21.0' CONTRACT N0.2890033 BRADLEY LAKE HYDROELEC TRIG POWER PROJECT POWER AUTHOiliTY DRAWING NUMdER 1 ALASKA POWER AUTHORITY 1 g ~ !ii ~ ~ H3303ll I B Eft I E 1-- F r A - B - I 2 I 3 I 4 Li 5 l fA\ T.O.S • I T.OS • VY E L e5~~5 ~ 1 E L 78.58 1~~~~~~~~~~~~ ------r----------~p-~~-,l ~ ----- @ ® r ---- ' I - II- il- i,_ I jl I I ! 15KV SWGR ctUNIT ~ cr.EZZANI~E FLOOR n::;:;:;==================:=s:;::;::~ --"1j !nEL,_§Q.,QQ_ -···------rr ,-,-,, -r-f-'1 rT·-r-·-----· ---- 1--------"~------1-1-11 I j GENERATOR FL EL 42_,Q_O' 6 I 7 REMARKS DESCAIPnGN • ~MENSION ~~ DRAWING NO. ·STANOARO NO. _U£_ 0 PIECES I MATERIAL· DIMENSIONS ORPAmANNO. MASS 8 1- 1--~----I E ~UNIT 1-.------------ ..J ril c I ,_ l I· · · · · ~ ·~~m 1 , ,,, I 1 r.-;-1; · · i j:j· ( · · · ·· "r-1 · · · · · · ( ,:. F$ GENERATOR FL E L 42.00' . '• . • • • • + ,. • ,. • ' , .. I , . .,.:!iJ fi"11;; .. ) ii 1:3 a}! a .., =.! v.:i ~a·:!-g .Ji§~~ .. ---_ _~_.;;'; ra:: .. ,; :iii:.• '! •:~! .. ! ~-.. "• ,J = J·'ii :~--. .!:5~ •; ilJl•l"' ...t"!! = i!.ua E - F L. '®3>1 20'-DE~l§SION AlfLE$ ~ -~t-r----1-B. . . i ' H ill H .I EU2j16 ..___ ,--- 0 EL32~ ,.....- ..--+- 'IIi 1 "''"'I . • r.l j! I L~·· !lii'&~ -I· .. di11Jtl I -rr-rl ~ ~ . • 2.5_ - ' l-:--- H!GHESTI:rc· r·l TIDE. ~ 11.4 · ~I' ' r--] £.._[,_.-. I • 1-±--~u-. .. . . .,_ .. ~ NORMAL WATER I •• LEVELl .£L__J_J_,_;>_Q_ ~ RUNINER fc>rf:,I~IEL 1~ 'L L_ EL 5,0 . . . . I . • EL 5.0 CLEAN WATER SUMP I' 0 .., EL .3A)_Q 1· . I . . . . . . SECTION 2-2 "t:=-12[ 0·., -\ ... -~.~ , . . '/ -E L M I ~llJS ·1.0~ ,_ , I I I I I I I OiL SUMP TANK " . . . 23'-s"" SECTION 1-1 .. . . "' . . - __ E.!,.__M 1 N U L&lL --~-::~ \ . GENERAL ARRANGEMENT TRANSVERSE SECTION CONTRACT NO. 2890033 BRADLEY LAKE HYDROELEC TRiG POWER PROJECT ALASKA POWER AUTHORITY v j Final Drawing II PowER AUTHORITY I DRAWING NUMBER I ,.; / ;•-, , , ,.,_ ;r-/ /·. 1/ v.··cl ), , , .' 1 • r r/ !. '-::. _. .--,._. I =-..L DATE I N"ME I N'!'RO'Itll l~ 11 : 1 0 0 ,. ·'· ,· Air. .,,.. '<?? •/._ --·"' ,. iJiVW.iNr;;... ·fP-'11'_ !h-' ·-;;;.:.-.---1-.-· "' l"'• .. i-"-• /'\ oc.-. ·scALE _1_ ~ · . sooo 10000 mm ~ .-· P ,.,_ ...• -:. R .. -"' ,<-{..., ::1 'ci' ·~ . -CHeaio1 , · 1 ,c ;f./ J.! ~-.r:::::t.l g 100 ,. .. ! I b I . I I I I I I l!l -''· ' ' 7'"' (;c. . 0 "' ' I I ;till w ~ i I I l i Ci!i _,._. -"' I'/ !r·\.,., l"l o 7 .h>-_,._,_... ·I'1•" · I 20 JO tt. "' · u: I' Fuji Electric Co.,Ud !i_ -1 AI i 1.-<.11.-•• S1 1 I 2 I 3 I 4 I I s I 6 I 7 13' 'il ,-; !>! "' ! l-l330312tf 1~·- I ~:! == ---;.: ~·~ !-.: = ---=·;....; !! "! .; :; ::: -=:-..f ---::' ..... §~~~~ A ----: .... ..: ===-== •• ----:11 ... -----........... ~ -·--~.:-;: ------.. -: -0 -=..!! = ... -=---= -.;:,...== ':; ... ~--~·~~.#: -=~=-:.~ .. a~j~:i c D (\j ~ .. 2 I ' I ' ' 1' " '\ft (\j J!j '-'' ~ J C! , I I (Q/ N ! \.ol / 4 s 6 VIEW FRO\V1 Q ( 1 ·. 50 ) NOTE v --.:.....::::-- 0 IS PIPE LINE NO. REFER TO ANOTHER DRAWING H457551. ' /1 2G-0 1; TURBINE EL 21.0 0" --~j:;; VALVE 8" Z1.~1 .. '1c; 3 II ..... -"j .· Ojn1 ~ EL5,QO il " , --- v "-. . -~-- - A B 'r!-1 I t /~UNITS VIEW FROM PI Final Drawing Ire ( 1 : 50 ) ' . -" ... -~ ~--. . . ."' JET. B RA.K E PI'PI NG FOR SPHERICAL VAl_VE CONTRACT N0.2890033 · \ ' ' BRADLEY LAKE HYDROELECTRIC POWER .PROJECT -S,-C,..A. L-E r l --.-~-=~·,-a.·ao-: ~--. 2ooo. --:.· .. 3.oco 'f40o0 . -5fbo mni~l ALASKA p 0 WER AU 11i ~ RITI . . -j . ' ' 50 • ~ '-a ~ : r !.' '-' , I ' ! ! ' I t ::C , 1 • : ;: I --· --· ·· ~ • --+ ·· ·--___._ --· --"l -----. POWEll. AUTHORITY · · 0 50 100 150 200 in . DIUWIHC lfU·W!ER -t I D Al"'''O''tD -----·--------·-~ r AUG 0 21991 - k . ...:..- Fuji E!ectric Co.,Ltd I g I ' 1 il H4538S6 ' j i 3 -r ~· ~c I d 5 6 _ ... ..., .. " '.., ... ·--·-........ f' __:. - A B c D i'i'' •!•I!! . ·~ . '•j H, jl f1" tJaal I 1 h!ll liil; F G H I 1 ~~LECTOR '\ERVOMOTOR 2 3 4 5 6 II 7 ' r = = -~ I I tl1 r ·-----; I GOy.CABINET I L 1 1 • r · . 1 -4-+--r ·---+---I : o •• ~ -: ..• , ·--t-1-. _,_, --1-- ~·~BlZ<J3~,@, : ... <P98 43' 'cpl.4l..l3 > · • <_p2sbo~<P360o l -___,_"'-· -yLr:.,,. I~ I ,~:! .-----, ------ . . 2 1---~ •I 1 . .. , '· L --- r . .,. ;>#-l-!'RRl"- !....------- I i! • 5Y4'' 12 '-6 y4_ I \146.05) !768.351r;; 'i CCIJOL'J.....QE. C~ECKER PLATE~ ~: ' . ..£'. . WATER FLOW ( BY OTH ERS ) P2: ' I I "TURB INE TERM BOX • GEN. TERM. BOX f<=: . •I // : ·'· I r--''1------. 8 9 '"' II ~ - .. I . --10 I 11 12 "IE MARKS DlSCJU'l'IOH . NOMifrW. OIMlHSION I P.uJT I MAT'EAtAl.. CMMEHSIOHS "ORA WING NO. ·STNiiO.wl NO. I --1 oa PAT'TUN NO. ~--~--------------+---~-----------4----~--------44A 1. -(T) IS PIPE LINE NO. REFER TO -OT HER DWG. H457551.H226446 . • 2. AS FOR THE DETAIL OF EXPOSED PIP I NG IN TURB IN E PIT. REFER TO OTHER OWG. H226419 "'H226421 • ... "= ----· 1 . ! I ·~· ; : i tf :·-: B • Jl ---_ • 1 I : ' ' .I i ; •..n, . . i . G !:OVER . J '\ \ ' ~SECtiON . I - I :..£. ( 1:10) ... , ·i 'In · · . I [' I I i ~ •i'-l.'l i;:::::, • ' • ! I P I PIN ' •••• ~~ I I 22.n' : ~ . 'H ~~' _ " . i 1 ·~;; r;· 1 <;to · .. · '<t l · ~ ""'~ ' ,...:.a-• . ' ll . r0 ·8 .:l i • ! ~~ : ...... 0' ' I .o;;t i · ,_ ll I . I. ·I I -1. Q-j Nto<OUU; t'V>l IIUN , I I ' I i I I • ..(\.1 ~ -"'i-~-1.0 l i- ' '0' , '-0 <;)" -i-1. I I I ....... ________________ l '\ I ,; b.;;-1£' I,-, ; '"I 2 ... AI v~ ,_ 5I I -~ -:.a'~ I :-a 10 ·<")~::::. 4 ).Lllii ·~'.$~;;l I 5 6 7 ·:=-·-pr lt{~ -~H tit --:~ • c:: • • ' ' , I ' . I I I I I I ·~~ 2~ 9~·· 9 ~·, 3.1!2':. ... ' ; 1 , li1:5 • ~~. •..ri .EL2i..L UNIT 2 ( 1:50) '$'' 8 IN".l7l I ( ?245 'C2'2'4~ . . <80J . '!80l . ..:;.;: ' -. . . , )/JEW-FROM R ( 1: 10 l ·~98 -~.4 3 , \T <:::JOO J s1rr: WFI 01 r-..JG 1 ~ _ :;-:-. . , · · ~~ &. ~r '\ . ~h-j: . I' ·. EL21.6 . SECTION H-H ( 1:10) --HH.'co--...--::y::-·~ ·\ 1 • I SCALE .i_ t'"' ·.!~100 · · -2opo ~--:sapo •o~ sopomm . s~ . .4o ~·.::·so 12o 160 2bo ;n SCAL 1 .b 51?,0 ' 1ce' ' 15p0 2qOO ' 2S~mm ~ B 10 20 30 «> 50 60 10 80 90 1 in 1 0 200 400 600 eoo 1000 mm SCALE -I ' . I I I I 10 0 .1b io 3'o 4b in c D F ., I Final Drawing I .G ._CO OOW J__EIDUJ I 0J.G__8ND _ __EI_EI_lli} _ _()£ TU88\NE P\J __ J /3 _ CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER ALASKA POWE;R AU1110RITY POWER AUlHOAJlY DRAWING NUJromtR !! il H 225633 -~ 10 11 12 ~-~ .... f:.·1 - A 8 c 0 "1!1 ...... !t!;~ •!JU lira' lr• I F G 2 'EL 21.6' FROM TURBINE CENTER 62 .99 '' . (1600> i I 4 • ¢ 21;-8 ., ' I 'I> 6604 I 5 7 FROM TURBINE CENTE \ I " I . . . . ..::..1£,.:...::1 Y2 3-6 -.149151 .11066.BI 1 . u ) (-El 21.0' .. EL 2 1. 6 ' 8 9 FROM TURBINE esTER •. 16-:.1 1~;~2';-. ------1· -'149151 . . 10 11 12 "lMAAKS DlsCJUI'1lOH · NOMJNaL DIMlHsOiii I ,AliT 1M TENA&..· OIMEHSIONS OAAWiiG NO. ·ST.iHO.uto NO. 1)111 PATTHIN NO . r:-1 I I I I I IA -----~---'------'-1 • 1~&'"S1s ~IPE -LINENO. REFER TO OTHER DWG • 'H457551.H226446. 'EL21 .6' 'SITE WELDING lTYP )(MARK /) 2. AS FOR THE DETA IL OF EXPOSED PIPI NG-IN TURB INE PIT, REFER TO OTHER DWG . H226 419 "'H226421 , '. ~I I 1>112.76· --! I · ~286 4 ) •. 