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HomeMy WebLinkAboutBradley Lake Final Supporting Design Report Vol 2 Design Criteria 1986Alaska Power Authority FINAL SUPPORTING DESIGN REPORT SITE PREPARATION CONTRACT BRADLEY LAKE HYDROELECTRIC PROJECT FEDERAL ENERGY REGULATORY COMMISSION PROJECT NO. P-8221-000 VOWME 2 DESIGN CRITERIA Prepared By STONE & WEBSTER ENGINEERING CORPORATION ANCHORAGE , ALASKA March , 1986 Alaska -Power Authority FINAL SUPPORTING DESIGN REPORT SITE PREPARATION CONTRACT BRADLEY LAKE HYDROELECTRIC PROJECT FEDERAL ENERGY REGULATORY COMMISSION PROJECT NO. P-8221-000 VOLUME 2 DESIGN CRITERIA Prepared By STONE & WEBSTER ENGINEERING CORPORATION ANCHORAGE. ALASKA March. 1986 TABLE OF CONTENTS TABLE OF CONTENTS FINAL SUPPORTING DESIGN REPORT SITE PREPARATION CONTRACT VOLUME l REPORT 1.0 INTRODUCTION 2.0 DESIGN AND GENERAL TECHNICAL DATA 2.1 DESIGN 2.2 DESIGN LOADS 2.3 STABILITY CRITERIA 3.0 SUITABILITY ASSESSMENT 3.1 SPECIFIC ASSESSMENTS 3.2 EXECUTIVE SUMMARY OF FINAL SITE CONDITIONS REPORT 4.0 BORINGS, GEOLOGICAL REPORTS, AND LABORATORY TEST REPORTS 5.0 BORROW AREAS AND QUARRY SITES 5.1 BORROW AREA LOCATION 5.2 BORROW QUANTITIES 5.3 QUARRY SITES 6.0 STABILITY AND STRESS ANALYSIS 6.1 GENERAL 6.2 DIVERSION TUNNEL INCLUDING INTAKE 6.3 DOWNSTREAM CHANNEL IMPROVEMENT 6.4 MAIN DAM 6. 5 SPILLWAY 6.6 MIDDLE FORK DIVERSION DAM 6.7 POWERHOUSE 6.8 REFERENCES 7.0 BASIS FOR SEISMIC LOADING 7.1 GENERAL 7.2 SEISMOTECTONIC SETTING 7.3 SEISMIC DESIGN 8.0 SPILLWAY DESIGN FLOOD BASIS 8.1 STUDY METHODOLOGY 8.2 MODEL CALIBRATION 8.3 PROBABLE MAXIMUM FLOODS 8.4 STANDARD PROJECT FLOOD 8.5 SPILLWAY DESIGN FLOOD 2-379-JJ i TABLE OF CONTENTS (Continued) FINAL SUPPORTING DESIGN REPORT SITE PREPARATION CONTRACT VOLUME 1 REPORT 9.0 BOARD OF CONSULTANTS 9.1 INDEPENDENT BOARD OF CONSULTANTS 9.3 FERC BOARD OF CONSULTANTS ii 2-379-JJ APPENDIX A Plate Exhibit F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Figures F.6.2-5 F.6.2-6 2-379-JJ TABLE OF CONTENTS (Continued) FINAL SUPPORTING DESIGN REPORT SITE PREPARATION CONTRACT VOLUME 1 REPORT DRAWINGS Title General Plan General Arrangement -Dam, Spillway and Flow Structures Concrete Faced Rockfill Dam -Sections and Details Spillway -Plan, Elevations and Sections Power Conduit Profile and Details Intake Channel and Power Tunnel Gate Shaft -Sections and Details Site Preparation Excavation at Powerhouse -Plan Site Preparation Excavation at Powerhouse -Elevations 90 MW Pelton Powerhouse -Elevation Construction Diversion -Sections and Details Middle Fork Diversion -Plan and Profile Middle Fork Diversion -Elevation and Details Main Dam Diversion -Channel Improvements General Arrangement -Permanent Camp and Powerhouse Barge Dock Powerhouse Substation and Bradley Junction Main One. Line Diagram Martin River Borrow Area Waterfowl Nesting Area Mean Horizontal Response Spectrum Design Accelerogram iii TABLE OF CONTENTS (Continued) FINAL SUPPORTING DESIGN REPORT SITE PREPARATION CONTRACT VOLUME 1 REPORT APPENDIX B LIST OF ATTACHMENTS B.1 Construction Schedule Contract Dates B.2 Independent Board of Consultant's Meetings: Meeting No. 1 May 12 and 13, 1983 Meeting No. 2 July 11 to 15, 1983 Meeting No. 3 September 25 to 27, 1984 Meeting No. 4 November 4 and 5, 1985 Meeting No. 5 January 28, 1986 B.3 FERC Board of Consultant's Meeting: Meeting No. 1 March 6 and 7, 1986 APPENDIX C The Final Site Conditions Report of Geotechnical Field Investigation for Bradley Lake Hydroelectric Project - 1984 and 1985 Programs is included with this report. iv 2-379-JJ .·. ·'· TABLE OF CONTENTS (Continued) FINAL SUPPORTING DESIGN REPORT SITE PREPARATION CONTRACT VOLUME 2 DESIGN CRITERIA 1.0 Design Criteria for Civil Structures: 1.2 Permanent Access Road 1.3 Permanent Bridges 1.4 Borrow Areas 1. 5 Barge Dock 1. 6 Airstrip 1.7 Temporary and Permanent Camps 2.0 Geotechnical Design Criteria -Site Preparation 3.0 Structural Design Criteria -Main Dam Diversion 4.0 Hydraulic Design Criteria -Main Dam Diversion v 2-379-JJ TABLE OF CONTENTS (Continued) FINAL SUPPORTING DESIGN REPORT SITE PREPARATION CONTRACT VOLUME 3 CALCULATIONS Title GEOTECHNICAL 1. 2. 3. 4. 5. 6. 7. 8. 9. HYDRAULIC 1. 2. 3. 2-379-JJ Main Dam Diversion Tunnel Alignment and Surface Excavation Stability of Diversion Tunnel Portals Design of Rock Reinforcement Support System for Main Dam Diversion Tunnel Gabion Stability Diversion Channel Alignment and Excavation Stability of Temporary Rock Plug for Main Dam Diversion Tunnel Powerhouse Benching Plan and Surface Excavation COE/BLHP Survey Datum Correlation -Damsite Rock Engineering/Design Criteria Parameters Design Channel Size Downstream of Diversion Tunnel Quantities of Excavation and Comparison of Quantities for Various Depth of Channel Quantities of Cofferdams vi Calculation No. G(A)-03 G(A)-07 G(A)-09 G(A)-14 G(A)-15 G(A)-17 G(A)-18 G(H)-19 G(A)-21 H-003 H-004 H-008 TABLE OF CONTENTS (Continued) FINAL SUPPORTING DESIGN REPORT SITE PREPARATION CONTRACT VOLUME 4 CALCULATIONS Title HYDRAULIC (Continued) 4. s. 6. 7. 8. 9. Water Surface Profile in Diversion Tunnel Fish By-Pass Pipe System Forcing Frequency for Diversion Intake Pier Lake Drawdown Design of Channel Downstream of Diversion Tunnel Water Surface Profiles Downstream of Diversion Tunnel 10. Bulkhead Gate Operation Diversion Tunnel 11. Water Surface Profile Diversion Tunnel 12. Riprap Design -Bank Across Pool from Diversion Tunnel 13. Relationship of USGS Gaging Stations to Bradley Lake Project Datum 14. Synthesize Flood of Record Inflow Hydrograph from Recorded Outflow Hydrograph at Bradley Lake 15. Flood Routing Flood of Record through Bradley Lake and Diversion Tunnel vii 2-379-JJ Calculation No. H-010 H-012 H-014 H-015 H-016 H-017 H-018 H-019 H-021 H-024 H-029 H-033 STRUCTURAL 1. 2. 3. 4. 2-379-JJ TABLE OF CONTENTS (Continued) FINAL SUPPORTING DESIGN REPORT SITE PREPARATION CONTRACT VOLUME 4 CALCULATIONS Title Wind Loads for Design Criteria Snow and Ice Loads for Design Criteria Main Dam Diversion -Intake Portal Analysis and Design Main Dam Diversion -Intake Bulkheads viii Calculation No. SDC-1 SDC-2 SC-131-1 SS-132-2 DESIGN CRITERIA FOR CIVIL STRUCTURES 8/7 1 BRADLEY LAKE HYDRO PROJECT CIVIL WORKS DESIGN CRITERIA Revised January 13, 1986 RECOMMENDED ACCESS ROAD CRITERIA The access roads are divided into four basic segments according to function and similarities of construction of follows: Item Road Type Design Speed (mph) 0 0 0 0 Lane Width (travel surf.) Shoulders Horizontal Curves = Sight Distance Airport to powerhouse Powerhouse to lower camp Lower camp to dam Martin River borrow access road Criteria Resource Development Road. Two-lane in higher traffic areas such as powerhouse to lower camp segment. Single lane between lower camp and dam, powerhouse to airstrip, and Martin River borrow access. Single Lane* 20 12' 2' 100' min R 300' Single Lane** 20 14' 2' 100' min R 300' Two-lane 20 12' 2' 100' min R 150' * Single fane road from lower camp to dam. **Single lane road to Martin River borrow site and powerhouse to airstrip- Vertical Curvature Maximum Grades Super-elevation Crown Cross Slope Clearing Stripping Surfacing Culverts To be calculated in accordance with State of Alaska DOTPF Highway Preconstruction Manual procedure 11-10-5. Value dependent on design speed and grade difference. Desirable 10%, Maximum 14% Not to exceed 4%. 0. 03-foot per foot. 10' from edge of cut slope or 10' from toe of fill, or as necessary for sight distance. 5' from edge of cut slope or 10' from toe of fill 2" minus gravel, 6" thick 24" Min. CMP, 16 gage minimum, inlet armored and flared. • • 8/7 2 Road Elevation 0.5 feet above 50 year frequency waves 1n tidal areas 0.5 feet above 50 year flood level of Battle Creek The following four items apply only to the one-way roads: Ditch Widening Curve Widening Fill Widening Turnouts Ditches on cut side to be widened 4' in rock cuts 20 feet or over in height. Inside of curves to be widened from 4 feet on a 100 foot radius to 2 feet on a 200 foot radius curve. Selected fills will be widened with excess cut materials when available. Maximum spacing 2600 feet; minimum spacing 500 feet. 150 feet long, 14 feet wide with 50 feet taper at each end . O'MII: CKD: / ..:_U 18' 4'' / I I-,--CUT SLOPE DEPENDENT I ON MATERIAL I 1~2 : I ::~: <t. I RIPRAP IN TIDAL AREAS SUBJECT " ,_ 6" GRAVEL SURFACE -UNCLASSIFIED FILL FROM EXCAVATION AIRSTRIP TO POWERHOUSE AIRSTRIP TO STA. 495 +00 28' 3o/o- / SURFACE___,/ I I_.., ~ '-BORROW EMBANKMENT POWERHOUSE TO LOWER CAMP STA. 495 +00 TO STA. 625 + 00 16' 5' I MIN. ROAD ELEV. AND RIPRAP ARMOR DESIGN BASED ON 50 YR DESIGN WAVE WITH 0.5 FT FREESOAR£ I I LCUT SLOPE DEPENDENT /1 ON MATERIAL / I . I 1/2 ROCK 2 : I SOIL CURVE WIDENING ON INSIDE OF R200' CURVES OR LESS'· :~ / FABRIC OR SUBORAIN l I I I WHERE REQUIRED ·~ if ADO 4' FLAT BOTTOM " . \ / -:..::..:· ;:-:m.si.i' r:~'~m;;;~~~:.'i:l~ 0~'-:r;· m:!iii:..:J..4i.J· ~~ I, . / o 1 T c H wHERE HE 1 GHT / 1 \ -~--/ OF CUT IS 20' OR MOR:: ·-)'/ --.---! "'--. • ... ;· . --Ji-.-,; ··--6"GRAVEL::OURFACE / ·,, ~~..:...~ " · . ·• ----'---uNCLASSIFIED FILL "ROM EXCAVATIO~J LO\'/ER CAMP TO DAM STA. 625 + 00 TO STA. 922 +00 REVISED II-1-85 REVISE 0 1-31-85 0 E P r~., s::::!--;'\t I I ~~\/L-------------.. FB: GRID: v J G ! ~!!~. '-=-~~.~~L.T~!;I~T~:~~~~~ DATE : JuLy 198 5 i II SCALE; lit= 10 1 I ~================~ ACCESS ROAD TYPICAL SECTIONS PROJ.NO: 551095 OWG.NO: I • I 11) ~· ------------------------------------\ DM-1: OEP CKO: VJG DATE: JULY 1985 SCAL.E:: I":: 10' '!. ·. \ MARTIN RIVER ACCESS I . 18' ·j I li. I I I 1_3% 3°/o- I ~,""'" I UIREO ,/1 BORROW FIL.L. I I I I ,ti;<:;:->'I,I0Y/~ I /l~,t::-··o;:.""/1 FILL SECTION MARTIN RIVER ACCESS ROAD TYPICAL SECTION '/' ··>rf\'Y/- FB: GR!O: PROJ NO : 55 I 0 9 5 OWC.NO: 2 I I l I • Tl* ~ ~ ~ ~ r ,.., rrJ •. . ~I<IO ·r <-rra ~l~ m -o 0 1.0 -m Ul ;-:Dl -:1 i 01 J I J J ; ~ r~~n , n L:~ ;o c~-: gz •Ill ;c ;£i '1> i :2 .... • !.1 i. ,-!2 ~n .. '-·-----'----~·--·--·' _. -< "'0 -0 > l> - r :g en (}) _. m ::0 0 -_. "'0 -0 z 0 ~~~~~ ~ <.. D z 0 0 .. Ul Ul 0 lb 01 -• -------------·· -··--··-------- RUNWAY SAFETY AREA . . .. 60' RUtJWAY WIDTH TOP EL.EV. o.!'AaOVE l r-----t ______ eo':: ... 50 YR WAVE + _ .---_ _ _ -~ !!o__ _ !j'o --"'-----..__._. _ _.............. .. ·-·~-7-.-.. -=--------...,-F-.. 4'\_.--~ ~--~~~---·-···-~ '"'" ·;~_;~. /--~;~~S;l§-M~!}f.":~{t~.~~Il~E:ts, ' PIIASE II CONST. _- TUilNEL CUTTING$ ...-- TYPICAL RUNWAY CROSS SECTION RUNWAY LENGTH 2200 FT. / 8/7 4 HAULROAD TEMPORARY BRIDGES -DESIGN CRITERIA System: Contractor to design Design Life: 10 year life Design Vehicle: HS25 Components: Steel -50 ksi yield meeting minimum charpy requirements of AASHTO Concrete -strength as dictated by design, 3000 psi min., 4000 psi at water Connections -welds as per AWS specification -structural bolts ASTM A325 Foundations -as dictated by geotechnical evaulation, recommend treated crib type foundations Governing Codes: AASHTO -American Association of State Highway and Transportation Officals. ) 8/7 5 AGGREGATE AND CONCRETE SUPPLY ELEMENTS CONSIDERED ESSENTIAL OR DESIREABLE 1. Floodplain protection dike at Martin River site to be based on a 100 year flood of the Martin River. 2. Aggregate for road surfacing to be produced and placed under the site preparation contract, plus a stockpile located in quarry area for maintenance. 3. Riprap for revetment armor on roads and airstrip to be produced and placed under the site preparation contract; plus a stockpile located in quarry area for maintenance. 4. Concrete aggregate to be produced and stockpiled in the construction camp area for use in the Phase II contract; quantities based on design requirements for Phase II contract. (~~~ \~ 8/7 6 BARGE FACILITY RECOMMENDED DESIGN CRITERIA DOCK System: Sheet pile cell system with gravel embankment Design Life: 5 years, 50 years with damage during major seismic events. Design Loads: Uniform Load 500 psf Crane Load -65K pad force from 150 ton crane (with 10% impact) Fork Lift Load -62 ton axle load (with 30°& impact) Barge Berthing and Breasting Forces -to be determined Truck Loading HS25 Loader Load -80 ton axle (without impact) from Cat. 988 Components: Steel sheet piles corrosion protection. ASTM A328 with coal tar epoxy and anode Walers -ASTM A36, 36 ksi yield, coal tar epoxy coated Tie-back rods -ASTM A36, 36 ksi yield, coal tar epoxy coated Deadman -concrete, f' c = 3000 psi Fenders -minimum, as necessary due to exposure condition and to prevent barges from catching on walers Governing Codes: AASHTO or U BC as applicable • 8/7 7 Water Depth: Outward loading face sited at 6 to -7 foot elevation Project Datum. Access criteria developed will allow access by barges of 6 feet draft during a period 2 hours before and after higher high water for a· period of 12 to 15 days per month. Barges of greater draft can access the site with careful planning to intercept the highest monthly tides. Another ramped loading face shall be provided at -3± foot elevation project datum to allow a more efficient end unloading operation. A sloped ramp will also be provided for beaching smaller barges and boats. Staging Area: The barge access facility shall have sufficient staging area (1 acre±), for temporary storage of freight. No covered or secured staging shall be provided. BARGE BASIN AND ACCESS CHANNEL Not Required. DREDGE DISPOSAL AREA DESIGN Only minimal dredging to be performed. This dredging (or excavation) will likely be performed with a backhoe or track mounted excavating equipment therefore settling _ponds. {etc. t should not be required. 8/7 8 RECOMMENDED AIRPORT RUNWAY CRITERIA The airport runway IS designed tn accordance with Federal Aviation Administration specifications for basic utility stage I airports. This airport is planned to have a landing area 2,680 feet long by 120 feet wide. The airport will also include a parking apron with parking for two resident airplanes, two transient airplanes, one heticopter, and temporary shelter/storage shed such as a surplus container. An 18 foot wide access road will be built from the airport to the powerhouse. The airport and facilities will be constructed on a tidal flat near the powerhouse to a height designed to prevent overtopping by storm waves from Kachemak Bay. The bay side will be protected with rip rap. It is planned that this airport will be built in two stages: The first stage will be built to provide a minimum width embankment and is intended to provide a servicable airport for the contractor to use during the initial stages of construction. As material from the power tunnel excavation becomes available, the airport and facilities will be constructed to full design width. Following is specific criteria developed to date for construction of the airport. Item Runway Length Runway Width Criteria 2200 feet (Determined from FAA advisory circular Figure 4-1. Based on airport elevation and mean daily maximum temperature for· hottest month of year. ) 60 feet 8/7 9 Item Runway Safety Area Length Width Building Restriction Line Clear Zone Width 0 Length 1 Width 1 Length 2 Width 2 Slope Transition Slope Runway Orientation Location Azimuth Criteria 240 feet beyond each end of runway 30 feet beyond each side of runway 125 feet from centerline Begins 200 feet beyond end of runway 250 feet 1000 feet 450 feet 5000 feet 1250 feet 20:1 7:1 extending to 150 feet above runway elevation Based on maximum wind coverage and minimum obstructions within the clear zone and runway safety a rea. Southwest end of runway located approximately 1300 feet west- northwest of powerhouse 1 n tidal area. N 53° E, True North '\J ' ' .... () l> J . -::g r . tJ) C..l -4 Ill ::0 -0 "'C . I ... 0 ... • .t. ... -- ~ f.ffil ~ z 0 .. I ,lj . ) ,:; "' -• ------····"·--· .. ·-· ..... . .. . --··-----·~-·-----. RUNWAY SAF!iTY AREA 60' ··--·· . ------· -·-···-... RUNWAY WIDTH ~~·,~c.::;,~~,~--------_l_. [!~--t ·--.·. -. ·... ·-·7---• -.-.. -~ .. ·•.· ... · .... _.•,·····-········· .••... _.....-... ·._.,.-·-:-;:-.,.,.. . ..,......~-.-. ·_.··· .. ·.· •• ·.-._ ... · ._ .. _ •. ·.·· .. ·_.·. ·.···_.··._.·.·.·._.·._·.· .. · .. ·•·.· .•.. • •.•.•••.... ·.·· ...• _.· ....• • .. ·· ... ·•·· ....• ··•·· ..... ······_ ....•......•.. ···----'•('R~' /'-fHPflAI "''.....--""'~-··· ' .· . :· ... ·.· ·.: ~ _ . __ __ .....--/ . . -~ 1_-·---rf· .... •· p ::s p co;. 1•!~0TIO N 7:>( -•'' GRIIDEI-.~5.6 ~-/_.---~ · .. ,,, __ .. >·" :· ........ ,. ·.":. :, • / '7?,~~::,_-7 /l¢~;;4-)1'/7 ' w~~ ' -v.<jw ' /;;:;;.v?,~»k-m~~~ PHASE II CONST. / TUIHiEL CUTTIIHiS / TYPICAl ftUN\VA V CROSS SECTION RUNWAY LENGTH 2200 FT. • 8/7 10 Item Wind Coverage Vertical Alignment Runway Elevation Vertical Curvature Maximum Longitudinal Grade Change Sight Distance Cross-Section Transverse Slope Surface Criteria 86% of time operations are acceptable with 15 mph cross wind components. 50 year storm and wave run up + 0. 5' Will not be less than 300 feet for each 1% grade change. curvature is planned. No Not to exceed 2°6, 0°6 planned. vertical Any two points 5 feet above the runway must be mutually visible for the entire length of the runway. 2% to edge of runway safety area Rip-rap provided on bay side of airfield to protect against wave. damage at 2: 1 slope. 4:1 slope on opposite side of runway. 12" tunnel cuttings crushed with grid roller. 8/7 11 CLEARING AND GRUBBING RECOMMENDED DESIGN CRITERIA Clearing and grubbing specifications shall be modeled after State of Alaska Standard Specification for Highway Construction I 1981. This specification basically requires that all surface objects I trees 1 stumps, roots and other protruding obstructions be cleared and grubbed. Stumps outside the construction limits can be left cut off not more than six inches above ground level. Merchantable timber, 6" DBH, shall be removed off site to a location having public vehicular access and sold at auction. Proceeds shall be remitted to A PA. Timber, less than 6" DBH: Logs shall be cut into 24" maximum length sections or chipped. The sections shall be scattered (not piled) in open areas of the right-of-way to permit rapid drying to prevent bark beattie outbreak. They shall not be covered by slash, brush, or other residue. Preferable method of slash disposal will be chipping or hauling to and burial in a disposal site. Clearing and grubbing limits for the maximum reservoir level are to the 1200 foot elevation (project datum) contour. 8/7 12 BASIS OF DESIGN -TEMPORARY AND PERMANENT CAMPS Design Criteria Snow Load: 65 psf 25 year recurrence interval for Seldovia. From "Alaskan Snow Loads", USACRREL 1973 and adjusted for ter·rain and climatic conditions. Wind Load: 30 psf 1985 UBC, Design charts for 100 mph wind adjusted for terrain and elevation. Seismic Zone: 4 1985 UBC Environmental Minimum Temperature: -10°F Maximum Temperature: 85 Heating Degree Days: 11,000 Environmental Atlas Alaska TEMPORARY CAMP Location: floodplain of Battle Creek as shown in feasibility reports Design of camp pad area showing grading, water supply and distribution, sewage collection and treatment, and aggregate stockpiles. PERMANENT FACILITIES Location: Apprcx imately 1000' SW from powerhouse. Structures: Configured as shown in December 24, 1985 submittal and as modified Janaury 8, 1986 by APA. 8/7 13 Housing Duplex housing units -Two each Two bedrooms, 1-3/4 baths Three bedrooms, 1-3/4 baths Single level Full finished basement, with partitioned areas, 3/4 bathroom Provision for addition of carports at later date Arctic entries Prefinished metal wood grain siding Ample eaves and wide facias with soffit on bottom of top chord of trusses 50 year design life Wood fireplace Freezer 50':t separation between duplexes All electric Office/Dormitory Exterior dimensions/architectual features same as duplex (2800 sf) 6 private bedrooms Central bath on 2nd floor Two bath rooms on 1st floor, shower in women s One kitchen area (mess/social) Office area All electric 50' minimum to closest duplex Two story 8/7 14 Shop/Garage/Warehouse Steel building, 14' eave height All electric 8,000 square feet Outside Storage Area -Deleted 8/7 15 BASIS OF DESIGN -UTILITIES TEMPORARY CAMP Water System: Design Population: 300 \Vater Use: 65 gallons/capita/day Minimum Well Yield: 27 GPM (based on 12 hrs/day pumping) No. \Veils: 2 Well Configuration: 8" gravel packed well with submersible pump. \Veil Location: 1 at test well, 1 towards Battle Creek on camp side of road to dam. System Configuration: We will design for installation of 2 water wells. Camp contractor is responsible for providing all facilities downstream from well pump discharge piping. This will include elevated storage (hillside location) or ground level storage and pressure system. Contractor furnished facilities shall meet the following minimum standards: l nstantaneous Demand: 270 G PM ( 1) Equalizing Storage: 33,000 Gallons (2) Fire Flow/Storage: None Emergency Storage: None ( 1) "Community Water Systems Source Book" by Hveem (2) "Suggested Practice for Small \Vater Systems" by Alaska Department of Environmental Conservation. This indicated storage capacity may vary depending upon final well capacity. ,';,..,~. \. c;n ~AJil 8/7 16 Sewer System: Design Population: 300 Wastewater Flow: 65 GPCPD Design Flow: 19,500 gallons/day Sewage Treatment: Secondary System Configuration: Aerated lagoons followed by chlorination and Solid Waste a polishing lagoon, followed by discharge to Battle Creek. Lagoon detention time will be approximately 30 days. Lagoon will be divided into two sections, primary and secondary. Aeration will be by bubble from pipes placed on lagoon bottom. Air will be supplied by 3 blowers, arranged and sized so that 100% backup capacity is available. Chlorination will have a 60 minute detention time. Polishing lagoon detention time will be approximately 2 days. Incinerator adequate to serve temporary camp facilities. Ash residue will be disposed of at a sanitary landfill. Power, Fuel Storage Conceptual developed. configuration and performance specifications to be Power facilities will remain at camp site for first 30 days of Phase II contractor's contract. Water System: Water Use: 100 G PCPD Design Population: Duplexes 2 x 1 = 14 Office/Dorm = 6 PERMANENT CAMP 20 persons 8/7 17 No. Wells: 2 Fire Protection: Separate system (from powerhouse) Water System Configuration: Submersible pumps will pump from wells located near creek between permanent facilities and powerhouse to tr·eatment facilities (if required) and storage tank/hydropneumatic system located in garage/shop/warehouse. Water will then be distributed to permanent facilities. Sewage Treatment: Single system serving all permanent facilities. System will consist of septic tank followed by intermittent sand filters followed by chlorination and discharge to powerhouse tail race waters at a point nearest permanent facilities. Power: All facilities will require power. Final power source will be a distribution line from powerhouse to permanent camp facilities. Phase II Contractor will provide generator at a location to be determined by the Contractor for temporary power. Solid Waste: Incinerator adequate to serve permanent camp facilities. Ash residue will be disposed of at sanitary landfill. Satellite Television: Receiving dish to be located at economical location. Signal will be provided to duplexes and office/ residences. Fuel Storage: Fuel tanks will be 2-5000 gallon bur·ied tanks, one for gasoline and one for diesel fuel. Tanks will be located adjacent to warehouse. GEOTECHNICAL DESIGN CRITERIA -PHASE 1 SITE PREPARATION J.O. No. 15500 ALASKA POWER AUTHORITY ANCHORAGE, ALASKA BRADLEY LAKE HYDROELECTRIC PROJECT GEOTECHNICAL DESIGN CRITERIA March 24, 1986 (FOR SITE PREPARATION AND PRELIMINARY CIVIL CONTRACT) 2-045-JJ REVISION: 0 DATE: MARCH 24, 1986 Copyright 1986 Stone & Webster Engineering Corporation Anchorage, Alaska GEOTECHNICAL DESIGN CRITERIA Sect jon 1.0 2.0 3.0 3.1 3 .1.1 3 .1.2 3.1.3 3 .1.4 3 .1.5 3.2 3 .2.1 3.2.2 3 .2.3 3.2.4 3.2 .s 3.2.6 3.2.7 3.2.8 3.3 3.3.1 3.3.2 3.3.3 3.4 3 .s 2-Q45-JJ TABLE OF CONTENTS LIST OF TABLES LIST OF FIGURES SUMMARY DESCRIPTION FUNCTION OR OPERATIONAL USE ENGINEERING/DESIGN CONSIDERATIONS SITE GEOLOGY Soil Conditions Rock Conditions Groundwater Conditions Individual Discontinuities Seismicity (Preliminary) SEISMIC DESIGN Main Dam and Spillway Intake Structure and Gate Shaft Diversion and Permanent Outlet Facilities Power Tunnel and Inclined Shaft Penstock and Steel Liner Powerhouse Middle Fork and Nuka Diversions Other Project Structures and Facilities CONTROL OF EXTERNAL GROUND WATER PRESSURES Foundation Grouting Foundation Drainage for Slabs on Grade Tunnel Drainage TSUNAMI/SEICHE DESIGN COLD REGIONS CONSIDERATIONS i i i v vi 1 2 3 3 3 4 7 8 10 11 11 12 13 13 13 14 14 15 15 15 16 17 18 18 GEOTECHNICAL DESIGN CRITERIA Section 4.0 4.1 4.2 4.3 4.4 4.4.1 4.4.2 4.4.3 4.4.4 4.4 .5 4.4.6 4 .4. 