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HomeMy WebLinkAboutBradley Lake Grout Curtain Report and Appendix A 1991LETTER OF TRANSMITTAL g~~.M DATE -3.63 R&M CONSULTANTS, INC. PROJECT NO. 9101 VANGUARD DRIVE 251092 ANCHORAGE, ALASKA 99507 Bradley Lake Spillway TEL: (907) 522-1707 Seepage and uplift study FAX: (907) 522-3403 TO WE ARE SENDING YOU: AEA x Attached -Under separate cover via -813 West Northern Lights Blvd. the following items: Anchorage, AK 99503 Shop Drawings Prints --Plans Samples --Specifications Copy of letter -- ATTENTION: Art Copoulos Change order Submittals --X Other Copies of Final Geology and Grouting Reports - NO. DATE COPIES DESCRIPTION 1 May 1991 1 Copy of Bradley Lake HEP Main Dam and Spillway Grout Curtain Report, Volume 1 2 May 1991 1 Copy of Bradley Lake HEP Main Dam and Spillway Grout Curtain Report, Volume 2 3 May 1991 1 Copy of Bradley Lake HEP Final Construction Geology Report Volume 1, Report and Appendix A 4 May 1991 1 Copy of Bradley Lake HEP Final Construction Geology Report Volume 2, Appendicies B through F THESE ARE TRANSMITTED as checked below: For approval X For your use X As requested For review and comment FORBIDS DUE REMARKS Art - Approved as submitted Approved as noted Returned for corrections Resubmit copies for approval ------ Submit copies for distribution Return corrected prints PRINTS RETURNED AFTER LOAN TO US ""T""h--=e-::-s-::-e-:-:r=ep-=-o-=-rt,.,..s=-=-ar:::-:e:-c-=-o,..,.p"ie-=-s=-=-or-f tu:h'""e-o::-:-r""'ig"in-=-a::ol-=-s 'I 'fo,..,.u""'n'""d'o"""'n~fil"'e-a::ot•B""r=-=-a-::rd"'le-=-y"L--=a"k=-=-e-. '1..,-w'""i"ll -=-re::ot-::u=rn:-tu:h'""e...,o=-=r""'ig"in-=-a"'l-=-s <to=----- the Bradley Lake files at the powerhouse on my next trip to the project. Thanks. SIGNED: If enclosures are not as noted, kindly notify us at once. . '. . .· . . . ~ . ' ~-,·_,_ __ ; ---·-,__;,_.,-___ .. -~ . A /IIska .Piil'er-A utllorJI)' · · MAlN .DAM:.A.ND SPlt.LWAY··· . :GR·out ClJRtAIN REPORt· . -BR·A:D.iLEY LAKE HYD·R0-ELE·t·r:lri!t PROJECT . . ~Romer, -Alaska ·· GROUT ·CU,RTAlN REPORT AND A:PPE:ND lX .A . PRBPARBD BY: BBCHTBL CORPORATION SAN FRANCISCO, CA'LIPO~IA : . . ,· ' .. ; . . .. ~ . :· . . . ! ·', A lllaka ,PtJFer A ulllorii:Y M... A··. 1·· -·N···· • n.Ai .. :a: •... ·· ·A·· .ND. . S, ·p··· 1·· ·L··· -L· ·. · ·w·,-><:~,-A·;-,y. _: . ·· ·· . .. • .. · ~ . . ·-BI. . . .' .. • . . ' '• ·. -·~·'·.. . .. ~ ·. ·GROUT c·uRt AIN REPORt: .· · · ·· . . . . · .. B·R··-· -A:o·, :L:E" 1 A ... : K. ·· E: · '. .:' .;~_; :·' ··.!J ~ ... HYDRO-ELE·c·r,tri!t PROJ~pt . . :Homer.~ -Alaska . · . PREPARED .BY:· BBCHTBL· CORPORATION SAN FRANC I SCOI CALlFORNtA . . .... ·. •' ' •. ·. . } /' . ' '· . . . . : ~i . . . . '• ... ·' ;. :·.· .. ··~··~:··~~,.·;:_ti.::~ .... -.,;;..:;{~::;;:i'=.-":.''-·: .. ~--~ BRADLEY LAKE HYDROELECTR;f;C PROJEO~ MAIN DAM AND SPILLWAY GROUT CU~}('¥N FINAL C.ONSTRUCTION REPORT rBECHTEL :.·:CORPORATION MAY, .1991 •• ' ••• •", '!.... :• I: ....... • • • ~ i ··-' -~. T A B L E 0 F C 0 N T E N T S SECTION 1.0 INTRODUCTION 1.1 .INTRODUCTION 1.2 PURPOSE AND OBJECTIVES 2.0 DESIGN SUMMARY 3.0 CONSTRUCTION SUMMARY 4.0 EQUIPMENT 5.0 PROCEDURE 5.1 DRILLING 5.2 GROUTING. 6~0 DISCUSSION AND EVALUATION 6.1 DAM 6.2 DAM LEFT ABUTMENT EXTENSION 6.3 SPILLWAY 6.4 SPILLWAY EXTENSION Figure 1, 2, 3, and 4· : .. · .. _ .. 'l .:.-.:_._. ... •.:-. : •. :· ~ , ••• 1-1 2-1 3-1 4--:1 . 5-1 5-2 i 6-1 6-3 6-5 6-8 '. ' Volume 1 2 2 2 2 2 Appendix A B c D E F APPENDICES Title Survey Data Tables Daily Reports Grout Logs -Dam and Dam Extension Grout Logs -Spillway and Spillway Ex~ension .core Hole Logs Grouting Work Plans for Dam . I and Spillway; and ~aboratory Test Results • -'... -: : -_ ... -. . .. .. ;. i ·' · .. ~ : • • .. " ''10 ··.~ • ' ~: • L I S T 0 F T A B L E S TABLE 6-1 AS~BUILT QUANTITIES L I S T 0 F F I G U R E S FIGURE 1: MAIN DAM GROUT CURTAIN AS-BUILT PLAN·AND PROFILE FIGURE 2: MAIN DAM GROUT CURTAIN AS-BUILT DETAIL OF RIGHT ABUTMENT AND TOE FIGURE 3: SPILLWAY GROUT CURTAIN AS-BUILT PLAN AND PROFILE FIGURE 4: MAIN DAM GROUT CURTAIN LEFT AND RIGHT ABUTMENT EXTENSIONS CHANGE NOTICE NOS. 51, 60, AND 89 ........ . . ·. . .. . .... .-. REFERENCES 1. . Bradley Lake Hydroelectric Project· Final Construction ·Geology Report, Volume 1 and 2; May 1991. Prepared by Bechtel Corporation. 2. Conformed Copy General Civil Construction Contract; Contract Number 2890060, Bradley Lake Hydroelectric Project. Volume 3 Civil, Structural and Architectural Technical Requirements. Volume 5 General Civil Contract Design Drawings Volume 6 Geotechnical Interpretive Report Supporting Documents Prepared by Stone & Webster Engineering Corporation. o o • I ~ • • • • _.· . ,, ·. . .. ~ :·: ...... 1.6 INTRODUCTION 1.1 Introduction A program of foundation grouting was. conducted at the Bradley Lake damsite during the summer of 1989 and completed the spring of 1990. The objective of this report is to document that program. The design for foundation grouting is summarized and the equipment and procedures are discussed. This report documents the as-built condition of the foundation ~rout curtain at the darn and spillway. This is accomplished principally by the four as-built drawings accompanying this report, as well as by discussion and evaluation in the text and presentation of original grouting logs and daily reports in the Appendices. 1.2 Purpose and Objectives The basic purpose for grouting the dam foundation was to fill relatively continuous, open joints, fractures, other discontinuities, and voids with grout. Grouting of these features is intended to develop a relatively impervious zone within the bedrock beneath the . principal structures. The objective of the grouting program is to prevent excessive seepage through the foundation which would be costly in terms of loss of stored reservoir water and which could cause unstable· and unsafe conditions in the dam foundation. 1 - 1 . .. . ' . ~ : ... 2.0 DESIGN SUMMARY The foundation grouting program designed for the Bradley Lake Hydroelectric Project consists primarily of a single-line grout curtain in both the dam founda- tion and the spillway foundation. The primary holes, designated P1, are spaced at 20-foot inter~als along the curtain line. The secondary holes,· designated P2, are placed between the P1 holes. As the P2 holes arQ mandatory, the result is a single-line curtain with grout holes spaced at 10-foot intervals. The grout curtain in the dam foundation is located beneath the concrete piinth along the upstream toe and is centered along the work point (WP} line (refer to design drawing 15800-FY-181A and see Figures 1 and 2). Each grout hole in the left abutment and central portion of the dam is oriented south and inclined 30 degrees from the vertical. As can be seen in Figure 1, the grout holes in sections B-1 and all of C are an exception. They were erroneously installed normal to the WP line. The right abutment holes are oriented 30 degrees upstream (south} and 45 degrees from vertical. The grout holes in the Bradley River channel in the deepest part of the foundation (Station 7+96 through 8+10} transition in indication and direction between these two sets of grout holes. The spillway grout curtain follows a more irregular alignment (see Figure 3}. The curtain holes are located 5 feet downstream from the upstream toe of the spillway. Fro~ Station 9+30 to 11+6~, the grout holes are oriented south at 30 degrees from vertical. At Station 11+65, the grout holes transition to a fan, 2 - 1 . . ~ ,· ... , .. . ·-. . , . then proceed up the right spillway abutment at an orientation of east and an inclination of 15 degrees from horizontal. The depths of the grout holes vary considerably, both according to design and to field conditions. At the dam, hole depths from top of rock ranged from 30 feet at the abutments to 110 feet in the fan holes. The spillway holes ranged from 30 feet to 50 feet, again with the shallowest at the abutments and the deepest in I the fan. As-built orientations, inclinations, and depths of all grout holes are given in Appendix A. In both the dam and spillway, other holes were added as dictated by field conditions. Tertiary holes (T) and quaternary holes (Q) were added in a few instances where grout takes in the ·p2 holes exceeded the criteri- on of 0.25 sacks of cement per foot in a given stage (see Section 5.2 for further discussion). Special consolidation holes (S) were placed in the spillway to treat specific open joints. The grouting program basically followed _the contract drawings. As the program progressed, numerous clarifications and changes developed. These came about through the normal progress of the job as field conditions became better known and as small problems occurred. These changes in, and deviation from, the original design were incorporated i~ the work and are not identified or separately discussed in this report. These contract changes and documented in the project files. 2 - 2 clarifications are ...... _. ... . ' .. :-.. ~-.'-:. Three changes to the original design are important enough to warrant separate first (Change Notice No. 51) grout curtain along the discussion, however. The is an extension of the dam baselina from the left abutment. This extension includes additional grout holes from Station 0+30 to 2+00 (see Figure 4). The objective of this change was to ensure complete grouting of an open joint discovered during geologic mapping of the left abutment, as well as to grout the highly fractured and weathered rock existing below elevation 1190 in the left abutment, including the power tunnel gate shaft area. These grout holes are vertical; their depth varies according to the-projected location of the open joint. The second contract change of importance (Change Notice No. 60} is the extension of the spillway grout curtain westward across the rock knoll separating the spillway from the dam, to connect with the dam grout curtain (see Figure 4). This curtain extension was added as a result of field experience with drill water loss and grout takes at shallow depths in the spillway left abutment. In May 1990, during the completion of Change Notice No. 60, the third change notice was approved. Persistent jointing near the left abutment of the spillway and the relatively large grout takes in several holes curtain. By lead to the deepening of the grout Change Notice No. 89, . the Engineer requested the deepening of ten previously grouted curtain grout holes on the spillway and spillway extension. These deepened curtain grout holes above 2 - 3 '~ ,.,.,.:-, •• ,"'\~•· ':,... ...