6_Q_6LJ I . .;IR1540J I l • 63.19h------:· • IR1605J • •<:;t- • 1()•0. . 0' I") I ~ ~-;-... ,~~---·~ ·-·"·~----=·----·-~~--·- ··~(0 • lCll a;; _:~ . :SECTION, A.- A l 1; 10 ) ."' 21'~8" ~60747:1-.·-2-:-.. 4-9-. -11.64. . 163 .2D I 141.61 FROM TURBINE ,· • . CENTER I . _ ___:1_~ ~· •. -<4915) . .~ -Q. '' • '~)~2.17' y:--=-EL2t6'~~3 t ... ,-------=- .-I ' ·~·ij SECTIO-N 6..=_8_ ( 1:10) .. EL 22.0' ·co I • • I'" :_.~4 :sECTION' C-C ( 1:20 J ln .. I , .o ,., o" -.£)a;; ~=£-,--~ ~-.£) 1609.61 • ..r ~ _____ .....r:·=-· _,E_~ __ l5,0 _j~_ . 7 24" . 'SITE WELDING tcJ'841 .1 • "l ' 3-TYP -~i]:l~~~ ~,,~, . j . ,w / , - '·I .. · / , ·• \.I.. I ~~~:Ill ~7~7 I ,. I • '\"1 ' ' f 9);·()' ; j fl?j~()~ /~ ·: -~..~.· . ~-/' \ =rrr ' ., ">·~ • I (---•• &,~7-i •- \ . ~ , .. ·\ \ \:. I . . ' . I I \ . 4" 28 --r--· . i \ <11J50> .---j: ' \PIPING COVER J L ---·:32.4!;).:-__~11 I I SITE WELDifo.G • c 8 ~_5 1 --->j \ k.Jj,4 .04 FRO~ T URBI NE CENTER I I C3658.6J . '/= ~ '""' 1 ---.. ./\/ AND STAINLESS STEEL PIPES ) EL 21.42. I • fr: ~ . , (o' . I .-,o / . , ....... ,<.fl "! -·r- • -.£) C\J . ~~ U'l ~ . ,~ ·~"' I . L() I -Q.. ~ ' • I ::: • Fk-- '9 Ya 9%. 2 ~8 . I 1 i EL 18 .7~· y : I -~4.51 1122~.5J~~~R_BINE CENTER • 1 '8 1 •• ~ _ } ~@',@})~ , , l'l . FROM TURBtNE CENTER • (j ERN -OR C'BINET·~-~~ ~~SECTION G-G ~ '· 21 TO V " -~~.~ ( 1 ; 20' ( 6400.8) _IO 01 SUM P TA NK_:@ ~ (254) ' 2". SCALE 1 0 200 400 GOO 800 1000 mm lO 0 10 20 30 40 in ~SECTION . F:_ F l1 : 10) 1 0 400 800 1200 1600 2000 m.11 20 o 20 40 60 80 in SCALE 2 3 4 5 8 7 .... AI Jo":"'U,_.._II • EL 21 .0' . ~~~ .. E L.2.~_:.--~-.,......-''V-- • ij. . , ~ ~· I I' &;go~;:tf;:: ~ . -FRCM ~P!~ CEN~ . ~;gj !./;--~-. · <7162·o l .[2f' • L()l ~ -....~ ~ • · 2'-o" •• ! ~\ ----~· I= ' :'~~o· I ~ ( FROM TURBINE CENTER •• '148-04 " ~·. .. I 37 60. .. • EL 21 .6' EL 19.16 ' " \~ '\ r FROM TURBINE CENTER ····6'-1~·· . I 491.5 1 . ' .. . . . ~ SITE WELDING EL ' . SECT I ON 0-0 ( 1: 20 ) . . SECTION 'E-E ( 1 :20 J :- 8 c 0 F 'I Final Drawing f I G CONDULT__ROUII NG__ANJ)_ l?li?ING . O LLUR BI ~~ PIT 2 /3 __ CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC PO WE R ALASKA POWF;R AUntORITY POWER 4Uni0Rf'N OR.AWINQ NUJr.etR !I II I H 225 c 34 10 11 12 ·~:m · ----- r A - B - c !:£ij j=~- ;I! !:! ... =.~ id ·~!~~ -~;!1~ :i :=~~- I 2 L ~ • 15.Q__LB ANSI .7F~L-x-An-:N G,...,.E____,/ ....!::9~~if>rT~. l ... _LJS • '<:t . . I • 1 . .. . . -.. . . SECTION L-L . ( 1 : 25) (UNIT 2 CNLY) w > W' -~1 ~I .<DI ·. ·. . 1.-----~ .. .. . " 2~ ·11 0 "' . ~ 0 I '. ' .q- 3 4 l I 5 I a I REMARKS DESCRIPTION· NOMINAL DIMENSION DRAWING N_O. ·STANDARD NO. 7 PART I MATERIAL· DIMENSIONS OR ?AITERN NO. 8 -1 MASS H I cPteh~s I . . . . . . I 0 I . . .. .. .. . . . I .. .. ·~· -~ .. .. .. " : ! , . . ~>21·-·a'' ·cP6604 J -1 1 ~-1~'c 4915 J ~ / P 1 g·-~ (95 944 ) ·:· TO UN IT 1: -· ·'~· ' it ~--~ EL2S.oo' ~i . ~, ... ~ T ... '!I :~r t NOTE • 1. <L) IS PIPE L1 NE NO. REFER TO OTHER OWG. H457551,H22644G. - , 2. AS FOR THE DETAIL OF EXPOSED PIPING IN TURBINE PIT, .. REFER TO OTHER OWG. H226419 "'-'H226421. -~.....,1 ~ -' I 2 j oJ 2. I ' N-I, • • • I . • .,{ ' .. . c ~ : \; ~ ~ --'1' DIRECTION OF EL 21.66· ·: \~~~~lss _. . : . , L L_s~J ;'ATER FLOW EL 21. 00 ! I · . !l 1 .. ' ' / '\ .J'<..._/-,--I -'/ • (1' ')_::_)·· • . :;:~ ' . --. -. _...;-. (UNIT 1 ONLY) . / ><,._ \~-+--:--:--.._ . . ·. -1 ~~ . ~/\-~·I ~:;. i . ___ 21.0' TO tt I . /~ / , .:sr.·. ,..~ ~:5· / '"·,_ --/~--\ I . > / ~ ()..,... ~"' \ ' I ~ / Y· r":-'s·-. \ ·~;;,so.~ l'·,;),z!~ ~ .. ~-;., EL21.0/ 1/ ~: ~~..,---09-n ,?c:: ·. . • 0 (.,; • <> ... -• ' • • • • • 2 ~( ,..., /I 13 '"' 1 / .,.., , •· " ·I : '.• , . ..,., '"<~.~or Q\.J.\. : ~~: I 1 ~ ~ . ~~0 0_0)}· __ j I l \J I • I -- • I "~ • -1 ,.;-<:$ \ 0 ' (). ! i l( • . ../'). ~ • • • ·-{ /'.:' ' ., ' : "to.··:> : .. _,-: :1 •• ) ,.._ \ /-;i' \.. .. : . ;. / »-f N' . \ --uc--· 0 . ,; r'\ 1' .......... I <;;·_.. I 1 ' · •• • ')-.v -........ ' /. I I \ "' -~· 3o· ~ .... ~~,~ ~-/ SECTION ~Hv\ CABINET \ ~ : // ».· -~ ·. i ...,.. TO GOvER.'lCR ·, ~ · ---.,..l...:._~ \ / ! (]:25) ·• ,? ~;~~-.... I • ~ / , -~ '-.. 2-4' ·, (.; . ,, 21, 1 2 · .)· '-/<~ ,. l J:: "'-...._ ~.·--~ »--....... // . . . ............. ?"" '%'/ . / I 'r ' -. _I- - - - 1- ~ e e • ., o. . EL21.00 -----ARRANGEt--.:EN T PLAN OF TUR5i';E \':.u-:.'/:AY 1--------·-·-------(-,-:-25--j--. -----·--.! i.J! ~::i., ... ! 1-llll il.ilii SECTION J ._ J A • • o 0 Q • • • • "D EL 21,0' I i ~i ~·=~== .i~i;! ( 1 : 25 ) E - ... F 1 0 · 500 1000 1500 2000 2500mm scALE 25 ~ · '16 2o .3b ~b s'o 6o 10 so g'o 16o in ' L .... AZ fi..-<:r.-,•55 1 L· I 2 :---, '---~-----:'..-----~----~-_..::.....__ >#'~------=----------L_ ------- 3 " : ~1.' ~ ; ~ • ' ..... ~ =--· -,j .... 'li ~... ' (!)· -~ r<' '.o -I > v 'j--., .. -I. ·. . . . ~ \,: . ->--,-2~0'' .. ,_. ...-... --- i SrrT·'"',\1 N ., _ C\.. lvi·l -1\i --(1 :25) ~~~~~~~~~~~~~~~~~~~~~~~~~ 1:25 I "' I i:Hecxeo r. ~,.. -f ·80 v :..-: -I.. / . I. --@·EJ-1 ~ 1--. ----------:---'--=----1 Fuji Electric Co.,Ltd :11! l -1 5 8 -----------. ·-------. -,~ . rl F ina I Drawing I ~_C_O_NbU_Il-=ROUJlNG AND PI PlNG ; _QF ~-T.URBJ.~_E_P lJ~-}'3 · ~---_ --· QONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER PROJECT POWEll ~Ui110RI1T DIUWINC !iUioGIEll ALASKA POW~R AUTHOR!Tt' •I- ~I il fi331693 ~ I 7 I i3 ----~---~---~ 1/'.i _.,::;·, --~ A,.Jo.-"1 L-------------------__ -,::::~-~--"-' . - A 8 c 0 iH!. !!~ ~! iHii i!~!! ~!~;~ ;;=:~ H~~& G ...!LlliECTOR ® / ~ I 3 I 4 I 5 I 6 I I 7 I 8 I 9 10 I 11 I 12 2 --- I I REM•RKS 1, .. JESCRII'T10N·N0MifiiA.t.C.I.IHISION i'U1' \ M.UEII!Al·Ga.ltfrtSIOfcS ~ '1- , JRAWING NO ·ST,!...~DAAO NO \ OA PAnn!N HO. I ! ~ i•l I I ~ I I I I s3.c . /<l. z-. 2·-<l·~ C711.2J I I -""·0" "' "':.~ . I • • '" ,~. ' '··"' ..: C\J. ' 01 ~"""'' ' -~~ ~::£ ' WJI I SEE ANOTHER (66.7\t22ii:5i< i --------=--~I DWG.NO.H22644 I : Hf224.5J ~-' = ' ' ' ,~-, ~~ I ooo--' A , 2 ' , I c· . ' , '"" 0""fiiC:ll --------I 'i'T9'?'t I 13-C c 'I. 1 1 " 1 ;\I ~~-~~-u lltllljlljl I -~'-:-12264 21 bJ'' 11 1 11 ,. c;-, • -lL ·a.' ~-:-~ 0.i I t9l~ I jill II II ,,----=-U'L I ''-'-'-'-'-" ' I II " ' II --. • Jl~ 11!111 !'" ;:~1 .J£€), I [Ill jll,)l! 1-. , ,n..A . r r .. • . " 1 • 1 -, "/.·""' "i !u 1 ' }!fii2' " :'l" i 1 ~. --r~---/';' "-. "<iCfll[ ~ ' I! 1111. u.:-1 I w-\-j 1_-l-1-/~ ~ )>} I' I, IHT!:IIi !I I ' -"/~. .. ' 0/'-!h7J "''~'" if I [!!! : :: .:.: I ' i ''o>· •.-:> c/:///d>f' '' D I llo /,~ 3(T31., ' ' /,~/,·-?/ I I K Y." %, @1,@, SIGHT GLASS ~ ~ ~~ -o'.n ~o:o ,t!o::-T.= TURBINE CENTQ \\ ,.,/ 6'?1PE SLEEVE ' ,y2·•· . ~ 6'PIPE S EEVJ;; \\ ~)'// ~~ gEL25.00 CD.Yi~~ '~ . j___{_I.s geL 24.00' ,c OJ ., 'ol;;· '~: ro ,_ '-'-:.::>~ ,• '/ 1'. ' ~es-?'l', · -');-/ ,y2·~ PS " 3 -~ §, .;. ll I ~-_, ,. ~o -@-@----" cz EC ".eu I : I I ; I I I '-to "::..s ~' SERVOMOTOR / L ~ -H226421/~D' 3-E \ --\ __ j_ . \ ,,,. I ~::; .. li~ ~::. ! i I i r 1 "" oo ·' 0 ~ <T "' <0 ! I i Ia·: a'! 