7 4.4.8 4.4.9 4.5 4.5.1 4.5.2 4 .5 .3 4.5.4 4 .5 .5 4.5.6 4.6 4.6.1 4.6.2 4.6.3 4.6.4 4.6.5 4.6.6 5.0 Symbols Tables Figures 2-Q45-JJ TABLE OF CONTENTS (Continued) ntle ENGINEERING/DESIGN CRITERIA AND PARAMETERS APPLICABLE CODES SWEC CORPORATE CRITERIA BRADLEY LAKE PROJECT REPORTS DESIGN LOADS AND CRITERIA Dead Loads Backfill Loads Uplift and Drainage Criteria Preliminary Seismic Loads Blasting Criteria Tunnel Layout External Loads on Tunnels and Portals Rock Reinforcement Criteria Rock Slope Criteria SPECIAL REQUIREMENTS Lateral Earth Pressure Ground-Support Interaction Individual Footings and Superposition Hydraulic Considerations Seepage Control Cold Regions Requirements DESIGN PARAMETERS Basic Data for Excavations in Rock Basic Data for Foundations on Soil Basic Data for Foundations on Compacted Fill Basic Data for Rock Fill · Basic Data for Rip Rap Coefficients of Friction GENERAL DESIGN REFERENCES iv 20 20 22 24 28 28 28 29 30 32 33 34 36 39 40 40 42 42 43 43 43 44 44 47 50 52 52 53 55 59 61 67 GEOTECHNICAL DESIGN CRITERIA Table No. 1 2 3 4 5 6 7 8 9 10 11 12 2-Q45-JJ LIST OF TABLES Title Geotechnical Design Criteria for Diversion Tunnel and Permanent Outlet Facility Geotechnical Design Criteria for Diversion Channel Improvement Geotechnical Design Criteria for Powerhouse and Substation Geotechnical Design Criteria for Power Intake Structure Geotechnial Design Criteria for Power Tunnel and Inclined Shaft Geotechnical Design Criteria for Penstock and Steel Liner Geotechnical Design Criteria for Gate Shaft Geotechnical Design Criteria for Middle Fork and Nuka Diversion Structures Geotechnical Design Criteria for Miscellaneous Structures Geotechnical Design Criteria for Main Dam Geotechnical Design Criteria for Cofferdam Geotech n i ca 1 Design Criteria for Spill way . , . .,. v 61 63 65 Later Later Later Later Later Later Later Later Later GEOTECHNICAL DESIGN CRITERIA figur~ 1 2 3 4 5 6 7 2-045-J J LIST OF FIGURES Mean Horizontal Response Spectrum Design Accelerogram External Loads on Tunnel Liners Lateral Stress Distribution and Passive and Active Earth Pressure Coefficient vs. Yield Ratio Superposition of Stresses from Adjacent Footings Maximum Shear Modulus vs. Vertical Effective Stress Shear Modulus vs. Shear Strain vi 67 68 69 Later Later Later Later GEOTECHNICAL DESIGN CRITERIA 1.0 SUMMARY DESCRIPTION In general, the project includes raising the water level in Bradley Lake with a dam and providing a tunnel to divert water downstream to a powerhouse some 1200 ft below proposed lake level. The entire Bradley Lake area consists largely of steeply bedded, weakly metamorphosed, gray, fine-grained graywacke and foliated argillite rock locally mantled with a thin veneer of overburden, moss, or peat in poorly drained areas. Within the valleys and lowland beach areas surrounding the project area, the terra in is covered with glaciers, outwash materials, tills, talus rubble, bog areas and mud flats. Several faults are present and 1 nfl uence the 1 ocal topography, tunnel construction methods, and the seismic activity of the area. The geotechnical design criteria provides geotechnical parameters and methods of analyses that are required for the design of structures. The pertinent data (including cross-references to the Structural Design Criteria, Hydraulic Design Criteria, design foundation grade, foundation materials, and groundwater levels) are listed in Tables 1 through 12. Major structures requiring geotechnical engineering 1 ncl ude the ma; n dam, which is a concrete faced rockf111 dam with an ungated spillway, and the power tunnel and penstock manifold system which functions under high water pressures and passes through several fault zones. 2-045-JJ 1 GEOTECHNICAL DESIGN CRITERIA 2.0 FUNCTION OR OPERATIONAL USE The Bradley Lake Hydroelectric Project is located on the Kenai Peninsula in southcentral Alaska approximately lOS miles southwest of Anchorage, and approximately 27 miles northeast of Homer, Alaska. The site is located on the southeastern side of Kachemak Bay, in the Kenai Mountain foothills. This is an area of rugged mountainous topography, with an irregular coastline and a narrow margin of relatively flat intertidal mud flats. Bradley Lake is a 1 arge glacial 1 ake fed by meltwater from Nuka and Kachemak glaciers, and several small alpine glaciers. Drainage from the lake is by the Bradley River into the upper part of Kachemak Bay. The project consists of water diversion facilities, a concrete-faced rockfill dam at the outlet of Bradley Lake, and an underground power conduit leading to a surface powerhouse with tailrace discharging into Kachemak Bay. Additional facilities include a barge basin and docking facility, air strips, access roads, concrete batching facilities, and permanent camp. Transmission line facilities will be designed by others. The project will develop the hydroelectric energy potential of Bradley Lake, a natural 1 ake at Elevation 1080 and additional diversion from the Middle Fork of the Bradley River and from the Nuka Glacier. The electricity will be transmitted to Homer, the Kenai Peninsula, and Anchorage. 2-045-JJ 2 GEOTECHNICAL DESIGN CRITERIA 3.0 ENGINEERING/DESIGN CONSIDERATIONS 3.1 SITE GEOLOGY Preliminary geotechnical investigations have been carried out to provide an assessment of regional and local geologic conditions. This has included geologic mapping, reconnaissance for construction materials, seismic refraction and reflection surveys, exploratory borings, laboratory testing, water pressure testing, and seismicity studies. A summary of the information available to date follows. 3.1.1 Soil Conditions Overburden on the dam axis, power tunnel alignment, and powerhouse site, varies from less than 1 ft to 20 ft thick, and consists of sands and silts with angular, highly weathered rock fragments, covered by a thick mat of organic, mossy material characteristic of the subalpine tundra. Very thin (1 to 2 ft thick) sandy silty soils form the overburden for the dam abutments; however, 5 to 25 ft thick tal us and rubble deposits underlain by sands are found in the river channel beneath the dam. Along the proposed access road and power cable alignment, the area consists of colluvium, talus, till and bogs, with alluvium and tidal flat deposits along Battle Creek and fn the mud flats. Colluvium ranges from less than 1 ft to 10 ft thick over rock, may be thicker on a 1 1 uv 1 al f1 a ts adjacent to streams, and may be as much as 5 ft th i ck over tal us. Argillite tal us is generally in the 1 to 2 ft size range with graywacke blocks as large as 15 to 20 ft. Glacial tills consist of unstratified and unsorted materials ranging from clay to boulders. Till soils have been found mainly up near the damsite in the spillway saddle and downstream near the diversion channel. Seismic profiles and test pits near the spillway saddle show that the till consists of a boul dery rubble mantled with 5 to 15 ft of 2-045-JJ 3 GEOTECHNICAL DESIGN CRITERIA soil grading upward to loess. Tills have also been identified near the Middle Fork diversion, and the powerhouse/penstock portals. Bogs and muskeg, occurring above Elevation 1000 ft, are typically thin, spongy, grassy, and peaty with some partially decomposed materials. The alluvium occurs as bench terraces, fluvial deposits, and as deltaic deposits near Battle Creek. Concrete aggregate will be obtained from the soils of the Martin River Delta. The intertidal deposits are characterized by 2 to 5 ft of soft organic clay overlain by several feet of finn plastic organic silty clay. A non-cohesive sand is frequently found beneath the intertidal clays in the tailrace area to a maximum of 40 ft deep. 3.1.2 Rock Conditions The project is located in an area of mildly metamorphosed sediments of Cretaceous age which consist primarily of graywacke and argillite with minor amounts of interbedded conglomerate, limestone, metavolcanic rocks, intrusive dikes, and meta-chert beds. High angle jointing and faulting control many features of the topography, including glacial scour and erosion. Relatively undeformed sedimentary rocks of Tertiary age are found to the west. The entire area is part of a major orogenic belt trending north-northeast parallel to the Aleutian trench. Several major faults or lineaments parallel to this trend have been mapped in the vicinity of the site. Most of the project area is underlain by rocks of the McHugh Complex, which consists primarily of alternating beds of fine to medium grained weakly metamorphosed graywacke and foliated to somewhat massive s11 ty argillite. A minor amount of interbedded meta-conglomerate is presently with in both the graywacke and the argillite. A few beds of gray limestone and greenish gray metavolcanic rocks are found on high c 1 i ffs to the east of the southeast end of Bradley Lake, but they do not affect the project. 2-045-JJ 4 GEOTECHNICAL DESIGN CRITERIA The graywacke unit is a light gray to greenish gray rock which consists primarily of feldspar grains with 5 to 20 percent quartz and 5 percent or less medium to coarse grained, angular dark gray rock fragments in a muddy matrix. The graywacke is massive and very hard, and is typically laced with an irregular network of hairline white quartz and calcite veinlets. A strong hammer blow is required to break the graywacke and it commonly fails along irregularly oriented, discontinuous fracture planes that have a brown to dark gray weathering stain in thin section. The graywacke occurs in thick massive bodies with occasional interbeds of argillite or metaconglomerate, and as interbeds, lenses, boudins, and clasts within the argillite. The argillite unit of the McHugh complex is a dark gray to black, indurated, weakly metamorphosed, very fine siltstone with only a small percentage of clay. These rocks occasionally contain very small amounts of sand and commonly contain 5 to 10 percent white chert nodules ranging in size from less than one inch to lenses several feet across, and as much as tens of feet long. The~ argillite commonly contains interbeds of graywacke or clasts, lenses, boudins, and erratic blocks of graywacke which range in size from a fraction of an inch to several ft in diameter. Occasional interbeds of metaconglomerate occur within both the graywacke and argillite of the McHugh Complex. The metaconglomerate consists primarily of chert clasts. which may compose as much as 70 to 90 percent of the rock mass in a sandy argillaceous matrix. The metaconglomerate also has a pervasive foliation similar to the argillite. The McHugh Complex in the project area is intruded by several dikes of light greenish-gray dacite. These dikes range in thickness from a few inches to about 30 ft, and can be traced for several hundred feet. They are steeply dipping along an east-west strike, across the regional structural grain at a high angle. Hardness and weathering characteristics are similar to those of the country rock. 2-045-JJ 5 GEOTECHNICAL DESIGN CRITERIA Bedding dips steeply to the west throughout most of the project site. In localized zones, dips are vertical or steep to the east. Contacts between the two major rock types are typically gradational and exhibit boudinage or pillow structures of graywacke within the argillite. Throughout the project area, the argillite has a pervasive steeply dipping foliation trending N5°E to N200W. In addition; the bedding of the argillite is often highly deformed into isoclinal folds near the tunnel alignment. Jointing patterns were determined from surface geologic mapping and borehole photography. The daninant joint systems (preliminary) have been grouped as follows: Joint Set 1 <Bedding and foliation) -Nl0°E to N300W, 75°E to esC,.,; close to wide spaced; tight to narrow, clean to chert or calcite filled; subplanar/slightly rough to smooth. Jojnt Set 2 -N4SOW to N70°W, 70°NE to 70°SW; moderate] y close to wide spaced; narrow to open, clean to chert or calcite filled; en echelon subplanar/sl1ghtly rough. Jojnt Set 3 -N60°E to E-W, 65°S to 80°N; tight to narrow; low pe rs fstence; subpl ana r/rough. Joint Set 4-NS 0 E to N25°E, 2S 0 to 350,.,; tight to open; subp 1 anar/rough. Joint Set 5 -NS0°E to N70°E, S0 to lS 0 S; narrow to open; wavy/rough. in general order of decreasing prominence. 2-045-JJ 6 GEOTECHNICAL DESIGN CRITERIA Weathering is generally 1 imited to the top few feet of rock .. and is closely associated with joints, dikes, and fractures. Surficial weathering is expressed by a col or change to yellowish-reddish brown. The rock has the appearance of weathered granite on surface exposures. Weathering also extends to depth along joints, fractures, and bedding planes, resulting in weathered clay filling near the surface and slight yellow to reddish brown stains at depth. Weathering also tends to accentuate a secondary joint system which does not appear to be well-developed at depth. 3.1.3 Groundwater Conditions Groundwater levels presented in Tables 1 through 12 have been estimated using the following sources: 1. Normal groundwater levels determined from 1985 drilling data. 2. Low groundwater elevations based upon seasonal 1 ow 1 evel s determined from observation well data and from the invert elevation of subsurface drainage pipes. 3. Flood 1 eve 1 s date rmi ned using Bradley Lake poo 1 routed PMF flood level El 1190.6. Visual reconnaissance suggests most of the rock mass in the vicinity of Bradley Lake is relatively impermeable to groundwater. Seepage is apparently limited to joints, fractures, and overburden. Minor seeps have been identified along the east spillway cliff apparently recharged by the large area to the north and east of Bradley Lake. Two springs were identified during geologic reconnaissance. The largest is associated with Eagle River Fault at the southeast end of the lake. 2-045-JJ 7 GEOTECHNICAL DESIGN CRITERIA The other spring flows from shallow, unconsolidated soils that cover a northwest trending 1 ineament near the Bradley River Fault. A substantial portion of this spring flow appears to be derived from a small surface stream which flows into talus above the spring. As the amount of water flowing from the spring appears to be greater than the stream flow into the talus, it is postulated that additional water flowing along the fault may contribute to stream flow. Exploratory borings along the power tunnel and shaft alignment revealed the presence of deep artesian aquifers. Drillers reported intermittent gains and losses in the boreholes; near the surface, water gains appeared to be keyed to open fractures possibly related to glacial relaxation. Deeper zones exhibited artesian pressures which diminished with time. Inflows are possible from overlying lakes, but these probably would drain out and become depleted. It is unknown to what extent backflushing of dry fractured rock was responsible for artesian pressures in the deep borings. 3.1.4 Indiyidual Discontinuities Prominent 11 neaments in the project area are surface expressions of either joints or faults which have been accentuated by differential glacial scour or stream erosion. Outcrops needed to reveal the exact nature of these lineaments are frequently obscured by overburden and/or vegetation. Major faults were not observed at the dam site or between the intake and gate structure. Minor shear zones have been identified near the powerhouse, in the saddle at the right abutment of the spill way, and near the intake ridge near the proposed rockfill quarry location. Other minor shear zones have been encountered in most drill holes, and are probably related to tectonism associated with the Kenai Mountains uplift. 2-045-JJ 8 GEOTECHNICAL DESIGN CRITERIA Two major faults intersect the proposed power tunnel alignment. These are the Bradley River Fault and the Bull Moose Fault. The Bradley River Fault strikes about N10°E and is vertical. It passes within 0.7 mile of the proposed dam site. The best exposure is the point where it crosses the North Bradley River about 2.7 miles north of the dam site. At that location, the fault zone is about 200 feet wide and consists of a central zone of rehealed breccia about 50 ft thick, surrounded by sheared argillite and graywacke which has been rehealed with calcite. Similar conditions were observed in test borings drilled along the tunnel alignment. The Bradley River Fault has been traced from Sheep Creek on the north to as far as 0.8 mile southwest of Battle Creek, and possibly extends as far south as Dixon Glacier, ·a total distance of about 12 miles. Outcrops of a dacite dike are offset 1000 ft along the fault in a right lateral sense. Total slip could not be determined exactly, but observations of slickensides with rakes of 0° to 23° along the fault suggest that the vertical component of the displacement caul d be as much as 400 ft. No vi si bl e surface displacement was deposits in Sheep age and overlie observed in the last 10,000 years. Flood plain Creek are of Pleistocene (less than 1,000,000 years) the Bradley River fault. Although no surface expression of the fault was observed in the til 1, the headscarp of a large landslide is subparallel to the fault, and is located at or near the projected fault trace. There is insufficient evidence at this time to determine if the till is faulted or if the occurrence of the landslide is related to the Bradley River Fault. The Bull Moose Fault trends parallel to the Bradley River Fault, approximately 1.4 miles west of the Bradley River Fault trace. The Bull Moose Fault strikes N8°E and dips from 67° east to near vertical. Where exposed north of the tunnel alignment, the fault consists of a 12-ft wide zone of crushed rock with small amounts of clay gouge. Boreholes along the tunnel alignment showed several shear zones as much as 24 ft wide. Oblique displacement is suggested by sl fckensides with a rake of 47°; however, the amount of displacement is undetermined. 2-045-JJ 9 GEOTECHNICAL DESIGN CRITERIA The Bull Moose Fault forms a strong topographic lineament which has been traced northeastward for a distance of approximately 7 miles from the terminus of Dixon Glacier to the mudflats of Bradley River, and appears to project beneath the unconsolidated flood plain and intertidal sediments north of the proposed tail race outlet portal. Surface faulting of recent deposits has not been identified. Additional faulting in the vicinity of the Bradley Lake Project include the Eagle River Thrust Fault, and the Border Ranges Fault, as well as several possible low-angle thrust faults located during reconnaissance mapping. None of these faults have been identified at the dam site or along the tunnel alignment. 3.1.5 Seismicity (Preliminary) Several reports on the geologic and seismic setting of the Kenai Peninsula are referenced in Section 4.1. Five microseismic stations and three strong-motion stations have been installed within and around the Bradley Lake area by the U.S.G.S. These stations are continually monitored. The design earthquake study examined possible earthquake sources and associated maximum magnitude estimates for each source zone. Probability curves and tabulations of the relative contribution from various size earthquakes were developed. An analysis of ground motion parameters was performed and response spectra curves were formulated for a maximum credible earthquake (MCE), and for ground motions associated with an earthquake equivalent to 50 percent of the maximum credible earthquake {the operating basis earthquake, OBE). Several large regional faults were eliminated from the study because estimated ground accelerations at the site were found to be relatively low, compared to other potential source zones. The study was narrowed down to two regional faults, the Aleutian Mega-Thrust and the Benioff Zone, and four local faults, the Eagle River, Border Ranges, Bradley River, and Bull Moose Faults. Both maximum expected magnitude and 2-045-JJ 10 GEOTECHNICAL DESIGN CRITERIA recurrence intervals were considered. A maximum credible earthquake of magnitude 8.5 was associated with a regional fault. This would produce a peak acceleration of 0.55g, with a peak velocity of 55 em/sec; a peak displacement of 40 em; and a significant duration of 45 seconds. A maximum credible earthquake of magnitude 7.5 was associated with the 1 ocal faults. Such an event would produce a peak ground acceleration of 0.75g, with a peak velocity of 70 em/sec; a peak displacement of 50 em; and a significant duration of 25 seconds. The potential for future fault rupture was evaluated for the Bradley River, Bull Moose, and minor faults in the vicinity of Bradley Lake. The evaluation also addressed the possibility of secondary slip to compensate for primary slip along the Eagle River or Border Ranges fault. On this basis, the probability of rupture occurring at the power tunnel over the next 100 years was estimated at approximately 4 x 10-3 , due to either the Bradley River or Bull Moose faults. Along a min or fault, the probability of rupture is estimated to be approximately 2 x 10-4 for a 100-year period. Specific design criteria for various project facilities are discussed in Section 3.2. 3.2 SEISMIC DESIGN The Bradley Lake Project is located in a seismically active region. All major p raj act structures w fll be founded on or excavated f n rock. Design acceleration values given in this design criteria are horizontal accelerations in rock. 3.2.1 Maio Dam and SpilJwa~ The rna in dam and spillway will be designed for an earthquake with the response spectrum shown on Figure 1, Mean Horizontal Response Spectrum, and a normalized peak acceleration of 0. 