-,.·.·.·~· ,. :. ,• •• •;-''r -•" ,· • -~• •• • •.' ' and along the sides of the diversion tunnel overlapped radially oriented grout holes drilled from within the 'diversion tunnel, which were also lengthened by Change Notice No. 89. The diversion tunnel. grout program is not part of this report . . 2 - 4 ··----........ -..... -·· ..... --' ··-·· .-... ' ~ .. . . ·. ,·• ., , .... --. _ ..... 3.0 CONSTRUCTION SUMMARY The foundation grouting program was designed by· Stone & Webster Engineering Corporation as a part of their overall project design effort. The construction contractor was Enserch Constructors, J.V. The actual grouting program was performed by Continental Drilling -U.S. of Madera, California under ·subcontract to Enserch. Manager. Bechtel Corporation was the Construction Included in the responsibilities ot the Construction-Manager was the monitoring of the grouting program in accordance with the technical requirements of the contract documents. The lead Bechtel geologist monitoring the grouting work in the field was: R. Michael Beathard. Dale Roberts was the Bechtel Project ~eologist. As Design Engineer, Stone & Webster Engineering Corp., reviewed and concurred. with the conduct of the grouting program and its resuits. Prior to commencement of grouting work, the Contractor subrnitted·a work plan for curtain grouting to the Construction Manager for approval (Appendix F) . The grouting program commenced on June 6, 1989 ~ith a meeting between Bechtel and Contractor personnel. The Contractor began mobilizing the same day. Drilling at the dam plinth started on Friday, June 9. The Bechtel site laboratory performed a series of sedimentation tests on sample mixes of grout, finally determining that 3:1 and 2:1 grout mixes would require 2% by weight of bentonite to meet specifications: The first darn curtain hole was grouted on June 13. The drilling and grouting continued steadily in the dam foundation until July 25. The only problem causing 3 -], . ' . real concern during this time was the ongoing plasting activity in the power tunnel intake area. Large boulders were occasionally dropped into the plinth area and equipment was damaged, most notably on June 28. Overall progress during this time was hampered by a lack of foundation areas completed and ready for grouting. While this slowed up the.grouting program, it did not affect the quality of the work~ By July 25, about 90 percent of the dam foundation was completed. Only a few holes remained on the extreme left and right abutments and beneath the temporary haul road across the plinth. At this point, practically no dam foundation areas remained that were ready for grouting. The spillway foundation excavation, was originally scheduled for grouting on June 15. However, foundation excavation and clean up had not been suffi- ciently completed. Consequently, Continental Drilling temporarily shut down grouting operations and on July 26 sent their personnel home. On August 8, 1989, the Continental grout crew returned to the project. Continental started drilling on August 9 at the spillway left abutment where spillway excavation was completed. Drilling.continued on.the P1 holes down to the lowest elevation of the spillway. (Figure 3}. Grouting commenced on August 15, starting at the lowest point and proceeded upwards toward the end of the left abutment. Grouting continued on both sides of the spillway, often with two grout plants working at the same time, until the grout curtain was completed on September 14. As is discussed elsewh~re in this report, the higher-than-expected grout takes in 3 - 2 ..... ,_-.::-.,.-. • ..,;·••'-' •, , ...... ~· i• ........ -••• _,... • • • . the spillway necessitated tertiary and qu~ternary curtain holes, as well as several special foundation treatment holes. Spillway contact grouting, performed intermittently, was started on September 26, 1989 and after the winter shut down the remaining small area to be contact grouted was finally completed on June 21, 1990. On September 14, the Contractor returned to the dam with one drill crew and grout plant to start working on the remaining plinth grout curtain. The dam plinth grouting was completed on September 19, 1989. The spillway grout curtain extension, Change Notice No. 60, was started on September 21. On October 16, 1989, the contractor was moved off of the spillway and on to the grout curtain extension on the left abutment of the dam, Change Notice No. 51. In early June, 1990 during the completion of the spillway extension grouting, a modification to Change Notice No. 60 was made by the Engineer. By Change Notice No. 89 ten previously grouted curtain grout holes alo~g the spillway extension and the left abutment end of the spillway were redrilled, deepened and grouted. 3 - 3 4.0 EQUIPMENT The drilling for the entire grouting program was accomplished using Chicago Pneumatic drills. The Contractor had four CP-55 and two CP-65 drills on site. The Contractor chose to use diamond-drilling equipment and received approval to use EX drill rods. This equipment resulted in a grout hole of 1.5 inches in diameter, as opposed to the 2-inch holes originally required by the contract. The Contractor used diamond-impregnated plug bits, as well as diamond- impregnated core bits (for difficult drilling, e.g. when encountering embedded steel). For drilling exploratory core holes, the Contractor used a. Longyear 5-foot triple-tube core barrel. This core barrel retrieved NQ-sized core of 1.75 inches diameter. For both drilling and grouting operations, Continental typically used two air compressors. The air compres- sors were provided by Enserch and were usually Ingersoll~Rand compressors rated at 825 cfm and 900 cfm. Continental used one dual-piston Gardner-Denver water pump. The two colloidal grout plants used were assembled by Continental Drilling and were both composed of the following components: o a Worthington piston pump, o an Ingersoll-Rand air motor, o a Krogh high-speed mixer, o a mixer tub, capacity 16 cubic feet, o an agitator tub, capacity 18 cubic feet, and o a Neptune water meter. 4 - 1 ~.~ .. .,~-~ .. -~:-.. :··;"' ... (', ''·"'·.-;--. .,.._. .-...... -~~~~.--. .-..... -~-· .. -~ . Continental used l-inch diameter grout· tubes in 10-fo"ot lengths. The packers used were leather cup packers. The contract specified expandable gland-type packers. Continental preferred working with cup packers and was allowed to do so as long as the packers provided a tight seal at the pressures used. These leather ' packers performed adequately, and the Contractor was not required to change to gland packers. 4 - 2 5.0 PROCEDURE The procedures ~sed for the spillway foundation grouting established by the contract Section 3.6 and by generally Bradley Lake dam and program followed those technical specification accepted grouting prac- tice. The Contractor's performance was closely moni- tored at all times by Bechtel geologists acting for the Construction Manager. 5.1 Drilling The primary and secondary (P1 and P2) grout holes were (• laid out by the Contractor's surveyors. The grout nipples were generally set within the forms ·prior to placing concrete in order to avoid drilling into reinforcing-steel or form tiebacks. This was not always successful, especially in the dam plinth. The angle of the grout holes relative to the angle of the dam plinth was such that on several occasions drill holes encountered the J-bolts e~bedded in the founda- tion. For drilling tertiary or special holes, nipples. were set by drilling into existing concrete with a jack hammer and setting 18-inch nipples in grout or tquick- setting resin. In the spillway, many of the curtain holes were similarly placed by setting nipples directly into rock. Drilling always started with P1 holes. Drilling was. not permitted unless the concrete overlying the founda- tion rock, if any, was more th.an 24 · hours old. No P2 holes· were drilled until all P1 holes within 25· feet were drilled and grouted. No drilling ·of any hole was permitted ;within 32 feet of any hole grouted within the preceding 24 hours. 5 - 1 After a hole was drilled to the proper depth, it was washed free of cuttings. This simply _circulating water through the water that returned was clean. was accomplished by the ~rill rod~ until By agreement to use diamond-drilling equipment, the Contractor was exempted from having to use jetting equipment and techniques to wash each hole. If during the drilling of any hole the circulating water was lost, drilling was immediately stopped. This happened often during spillway drilling. These holes were grouted as soon as possible. After a minimum of 24 hours, the drill was set up again on the hole and drilled to the design depth. If loss of circulation occurred again, the above procedure was repeated. 5.2 Grouting The curtain grouting program at Bradley Lake used the stop grouting or upstage grouting technique. Each hole was drilled to its full depth, then grouted in stages from the .bottom up. Grouting immediately followed drilling, or as soon as the overlying concrete had reached its design strength. The design documents did not provide for water testing prior to grouting; therefore, common grouting practice notwithstanding,- water testing was generally not performed on any curtain grouting hole. In fact, water testing was accomplished only on two specific holes. This is discussed in the next section. As required by design, the cement used for grouting was Type II Portland cement manufactured by Lonestar. The starting mix used originally was a 2:1 ratio by volume of water to cement. Field experience soon showed that better results were obtained using a 3:1 starting mix. 5 - 2 . ~. .. .·,. Mix ratios were changed as required for specific holes. The mix was never thinner than 3:1 and never thicker than 0.5:1 .. Mixes of 1:1 and thicker met the specified sedimentation rate of 5% or less in 45 minutes. Testing showed that 2% by weight of bentonite was required for mixes of 3:1 and 2:1. Testing results are given in Appendix F. Water used for mixing grout was obtained from Bradley Lake. Grout was mixed in the mixing tank by adding a measured volume of water, the appropriate number of sacks of cement (one 94 lb. sack of cement equals 1 cubic foot), and the appropriate amount of bentonite, if required. After thoroughly mixing in the high-speed .colloidal mixer, the gr6ut was discharged into the agitator tank~ Grout was continuously· circulated from the agitator tank through the flexible grout hose to the header and back through the return line to the agitator tank~ The control valves and pressure gage were located on the header. Injection pressures followed From the surface to 20 feet sures were 1.0 psi per foot 1 .. 