10·: 10·l I C203.2hC25<llt254l (203.2) SECTION F-F 6-.=- <"'6604 J "'zf-a-a· I ci2o3.2J __a:;_ ' <50.8l ! II ~.2t..rr'LL I ll ~ -· 111 gEL 2s.oo' f lj I t ~ UNITS %----1 -j ~ I I .. ~ I w ~ r'_?\ Hi I ~[~ _,_' --:-PS ,_,.' ~- o~' T91 ,, J z: ::Jl ~ ,,I ro q'"j- CONNECTING "OD -~ <o = ~ l. "'-.6..X.._9~ .r,O \.U ' 0'11~ -----·-.. ~ l__sz_;L 21.5' I- I .. :..1") "''o ,. "' -<0 ::. "ANE!,_ .PS, : POSITION OF PIPE SUPPORT _f_OR_PIPE_SUP.PORT _LOCATIONS AND .OESl.GliATIOI'lS, .RE F.EfLIJ)_DRAW INGS_'!LLP.=..l.s..AND ..HLTP-_2 ._ PS 'V EL 21.00' SECTION G-G 7-H RErERENCE DRAWINGS • PIPING IN TURBINE OIT. 2/3 H 226420 3/~ H226421 DITTO. H226446 I PHASE 3 l PIPING IN TURBINE PIT Y3 CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER PROJECT c D G EL 21.60' I I ALASKA POWER AUTI!ORI1Y IH -. -~ .... n <~nnf POwt:n, .AUTTJOftliT DRAWINC HUt.IDtR SECTION P-P 6-C: \![ II ~I •r- ___2 I . -~.\ t""" AI ~ ..... ,._-·•-!.5 <1.~ \ \ "•-~-~ --.... l -------~- 3 10 11 4 6 ___ _J_J. ---' -~ ____ __.,___ ___ .. ----------------.....______...---.--~----__ ... ___ ___..~___....... '------·--·-----------L---~-------~----·------- 12 8XI! @J (. , - A El c D i1!1 i;a;;. ll"i! . .--3 r.: -ti!~i .I j :;:.!l ),;;5!i •'~=!:; i :h: .. a-t &-;·::.:.:.: I I:~'' I 3·: i~ a!-.!::.~ G -- 1 I 2 I I 4 I s I 6 .. -\ J~ ~~ I ----.!.L-----2..7 ____ _LI___ 8 I ------!" =.__, ' I • 1-s; I '' ' '' i , ' ~~ -·co -~= I --------l I I ~~ ~ .,.-v .... . ~§ I l I -• .... ,.. . ~; ~/ ----. \() "'o <J,'~ ·-1 ''" I ...... Zi :::>: I <.:H /,~. ,. UNIT "" 0 0 ..,. <0 ~::;; ."i;;; oo.,. -.- _..l].J.R.BJ!:!E_CE!H E.B_ ,/ 6.?1PE SLEEVE ,y,· . ~ ":-. crr7)2 'Y7@, ~~\ '·" ./ : 6' PIPE SLEEVE_ _\Z_~L.)!~.QP . y_.:.,~ PS '0' "'-.,.,.., o:' PS ~,...--. JLEL~j "l'T ,no3)2 ~7 J. "-' SZEL ?~.29 ...S?.J::L 2::5.00.--..,.-=. . ~-~ m1-0 ~ _sz_E_L_2J.,_9_i' . @-PS ~L 21.€0' .~7 / I . q~, .. =--;.,.. = fo •)/2(~1\/' I i i . : IJO'I l;.z-; 1o''l (-6· t 254 IC355.6l\c457.2l C254J SECTION H-H 4 -'.:; il.!l.V( @; DETAIL N 4-G H226419 6-G •Y2' fi00; PS :POSITION OF PIPE SUPPORT .£OR .PIPE SUPPORT.LOCATlONS AND DESIGNATJONS 1 REF.ER _ _I_O_DAAWJN.GS...l:!LTP ... -:11 ..Al'IO _HLTP...::.Z~ • PIPING IN TURBINE PIT. ;/3 H226419 y, H2' [PH-ASE--3 ..... I PIPING IN TURBINE PIT ~3 CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER PROJECT a c D E F G --~----·L..'-c .. =...;;.. ____ ---I ALASKA POWER AUTI!OR!TY I H POWO! .4UnJOIVlT DRAWUtQ l«Jtllt:R 11:' . .:+ . .'/ 4 a f IUME OM'Mf v-,...,.. ~~-·w :r;:::-;:;;..,.. ~113BS-n·z I Fuji Electric CoJ.!;d. I~! 9 ~I I 12 .- ' ..... ,q ~· ... 1-··-5.S 2 3 6 l 7 3llii!J - - A - a - c D il!.) il i;;:; !!!!1 iH!! i!;..tj ~~!ll~= ')-;.-:: - G - \7 EL I ., 1 T6 12 ) 2 I I 4 I 6 II I a I i 2 49' i 1.64' (~111;(41.6) 1.64' '.._2.:!6' (41.61. ,(59.9) y."@!l J lj 'i •' SECTION A-A H226419 H226420 5-A 5-A '2..EL 21.42' :,V___gj__2lAJQ'. _ 21-0' TO TURBINE ':ENTEE (6400.81 18.90; 1 C480l u..-DE_FLEC TOR SEilVOMOTOR ~n-L SECTION D-O .H226419 2-C .H226420 2-C TUR'<JNf !"'"'ITER ..Al!LY£..HLI'ill.li..E.J..IJ!L ~:o-~"'-,.,. ,..,:;;: /!·\·~·.>. y. ~:_ ~PS ,j,_\ "-, ........... .~1 1 /, 1 1 " ·, ••. ·-..... ~a ~--~~~~~~- ., ill -~ ~2.17' .... ·-·-r- y.' y.-· ;w: Y,( y.' '<7>• <;; ""'3": -....., ~tO NMW~~.-.} v;~.t~rum. _· e~;a;;n--. ~ '::'::=1~\ --.;. 7 "L 2Ui0' II I ' I ; .:Ji . 0 0 . J I I I ! • ' .I ' I I I I I .,..<O i \ ,, ;2 1J ·" ;s .6 11 s tO _:: 6'i'IPE sL;~· I ! e'c'"G covEs\) 1 j ~~~ 111 '[' ~~¥.~-;:! ::: ··! I " , I " ' I I 1. I I ;z T25);z ~ 2913 I I 978 : 9Ts I t5.1E! , ' • ' • I • ;3J5' I ~ . l ) 3~~;~ • :---(n6) • v. · I ..._. 2 SECTION 8-8 s~~y.· I~ . v.· @'>~ \ TAIL J H226419 4· 0 H226420 4• D ~ a 'I ,..,. ~ "''o 0<:: ,ll ~ .,_ ' ~ y; v.-g @); riDl~ ·~i- '-, ~ o•o J/.' I I' .. i:;; 6. "':= ~J2!q:Al j \ 1_.-.,...,c: ~-I 1<-~--' I i '-"'1 4-C oi ..... H226419 H226420 4-G sccr~H v. )/.' ,/.. 1. tT2i'l 1 ;v.· ,_. 7• I • ... .._./ 2 ,.,. ~ ~. a''·~ ~29 'a t___,/TzQ)' y.· ~ 0 ~ -;z \.:_::::;/2 o: ~ ' ,li ~ I / I "', ~ I $b11J--i-; I ~ ,: . ~ v.·@~ I DETAIL L ti \ . ~ I 01 ,_, • I ,.,_ ~:0 Olv IIU'> 'lOl- l- I <@; I TURBINE CENTER . / DETAIL K DET.A.IL M '/ !, I OVEilSPEED DEV. ® H226419 4·F' H226420 4-F I ... -. ,j "'CTOR SERVOMOT !B.. o.oY;~' /;>.!5'2 j,5;)' •o.o.'/{ 2 ·~ :n~lm--~m-~~ 21.00' PS 1'C . '' "'" .. _ ...... _.. J..:::;,~::;:::;:;::::::==;~+-L_..u....-'+-ti ,,~• -?S' , O -~1(/ 'II ~---~-\ sz EL 21.60 PS /.f7'\12 , f .'-.;.r(;l , Yz \!...!./ n=:....;·z¥<~·_.:_· ~-·';..· ~:::::--i! 1 ,. -.........; ,, '··,...-..., T17h 'Q ,, ! l\:!'E)•i! @~~ lj ~~)~ ! z· r: 2:..o· ' 2 1 t50.al (609.6) <50. a) 14::7' I 2._4 • " . 11'...8.7"8 .H226419 5-i'" H226420 5· !'" 7' ) --;f\\ /~ I ~\ / ~ ~...__~~~4-::.'l:::::~~w:·~:\7-r~1-=== '"~VooYa· .. X\ 1 I fAt!EL fOR BRAKE/lACK/ f Fl '>1.G 1 ~ ----· ' SECTION R-R 9 10 ,, A:EMMKS :lfSCRII>OON • N'OMIM!l4. C:'-ttNSION :lRAW!P4(i NO ·!STANCARO NO, MAii:RW. · OiMt'II!SiOI'OSI OR PAmRN NO 12 - I- 6'PJPE_SJ..[.~ E! "..., ' SECTION c-c R 4~:;;%:t \R13SOJ 0 4 1-,;~-;4"" H226419 4-a H226<~20 a-a DETAIL OF ''Q ,, 3 -G 7 EL~JdlL. ,w· ~- ~· '/' 74 ;/"" /4 8 I- c 1- 0 1-- I- .£5_: .P..9.SlilON .. OF._PLP_E _SUP_P_OBI IF £0R..El.f'_E:_SUe.P.9.RT_LO.CATJQ.tl..§..ANO DESIGN ATJON.S 1 REFER lO_ORAW J NGS J:ILTf>..=J,...ANo_l:l.LTP_-L .. REFERENCE DRAWINGS • P!f'IN_G IN TURBINE PIT. H226419 • OHIO. LIST OF LINE.......:-lJ:L....J:I226J46 ~--~~~----__.:_~~~====~~G PIPING IN TURBINE PIT CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER PROJECT ALASKA POWER AUT"rlOR!TY H ·--.-. • . . . • '. '. ·-· H226420 3-0 I ~~w;;'.:",;;;::.-g;r <711.21 (35'7? \ ( 111) H . ·~n···· ·a .{f'i)fliOIV ,, ~ •• .;[ .: "' •!?.·<·" 'Y"'" --''"".I ...... , -~11:25.1:101 I s.IAUG 0 211\1'\1 C:, EC T I 0 N E E I h" ~\n-i .>Q ._, """· s--•4 ' ' v 0"-'-....,_.,. .... r-i /:"• hi. ~I ] I::J::J I '-' -~~lr.l••rf•·': <"ev.s.•d .e•q.n.~c-.-• tJfAWI'I D«>!ll""'~·IJ·lq :!AWA L f-@}·€3-J:;! ol ~· ;c H226419 2 9 J•Pv:<dl,~'~·"< ,, 10 ''-•:Z :J~A.>IA_~ ' I •' ... , ,.'-• "I ~~ H2?L ... 11"'\ 1 lh · H226420 '"'-a · ' • .,_..,_.,h'f Ui•WA t=u1'iElectricCo...Ud. ~1 I ~ ; n..::.~. / I' .c;. ~ . a .Q ~"CoP' .. Air-1,:-f .. ~·-··-,.,. I 2 I 3 I 4 I 5 I 6 J 7 I 8 . ~ 9 I 10 I 11 I 12 X .{i} -··---~ ---------------)__, ----------~-----~-·-·-·---.... ------------~ •w Al r;;::: " i ,a . I I I 1 I .. ' - I - c - 0 - ·!l liJ,; ,a i-. . ,~,,., l!f :j ; ~~~:;; j:,. 1 ,!,! ~.11 a: ~~: i!i~ !:iii F - G - H - I I I s I I 3 4 I 2 No.I DESCRIPTION OF PIPE Ll NE PIPE YATE~IAL (ASIMl I OIL PIPE LINE T6 I OVERSPEED DEV. CONTROL OIL PIPE (S. V. CONTROL CAB. ~ OVERSPEED DEV.PORT •p• l A53-A. TYPE-S T7 I OVERSPEED DEV. CONTROL OIL PIPE (OVERSPEED DEV. PORT ·a· ~ S. V. CONTROL CAB. l T12 \ OVERSPEEO OEV. DRAIN OIL PIPE (OVERSPEED OEV. PORT • A' ~ JOINT TO LINE NO. T11 T16 I TURB. BRG. OIL FILL PIPE (CONNECTION FLANGE ~ TURB. BRG.OIL RESERVOIR) I T17 TURB.BRG. OIL DRAIN PIPE (TURB.BRG.OIL RESERVOIR~ CONNECTION FLANGE) ~ T18 NO.1 NEEDLE CONTROL OIL PIPE (GOV. CAB. ~ NEEDLE SERVO. 