75g. This corresponds to a maximum credible earthquake of magnitude 7.5 associated with a local fault. The field studies conducted to date have not revealed any 2-D45-J J 11 GEOTECHNICAL DESIGN CRITERIA geologic structure within the project area with a significant potential for fault displacement. The proposed dam will be designed for this severe acceleration to retain the reservoir impoundment. Earthquake resistant design will include removal of alluvium from beneath the rockfill dam so that the foundation is on rock. Oversize rockfill is not desirable in the main section of the dam, and will be raked to the downstream section. Straight toe block foundations will be excavated for each face slab to intersection of sound rock in the right and left abutments. Dental excavation and backfill with concrete will ensure adhesion of the toe block to rock, especially near the abutnents. Filter zones wfll be designed as bedding material for the concrete face, and as self-healing filler in the event of seismic cracking. Earthquake resistant design for the spillway will include removal of till and colluvial materials so the foundation is on rock. Grouting may required for foundation improvement. 3 .2 .2 Intake Structure and Gate Shaft The intake structure and gate shaft will be designed for an earthquake with the response spectrum shown on Figure 1, Mean Horizontal Response Spectrum, and a normalized peak acceleration of 0.7Sg. The intake gates will be designed to operate after a major seismic event to close the water passageway of the power conduit. Earthquake resistant design measures will include increasing the depth of cover at the portal to 20 ft of sound rock or two tunnel diameters and increasing the safety factor for slopes to 2.0. In the gate shaft, a lateral rock load will be chosen from the empirical rock classification and applied as a pseudo-static 1 ive 1 oad. Immediately prior to concrete lining the structure, any loose materials will be scaled from the rock surface and rock bolts will be tightened. 2-045-JJ 12 GEOTECHNICAL DESIGN CRITERIA 3.2.3 Diversion and Permanent Outlet facilities The diversion and permanent outlet facilities will be designed for an earthquake with the response spectrum shown on Figure 1, Mean Horizontal Response Spectrum, and a normalized peak acceleration of 0.75g. The outlet gates will be designed to operate after such a major seismic event to either remain in their normally closed position in the water passageway or to open as may be needed to effect reservoir draw down. Earthquake resistant design measures will include increasing the depth of cover at the portals to 20 ft of sound rock or 2 diameters and increasing the safety factor for slopes to 2.0. The gate shaft will be designed using pseudo-static live lateral loads chosen from the empirical rock classification. 3.2.4 Power Tunnel and Inclined Shaft fully embedded installations will react in concert with the surrounding rock mass, unless actual rupture and displacement of the rock mass occurs. The power tunnel will cross the Bradley River and Bull Moose Faults, each of which have been assumed to be capable of independent earthquake generation, implying surface and subsurface rupture potential. In addition these faults are capable of rupture in response to events on adjacent, larger faults. It is considered impossible to desi go to withstand or accommodate rock mass rupture. Other than safety-related issues, no consideration other than those consistent with normal pressure tunnel design will be applied. In the event rupture should occur, the power tunnel will be dewatered and repairs made. 3 .2 .5 Penstock and Steel Liner The steel liner and penstock and its associated structures will be designed for an earthquake with the response spectrum shown on Figure 1, Mean Horizontal Response Spectrum, and a normalized peak 2-Q45-JJ 13 GEOTECHNICAL DESIGN CRITERIA acceleration of 0.35g. Embedment in rock and design to this seismic criteria would prevent rupture of the penstock and the uncontrolled loss of water from the power tunnel. Earthquake resistant design measures will include increasing the depth of cover at the penstock portals to 20 ft of sound rock or two tunnel diameters and increasing the safety factor for slopes to 2.0. The length of the exposed penstock will be minimized by moving the manifold underground, and installing rock anchors where necessary to counteract the pseudo-static 1 ive loads. The steel 1 ined section of the power tunnel will extend into the mountain to a point at which the overburden and rock cover (in ft) is at least 60% of the static hydraulic pressure head. 3.2.6 Powerhouse The powerhouse will be designed for an effective seismic acceleration of 0.35g with material stresses not exceeding normal design working stresses. Dynamic analyses will consider an earthquake with the response spectrum shown on Figure 1, Mean Horizontal Response Spectrum, and a normalized peak acceleration of 0.75g with an increase in allowable material stresses. The powerhouse substructure will be constructed of concrete securely founded in rock. Earthquake resistant design measures will include application of lateral rock loads chosen from the empirical rock classification as a pseudo-static live load. Immediately prior to concrete pours, any loose materials will be scaled from the rock surface and rock bolts will be tightened and fitted with concrete embedment anchors. 3.2.7 Middle Fork and Nuka Diversions The Middle Fork and Nuka Diversions will be designed for an earthquake with the response spectrum shown on Figure 1, Mean Horizontal Response Spectrum, and an effective seismic acceleration of 0.35g. The proposed dams will be designed for this acceleration to retain the reservoir impoundment. 2-045-JJ 14 GEOTECHNICAL DESIGN CRITERIA Earthquake resistant design will include removal of alluvium from beneath the dam so that the foundation is on rock. Filter zones will be designed as bedding material and as self-healing filler during seismic events. 3.2.8 Other Project Structures and Facilities The other project structures will be designed for an effective seismic acceleration consistent with Uniform Building Code Zone No. 4. Some facilities including the dock, roads, and the airfield are founded on soil or rock formations. Local soil failures are anticipated for these facilities in the tidal flats during significant seismic events and will be repaired as needed. 3.3 CONTROL OF EXTERNAL GROUNDWATER PRESSURES Uplift pressures are equivalent to the full water pressure acting on a foundation or structure where no head differential exists across the structure. The foundations and structures will be analyzed for flotation, if applicable. 3.3.1 Foundation Grouting The dam and spillway foundations must be stable under all conditions of construction and reservoir operation, and must 1 imit seepage so as to prevent excessive uplift pressure, erosion of material, and/or loss of water. Removal of unsuitable foundation materials for seismic stability (see Section 3.2) will be supplemented in certain areas by foundation grouting. A grout curtain will be constructed under the upstream toe block of the main dam and along the spillway for a seepage cutoff in rock. A triple row grout curtain with sequential grouting procedures will be developed. The maximum depth of the center grout line will be 2-045-JJ 15 GEOTECHNICAL DESIGN CRITERIA approximately 2/3 of the maximum reservoir hydrostatic head. The mini mum depth of the center row grout holes will be equal to the slab width. The grout curtain will be oriented to intersect major joint sets and will extend upward along the right and left abutments of the dam to maintain cutoff continuity between the spillway and the main dam. In effect, the grout curtain will be extended through the main dam knob by ring grouting within the main dam diversion tunnel and gate shaft. Three grout rings are anticipated: one at the intake structure to diversion tunnel transition; a second immediately upstream of the gate shaft to maintain cutoff continuity with the main dam and spillway grout curtain; and a third ring circumferentially and along the length of the gate shaft itself. These grout rings are required to minimize leakage from the reservoir and promote maintenance of the control structures. Open joints and concrete contacts will be grouted from within the diversion tunnel before the upstream rock plug is excavated. Additional grout curtains are also anticipated along the axis of other diversion facilities such as rock plug cofferdams, the Middle Fork Diversion, the Nuka Diversion, and the upstream cofferdam for the main dam. 3.3.2 Foundation Drainage for Slabs on Grade Foundation drain holes will be provided for the spillway downstream of the foundation grout curtain. The drain holes will be drilled into the foundation rock and extended through the concrete structure to the top of the agee to permit inspection and maintenance of each drain. The drain top will include a removable cap. The drains will be connected by headers and will dis charge downstream of the structure. The header outlets will be accessible for clean-out if required. The uplift pressures under the spill way will be considered across the complete rock/concrete interface varying linearly from the headwater elevation at the upstream face or heel to the projected piezometric pressure 2-045-JJ 16 GEOTECHNICAL DESIGN CRITERIA elevation at the line of drains to the tailwater elevation. The projected piezometric pressure is based upon the effectiveness of the drainage system expressed as drain efficiency. The spillway aprons, wing walls and slabs on grade will be designed for uplift conditions, including sudden changes in water level, if applicable. Drainage may be provided to equalize the water pressure on each side of the slab or wall when differential pressures must be minimized. 3.3.3 Tunnel Drainage The tunnel linings will be designed for uplift and ambient hydrostatic conditions resulting from dewatering of the tunnel for inspection and/or repairs. This will be accomplished by drilling drain holes through the 1 iner or by channeling behind the 1 iner to sub-invert drainage pipes. Excess leakage into tunnels will be minimized by eliminating drain holes where alternative pressure control measures such as waterproofing are specified. Where tunnel muck is left in place, such as access adits, periodic cutoff trenches and longitudinal drains cleaned out to sound rock will be filled with gravel to relieve the uplift pressure. The penstock and steel 1 i ner will be designed to prevent collapse during sudden dewatering of the power tunnel. Drainage of the rock mass will be accomplished by longitudinal penstock header pipes embedded in the concrete between the steel 1 iner and the rock. Drain holes will be drilled into rock at regular intervals for collection by the penstock drains. Tapped drill holes will be provided in the steel liner for drilling drain holes into rock after completion of all crown grouting. Suitable removable plugs will be installed at the outlet of the penstock drains and within the power tunnel itself for maintenance and cleanout of mineral deposits. 2-045-JJ 17 GEOTECHNICAL DESIGN CRITERIA Drainage considerations also govern the selection of tunnel grades used in the design criteria. Tunnels will be sloped upward from the portals so that groundwater seeping into the tunnel will drain away from the heading by gravity. Excess water at the heading interferes with drilling and blasting the bottom lifter holes and will compact the muck making it more costly to excavate. <Economies are also gained by transporting the loaded muck cars at a slight downward grade from the face.) For ra i1 car mucking, the grade must be such that excess water does not build up on the rails. Maximum grades, on the other hand, are governed more by the type of mucking equipment selected than by drainage considerations. An evaluation of wet conditions will be made for optimizing equipment selection so that design grades are not restrictive. 3.4 TSUNAMI/SEICHE DESIGN (Later-includes reservoir stability) 3.5 COLD REGIONS CONSIDERATIONS In addition to the traditional soil and rock mechanics problems associated with design and construction of dams and powerhouse structures in more temperate climate, the setting of the Bradley Lake site requires special consideration of seasonal freezing and thawing problems. Large areas of the reservoir shoreline, as well as the dam and its rock abutments, are subject to freezing and thawing. Testing results will be used to evaluate the susceptibility of site materials to frost action and to measure the permeability, shear strength and compressibility characteristics of frozen and unfrozen material. Unsuitable materials exposed to such conditions will be excavated and replaced with free-draining backfill under and adjacent to structures. Uncertainty as to the freeze-thaw durability of thin shotcrete layers restricts its potential use as slope and berm protection. Similarly, rock slope drains which are exposed to freezing will not function as 2-045-JJ 18 GEOTECHNICAL DESIGN CRITERIA intended and may aggravate stability. Since concrete mixes can be designed for cold and harsh environments, they will be used wherever possible to resist freezing pressures. Frost action affects the engineering service of rock used as a construction material. Riprap experiencing alternating wetting and drying cycles in winter may be susceptible to frost damage depending on porosity and pore size. Laminated rock may scale badly when water freezes in open bedding or cleavage planes. Thermal expansion and contraction of rock is controlled more by presence of moisture than by properties of the materials. Additional measures to reduce frost heave will include sloping the excavations away from structures to prevent surface infiltration. Grouting of open rock joints may also be necessary to reduce ice wedging in certain areas. Although the Bradley Lake project geographically 1 ies within discontinuous permafrost, no permafrost has been discovered at the main dam site. 2-045-JJ 19 GEOTECHNICAL DESIGN CRITERIA 4.0 ENGINEERING/DESIGN CRITERIA AND PARAMETERS 4.1 APPLICABLE CODES, REGULATIONS AND GUIDES Where specific standards and design criteria are not covered in these criteria, the latest edition of the following codes and standards will apply: BATF COE COE COE OOE COE Bureau of Alcohol, Tobacco & Firearms-Various regulations regarding explosives use and blasting Engineering and Design (of) Tunnels and Shafts in Rock; U.S. Army Corps of Engineers, Engineer Manual EMlll0-2-2901 Recommended Guidelines for Safety Inspection of Dams, U.S. Army Corps of Engineers Earth and Rock Fill Fill Dams General Construction Considerations; U.S. Army Engineers, Engineer Manual EM 111Q-2-2300 Design Corps and of Engineering and Design Stability of Earth and Rock-Fill Dams; U.S. Army Corps of Engineers, Engineer Manual EM 1110-2-1902 Sliding Stability for Concrete Structures; U.S. Army Corps of Engineers. ETL 1110-2-256, 24 June 1981 NAVFAC DM-7.1 Design Manual-Soil Mechanics, Foundations, and Earth Structures, Dept. of Navy, Naval Facilities Engineering Command, 1982 NAVFAC DM-9 Cold Regions Engineering, Design Manual; Dept. of the Navy, Naval Facilities Engineering Command, March 1985 NAVFAC P-355 Seismic Design for Buildings; Technical Manual, Dept. of the Army, Navy, and Air Force, 1982 2-045-JJ 20 GEOTECHNICAL DESIGN CRITERIA PTI ASTM D1557 ASCE ASCE ASCE ASCE ASCE ACI 336.2R ACI 336.3R 2-045-JJ Post-Tensioning Manual; Post-Tensioning Institute 8merjcao Society for Testing and Materials 1978 Moisture-Density Relations of Soils Using 10-Lb Rammer and 18 In Drop (Modified Proctor Density} American Society of Civil Engineers Current Trends in Design and Construction of Embankment Dams; American Society of Civil Engineers, 1979 Concrete Face Rockfill Dams -Design, Construction, and Performance; American Society of Civil Engineers, 1985 Guidelines for Tunnel Lining Design; American Society of Civil Engineers, 1984 Grouting in Geotechnical Engineering; American Society of Civil Engineers, 1982 Subsurface Investigation for Design and Construction of Foundations of Buildings; American Society of Civil Engineers 1966 1972 American Concrete Institute Suggested Design Procedures for Combined Footings and Mats Suggested Design and Construction Procedures for Pier Foundations 21 GEOTECHNICAL DESIGN CRITERIA ACI 506 1966 Recommended Practice for Shotcreting ACI SP-45 ACI SP-54 1974 1976 Proceedings of the Engineering Foundation Conference on Use of Shotcrete for Under- ground Structural Support, ASCE/ACI Proceedings of the Engineering Foundation Conference on Shotcrete for Ground Support, ASCE/ACI If there is, or seems to be, a conflict between this design criteria and a referenced document, the matter shall be referred to the Lead Geotechnical Engineer. 4.2 SWEC (X)RFURATE CRITERIA Required geotechnical calculations for the Bradley Lake Project are identified in Geotechnical Technical Procedure No. GTP-8.1-0 as follows: Title 1. Lateral Earth Pressures 2. Relative Motion During Earthquake 3. Settlement Analysis 4. Heave or Rebound of Excavation 5. Bearing Capacity 6. Stability of Structures 7. Design Groundwater Levels 8. Field Packer Test Data 9. Slope Stability 10. Seepage Analysis 11. Foundation Systems 12. Earth Support System 13. Rock Support System 2-045-JJ 22 Cross Reference GTG-6.15 GTG-6.4 and GTP-6.1 GTG-6.7 GTG-6.11 and GTP-6.2 GTG-6.8 GTG-6.12 and 6.13 None GTG-6.19 GTG-6.16 and 6.17 ST-218 None None ST-212 and ST-214 GEOTECHNICAL DESIGN CRITERIA Title Cross Reference 14. Dewatering System ST-218 15. Tunnel Support System None 16. Embankments {includes fill dams) GI-018 and GT-055 17. Analysis of Shoreline Structures None 18. Erosion Protection None 19. Circulating Water Systems None 20. Design of Grout Curtains Inspectors' Manual These calculations support the Geotechnical Design Criteria which meet the requi cements of GTP-8. 2-0 and GTP-8.3-0. All geotechnical procedures CGIPs) and geotechnical guidelines {GIGs) are contained in the document: SWEC, "Geotechni ca 1 Division Techn i ca 1 Procedures and Techn i ca 1 Guidelines", latest version. In the cross referenced list above, GT-xxx refers to qualified Geotechnical Division computer programs, and ST-xxx refers to qualified Structural Division computer programs used extensively for solution of seotechnical problems. "Inspectors' Manual" refers to the document: SWEC, "Inspectors' Manual. Drilling and Grouting Procedures and Field Techniques". The following Engineers' master specifications or applicable portions thereof shall be considered in conjunction with this design criteria. 00000-G002F Sediment and Erosion Control During Construction OOOOO-G002L Soil and Rock Excavation 00000-G002M Drilling and Cement Grouting 00000-G002Q Earth Fill 00000-G002S Rock Blasting 2-045-JJ 23 GEOTECHNICAL DESIGN CRITERIA OOOOO-G002T OOOOO-G002U ooooo-Goo3E OOOOO-S203A OOOOQ-S203C OOOOO-S203E OOOOQ-S203H Rock Reinforcement Reinforced Shotcrete Rock Tunnelling Mixing and Delivering Concrete Placing Concrete and Reinforcing Steel Reinforcing Steel Concrete Testing Services 4.3 BRADLEY LAKE PROJECT REPORTS In general, the site or region specific design parameters in this design criteria are based upon the applicable sections of the following documents: 1. The following Alaska Power Authority documents: 2-Q45-JJ a. Alaska Power Authority CAPA}, Bradley Lake Hydroelectric Project Recommended Design Criteria, July 30, 1985. b. Best Management Practices Manual, Alaska Power Authority Document APA-BMP, Susitna Hydroelectric Project, Frank Moolin and Associates, 1985. c. Drainage Alaska Structure and Power Authority Waterway Design Guidelines, Document APA-DS, Susitna Hydroelectric Project. Harza-Ebasco. 1985. d. McGillivray, J., and 0'Hawley, J., literature Review: Earthquake-Resistant Design of Dams and Cold Weather Construct ion, prepared for Susitna Hydroelectric Project, Acres American Inc., JuneS, 1981. e. Civ i1 & Facilities Design Criteria, Bradley lake Project; R&M Consultants, Inc., Anchorage, Alaska, 1985. 24 GEOTECHNICAL DESIGN CRITERIA 2. Stone & Webster Engineering Corporation <SWEC). Bradley lake Hydroelectric Power Project, Feasibility Study, Volume I, SWEC, Anchorage, Alaska, October 1983. 3. Dryden & laRue Consulting Engineers <D&L). Feasibility Study of Transmission line System, Phase 1, Bradley lake Hydroelectric Power Project, D&L, Anchorage, Alaska, August 1983. 4. The following government agency reports: 2-045-JJ a. U.S. Army Corps of Engineers <COE). Bradley lake Hydroelectric Project, General Design Memorandum. COE, General Design Memorandum No. 2, February 1982, Volume 1 of 2. b. U.S. Army Corps of Engineers <COE). Bradley lake Hydroelectric Project, General Design Memo rand urn. COE, General Design Memorandum No. 2, February 1982, Volume 2 of 2. c. U.S. Army Corps of Engineers (COE). Final Environmental Impact Statement, Bradley lake Hydroelectric Project, COE, Alaska District, August 1982. d. U.S. Army Corps of Engineer <COE). Feasibility Report for Hydroelectric Power Development of Bradley Lake, Kenai Peninsula, Alaska. COE, Alaska District, September 1975. e. U.S. Army Corps of Engineers (COE). Reanalysis of the Bradley lake Hydroelectric Project. COE, March 1978. 25 GEOTECHNICAL DESIGN CRITERIA f. Stephens, C.D., Lahr, J.C. and Rogers, J.A. Review of Earthquake Activity and Current Status of Seismic Monitoring in the Region of Bradley Lake Hydroelectric Project, Southern Kenai Peninsula, Alaska. U.S. Geological Survey, Open-File Reports 81-736, 82-417, 83-744, and letter transmittal 10/85. g. Lahr, John c., letter to Alaska Power Authority. 5 April 1985 (status report on Bradley Lake Hydroelectric Project Seismic Monitoring Program). h. Hinton, R.B. Soil Survey of Homer-Ninilchik Area, Alaska. U.S. Department of Agriculture, Soil Conservation Service, July 1971. i. Johnson, F.A. Waterpower Resources of the Bradley River Basin, Kenai Peninsula, Alaska. U.S. Geological Survey Water Supply Paper 1610-A, 1961. j. Soward, K.S. Geology of Waterpower Sites on the Bradley River, Kenai Peninsula, Alaska. U.S. Geological Survey Bulletin 1031-C, 1962. k. Karlstrom, T.V., Quarternary Geology of the Kenai Lowland and Glacial History of the Cook Inlet Region, Alaskas. U.S. Geological Survey Professional Paper 443, 1964. 1. Pewe, T.L., Quaternary Geology of Alaska. u.s. Geological Survey Professional Paper 835, 1975. 5. The following geotechnical reports: 2-045-JJ a. Woodward-Clyde Consultants CWCC). Reconnaissance Geology, Bradley Lake Hydroelectric Project. Project No. 411931, WCC, Anchorage, Alaska, December 1979. 26 GEOTECHNICAL DESIGN CRITERIA b. Woodward-Clyde Consultants (WCC). Geologic Reconna 1 ssance, Bradley Lake Access Road, Project No. 14844A, WCC, Anchorage, Alaska, November 1980. c. R.W. Beck and Associates (BECK}. Summary Report on Construction Procedures and Schedule, Bradley Lake Project. BECK, Seattle, Washington, September 2, 1982. d. D()IL Engineers <DONU. Bradley Lake Project, Geologic Mapping Program. DOWL, Anchorage, Alaska, January 1983. e. Shannon & Wilson, Inc. ( S&W). Bradley Lake Hydroelectric Power Project, Geotechnical Studies. K-0631-61, S&W, Fairbanks, Alaska, September 1983. f. R&M Consultants, Inc. CR&M). Pre-Design Site Conditions Report of Geotechnical Field Investigations for the Bradley Lake Hydroelectric Power Project, Phase I (Summer/Fall 1984), Volumes 1 and 2, R&M, Anchorage, Alaska, January 1985 and Phase II (Summer/Fall 1985), Volumes 1 and 2 (in preparation). 