2 psi per foot was used. the design in depth, of depth. requirements. grouting. pres- Below 20 feet, Grouting was started on a typical hole after the Bechtel geologist had checked that the mix was correct, the proper hole was being grouted and the packer was set at the correct interval. The Contractor monitored the header and regulated the pressure u.nder close supervision by Bechtel. The typical hole was started at the lowest stage with a 3:1 mix. This mix was continued until refusal or until the Bechtel geologist directed a thicker mix based on the rate of grout take. 5 - 3 '· •.;: :""·~·-~--~-.. -.:.": ._,.:;(6·t~_ .. _,~ .... -· ... _ ~ .:. . • ·•· ·.· ·• •. -._ ..... : ·. • ' • -...... ; ·!. ~ •.. The refusal criterion used was a take at ~he rate of less than 1 cubic foot in 15 minutes. Thickening and thinning of the mix was at the direction of the.Bechtel geologist, who also closely monitored the grout level in the agitator tank, and kept track of the number of sacks used. After refusal in a particular stage, the header valve to the hole was closed, forcing all the grout to recirculate back to the tank. The packer was raised to the next stage and grouting was· started again. This procedure was followed until the hole was completed. Details of each hole grouted in this program are gi~en in the daily reports and in the individual g~out logs (Appendices C and D). The grout logs show the stages, pressures, mixes and any pertinent observations. When communication between holes occurred, a packer was placed in the communicated hole with the valve left open. After grout of t~e consistency being pumped flowed out, the valve was closed and the active hole was grouted to refusal. The communicated hole was then grouted next. surface leakage from open fracture~ and joints in the rock occurred often during spillway grouting. When this happened, the leaks were caulked using burlap, 1 oakum, and wooden wedges. The grout mix was also .frequently thickened to 1:1, which usually stopped the leakage allowing the hole to be grout€d to refusal. On occasion, it was necessary to tem~orarily reduce pressure.and in a few instances, flush the hole with water and allow the grout to set before grouting again. 5 - 4 Several holes in the spillway had very high grout takes, but for most of the holes grout takes were low. On two holes of high take, sand was added to the mix under the direction of the Bechtel geologist. Grout/sand mixes were 1:1:0.25 to 1:1:0.5 or one cubic foot of water, one cubic foot of cement and a quarter to a half of a cubic foot of sand. All holes.were backfilled after grouting was completed. This usually occurred at the end of the day; all the holes grouted that day were backfilled at the same time. Backfilling was accomplished using the tremie method and using a 1:1 grout mix. In a few instances, split-spacing between P1 and P2 holes was required. The procedure for adding tertiary and quaternary holes was based on the closure criterion of 0.25 sacks of cement per foot of depth in any stage. If a P1 primary hole took a large quantity of grout, but the P2 secondary holes on either side took less than 0.25-sacks per foot, then tertiary holes would not be required. But should one of the P2 holes take more than the quarter sack limit, then a tertiary hple on either side of the P2 hole would be necessary, with depths determined by the Bechtel geologist. Further- more, should the tertiary hole exceed the closure criterion, then a quaternary hole would be required on either side of the tertiary hole. As discussed in the next section, closure was achieved in most cases with the P2 holes. Only a few areas· required tertiary holes and only one place in the spillway required quaternary holes. Monitoring against uplift of the plinth concrete due to curtain grouting was conducted by the C6ntractor. 5 - 5 Monitoring points were installed prior to grouting in Section C of the dam plinth and checked during and after grouting in that section. No indications of uplift were reported. Monitoring points were not installed in the spillway as most of the grouting was performed through a mud mat or from uncovered rock. Special fbundation grouting was required in areas of the spillway (see Section 6.2). When a particular open joint required special treatment, 2-inch grout sleeves were installed by the grouting subcontractor under the supervision of the Bechtel geologist. These sleeves were held in place within the concrete forms with steel rods and angle iron. After the first lift of concrete was placed over the foundation rock in that area, the drill was attached to the sleeves and the hole drilled to the appropriate depth, usually 5 to 10 feet or until circulation was lost. Each hole was grouted using a surface packer and a 10 psi injection pressure. The· grout mix used depended upon the geologist's judgment. Each hole. was tremie backfilled after completion of grouting. Towards the end of the grouting program, a special procedure was implemented at certain spillway grout • holes. The grouting specification required that all curtain grouting be performed through a grout cap. That is, grout holes were to be drilled and grout injected through a layer of concrete placed on the foundation rock. The concrete· could·be a mud mat or any of th~ scheduled structural concrete lifts. The intent of this requirement is that while grouting is being performed at the highest stage with the packer set at the surface, ·any voids existing at the rock/concrete contact would be filled. 5 -6 .. ~: .. ··.· .. ·.:·:~· ~:.;..~'/'.: ... · ''t···.~.-: All holes in the darn foundation were drilled and grouted through the concrete toe plinth, thus ing the requirement for contact grouting. satisfy- In the spillway, however, the Contractor was granted a vari- ance to allow curtain grouting to proceed in areas that were not yet covered by concrete. In allowing the Contractor to grout from bare rock, the Engineer required that the Contractor perform separate contact grouting at-each exempted P1 and P2 hole after each hole had been covered by concrete. The contact grouting procedure was to attach a new grout nipple to an existing nipple after curtain grouting was finished. After one or more lifts of concrete had been placed, and after 24 hours had elapsed since the first placement; the contact hole was drilled a nominal one foot into rock. This ensured that this rock/concrete vicinity of the existing contact was exposed curtain grout hole in the nipple. After the initial concrete lift reached sufficient design strength (typically after seven days}, the hole was grouted using a 3:1 mix at 10 psi. Each contact hole was then tr~rnie backfilled ~ith 1:1 grout. 5 - 7 ...... ' ........ "' .. . ; 6.0 DISCUSSION·AND EVALUATION 6.1 Dam The grouting program at the dam showed the foundation beneath the plinth to be extraordinarily-tight. Grout takes in the majority of holes were negligible and over 90 percent were less than five sacks per hole. Holes with grout takes of one-half to five sacks comprised 28 percent of the total. Only 11 holes, or 10 percent of the gro~t holes, took more than five sacks. The reason for the low grout take is the geology. Jointing in the dam foundation is moderately to widely spaced and these joints are m6stly tight·. A few thin shears cross the· plinth features Geologic concrete foundation but grout injection into was negligible due to interstitial mapping of the foundation prior to in the plinth provided insight to the these clay. placing nature of the joints and seams. Exploratory core holes CH-1 and CH-2 also confirm that the foundation is tight. These check core holes drilled in Sections D-3 and B-1 show that existing discontinuities are tight and the few open ones are filled with grout. the darn foundation can be. found Geologic maps of in the final construction geology report (see reference list). Core logs are found in Appendix E. Table 6-1 contains the as-built quantities for the 118 holes drilled in the darn plinth. Grout hole 2+11 on the left abutment 'took 291 sack$ of cement. This i$ the highest ta~e in the darn, as was expected. Geologic mapping in the left abutment area . disclosed the presence of an extensive open joint. A short hole was drilled to intercept this fracture a few 6 - 1 ... ·:--..... · . feet into the excavated rock face. Water was injected into this hole by gravity at roughly 20 gallons per minute for about three hours. No water was seen to return to the surface anywhere in the vicinity during this test. The Pl hole 2+11 and the P2 hole 2+17 were both drilled deeper than the adjacent curtain holes in order to intercept this feature. As mentioned, a great deal of grout was injected into 2+11. The P2 hole 2+17 did not have any take. This indicates that the feature was filled, at least in the immediate vicinity. The left abutment grout curtain extension (Change Notice No .. 51) was implemented to track this feature west beyond the power tunnel gate shaft and ensure that this feature was entirely grouted. The low takes of thes~ grout holes confirmed that the open joint had been completely sealed. Two other holes had high grout takes. Hole 8+07 is one of the fan holes in the lowest part of plinth Section D-4 and angles eastward into the right dam abutment. This hole took 140 sacks of cement. Hole RA-7 on the ~ right abutment took 159 sacks of cement. Both of these holes are in the rock knob that separates the dam from the spillway. The top of this knob had numerous open joints and took a large amount of grout in a number . of spillway holes. It was expected that the right dam abutment holes would intercept some of these joints . . Core hole CH-3 was drilled adjacent to RA-7. The core reveal~d 17 intervals of possibly open joints or fractures. Eight of these intervals. had evidence of grout infilling. The cor~ had no intervals of open discontinuities below about 60 feet. This correlates 6 - 2 ..,'..