'OPEN' l ~~~.1~,-d;I3Q4 AM "'"',:; T19 NO.1 NEEDLE CONTROL OIL PIPE (GOV. CAB. ~ NEEDLE SERVO.'CLOSE' l I T20 No.2 NEEDLE CONTROL OIL PIPE (GOV. CAS. ~ NEEDLE SERVO. 'OPEN') I T21 No.2 NEEDLE CONTROL OIL PIPE (GOV.CAB. ~ NEEDLE SERVO.'CLOSE' l T22 NO.3 NEEDLE CONTROL OIL PIPE (GOV. CAB. ~ NEEDLE SERVO. 'OPEN') T23 No.3 NEEDLE CONTROL OIL PIPE (GOV. CAB. ~ NEEDLE SERVO. 'CLOSE' l T24 N0.4 NEEDLE CONTROL OIL PIPE (GOV.CAB. ~ NEEDLE SERVO .• OPEN'l T25 No.4 NEEDLE CONTROL OIL PIPE (GOV.CAB. ~ NEEDLE SERVO. 'CLOSE' l T26 No.5 NEEDLE CONTROL OIL PIPE (GOV.CAB. ~ NEEDLE SERVO. 'OPEN' l T27 No.5 NEEDLE CONTROL OIL PIPE (GOV. CAB. ~ NEEDLE SERVO. 'CLOSE' l T28 N0.6 NEEDLE CONTROL OIL PIPE (GOV.CAB. ~ NEEDLE SERVO. ·oPEN' l T29 N0.6 NEEDLE CONTROL OIL PIPE (GOV.CAB. ~ NEEDLE SERVO. ·cLOSE') T30 NEEDLE AIR VENT PIPE (NEEDLE SERVO. ~ OIL SUMP TANIO T31 DEFLECTOR CONTROL OIL PIPE (GOV.CAB. ~ DEF.SERVO. ·oPEN' l IA53-A. TYPE-S T32 DEFLECTOR CONTROL OIL PIPE (GOV.CAB. ~ DEF.SERVO. 'CLOSE') T33 DEFLECTOR SERVO. LEAKAGE OIL PIPE (OEF.SERVO. ~ JOINT TO LINE No. T12l AIR PIPE LINE T91 VALVE PANEL FOR BRAKE;A:lACK AIR SUPPLY PIPE (GOV. CAB.-PANEL FOR BRAKE./-f.ACK; ~:,312-TP 304 ::::',U..AI !:'.;,~<:: . WATER PIPE LINE T101 TURB. BRG. COOLING WATER SUPPLY PIPE (CONNECTION FLANGE ~ COOLING COIL) A53-A. TYPE-S T102 TURB. BAG. COOLING WATER RETURN PIPE (COOLING COIL~ CONNECTION FLANGE) A53-A, TYPE-S T103 TURB. BRG. COOLING WATER PRESS. GAUGE (BRANCH FOR LINE NO. T101 ~ BRG. THERMOMETER PANEL) ~~~!~;-TP304 c=.;;,:; . ? I 3 I 4 I 5 I ~ _.,, .......... ---v. .... "':'~~----~- ~ II 7 I 8 I 9 l 10 I ll 04 6 I f'!MAPIIlS ~·HQMUW.OIMEftSIOH "'IT MAtt.IUt·OiilllffrlSQI!ilJ ~ l: Otl-'WINGNO.·ST~HO. OR1'4'11"9~'f0. i£....;.L " I PIPE SIZE TEST I "I!C•s I I PVI'o• I A PSI I :3/4 • 937.5 0 .0. t/2" ~~4 'v: 0.0.1 2" 937.5 ~/4 • o.o.in• 70 1- 1.1/2" 70 1.1/2" 70 3/4" 937. s 3/4" GENERAL NOTES B 937.5 3/4" 937.5 1. l THIS DRAWINGS SHOWS PIPING IN TURBINE PIT. 3/4" 937.5 2. l PIPING OVER O.D.3/4' SHOULD BE FABRICATED AT ~ORKS BEFORE SHIP~ENT.ANO FINAL ADJUSTMENT SHOULD BE CARRIED OUT AT SITE. 3/4" 937.5 3. l IN REGARD WITH THESE PIPING CUTTING.~ELDING AND ASSE~BLING FOR LESS THAN 112• PiPES SHOULD BE CARRIED 1- 3/4" 937.5 OUT AT SITE. 3/4" 937.5 4. l THE PIPING SUPPORTS ANO CLAMPS SUPPLIED BY FUJI. 3/4" 937.5 c 3/4" 937. s 3/4" 937. 5 REFERENCE DRAWINGS 3/4" 937.5 1.) PIPING IN TURBINE PIT. 1/3 H226419 3/4" 937.5 2.) PIPING IN TURBINE PIT. 2/3 H226420 ~ 3/4" 70 3.) PIPING IN TURBINE PIT. 3/3 H226421 6". :a· 937.5 e·. :a· . 937. s 0 p.O.i/2" - 1-- e 3/4'' 0.-El. 1/2' 128.0 ~ F 1.1/2" 112.5 1.1/2" 112.5 jo.0.1/2" - 1- ------.. .. ,. PHASE TI G . - .. EIPI~G IN IU.BBlliE ....... eJI _LlS.L.QI:.J.INE~ CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER PROJECT ALASKA POWER AUTHORITY POWER t.UntORITf H QRA wnu: :fUMltil i'r1t,<i ~. ~ ""'i":''r' ;'>-'-<~-t GAff JWIIE -~· ;I -~~~ '1'1!: l"d. 1.;;1 A 1-I"...C ORAWN !•i' -..:,.~.:.:"1 : '-{ ~! P,. '1'1 • It .,~, t(ll?Q-,.._,q I '!~ V CHta8J (;J~9,· I ·2.1 I J '1 ,£. [-®-El-l!l H226446 ~ I c)"'·" ~ ... · u~a, -t-2'!. U}A;v ,. I I "''"'"' u Fuji EleC:Iric Co.,1.!d. 11il I 9 I 10 ~~ 11 l 12 . -I e ____ _L '-· ·-·"--··--..... --··---· -·----------·---~------·-- - A B c ---' D il~! ,!i-'~~ mn ~--:;:'1 ~~-~ .:!: :;.:: ~j]~:: G H L~·- r4'; UNIT.2 . >:;< \lLU.t~JII.J_ I , 20·-o· \. I i I ®-•' / ... 681 AI ~ ........ :r.--~-1.5 ~) U.NIT.2 (g)JJNIL I -- 10'-o~ 20-0 2:.'0~- CONNECTION ~-~ -'~"' _L~~;:~t._-y.&:.~<,· s?r\E.@~F:-~()~<.,---­ -__5'f-J):!.Q~~@ DETAIL OF p 6-C ( AROUND OF AUTOMATIC -STRAINE~ I J ~ ~ 4 5 a' 5'-,)4 ~ -.11'>-J~ ,G -~~-.\ 4 5 I s . I 7 @ UNIT.2 ~) UNIT~J- 1'-9. 16:..6 3:.6" ,:..o; ... t-o~ 3:_s2z.s4· -'7--y-... 10-/E,.l 4·. 3.~1-+: 3"-11 2.712, I , ""Z5 ,._ 9~ I .~ I i I I I I I I I \I I/ ' "1-''3 i \ ! I ~ x..;;;::~'" ~ -' PS{J) : I I ·-> , .,.-CjPSI I 'jl '-• <\' ~S'~~ _ ~iiG.ZV. ~n / ' I ' ' . • K :· ' ~ J ·fS..Es I I I ' 'I ~:II'L~~L 1 ~5E-1-...r-:._. r. , · '{' il)1(j ·•:;_ , 1 ?t;;·; 1 · b I ' " • ~S ._,_ I ":1 • ~t e -. r<1 ,I ' ' f • 1 • '-I 'l . )<r, n,;,.-,..,~ . ~-. ~-~ '!-.-'--..,---'-;-,-c,;r•t• ' . • • • .,,4. ,~-- 1-6/.i __ _.. _,___ 'g" !2J H226443 9-£ /l:r: 2~1i ~ll <S>t--. Ill • 0/ '" "'' II SPHERICAL VALVE ~ /C'\JI QjQ:-' Q:: ""' 2 'i;i ""~ :2 .L __ ····.,·-·---~-___ '_1' ______ 7j .... --~----_;_ ______ _ ----·-"--- . I ..,I , II <r1 I ~ UJI 10 11 12 ~EMARKS ~~JilQ]'I_OE._f:.IP_E_SUP_pORT . .E.OB__PJ.P.E...SU f'.P.ORT .LOCATIONS _AN D_DESIGNA TJ.ON S, REFER .IO.ORAWINGS HLTE-1 1 HLTE-2 1 .HLTE-.31 AND_I:ILTE-_4. REFERENCE DRAWING H2~ PL.I!.J.BSl~C~~~E~~'-15 -J~9_..,.,____H_2 --~ 2~ 2 DITT0~-------:3ECT(ON A ,_s:;-c_ H.226~ ~} DITTO __g'_cTION D £ F-H_2_26_4Q__ 4 } DITTO. _LI~-T-O'f _LIN_E.:Jl0:_ 1..LE.!E.JHG I PHASE 3 I PIPING OF TURB.I.tlLEillJIPME~N~T~__ __ --~L.6N _EL _S,Q! __ _ CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER PROJECT ALASKA POWER AUTHOR!TI POWO( lUTIIORm DFU.WIHC HUJr.a!E:R I ~I a c D F G H 10 11 12 Xgl··· -~ "' c D ''!i'] i!'<S ·i :-'li; s ' ;ic~t~ :i~Ii !!ii: !i;,; ~~'!1 ·~·';· !~-- 1~ :!'lil: F G SEE ANOTHER i i 2 1~ 9~. H226443 i s · •. 3-H j fC·1 __ II _ DETAIL OF ~ Q ~ -~-D H L . 1 '1'41115 AI ...... 11.-•-U -·--";"'" --· ·----·· 2 ,..:; ,, I I I I tt r i I iri 3 I i1l 4 ~ 5 "' .-1 :;;; ~,I I I ! I 4 5 ., @ UNIT.2 qJ UNIT.1 I ('-g"" _1_:-9 • -~ 1% 1 ,~0"" ~ --.. rn DETAIL OF .. R' 4•C 5 I I I I I 6 ·< I .... _ 7 v-'-J 1 ~-- 9'-6 5%/ ~ ... " -· 8 ---::r\ __ -4----------.. ---· -------------__ ..:_~-:J. :~----------- ,11Y."'2- I I I [; PS~/ I -===:: 2~3~- 9 10 11 12 ........ KS v ~ UNIT .. 2 ·~8 I I """"""""·-~ .... I ... , I .......... ,,_ UNIT. 1 5 c iC =-•-NO.·ST•..,...,.., • 0""'"""""· ,..~ 1"'\• PfEC£5 1'-9'' I '2Ji -~· ··va··. 7.\' 1 -&~,10 61 ex, a4 ,11 ~ I 1:,1• I .13..<" I 1':'1 ~I! '.d'l' I 2 16V H226444 1 0-~ ? ~r-r-11 ~l·. • I Ni -I I ""' . ' ~.01 'd -·· ,.,; a: ..... ,_' :Z:I UJ I U l .... , ;. a> I a:· :::>7 ~-~ 0 >- ps : POSITION OF PIPE SUPPORT FOR . PIPE SU PPORT..LOCATIO.N..S .AHD_DESI GNA TJO N.S~ REFER TO .. DRAWJN.G .S_IfLT.E:J.,..HLTE'"-21 HLT.E=..3,AND.JiL~ •. - REFERENCE DRAW IN GS. 1l PIPING OF TURBINE EQUJfMIONT-. H 226441 PLAN ~L 5.0 1 2) DITTO. 3) QITTO ~OJLA:L.c .. _ H 22~ 4l DITTO :SECIJQ.tU,_E,F.'. H 226444 LIST OF LINE No~ H 226447 "I PHASE 3 I ;~ 8 c D F -----_'G 9 PIPING OF TJ.lBSJ.NE_~QUIPMENT_, • .__ _ _fl..AtLEL..JS.O ' CONTRACT N0.2890033 ·BRADLEY · LAKE HYDROELECTRIC POWER PROJECT ALASKA POWER AUTHORITI POWER AUniOttrn DR.lWTNC IUUJitft ~ 10 11 H ----·~----------.,_,.. __ 1\.~-----.....---------------·-- %@ ·~ .. ' ·------·---------- A D .. , ---ii~t a•-li- .. .t~~ i!h,-c l• !~! 4 .. 1 • ._ ·!~~! :1! ... ~ ni~i i!!~lh G H '· 2 .5 ·3 4 1 " ~ ---" SECTION .A. ~A,· H226441 10-C H226442 10-C t.t u Jl I I \ I ---; \ I ' .·/ 6" ' 'I •· \ @)~ @)2 6 ] BOT. EL 16.0' ..j ~ \~~ ~ .,_; <orft-Y ~'f.