6. Laboratory Testing of Rock Samples, Professor A.J. Hendron, Jr. & Associates and The Robbins Company, Seattle, Washington, and Atlas-Copco Jarva. The majority of the parameters in this geotechnical design criteria were either obtained directly from the above sources or were developed vi a applicable analytical techniques. There are also several parameters that can be considered "assumed 11 values and are typically based upon general empirical data for similar foundation materials. Specific design values for lateral earth pressure coefficients and shear moduli have been developed following methods of analyses from Geotechnical Guidelines 6.15 and 6.1, respectively. 2-045-JJ 27 GEOTECHNICAL DESIGN CRITERIA Other design values have been developed using methods of analyses from published literature. The backup for all values presented in these criteria is contained in the documentation section of the Geotechnical Design Criteria Book located in the files of the Lead Geotechnical Engineer for Bradley Lake Hydroelectric Project. 4.4 DESIGN LOADS AND CRITERIA Environmental loads will be as per the General Project Criteria. 4.4.1 Dead Loads (p) The following unit weights for dead loads have been established for the Bradley Lake Project: Mass Concrete 145 1 bs/ft3 Reinforced Concrete 150 1 bs/ft3 Steel 490 1 bs/ft3 Water 62.4 1 bs/ft3 Ice 56 1 bs/ft3 Salt Water 64 1 bs/ft3 Silt -Vertical 120 1 bs/ ft3 -Horizontal 85 1 bs/ft3 Backfill -Dry 120 1 bs/ft3 -Saturated 135 1 bs/tt3 -Submerged 85 1 bs/ft3 Rock refer to 4.6 .1 4.4.2 Backfill Loads The static 1 ateral earth pressure against vertical faces of structures with cohesionless horizontal backfill will be computed using the equivalent fluid pressures calculated from: p = kwH 2-045-JJ 28 GEOTECHNICAL DESIGN CRITERIA where p = Unit Pressure k = Pressure Coefficient w = Unit Weight of Fill H = Height of Fill For structures free to deflect or rotate about the base, the pressure coefficient will be computed from Rankine's theory, using the following equation: 2 0 kA = tan (45 -8/2) Where 0 = angle of internal friction (degrees). For structures restrained from bending or rotation, the at-rest pressure coefficient will be used: k = 1 -sin 0 0 Coulomb's theory will be used for computing lateral earth pressures on wall surfaces with slopes flatter than 1H:10V or with sloping backfill steeper than 4H:1V. For critical slopes exceeding 20 ft in height, detailed slope corrections will be made. Where vehicular traffic can run adjacent to the structure, a surcharge loading of 300 lbs/ft2 will be applied; areas subject to crane and stockpile loads will be checked individually. 4.4.3 Uplift and Drainage Criteria The load combinations and design groundwater basis as well as the minimum factor of safety against flotation is 1.1. The loads to consider in analysis are the dead load (p) as defined in Section 4.4.1 and the buoyant force of the design basis flood. 2-045-JJ 29 GEOTECHNICAL DESIGN CRITERIA Uplift Cor internal hydrostatic pressure) will be assumed to act over 100 percent of the exposed area of structures. Where no deliberate drainage is provided, the phreatic surface will be assumed to be no lower than linear between headwater and tailwater. Where deliberate drains are provided, the expression for drain efficiency is: DE= 100 X CHW-DL)/(HW-TW) where DE = Drain efficiency, percent HW = Headwater elevation, feet DL = Projected piezometric pressure at the line of drains, feet 1W = Ta i1 water elevation, feet The drain efficiency will be assumed to be 50 percent with the drains operative when specific maintenance measures are specified. The factor of safety against piping due to seepage is the ratio of critical gradient divided by design gradient. 4.4.4 Preliminary Seismic Loads The design ground acceleration levels for critical and hazardous foundations are summarized below (see Structural Design Criteria for seismic design category). The Maximum Credible Earthquake CMCE) wi 11 be applied to critical structures and the Operating Basis Earthquake (OBE) will be applied to normal power generating structures. 2-045-J J 30 GEOTECHNICAL DESIGN CRITERIA Location Top of rock Top of ground (if a deep cohesionless soil overlies top of rock) Top of ground (if at least 15 ft of cohesive soil overlies top of rock) Horizontal Ground Acceleratjon (g) J.M.CEl 0.75 Later Later J.QB.U 0.35 Later Later The design vertical ground acceleration level will be invoked independently and equals two-thirds of the respective horizontal ground acceleration. Pseudo-static seismic loads, in lbs, are computed from the equation: F = rna where a= oriented ground acceleration factor, and m = weight of potentially moving structure, in lbs. These forces are conservative because the loads in reality are of extremely short duration. The mass which is set in motion must be decoupled from the structure being analyzed in a realistic manner. The Lead Geotechnical Engineer will review all rock blocks or ground masses mobilized in the pseudo-static analyses. For the main rockfill dam, dynamic analyses utilizing seismic loads will be performed using the SARMA Computer Program (GT-055). Figure 2 shows the Design Accelerogram for the analyses. Shear wave velocities 2-045-JJ 31 GEOTECHNICAL DESIGN CRITERIA and damping ratios for rock fill will be derived from an earthquake induced shear strain of 0.1% by means of the Seed and Idriss method (GTG 6.1). Rock/concrete system damping of 10% will be used for the toe block structure, as appropriate. 4.4.5 Blasting Criteria Production blasting will be preceded by a test blasting program away from the final neat excavation lines to demonstrate acceptable results with regard to peak pa rti cl e velocity and fragmentation. Cantrall ed blasting methods will be used for developing tunnel faces and critical faces shown on the excavation drawings. Methods used for controlling overbreak will include line drilling, cushion blasting, presplitting, and smooth wall blasting. ~ drilling consists of drilling nominal 3-in. diameter holes along the final neat excavation line at approximately 12-in. centers and leaving the holes unloaded. Cushion blasting consists of drilling line drill holes as above, but loading them lightly to detach the berm left in place from shooting the previous row. Presplitt1ng consists of drilling a single row of holes, loading them 1 ightly with stemming along the entire length of the hole, and firing the row prior to blasting the main excavat1on to produce a crack along the line of presplit holes. Smooth wall blasting consists of drilling a perimeter row of holes and loading them lightly with low strength explosives and firing them simultaneously as the last delay period in the round. Smooth wall blasting will be the method for controlling overbreak in the tunnel. An allowance of 6-in. overbreak from the neat excavation line will be used for estimating quantities. The criteria for acceptance of smooth wall blasted surfaces will be the percentage of hal f-easts visible. Hal f-easts are the traces of the perimeter row of holes which are still evident after completion of the blast. When the percentage of half-casts visible for a given round is unacceptable, the blast design will be changed within the next two rounds. 2-045-JJ 32 GEOTECHNICAL DESIGN CRITERIA The charge weight detonated in any single delay of a blast will be limited so as not to cause damage to the rock outside the neat excavation line or to any existing structure. Blasting control will be achieved by 1 imiting the charge per delay such that the peak particle velocity CPPV as measured by an engineering seismograph) to the most limiting of the following criteria: 1. PPV not to exceed 2 in./sec at a distance of 120 ft from the blast. 2. PPV not to exceed 5 in./sec at the structure when the blast is within 120 ft of the structure. 3. PPV not to exceed 7 in./sec at the structure when the blast is within 30 ft of the structure. 4. PPV not to exceed 1 in.lsec at fresh concrete, 0 to 11 hrs age. 5. PPV not to exceed 2 in./sec at green concrete, 11 to 24 hrs age. Separate blast control enve~opes wil-l be developed for confined. blasts (tunnels, shafts, and pits bel ow grade) and for open face blasts. 4.4.6 Tunnel Layout For preliminary sizing of tunnel excavations, a lining thickness of 1.0 inch per foot of required internal diameter will be assumed. Absolute maximum grade will be 3.0% (preferably 2.0% maximum) for long stretches of the tunnel so that rail transport is feasible. Near portals and shaft intersections the maximum grade will be 1.0%. To ensure adequate drainage during construction, grades should be not less than 0.5%. 2-045-JJ 33 GEOTECHNICAL DESIGN CRITERIA A minimum radius of curvature of 750 ft and preferably 1500 ft for tunnel alignment will be used for tunnel sections where use of a tunnel boring machine (TBM) is anticipated. For drill and blast sections where the TBM is not operating, a minimum radius of 300 ft will be used. 4.4.7 External Loads on Tunnels and Portals Rock 1 oads are determined from empirical methods. Near the portals, full rock cover is taken as rock load with load reductions to one-half maximum for sound rock. Within the interior sections of control blasted tunnels under plane strain conditions, one-half to one-quarter of the empirical rock load is applied to the permanent liner. Figure 3 shows the design external loads for the diversion tunnel. Detailed lining design will be finalized by the Lead Structural Engineer. Portal face slopes will be set back with a rock-fall bench and rock bolted as a minimum. Approach excavations and benches will be dowelled at the rim and a berm or ditch will be placed to divert surface water runoff. Rock loads impose moment, shear, and axial stresses in the tunnel lining. When rock quality is such that horizontal rock loads exist, only the excess of vertical load will be considered for the moment stress. For sensitivity analyses, the fall owing Corps of Engineers procedure will be used. The maximum moment, in inch-Jb, for the crown of the circular tunnel is: where M = 0.25 wR 2 w =unit buoyant or dry as applicable rock load, in psi, for excess vertical rock load R = radius to the midpoint of the tunnel 1 ining, in inches. 2-Q45-JJ 34 GEOTECHNICAL DESIGN CRITERIA Moments of equal magnitude but opposite sign occur at the springline of the tunnel. Resultant stress in the circular lining, in psi, due to bending moments is computed from: where f 1 = + or -M/S S =section modulus of the lining, in inch 3 = tension at crown inside face + =compression at springline inside face The compressive axial stress, in psi, is computed from: where w = unit buoyant or dry as ap p 1 i cab 1 e rock 1 oad, in psi Rz = radius to rock, in inches Rl = radius to inner side of 1 in i ng, in inches. Compressive stresses due to external hydrostatic pressure are computed at the inner surface from: where p = hydrostatic head at the point of interest, in feet Then the final stress due to external loads in the tunnel 1 ining, in psi, is computed from: 2-045-JJ 35 GEOTECHNICAL DESIGN CRITERIA Safety factors are then computed from the ratio of concrete compressive strength to final stress due to external loads. 4.4.8 Rock Reinforcement Criteria Rock reinforcement members include rock dowels, rock bolts, and rock anchors. Rock dowels are untensioned bars which are simply grouted into the borehole; the bars may be steel rebars either natural or epoxy coated, threadbar stock leftover from rock bolting. or fiberglass dowels. Rock bolts are steel rebars with a threaded end or continuous rolled thread bar which are stressed typically by torquei ng. ..B.Qs;k anchors are either high strength rock bolts, or multi-strand tendons which are highly stressed with a jack. All rock reinforcement members will be fully grouted or encapsulated with resin for corrosion protection. Design of Rock Dowels Boreholes for rock dowels will be drilled a minimum of 18-inches from the edge of excavations and will be washed and permeability tested. The dowels will be centered and supported off the bottom of the hole during tremie grouting to maintain corrosion protection of the bar. Lengths will be chosen to intersect the design slope failure plane projected up from the bottom of the excavation or to support the roofs of tunnel portals. Design of Rock Bolts Design of rock bolts is based on site conditions together with past experience and empirical rules for detennining the minimum length of rock bolt, the maximum spacing of pattern rock bolts, and the minimum average confining pressure to be applied to the rock face. Orientation of rock bolts will be normal to the rock surface when possible. 2-045-J J 36 GEOTECHNICAL DESIGN CRITERIA General guidelines are available for rock bolting based on the rock quality designation (see Table 3-3, Support Recommendations for Tunnels in Rock based on RQD, COE EllD-2-2901, pp. 3-11 to 3-13>. When pattern rock bolting is indicated, the following method will be followed. Select the rock mass quality category from Section 4.6.1 and set the width of critical blocks from the following table: WIDTH OF CRITICAL BLOCKS Rock Mass Qual ity Sound Rock Moderately Fractured Rock Highly Fractured Rock Excavation Method Dril 1 and Blast IBM 4. 7 ft 4 ft 2.7 1.3 3.3 2.0 Interpolation may be required; poor rock will require support by means other than pattern rock bolts. Rock bolt spacing will be no less than 1.5 x width of critical blocks. Rock bolt lengths will be no less than the vertical rock load (see Section 4.4. 7) and will be an even divisor of 60 ft standard bar lengths when possible. Minimum average confining pressure (p) applied to the face will be no less than: where B = width of excavation w = b width of critical blocks Gt = total unit weight of rock (Section 4.6 .1) in psf. Rock bolt capacities will be taken as 95% of the yield strength of the bar and will be stressed to no more than 80% of the yield strength of 2-045-JJ 37 GEOTECHNICAL DESIGN CRITERIA the bar during installation. If necessary, the minimum average confining pressure criterion will be satisfied by increasing the bar diameter or going to grade 150 high strength steel bars. The length of the resin anchor bond will be determined from resin ancho;age charts supplied by the manufacturer using 100% of the yield strength of the bar as maximum anchorage loading. Design of Rock Anchors The quantity of rock mobilized will be calculated by using the volume of pull-out method. Shear resistance between the cone and the surrounding rock will be neglected. The overlapping of adjacent cones will be accounted for in the calculation. Dry weight of rock Pull-out cone angle Required submerged weight of mobilized rock Apex of cone or wedge of mobilized rock Allowable bond stress at sound or moderately fractured rock/grout contact = See Section 4.6.1 = 30° from vertical axis .. = design load of anchor = located at middle of first stage grout length = 160 psi Each rock anchor tendon will have a first stage grout length in rock sufficient to resist the proof load of the anchor. This length will be calculated using the naninal diameter of the hole and the allowable bond stress given above. 2-045-JJ 38 GEOTECHNICAL DESIGN CRITERIA Materials Rock bolt materials will conform to ASTM standards for steel; grade 60 will be used whenever possible. For ease of installation, bars shall be of the continuous rolled thre9dbar type. Hardened bevelled washers will be used when the rock surface is not in the plane perpendicular to the axis of the bolt. Bearing plates of A36 steel will be 318" x 6" x 6" minimum for nominal l-inch bars. Resin materials will be of the low viscosity type for possible cold weather application. Fast set resins will be in the 1 to 4 minute range and slow set resins will be in the 5 to 30 minute range. Cap plugs for holding the resin cartridges in upward sloping boreholes will be used prior to bursting and mixing the resin with the threadbar. 4.4.9 Rock Slope Criteria Rock slopes will be analysed using a two-dimensional sliding plane analysis with a water filled tension crack. Failure plane angles and material properties will be provided by the Lead Geotechnical Engineer on a case-by-case basis. Preliminary designs of permanent rock slopes may proceed using the following criteria:~ lH: 2V Grouted Rock Slopes lH: 4V Sloping Cuts lH: 8V Sloping Cuts Rock Quality Poor to Highly Fractured Rock Moderately Fractured Rock Sound Rock Temporary slopes, depending on safety considerations, may be designed on the basis of the next higher quality category. For some intake channel cuts and the powerhouse excavation, pre-set rock bolts or dowels will be installed prior to blasting to final 2-045-JJ 39 GEOTECHNICAL DESIGN CRITERIA grade. Slopes may be steepened, provided that sufficient rock reinforcement is provided. Benches will be provided for slopes greater than 35 ft in height near portals and other areas where rock falls would be hazardous. For critical locations, three-dimensional wedge stability analyses will be performed. 4.5 SPECIAL REQUIREMENTS 4.5.1 Lateral Earth Pressure Lateral Forces The magnitude and distribution of static and dynamic lateral earth and water forces on essentially rigid, nonyi el ding structures will be determined according to the criteria shown in Figure 4 <later). For flexible, yielding structures, the appropriate increases and decreases in passive and active coefficients are also shown in Figure 4 (later). The formula developed for lateral stress distribution covers the general case of the vertical wall with no son-wall friction, horizontal backfill, and uniform surcharge (for the entire length of wall). Determination of lateral earth pressures for boundary conditions different from the above general conditions shall be performed by the Lead Geotechnical Engineer on a case-by-case basis. Sliding and Overturning Resistance Critical or hazardous foundations must be designed to resist sliding and overturning due to lateral earth pressure, wind, dynamic loads (seismic, pipe rupture, etc), and waves. Appropriate loading ccmbinations and minimum allowable factors of safety against sliding and overturning are presented in the Structural Design Criteria. Load combinations and safety factors from the latest edition should be checked prior to performing an analysis for a critical or hazardous foundation. The applicable criteria at the time of this revision to the Geotechnical Design Criteria follow: 2-045-JJ 40 GEOTECHNICAL DESIGN CRITERIA LQsHl D + D + D + D + D + D + D + where Mioirnurn Ea~tQc Qf Safetj: CQIIIb]OSlt]QD Q~ectuco1og SJ idiog Ls 2.0 4.0 Ls + E + Lo 1.5 1.5 Ls + w or I 1.5 1.5 Ls + I + w 1.2 1.2 Ls + E' + Lm 1.1 1.1 Ls + W' 1.1 1.1 Ls + w + T 1.1 1.1 D =Dead loads or their related internal moments and any permanent equipment loads and hydrostatic loads (under normal operating conditions) Ls = Static lateral earth pressure Lo = Dynamic earth pressure {for OBE) Lm = Dynamic earth pressure (for MCE) E = Loads generated by the operating basis earthquake (OBE) E' = Loads generated by the maximum credible earthquake CMCE) W = Loads generated by the design wind W' = Loads generated by design storm wave and wind T = Loads generated by the design tsunami or seiche specified for the plant (later) I= Loading from design ice buildup or ice cover on water surfaces The case of D + Ls + E + T or W or I is not considered a credible case on this project. During construction, a factor of safety equal to 1.5 will be used for structures and 1.2 for slopes. Overturning stability will be analyzed based on cracked-section analysis and be limited by load-resistance centroid or toe bearing considerations, as applicable. Normal 1 oad cases will use full triangular load distributions across the base. Shear resistance safety factors will be analyzed by: 2-045-JJ 41 GEOTECHNICAL DESIGN CRITERIA FS = {cA + (S + S )tan 0)}/S n u s where c = average unit shear strength on base plane A = area of the base of the structure s = summation n of normal forces s u = summation of uplift forces 0 = angle of internal friction s s = summation of shear forces Sliding resistance safety factors will be calculated as: where f = friction coefficient between the base and the foundation material St = tangential component of forces acting at the base (including lateral earthquake) The same equation will be used for downstream wedge sliding analysis, where the weight of the mass will be equal to the weight of the rock wedge. 4.5.2 Ground-Support Interaction (Later-includes tunnel deformation and liner stress design) 4.5.3 Individual Footings and Superposjtjon In footing design, each footing shall be proportioned to include the superposition of stresses from the adjacent structures without exceeding the allowable maximum bearing values. 2-045-J J 42 GEOTECHNICAL DESIGN CRITERIA The superposition of additional vertical stress imposed on "individual" footings or other foundations from adjacent structures shall be computed as shown in Figure 5. 4.5.4 Hydraulic Considerations Flow velocities are limited to prevent undue erosion and scour of earth materials. The following allowable flow velocities are suggested: Normal Ewe cge os;~ Q!leca:tiQo QcawdQWD Sound bedrock 20 fps 30 fps Fractured bedrock 10 15 Ri prap channels 6 10 Alluvial channels 4 6 Tailrace/mud channels 1 2 For flow velocities in excess of these, additional treatment of the surface will be required. For blasted rock, use a Manning's coefficient value of n = 0.035; exposed alluvial and riverbank materials will use an n = 0.045. Ice loads and wave loads will be as per the hydraulic design criteria. 4 .5 .5 Seepage CQn:tcQl (Later-includes filter design) 4.5.6 CQld RegiQos ReQuicerneo:ts (Later) 2-045-JJ 43 GEOTECHNICAL DESIGN CRITERIA 4.6 DESIGN PARAMETERS 4.6.1 Basic Data for Excavations in Rock Results from subsurface explorations and geologic inspections have been used to detennfne rock qual fty. Based on these results, rock quality has been categorized as follows: Rock Mass Quality Sound Rock Moderately Fractured Rock Highly Fractured Rock Poor Rock Drill Core ROD {%} >75 50-75 25-50 0-25 Fracture Spacing >3 ft 1-3 ft 2-12 in. <2 in. Excavation at the site can be considered to be in moderately fractured rock when deeper advance cannot be made by ripping with a backhoe (exact definition later). All excavations to, and within, rock are to be inspected and geologically mapped. Allowable Bearing Capacity {Qa) For foundations on rock, the allowable bearing capacities are as follows: Poor rock Highly fractured rock Moderately fractured rock Sound rock = 10 ksf = 20 ksf = 40 ksf = 80 ksf Values presented for allowable bearing capacity are based on minimum values. Consult Lead Geotechnical Engineer for specific areas; higher loadings may be acceptable dependent on strain compatibility and settlement considerations. 