· ... ') well with the grouting performance of RA-7, which had no grout take below 61 feet. An area of concern on the right dam abutment was a prominent weather:ed infilled joint at approximate El. 1130 to 1150. This joint is. filled with decomposed rock, soil, and cl~yey silt. Several special holes were placed.in this area, as is shown on·Figures 1 and 2. These holes crossed the infilled joint upstream of the plinth concrete, but grout could not be injected into it. The material within the discontinuity ·has sealed it. Core hole CH-4 was drilled to intersect this feature at about the same place as grout hole RA-23. The discontinuity appears as a fracture zone in the core at 18.8 to 21.0 feet and again at 24.2 to 24.5 feet. No grout takes were observed and the fine fraction had been largely washed away. However, the grouting performance in the holes crossing this feature coupled with the fact that drilling water was not lost ~uring coiing show that it is unlikely that this discontinuity will be a significant seepage path for reservoir water. Geologic mapping indicated the' joint is tight (i.e. without infill material) where it crosses the plinth foundation. 6.2. Main Dam Left Abutment Extension Because of blasting and excavation done to form a wide bench area ·(El. 1200) at the end of the left abutment of . . the · main dam, extending the grout curtain was considered. Excavatipn of the power tunnel gate shaft located on the bench near tne end of the left abutment indicated the occurrence of differentially weathered and fractured rock 5 to 20 feet below the bench 6 .:.... 3 . ' ' .. ..... ~. . · .. · ... ;..: ' . \ ' ' surface. Also, high on the left abutment, open. joints were found in the plinth foundation. The 20 degree dip of these open joints could extend these possible leakage paths beneath the bench. For these reasons the Engineer decided that the left abutment grout curtain should be extended 170-ft. southwest across the bench to ' close off at the high rock bluff. Extension of the left abutment grout curtain was done . under Change Notice No. 51. Preparatory work was started October 13, 1~89, a trench 3 to 13-ft. deep was first excavated across the flat bench to the top of bedrock along the alignment of the grout curtain extension. In bedrock areas along the trench bottom that were b~low El. 1190; a concrete stubwall was constructed to E~ 1190. Curtain grout nipples were set in the concrete stubwall and directly on rock where the surface was above El 1190. Owing to freezing temperatures grouting was shut down in early November after grouting 11 holes. Grouting on the left abutment extension was resumed May 20, 1990. The £ trench which had been temporarily backfilled had to be reexcavated to locate the grouting nipples. were damaged and had to be replaced~ Twelve holes were grouted· in 1990 for a total holes along the left abutment extension·. Hole ranged from 15 to as much as 110 feet. The . grout holes ·were drilled to intersect the 20 Several of 23 depths deeper degree dipping joints previously mentioned. Grout takes along the left abutment extension were very low with one or two local exceptions. A summary of as-built grout quantities is given in Table 6-1. A profile of the 6 - 4 • c ....... ~ • ' • ' .:. grout holes along the left abutment extension is shown on Figure 4. 6.3 Spillway The spillway foundation grouting proved to be much different from the'dam. The spillway foundation took almost three times the cement for half the number of the holes. The spillway is located in· a relict riverbed of the Bradley River. The knob of rock separating thi,s relict glacially eroded channel from the present channel of the Bradley River, now buried beneath the dam at Segment D-4, proved to be much more· jointed than the rock beneath most of the dam proper. The joints are more open and the rock is weathered more than elsewhere. Open joints in this knob are respon- sible for two of the three large-volume grout takes in the dam. In the spillway, large takes started just west'of the relict river channel (approximate Station 11+25) and continued t·o the end of the spillway exten- sion at ·the dam. Spillway grouting logs are in Appendix D. As-built quantities for all spillway holes are given in Table 6-1. In the spillway proper (refer to Figure 3), the highest grout take was 468 sacks in hole G-13. Holes G-1, G-3, G-5, an G-17 were all well over 100 sacks and G-15 .and G-19 were just below 100 sacks. In all, 16 holes, or 28 percent of the total, the take was over five sacks. An additional 15 holes had grout tak'es of up to five sacks. Only 26 of the total 57 grout holes, or 46 percent, did not take grout. This is much less than in the dam foundation, where 62 percent of the holes were tight. 6 - 5 ... ·' . . . -:'"~ .. As mentioned, the spillway foundatjon has a large number of joints, several of which are open at the surface. These open joints were noted during geologic· mapping and are rec6rded on the spillway g~ologic map. The areas of large grout takes correspond well with these mapped features. In addition to the grout curtain, six special consolidati~n groui holes were placed to intersect known open joints: G-58, G-5C, G-13A, G-138, G-14A, and G-17A. These holes were drilled after concrete was placed and after curtain grouting was finished in the area. In all six cases, the joint was mostly filled during.curtain grouting. None of the consolidation grout holes took significant quantities of grout. The highest was G-13A at 26 sacks. Of particular interest ~as an open joint near G-5. This joint was discovered during foundation cleaning. Under the direction of the Bechtel geologist, two holes were drilled to intersect this feature a few feet beneath the foundation. A water test similar to that ~ performed at the dam left abutment was conducted, with about 20 gallons per minute injected under. gravity flow for a few hours. Water did not return ta the surface anywhere nearby. P:lpe nipples were added to these holes, designated G-5B and G-5C, and extended above the concrete forms. Curtain grout hole G-5 was grouted first and took 216 sacks of cement. , ~hen G-58 and G-5C were grouted later, they took only 6 and' 6.5 sacks respectively, indicating that the open joint had been largely filled during the grouting of G-5. 6 - 6 ' • • j • • • •, ~:: I" •• ~ • .. ·;.:. The left abutment of the spillway was the most diffi- cult area as far as grout curtain closure is concerned. Grout takes in G-1, G-3, and G-5 were high and the P2 hole G-2 took over the one-quarter sack limit. Therefore split spacing was required between G-1 and · G-2 and G-3.and G-2. Tertiary hole G-2A had no take and so closed the curtain between G-2 and G-3. However, tertiary hole G-1A lost circulation at a very shallow depth and took five sacks of cement. This necessitated quaternary holes G-1B and G-1C to finally close the .grout curtain between G-1 and G-2. Open joints at shallow depth were the primary reason for the difficulty in obtaining closure. Blasting and ripping during excavation of the top of the spillway knob is probably responsible for opening many of the shallow joi:t:Its. -This same . problem ·Was encountered in the spillway curtain extension across the knob, as discussed below. The right abutment of the spillway is quite different. East of the r~lict river largely insignificant. channel the grout takes Only G-36 took more were than one-quarter sack of cement per foot. The reason is ·that the right abutment rock is very massive compared to the jointed, blocky foundation west of the relict channel. The few joints present are mostly tight. Tertiary holes were required only ar.ound G-36 in the right abutment. G-36A was placed between G-36 and G-35. Due to the peculiar qonfiguration betw~en G-36 and G-37, no tertiary hole was possible without drill- ing horizontally through an existing reinforced con- crete slab. As G-37 and G-38 had insignificant takes, the curtain is considered adequately closed. 6 7 . : .. 6.4 Spillway Extension Similar to the left dam abutment, the weathered rock conditions and the prominent joint system across the top of the rock knob forming the right abutment of the dam gave cause for the Engineer to extend the grout curtain (Change Notice No. 60). The grout -curtain was extended alcing the centerline of the dam from the end of the right abutment (Sta. 8+05) tying into the south . end of the spillway grout curtain (Sta. 9+30) (see Figure 4). Grout nipples along.the extension were set for Pl and' P2 holes initially. Also, similar to grouting of the' left abutment extension, grouting of -· the spillway extension was interrupted/delayed several times during the completion of grouting largely due to access interference with other construction activities. At mid-October, 1989 the contractor discontinued grouting on the spillway extension for the winter. Eight of the curtain grout holes were completed before shutdown. In late May 1990,· drilling and grouting along the spillway extension ~as resumed. By the end of J~ne, grouting of all the holes had been completed on the spillway extension with the exception of two short split-spaced holes. Additionally, three previously grouted cuitain holes on the left abutment of the spillway were deepened in June ~990~ . In all, 10 holes were deepened (see Figure 4) by change·Notice No. 89 to extend the spillway curtain grouting depth so as to overlap the r:adial grout holes performed from within the diversion tunnel.· Considerable redril~ing of previously grouted holes was required. 6 - 8 • ~-':1. ':. I •I • •.