­ '09'3y .. DETAIL OF <# U " 4-t=' 8 J--~~-'·:·~AND WATER PUMP ~ AUTOMATIC I X --.H226442 2-C. SECTION "C ·-·c., TURBINE CENTER I 2 I 3 I 4 ·~, I '. 5 --I .s . -·j' ."; -7 . . ', '. ___....., ~ ':-,..~.::. . . . ........, ~----~--~~ --~--------~-....1 --~--F - ~'~-~-AI ........ ·-·-· .. ----"'--·--·-·---~ _________ :.../ 9 ... : 10 , 12 ........ 1<5 0(:5011"1'1)111-ftOM.,.A&.Ow~ ~~-·~T~OAI'ONO 6-0 6-0 / , .. , MA.fUIW.•OI~ (liiJ ,A_!!!lll!'l~ __RE.EERENCE.__,D,..RA.,W.,.,I"-l.NG~----- .J.Lf.IPJNG_Q£_T_UR8 INE _E:QUI~MENT __ .;~_2 2_6""4""4"-'1 __ PLAN E:.L__2.Q.:__ 2 l DII.TO_. ____ PCAN-E~:o ;-l:L2.2.6~2- 3l OIUO_ ---·------Ei_22944A_ ~Il..O..N_!4 E_,..E.. 4) DITTOc..._--;,..· __ H 226447 L.ISL...QF_l-JtiE_I:j!l.~ :j PHASE 3 .I ~ ·1· PIPIMG_O~IN~El!UJP~SI.._ ___ _ . S~I!~ J-.,.8 .. , C CONTRACT N0.2890033 ·BRADLEY LAKE HYDROELECTRIC PO WER PROJECT ALASKA POWER AU1t!ORI1Y POWDI AUmDRI'TT DA.A.WfHG HUUI[R ~ Iii 3 II H22644 FS B c D F G H 10 11 12 x · 1."!· ~t .--..._-----·J...-_______________ -····. -··-_ ... --,..--~~IE ,.. A B c D :J!1 !i!t~ .. -J:?.: li!ii s.: 2 ::a-:~;;; J!i:.t~ J:!•l: l.z'! ~~._.;i .~~ ~~ ... ~~:i .. :::~. F G 2 4 -·-.... ·-.. ~-::· .... ~-.......... . I I I !. S ECTION • o. . o· H226441 s~F . ~ H226442 6-F ~ .. ~--l "' 'cJ I I o.o.Y2~, -82 ----,., . . ==r===! _jl!@ ~ 1~P>""' : s.ID'j -t:::.:: · r_ ! 1 I I , . ..lJ , Coo • "' I ~ ~ I ; !I~ -;-j -~-~ O.D.~1 'l .. , ~.+. "'I l~ ~t.=!! I: , : : : : ·; ' 2 • • "' o I I I I 1.= ~ ; lldi , / EQUIPMENT DRAIN (BY OTHERS) B 9 SY-PASS VALVE SEBV~R 0 ' 10 #IIIMAfUC.S 11 -OBOIP'nelH ·~-QIMifrtSIOH I '""T f ~ltAW.-CIMlHSICIH$ OUWWIG NO.·STAHO.t.M NO. -~ 0~ 'Antl'l'l NO. T. O.C. EL 10.08' 12 SECTION • E. "E" H226441 9-0 -H226442 9-0 ..2.S..iB.:ill"JQ.H_QI: ...... I'tPE ...... SUPI'.ORT ..EOR .PJ PE .SUPE.ORLLOCATIONS .AND . .DESIGNATIONS ,.RE..£ER . .I.D......D RAWJ ~ G S ....HL..IE:.=J r-.li.LI.E=Z1.1fLT.E=.31 ..AHD.J!.L T.~ REfERENCE DRAWING ll PIPING OF TUR"'.,,.. ,.. ""'~~UIP.MENI......... 2l DITTO JJ.~~.~ H m441 ~.ILE~ H 226442 4l Q!IIO __s£c.DOlLA .;:a:;:cH...z2644L ~DINE BO H 226447 [ .PHASE 3 ·I PIPING OF TURBI.ME........E..O.lJJE::.rM:uoEODNLLI ___ _ ___sJ;CTIO.M_O~_E_,F CONTRACT N0.2890033 BRADLEY LAJ<E HYDROELECTRIC POWER PROJECT ALASKA POWER AUTHORI1Y B c D F G H I .::~IY,.'h;" •"'"S. "/!1 4 •.• ,~. 4: "'11CII Q/Q ·.: ·~A·-~ ~I I POWDtAUTROIUTT 2~ I 9 * I 1~11%.. I 3* I -~ei ... ..,.a """"'a -- • • ,, •. •.. :lH Q"•.,;.~~co ... · ,q~i->-•7 TY.tm·"• .. ,. _ _,_ ......,..:..11'25 · !lla•J'"'0241'111'114 H . 1-lffi ll.ll'.-~--~ ,.,.. 14 -<;-lq ll;ltDwA . ..._,. .,l-·lnl '1'.4' il • ll U!lh ~~~~ PLAN oF coNT. cAs d'-'! i )p,,-r; .• -••• .,./.:>-?.<" ., •ITAI.\01 ., • ., .... ,K2-I't'2. tllAWA ,/ r ""'=-= ., ~ • t-;. ~ldll'!-. )'.,.· ., •. ' I -"-'"J:H ' I I )'.... ~-~" !! H,.,264 14 ' LSEGIJQ~ • E~-· J1~ffi~L~:t} & ' -. Fuji Electric Co.,Ud. ~~ II "L . 4 ,; 1..' -·· 2 1 J I 4 I s I 6 1, 7 I a 9 T 10 1 11 1 12 ~@ . ------------------------! ...... ----_________ E. ......... -~-Sl -~-·----__}_ - -..... ------. -·-----· ...... ... . --........ -... ·---· ... -· --...... ---____ ___,__l._ _____ .. ____ .... ___ -~--..1.--------·---------~-- A - B - c - 0 '"'''i] i~!i! ! "-!..; m~ :!';; i1--!!-!~:1 " F - G - H -.. I 2 4 I No.I DESCRIPTION OF PIPE LINE OIL PIP~ LINE T1 I JET BRAKE CONTROL PIPE (GOV .CAB.~ JET BRAKE SERVO "CLOSE SIDE") T2 j JET BRAKE CONTROL PIPE (GOV.CAB.-JET BRAKE SERVO. "OPEN SIDE") T3 I s.v. CONTROL OIL PIPE (OIL PRESS. TANK-S.V.CONTROL CAB.) T4 I s. v' CONTROL OIL PIPE (S. v' CONTROL CAB. -CHANGE OVER VALVE 209) T5 I s.v. CONTROL OIL CJIPE (CHANGE OVER VALVE 209-s.v. SERVO."OPEN SIDE") T6 OVERSPEED DEV. CONTROL OIL PIPE (S.V. CONTROL CAB.-OVERSPEED OEV.PORT'P'I T7 OVERSPEED DEV. COt-~TROL OIL PIPE (QVERSPEED OEV. PORT'B'-S. V. CONTROL CAB. I TS I B. If. CONTROL OIL PIPE (S. V CONTROL CAS.~ B. V. SERVO. "OPEN SIDE") T9 jB.V. CONTROL OIL PIPE (S.V. CONTROL CAB.~ B.V. SERVO. "CLOSE SIDE") T10 I SOLENOID VALVE OIL DRAIN PIPE (S. v. CONTROL CAB. -JOINT TO LINE NO. T1ll T11 S. V. CONTROL VALVE OIL DRAIN PIPE (5. V. CONTROL CAS.-OIL SUMP TANK I T12 OVERSPEED OEV. DRAIN OIL PIPE (OVERSPEED DE'I. PORT' A'_.,... JOINT TO LINE No. T111 II PIPE MMERIAL I PIPE SIZE IPRm _[ASTM) • I \PSI jA53-A. TYPE-s! 3/4" \937 5 1 i 3/4 • I 937 .s I I 3 "-I '1.~~751 I !2·. 1. 1/2'~937.sl 1 I 1. 112 .. \937 sl I I 3/4" -, o n sLa_ .. _ _!l37 5 I I 3/4" I · 0. 0_~5iB" 937.5 I I 1/2". I I 0.0 'l/R" ,937.5 i 11_.. I lo.o.sis" 937.5[ 1 1" : 7o \6:1. 1/2" 170 I 3/4" o.o.s;e" 17o I T13 1 B. v. LEAKAGE OIL PIPE (8. v. SERVO.-JOINT TO LINE No. T14l j' I lo.o.5/B" 1- T14 I JET BRAKE SERVO. LEAKAGE OIL PIPE (JET BRAKE SERVO.-JOINT TO LINE No. T30l I I lo.O.S/8" I- T15 1 s.v. SERVO. LEAKAGE OIL-PIPE (5.'1. SERVO.-OIL suMP TANK) 1 ~v 1 1.1/2" 170 1 T 18 I No. 1 NEEDLE CONTROL 0 I L PIPE {GOV. CAB. --;;... NEEDLE SERVO. ·OPEN' J ~~~~~L~~~04 I 3/4" Jm. sJ T19 I NO.1 NEEDLE CONTROL OIL PIPE (GOV. CAB. --;;... NEEDLE SERVO. 'CLOSE' l I I I 3/4" \m. si T20 I No.2. NEEDLE CONTROL OIL PIPE (GOV. CAB. --;;... NEEDLE SERVO. 'OPEN' I I \ \ 3/4" jm.sl T21 I No.2 NEEDLE CONTROL OIL PIPE <GOV. CAB. --;;... NEEDLE SERVO. 'CLOSE' J I I I 3/4" jm. si T22 I NO.3 NEEDLE CONTROL OIL PIPE (GOV. CAB. --;;... NEEDLE SERVO. 'OPEN' l I I I 3/4" lm. si T23 I No.3 NEEDLE CONTROL OIL PIPE !GOV. CAB. --;;... NEEDLE SERVO. 'CLOSE' J I I I 3/4" 1937. s! T2<~ I No.4 NEEDLE CONTROL 01 L PIPE (GOV. CAB. --;;... NEEDLE SERVO.· OPEN' J I I I 3/4" j937. s! I T2:S I No. 4 NEEDLE CONTROL 0 I L PIPE (GOV. CAB. -;... NEEDLE SERVO.· CLOSE' l I \ I 3/4" Jm. sj T26 \ No. 5 NEEDLE CONTROL 01 L PIPE (GOV. CAB. -;... NEEDLE SERVO.· OPEN' I I I \ 3/4" Jm. s! T27 I No. 5 NEEDLE CONTROL o 1 L P l PE (GOV. CAB. -;... NEEDLE SERVO. ·CLOSE' J I I I 3/4" jm. sl T28 I No. 5 NEEDLE CONTROL o 1 L P 1 PE (GOV. CAB. -;... NEEDLE SERVO. • OPEW J I I I 3/4" lm. si T29 I No. 6 NEEDLE CONTROL 01 L PIPE fGOV. CAB. --;;... NEEDLE SERVO. ·CLOSE' I I I I 3/4" lm. sj T30 I NEEDLE AIR VENT PIPE (NEEDLE SERVO. -OIL SUMP TANK) I IV I 3/4" I 70 I T31 I DEFLECTOR CONTROL OIL PIPE (GOV.CAB.--;;... OEF.SERVO. 'OPEWl 1As3-A.TYPE-s\ 6".3" Jm.sj T32 I DEFLECTOR CONTROL o 1 L P 1 PE (GOV. CAB. -;... DEF. SERVO. ·CLOSE' J I I I 6". 3" lm. s\ T34 I CONTROL OIL PIPE <BRANCH FROM LINE No. T3-AUTOMATIC CHANGE VALVE 211 PORT'P' l I I lo~tt~'!a" ls37.5 1 T35 [ CONTROL OIL PIPE {AUTOMATIC CHANGE VALVE 211 PORT'S' ~ ~~~f~~r~cs~~t"~~~~ALV~t~.oRm PORT'PZ' lj 1.. lJ~E_''S/B" 1937.5 -I . . AUTOI-!!H I c CHANGE VALVE fOR ) I I 11/2". I ' T.::6 CONTROL OIL PIPE (AUTOMATIC CHANGE VALVE 211 PORT A ~ UPSTREA!ol SEAL RIKG 210 • 212 PORT'?\' :0.0.5/8" 937.5! n1 1 coNTRoL vALVE oiL oAIN PIPE {AuToMATic cHANGE 'IALVE 211 PoRTT-JOINT To LINE No. T1u 1 ·k Wa\18 .. I 70 I T40 I PLUG FOR s.v. SERVO LEAKAGE OIL I -INPT 3/a 1-! T41 1 B. v. sERvo. LEAKAGE OIL & '>~'ATER PIPE (8. v. sERvo. -GuTTER I -1As3-A,TYPE-sl o.o.1;2·l-i ' I I I AIR PIPE LINE T 91 I VALVE PANEL FOR BRAKE JACK AIR SUPPLY PIPE (GOV. CAB.