2-045-JJ 44 GEOTECHNICAL DESIGN CRITERIA The recommended bearing value is applicable for all combinations of load, including dead load plus live load, plus seismic loading or wave loading or wind loading or tornado loading, whichever is greater. Strength Parameters (Co, m. s) For excavations in rock, the unconfined compressive strength (Co, in psi) follows: Sound to Poor to Rock Type Graywacke Argillite Moderately Fractured Highly Fractured 15,000 7,000 8,000 4,000 The rock material parameter (see Reference D07 and D14), m = 5.0 for sound rock, m = 1.0 for moderately fractured rock, m = 0.25 for highly fractured rock, and m = 0.005 for poor rock. The rock size parameter (see Reference D07 and D14), s = 0.1 for sound rock, s = 0.004 for moderately fractured rock, s = 0.0001 for highly fractured rock, and s = 0.00001 for poor rock. Tensile strength will not be included in resisting forces, but will be considered in tunnel support design. Deformation Modulus {E) For computing deformations in rock excavations, the deformation modulus of the rock mass follows: Poor rock Highly fractured rock Moderately fractured rock Sound rock 2-045-JJ = = = = 45 500,000 psi 2 X 10 6 psi 4 X 10 6 psi 8 X 10 6 psi GEOTECHNICAL DESIGN CRITERIA Poisson's Ratio (y) The value of Poisson's Ratio for static loading conditions is v = 0.27. For dynamic loading conditions, Poisson's Ratio is v = 0.35. Shear Modulus {G) The shear modulus for rock is computed from the equation: G = E I { 2 ( 1 + v) } Unit Weight (Gt) The total unit weight of sound rock is 170 pcf. The total unit weight of moderate] y fractured rock is 165 pcf. The total unit weight of highly fractured rock is 160 pcf. The total unit weight of poor rock is 150 pcf. When rock is used to resist uplift or sliding, the total unit weight is 150 pcf. Angle of Internal Friction (0) Based on the results of detailed studies of rock foundation conditions, as well as laboratory test data and analyses, the following criteria have been established. Di scontj nuity Joints Foliation planes Slickensided p 1 anes a Eeals 40 25 20 ~degl f! Re~j dual (degl 35 20 15 For analyses of shear strength through intact rock, an angle of internal friction, 0 = 50° will be used. Friction angles for fault gouge or filled joints, cohesion, and concrete-bedrock adhesion (see Section 4.6.6) will be determined by the Lead Geotechnical Engineer on a case-by-case basis. 2-045-JJ 46 GEOTECHNICAL DESIGN CRITERIA 4.6.2 Basic Data for Foundations on Soil (Preliminary) General Three main soil types on which permanent foundations will be constructed are the upland soils, the talus soils, and the intertidal soils. The upland soils include the colluvial and glacial till soils on which the spil Jway slab and wingwall, the powerhouse access road, and the substation foundations will be constructed. The tal us soils include compact deposits of talus and coarse grained alluvium. The jntertj dal soils include the mud flat and tidal flat deposits of Kachemak Bay on which the tailrace channel and training dikes will be constructed. Other soil types will require special consideration. Depths to groundwater are listed in Tables 1 through 12. Depth of Frost Penetration Frost heaving of foundations and fills results from expansion of freezing water. Soils which are poorly drained and frost susceptible will be removed and replaced with free draining backfill. At the Bradley Lake Project site, there are severe mi crocl imates as well. Below elevation 1000, a depth of frost penetration equal to 5 ft will be used. Allowable Bearing Capacity (qa) Allowable bearing pressures for structures founded on soil vary with the size and shape of footing and with the depth of embedment. To aid in design, the following criterion is given. For footings with minimum dimension <B> greater than 4 ft and depth of embedment (D) greater than 4 ft, the nominal allowable bearing capacity is for 10 ksf for tal us soils, 6 ksf for upland soils, and 3 ksf for intertidal soils. The determination of bearing capacity for dimensional factors different fran above shall be performed on a case-by-case basis by the Lead Geotechnical Engineer. Settlement analyses will be performed for all soil founded structures si nee settlement may be the control]; ng factor in foundation design. 2-045-JJ 47 GEOTECHNICAL DESIGN CRITERIA The recommended bearing value is applicable for all combinations of load, including load plus live load, plus seismic loading or wind loading or tornado loading, whichever is greater, excluding structures below high water level in the tailrace and lake areas. Shear Strength Parameters Cohesion will be taken as zero or established by the Lead Geotechnical Engineer. The angle of internal friction will be taken as 24 degrees for intertidal soils and as 33 degrees for upland soils in their undisturbed state. Unit Weight The unit weight of in situ soil is a parameter which varies throughout the deposit. However, based on statistical averages of undisturbed samples, the following values will be used: Dry unit weight CGd) Total unit weight CGt) Buoyant unit weight CGb) Upland So11 s US pcf 130 pcf 68 pcf Intertidal Sons lOS pcf 130 pcf 68 pcf These values will be decreased somewhat to account for void ratio changes when disturbed or used as 1 ightly compacted backfill (see Section 4. 6 .3) • 2-04S-JJ 48 GEOTECHNICAL DESIGN CRITERIA Earth Pressure Coefficients (Ka, Kp. Ko) The degree of mobilization of active and passive earth pressure is a function of wall deformation. The relationship between the active earth pressure coefficient CKa) and the passive earth pressure coefficient (Kp) versus wall deformation are presented in Figures 4 and 5 (later), respectively. It is important to note that these relationships have been developed for the conditions of vertical wall, nonsloping backfill, and no wall friction. The Lead Geotechnical Engineer will establish values for Ka and Kp for conditions differing from those assumed above, on a case-by-case basis. The at-rest coefficient of lateral pressure is K = 0.45 for upland 0 soils and K = 0.60 for intertidal soils. Soils for areas which are 0 surcharged will use a K = 1.00. Natural soils showing evidence of 0 overconsolidation or which have been compacted (see Section 4.6.3) may exhibit higher values of K as determined by the Lead Geotechnical 0 Engineer. Shear Modulus (G) Figures 6 and 7 shall be used to determine shear moduli for appropriate stress and strain loads. The values determined from Figure 6 (later} at the appropriate vertical effective stress shall be reduced by the nondimansional factors in Figure 7 (later) for the appropriate strain level. For dynamic analyses, a shear modulus value shall be broad-banded by ±33 percent. Vertical effective stress (Sv) shall be determined as fall ONs: where S = Gt x Hs + Gb x Hw v Gt = total unit weight of soil, Hs = depth to the groundwater table (see Tables 1 through 12), Gb =buoyant unit weight of soil, and Hw = depth below the groundwater table to point of interest in the soil profile 2-045-JJ 49 GEOTECHNICAL DESIGN CRITERIA The potential for slow drainage of water during drawdown will be considered. Poisson's Ratio (y) For static loading conditions (above the groundwater table) use Poisson's ratio for soil, v = K0 /(l + K0 ). Below the water table when the soils are undrained, use v = 0.45. For dynamic loading conditions use v = 0.5. 4.6.3 Basic Data for Foundations on Compacted Fill <Preliminary) General Three types of compacted fill will be used at the Bradley Lake Project for permanent facilities: select granular f111, semi-pervious fill, and select earthfill. Select granular f111 will be used as a bedding material for structures requiring drainage or as replacemenet for frost susceptible soils. Sem1-pervfous fill w111 be used in the cores of embankments or in cutoff trenches. Select earth fill will be used for local construction of access roads and embankments. Specific requirements for rock fill and filter materials are given in Section 4.6.4, and requirements for rip rap are given in Section 4.6.5 This section covers design parameters applicable for select granular fill and for random fill both placed in conformance with the specifications. Where applicable, design parameters are given for select earth fill. Allowable Bearing Capacity Cqa) The criteria given for natural upland soil are applicable for semi-pervious fill. 2-045-JJ 50 GEOTECHNICAL DESIGN CRITERIA The maximum allowable bearing capacity of compacted select earth fill will be evaluated separately by the Lead Geotechnical Engineer. Shear Strength Parameters Cohesion will be taken as zero and the angle of· internal friction will be taken as 30 degrees for select granular fill. Unit Weight The following unit weights have been established from preliminary laboratory test results. Material Granular Ffll Semi-Pervious Fill Select Earth Fill Random Earth Fill Optimum Moisture % 6 13 15 20 Optimum Density Gd (pcf) Gt (pcf) 142 150 122 138 120 105 138 126 The criterion of compaction will be 85%. 90%. and 95% Modified Proctor Densities. Road fills and lightly loaded areas will be compacted to 85%; normally loaded areas to 90%; and critical support areas and fills over 20 ft in height will be compacted to 95% of optimum moisture density. The Lead Geotechnical Engineer will establish criteria for compaction requ1rements different from above. Earth Pressure Coefficients (Ka. Kp. Ko) The active and passive earth pressure coefficients presented for soil are also applicable for compacted random and structural fill. The at-rest coefficient of lateral pressure {Ko) for compacted select granular fill is K = 0.50. 0 2-045-JJ 51 GEOTECHNICAL DESIGN CRITERIA Poisson's Ratio (y) and Shear Modulus (G) The criteria presented for soil are also applicable for all compacted fill. 4.6.4 Basic Data for Rock F111 (Later) 4 .6.5 Basjc Data for Rip Rap G~mu:a] Riprap consists of three main functional categories: armor stone, graded riprap, and stone protection. Also included in the design of riprap is the underlayer of gravel subbase which is not technically riprap. Armor stone is the largest rock generally used for breakwaters and requires careful field placement. Graded rjprap consists of hard, dense, durable natural boulders or rock which has been quarried and sized for a certain purpose. Stone protection generally consists of a more widely graded coarse grained and cobbly material obtained from local sources without screening. Underlayer When not naturally present, an underlayer of six inches minimum of well-graded sand and gravel bedding with less than 5% fines will be required for all riprap. Where riprap is to be placed on fine grained subsoils, a geotextile filter fabric will be used. Rock Qual jty Rock used for riprap will be hard, dense, durable, freeze-thaw resistant, and well-graded fran maximum to minimum specified sizes. Use of laminated argillite rock will be discouraged. Dacite and grey wacke sources for ri prap will be exp1 oited by quarrying when 2-045-JJ 52 GEOTECHNICAL DESIGN CRITERIA necessary. Elongated pieces of rock will not be used as riprap. Placement Minill'llm compaction of the subbase will be required, such as one pass with full size bull dozers or routing hauling equipment across the entire width of surfacing. Riprap will be placed by dumping but will be smoothed by adjusting the rocks to form a stable mass without large u nf ill ed voids. Hand p 1 ace me nt will not be req u 1 red. Armor stone will, however, be adjusted by means of backhoes or clamshells to form a smooth uniform face. Laminated rock will be either removed or will be adjusted so that the cleavage or bedding planes are not vertical. Placement will proceed from bottom of slope upward. Permissible Rock Sizes Overall thickness including bedding will not be less than 18 inches with largest permissible rock of 1 cu. ft •. Maximum 1 ift thickness will be 60 inches for riprap (not armor stone) with largest permissible rock of 1 cu. yd. Sizing of riprap for wave action will be as per the Hydraulic Design Criteria. 4.6.6 Coefficients of Friction {f) The following table presents values of coefficients of friction for use in stability analyses. These numbers (except for membrane liner friction coefficients) represent ultimate values and require sufficient movement for failure to occur. Peak friction factors should be determined from laboratory analyses. Materials Mass concrete against clean sound rock Mass concrete against clean fractured rock 2-045-JJ 53 Coefficient of Friction 0.70 0.65 GEOTECHNICAL DESIGN CRITERIA Materj al s Mass concrete against compacted granular fill Mass concrete against compacted semi-pervious fill and upland soil Mass concrete against compacted select earth fill Mass concrete against membrane liner Static Kinetic Formed concrete against compacted granular fill Formed concrete against compacted select earth and semi-pervious fill Coefficient of Friction 0.55 0.45 0.40 0.60 0.50 0.45 0.30 The Lead Geotechnical Engineer will specify coefficients of friction for materials not given in the above table. 2-045-JJ 54 GEOTECHNICAL DESIGN CRITERIA 5.0 GENERAL DESIGN REFERENCES General Design References -Geotechnical DOl Blaster's Handbook, E.I. duPont de Nemours & Co., Inc. 002 Compressed Air Handbook, Ingersoll-Rand Corp. D03 Design of Gravity Dams, U.S. Bureau of Reclamation, 1976 D04 Design of Small Dams, U.S. Bureau of Reclamation, rev. reprint 977 DOS Dictionary of Geological Terms, American Geological Institute, 1962 D06 Welded Steel Penstocks, U.S. Bureau of Reclamation, Engineering Monograph #3, Revised 1977 D07 Hoek, E. and Bray, J.W., Rock Slope Engineering, Institution of Mining and Metallurgy, London, 1981 D08 Bentall, R., Methods of Determining Permeability, Transmissibility and Drawdown, U.S. Geological Survey Water-Supply Paper 1536-I, 1963 D09 Deere, D.V., Technical Description of Rock Cores for Engineering Purposes, in Rock Mechanics and Engineering Geology, Vol. 1, 1963 DlO Deere, D.V. and Miller, R.P. Engineering Classification and Index Properties for Intact Rock, Technical Report AFWL-TR-65-116, Air Force Weapons Laboratory, N.M. 1966 2-045-JJ 55 GEOTECHNICAL DESIGN CRITERIA Dll Fermans, Oscar J., Jr., Permafrost Map of Alaska, U.S. Geological Survey, Miscellaneous Geologic Investigations Map I-445, 1965 D12 Gibbs, Harold J., Estimating Foundation Settlement by One- Dimensional Consolidation Tests, U.S. Bureau of Reclamation, Engineering Monograph #13, March 1953 D13 Hendron, A.J., Jr., Mechanical Properties of Rocks, in Stagg & Zienkiewicz (eds) -Rock Mechanics in Engineering Practice, John Wiley and Sons, 1968 D14 Hoek, E., and Brown, E.T., Underground Excavations in Rock, Institution of Mining and Metallurgy, London, 1980 D15 Johnston, G.H. (ed}, Permafrost Engineering Design and Construction, John Wiley and Sons, 1981 D16 Kenney, C., Current Practice and Research on Protective Filters for Cores of Dams, presented at 1982 Acres Geotechnical. Seminar, April 23, 1982 D17 Linardini, V.J., Heat Transfer in Cold Climates, Van Nostrand Reinhold Co •• 1981 D18 Nichols, H.R., Johnson, C.F., and Duvall, W.I., Blasting Vibrations and Their Effects on Structures, U.S. Bureau of Mines, Bulletin 656, 1971 D19 Obert, L., and Duvall, W.I., Rock Mechanics and the Design of Structures in Rock, John Wiley & Sons, New York, 1967 D20 Proctor, v., and White, T.L., Rock Tunnelling with Steel Support, Commercial Shearing Inc., 1977 reprint 2-045-JJ 56 GEOTECHNICAL DESIGN CRITERIA D21 Siskind, D.E., et. al ., Structure Response and Damage Produced by Ground Vibration from Surface Mine Blasting, U.S. Bureau of Mines Report of Investigations #8507, 1980 D22 Stagg, M.S., and Engles, A.J., Measurement of Blast-Induced Ground Vibrations and Seismograph Calibration, U.S. Bureau of Mines Report of Investigations #8506, 1980 D23 Travis, R.B., Classification of Rocks, in Quarterly of the Colorado School of Mines, V of 50 #1, January 1955 D24 Zangar, C.N., Theory and Problems of Water Percolation, U.S. Bureau of Mines, Engineering Monograph #8, April 1953 D25 Winterkorn, H.F. and Fang, H., Foundation Engineering Handbook, VanNostrand Reinhold Co., 1978 D26 Bickel, J.O. and Keusel, T.R., Tunnel Engineering Handbook, VanNostrand Reinhold Co., 1982 General Design References-Seismic SOl Earthquake Design and Analysis for Corps of Engineers Dams, U. S. Army Corps of Engineers, ER 1110-2-1806, 30 April 1977 S02 Algermissen, S.T., and Perkins, D. M., 1976. A Probabilistic estimate of Maximum Acceleration in Rock in the Contiguous United States, U.S. Geological Survey Open-File Report, 76-416, 45 pp. S03 Algermissen, S.T., Perkins, D.M., Thenhaus, P.C., Hanson, S. L. and Bender, B.L., 1982, Probabilistic Estimates of Maximum Acceleration and Velocities in Rock in the United States, U.S. Geological Survey Open-File Report, 82-1033, 99 PP· 2-045-JJ 57 GEOTECHNICAL DESIGN CRITERIA S04 Chakrabarti, s., et al., Seismic Design of Retaining Walls and Cellular Cofferdams, in ASCE Conference on Earthquake Engineering, Vol. 1, 1970 S05 Hays, Walter W., Procedures for Estimating Earthquake Ground Motions, U.S. Geological Survey, Professional Paper 1114, 1980 S06 Joyner, W. B., and Boone, D.M., Prediction of Earthquake Response Spectra, U.S. Geological Survey Open-File Report 02-977 S07 Schnabel, P.B., and Seed, H.B., 1973, Accelerations in Rock for Earthquakes in the Western United States, Seismol, Soc. Am. Bull, 62: 501-516 S08 Seed, H.B., Murarka, R., Lysmer, J., and Idriss, I.M, 1976, Rela·tionships of Maximum Acceleration, Maximum Velocity, Distance from Source, and Local Site Conditions for Moderately Strong Earthquakes, Seismol. Soc. Am. Bull., 66:221-224 S09 Seed, H.B., and Idriss, I.M •• 1982, Ground Motions and Soil Liquefaction During Earthquakes. Earthquake Eng. Res. Instr. Monogr., Berkeley, California, 134 pp. S10 Seed, H.B., and Whitman, R.V., Design of Earth Retaining Structure for Dynamic Loads, in Earth Retaining Structure, ASCE S11 Woodward-Clyde Consultants CWCC). Final Report on Seismic Studies for Susitna Hydroelectric Project, WCC, Orange, Calif., April 1982 2-045-JJ 58 GEOTECHNICAL DESIGN CRITERIA SYMBOLS A Area Horizontal base acceleration a Vertical base acceleration v 8 Width of footing or ex,cavation b Angle between backfill slope and horizontal Co c D E F FS f G Gd,Gt Gm H Ka Ko Kp L M MCE OBE m n Poe Ppe q qa ROD s 2-045-JJ Unconfined compressive strength Unit shear strength at zero normal load Depth of base of footing below ground surface Deformation modulus Pseudo-static seismic force Factor of safety Final stress in tunnel lining due to rock load or coefficient of friction Shear modulus Unit weight {dry and total) of soil or rock Maximum shear modulus Height of fill or rock slope Active earth pressure coefficient At-rest earth pressure coefficient Passive earth pressure coefficient Length of footing Bending moment due to rock load Maximum credible earthquake Operating basis earthquake Mass active during earthquake Manning's Coefficient Total soil and water "at rest" for static and dynamic loading conditions Total soil and water "passive" 1 ateral force Surface surcharge Allowable bearing stress Rock Quality Designation Section modulus 59 GEOTECHNICAL DESIGN CRITERIA S Effective vertical stress v Sn Effective normal stress T Shear Stress v Poisson's Ratio w Unit weight of backfill or Terzaghi rock load 0 Angle of internal friction 2-045-JJ 60 GEOTECHNICAL DESIGN CRITERIA TABLE 1 GEOTECHNICAL DESIGN CRITERIA FOR DIVERSION TUNNEL AND PERMANENT OUTLET FACILITY Cross References to Civil Criteria Structural Design Criteria Hydraulic Design Criteria Design Category (Seismic) Type of Foundation Nominal Tunnel Width Tunnel Length Design Foundation Grade or Slope Intake Invert (Slab) Outlet Invert <Exposed Rock) Tunnel Bearing Material Rock Type Design Ground Water Level Design Rock Loads on Structure Rock Slopes Design Rock Slope Failure Angle of Plane Discontinuity Type Cohesion Unsupported Rock Benches 2-045-JJ Height Upstream Portal El. Downstream Portal El. Rockfall 61 Part 8-Section 1.0 Main Dam Diversion Critical Rock 21 feet 400 feet 1064 1063 1% Sound rock Graywacke Figure 3 Figure 3 1H:4V 60° Cross foliation 1000 psf 30 ft max 1120 1120 10 ft wide GEOTECHNICAL DESIGN CRITERIA TABLE 1 (CONTINUED> GEOTECHNICAL DESIGN CRITERIA FOR DIVERSION TUNNEL AND PERMANENT OUTLET FACILITY Rock Dowels Spacing Diameter Rock Bolts (Slopes) Length Spacing Location Oi ameter Tension Rock Bolts (Tunnel) Length Spacing Location Diameter Tension Rock Anchors (Portal) 2-045-JJ Length Spacing Location Diameter Tension 62 5 ft max. 1 1 n. Penetrate failure plane 5 ft max. Below el 1120 1 in. 30 kips 10 ft 5 ft max. Arch 1 in. 30 kips 15 ft 4 ft max. 2 ft from perimeter 1-1/4 in. 50 kips GEOTECHNICAL DESIGN CRITERIA TABLE 2 GEOTECHNICAL DESIGN CRITERIA FOR DIVERSION CHANNEL IMPROVEMENT Cross References to Civil Criteria Structural Design Criteria Hydraulic Design Criteria Design Category (Seismic) Type of Foundation Width of Channel Length of Channel Design Foundation Grade or Slope Diversion Tunnel Outlet Channel Invert Channel Slope Bearing Material Rock Type Design Flood Water Level Pool End of Channel Design Rock Loads on Structure Rock Slopes 2-04S-JJ 63 Part 8-Section 1.0 Main Dam Diversion Non-critical None 70-ft Average (STA 4+00 to STA 8+84) varies from 70 ft at STA 8+84 to SO ft at STA 10+34 SO ft from STA 10+34 to end of channel 1,244 ft 1063 1060 to 1044 0.33% ( STA 0+90 to STA 8+84) 3.0% (STA 8+84 to STA 9+84) 4% <STA 9+84 to STA 12+44) Mode rate 1 y fractured to sound rock and river alluvium Graywacke and mixed graywacke/argillite 1067 1048 N/A 1H:4V (to STA 10+34) vertical (from STA 10+34 to end of channel) GEOTECHNICAL DESIGN CRITERIA TABLE 2 (CONTINUED) GEOTECHNICAL DESIGN CRITERIA FOR DIVERSION CHANNEL IMPROVEMENT Soil Slopes Bench Height <Cut and Ffll) Fall out Benches Riprap Design Thickness At Pool In Channel 2-045-JJ 64 2H:1 V 35 ft max. 10 ft wide 10 ft (horizontal) 5 ft (horizontal) GEOTECHNICAL DESIGN CRITERIA TABLE 3 GEOTECHNICAL DESIGN CRITERIA FOR POWERHOUSE AND SUBSTATION Cross References to Civil Criteria Structural Design Criteria Design Category (Seismic) Type of Foundation Size of Foundation Design Foundation Grade Substation Powerhouse Access Road Bearing Material Rock Type Design Ground Water Level Natural Powerhouse Design Rock Loads on Structure Rock Slopes Bench Height Design Rock Slope Failure Angle of Plane Discontinuity Type Cohesion Rock Dowels 2-045-JJ Spacing Diameter 65 Part B-Section 6.0 & 8.0 Operational Rock 80-feet wide x 160-feet 1 ong 18 39 60 Moderately fractured rock Graywacke and Cherty Argillite Top of Rock Drain at walls above El 18 None 1H:2V or pattern bolted 22 ft max. 50° Cross foliation 500 psf 5 ft max. 1 in. GEOTECHNICAL DESIGN CRITERIA TABLE 3 (CONTINUED) GEOTECHNICAL DESIGN CRITERIA FOR POWERHOUSE AND SUBSTATION Rock Bolts (Slopes) Length Spacing Location Diameter Tension Rock Anchors (Portal) Length Spacing Location Diameter Tension Soil Slope Support 2-045-JJ 66 Penetrate failure plane 5 ft max. Bel ow El 60 1 in. 30 kips 15 ft 4 ft max. 2 ft from perimeter 1-1/4 in. 50 kips Gab ions GEOTECHNICAL DESIGN CRITERIA C:ALCULA TED FOR MODIFIED ACCELEAOGRAM NOHMALIZED TO 0 75g 5% DAMPING KERN COUNTY EARTHQUAKE 7-21-52 FRIULI, ITALY EARTHQUAKE 9-15-76 TAFT LINCOLN SCHOOL TUNNEL (S69E) SAN ROCCO (EW) SCALE FACTOR = 3.50 SCALE FACTOR 3.18 2.25~--------------------------------------------~----------~------------------------------------~ ....... Cll ._, z 0 1.88 i= 1.50 ct a: w ..J w 0 0 ct ..J ..:( a: 1.13 1-0 0.75 w a. C/) 0.38 ~ RESPONSE SPECTRUM ,Jt:' FOR MODIFIED ACCELEROGRAM BRADLEY LAKE HYDROELECTRIC PROJECT MEAN RESPONSE SPECTRUM FOR MAXIMUM EARTHQUAKE (NEARBY SHALLOW CRUSTAL FAULT) OAMPLING RATIO 0.05 REFERENCE WOODWARD·CL YDE CONSULTANTS REPORT: "DESIGN EARTHQUAKE STUDY" NOVEMBER 10. 