• ' ._ ...... The grout holes and revised depths affected by Change Notice No. 89 are listed below: Hole No. G-1 G-2 G-3 G-4 G-5 G-6 G-7 G-106 G-108 G-110 Revised Length (Ft) 75 75 80 80 90 90 115 105 90 80 Grout takes in deepened portions of spillway curtain holes G-1 and G-2 were less than five bags; in holes G-3 and G-4 there was no take below 40 ft other than that needed for backfilling the holes. On the spillway curtain extension grout hole G108 and G110 had negligi- ble take; hole G106 took 113 bags from 20 to 42 feet. The grouting of these holes was done in June 1990. Daily reports of the drilling and grouting are included in Appendix B. Three holes, G-5, G-6, and G-7, had been previously grouted to 35 feet in 1989. In June 1990 the depths of ' •· these holes were increased as indicated in the list above. The G-7 hole had been drilled but not grouted. Before G-5 and G-6 could be deepened, the Contractor stopped further drilling because of· grouting interfer- ence within the gallery. The G-5 and G-6 holes were 6 - 9 '' relocated to the top of the G block bf the spil~way and drilled through the spillway concrete, upstream of the gallery, into the rock below. The holes were 'inclined upstream 8 degrees. and 10 degrees, respectively. Grouting of the three holes in the spillway was completed in late October 1990. Grouting was performed by the general contractor; his grouting subcontractor had been,demobilized. The grout take in e~ch of the three holes was negligible. Drilling and grouting of the twb split spaced holes, G-105A and G~106A, on the spillway grout curtain extension were inadvertently overlooked during grouting done in 1989. These two 45-f~ deep grout holes located on both sides of G-106 were needed for curtain closure. Grouting of these two holes was completed i~ March 1991 during the time the Contractor wa~ doing the high pressure grout rings in the diversion tunnel. Grout take in G-105A was negligibl~ other than that used· to backfill the hole. Hole G-106A took 36 sacks. One of the curtain extension grout holes problematic and deserves· special discussion. ') was Hole G-109 was drilled on September 21, 1989 and lost drilling water circulation at 7 ft. The grouting subcontractor stopped drilling and on September 23 pumped in 33 sacks of cement until bad weather shut him down. He injected another 9 sacks o~ September 25, at which point the hole reached refusal. The subcontractor resumed drilling on September 26 and again lost circulation, this time at 13 ft. The hole was grouted on September 27 using 12 sacks. Grouting was discontinued when grout returned to the surface 6 -10 ..... ~ . . : through nearby joints. Drilling resumed on September 28 and·circulation was lost at 16.5 ft. However, the driller lost the bit and part of the drill steel in the hole. The hole was grouted prior to being abandoned. Grouting took place on October 3 with 144 sacks placed before grout supplies ran out and severe.weather forced a shutdown. Grouting resumed on October 4 with refusal accomplished after 38 additional sacks had been placed. Curtain grout hole G-109 took a total of 236 sacks of cement before being abandoned. . . l. Drilling started one foot away on replacement hole G-109A on September 29. Circulation was lost at 10 ft and 102 sacks were placed on October 2. Circulation was again lost on October 6 at 13 ft and 61 sacks· were placed that same day. Grouting progressed with no sign of diminishing until being stopped due to severe weather. Grouting continued all day October 7 with 217 sacks placed. The grout . mix was thickened to 0.6:1 with no diminishing of the rate of injection. It was decided to let the grout set over the.weekend an? try again with sand included in the mix~ By Monday October 9, the subcontractor did not have sand on site. Grouting was continued without it at mixtures of 0.75:1 to 0.6:1. After 60 sacks, the hole showed no signs of slowing. Grouting was halted until the subcontractor obtained sand. Qn October 14, grouting resumed after the contractor had obtained a supply of #30 blasting sand. The water:cement:s.and ratio used ranged from 1:1:0.125 to 1:1:0.5. Grouting was halted after another 60 sacks of cement had been injected with no reduction in take. By instruction of 6 -11 ... . .. . . . · .. · .. . '\ -·.' · ... ····· :· .. ·... .. . ; .. ~ . ) the Construction Manager, grouting on G-109A was temporarily suspended after taking a total of 500 sacks. The opinion was that the grout may have been leaking directly into the diversion tunnel, so the grouting of G-109A would continue after that tunnel was lined. Grouting resumed at G-109A on June 5, 1990. Thirty sacks at a mix of 0.75:1 were injected, with no decrease in take. On June 15, another 206 sacks were placed with no refusal. The Construction Manager decided to change tactics and G-109A was drilled from 13 f~ to 35 f~ on June 18. Drill water· was not returned for about the first ten minutes, then unexpectedly regained circulation and maintained it for the duration of the hole. Grouting was accomplished in two stages on June 19. The lower stage from 15 to 35 ft. did not accept any grout. The . upper stage, including the joint at 13 ft. also did not accept grout. The joint was apparently sealed by drill cuttings. In all, G-109A had taken 736 sacks, and ( togeiher with the abaridoned G-109, took a grand total of 972 sacks of cement. The subcontractor was directed to split-space on either side of G-109/109A. Holes G-108B and G-109B were both successfully drilled to 20 ft. Both holes were grouted on June 21 and neither had' any ·take. 6 -12 ;:. ·. ~ • :!·. ' ... MAIN DAM: Primary holes (P1) Secondary holes (P2) Tertiary holes (T) Quaternary holes (Q) Special foundation holes (S) Core holes (C) Total ' TABLE 6-1 AS-BUILT QUANTITIES NUMBER OF HOLES DRILLED 50 49 3 0. 12 4 118 LINEAL FOOTAGE DRILLED* (FEET) 3;448.0 2,778.0 ·90.0 0 620.0 219.5 7,155.5 NUMBER .OF GROUT CONNECTIONS 163 130 5 0 ~0 328 SACKS OF CEMENT INJECTED 647.5 35.0 4.0 0 2 .• 0 688.5 SACKS OF CEMENT - BACKFILL AND WASTE 292.5 ======================================================~============================================== LEFT DAM ABUTMENT EXTENSION: Primary holes (P1) Secondary holes (P2) Tertiary hole~ (T) Quaternary holes (Q) Special foundation holes (S) .Core holes (C) Total 10 8 4 22. 655.0 385.0 215.0 1,255.0 38 15 6 105.0 90.0 6. 0· 201.0 20.0 ===================================================================================================== SPILLWAY: Primary holes (P1) Secondary holes (P2) Tertiary holes (T) Quaternary holes (Q) Special foundation holes (S) Core holes (C) · Total 27 17 5 2 6 1 58 1,094.0 582.0 140.0 60 •. 0 29.0 33.0 1,938.0 66 35 8 2 8 119 1~718.0 43.0 8.5 0 41.5 1 r 811.0 148.0 ===================================================================================================== * Does not include redrill quantities • .~·. ., i •.:.. TABLE 6-1 -AS-BUILT QUANTITIES Page 2 of 2 SPILLWAY EXTENSION: Primary holes (P1) Secondary holes (P2) Tertiary holes (T) Quaternary holes {Q) Special foundation holes (S) Core holes (C) Total NUMBER OF HOLES DRILLED 5 12 3 20 LINEAL FOOTAGE DRILLED* (FEET) 175.0 574.0 . 55.0 804.0 SACKS OF NUMBER SACKS OF CEMENT - OF GROUT CEMENT BACKFILL CONNECTIONS· INJECTED AND WASTE 30 1,072.0** 15 177.0 4 4.5 49 1,253.5 . 15.0 ===================================================================================================== GRAND TOTAL 218 11_, 152.5 555 2,700.5 460.5 ===================================================================================================== * Does not include redrill quantities ** Grout hole G109A took 972 sacks • RA-31 ~ --------,~~~~------------~;-~~~--~------------~~t.:~~------------li!Ft.~~------------~nEf.=~~------------ll~M~a~in~d~a~m~=e~m~b~a~n~k~mTe(nSt~a~z~im~u~t~h~-~2~6~6~·~~(5~~--------------nc>=~--------------~[)::~--------------nc>=~--------------lf~~~~R~A~-~3~ -o i.:. .... A-1 8 _1 B-2 B-3 8-4 C-1 C-2 C-(3 D-1 D-2 D-3 D-4 20----- 40- 60- 80- . -., ~ 100-- c: ., c: -~ 120-- "' .0 E 0 .:: 140---., "' --0 160- 180- 200 ~ 220 - 46 LEFT ABUTMENT "' E Sta. 2-tOO I ~ 1180 2 2s • I r :-~1 1160 i i • • 265! I • • 1140 .i .J.. ---;; 46 Q) ,. 0 1120 .0 tlj -Q) Q) -c: c: 0 -"' 1100 ~ 1080 w 1060 1040 RA-1 2+73 I ~21 I • I "' "' + "' .... + "' A-1 8-1 .7 I I ~1 . I 1.7£; .L • 43 1 -L.. 43 43 Sta. 3+00 • I ~ • ·, ~20 33 I ~ . ~ . L 33 I 43 • _1._ 43 EXPLANATION Grout hole designation: Right Abutrrent Main Dam B-2 I . I • • ..l-I 45 • _._ 47 Grout hole advaoced through concrete . Top of Rock Projected positim of grout hole. No grouting data implied. Packer setting. Slant depth in feet. MAIN 61 48 AM GROUT "' .... + '<I' "' co + '<I' CO N C»o + + '<I'll) 66 85 "' ~ + It) "' "' + It) 67 "' "' + It) 88 "' '<I' t It) 68 "' It) + It) 89 "' "' + It) &9 VIEW 70 93 "' 0> + It) 93 0 + "' 71 + "' "' N + "' 93 "' "' ... "' 71 "' It) + "' 71 "' "' + "' 71 "' co + "' 93 "' 0> + "' 71 "' 0 + .... 93 "' ~ + .... 71 N N + .... 93 "' "' + .... 71 "' It) + ,... R A-17, .:. ..,,, .., CH-3 ~~=~ RA-1 RA-1 RA- RA- RA- Se note 5. N "' + .... "' .... + ,... R CH-4 R "' 0 co 0> + + .... ,... Sta. 7-t-oo I Sta. 8+00 I Sta. 6+00 I Sta. 5-tOO Sta. 4+00 95 I 8-3 • I . "' 0> + "' ! i . 143 • I 43 'I ! ..-.... . ...... ' 1 48 2.5 • ...... ' 61 I -'-65 I RA-32 B-4 .... "'' + '<t I . N "' .,. .... • Main dam crest -elevation 1 C-1 C-2 MAIN DAM GROUT CURTAIN -PRO "' .... + '<I' M CON CO 0> 0 N N + + + ..... "' (') C\1 C\1 C\1 "' c-~ D-1 D-2 D-3 E \VIEW ' D-4 RA-35RA-29 RA-34RA-28 RA-33RA-2 H _3 RA-26,2 RA-24,23 ·2 RA-2120.1 ~1 RA-17,16 .1 5.1 RA-13 RA-12 t1A-1 CH-4 ~)l~~~~'<t~~~'<t~IO~~~~~~~~~i---1!~-l~~-l~~~~~~--~~~_j~~--~~j_j"'~_j"'~--~~--]~l__j~~_j~~~~~--~~--~g~_J~~~~~~~~--~~--~~;_~~~~~~+--J~~~~~~~~ . *1 'lrf--f!--i-~-" I I . 10 10 .;; j; ~ ';" ~ ';' ~ ~ ~ ' ~ ~ ~ ~ ~ ~ ~ ,._ ,._ ,._ ,._ ,._ . I ~ ! 25! 21 1. ' • i I I I I • I I . I I . I I I · . " ·' I ~1:~~~~~--t--J~~·--;-~~t==4c=~==~"'~~"'t==J"'~=t==~~~=i~~~~~==~:=~~~~~~~=:~~~~ 1. "1 .'.11. I ~'f'JW..31 · · 1 03 I I I ~ I : I I I · I ' ___...,._ 21 ...LZ_· 1 I . . I . I . ..l--so;4 3fl lf~3 j , " ':' ~1 121 I · I . . . · I " s2 ~1;· . • 1 1 · I"":"-.-all l2t • _1 I. .1 I • 1 I 1" I I I · I I 1 I i! 3 I i ! · ·I .11 ' .........-., ht~ll: 1 21 12 1 • j 2 . I • • • I . 1 l21 :21 i._21_._21 • 1 I I I . 02 I ~ . ~21 ~1 r1"""-: ~· 121 • ! 121 !21 12 1 "2t2tl -l2t l21 i21 ·21~1 ~I 'i'"!' / ~, 1 .56 I • . I i i ! i i ! I I ! I .2 I '1"' ~· _.¥.!.2·~. T I ~I I •• i' ·'!"' i I I . I I I .,.____, jo"-f-IJ,..-~3 _......__43 • 43 • 1 • I • " 1 105 · 1 1 • I • 1 I I • 69,; sa-so. - -I' ~ ~43 143 143 • I I . I I . 03 . I . I I I j j I j . I I I • ! ~ I · j j j I rJ'"" I' ~3 i i I I I j I i I j j ! j j !I I_ .1 1 1 1 I 1 1 0.5 1 !~ ~0! . ~ ..J.... i 6J ! . I. j 0.5 I. I ~3 ~3 j43 I I . I • ! j • I . I I . 45 73 • I _._ I I . I ' ~ ~8 3 143 I . •• I •43 143 ~3~..u 143 ·43 I . I . I . I I I I •• f ~4 63 ~4 ~o ..!._ ~4 ..!_ !64 i ! 11 '} ~4 ~3 ~ ~r""'l43 '!' 1. , ~, , 'J' :-' ,-p3 rhll43 ~3 ~ II. 4~ ~ )14? ~3 ~o A,· 43~ -..... • 1 66 • 67 ~ ..i... 1 ' • I 1 78 ! ! j ! j 68 ~4 j_ ' I I I 01.2 j j ! 1 j ! 1 : j ! !1 j I ! ! !1 1 1 !1 : -I.... --L. • I • • 6i ....JI ...!