-PANEL FOR BRAKE JACKl ~~l~L'Er:i 04 I o.B=~4;8 • T92 BRAKE CONTROL VALVE EXHAUST PIPE ( GOV.CAB.-GUTTER) j W I 3/4" 10 1 WATER PIPE LINE T104\ WATER RAPID FILLING (TRANSITION PIECE~ s. v. l I ~H~L.~~§04 I 1" . lgss.si T105[ UPSTREAM SEAL RING CONTROL '*ATER PIPE (TRANSITION PIECE-AUTOMATIC CHANGE VALVE 210 PORT'?' l I I lut2'.l'.J/4'j9ss.sj T106j uPSTREAioi·SEAL RING coNTROL rATER PIPE(AUTOMAT!C CHANGE VALVE 210 PORT'A'-CHANGE OVER VALVE 209 PORrP'l! I I 3/4" 19ss.sl T1071 UPSTREA.\1 SEAL RING COI!TROL'IATER PIPE(CHANGE OVER VALVE 209 PORTT ..... AUTOMATIC CHANGE '/ALVE 212 PORT' A') I I I 3/4" 1955.51 TiOBi UPSTREAM SEAL RING CO~TROL 'mER PIPE (AUTOMATIC CHANGE VALVE 2.12 PQRT'P'-UPSTREAM SEAL RING 'OPEN') I I I 3/4" [955.~ T109j UPSTREAM SEAL RING CONTROL 'iATER PIPE (CHANGE OVER VALVE 209 PORT'S'-UPSTREAM SEAL RI~G 'CLOSE') I I .I 3/4" 1955.5 T110! UPSTREAM SEAL RING cmmoL mER PIPE (AUTOMATIC CHANGE VALVE 210 PORn·-AUTOMATIC CHANGE VALVE m PORrB'l I t I 3/4" !sss.~ 5 6 II ..... -'• ----. . -. i I 4 2 .... .'\1 ~lo-"'<1-~~-\5 ,_ B 10 l 11 12 , ~EMAAKS I I PAAT j >M'(iiltAL • C\IIIIIOtSIONS f-I loESCA!ftnorf~~C:I:AEN~ ~--·, OAAWIHG NO ·ST.\~«OAiiO NO. ()A ii'AfT'EP:HNtl. I ~~fC~ ] I - I _:.lA NO. I DESCRIPTION OF PIPE LINE T1111 HAND-OPERATED WATER PUMP SUPPLY PIPE (HANO WATER PUMP 208-JOlNT TO LII~E NO. T105l I ?!PE MAfERlAL iASiMI T1121 UPSiREAM SEAL RING 'RETRACT 'PRESS. GAUGE (BRANCH FROM L!NE No. rto7-S. v. CCNTRDL CAB. I I I T113l UPSTREAM SEAL RING 'SEAL' PRESS. GAUGE {BRANCH FROM LINE No. T109-S. '/. CO~lTROL CAB. l! T114i HAND-OPERATED '!lATER PUMP PRESS. GUAGE {BRANCH FROM Ll NE ~o. Tlll-S. '1. CONTROL CAB. ll T1 PENSTOCK '1/ATER ?RESS. GAUGE (TRANSiTiON pIECE-s. V, CONTROL CAB. ) I I T116[ SPIRAL CASING 'IIATER PRESS. GAUGE (SPIRAL CASING-s. v. CONTROL CAS. ) i I T1 PIEZOMETER PIPE L (SPIRAL CASING) I I T118l s. v DRAIN 'liATER PIPE (S. IJ.-EMBEDDED PIPING) I I SPIRAL CASiNG DRAIN WATER PIPE (SPIRAL CASING-EMBEDDED PIPING) I T120! SEAL RING DRAIN 'N'ATER PIPE (UPSTREAM SEAL RING-GUTTER) I T12:1i AUTOMATIC '!lATE~ STRAINER DRAIN WATER PIPE (AUTOMATIC STRAINER 214-JOINT TO LINE NO. T118! T122j HAND 'N'ATER STRAINER GRAIN 'IIATER PIPE (HAND WATER STRAINER 215-JOINT TO LINE No. Tl2d T1231 UPSTREAM SEAL RING 'h'ATER SUPPLY DEVICE DRAIN WATER PIPE !CHANGE OVER VALVE 209 PORT' I'-GUTTER I j T12<~\ JET BRAKE LEAKAGE 'IIATER PIPE (JET BRAKE VALVE 2.41-GUTTER) T12:Si 6. 'I. LEAKAGE 'IIATER PIPE (BY-PASS VALVE 203 -GUTTER) j T126i UPSTREAM SEAL RING '~ATER SUPPLY DEVICE DRAIN 'iATER PIPE!AUTOMATIC CHANGE 'IALVE 210 PORT'i"-GUTTERJ I T127j AUTOMATIC STRAINER LEAKAGE WATER PIPE (AUTOMATIC STRAINER 214-GUTTER) I T128 i UPSTREAM SEAL R lNG CONTROL 'iATER 01 F. PRESS. S'i ITCH (UPSTREAM OF STRAINER 214-OO'iNSTREA~J OF STRAINER 214ll I ! I I 1.) THIS DRAWINGS SHOWS PIPING OF TURBINE EQUIPMENT. I :TEST! !PIPE SIZE 1 £illS..' 3/4" I 7o j!/2'.0.0.1/2' ! [1/2'.0.0.1/2'1955 5 i 70 \112'. ~.D.l/2'!955.5 [in·. o.o.t/2' !955.5 11/2', 0.0.!12'i955.5! isss s J I 6" is55.5! I o.o.1/2" i-i 1.1/2" \955.5 I 3/4" o o.5;s·i9ss.5 3/4" 1 7o 1 0 0.1/2"! O.D.i/2" --j 3/4" 17o I O.D.i/2" - 1 o.o.112" ._ I I I l J 2..) PIPING OVER 0. D. 3/4' SHOULD BE FABRICATED AT WORKS BEFORE SHIP~1ENT. AND FINAL ADJUSTMENT SHOULD BE CARRIED OUT AT SITE ~ l IN REGARD WITH THESE PIPING CUTTING. WELDING AND ASSEMBLING FOR LESS THAN 0. D. 1/2' ?!PES SHOULD BE CARRIED OUT AT SIT~ 1- 8 1- c t- 0 1--- f- 4.) THE PIPING SUPPORTS AND CLAMPS SUPPLTED 8Y FUJI. IF REFERENCE DRAWINGS 1.) PIPING OF TURBINE EQUIPMENT. PLAN EL 5. 0' H226441 2.) PIPING OF TURBINE EQUIPMENT. PLAN EL 15.0' H226442 3.) PIPING OF TURBINE EQUIPMENT. SECTION A.S.C. H226443 4.) PIPING OF TURBINE EQUIPMENT. SECTION D.E,F. H226444 gl b) P•ct:aiu \'eo£• ·~sg-<;-·~ ';I'~~ ~~C1l!rt;~II#R~w.-rn"lh.r;t_ c.. ... ;-~ lfo/.'7-ti? P'f:uil\.VA I a . --\ ""'"' ...... CiU<WNikitt€':!..2.~~ /, ~- c;HKXS:II ·'i~S~~tl:.,_l! U"l.P.."WA )-.. Fuji Electric Co.JJ,d. 9 \ I s~,__J-®-e-I 5 ~I I I ---L-~---< ' I. PHASE 3 I ~G OF TU8.Blli£.. EOUIPMENT ----~L~I~S~T~.~------ CONTRACT N0.2890033 BRADLEY LAKE HYDROELECTRIC POWER PROJECT ALASKA POWER AUTHOR!TY I"OW'C .AU'niORIT"'' Cl\A,~Jfl~ HU}.i.!l£.l 11 llUG_O 2 1991 ;lj H226447 ~ . I 12 f- G H IE' REVISIONS SUBMITTAL LIST OF TURBINE COVBRNOP AND SPHERICAL VALVE DETAIL DRAWING -LEVEL 1 ?OWER AUTI!ORITY OR.AWING NUMBER DATE NAME A4SE INDEX 1. TURBINE 2. GOV~R~O~ (tH;GI!MHCIIb PIIRIS) 8. OIL P~§g3Ufll3 S'tS!~?l 4. SPHERICAL VALVE 5. TOOL 6. PIPE 7. SPARE PARTS NOTE SUBMITTAL DETAIL DRAWING -LEVEL 2 (STANDARC DETAILS) WILL R.E INDICATEll IN DRAWING SHEET (DS) . .___P_HA_S_E _3 ____.j . . POWER PROJECT ALASKA POW~R AUTHORITI APPROVED Fuji Electric Co.,Ltd. ----~~ -~,-~ 1-TURBINE ®: A/rl!P.d y ..wbmltt:et/. II MASTER DESCRIPTION OF M~STER No. COMPONENT NOTE No. .. r u ·u --. . . '-'-V -IIB..S /OS67 VTA12f D Hand opera ted va 1 ve 0 Hand operated valve ~ !'..._:.... 7 -No./32 ,. TA21X Float operated level switch 0 Dev. No. 'T/QB111f l/t11se I ~,'It?- 0 Dev. No. 1!BEW2. ([) 1143730.58 ,.. TA23X Temperature relay 0 Dev. No. 38FW1~4 ?ft~e I ~·'~t-} 0 Dev. No. 38FB01,2 ® ;14537'1'7' l3 ,. TA31X Li mi t switch 0 Dev. No. 33DVHA /'/Jil.$1! I kAWIFLd 0 Dev. No. 33DVLB 0 Dev. No. 33JZ i® . IIS95?/f.9 0 Dev. No. 128 I I ' I I ,.-TA32X Resistance temperature 0 Dev. No. 38RW1~4 I f{tA.s_e I draw,',~ detector 0 Dev. No. 38RBO ~ H43St5SIB I V TA33X I Dev. No. f([i{JBW ~ !*11s2 I draw'~'"? Water detecter 0 fii/-S7S81 l ~ TA35X Flow indication 0 Dev. #8 1 fluue I ArMV// (it) I . ;-15l)1-7S'f ,. BT23X Outline of spiral casing TB41X l Phase I drawing /£) H224823.£) I I I(TB41X D,Spiral case 0 Spiral case . (1) I Ht>~/OS67 I(TB4ZX Dr . 0 -do-(2) !® ;110' I) .l3 /2 tJ 25;, t?2 7 0 -do-(3) Wi>..S /o680 = l(j_a'f-3){ ~~ I No, CJZ¢~ 026 - j(TCllX D Head cover 0 Head cover @ !I£1S/0567 1 /v'Cl 0/6 -~ .. :.· . • ~ t·-·,:f --=-~ MASTER DESCRIPTION OF MASTER No. COMPONENT NOTE No. \(TC21X ~1 Runner chamber 0 Runner chamber ® /I£),S /OS67 -NCJ. 020 ,.. BT22X Detail of housing TC81X Phase I drawing ' @ H225631A (TC81X ) Housing 0 Housing }/f),S I' t:J5' ~ '1 -1 ® /V'O, CJ.3f3 ,. BT24X Detail of discharge pit liner TC82X I TC83X Phase I drawing ® 11225426 c vTC82X >1J~charge pit liner Discharge pit liner I ;IO.,S /OS6'1 ' 0 @ N'o, ()S2 &:. (TC83X ) 1 Discharge pit door 0 Discharge pit door ,, .q -.,5" (Tt~~ , 9-COtlER ,4LJf? NEE&:>LE f>II?'IW? g COVER o ?I?E I© fllJ}S /OS6 '7 #t:J. f'/8 i 1 (TOllX )1 Deflector arm 0 Deflector arm (1) I® HfJ$/OS67 -0 -do-(2) /1117. P'lf. :(TD12X ) Deflector head 0 Deflector head I@ ff£),S /tJS6'7 1 1\/o. P{L3 I(TD13X D Protecting shild 0 Protecting shild (1) I )f£);S /tJ$"6 '7 -f, 9 0 -do-(2) '@ No. tJS?&, I v TJllX" 6 Turbine shaft 0 Turbine shaft #.P~/05'67 I'.. ;.,; 0 Cover @ t</t:J. /51-0 - v TJ13X' 6 shaft coupling bolt 0 Stud bolt liP,S/PS~'l """ 0 Washer .