1981 o.ool_----L-----L-----~--~~--~~~~~--~~--~~--~j;--~~~--~s-~ 0.00 0.25 0.7f 1.25 1.50 1.75 2.00 2.50 3.00 2.75 2.25 0.50 1.00 ALASKA POWER AUTHORITY BRADLEY LAKE HYDROELECTRIC PROJECT KENAI PENINSULA BOROUGH,ALASKA PERIOD (sec) GEOTECHNICAL DESIGN CRITERIA MEAN HORIZONTAL RESPONSE SPECTRUM FIGURE 1 MODIFIED ACCELEROGI1AM OBTAINED FROM THE FOLLOWING TWO ACCELEROGRAMS Kf:liN COUNTY EARTHQUAKE 7 21 52 FRIULI. ITALY EARTHQUAKE 9-15 76 IIA004 TAFT LINCOLN SCHOOL TUNNEL. COMP S69E AND 1-3-169 ITALY SAN ROCCO. COMP EW SCALE FACTOR 3.50 SCALE FACTOR = 3.18 0.15 r----------------------- ,...... C) ....... z 0.50 0 0.25 1- <( a: LLJ ..J ~ 0.00 (.) <( 0 z :::> -0.25 0 a: (!) -0.50 0.00 SEC TO 2.32 SEC OF MODIFIED = 0.00 SEC TO 2.32 SEC OF KERN CO 2.34 SEC TO 4.30 SEC OF MODIFIED = 2.14 SEC TO 4.10 SEC OF FRIUU 4.32 SEC TO 55.14 SEC OF MODIFIED 3.58 SEC TO 54.40 SEC OF KERN CO THIS PLOT LIMITED TO FIRST 48.0 SECONDS OF THE MODIFIED ACCELEROGRAM -0.75~--~~;---~~--~~-----L----~------0. 0 0 -'---·---;-:c);"--;:;:-!-;;:;:;-----;:;::'~:----;~::-:---_;__ __ _j 4.00 16.00 24.00 28.00 32.00 36.00 40.00 44.00 48.00 12.00 20.00 8.00 ALASKA POWER AUTHORITY BRADLEY LAKE HYDROELECTRIC PROJECT KENAI PENINSULA BOROUGH,ALASKA TIME (sec) GEOTECHNICAL DESIGN CRITERIA DESIGN ACCELEROGRAM FIGURE 2 1190 I FULL HEAD __11_80 1170 1150 1140 ---- 113 0 112_Q 110 0 1090 ~_1060 ~ROWN &RING •I GROUT INTAKE L I- DESIGN GRADIENT ~LOCATION OF SHAFT -·-----~----·\ (NOT FINAL) PATTERN -SEEPAGE PRESSURE PROFILE AFTER INSTANT MIG TUNNEL GATES ARE OPENED \ \ \ L DRY WELL _I J SHAFT t \ ~~lNG ·I GROUT \ \ SHAFT t.. _Ff¥b-..j I-DR A INS I~ FLOOD TAILWATER r ~-PAT TERN --ROCK UKP .... _ 1180 116Q_ 1140 1120 1080 1060 MAX 2040 PSF MAX 3400 PSF MAX 680PSF_ Ng 'typ]: ·.·.• .... ,. I 1---;:;=-r---~---'-:::c....::.---------l PHASE l 4t00 DIVERSION TUNNEL GRADUAL CHANGE IN ROCK LOAD 3~00 2+00 MAX ROCK LOADING DIAGRAM REFERENCE DWG 15500-FY-132A ALASKA POWER AUTHORITY BRADLEY LAKE HYDROELECTRIC PROJECT KENAI PENINSULA BOROUGH,ALASKA USE td =170 LB/FT3 NOTE- ROCK LOADS MAY CHANGE IF A MID -TUNNEL GATE SHAFT r)S INSTALLED •I I -0 ~ 0 ~ 1+00 0+00 0 30 60 FEET I ==:J GEOTECHNICAL DESIGN CRITERIA EXTERNAL LOADS ON TUNNEL LINERS FIGURE 3 DESIGN CRITERIA FOR CIVIL STRUCTURES J.O. No. 15500 1-041-md ALASKA POWER AUTHORITY ANCHORAGE, ALASKA BRADLEY LAKE HYDROELECTRIC PROJECT GENERAL PROJECT INFORMATION AND CIVIL DESIGN CRITERIA REV IS ION: 0 DATE: MARCH 21, 1986 Copyright 1986 Stone & Webster Engineering Ccorporation Anchorage, Alaska January 9, 1986 GENERAL INFORMATION AND CIVIL DESIGN CRITERIA GENERAL PROJECT INFORMATION AND CIVIL DESIGN CRITERIA TABLE OF CONTENTS SECTION ITEM ~ 1.0 SCOPE 1 2.0 GENERAL PROJECT INFORMATION 2 2.1 Climatology 4 2.2 Reservoir, Diversion, and Tidal Information 5 3.0 REGULATIONS, CODES, STANDARDS AND GUIDES 8 3.1 Local, State, and Federal Codes and Regulations 8 3.2 Industry Codes, Standards, and Specifications 9 3.3 Design Guides 11 4.0 CIVIL DESIGN CRITERIA 13 4.1 Material for Civ i1 Works 13 4.1.1 Fill Materials 13 4.1.2 fences and Gates 15 4.1.3 Culverts 15 4.3 .4 Drainage Material 16 4 .1.5 Earth Retention Structures 17 4.2 Design of Civil Works 18 4.2.1 R&M Design Criteria 18 4.2.2 Earth Retaining Structures 19 4.2 .3 Roads and Surfacing 19 4.2.4 Slopes 20 4 .2.5 Culvert Design 20 1-041-md GENERAL INFORMATION AND CIVIL DESIGN CRITERIA figure No. 1. 2. 1-041-md Tjtle Project Location Airstrip/Powerhouse Wind Rose Diagram GENERAL INFORMATION AND CIVIL DESIGN CRITERIA 1.0 SCOPE GENERAL PROJECT INfORMATION AND CIVIL DESIGN CRITERIA Page 1 This document provides general project information and civil design criteria necessary for preparation of designs, construction drawings, and specifications for the Bradley Lake Hydroelectric Project. Separate fran this criteria are design criteria set by R&M Consultants, Inc. <R&M) for roads, bridges, camp facilities and the barge and harbor facilities and criteria set by Dryden & LaRue, Inc. <D&U for transmission systems. Further, criteria developed by other disciplines on the Bradley Lake Project will be referenced as needed. These criteria when canbined, constitute the Project Design Criteria. 1-041-md GENERAL INFORMATION AND CIVIL DESIGN CRITERIA Page 2 2.0 GENERAL PRQJECT INFORMATION The Bradley Lake Project is a hydroelectric facility being designed by Stone & Webster Engineering Corporation (SWEC) for the Alaska Power Authority (APA). The project is located in the southern portion of the Kenai Peninsula approximately 27 miles northeast of Homer, Alaska and approximately 105 miles south of Anchorage, Alaska. The project initially will develop a nominal 90 MW capacity. The powerhouse will be located on Kachemak Bay with a power tunnel to Bradley Lake. Bradley Lake is a natural lake with existing water 1 evel at El evatfon 1080, with additional catchment from surrounding sources. The electricity produced will be transmitted to Homer, the Kenai Peninsula, and Anchorage. Certain aspects of the project will be designed so as to not preclude the installation of a third unit which would result in a total project capacity of 135 MW. The project includes the following principal features: 1. A concrete faced rockfill dam approximately 610 feet long x 125 feet high located at the natural outlet of Bradley Lake. 2. A concrete gravity ungated ogee spillway to the side of the rna in dam. 3. An 18-foot internal lined diameter modified horseshoe-shaped diversion tunnel approximately 400 feet long adjacent to the right abutment of the dam, and excavation of the Bradley River channel immediately downstream of the dam. 4. An 11-foot diameter fully lined power tunnel approximately 19,000 feet long between the Bradley Lake dam and the powerhouse located on the shore of Kachemak Bay. 1-041-md GENERAL INFORMATION ANO CIVIL DESIGN CRITERIA Page 3 5. An intake structure with removable trash rack and bulkhead gates at the damsite. 6. A gatehouse and gateshaft located at the upstream portion of the power tunnel • 7. Diversion works on the Middle Fork of the Bradley River and at the terminus of the Nuka Glacier. 8. A steel penstock 1 ocated at the downstream portion of the power tunnel to the powerhouse, including approximately 2,600 feet of steel tunnel lining. 9. An above ground powerhouse located on the shore of Kachemak Bay, containing two 45 Md Pelton Turbine Generators and associated equipment, with capabilities for expansion to three units. 10. A riprap lined tail race channel discharging into Kachemak Bay, located downstream of the powerhouse. 11. A Compact Gas Insulated Substation CCGIS) with three llSkV transformers, located adjacent to the powerhouse. 12. Docking and barging facilities and an airstrip along the shore of Kachemak Bay. 13. Maintenance and storage facilities. 14. Permanent and construction camp facilities. 15. Access roads within the project area. 16. Permanent housing facilities for operating personnel. 1-041-md GENERAL INFORMATION AND CIVIL DESIGN CRITERIA Page 4 17. Two 115 kV transmission lines with a switching station located at Bradley Junction. Bradley Junction is the tie point to the Homer Electric Association transmission system located near Caribou Lake. Work under items 12 through 16 will be performed by R&M Consultants and work under Item 17 will be performed by Dryden & LaRue, Inc. Work for the project will be accomplished in two phases. In Phase I, the permanent and construction camps, barge facilities, warehousing, airstrip, roads, the diversion tunnel and intake structure and the modification to the Bradley River downstream of the proposed dam will be designed. Within Phase II, the powerhouse, the dam and spillway, the power tunnel and penstock, the substation, the Middle Fork and Nuka diversions, and the permanent release facilities of the diversion tunnel will be designed. 2.1 CLIMATOLOGY (Figure 1, attached) 1. Latitude: 64.5° 2. Temperature Range: -35°F to +85°F 3. Seismic Zone: UBC Zone 4 4. Wind Speed: max design 100 MPH Coastal, 120 MPH Mountains 5. Mean Annual Precipitation: Varies 40 to 80 inches 6. Approximate Annual Snow Fall: Varies 100 to 200 inches 7. Prevalent wind direction as determined from recent studies and wind rose data indicates highest speed wind velocities come from the NNE during cold months and from the SW during warmer months. (See Figure 2, attached) 1-Q41-md GENERAL INFORMATION AND CIVIL DESIGN CRITERIA Page 5 2.2 RESERVOIR, DIVERSION, AND TIDAL INFORMATION THE DATA PROVIDED BELOW IS FOR INFORMATION PURPOSES AND MUST BE VERIFIED FOR FINAL DESIGN. A. DAM & SPILLWAY 1-041-md DAM PHYSICAL INFORMATION Type Dam Crest Width Dam Crest Elevation Dam Parapet Crest Elevation Dam Crest Length Spillway Crest Length Spillway Crest Elevation RESERVOIR LEVELS Concrete faced rockfill 18 ft. <Inside of Parapet to edge of dam) 1190 ft. 1194 ft. 610 ft. 175 ft. 1180 ft. Probable Maximum Flood <PMF) 23,800 cfs (Routed) Maximum Pool to Pass PMF 1190.6 ft. Normal Maximum Operating 1180 ft. Minimum Operating 1080 ft. Min'imum Possible(@ zero inflow) 1068 ft. (Diversion Tunnel Drawdown) Minimum Possible (@zero inflow) 1030 ft. <Power Tunnel Diversion) TAILWATER LEVELS Probable Maximum Flood Routed Flood of Record Min'imum Operating 1090 ft. 1067 ft. 1061 ft. GENERAL INFORMATION AND CIVIL DESIGN CRITERIA FLOW DATA Maximum Lake Inflow (PMF) Maximum Recorded Lake Outflow (Natural Channel) Minimum Recorded Lake Outflow (Natural Channel) B. DIVERSION TUNNEL Fl ow Sect i on { u n 11 ned ) Approximate Length Design Maxi mum F1 ow Design Maximum Flow Operational Minimal Flow C. MAIN POWER TUNNEL F1 ow Section Approximate Length Design Maximum Flow D. MIDDLE FORK AND NUKA DIVERSIONS 31,700 cfs. 5210 cfs. 16 cfs Page 6 21 ft. (Modified Horseshoe) 400 ft. 4000 cfs (During construction) 10,000 cfs (During emergency draw down) 100 cfs (Through fish bypass pipes) 11 ft. (Modified horseshoe) U/S of gate shaft 11 ft. dia. (Circular) DIS of gate shaft 19,000 ft. 2150 cfs. 1. MIDDLE FORK DIVERSION (Final Design Pending) PHYSICAL INFORMATION Dam Height 20 ft. Crest Elevation 2208 ft. Dam Length 140 ft. Spill way Elevation 2204 ft. Spillway Length 30 ft. 1-041-md GENERAL INFORMATION AND CIVIL DESIGN CRITERIA RESERVOIR LEVELS Design F1 ood Normal Maximum Operating Minimum Operating <Empty) TAILWATER LEVELS Flood Normal Maximum Operating Minimum Operating 2. NUKA DIVERSION (later) 2210 ft. 2204 ft. 2192 ft. 2192 ft. 2192 ft. 2192 ft. Page 7 E. TIDAL LEVELS 1-041-md Elevation will be based on project datum. tabulations below and to Figure 1, attached. Refer to the * Highest Storm Surge Highest Tide <estimated) Mean Higher High Water Mean High Water Mean Sea Level Mean Low Water Mean Lower Low Water Lowest Tide (estimated) * Estimated 50 Year. Bradley Project Datum (Ft.) 13.3 11.37 4.78 3.97 -4.02 -12.02 -13.63 -19.63 Bear Cove Mean Sea Level (MSU Datum (Ft.) 11.67 15.39 8.80 7.99 0.00 -8.00 -9.61 -15.61 Bear Cove Mean Low Low Water (MLLW) Datum {Ft.) 25.3 25 .a 18.41 17.60 9.61 1.61 0.00 -7.0 GENERAL INFORMATION AND CIVIL DESIGN CRITERIA Page 8 3.0 REGULATIONS, CODES, STANDARDS, AND GUIDES The following standards, codes, specifications, and guidelines shall apply; use the editions current at the start of the detailed design, unless specifically noted otherwise. 3.1 Local, State, and Federal Codes and Regulations AAC Alaska Administrative Code OSHA-AI< General Safety Code, Vol. I, II, and III, Occupational Safety and Health Standards, Alaska Department of Labor, Division of Occupational Safety and Health, 1973 and as amended in 1983 and the Construction Code, 1974 and as amended in 1982. OSHA-US U.S. Department of Labor Occupational Safety and Health Administration, OSHA 2206 General Industry Standards (29 CFR 1910), and OSHA 2207 Construction Industry (29 CFR 1926/1910), as they pertain to the work at hand and supplement the State of Alaska's General Safety Code identified above. DOT/PF DOT/PF FE~ 1-041-md Alaska Department of Transportation and Public Facilities, Standard Specifications for Highway Construction, 1981. Alaska Department of Transportation and Public facilities, Design Standards for Buildings, 1982 with updates. Application for license for Major Unconstructed Project, Bradley Lake Hydroelectric Project, Vol. 1 through 10, by Stone & Webster Engineering Corporation., for Alaska Power Authority, 1984. GENERAL INFORMATION AND CIVIL DESIGN CRITERIA Page 9 3.2 Industry Codes, Standards and Specifications AASHT0-HB AASHfO ACI MANUAL AISC MANUAL S326 S302 S314 AISI-68 AITC-TM AITC-100 1-041-md Specifications for Highway Bridges with updates; American Association of State Highway and Transportation Officials (AASHTO), 1978 Edition. Various AASHTO publications as required. ACI Manual of Standard Practice Vol. 1 to Vol. 5 American Concrete Institute (ACI), 1985. Manual of Steel Construction; American Institute of Steel Construction (AISC), 8th Edition. Specification for the Design, Fabrication and Erection of Structural Steel for Buildings with Commentary; AISC, 1978. Code of Standard Practice for Steel Buildings and Bridges; AISC, 1976. Specification for Structural Joints Using ASTM A325 and A490 bolts; Research Council on Riveted and Bolted Structural Joints (RCRBSJ), 1980. Specifications for the Design of Cold-Form Steel Structural Members with Commentary; American Iron and Steel Institute (AISI). Timber Construction Manual; American Institute of Timber Construction (AITC), 2nd Edition. Timber Construction Standard Series (AITC-100, 1972 Series); AITC. GENERAL INFORMATION AND CIVIL DESIGN CRITERIA ASTM MS Dl.1 ~s Dl.4 PWWA CLFI MSP-2-81 NEC NESC NFPA SSPC UBC 1-041-md Page 10 Various standards; American Society for Testing and Materials (ASTM). Structural Welding Code; American Welding Society CAWS), 1985. Reinforcing Steel Welding Code; ~s, 1985. American Water Works Association-various publications as required. Commercial Standard for Industrial Aluminum and Galvanized Steel Chain Link Fencing; Chain Link Fence Institute (CLFI). Manual of Standard Practice; CRSI, 1981 with 1983 Supplement. National Electric Code; National Electrical Contractors Association, NFPA No. 70-1985. National Electrical Safety Code, American National Standard, ANSI C2-l984; Institute of El ectrica1 and Electronics Engineers <IEEE). National Fire Protection Association -Latest Guide- lines and requirements. Steel Structures Painting Council -Various Guides and Publications. Uniform Building Code; International Conference of Building Officials, 1985 Edition. GENERAL INFORMATION AND CIVIL DESIGN CRITERIA 3 .3 DESIGN GUIDES CRREL NAVFAC DM-9 Page 11 U.S. Army Corps of Engineers, Cold Regions Research & Engineering Laboratory Various Publications. Cold Regions Engineering, Design Manual; Dept. of the Navy, Naval Facilities Engineering Command, 1975. NAVFAC P-355 Seismic Design for Buildings; Technical Manual, Dept. Army, Navy and Air Force, 1982. NAVFAC DM-7.1 Design Manual-Soil Mechanics, Foundations, and Earth Structures, Dept. of Navy, Naval Facilities Engineering Command, 1982. APA-DS EPA-600 APA-BMP R&M Criteria Drainage Structure and Waterway Design Guidelines, Alaska Power Authority Document by Harza-Ebasco, Susitna Hydroelectric Project, 1985. Cold Climate Utilities Delivery Design Manual; United States Environmental Protection Agency, 1979. Best Management Practices Manuals, Alaska Power Authority Document by Frank Moolin and Associates, Inc., Susitna Hydroelectric Project, 1985. o Soil and Erosion Control o Fuel and Hazardous Materials o Liquid and Solid Waste o Oil Spill Contingency Planning o Water Supply Civil & Facilities Design Criteria, Bradley Lake Project, R & M Consultants, Inc., Anchorage, Alaska, 1985. 1-041-md GENERAL INFORMATION AND CIVIL DESIGN CRITERIA D&L Criteria HSDHCP HCCPH c~ UA 1-041-md Page 12 Transmission Facilities Design Criteria, Bradley Lake Project, Dryden and LaRue, Inc., 1985. Handbook of Steel Drainage & Highway Construction Products; American Iron and Steel Institute. Handbook of Concrete Culvert Pipe Hydraulics; Portland Cement Association. Concrete Pipe Handbook; American Concrete Pipe Association. Environmental Atlas of Alaska; C.W. Hartman and P.R. Johnson, University of Alaska, 1978. GENERAL INFORMATION AND CIVIL DESIGN CRITERIA Page 13 4.0 CIVIL DESIGN CRITERIA The majority of the civil design will be prepared by R&M Consultants and controlled by their design criteria. Certain civil materials, not defined by R&M criteria may be used in SWEC designs, and are defined below. Additionally, minor design considerations and siting information are included. This criteria supplements R&M's Design Criteria at present. 4.1 ~ATERIALS FOR CIVIL WORKS 4 .1.1 FILL MATERIALS Fill material will consist of excavated site materials, graded and prepared to meet the requirements of the Geotechnical Design Criteria, and identified below. A. COMMON FILL Common fill will be used to construct staging sites and embankments to final grades; common fill shall not be placed beneath site structure foundations. B. SELECT FILL Select fill consisting of graded site materials will be used as bedding material for structures requiring drainage and as replacement for frost susceptible materials beneath structure foundations. C. STRUCTURAL FILL 1-041-md Structural fill consisting of selected and graded material will be used beneath structure foundations. GENERAL INFORMATION AND CIVIL DESIGN CRITERIA Page 14 D. ROCK FILL Rock fill will be used in embankments not expected to be loaded by structures or equipment. For the most part, rock material used as fill will be developed from the excavations for structures under criteria set by R&M. E. RIPRAP FILL Riprap fills will consist of site rock placed at downstream ends of drainage pipes, within channels, and at the toes of designated slopes to dissipate flows, trap silts, resist wave action and reduce scour. Riprap will meet the gradation and size limitations of the R&M criteria. F. CONDUIT AND PIPE BEDDING FILL Conduit and pipe bedding fill will be manufactured from site rock, and w111 be graded within the following 1 imits (to be verified): u.s. S:taodar:d 2 in. 1 l/2 in. 3/4 1 n. No. 4 No. 30 No. 200 Si~~e Sjz~ Perceo:t Finer: by Weigh:t 100 90-100 so-as 2S-45 10-25 2-9 G. AGGREGATE FILL 1-041-md Aggregate fill will consist of rock 3/4 - 1 112 inches in size. Aggregate fill will be used as insulation fill within the switchyard, within transformer spill enclosures and around electrical equipment. GENERAL INFORMATION AND CIVIL DESIGN CRITERIA 4.1.2 4.1.3 1-041-md Page 15 FENCES AND GATES The substation and switching station, areas around the powerhouse, local storage areas, safety and hazard related areas, and security areas will be enclosed with chain link fences. Security related areas will be enclosed with 8 ft. high chain 1 ink fences with "V" bar type extensions carrying a minimum of two strands of barbed wire on each bar. Chain link fence posts and fabric shall be installed so as to bury at 1 east 18 inches min f mum of fabric at the bottom in the ground to reduce possibility of wildlife intrusion under the fences. Protective enclosures, provided in areas where hazards to personnel demand restricted access but pose no security problems, will be 8 ft. high galvanized chain link fences, without barbed wire extensions. Gates wi 11 be prov 1 ded for access. Vehicle access gates will be double leafed types capable of a 180 degree swing to the outside or they may be of the semi-cantilever type. Minimum width vehicle gates will be 16 ft. Fences, gates, and hardware will be galvanized and will meet the Chain Link Fence Institute's "Commercial Standards for Industrial Aluminum and Galvanized Steel Chain Link Fencing". CULVERTS Materials for culverts will be selected in accordance with the requirements of the Alaska Power Authority's Drainage GENERAL INFORMATION AND CIVIL DESIGN CRITERIA Page 16 Structure and Watercourse Design Guidelines. Two types of culvert material available are corrugated metal pipe (CMP) and precast reinforced concrete pipe. A. CORRUGATED METAL PIPE (CMP) CULVERTS CMP culverts will meet the material requirements of the latest edition of American Iron and Steel Institute's publication Handbook of Steel Drainage and Highway Con- struction Products. Material dimensions will be: thick- ness, 0.064 inch minimum; corrugations 2-2/3 in. x 1/2 in. minimum; and diameter 24 in. minimum. Bituminous coating of CMP will be as required. CMP and hardware will be galvanized or aluminum coated, as required. Culverts shall utilize flared end sections. B. PRECAST CONCRETE PIPE 4 .1.4 Reinforced precast concrete pipe will conform to ASTM C76. Culvert pipes will be no less than 24 inches in diameter. DRAINAGE MATERIALS Materials used in construction of drainage facilities will be as specified and as identified below, and will follow the Alaska Power Authority's Drainage Structure and Waterway Design Guidelines and Best Management Practices Manuals. A. DRAINAGE GRATING Drainage grating will be by the Neenah Foundry Co., or equal. B. CATCH BASIN FRAMES 1-041-md Catch basin frames and lids will be by the Neenah Foundry Co., or equal. GENERAL INFORMATION AND CIVIL DESIGN CRITERIA Page 17 C. FILTER FABRIC Filter fabric used around drainage pipes, etc., will be by Mirafi, Fibertex, Phillips or equal. Fabric type and weight will be specified by the Responsible Geotechnical Engineer. D. DRAINAGE PIPE Drainage pipe will be perforated galvanized corruga1fed metal pipe. polyvinyl chloride or All pipe shall include joint hardware, flares, screens, etc. Drainage pipe will be wrapped with filter fabric and shall be provided with heavy duty galvanized wire mesh screens securely strapped over exposed ends where the pipes daylight, or the ends shall be plugged and capped. E. TRENCH COVERS AND MANHOLE COVERS Trench covers for areas not associated with vehicular traffic may be minimum 5116 inch ASTM A36 carbon steel checkered plate. Trench covers located within areas accessible to vehicles and manhole covers will be Neenah Foundry Company cast products, or equal. F. MANHOLES 4 .1.5 1-041-md Manholes may be precast concrete or cast-in-place concrete units as availability and design allow. EARTH RETENTION STRUCTURES Earth retention structures may be reinforced concrete retaining walls, metal bin walls, wood, gabions or concrete cribbed walls, bulkheads, sheetpil ing cofferdams, or reinforced earth retaining structures. GENERAL INFORMATION AND CIVIL DESIGN CRITERIA Page 18 Materials used shall meet the design and specification criteria requirements