_ ls4 • I • • ~ • 1 I I I 85 83 ....._ • I I i f 70 ~ ..L.. ~ ...L •.6644 ..L. ~ •• 64 71 ~4 71 164 ....._ I ! I I I I_ 1 I. j \ . . \ \ . . \ \ . • \ r\ • 5 A' NOTES / 1. The location and orientation of the grout holes reflect the as-built conditions. Grout holes are shown projected to the horizontal and vertical. For hole orientation see Appendix .A (See note 4 ). 2 . The limits of concrete and rock excavation are from preconstruction drawings and are approximate . 3. Grout quantities shown reflect grout injected into rock. See grout logs and daily reports for backfill and water quantities . 4 . Grout holes 7 +90 through 8+ 1 0 are slightly separated for visual clarity on the plan view . As-built bearing for most of these holes is approximately 85". The same holes have not be€)n fully labeled. As-built details for these holes are shown in figure 2 . 5 . The location and orientation of the Right Abutment grout holes reflect the as-built eonditions. Grout take details are shown on section A-A', figure 2 . 6 . As-built hole inclinations vary; hole depths indicated on lhe figure can not be scaled directly (see note 1 above). See note 4. RIGHT ABUTMENT CLOSURE Primary grout curtain holes {P1) are spaced every 20 ft. The closure criterion is 0.25 sacks of cement per foot of depth in any stage. Secondary curtain holes (P2) are required by the specifications whether or not the primary holes exceed the closure criterion. If a secondary hole exceeds the criterion, however, a tertiary (T) hole is required on either side of the secondary hole. Should any tertiary hole also exceed the limit, quaternary holes (Q) are required to be split- spaced on both sides. This split-spacing procedure was followed until split-spaced holes did not exceed 0.25 sacks per foot of depth and closure was achieved. The designation of curtain holes as P1, P2, T, and Q is not shown on this figure. These designations are g iven on the curtain grouting logs in Appendices C and D . 85 ~8~78 .·88 1•9 -~!!~ ! 71 ' I ' ~ . I ' ""-..L.. 1 05 71 I 71 • I ,......_ 71 j64 .L • I 24 77 ls4-=._j . . I . I ,.........-... 71. 166•4 Jl ... , ~ 71 • I j ...!_ 1 I I 'i' I j ! No grout accepted in stage shown. \ . I . I • I I I I 1.3 • • • • • • • • 8 l 43 c Grout take up to 5 sacks in stage. Sack total for sta ge shown. Grout take of 6 or more sacks in stage . Sack total for sbge shown . Bottom of borelule with slant depth in feet. Surface leaks during stage indicated. Vertical hole projected in the plan view. • 93 1 ......_ I 95 t3 ..:... j j 0.5 j I I 93 9'3 93 .L . 1 • I I 93 ..!.. ..L _!_ _!_ • I 93 93 93 93 s;-; ! ! I • . I I l l I I ....... 120 -L_ 120 • \ \ ~ • • \ . ~ (\' \ . 149 \0.5\ \ • ~20 \ ~ \ ~ \ \ ).-120 \ / 120 ?;5 / 120 120 1- ~ -:::> co I (/) < See note 4. DUIIIN[D J r L-.f<r, BECHTEL SAN FRANCISCO ALASKA ENERGY AUTHORITY ANCHORAGE, ALASKA BRADLEY LAKE HYDROELECTRIC PROJECT MAIN DAM GROUT CURTAIN AS-BUlL T PLAfll & PROFILE JOB Na. DRAWING No. 17707 FIGURE 1 REV. . -Q) Q) -c: ·- Q) c: Q) (/) <11 .c E 0 ~ --Q) Ill --0 I DETAIL OF RIGHT PLINTH PLAN VIEW . -., E Q) > 0 .c OS -Q) Q) -c: ·-c: 0 -"' > Q) -w SECTION D-4 45 210 0 215 220 ... .... I() 0 • 0 "' "«> al mo "' 0 + al m m a>m m mo 0 • al + + + + + + + • <X) ... ... ........ ... 1'-al <X) • .1 71 ·-------120 40 120 120 <X) See note 4 120 Sta. 7+90 Sta. 8+00 Sta. 8+10 DETAIL OF ijiGIHT PLINTH -PROFILE VIEW 1060 1055 1050 0 m + .... • I . .... ' I . tOOK:ING DOWNSTREAM SECTION D-4 <( < < "' .... <D w mmoN"' I() I() m am mma>ooo 00 + itf +-tf++-t + + .... ........ ,...,.... ..... cocooo alal 2~ I I • .... .. • I • 43.,-h I • I • .!_ • :.. I • I • I -I I _.__ 71 120 0 .... ~ + --- RIGHT ABUTMENT -PROFILE VIEW "' E Q) > 0 .c OS -Q) Q) -c: c: 0 -OS > Q) -w 1 f6o 1140 1120 1100 1080 1060 1040 0 I 55 See note 7 HOLE STAGE(ft) 1 7 25-50 18 5-37 19 25-44 27 12-32 27 0-12 28 0-15 30 15-30 30 0-15 31 0-30 35 0-15 20 40 I I • \ _._ • 47 • \ -~ 55 55 TAKE(sacks) 1 1 0.5 7.5 0 .5 6 2 1 1 2 80 100 I I LOOKING EAST 9 • ' • I \ 2:\~~ ( ' 121'--"'t 6 4 4-~ ~-·25 • • \46--:\- ·}:~~ 1~ . \' .34, ~50 ~-n ',. • 43;\--. .i-1 -, ~50 ·, 75..... \ • \ .. 61 • \ 63 ~ ,_ • ·, • 68 6~ \ . ·, . \ \ • "\so _,... )... 82 88 ' 68 ,.. 72 120 140 160 180 200 I I I I I Offset from baseline in feet. NOTES 1. The location and orientation of the grout holes reflect the as-built conditions . Grout holes are shown projected to the horizontal and vertical. For hole orientation see Appendi x A . 7+99 10 . . . . . . : . . . . . . • !-I. 77. \ I • •59\----1 • . ' ~ ·, 170 ..... • lOJ I . I . I 120 I A' EXPLANATION Grout hole designation : Main Dam Right Abutment Grout hole advanced through concrete . 2. The limits of the rock excavaltion are from preconstruction drawings and are ·---Top of Rock approximate. · 3. Grout quantities shown reflect grout injected into rock. See grout logs and daily reports for backfill and water .quantities. 4 . Grout holes 7+98. 7+99, 8+010 , 8+02, 8+05. 8+07 have been separated slightly on the plan view for visual clarity . As-built bearing for these holes is approximately 90° in each ca<se. 5. All right abutment holes are labelled "RA-#" (e.g. RA-5), but their prefix has been dropped from this figure for convenience. 6. Grout holes 7 +99,7 +99A, 8+02A, 8-t05A,are special holes per Speednote /SWECIBEC /F222 dated 6/13189 . 7. Right abutment holes RA-16 through! RA -35 have grout details liS'.ed (for takers only) next to the RA profile view . 8 . An X indicates a vertical grout hole on the plan view. 9. As -built hole inclinations vary; hole depths indicated on the figure <an not be scaled directly (see nate 1 abrove) . • • l 21 ,..----... I . I I . • I I I I I 1 • • • • • • • • 25 1 120 1- ..J -:::> Ill I (/) c( Projected position of grout hole. No grouting data implied . Grout hole's projected length not to scale. Packer setting . Slant depth in feet. No grout accepted in stage shown. Grout take up to 5 sacks in stage. Sack total for stage shown. Grout take of 6 or more sacks in stage : . Sack total for stage shown . Bottom of borehole with slant depth in ffeet. ..... OISIIII .. D J f' \_OR O DIU.Wiill -J'::-~• ,,-. . .; BECHTEL SAN FRANCISC<O ALASKA ENERGY AUTHORITY ANCHORAGE, ALASKA ~,0 , ,.... t ~ ' ~~;PV. J'. 1'."' f,,,.,,,<M') BRADLEY LAKE HYDROELECTRIC PROJECT MAIN DAM GROUT CIURTAIN AS-BUll T DETAIL OF RIGHT ABUTMENT & TOE ~ r-~J~O_I_N•~·---+------=~=RA=~==~G~N•~·------~R~~~-~ ~ 17707 FltGURE .2 31 32 50 50 See note 5. 29 46 ~----------------------------------~~ 61 59 42 25 ------22 50 42 42 50 30 16 30 115 45 75 40 30 40 40 40 31 30 -20 30 35 . -Q) 2 3 --------:::-::::-1-21 ~1~9~---13A 39 Q) --~ "' c: ·-17A 17 16 -10 35 45~----------------------------------~ 35 l-____ 3!o~========~:r~6A 30 30 30 1200 30 44 See note 5. .......... .,.. '& :;;;.,. .,.. I .,. I .... t 30 36 39 40 sta. 12 + 00 I 44 RIGHT ABUTMENT 37 sta. 11 +50 I ~ ......... ..... ..-· -)15 .... .... .... 43 1190 30 1170 1160 - 1150 1140 1130 11 20 1110 11 DO 1090 1080 \ .... ) ......... ....... .... ......... 15 42 30 ....... ......... 1 .............. . _ ..... ~........ 15 -<II E c: C) ·--"' ,.. G> -...... 30 41 .......... ~ .............. . -·- \ ............ 15 .... 30 .... • .... 40 1 ............... . .... .... \............ 15 ,. ,. ,. 39 30 ,·'' ,. • 38 ' -' ,., .. ,..... ,, ' i''"'· ' -' ,,,,,. ~ 37 36 30 ,. \'' ,; • ,; 15 .... 26 --1 -· i'_ 1 ,, ...]...... 1·-·"""·..,..-'· 36A .,. . ... • . ... s ,-a. ... -... ... 2 .,. • .,. •• -v,. 2 ... ... 8 •••• 41~_ ......... _ ......... ,.-:.. • • 15 .. i" 35 \oo ...... -0.5 30 ·' \ .. ' ,, . 47 15 ·' 3'' ,•' ~· ,,. . ,#'":..~' ·"' "'' ·' 33~:1' ·' ·' ,; ,·' , ,fill' , .. " fill' .... , ~,· .,... .. , .,.. , .. 34 33 32 31 30 29 28 ,. " -' ~:.. .. 1·-·-·-·-·-·-·-·-·-· -----... __ .. ·' ..... ll, 27 26 25 45r ,.,. 30, ,· ,·' 21 ,; 25 .... -·-,( fill' 1 ... I .,. '-'~l,"&,hl'*---?--""'7'1 50 ...ot.'l ... I---. ' l'oli;,.,_, ¢ "" - . I . I .-:; _....... .....--; .. ~ ..... .: ·=· =, I """ -· 'I....--· ....... ,;: -. ... . ... ...... -·· .. .., .. "' -. ; , .. .:-~~--'-3 ......... ;•' .. " :: .. = I \4s .... .. 25 .,.. ..; , .. -~ =~s __ ... ,. , , .. , ::/·•... -r---->·'· .. " .. ;.. ..'· .. '.. ,. .i ···g = ! 5o ,.., .. )25 ·' ' ' 1 1 ~ I , ; " .. ... .. "" • , , • . . I 0 5•' 1'' • • I I ---. .,... ..' .. ' ,.. .. . I ..._,,,. ·'' 25 ,·' ·' • ! \ •' • ' I I ,·' -;< ,. i ; 50 . I I . . I ~21 ,.. ,,28) .. .. .. ,. , ·' .I r ,. ,. ' I . ,. • ""' • I ~ ~, ,.~1/ ! i so , ,· 1 .. .. i ! / Q ~ ,. i !31' ,• j I ~ ,. i ; '<' ,/ i ! 59 ,. i ! • • I I '<ss i i • • I I • . ---!__ 57 I -I - -l....5s I . . I I . . I I . . I I . . I I . . I I . . I I ~ 31r:J I . . I I . . I I . . I I . . I I . I -I -I -I • -61 58 I I I II II I I I I I I 1 I I I I I I I I ~·3 • I . I . I . I 59 22 -I -I . I -I -I I • ~21 I I I 2 I I I I I I ...!_42 7\ -e a: 18 15 F-- 1 ::;-4 --=---33 30 -Q) 20A DE :SIGN CURTAIN BASELINE 21 • • 0 :c 0 • 0 • 28 • • 0 • 0 • 0 • • 0 r+---.23 I 25 "i"" I I I I I I I 1 I I I I .L5o •. "' c: 19A 13 ------=-. . . -.-!--:-::. . ----SPIL,LWAY BASELINE AZIMUTH 266" 12 15 __ 11 _ ___;1 0~---"-.,---1---+----11---~---11· --1---+ -+---~--~"'. -1-----il--l ---0 ---+---·~--~--~~ Q) "' "' .0 . I • • 0 I • • • I : -. ~5: I ~s I I I I 0.5 I I I I 1 ..!..3o I I I I I I I I X / 138 14A SPILLWAY GROUT CURTAIN -PLAN VIEW sta. 11 + 00 I sta. 10 +50 I SPILLWAY CREST-ELEVATION 1180 FT. SPILLWAY GROUT CURTAIN -PROFILE VIEW I I rf-\' . I . I . I . I -I -I -I -'-30 0 :c 0 0 85 • • • • 0 • 0 • • 18 ~ • I . I • 25 ~ 0 • • 0 • • • • • 8 • 0 0 0 • • • 0 0 0 0 50 18 -I . I • I -I -I -21 /"T"' . I -I -I -I -I -I -I --"-42 LOOKING UPSTRE~.M 171A 17 • • • • C3 : I : I • • I o 16-. 170 • • -~21 I . I • I -I . I . I -I ....._45 16 • I -I . I . ~5 I . I . I . I . I I I I I ~15 • • • • • 80 c • • • • • t JO 14A ' • 14 ' . ·, I 15 .r"'"" 6 -I -I -I • I . _._30 0 • 0 • • • 452 • 0 • • • ~15 • • : c • 16 • • • • 0 -L3o ~42 12 . . . . -. --: I . I • I -I • ~2!5 I I • I • I . I -I ~.0) 11 -. . . • I -I • I • I ~25 I . I I . I . I 10 - • --. - . I • I • I -I ~25 I -I . I . I 9 8 7 6 sta. 10+00 I 9 -. -- I I I I I 2 I I ~25 I . I • I -I 8 I 1 I I I I 20 I I I 1 I I I -35 I • I • I I ~20 • • • • 0 • 12 • • • • • ...... 35 I I -I I I I -I 6 . I I • I -~20 I . I . I I . ! 35 II' I -I -I -I I -I i r-j-\eo ~i i _drp=--I I -. -L I -115 __._ 120 5C 5 5 • • • • • • • .r:----35 I I I - I . I I -I . I -I -I -I I I ~ I I I 100 NOTES • -. 