® /V'O. /2. 2. VTJ14i' ' 6 Runner coupling bolt 0 Coupling bolt /f // . 7"1 /; ,-r:;I ,-:r .. 't~ t~ MASTER DESCRIPTION OF MASTER No. COMPONENT NOTE No. ·v . ,.. BT26X Assembly of turbine guide TJ21X,.....TJ41X Phase I drawing bearing @ H22S237 a H225238 B KrJ21X ~6 Turbine guide bearing 0 Turbine guide bearing fh!);s /OStf 7 0 Pipe for supply and re urn ,N't?. /2/3 ® 1/0. zo8 -k:)J27X ~ Setting of bearing 0 Setting of dial fli)$/PS67 6 thermometer thermometer @ NO. /'23 0 Setting of resistance Nt'. 210 thermometer 0 Setting of temperature relay 0 Mounting 1 ug (TJ32~ ) Bearing cover 0 Bearing cover @ H£1.S/PS67 -6 0 Packing cover Nt?. 1.16 0 Indicator ;:rJ33X ~,Inner oil reservoir 0 Inner oil reservoir (it) flt>;S /'PS 6 ? t ,No. 12~ ~TJ41X C>.Assembly of cooling coil 0 Assembly of cooling co' (;9 11-EJ,S /t?S'~ 7 I> NO. /.37 P" BT27X Assembly of shaft seal TJ62X ,·TJ63X Phase I drawing @ H2250798 ::TJ62X .... ~-Shaft seal 0 Labyrinth casing (@ II£;~ !'tJ$6 7 " /1/0. 1'59 ~TJ63X ~Shaft sleeve 0 Shaft sleeve /1£);5' /PS6 7 6 ® Alt>. /6 t ;__:.;:? : !"""-: ·; 4: :'\"'::;' ~ ... . 11ASTER DESCRIPTION OF MASTER No. COMPONENT NOTE No. J" BT25X Assembly of power nozzle TD11X--TD13X Phase I drawing and deflector TN11X--TN51X , TN53X (jj) H224826 E - l(rNnx""'' D1 Nozzle pipe 0 Nozzle pipe f/£)~/0567 -0 Cap /VfJ. tJ28 0 Flange ® If/(), () 9-7 (TN12X ~1 Nozzle 0 Nozzle @ /7£>_,!' I'PS 6? -#t?. tJ.3 f (TN13X >1 Nozzle tip 0 Nozzle tip seat ring fl/)~ /t7S6 7 -0 Nozzle tip holder (1/) ;v'tl, tJ 29 ) (TN15X )111ake up flange 0 Make up flange ® 118J~ rtJS6? No. t:? .3 tj. 1 QJ16X ) Bush·. 0 Bush. ', (1) Iff)~ /(l567 f 0 -do-(4) @ N'&.o3S 0 -do-(5) (TN17X ) Bush · . Bush · (3) 0 ... r ;, I vTN21X' 6 Needle body 0 Needle body fl£;fi' /PS& 7 ........ :..-@) ;Vo, t2 'l ,..-TN22X' 6 Needle tip 0 Needle tip (1) I Ht7~/PS6 7 ...... -0 -do-(2) @ ;Vt?. /34 (TN23X ~Piston rod 0 Piston rod ([() H£)$/PS67 /llt1. c;? I vTN24f D6 Bushing for needle body 0 Bushing (2) @ fi£),S /t>S 6 7 ........ 1/P. t>8]L "TN3lf D6 Piston 0 Pis ton ® f1£)~/PS67 ' NtJ. t:J8Z ::·:tli-~~\e . .--... MASTER DESCRIPTION OF MASTER No. COMPONENT NOTE No. ~"'"TN32X' ~Spring 0 Spring l® !-1 tJF / os 6 7 ........ ~ Nt7, /Ot',L I I (TN33X ~6 Spring collar 0 Spring collar (1) i ! 0 -do-(2) I ~ 0 Bushing I If I I (TN34X l /IP.S l't7S& 7 ~Sleeve 0 Sleeve lev -#&. 1/f I I (TN35X ~Packing holder 0 Packing holder (1) I .. ;-/£?; /PS'6 7 -0 -do-(2) ® A/t7, t'f I 0 UF packing (1) 1/P. 22$'- 0 -do-(2) o ?pu:er I i I(TN51X ~. Return lever 0 Return lever ® II~$1P56.'7 -r~s Nd. tJ38&_ (TN52X ),,. s resto~ing shaft 0 .. restoring shaft 1'1' " r, -. >1 Cover fiB>,S t't75& 7 ,TN53X 0 Cover (jj) .1/(J. 17~0 iQN54X D /~. ~ ; b~ari ng (2.) ., • _ · bearing (Z) (/!) liP~ /0.56 '7 0 -0 Base plate #O. tJ~6 ... - ::zt'!t;C 6f,f?i1t' /II -a~.d"/u ?' 't: ,@ 11 CJfi t'OS"o 7 #t?. 1'696 '(tP12X-. ~. E~edded pipe 0 Embedded pipe ® lftJlS roS6 7 3 .}15,.tt o P:pe sleeve NO. /t; f;{kLfd::. o Pipe :s/f?eve Cover ;VP, 257 ,.. BT71X Assembly of d~flector TS11X,.....TS18X Phase I drawing servomotor TS65X , TS71X ® H225239C rrsuf )6 Cylinder 0 Cylinder @ H£);SftJ567 1'/tJ./20 N.o,2o9 r:tf16X' ~ W/r/tJI. /n ~~n.e. //t:.. o /d:tU Term/lt.AL Box@ ?hAse I ""'-;';?-~: H2Z6/ff,._ ~,-.-... o TA..tl~ Jnstrumen-C j® fl[l.$1'05. 7 ~ ,.Vt?,-£61'- MASTER DESCRIPTION OF MASTER No. COMPONENT NOTE No. (TS2_2X~ > Cylinder cover (1) 0 Cylinder cover (1) 1ft)~ /05"6 7 6 Packing holder J 0 ;VtJ. r-t5 0 Stopper @ 0 Bushing - 0 V packing 0 Shim ,.. TS13i' 6 Cy 1 i nder cover (2) 0 Cylinder cover (2) ~ ..... :..-' -1/ VTS14X lb Pis ton 0 Pis ton lff);S /CJS~ 7 r...... -:,.,; 0 Ring nut ® ;Vo. 1"/~ K_TS15X ..... ~b Pis ton rod 0 Piston rod I #£>~ I'CJS6'J 0 Collar ® /t/0. !¢~ - i(TS16X ~6 Connection link 0 Nut /.1 -, 0 Lock nut // 0 Joint piece 0 Bushing 0 Pin 0 Link K:_TS17~ D Base plate 0 Installation material or f/£);5' /05~ 7 6 . deflector servomotor ;Vt?. j'q$ 0 Base plate @ :2!s1sx ~Spring 0 Spring (1) lff),IS l't/56 7 0 -do-(2) /VI/. /OS 0 Spring holder (1) (!!) 0 -do-(2) ,. BT35X Assembly of operating TN52X I TN54X Phase I drawing mechanism for deflector TS31X"'TS51X , TS71X i® H225240 8 H2252418 1Qs3IX ~~Deflector shaft_ 0 Deflector shaft ® ll.b~/0..)67 -- Deflector pin • ' ..,. , > ~i 0 Nl/. P~S"' ·~J. t-\b - MASTER . DESCRIPTION OF MASTER No. COMPONENT NOTE No. (TS32X > 6 Deflector bearing 0 Deflector bearing flf);S /OS6 7 0 Base plate ® Nt7. t783 0 Bushing . ' i(TS33X )1 Deflector lever 0 Deflector 1 ever (1) /I£),S/OS67 0 -do-(2) ·@ ,A/tJ. tJSO 0 -do-(3) 0 -do-(4) 0 Bush 0 Pin (TS34X )6Connection rod 0 Connection rod .H.b;S/t756 7 0 Joint piece @ N'~. o6L/-.. J v TS51X-.... tNeedle restoring device 0 Lever If£)~ /'OS 6 7 r-... :..,. 0 Spring A.lt'. o66 0 Spring hanger (1) @ 0 -do-(2) ' . CTS65X' ) Locking device for 0 Locking ring (open) JI£),S /t:J$6 7 6 deflector servomotor 0 Locking ring (close) @ Nt>. t'S 1' K.Ts71X >6 Indicator 0 Indicator for deflecto~ lf£)tS' /056 7 servomotor I N't>. t'S2 !@ 0 Indicator for needle ;VO'. 2.:13 return ""'TZ12X-.... 6 Turbine warkway 0 Turbine warkway If,!},$' /t?5t5 7 .......... _;:... @ No. 1'77 ~""' '7 """'' K_TZ31f' ~6 overspeed device 0 Pendulum II£>~ J't:JS6 7 0 Spring N.::>.2ol 0 Pendulum casing If§) · Ale, 2otf / 0 ·Other parts ~· .--~~~ L~.' ,_ ~~· ~ MASTER NOTE DESCRIPTION OF MASTER No. COMPONENT No. o Name plate for turbine l® HEJ,S/OS67 r--TZ41X" b-Name plate "-;...-Ntl. IIJ6 0 /la/flil ;:JA.te /br del. ;-eto .. NtJ. 2/tf. P" BT12X Foundation and embedded TZ51X , TZ52X Phase I drawing parts of discharge pit liner @ 11224474 E ,.-BT13X Foundation and embedded TP12X Phase I drawing parts of spiral casing TZ51X , TZ52X 11224880 £) ® 11224881-£) ll224882 E . ' IQ'Z51X ~-Installation material 0 Pipe jack fl:lJ,J /PS6 7 -f, 5 0 Turn buckle NO. 113~ Taper liner I '(jj) 0 Nt:J. 1/6~ 0 Anchor bolt I 0 Other parts I I ! I(TZ52X ~~ . . 0 Base plate ({), (2) I flfJ~ /CJS6 7 -!,embedded parts . 0 Steel box !@ f/17. tJ 1.1 z ii:J. s- K:TZ53X ) SL coat o pL cccU::.. ® f/l),S /~56 7 7 o BEVCON JVo. 1'83 ;./0, 261 - v ·--VOUY4J V4 ·~ •v• ,J v v H.J .LH biaks ¥ai1~1; ~TZ71X 6 Water jet brake va I ve 0 Casing H£>~/PS~7 0 Valve /1/tJ, 181 0 Piston rod /110.187 0 Pis ton ® 0 Other parts NCJ. 18 f( 1/tJ. tf9 'rznx""" D Brake nozzle 0 Brake nozzle /i£),.5' /'O.S6 7 " b~? 0 Brake pipe ® #P. }"~3~ 0 Packing holder r--·--' ;~· fl ·~~ MASTER DESCRIPTION OF MASTER No. COMPONENT NOTE No. BT32X ~ . TZ81X I® Phase I drawing Assembly of service platform H225242 C . i(TZ81X ~ Service platform 0 Main beam tf%1l756'1 s-0 Frame @) ,NtJ. 1'tl3 0 Grating 0 Other oarts ~gz~ ~ !frat://t; ~? @ 1-/t:)~ /056 '7 ,8 ;./~. Z6S" ~ RPllX Runner 0 Runner ® Let:t:er Nt:~. RIJT/~WEC/23'1-T .. I - 4. SPHERICAL VALVE MASTER DESCRIPTION OP MASTER No. COMPONENT NOTE No. I(VA12X ~1 Hand opera ted valve 0 Hand operated valve ® nt?S /PS.&? -. /Vt'. /21 ~AIIX ~ .... Ptl!et-Mt:ta.i ~.