developed by the project. Basic earth retention structures will also meet the following: A. BIN WALLS Metal sheet components will be Armco Bin Wall Products, or equal. Metal sheet components will be Aluminized Steel Type 2 in conformity with AASHTO M-27 and 80L. All bolts, fasteners, straps, etc., for walls in corrosive areas will be stainless steel. B. REINFORCED EARTH RETAINING STRUCTURES 4.2 4.2.1 1-041-md Face panels shall be reinforced concrete. Straps will be per the manufacturer's recommendations, except that in corrosive 5052-f-82. situations, straps will be Fasteners shall be aluminum aluminum alloy alloy 6061-74. Alternate earth retaining wall concepts are acceptable, if approved by the Geotechnical Engineer. DESIGN OF CIVIL WORKS R&M DESIGN CRITERIA The majority of the civil works will be by R&M Consultants and will be controlled by their Criteria. Additional criteria will be developed as required. Where design concerns soil and erosion control and drainage and waterways structures, the guidelines APA-DS and APA-BMP will be followed. Some minimal civil design guidance is included bel ow. GENERAL INFORMATION AND CIVIL DESIGN CRITERIA 4.2.2 4.2.3 A. 1-041-md Page 19 EARTH RETAINING STRUCTURES Excessively long fill slopes or abrupt changes in the contour may require benches to reduce erosion and the use of earth retention structures. Benching will, as a minimum follow the USC requirements, unless otherwise controlled by the Geotechnical Design Criteria or the APA Best Management Practices Manuals. Earth retention structures will be designed to the earth pressures and formulation identified by the Geotechnical Design Criteria. Solid-type walls will be provided with a perforated CMP or PVC heel drain, wrapped with an approved filter fabric, and covered with a well graded, drainable fill. Drain pipe will extend full length of wall system with exit pipe at ends. Concrete used for normal reinforced concrete walls, metal bin wall and reinforced earth structure toe bases will have a minimum specified compressive strength of 3,000 psi at 28 days. Concrete used for reinforced earth face panels will have a minimum specified compressive strength of 4,000 psi at 28 days. RQADS AND SURFACING ACCESS ROADS Minor access roads required by design will follow the R&M criteria. Exceptions will be made only with the approval of the Responsible Civil Engineer. GENERAL INFORMATION AND CIVIL DESIGN CRITERIA Page 20 B. RO,A.D SURFACING 4.2.4 4.2.5 1-041-md Roads wi 11 be surfaced to match major roads where traffic and load capacity warrant. It is not anticipated that asphalt paving will be used. Rock fill will be used to pave selected areas. The following depths of rock fill shall be used as a minimum: SLOPES Access Roads Substation Powerhouse Yard Areas Per R&M 6 in. 6 in. Slope criteria for embankments, cut and fill slopes and excavation in rock or earth will follow the requirements of the Geotechnical Design Criteria as to maximum and minimum slopes, ditching and toe treatment and requirements for benching slopes at periodic intervals. Refer to 4.2.2 herein. CULVERT DESIGN Only when design of culverts is not a part of R & M's Contract, will they be designed by SWEC. Flow characteristics for such culverts shall be provided by the responsible Hydraulic Engineer. Design loads imposed on the culverts, minimum fill, etc., will follow R&M Criteria. Design of any culvert will follow the guidelines and design procedures developed by the Alaska Power Authority as stated in the Best Management Practices -Soil and Erosion Control and Drainage Structures and Waterway Design Gujdel ines. GENERAL INFORMATION AND CIVIL DESIGN CRITERIA 1-041-md Page 21 Additional design guidance is presented in the Handbook of Steel Drainage & Highway Construction Products, the Concrete Pipe Handbook, and the Handbook of Concrete Pipe Hydraulics. GENERAL INFORMATION AND CIVIL DESIGN CRITERIA ~ ··.\_.. ·~ ' ~~ ._..., ;; KEN A I, ·-" x,_-p E N I N S U L A s (' I-'-{_ . /--L ,))"- / ,/'-.' '- '.., ' .A ·~ y "' ~ ,_,~ ~~·· . . ..·.·• RELII TIONSHIP OF VERTICAL DATUMS ~ · · · · Bear Cove Bear Cove Bradley ' • · Mll W MSL Project ~ Datum Datum Datum ~ <v \ I, ) HT ' 25.0 ' 15.39 f 11.3 7 \>-"'C.~ ' ( ··V')) \-J'I I I MHH~ 18.41 t 8.80 t 4.78 " .,, .F,'/ >' MHW 17.60 7.99 3.97 Project Datum 13.63 4.02 0.00 Origin (llaaumed) L 0 ? ~MI\_[$ MSL ' 9.61 ' 0.00 ~ -4.02 MLW + Ull MLLW + 0.00 LT 4 6.0 -6.00 -9.61 ... 15.61 -12.02 -13.63 -19.63 ALASKA POWER AUTHORITY PROJECT LOCATION BRADLEY LAKE HYDROELECTRIC PROJECT KENAI PENINSULA BOROUGH, ALASKA FIGURE 1 GENERAL INFORivtATIO"~ & CIVIl. DESIGN RITERIA NW NNW WSW I I I F'-I ~.~ ( \ / \ I f'.. /\ \ \ 4 \ \ I T f f "Q 7 v -. \0.4 0.27 " 7 \ 3 2 \ \?"' i 1 1 NE sw I\ \ \ .-\( \ \ 6 v.of 'W-\0 '5--Y u.c.; 7' .J I I u.u I I ENE \ I C? \ tJ 3 \7 "' II 91 · -\ ~ 7 r r I ALASKA POWER AUTHORITY BRADLEY LAKE HYDROELECTRIC PROJECT KENAI PENINSULA BOROUGH, ALASKA MPH SE GENERAL AIRSTRIP I POWERHOUSE WIND ROSE DIAGRAM FIGURE 2 I NFDf<tvl.ATIQ\J & CIVIL DE..';IGf\J CR ITER lA STRUCTURAL DESIGN CRITERIA -MAIN DAM DIVERSION 2-105-JJ ALASKA POWER AUTHORITY BRADLEY LAKE HYDROELECTRIC PROJECT J. 0. No. 15500 STRUCTURAL DESIGN CRITERIA PART A REVISION: 0 DATE: FEBRUARY 27, 1986 STONE & WEBSTER ENGINEERING CORPORATION ANCHORAGE, ALASKA 2-105-JJ BRADLEY LAKE HYDROELECTRIC PROJECT J.O. NO. 15500 STRUCTURAL DESIGN CRITERIA PART A: GENERAL STRUCTURAL DESIGN CRITERIA PART B: SPECIAL REQUIREMENTS AND DESIGN CRITERIA FOR MAJOR STRUCTURES STONE & WEBSTER ENGINEERING CORPORATION ANCHORAGEt ALASKA SECTION PART A 1.0 2.0 2. 1 2.2 2.3 3.0 4.0 11. 1 11.2 4.3 4.4 4.5 4.6 4.7 4.8 4. 8. 1 4.8.2 4.8.3 4.9 4. 10 4. 11 4. 12 4. 13 4. 14 4. 15 4. 16 4. 17 4. 18 4. 19 4.20 5.0 5. 1 5.2 5.3 5.4 5.5 2-105-JJ TABLE OF CONTENTS GENERAL STRUCTURAL DESIGN CRITERIA GENERAL REGULATIONS, CODES, STANDARDS AND GUIDES Local, State, and Federal Codes and Regulations Industry Codes, Standards, and Specifications Miscellaneous Documents MATERIALS DESIGN LOADS Dead Loads (D) Live Loads (L) Snow and Ice Loads (S,I) Equipment Loads (M) Hydraulic Loads (H) Soil and Rock Loads Wind Loads (W) Seismic Loads (E) General Seismic Conditions General Seismic Forces Seismic Forces on Elements Tsunami and Seiche Induced Forces Thermal Loads (T) Pipe and Cable Tray Load Allowances Roof Truss Load Allowance Column Load Allowance Bracing Load Temporary Roof Loads Crane Impact Allowance Hoist Trolley Loads Truck, Fork Lift, and Cart Loads Vibrational Loads Construction Loads STRUCTURAL DESIGN Load Combinations Stability Requirements Steel Design Concrete Design Masonry Design i A-1 A-4 A-4 A-5 A-6 A-7 A-10 A-10 A-10 A-10 A-11 A-11 A-11 A-12 A-13 A-13 A-14 A-17 A-18 A-18 A-19 A-20 A-20 A-21 A-21 A-21 A-22 A-22 A-23 A-23 A-21! A-24 A-25 A-26 A-32 A-33 STRUCTURAL DESIGN CRITERIA TABLE OF CONTENTS CONI • SECTION .I.:rm PAGE ~ TABLES A-34 Table 1 Selected Material Weights A-34 Table 2 Minimum Live Loads for Floors and Decks A-35 Table 3 Estimated Equipment Weights A-36 Table 4 Miscellaneous Equipment Loads A-38 Table 5 Snow Loads A-38 Table 6 Wind Pressures -Speed v = 100 mph, I = 1. 0' Exposure B A-39 Table 7 Wind Pressures -Speed v = 100 mph, I = 1.0, Exposure C A-40 Table 8 Wind Pressures -Speed v = 120 mph, I = 1. 0' Exposure B A-41 Table 9 Wind Pressures -Speed v = 120 mph, I = 1. 0' Exposure C A-42 Table 10 Wind Loads Importance Factors A-43 ii 2-105-JJ STRUCTURAL DESIGN CRITERIA TABLE OF CONTENTS CONT. SECTION ITEM PAGE PART B SPECIAL REQUIREltENTS AND DESIGN CRITERIA FOR MAJOR STRUCTURES 1.0 MAIN DAM DIVERSION 81-1 2.0 MAIN DAM B2-1 3.0 SPILLWAY 83-1 4.0 POWER TUNNEL AND GATE SHAFT B4-1 5.0 STEEL LINER AND PEN STOCK 85-1 6.0 POWERHOUSE B6-1 7.0 TAILRACE B7-1 8.0 SUBSTATION AND TRANSMISSION SYSTEM 88-1 9.0 MIDDLE FORK AND NUKA DIVERSIONS 89-1 10.0 COFFERDAMS Bl0-1 iii 2-105-JJ STRUCTURAL DESIGN CRITERIA A-1 PART A STRUCTURAL DESIGN CRITERIA 1. 0 GENERAL This document provides structural design criteria necessary to design the Bradley Lake Hydroelectric Project. Separate from this criteria are design criteria set by R & M Consultants, Inc. (R & M) for roads, bridges, camp facilities, barge and harbor facilities and criteria set by Dryden and LaRue, Inc. (D & L) for transmission systems. Supplemental to this criteria are, General Project Information and Civil Design Criteria, Geotechnical Design Criteria, and Hydraulic Design Criteria. The Bradley Lake Project is being designed by Stone & Webster Engi- neering Corporation (SWEC) for the Alaska Power Authority. The project is located in the southern end of the Kenai Peninsula approximately 27 miles northeast of Homer, Alaska and approximately 105 miles south of Anchorage, Alaska. The project will initially develop a nominal 90 MW capacity. The powerhouse will be located on the Kachemak Bay with a tunnel to Bradley Lake. The existing natural lake level is at elevation 1080. The electricity produced will be transmitted to Homer, the Kenai Peninsula, and Anchorage. The project will be designed so as not to preclude the installation of a third unit with a resulting total project capacity of 135 MW. The project includes the following principal features: 1. A concrete faced rockfill dam approximately 610 ft long x 125 ft high located at the natural outlet of Bradley Lake; 2. A concrete ungated gravity ogee spillway; 2-106-JJ STRUCTURAL DESIGN CRITERIA A-2 3. A 19 ft diameter by 400 ft long diversion tunnel and excavation of the Bradley River channel immediately downstream of the dam; 4. A power tunnel approximately 11 ft diameter by 19,000 ft long between Bradley Lake and the powerhouse located on the shores of Kachemak Bay; 5. An intake structure with a removable trashrack and bulkhead gates at the inlet to the power tunnel; 6. A gatehouse and gateshaft located in the upstream portion of the power tunnel; 7. Diversion works on the Middle Fork of the Bradley River and at the terminus of the Nuka Glacier; 8. A steel penstock located at the downstream portion of the power tunnel to the powerhouse; 9. An above ground powerhouse located on Kachemak Bay, containing two 45 MW generators with Pelton turbines and associated equipment with capabilities for expansion to three units; 10. A riprap lined tailrace channel discharging into Kachemak Bay, located adjacent to the powerhouse; 11. A Compact Gas Insulated Substation (CGIS) with 115 kV transformers located adjacent to the powerhouse; 12. Docking and barging facilities and an airstrip at the Kachemak Bay; 13. Maintenance and storage facilities; 14. Both permanent and construction camp facilities; 2-106-JJ STRUCTURAL DESIGN CRITERIA A-3 15. Access roads within the project site; 16. Permanent housing facilities for operating personnel; and 17. A 115 kV transmission line with intertie switching station at the Homer-Soldotna transmission system. Work under items 12, 13, 14, 15 and 16 will be performed by R & M Consultants and work under item 17 will be performed by Dryden and LaRue, Inc. 2-106-JJ STRUCTURAL DESIGN CRITERIA ( A-ll 2.0 REGULATIONS, CODES. STANDARDS,AND GUIDES Unless otherwise stated, the design of all structures shall conform to the latest editions of the applicable codes and specification listed below. Should a conflict arise between any of the referenced codes, the matter shall be referred to the Lead Structural Engineer for resolution. 2.1 LOCAL. STATE. AND FEDERAL CODES AND REGULATIONS AAC OSHA-AK OSHA-US DOT/ PF 1982 FERC 1984 2-106-JJ Alaska Administrative Code, Section 13AAC50, (incorporates UBC provisions for Alaska State building code requirements). General Safety Code, Vol. I, II, and III, Occupational Safety and Health Standards, Alaska Department of Labor, Division of Occupational Safety and Health, 1973 and as amended in 1983 and the Construction Code, 1974 and as amended in 1982. U.S. Department of Labor Occupational Safety and Health Administration, OSHA 2206 General Industry Standards (29 CFR 1910), and OSHA 2207 Construction Industry (29 CFR 1926/1910), as supplement to the State of Alaska's General Safety Code. Alaska Department of Transportation and Public Facilities, Design Standards for Buildings. Application for License for Major Unconstructed Project, Bradley Lake Hydroelectric Project, Vol. through 10, by Stone & Webster Engineering Corp., for the Alaska Power Authority. STRUCTURAL DESIGN CRITERIA ( ( A-5 2.2 INDUSTRY CODES. STANDARDS. AND SPECIFICATIONS AASHTO-HB 1978 ACI 302.1R-80 1980 ACI 315-80 1980 ACI 318-83 1983 ACI 318.1-83 ACI 336.2R-66 1966 R1980 ACI 336.3R-72 1972 R1980 AISC 1980 AISI-68 AWS D1. 1 1985 AWS D1.4 1985 2-106-JJ Standard specifications for Highway Bl'idges; American Association of State Highway and Transportation Officials (AASHTO). Guide to Concrete Floor and Slab Construction. Manual of Standard Practice for Detailing Reinforced Concrete Structures. Building Code Requirements for Reinforced Concrete (ACI 318) and Commentary (ACI 318R). Building Code Requirements for Structural Plain Concrete (ACI 318.1) and Commentary (ACI 318.1R). Suggested Design Procedures for Combined Footings and Mats. Suggested Design and Construction Procedures for Pier Foundations. Manual of Steel Construction (8th Edition). Specifications for the Design of Cold-Form Steel Structural Members with Commentary; American Iron and Steel Institute (AJSI). Structural Welding Code; Society ( AWS). American Welding Reinforcing Steel Welding Code; AWS. STRUCTURAL DESIGN CRITERIA CLFI SJI UBC 1985 A-6 Commercial Standard for Industrial Aluminum and Galvanjzed Steel Chain Link Fencing; Chain Link Fence Institute {CLFI). Standard Specifications and Load Tables; Steel Joist Institute (SJI). Uniform Building Code; International Conference of Building Officials. 2.3 MISCELLANEOUS DOCUMENTS SEAOC-80 R & M Criteria D & L Criteria Hydraulics Dept. Design Criteria Geotechnical Design 12-18-85 Recommended Lateral Force Requirements and Commentary; Structural Engineers Association of California, 1980 Edition. Civil & Facilities Design Criteria, Bradley Lake Project, R & M Consultants, Inc., Anchorage, Alaska. Transmission Facilities Design Criteria, Bradley Lake Project, Dryden and LaRue, Inc. "See criteria specific to structures in Part B" Preliminary and Phase Geotechnical Design Criteria Criteria 2-106-JJ 1-9-86 General Project Information and Civil Design Criteria STRUCTURAL DESIGN CRITERIA A-7 3.0 MATERIALS Materials listed below and conforming to the referenced ASTM designation will be specified on the project. For specific design requirements see Section 5. 0 Structural Design and Part B of this criteria. A. STEEL Structural Steel High-strength steels where specified Stainless Steel Plate Stainless Steel Sheet Penstock Steel B. Bolts, Nuts, and Washers 2-106-JJ High-strength for Permanent Joints High-strength Alloy for Joints Unfinished Bolts ASTM A36 ASTM A572, Grade 50 ASTM A167, Type 304 or Type 316 ASTM A167, Type 304 or Type 316 ASTM A710, Grade A, Class 3 ASTM A325, Type 1, (7/8 inch diameter) ASTM A490, with yield strength between 130 ksi min and 145 ksi max, (1 inch diameter) ASTM A307, Grade B STRUCTURAL DESIGN CRITERIA c. Corrosion-resistant Bolts, Nuts and Washers for Removable Structural Members Crane Rail and Standard Accessories D. Steel Floor Grating and Stair Treads E. Roof and Floor Decking F. Weld Filler Metal G. Checkered Floor Plate H. Pipe Handrail I. Laduers J. Safety Chain K. Cement 2-106-JJ A-8 ASTM A193, Grade B8 Bolts ASTM A194, Grade 8 Nuts Type A304 Washer ASTM A759, No. 1 modified rail, attached with pressed clips and rever- sible fillers for a tight fit. Joint Bars ASTM A3 ASTM A569 ASTM A446 and coated with zinc coating conforming to ASTM A525 AWS D1.1 and Table 4.1.1 therein ASTM A36 with a symmet- rical raised diamond pattern 1 1/2 in. IPS, Sch. 40, ASTM A53, Grade B, or A500 Grade B, of comparable section and strength ASTM A36 ASTM A413, Class PC Type II, low alkali Portland Cement con- forming to ASTM C150 STRUCTURAL DESIGN CRITERIA A-9 L. Aggregates Coarse aggregates conforming to ASTM C33 M. Reinforcing Steel ASTM A615, Grade 60 N. Welded Wire Fabric ASTM A185 0. Pipe and Floor Sleeves ASTM A53, Grade B, or Penetrations Schedule 40 or ASTM A36 plate ma. terial P. Prestressing Steels Later 2-106-JJ STRUCTURAL DESIGN CRITERIA A-10 4.0 DESIGN LOADS 4.1 DEAD LOADS {D) Dead loads consist of the weight of all permanent construc- tion. Refer to Table 1 Selected Material Weights. 4.2 LIVE LOADS (L) Live loads will consist of uniform surface loads or equiva- lent point loads developed to represent loading effects due to the movement of materials, equipment or personnel applied on a temporary basis. Loads will be identified as live loads when the item imposing the load is not permanent or rigidly or permanently fixed to a structure. Live loads are assumed to include adequate allowance for ordinary impact conditions. Table 2 in Section 6.0 lists uniform floor loads to be used in lieu of unavailable actual loads. Uniform floor live loads may be omitted in regions where actual equipment loads are provided and exceed the specified floor loading. Where equivalent uniform live, floor or point loads are used to represent equipment, actual loads shall be checked against assumed loads when information is available. 4.3 SNOW AND ICE LOADS (S.I) 2-106-JJ For purposes of design, snow and ice loading will be consid- ered to occur for a minimum of 6 months out of the year. STRUCTURAL DESIGN CRITERIA A-11 Snow loads as listed in Table 5 are developed for the project based on the Department of the Army's technical document ETL 1110-3-317 and shall be used for buildings and structures: Effects of removing half the snow from any portion of the loaded area shall be investigated for all roofs. This condition simulates loss of snow from a portion of roof due to natural or man made causes. The effects of ice loads on hydraulic structures as shown in Part B of this Design Criteria shall be considered. 4.4 EQUIPMENT LOADS (M) Selected equipment weights and estimated loads are listed in Tables 3 and 4. Evaluate known equipment loads for empty weight (dead weight of equipment), operating weight (full contents)t and operational loadings (torquest etc.). Use Table 2 load information when equipment information is not available. 4.5 HYDRAULIC LOADS (H) Hydrostatic and hydrodynamic loads are those imposed on structures by water due to pressuret flow or earthquake. Refer to the Hydraulic Design Criteria and to the Geotechnical Design Criteria for specific loads. 4.6 SOIL AND ROCK LOADS Refer to the Geotechnical Design Criteria for specific loads. 2-106-JJ STRUCTURAL DESIGN CRITERIA A-12 4.7 WIND LOADS (W) 2-1 06-J ,) Wind loads developed for the Bradley Lake project are based on the 1985 UBC formula for wind pressure: p :: C C q I e q s (UBC Chapt. 23, Eqn. 11-1) Where: p :: Design wind pressure C :: Combined height, exposure and gust factor e coefficient as given in UBC Table No. 23-G C :: Pressure coefficient for the structure or portion q of structure under consideration as given in UBC Table No. 23-H q 5 = Wind stagnation pressure at the standard height of 30 ft as set forth in UBC Table No. 23-F I :: Importance factor as set forth in UBC Section 2311 (h). For wind loads, refer to Tables 6 through 9, as applicable. 1. Wind Load Application: Wind loads shall be applied orthogonally to buildings and structures in only one direction at a time. For tanks or structures supported on four legs in an elevated position wind load shall be applied diagonally. Wind loads shall not be combined with earthquake loadings; however, they shall be applied in combination with snow loads. STRUCTURAL DESIGN CRITERIA 4.8 4. 8. 1 A-13 2. Exposure Category and Importance Classification: Wind pressures for the identified exposure condition of Tables 6 through 9 shall be multiplied by the appropriate importance factor developed for the project and listed in Table 10. SEISMIC LOADS (E) General Seismic Conditions Structures shall be subjected to seismic event loads in accordance with the following basis of criticality: Description Non-Critical Those structures which house or support equipment or sys- tems which,if damaged during a major seismic event, could be replaced or repaired within one month or are not critical to the continued operation of the hydroelectric facility. Critical Those structures which house or support equipment or systems considered critical to the continued operation of the hydroelectric facility, and which would take more than one month to repair or replace or would be prohibitive in cost to repair or replace, if damaged during a major seismic event. Structure All structures and equipment supports not listed in critical or hazardous categories. Main Dam Diversion Tunnel / and Gate House Power Tunnel including Intake and Gate Shaft I J Powerhouse and Appurtenances Penstock and Spherical Valves Main Dam and Appurtenances Spillway Substation J 2-106-JJ STRUCTURAL DESIGN CRITERIA 4.8.2 2-106-JJ Hazardous Those structur·es which house or support equipment or systems containing materials such as acids, caustics, chemicals or flammables which, if damaged, could be hazardous to personnel, the environment, or to the continued operation of the hydro- electric facility. General Seismic Forces A. Non-Critical Structures 1. Force Computation A-14 Chemical Tanks Fuel Tanks, Pumps Caustic and Acid Tanks Chlorine Systems Non-critical structures shall be designed for effects of seismic acceleration of 0.35g represented by: Where: V = 0.35 VI V = Total lateral force or shear at base W = Total dead load including partition loads 2. Force Distribution Distribution of forces shall follow UBC formula: n V:Ft+LFi i = 1 (UBC Chapt. 23, Eqn. 12-5) STRUCTURAL DESIGN CRITERIA 2-106-JJ A-15 Where: F t = 0. 07 TV (F t need not exceed 0. 25 V and may be considered as zero where T = 0.7 sec, or less); T = 0.05 h n (UBC Chapt. 23, Eqn. 12-3A) F. = Remaining portion of total base shear distributed l over the height of the structure including level n according to UBC formula 12-7; F (V-Ft) w h = X X X .... L wi h. (UBC Chapt. 23, l i=1 Eqn. 12-7) Where: wi wx = That portion of W which is located at or is assigned to level i or x, respectively; h.h h = Height in feet above base to level i, n, or x, 1 n x respectively. Level n = That level which is upper most in the main portion of the structure. D = The dimension of the structure, in feet in a direction parallel to applied force (not to be confused with "D" used for dead load of Section 4.1, herein). STRUCTURAL DESIGN CRITERIA 2-106-JJ A-16 3. Force Aoplications Horizontal seismic forces shall be applied orthogonally to rectangular structures. Application of force shall be made in each direction separately. \>!here tanks or towers are elevated, application of seismic forces shall be made diagonally and shall consider affects of liquid movement. Seismic forces shall not be applied concurrently with wind forces. Under certain circumstances seismic forces shall consider live load and effects of snow. 4. Vertical Forces In addition to seismic effects due to horizontal ground motion, structures shall be considered to experience the effects of vertical seismic motion equal to 2/3 the horizontal motion. Normal application of this seismic force will consider the horizontal and vertical forces to act separately. B. Critical Structures Development of seismic forces for critical structures shall follow the re9ommendations set forth under Part B of this Criteria. Items not identified under Part B, but considered critical shall be designed for a static force of: v = 0.75 w distributed in a manner similar to Section 4.8.2 (A.2), and applied in accordance with item A.3. Vertical forces shall be applied in accordance with Section 4.8.2 (A.4). STRUCTURAL DESIGN CRITERIA 4.8.3 2-106-JJ A-17 C. Hazardous Structure~ Structures for hazardous material shall be designed for a static seismic force of: v = 0.75 w in a manner similar to Section 4.8.2, except that: a. Spill containment barriers may be designed for a static force of V = 0.35W with no increase in allowable stresses. b. Tanks or towers on elevated support legs shall be designed to consider a static force of 0. 