1. The location and orientation ol the grout holes reflect the as·built conditions. Grout holes are shown projected to the horizontal and vertical. For hole or i entation see Appendix A. (see note 6) 2. The limits of the rock excavation and concrete are from preconstruction'1Jrawings and are approximate . 3. Shaded areas labelled "concrete" were in place prior to drilling and grouting . 4. Grout quantities shown reflect grout injected into ro ck. See grout logs and daily reports for backfill and water quantiti es . 5. As-built hole inclination upstream varied as much as several degrees from the 30 ' intended . Hole deptHs indicated can not be scaled dir\)Ctly from figure . 6. Grout holes 27 through 32 and 38 through 42 have beeru separated slightly for visual clarity on the plan view . As -built bearing for these holes is approximately 270 ' in each case. 7. All spillway grout holes are labelled "G·#" (e.g . G-44), but their prefix has been dropped from this figure for convenience . 8. Grout holes 58 , 5C , 13A , 138, 14A , and 17A are specia l consolidation holes placed directly into joints exposed at the surface. CH -5 is a core hole . 9. By change order 89 previous ly grouted hol~s G-7 , G-6, G -5 , G-4, G-3, G -2 and G-1 were redrilled and grouted to depths indicated. 0 :r: I (1J 0 :r: I (1J . . . 4 4 7 . . . . -- 3 . . . . . . 2A . . . . . . . - 2 : 1A 1C 18 LEFT ABUTMENT -- 1 sta. 9+50 I 1C • 3 . -.. ·: -_~:;\:.~~- +%&~:-: 1"§"'10 . , •.. ,_., - 'ii·-· -, __ ,_., : '/' : . ·= • • • • • • ~50 ~ _L 80 2A .. .. ::--: >-: ' --. -- I I . I -I 18 2 1A 1 : I 5 • • l_l_ • 18 15! • 0 I I i3 46 : I 1-• • • I . • • I o 24 •2s· ~ .....-f" I · I - . ! I ! ! I I 1 _j_ 30 _j_ 5· I 3o , -I - I ')'50 ·~ --·-75 I () I I +42 I . I I --15, EXPLANATION Grout hole designation. Grout hole advanced through concre\J . r-Top of Rock Horizontal projection borehole (PLAN VIEW ONLY) -10 -20 ~200 ~ 190 111 BO 1170 1 160 1150 E 0 ~ --1 -~ ....... U) - -Q) ... --' 0 ~20 Packer setting slant depth in feet. I -I • I - I I I I 3 No grout accepted in stage shown . Grout take up to 5 sacks in stage. Sa ck total for stage shown . • • • • : Grout take of 6 or more sacks in stage . : Sack total for stage shown . 68 Bottom of borehole with slant depth in feet. Concrete • t- ....J SCALI C Surface leaks during stage indicated . DUIIINID ""'! r. ' ' ' '-,_· .. --· J ~~ BECHTEL SAN FRANCISCO ALASKA ENERGY AUTHORITY ANCHORAGE, ALASKA BRADLEY LAKE HYDROELECTRIC PROJECT -::J m I C/) <( SPILLWAY GROUT CURTAIN AS-BUll T PL.~N & PROFILE JOB No. DRAWING No. 17707 FIGURE 3 REV. I Main dam base lin• FACE. - -I I -I • 0 ·+ ell (JI I • I -I I -I -I I .-I 20 ...... 20 0 + .,. 0 0 + .,. 0 • 6.9 • • • • • ..!.. 20 0 1 01 • -.... 20 0 • 01 0 . ' i I I ' ' I I I ' ' • I I ' ' I i ' I I I i I I • ' ' 15 0 + Cit 0 0 + .... 0 !,EFT ABUTMENT EXTENSION PLAN VIEW GATE SHAFT o ;»o ~ ................... ~-.... ... +at+ .,. + ...... . CD Cll II) 0 _. II) II) (o) (o) "" 0 0 0 0 O(o) OCIIO ------"!• --4111!)(..... ----iiiMr--,)(~-~M~-· ~x~-,JII)(~-•• · ----t~M:-· '>M: '70 20 25 70 30 70 110 75 85 75 110 ---\S 0 t Cit 0 I . I • 10~ • • -15 0 + .... 0 I I t: I I I -20 0 + at 0 • • • • • 18.5 0 0 + + II) at 0, (JI • I • I • • • • • • •• i 39.5 157 : • •• • • -20 -. I • • • I : • • I • .. ~ ..1.1 25 ~I 25 • I • I • I • I • I -I -I • 50~ I • I • I J -I -I -....--- 70 ... + 0 0 • I • sr!-.. -I -I -I -I -I --30 PROFILE VIEW LOOKING DOWNSTREAM ... + ... 0 G • • • ~ • ~ 16 • • ft • ~ • • • • • • 25rf-\ • I • • 2 I I J ,. I • I • ~50 I • I • I • I • 1 • I . -'-7ft ~--~~-... '- - ... + 1\) 0 ... + 1\) w ... • • . --l 1 I • • • I I " .. I · 1~ ! fi i 15~\ ! r-h15 ! 151"' : ! ! "I ! i ! ! ! i I. I I 1 • • I I I i i ! ·1: 35+ . I . I i ., !i_ 1 -\ 35 ~· ;_-i .: i ! -5 • ! I t·: ! : I ! -~· I • I !so !55 ~ . I I " ! ! . -55/0"'\ ! I !T"\ss I I 1 ---.. I I I ! i -1 I ,I I 1 82T ~ -r ; i • . -I 1751' I • . • I I . 75 . • -- I 75 I • . I I • • I I i • . I -.... I "· . I I •• . 95~ • I I • I . I . I • I . I . I . I . _._ . 110 I . I -110 - ... ... Cit 0 I -I -I . I . -I -I • I -I -I . I . I I •srl\ -I -I . I -I I I 65 ... ... Cit 0 I 2.:4 I I I 15r~ = • • • • I 10 •• •• • •· • • 35""1"' I . I I I . I • •• s5rf' . I . ~ I -I 95/"'j' • I . I • T -I • -110 - I I • I I . I . I . I -I • ... 't C» 0 • I -I • I • I r(\ ~ I . I • ... ... (l) 0 I • 2.7 I I I 15/f\ -I • I • I'" • ... - 0 --• • - -~ -:c: --10 • Ni ' + 0 0 I . I . I • I I .. -I • I . ;3' - ---~ .,... m ., -1 > Ill c: -1 i: m z -1 11'1 • < • - t4AIN DAM 25,-!--, I I I I • I -0 I 1180 ~ • I -- 1. 2. 3. 4. 5. 6. . I . I • I . I . I . I . I -50 NOTES: . I • I 3SrT-- I • I • I • I • I • %,....._ • I • I • I • I • J_ 110 . _L 30 ' I . I . •• Jsr!' I I I • I . I ... I . ssrf"\ ~ ~ I 9sr .:-'1. I . I . I . I . I __._ 110 ' ~ -• • -1150 • r:r 0 < • f 140 ~ - 1130 - 1120 1110 - The location and orientation of the grout holes reflect the as-built • conditions. Grout holes are shown projected to the horizontal and the verticaL For hole orientations see Appendix A. The limits of concrete and rock excavation are from preconstruction drawings and are appro:<imate. Grout quantities shown reflect grout injected into rock. See grout logs and daily reports for backfill and waste quantities. G-1 09A, which is offset one foot from G: 1 09, is shown separately for visual clarity. As-built inclination upstream varied a_s much as a few degrees from the 30 degrees intended. Hole depths indicated can not be scaled directly from Figure. -- G-1 04 was accidentally backfilled befo~e grouting. G-1 04A replaces it - G) I ... 0 0 RIGHT ABUT-MENT EXt'ENSIOt'tt PLAN VIEW Ci) G) G) C)G> Ci) G) ~ I I I 1l I II ... ........ ~........ ... ... o o o ' oo o oo ... ... 1\) 1\) 1\) ell .,. .,. G) I ... 0 Cll C) ' ... 0 "' > . ----. G) I ... 0 Cit C) ' ... 0 "' > G) I ... 0 .... ' G) G) I I ...... 00 at at G) I ... ... 0 SPILLWAY 0 --• ,... . -0 • ---... 0 3 ,. >Ill ,. ~-----1· ----·------·------·----:-·--- Ill 0 r:r Ill .. ID :c -G) ::r -1 > Ill c: -1 i: m z -1 .. Sta. 8+10 I G) I ... 0 0 i I '.2+ • I • I 40 1 15 5 35 40 35 Sta. 8+50 G) ~ G) I I I I ... 0 ... .... 0 ... ... 0 1\) ... 0 o-w 1\)0 . .. ,. >. I . 6 . I 's~~~ .!i: • ..L • 1 '""""' I 9 ,-!.. 1 I : I' • • ! .!. i !10 1 15 • _j_. " I 15 : __ _ PROFILE VIEW LOOKING DOWNSfRE·A~ G) I .. 0 Cit ' . i I • ! • I 1 • 1 I I s ~ • • 10 • 1 I I 14 . ~+IS ~ . ! ' • 20,....-20rf\ .. I . .. G) I .. 0 Cit -' . ' -" -' \0~ Q I . ... 0 .... • • 45 • • • • • 8 r·•r"" : 4 • 10 f""'!""' • • ... . .. ' . . • • 17 Sta. 9+00 I G) lei ... ,, 0- C»: • -' • '2.0~ :. • • . ' • • tp~ .. , o ... =o >= • • 17 • • 3 Gl I ~ 0 .. • • ' • ' • -10 Sta. 9+30 -!o I G) I ... .. 0 SPILLWAY 190 ' • ' . ' ' ' to .\ ~ 1180 - ~ ID :c -c ~ ;3' --. • ~ 1 • I I . I • . \ · I I I . • 2Yh 20.+ 25,.;-- • I i • ' • ' 36 .: to5f"i: ~ 29 2 r:·' • • • ~s.rt' tOr' l -' 1170 m • < • 23r4-• I • I • ' • I J.- 40 .. ' .. .. I • I I . I . .. 1.:. ..... ! : i 3 18 • • • • -3$ • I • I • I • ..... 40 1+00 G-109 13r'"'\ I • I • I • I I I I I I 3 • • • • • •• • • • 64 1 35 u I ..!. 353~ 35 I 35 EXPLANATION Grout hole designation: Left abutment extension S 'II t pt way ex enston Horizontal projection in plan view. No grout quantities implied Packer setting, slant depth in feet. No grout accepted in stage shown. Grout take up to 5 sacks in stage . Sack total for stage shown. Grout take of more than 5 sacks Sack total for stage shown . I . -45 Bottom of borehole, slant depth in feet Surface leaks in stage indicated . • • •• • • • • • • "''2 \ 30~ . . -• • 35 • • • • 42~: 45r'l' _.. • ' • ' • ' • ' • ' ~srt' • • • • :7 • • • • • • asrf' -' ' '3 ' \ ' ~ 10S . - • ' " I • I • ' • ' • I • ~~~ • II • ' • ' • ' -' 10"' • ' . ' • ' • I • I ' • -gO ~ _. -:::> m I en <( ...... • ' • ' • ' • ------0 ~ -~ -40~ ' 1160 -• • -• ' • ' 1150 • ' -. ' • ' 60"' • ' -' • ' -' • ' -ao 1140 1130 - (See Note 4.) G-109A • • :102 • • 8~ 13r-t" 634 . I -I • I . I . I -35 I DlliiMID J.? J..o;,.i:J • r:r 0 < • 3 • -• I ...... BECHTEL SAN FRANCISCO ~~~l?.M~ ... ALASKA ENERGY AUTHORITY ANCHORAGE, ALASKA BRADLEY LAKE HYDROELECTRIC PROJECT MAIN DAM GROUT CURTAIN ' LEFT & RIGHT ABUTMENT EXTENSIONS CHANGE NOTICE 51, 60 & 89 ll! JOI No. DIIAWINC No. REV. 17707 FIGURE 4 APPENDIX A SURVEY DATA TABLES A-1 HAIR DAH A-2 SPILLWAY TABLE A-1 SURVEY DATA FOR DAM GROU'l' HOLES (1) (2) (3) Angle (4) (5) Hole Offset From Collar Hole Rock 'l'ype Number Station (Right) Azimuth Vertical Elevation Depth Depth (F'l'} (F'l'} (OEGREESl CDEGREESl {F'l'L __ 1riL 1riL Pl 2+11 165 20 53 50 P2 2+17 175 17 45 36 Pl 2+23 2+22.50 22.57 160 24 1177.99 33 30 P2 2+28 2+27.58 29.50 160 27 1173.65 33 30 P1 2+34 2+33.74 37.28 160 27 1168.86 33 30 P2 2+39 2+39.34 45.24 220 30 1164.02 33 30 P1 2+45 2+44.74 52.49 160 27 1159.33 43 40 P2 2+52 2+51. 54 61.77 160 28 1154.03 33 30 P1 2+57 2+57.40 69.63 160 22 1149.24 43 40 P2 2+63 2+62.69 76.57 160 27 1144.86 33 30 P1 2+73 2+73.99 83.94 197 20 1139.91 43 40 P2 2+82 2+80.93 87.91 167 30 1137.49 33 30 P1 2+91 2+90.49 93.07 172 33 1134.50 43 40 P2 2+99 2+98.94 98.16 177 30 1131.06 33 30 Pl 3+08 3+07.84 103.18 182 33 1127.91 43 40 P2 3+16 3+16.31 108.02 165 35 1124.81 45 42 P1 3+25 3+24.79 112.67 165 32 1121.91 47 44 P2 3+33 3+32.80 117.18 165 32 1118.94 38 35 P1 3+43 3+43.09 123.25 165 34 1115.22 51 48 P2 3+51 3+51.36 127.58 165 33 1112.54 42 39 Notes. (1) P1 • Primary holeJ P2 • Secondary hole~ T • Tertiary hole: 0 • Quaternary hole~ s • Special consolidation grout hole, c • Core hole. ( 2) O:t:tset is aeuured south froa ellbanlaaent baseline. ( 3) Azilluth is bearing measured :troa troe north. (4) Hole depth is slant depth •asured from collar and includes thickness of concrete, if applicable. ( 5) Rock depth is slant depth of hole in rock only. ( 6) Coordinate or elevation is approximate. TABLE A-1 -SURVEY DATA FOR DAM GROUT HOLES Page 2 of 6 ( 1) (2) (3) Angle (4) (5) Hole Offset From Collar Hole Rock Type Number Station (Right) Azimuth Vertical Elevation Depth Depth CFTl LFTl (DEGREES) (DEGREES) (FT) mL il:!L Pl 3+60 3+59.59 132.58 165 32 1109.38 55 52 P2 3+66 3+66.16 136.17 165 31 1107.28 45 42 P1 3+76 3+75.52 141.81 165 30 1103.70 61 58 P2 3+84 3+83.61 146.19 165 35 1100.90 48 45 P1 3+93 3+92.61 151.21 165 34 1097.82 65 62 P2 4+06 4+05.75 158.85 165 30 1093.04 52 49 P1 4+14 4+14.36 163.49 165 30 1090.17 69 66 P2 4+24 4+23.53 168.83 165 26 1086.72 56 53 P1 4+32 4+31.89 173.45 205 25 1083.85 73 70 P2 4+40 4+40.33 178.22 205 30 1080.95 60 57 P1 4+48 4+48.33 182.82 205 21 1078.01 78 75 P2 4+57 4+56.54 187.55 205 25 1075.18 63 60 Pl 4+65 4+65.43 192.68 205 24 1072.02 85 80 P2 4+73 4+73.31 198.25 185 29 1068.64 63 60 P1 4+83 4+82.95 199.99 185 31 1067.56 83 80 P2 4+98 4+97.51 202.54 185 33 1065.97 65 62 P1 5+02 5+02.48 203.51 185 32 1065.36 85 82 P2 5+12 5+12. 