$"~ ..:swic~ 0 Dev. No. 6.3 f),;f ® ;:liAse I dw1·17'Si7~7S5 1-/IJ..S/P$.57 A/J?, 258 -I._., /-1£)}3 t0S67 (VA21X ~-Slow return check valve 0 Dev. No. 3205 :@ '7 0 Dev. No. 3206 N'o. 2.¥-1 -;-If)~ /1?5~ 7 rt:'AI3)t Vfcrt:tff o;:er-A.:r:ed valve ® /1/tJ. 22S (VA23~ ) Swivel joint 0 Swivel joint I<W II£>~ /PS67 1 N'O. Zf/.1 .. flf),s /tJS6 7 V VA24X""" ~ Water strainer 0 Water strainer !'..... -" ? @ /VO, /19 I ~ VA25X""" ~?Hand operated water pump 0 Dev. No. #208 @ If:/)~ IPS67 A/tJ. /S6 KiA27)j ~ _Rekt:,(m 51-ear I@ HtJ,S roS6 7 No. f8S ,..VA31X I/ Limit switch 0 Dev. No. 33LB I ,Pitast~ I dr~.·f 0 Dev. No. 33NA 0 Dev. No. 33HA ® 115'159'1'( 0 Dev. No. 33SVLB-N,S 0 Dev. No. 33SVHA -N, ~ 0 Dev. No. 33BHA 0 Dev. No. 33BLB o ~ev. No . .33S ~VBllX 6 Valve body (1) 0 Valve body (1) i@ fi/7;S /tJS6 7 0 D ring No. 228 ~VB12X ).6 Valve body (2) 0 Valve body (2) .// l'f KjB13X >6 Bushing for trunnion 0 Busing for trunnion ij -7 -vVB14X' ~Maintenance ring 0 Maintenance ring HI},S/P567 ~ rw 0 D ring A/O~ 229 :-~i (~· . '. -::::;jj ~ MASTER DESCRIPTION OF MASTER No. COMPONENT NOTE No. K:VBlSX )6 Distance plate 0 Distance plate f1£J; /t?56 7 -0 D ring @ ;Vt7. 2 z7 - (VB18X ~bFoundation plate 0 Installation material Hb,S/t75t5 7 .l 9 for S/V @ ;\/tP, 230£ 0 Foundation plate 0 Liner (VB21X"" ~tValve rotor 0 Valve rotor· ® Ji£)~/t:J5tf7 No. 231 .. -[(VB22f D Valve rotor packing 0 Pakcing holder (2) . lj ~ -6 0 Seal packing I (VB23X. )6Valve rotor seat o · Packing holder (1) 1/ ' // 0 Seat ring 1(VB31X. ) Trunnion 0 Trunnion (1) /; -6 0 -do-(2) It 0 Feather key 0 Tangential key I(VB32X. D Thrust liner 0 Thrust liner ® )-/tJ,S /P56 7 -6 1\/o. Z 3Z K._yB33f ) Trunnion packing 0 Thrust bearing ~ // -6 v VB41X"" ) Lever 0 Lever -'/ i'-..: v -.6 0 Lever pin (vrnf >6Transition piece 0 Transition piece 'l' q - KYF12X."" >6 Dismantling ring 0 Dismantling ring @ fl.£)~ /tJSc 7 -0 Manhole cover NP. 23.3 . Fa r;_: '---..:.....!..& ·~ MASTER DESCRIPTION OF MASTER No. COMPONENT NOTE No. I VVF13X..._ Loose flange Loose flange I f/£)_.5" /05&7 0 I® ['.... / b Packing holder Nt7. 233 0 ' -I Hf)~ /d'So 'l 1 (vsnx D Assembly of S/V servomotor 0 Assembly of S/V l !@ '7 servomotor Nt7. 24-f I I I (VS15X D Mounting bracket for S/V 0 Mounting bracket i HB,S / t7S tf 7 6servomotor 0 Bearing pin \GV ,1./IJ, 233 I I -I flf)~ ~t7S6 7 ('ys16x""' D 6 Foundation plate for S/V 0 Installation material _ ... servomotor for S/V servomotor I® ,/1/t?, z 3 t,L 0 Foundation plate I I (_vS2lX:..-Db~ocking device -.. /.t 1/ - 0 Rod . 0 Locking bolt ~-. ..... '0 ,.,. •o I .. Assembly of By-pass va~ve KVV11X D Assembly of By-pass valve 0 Phase I drawing '6, 8 fjl-~s.s ?'fe !@ H331691 A 0 I H331692A I® fi-EJ.S /t7S6'7 I Nt7. 235" ~ IQW11X ~Counter weight 0 Counter weight I® Htl;/o...S67 -6 .A/tJ, 23S I VVXliX Control vctlve for mctin 0 Dev. No. #204 kv HDSIOS67 r--.._1 inlet Vctl ve . NO.6/ ~VXI2"t Automcttlc chen8e V<i.lve for De v. A/ o. # 21 o, 212 ([} HDS /056 7 ~ 1 0 u.pstrea..m sed.l r/na tlo. 78 Ch<V13eover vctlve for ~X/33 o Dev. No. # 209 @ HDS IOS6 7 I u..pstrea.Jn sectl rin3 control No. 62 Contr-ol va.lve for ct.utomcttJc ® HDS IOS6 7 .:! X IS) o Dev. No. *211 Chctn~e vc£.lve NO. 63 -Soleno:d Vd.lve HDS IOS6 7 :~~ .(:• :J' X 16) o Dev. t!o: :ttzos. ~zow.~@ ·9 ·~ ··~--~ -No. S l-~ H5D C'J51~ .f,€_j..i-?-l?l'IF ~ r1 MASTER DESCRIPTION OF MASTER No. No. k:VZllX ) Indicator for S/V b. a ·v d~:Nics C:VZ14~)1 I~dicator for maintenance -t7nng ~VZ22X Wiring of S/V .<:vz51X ~First stage concrete Z embedded parts COMPONENT o Indicator for S/V ·u dt j:; NOTE I~ HfJ;Sfo5&'J r.J Nil. 236 ~ o Indicator for maintenarce ring o Wiring of S/V Phase I drawing H223578 B H223579 B o Name plate for S/V J7t);S /P56 7 o A/AMep/~e Ar @ ;VP. 237 p.u..tPwtA:t:./e .St"hv'nbr. /liP, zq:_ 9 o Anchor bolt for S/V f/IJfi' /P S~ '7 o Anchor bolt for S/V l@ NC', t' f 0 servomotor o Other parts a De v. tl o. #-I o , I I, /213 H D S I 0 S 6 7 /4, IS, r,:::, No. 60, 173, 182 38 DW ,38ffi'$t}1V I I ~X 22~ Vq_l ve s o For sjv control systb~ HDS IOS6 7 1---------+-----·---·+-j 1 ® No. 8 9 . 0:1 filter YX23t Plessu_re sw/tch -'I o De v. AI o. # 2.1 3 . I@ H D S I 0 S 6 7 \· No. 240 · o Dev. No. 4f. 63 WB V ~IE'\ HDS lOS& 7 11[7_.1 tJ 0 • 8 6 o Solenoi cL vd.l ve sta..n~ H DS I OS 6 7 . for S/V iy:J/ No. 12 7 a For s;v control p<ineWJl Hes tos6 7 1 1\/o. IS? o for themome ter Peine. No. 2.63 5. TOOL MASTER DESCRIPTION OF MASTER No. COMPONENT NOTE No. .. -.:TV 1\fl.l..l. nn.l.'tn . (KAllX..., ). General tool 0 Wrench Hi>JS /tJ5t5 7 7" 9 0 Spanner ® ;Vt::J, t?7Lh 0 Other tools vKA12:f 7 Tool board 0 Tool board // ....... .... "' -J '1 . ' IQ<Al3X ) Chain brock 0 Chain brock "" ,, t]7 7 J (KA14X >,}H~e rope 0 Wire rope 9 """' c&A~ ~Iii elcL f1:v ftC '@ Jf£J.,S rtJS&7 A/'-' ;" h /'J ,.. BKllX -' 1 Special tool list KB11X--KZ12X Phase I drawing '(!!) H5C7142B I (KBllX >1 Bulk head o Bulk head for spiral ® ;-!:£>~ /PS6 '7 .t"S" case.. ; .. ,V(). /P7& 0 /3ulk. le~Ui lor nor~ l''?e VKR15X ~ Shop grinder for runner 0 Shop grinder \@ )f:f)~ /PS6 7 ~-1; 7 NP. 197 4) I Hydraulically operated I (KR16X ) Lifting device for runner 0 flt>,S /'P5o 7 _ ...... 7' 8 hoist rg; Nt>. 253 ~ 0 Motor driven oil pump ;V(}. /86 0 Other devices ....... ... 0 """ nut r KR22X )Trolley for runner and nozzle 0 Trolley (b) H£>~ /OS& 7 -7 . . r./o. /fS ___ ,';~- !_...,, . .._.~--·~ ' ,~-~ MASTER DESCRIPTION OF MASTER No. No. (KR23X) Guide plate for trolley -7 ~KTllX ) Tool for turbine component '' _. 7, '8 C:KT12X ) Lifting device for shaft '7 ~KT15X ) Motor driven water pump -~t5 C:KT16X ) Nozzle centering device '/_;S ~KVllX ) Bulk head for spherical -7valve · C:KZ12X ~ Template 7· COMPONENT o Guide plate (1) o -do-(2) o Needle tip dismantling . NOTE fi£J;S /'t1S6 7 (!J) ;Vo. 2~5 device . o Key dismantling device ItA o Other tools ~ H£>;s /t:JS6 7 /1/tJ. !93 AltJ, zoo ;Vo, z.o6 o Lifting device NO. ZS! ~ No. zss Ll:::. o Motor driven water _pumJ lf£)tS' /t?56 7 1@ Nc;, /~ f Alo. I.Z6 o Centering brakcet o Centering rod o Bulk head o Bulk head for S/V fif)$' /IJ5 6 7 (downstream) 1\/tJ. /6 z. o -do-(upstream,<t;/ o Template (1) lftJ,S /tJS67 o -do-(2) (/f) 1\/CJ. 26 7 o -do-(3) /if)$ 1'//S 6 7 @ NtJ. 24Lt5 6. PIPE MASTER DESCRIPTION OF MASTER No. COMPONENT NOTE No. v PlOO£' )b Oi 1 pipe 0 Oil pipe @ fli>~/PS6 7 ' J 12.. ;Vo. f?'o & -. ,...-P300X"" /;Air pipe 0 Air pipe IIi>~ /OS6~ ~ ..,.. ® ,/Z. /VCJ./71& '~"PSOOX" '6 Water pipe 0 Water pipe ~ !itJ; /P5t5 7 ~ 'I z_ NP. 172.Lf:J VP700f o6 Pipe support 0 Pipe support .. fiB.S' /056? r--..... ::... 7 1'0 @ /'10. 268& (P900X ~Spare part for pipe Spare part for pipe I fliJ.S /t:JS 6 7 0 .@ installation ins tall a tion #t:>, 7'73 r. :--) Ape /<:rr Ccts,'ttj lA S/v dn:t//t Hi>,S /OS6 '1 ..._fb.ZO_, @ -z,s 1/~. I' P 8 tf::::. .. 7. SPARE PARTS (:18fS' ~ SPARE h-'1)$' /PS~ 7 PARTS @ Np~ 285 ~ 13 / ~=-\Tl (; ~ " .. ·-...