36 205.35 185 32 1064.20 66 63 P1 5+22 5+22. 25 207.26 185 30 1063.07 87 84 P2 5+32 5+32.09 209.02 185 36 1061.87 67 64 P1 5+42 5+41.93 210.84 185 30 1060.83 88 85 P2 5+52 5+51.72 212.70 185 33 1059.64 68 65 P1 5+62 5+61.55 214.35 185 33 1058.68 89 86 P2 5+72 5+72.06 216.37 185 29 1057.46 69 66 P1 5+82 5+81.89 218.35 185 30 1056.30 93 88 P2 5+92 5+91.69 219.91 185 30 1055.21 70 67 P1 6+01 6+01.22 221.72 185 29 1054.11 93 90 P2 6+11 6+11.04 223.53 185 30 1053.04 71 68 P1 6+23 6+22.76 224.44 175 28 1052.34 93 90 P2 6+33 6+32.65 224.22 175 20 1052.84 71 68 TABLE A-1 -SURVEY DATA FOR DAM GROUT HOLES Page 3 of 6 ( 1) (2) ( 3) Angle (4) ( 5) Hole Offset From Collar Hole Rock Type Number Station (Right) Azimuth Vertical Elevation Depth Depth (!'T) U'Tl (I)J!:GJlEES} <DEGJlEES) {!'Tl .u:n_ .u:n_ P1 6+43 6+42.83 223.62 175 35 1052.88 95 90 P2 6+53 6+52.63 223.84 175 24 1053.07 71 68 P1 6+63 6+62.62 223.57 175 31 1053.15 93 90 P2 6+73 6+73.07 222.96 175 31 1053.38 71 68 P1 6+83 6+82.93 222.86 175 29 1053.59 95 90 P2 6+93 6+92.87 222.63 175 28 1053.75 71 68 P1 7+03 7+02.76 222.40 175 25 1053.90 95 90 P2 7+13 7+12.64 222.03 175 20 1054.08 71 68 P1 7+22 7+22.11 221.42 175 13 1054.12 93 90 P2 7+32 7+32.16 221.24 175 9 1054.40 71 68 P1 7+42 7+41. 54 220.85 175 4 1054.66 93 90 P2 7+52 7+52.17 220.85 175 3 1054.54 71 68 P1 7+62 7+62.30 220.50 175 3 1054.66 93 90 P2 7+72 7+72.31 222.07 175 4 1054.80 71 68 P1 7+82 7+82.43 219.91 175 2 1055.02 93 90 P2 7+90 7+90.11 219.71 ---0 1055.30 71 68 P1 7+93 7+93.35 219.83 ---0 1055.38 93 90 P2 7+96 7+95.87 219.67 175 8 1055.25 120 110 P1 7+97 7+95.6(6) 219.5(6) ---0 1055.0(6) 120 110 P1 7+98 7+97.77 219.62 85 21 1055.26 115 110 s 7+99 7+99.1(6) 219.5(6) 85 41 1055.0(6) 120 110 s 7+99A 7+99.22 221.18 265 22 1055.0(6) 40 35 P2 8+00 8+00.50 219.35 85 24 1055.0(6) 120 110 P1 8+02 8+02.42 219.61 85 32 1055.0(6) 120 110 s 8+02A 8+01.56 221.84 355 28 1055.0 ( 6) 45 40 P2 8+05 8+05.16 219.34 85 36 1055.0(6) 120 110 s 8+05A 8+05.28 221.16 265 22 1055.0(6) 40 35 P1 8+07 8+06.99 219.50 85 46 1055.0(6) 120 110 P2 8+10 8+10.32 219.82 89 50 1056.79 120 110 TABLE A-1 -SURVEY DATA FOR DAM GROUT HOLES Page 4 of 6 ( 1) (2) (3) Angle ( 4) (5) Hole Offset From Collar Hole Rock Type Number Station (Right) Azimuth Vertical Elevation Depth Depth (FT) (FT) (DEGREES) (DEGREES) (FT) il:!1_ il:!1_ Right Abutment Holes Pl RA-1 8+10.17 209.33 100 49 1063.01 101 96 P2 RA-2 8+10.00 199.06 100 50 1069.45 77 72 Pl RA-3 8+09.87 189.16 120 48 1075.94 94 89 P2 RA-4 8+09.62 178.71 105 42 1082.52 72 67 Pl RA-5 8+09.42 169.21 100 52 1088.26 88 83 P2 RA-6 8+09.20 159.00 100 51 1094.55 68 63 Pl RA-7 8+08.95 149.73 105 38 1100.49 82 77 P2 RA-8 8+08.78 139.44 100 36 1106.82 63 58 Pl RA-9 8+08. 53 129.47 105 42 1113.13 75 70 P2 RA-10 8+08.52 119.21 110 39 1119.58 58 53 Pl RA-11 8+07.96 109.02 85 42 1126.03 68 63 P2 RA-12 8+07.66 98.78 100 46 1132.37 52 47 Pl RA-13 8+07.51 89.69 105 46 1137.93 61 56 P2 RA-14 8+07. 38 79.74 100 50 1144.33 47 42 Pl RA-15 8+03.43 69.19 100 45 1144.70 55 50 s RA-16 8+03. 23 59.19 100 45 1144.26 55 50 s RA-17 8+03.02 49.19 100 45 1144.26 55 50 P2 RA-18 8+03.33 64.19 100 45 1148.80 42 37 Pl RA-19 8+03.12 54.19 100 45 1152.20 49 44 s RA-20 8+02.92 44.19 100 45 1152.20 55 50 s RA-21 8+02.81 39.19 100 45 1152.20 55 50 s RA-22 8+03.17 56.49 50 85 1156.00 30 35 P2 RA-23 8+03.02 49.19 100 45 1158.25 33 38 s RA-24 8+03.02 49.19 65 76 1160.20 30 35 Pl RA-25 8+02.81 39.19 100 45 1164.50 37 42 TABLE A-1 -SURVEY DATA FOR DAM GROUT HOLES Pa9e 5 of 6 ( 1) (2) (3) Angle (4) (5) Hole Offset From Collar Hole Rock Type Number Station (Right) Azimuth Vertical Elevation Depth Depth {FT) CFTl (DEGREES) (DEGREES) (FTl ll!L ll!L s RA-26 8+02.70 33.39 50 58 1164.60 30 35 P2 RA-27 8+02.61 29.19 100 45 1170.75 32 37 P1 RA-28 8+02.41 19.20 100 45 1177 .oo 30 35 P2 RA-29 8+02.20 9.20 100 45 1183.25 30 35 P1 RA-30 8+03.54 1.12 L 95 53 1190.04 30 33 P2 RA-31 8+07.00(6) 21.00 L(6) 124(6) 45(6) 1192.50(6) 30 30 P1 RA-32 8+08.00(6) 23.00 L(6) 110(6) 40(6) 1192.90(6) 30 30 T RA-33 8+10.70 33.80 300 15 1171.00 30 30 T RA-34 8+10.00 24.72 260 18 1176.53 30 30 T RA-35 8+07.40 14.20 290 18 1183.10 30 30 c CH-1 6+76.52 230.24 175 26 1053.04 63.0 60.2 . c CH-2 4+56.38 192.86 215 27 1073.06 43.2 41.9 c CH-3 8+09.45 155.92 100 45 1160.02 72.5 70.2 c CH-4 8+12.25 52.38 110 30 1098.09 39.7 38.7 TABLE A-1 -SURVEY DATA FOR DAM GROUT HOLES Page 6 of 6 (1) (2) (3) Angle ( 4) (5) Hole Offset From Collar Hole Rock Type Humber Station (Right) AZiiiiUth Vertical Elevation Depth Depth (F'l') (F'l') (DEGREES) (DEGREES) (F'l'} mL mL Dam Extension Grout Holes (Change Notice Ho. 51) P1 0+30 0+29.6 0.4 L Zero Zero 1192.6 20 0 T 0+35 20 0 P1 0+40 0+39.5 0.4 Zero Zero 1195.7 20 0 T 0+45 20 0 P2 0+50 0+50.9 1.0 Zero Zero 1194.5 15 0 P1 0+60 0+60.1 1.0 Zero Zero 1189.2 15 1-3 P2 0+70 0+70.0 1.0 Zero Zero 1186.6 20 1-3 Pl 0+80 0+80.1 0.8 Zero Zero 1185.6 20 1-3 T 0+85 25 1-3 P2 0+90 0+90.1 0.5 Zero Zero 1184.3 70 1-3 P1 1+00 0+99.3 0.5 Zero Zero 1188.1 30 1-3 P2 1+10 1+10.2 0.6 Zero Zero 1188.6 70 1-3 Pl 1+20 1+20.2 0.9 Zero Zero 1189.2 110 1-3 T 1+23 75 1-3 P2 1+30 1+30.1 0.6 Zero Zero 1190.1 65 1-3 T 1+35 75 0 P1 1+40 1+39.6 Zero Zero 1192.9 110 0 P2 1+50 1+50.34 0.16 Zero Zero 1194.0 65 0 P1 1+60 1+60.91 0.17 Zero Zero 1192.3 110 0 P2 1+70 1+69.77 0.06 Zero Zero 1188.4 50 0 P1 1+80 1+79.68 0.09 Zero Zero 1187.3 110 1-3 P2 1+90 1+89.69 0.53 Zero Zero 1186.9 30 1-3 Pl 2+00 2+00.07 0.43 Zero Zero 1185.3 110 1-3 (1) Type Pl T Q Q P2 T P1 P2 Pl s r. P2 P1 P2 Pl P2 P1 P2 Pl Notes: Hole Number G-1 G-lA G-18 G-1C G-2 G-2A G-3 G-4 G-5 G-5A G-58 r.-5C G-6 G-7 G-8 G-9 G-10 G-11 G-12 G-13 Station (FT} 9+30.35 9+35.95 9+33.11 9+38.75 9+41. 37 9+46.79 9+50.39 9+60.06 9+70.90 DELETED 9+71. 90 9+78.10 9t8?..11 9+91. 59 9+98.35 10+05.18 10+15.48 10+25.33 10+34. 71 10+47.88 TABLE A-2 f.IIRVBY J)l\Tl\ FOR SPIJ.t,WI\Y GROIJT HOJ.Bf> (2) (3} Offset (R or L) Azimuth (FT) (DEGREES) 7.59 L 7.18 L 7.41 L 7.33 L 7.15 L 115 175 178 181 192 8.88 L 178 14.36 L 179 7.73 L 170 5.09 L 175 IN LIEU OF CORE HOLE CH-5 4.10 R 3.20 R 6. 85 !J 5.73 L 4.24 L 3.18 R 3.16 R 4.76 R 2.24 R 5.58 R 310 150 180 185 182 177 178 179 190 180 Angle From Vertical (DEGREES} 33 30 26 31 32 27 28 27 29 38 111 26 28 32 32 34 35 27 18 (4) (4) Collar Collar Elevation Elevation Concrete Rock (FT} (FT) 1195.05 1195.04 1195.02 1195.01 1195.14 1195.03 1195.07 1180.04 1176.70 1171.30 1171.10 1169.18 1162.84 1160.41 1160.15 1160.05 1159.99 1160.02 1153.81 (1) Pl = Primary hole; P2 = Secondary hole; T = Tertiary hole; Q = Quaternary hole; s = Special consolidation grout hole; C = Core hole. (2) Offset is measured right (south) or left (north) of spillway baseline. (3) Azimuth is bearing measured from true north. ( 5) Hole Depth (FT) 42 15 30 30 39 35 50 34 35 20(7} 15 ( 7) 35 35 35 40 40 40 40 30 (6) Rock Depth (FT) 30 7 21 22 30 20 30 30 30 10 t ~ 10 30 30 30 30 30 30 30 (4) Collar elevations given where hole was actually drilled. See Figure 3 for clarification of holes collared on concrete vs. rock. (5) Hole depth is slant depth measured from collar and includes thickness of concrete, if applicable. (6) Rock depth is slant depth of hole in bedrock only. (7) Coordinate or elevation is approximate. TABLR A-?. -SIJRVRY Pl'ITI\ FOR SPTLLWI\Y GROUT HOLRf. Pa~.IP ~ of 1 (4} (4} (1) (2) (3) Angle Collar Collar (5) (6) Hole Offset From Elevation Elevation Hole Rock Type Number Station (R or L) Azimuth Vertical Concrete Rock Depth Depth (FT) (FT) (DEGREES) (DEGREES) (FT) (FT) 1ITL J£1L s G-lJA 10+57.21 7.42 R 350 30 -1145.86 14 6 s G-13B 10+52.10 8.41 L 315 10 -1144.00 17 7 P2 G-14 10+53.50 6.88 R 180 28 -1144.60 39 30 s G-l4A 10+59.90 13.22 L 225 58 -1136.06 19 6 Pl G-15 10+65.81 9.20 R 170 32 -1136.16 30 30 P2 G-16 10+76.16 9.83 R 192 31 1132.53 -31 30 Pl G-17 10+85.96 10.62 R 195 30 1132.57 -45 40 s G-17A 10+88.71 10.82 R 185 30 1132.55 -16 10 P2 G-18 10+96.39 9.94 R 180 26 -1137.85 42 42 P1 G-19 11 +04 .18 11.88 R 180 22 -1136.09 50 50 T G-19A 11+09.99 5.38 R 210 24 1133.57 30 30 P2 G-20 11+15.73 12.45 R 210 ?.4 -1126.70 42 42 T G-20A 11+19.13 11.74 R 205 19 -1128.68 :\0 30 P1 G-21 11+25.53 12.57 R 200 13 -· 1125.22 50 50 P2 G-22 11+34.71 15.82 R 225 24 -1121.15 42 42 P1 G-23 11 +45. 32 13.58 R 210 26 -1113.19 59 59 P2 G-24 11+55.10 14.10 R 215 25 1106.45 -61 50 P1 G-25 11+54. 70 17.60 R 180 14 1112.53 -58 50 P1 G-26 11+55.70 17.60 R 90 10 1112.58 -58 50 P1 G-27 11+56. 70 17.60 R 90 ?.2 111?.. 50 ~) 7 1)0 Pl G-28 11+57.70 17.60 R 90 38 1112.54 58 ~0 Pl G-29 11+58.70 17.60 R 90 44 1112.55 -58 50 Pl G-30 11 +60. 01 17.30 R 90 59 1113.50 -53 50 P1 G-31 11+60.06 17.00 R 90 67 1114.50 -53 50 Pl G-32 11 +60.08 16.70 R 90 77 1115.50 53 50 P1 G-33 11+60.11 16.40 R 90 90 1116.50 -53 50 P2 G-34 11+65. 70 14.85 R 85 60 -1122.56 46 46 P1 G-35 11+69.68 11.17 R 55 67 -1132.77 45 45 P2 G-36 11+74.90 8.21 R 75 77 1142.32 -35 30 T G-36A 11+74.40 9.00 R 72 43 -1139.10 30 30 TABLE A-2 -SURVEY DATA FOR SPILLWAY GROUT HOLES Page 3 of 3 (4) (4) ( 1) ( 2) ( 3) Angle Collar Collar ( 5) (6) Hole Ott set From Elevation Elevation Hole Rock Type Number Station (R or L) Azimuth Vertical Concrete Rock Depth Depth (FT) {FT} (DEGREES} tDE_GREESJ . __ _il"l'l ______ U''l'J . (FTL .il:IL P1 G-37 11+74.88 3.36 L 90 77 1143.22 -47 40 P2 G-38 11+79.25 2.45 L 81 77 1144.95 -41 30 P1 G-39 11+94.48 2.47 L 85 65 -1152.71 30 30 P2 G-40 11+96.10 2.91 L 87 75 -1161.70 30 30 P1 G-41 11+98.40 2.53 L 90 80 -1171.60 30 30 P2 G-42 12+00.60 2.41 L 90 80 -1181.71 30 30 P1 G-43 12+02.70 2.50 L 88 75 -1191.40 30 30 P1 G-44 12+07.01 2. 5_1 L 75 76 -1200.13 30 30 c CH-5 9+63. 71 9.63 L 183 25 1180.02 -33 22.5 SPILLWAY EXTENSION GROUT HOLES (CHANGE NOTICE NO. 60) P2 G-100 40 Gr Surface P1 G-101 8+32.1 2.2 183 26 1191.8 35 Gr Surface P2 G-101A 15 Gr Surface P2 G-102 40 Gr Surface P2 G-102A 9 Gr Surface T G-1028 15 Gr Surface P1 G-103 8+49.3 2.2 177 34 1194.1 35 Gr Surface P2 G-104 35 Gr Surface P2 G-104A 35 Gr Surface P1 G-105 8+68.6 2.3 350 37 1194.9 35 Gr Surface P2 G-105A 45 Gr Surface P2 G-106 105 Gr Surface P2 G-106A 45 Gr Surface P1 G-107 8+90.5 3.9 25 1194.3 35 Gr Surface P2 G-108 40 Gr Surface '1' G-1088 20 Gr Surface P1 G-109 9+08.3 2.6 350 35 1193.1 35 Gr Surface Pl G-109A 162 33 35 Gr Surface T o-1wm 0 0 ~0 nr flnrfnr.e P2 G-110 80 Gr 3urrace