75W plus the seismic effects of motion of the mass of liquid contained '!'i thin the vessel. Calculation and application of seismic induced forces shall follow Chapter 11 of Navy document NAVFAC P-355, or Chapter 6 of TID 7024 Nuclear Reactors and Earthquakes. Seismic Forces on Elements Parts or portions of structures and nonstructural components such as electrical fixtures or architectural items and their anchorage to the main structural system shall be designed for lateral forces in accordance with the following formula: F = ZIC W x F.S. p p p Where: F = Lateral forces on a part of the structures p and in the direction under consideration; STRUCTURAL DESIGN CRITERIA A-18 I = 1.0 Importance Factor, unless otherwise noted; c = Numerical Coefficient as specified in p Table No. 23-J; z = 1.0 {UBC Zone 4); W = Weight of object under consideration; p UBC F.S. = Factor of Safety to be applied as defined in Part B. If item is not covered in Part B, use F.S. = 1.0, except for hazardous materials where F.S. = 2.0. 4.9 TSUNAMI AND SEICHE INDUCED FORCES Refer to Part B for specific applications. 4.10 THERMAL LOADS (T) 2-106-JJ Structures exposed to large temperature changes shall be designed to consider the affect of induced stresses. Design shall consider the following extreme exposure conditions: Minimum Temperature -30°F Maximum Temperature 85°F Hodified temperature conditions may apply to enclosed structures, and will be identified in Part B for specific situations. Change in length {see p. 6-7, AISC Manual) will be based on a 0 coefficient of expansion of 0.00065/100 F, for steel, and 0.00055/100°F, for concrete. STRUCTURAL DESIGN CRITERIA A-19 4.11 PIPE AND CABLE TRAY LOAD ALLOWANCES 2-106-JJ Areas of heavily concentrated piping or cable tray runs shall be designed for that increased loading. Where pipes or cable trays are suspended from concrete, obtain the estimated uniform or hanger loading from the Electrical and Power Engineers. A general load allowance shall be applied to the midspan of all steel framing members to account for miscellaneous pipe and cable tray loads, as follows: Member Girder Stringer 12 in depth or less 2 kips 2 kips The following shall apply: Over 12 in depth 6 kips 3 kips 1. Design for the actual loads where information is available. 2. Platform bracing angles, main brae ing, beams less than W8, and channels shall not receive any load allowances and shall not be hung with pipes or cable trays. 3. Load allowances shall not be added to the reactions at girders or columns for the purposes of' designing connecting members, however added load shall be used for design of connections. 4. On vertical pipe runs where two hangers are used to carry the load at a single clamp, the steel support shall be designed to carry the full pipe load from either hanger. 5. Where heavy pipe loads are hung from steel beams or girders, the hanger prying action on the beam flange shall be checked. 6. Applicable hydrostatic test loads shall be considered for pipe supports or supporting structure. STRUCTURAL DESIGN CRITERIA A-20 4.12 ROOF TRUSS LOAD ALLOWANCE Roof trusses shall be designed to allow for a 2 kip load contingency at every second panel point applied at the lower chord. 4.13 COLUMN LOAD ALLOWANCE 2-1 06-JJ A. Vertical Allowance For preliminary column sizing, a 15 kip load allowance shall be applied to the tops of columns to take care of hung pipe, ducts, miscellaneous equipment, and loads not yet defined. Column loads shall be checked against actual loads. Calculated reactions shall include thermal, pipe restraint, wind, and earthquake forces as applicable. If the actual loads exceed the known loads plus load allowance, the columns shall be reanalyzed and, if necessary increased in size. The column sizing need not be adjusted down in size unless loads have been grossly overestimated. B. Horizontal Support Allowance Horizontal beams or trusses shall be used to prevent columns from buckling. Horizontal struts shall be designed for an axial load of not less than 1 0 kips or a percentage of the actual column load, whichever is greater: Support Column Llr 140 max 141 to 200 Column Load Percentage 2 3 STRUCTURAL DESIGN CRITERIA A-21 Where horizontal support trusses are used, the truss depth should equal about one-tenth the span and the web system members should be a minimum 3 1/2 in. by 3 in. by 5/16 in double angles, or a T-section of similar properties. Where wind· loads are carried by the same horizontal support system, the framing shall be designed for either wind or stability loading, whichever is largest, but the loads shall not be additive. 4.14 BRACING LQAD Bracing shall be designed for no less than a 10 kip axial load. 4.15 TEMPORARY ROOF LQADS When crane installation procedures require such, the framing of the powerhouse roof shall be designed for loads from lifting beams incorporated into the framing and used to hoist the bridge crane into position. Live load on the roof may be omit ted for this temporary condition of loading, and the working stresses for the steel roof members may be increased 33 percent. Roof member sizes may be increased to suit temporary use in lifting heavy equipment. Such members would become part of the roof framing. For temporary conditions, a one-third increase in working stresses will be allowed. 4.16 CRANE IMPACT ALLOWANCE 2-106-JJ Powerhouse cranes have relatively low hoisting speeds and DC controls, which provide for more precise handling. Values to be used for impact and horizontal forces for the powerhouse crane shall be as follows: STRUCTURAL DESIGN CRITERIA Rated Load, Tons 150 *Impact % 10 **Lateral Force. % 10 * Based on maximum wheel loads A-22 ***Longitudinal force. % 10 ** Based on rated loads plus trolley weight applied at top of crane rail, half on each side. ••• Based on maximum wheel loads applied at top of rail. Impact and horizontal forces shall be included in the design of columns but not footings. Side thrust and impact shall not be considered simultaneously. Neither earthquake nor wind loads shall be considered acting simultaneously with crane live loads in designing columns and foundations. full wind or seismic shall be considered acting with crane dead load. 4.17 HOIST TROLLEY LOADS Supports for hoist monorails shall be designed to include the trolley, hoist, and monorail loads, and any pipe loads. Impact for motor-operated hoists shall be 25 percent of the lifting capacity added to the hoist and trolley load. 4.18 TRUCK. FORK LIFT. AND CART LOADS 2-106-JJ Where truck entrances are provided, the floor area of the trucking aisle shall be designed, as a minimum, for 350 psf or an HS20 truck loading plus 10 percent impact, whichever governs. fork lift aisles shall be designed to accommodate selected wheel loads. Refer to Table 2, for uniform cover and hatch loads. STRUCTURAL DESIGN CRITERIA A-23 4.19 VIBRATIONAL LOADS It is assumed that most equipment will be properly bedded and anchored or isolated so as to preclude the possibility of vibration induced loads being imposed on structures, however, consult the Lead Structural Engineer regarding application of dynamic loads due to vibrating equipment. 4.20 CONSTRUCTION LQADS 2-106-JJ A 25 psf live load shall be added to all floor construction loads to account for men and equipment during construction. The Responsible Project Construction Specialist may require that additional forces be considered. STRUCTURAL DESIGN CRITERIA A-24 5.0 STRUCTURAL DESIGN 5. 1 LOAD COMBINA TIQNS 2-106-JJ Load combinations for specific structures will be identified in Part B of this document. Should an area not be identi- fied, and in the absence of other instructions, the following loading combinations will be observed: A. For Dead Load, Live Load, Wind and Seismic D + L D + L + W D + L + E D + L + S D + L + W + 0.50S D + L + 0.50W + S D + L + E + 0.50S A 1/3 stress increase in stresses may be allowed for combinations including wind per the applicable codes; allowable stresses for seismic conditions shall be as defined herein. B. For Eguipmeot Supports M (empty) + W or E M (operating) + L M (operating) + L + (W or E) M (flooded or testing load) The engineer responsible for design of a structure shall identify the critical load combinations. STRUCTURAL DESIGN CRITERIA A-25 5.2 STABILITY REQUIREMENTS 2-106-JJ Specific conditions for individual structures are elaborated in Part 8 of the criteria, however all structures shall be checked for the safety factors as described below. A. Overturning The factor of safety against overturning shall be at least 1.5. B. Sliding The factor of safety against sliding shall be at least 1.5. The coefficient of friction shall be obtained from the Responsible Geotechnical Engineer. Passive pressure shall not be used to resist horizontal forces unless specifically allowed by the Responsible Geotechnical Engineer. C. Flotation The factor of safety against flotation shall be at least 1 . 1 under the "construction" condition and 1. 5 under "completed" condition. The stabilizing force shall be the dead weight of the structure alone. Live load shall not be considered as assisting resistance. D. Anchoring Structure Structural anchorage to rock or foundation may be used to resist forces tending to upset the stability of a structure. Type of anchorage system shall be determined on a case-by-case basis. Refer to Part B of this criteria. STRUCTURAL DESIGN CRITERIA A-26 5.3 STEEL DESIGN 2-106-JJ Connections Field connections with high strength bolts shall be bearing type connections, except for members having reversible wind or seismic stresses where friction type joints shall be required. Connections shall be designed to effectively include the prying action forces where applicable. Bolted connections of structural steel members shall be made with 7/8 in. diameter ASTM A325 Type 1, Class E, high strength bolts. A 1 in. diameter ASTM A490 high strength bolts may be used where allowed by the Lead Structural Engineer. Unless other reactions are shown or connections detailed on the drawings, the following minimum connections are specified for fabricator's use. Review shop drawings to ascertain that these minimums are provided. Beam Depth Inches 36 33 30 27, 24 21 18 16 14, 12 10, 8 7 and under Number of Bolts in Outstanding Legs of Connection Angle 20 = 10 rows 18 = 9 rows 16 = 8 rows 14 = 7 rows 12 = 6 rows 10 = 5 rows 8 = 4 rows 6 = 3 rows 4 = 2 rows 2 = row The minimum connection allowed for horizontal bracing members shall be a 2 bolt connection in double shear, or a 4 bolt connection when using shear tabs. STRUCTURAL DESIGN CRITERIA 2-106-JJ A-27 Stairways and girts shall use 3/4 in. diartteter ASTM A307 bolts. Attachments for removable beams and equipment, or where corrosion is of concern, shall use stainless steel ASTM A193, Grade B8 bolts, ASTM A194, Grade 8 nuts, and ASTM A304 washers. For exterior stairs galvanized stair treads 10 in. deep x 1 in. (minimum) thick x 44 inches wide will be used. Minimum size stringer allowed shall be C9x13.4. Concrete filled pan type treads will be used within buildings. Grating for floor areas, walkways and hatches shall be galvanized and shall have as a minimum 1-1/4 in. deep x 3/16 inch thick bearing bars spaced at 1-3/16 in. Actual depth shall be controlled by design load and span. Handrail. Guardrail. and Kickplates Handrail shall be nominal 1-1/2 in. diameter, Schedule 40, ASTM A53, Grade B pipe. Post spacing shall not be greater than 8 ft with a top, bottom and center rail provided. Guardrail shall be nominal 2 in. diameter, Schedule 40, ASTM A53, Grade B pipe and will otherwise meet the handrail requirements. Pipe handrail and guardrail connections will be of welded construction. Four-inch high kick plates shall be provided around all clear openings greater than 1 in. and along standard handrails. Checkered Plate Checkered plate shall be a minimum 5/16 in, thick, ASTM A36 carbon steel with a symmetrical raised diamond pattern on the walking surface. STRUCTURAL DESIGN CRITERIA 2-106-JJ A-28 Steel Floor Forms and Roof Deck Steel floor forms shall be a minimum 1-1/2 in. deep, 20 gauge roll formed corrugated metal deck, QL-UKX type as manufactured by H.H. Robertson Co., Pittsburgh, PA, or equal. As a minimum steel roof deck shall be a minimum 3 in. deep, 20 gauge roll formed metal Q-deck, QL-style as manufactured by H.H. Robertson, or equal. Should slope of roof be adjusted to reduce load, gauge may be reduced to 22 gauge, if warranted. Steel floor forms and roof decks shall be attached to supporting framing by welding with minimum 3/4 in. diameter fusion welds (puddle), or by use of approved power actuated fasteners. Crane Rails and Stops Size, weight and shape of crane rails and accessories shall be per the AISC Manual, based on the rail size specified by the crane manufacturer. Type of crane stops shall meet the crane manufacturer's recommendations. Welding Materials Filler material for welding shall conform to AWS D1. 1 and Table 4.1.1 therein. In general, E70XX Welding electrodes shall be used. Special welding electrodes as may be required for the penstock and steel liners shall be identified in Part B. Deflections Deflections shall not exceed the following deflection limitation ratios multiplied by the span length: STRUCTURAL DESIGN CRITERIA Member Type or Item 1. 2. 3. 4. 5. 6. 7. 8. g. 10. 11. 12. Primary Structural Framing member Secondary Structural Framing member (Purlins, girts, etc.) Exterior Wall and Roof panels Metal floor form with concrete slabs Grating Checkered floorplate Steel Decking Roof Joist (per SJI) Floor Joists (per SJI) Monorails Crane Girders Lateral Deflections Minimum Member Sizes A-29 Deflection Limitation 1/240 (maximum) 1/180 (maximum) 1/180 (maximum) 1/360 (maximum) 1/4 in. for 100 psf live load 1/100 (live load) 1/240 (total load) 1/360 (maximum) 1/360 (maximum) 1/500 (maximum) 1/1200 (maximum) 1/400 (maximum) Minimum member sizes allowed shall be based on the following: Minimum Dimensions (in.) Flange Flange Member or Web Member Type Width Thickness Leg Depth Thickness Wide Flange, 4 1/4 6 1/4 s and M Shapes Channels 2 1/4 6 3/16 Angles 2 1/4 2 1/4 "S" shapes shall be used for monorails. 2-106-JJ STRUCTURAL DESIGN CRITERIA 2-106-JJ A-30 Special Material Considerations Design of structural steel members due to fatigue induced by vibration shall follow the recommendations of the AISC Specification S326. Where cold temperature conditions must be considered, the durability of structural steel will be controlled by the metallurgy of the material. For special conditions, consult with the Materials Specialist. Also fatigue considerations involving cold temperatures shall be addressed by the Materials Specialist. Drilled Concrete Anchor Bolts Drilled concrete anchor bolts shall Kwik-Bolts as manufactured by Hilti Undercut Anchors as manufactured Engineering Corp., or equal. Rock Anchors be Stainless Steel Inc. or Williams by Williams Form Rock anchors or rock bolt assemblies shall be Dywidag Threadbar as manufactured by Dywidag Systems International or equal, meeting the approval of the Responsible Geotechnical Engineer. Studs and Threaded Anchors Studs and threaded anchors used in attaching plates, etc. to concrete shall be as manufactured by Nelson Stud Welding Co., or equal. STRUCTURAL DESIGN CRITERIA 2-106-JJ A-31 Waters tops In general, waterstops shall be natural rubber, synthetic rubber, or polyvinyl chloride, as manufactured by W.R. Meadows, Inc., W.R. Grace & Co., or equal. Waterstops shall be dumbbell or center-bulb dumbbell types 6 in. or 9 in. thickness as design dictates. Waters tops in vertical or horizontal construction, control, or expansion joints shall be capable of resisting the maximum pressures and movements anticipated. Split-type, cellular-type, or baffle type wa terstops with a minimum 1/8 in. thickness, shall not be used. Flat metal waterstops shall be used in horizontal construction joints. Waterstops for the dam or other special areas shall be addressed in Part B within the appropriate section. Conduit Conduit shall be as identified on the drawings. or aluminized conduit or fittings shall be embedment in concrete. Sleeves No aluminum allowed for Anchor bolt sleeves shall be used for anchor bolts, up to and including 3 inch diameter. Unless proximity to edge of concrete dictates use of steel pipe sleeves, plastic sleeves are preferred and may be Wilson Anchor Bolt Sleeves, or equal. Steel pipe sleeves and floor sleeves shall be fabricated from ASTM A53, Grade B, Schedule 40 pipe material and ASTM A36 plate material. STRUCTURAL DESIGN CRITERIA A-32 5.4 CONCRETE DESIGN 2-106-JJ A. General Concrete structures shall be designed in accordance with ACI 318-83. Ultimate Strength Design procedures should be used, unless directed otherwise. Generally, load combinations follow the recommendations of ACI 318-83, Chapter 9. Special load combinations identified in Part B shall be used where applicable. The seismic provisions of ACI 318, Appendix A shall be considered in the design, where feasible. B. Concrete Strength The minimum specified compressive strength to be used for design shall be as identified in Part B for specif- ic structures. Where Part B does not apply, a minimum specified 28 day compressive strength of 4,000 psi shall be used for purposes of design. C. Reinforcement Deformed reinforcing bars having a yield strength ( f ) y of 60 ksi shall be used. In addition, the following shall be observed: 1. Minimum ties shall be No. 4 rebar. 2. All isolated circular or square columns shall be spirally reinforced. 3. Minimum reinforcing allowed shall be No. 4. Try to keep rebar sizes below No. 11's. 4. Lengths should be kept to 40 feet maximum. 5. The number of different sizes of reinforcing bars used should be kept to a minimum. Use class C lap splices. STRUCTURAL DESIGN CRITERIA A-33 D. Metal floor deck used as floor forms must be checked for load and span limitations. Keep span within deck manufacturer's recommended limitations wherever possi- ble. E. Foundation depths may be effected due to frost. Depths of foundations shall be reviewed by the Responsible Geotechnical Engineer before design proceeds. Siting conditions may dictate the requirements for special insulation procedures. 5.5 MASONRY DESIGN 2-106-JJ Masonry construction shall not be used unless directed otherwise by the Lead Structural Engineer. STRUCTURAL DESIGN CRITERIA 6.0 2-108-JJ TABLES AND FIGURES TABLE 1 SELECTED MATERI~L WEIGHTS (lbs/ft ) (Soil and rock loads must be verified) Mass Concrete Reinforced Concrete Steel Water Ice Sea Water Rock *Silt -Vertical -Horizontal *Backfill -Dry -Saturated -Submerged *Applicable for Phase I work, will be expanded for Phase II work. 11! 5 150 1190 62 .1! 56 64 170 120 85 120 135 75 A-34 STRUCTURAL DESIGN CRITERIA A-35 TABLE 2* MINIMUM LIVE LOADS FOR FLOORS AND DECKS Area Description Approx, Floor El. Live Load Remarks Powerhouse Generator Floor Service Bay Floor Equipment Floor Tailrace Deck Valve Pit Area Runner Gallery Control Room HVAC Room Hatch Covers and Grating: Generator Floor Turbine Floor Others General-Buildings Meeting areas, lunch rooms, locker facilities, office areas Stairs and corridors Storage Areas, Heavy Storage Areas, Light Machine Shop (ft) (psf) 42 42 21 21 8 5 42 60 300 800 300 150 300 300 250 250 300 300 100 100 250 125 250 Check maximum equipment loads. Use loaded vehicle wheel loads. Assume load is either 1/2 stator ring or full generator rotor assy. w/o coupling shaft. Minimum HS20-44 wheel load. Check maximum gate laydown load. On rock. On rock. Check maximum equipment load. Same as adjacent floor load. • Live loads may not be reduced in accordance with UBC procedures without prior approval of the Lead Structural Engineer. 2-108-JJ STRUCTURAL DESIGN CRITERIA TABLE 3 ESTIMATED EQUIPMENT WEIGHTS (Subject to verification) Equipment Tvoe Turbine Total Weight Scroll Case Manifold Housing Rotating Parts Generator Runner Shaft Total Weight Heaviest Lift (rotor with poles) Rotor without shaft Shaft, plus lower bracket Stator, one half Thrust Bearings (no oil) Bearing Bracket (less bearing) Transformer 115 kV Core and Coils Tank and Fittings Transformer with oil Weight of oil Shipping weight A-36 Estimated Weight 345,000 lbs. 150,000 lbs. 75,000 lbs. 29,000 lbs. 25,000 lbs. 450,000 lbs. 290,000 lbs. 21W, 000 lbs. 75,000 lbs. 75,000 lbs. 20,000 lbs. 35,000 lbs. 100,000 lbs. 50,000 lbs. 200,000 lbs. 50,000 lbs. 150,000 lbs. 2-108-JJ STRUCTURAL DESIGN CRITERIA Eauipment Type Spherical Valve TABLE 3 (Continued) Estimated EquiPment Weights (Subjecc to verification) Valve rotor and Trunnion (heaviest part to be handled) Valve (half body) Total valve assembly Tailrace gate Bridge Crane Main hook capacity Auxiliary hook capacity Total crane weight Bridge weight Trolly weight Tail race hoist Weight Capacity (estimated) Miscellaneous Hoists 2 ton 5 ton 10 ton A-37 Estimated Weight 50,000 lbs. 20,000 lbs. 85,000 lbs. 12,000 lbs. 150 ton 25 ton 165,000 lbs. 90,000 lbs. 75,000 lbs. 3,000 lbs. 25 ton 500 lbs. 1,000 lbs. 1,500 lbs. 2-108-JJ STRUCTURAL DESIGN CRITERIA Equipment Type Turbine TABLE 4 MISCELLANEOUS EQUIPMENT LOADS (Subject to verification) Maximum hydraulic thrust (momentary) vertical down Load on thrust bearing Maximum lateral thrust from non-symmetric loading Generator Short circuit torque Bridge Crane Maximum wheel load per wheel TABLE 5 SNOW LOADS Ground Snow Load Powerhouse Roof Powerhouse Tailrace Deck Other Building Roofs and Covered Structures Other Building Lower Roofs (potential drifting) 60 psf 85 psf 110 psf 85 psf 110 psf A-38 Estimated Load 2,000 lbs. 380,000 lbs. 70,000 lbs. (later) 100,000 lbs. 2-108-JJ STRUCTURAL DESIGN CRITERIA El. Above Grade (ft) 0-20 20-40 40-60 60-100 100-150 TABLE 6 WIND PRESSURES* (SPEED V = 100 MPH) I = 1.0 1 EXPOSURE B, PRESSURE (psf) A-39 CONDITION 1 -OVERALL STRUCTURE (Area > 1,000 sf) Windward +15 +17 +21 +23 +27 Leeward -09 -10 -13 -14 -17 Leeward Flat -13 -15 -18 -20 -24 Roof Windward Slope 9:12 -13 -15 -18 -20 -24 CONDITION 2 -STRUCTURAL ELEMENTS (Area ~ 1 '000 sf) R of End Ridges/ Eave El. Above EnclQseg Blgg. Wall Eave Corners Grade {ft) Pressure Suction Parapets Corners InteriQr Overhang 0-20 +22 -20 24 -36 -20 -51 -55 20-40 +25 -23 27 -42 -23 -58 -63 40-60 +31 -29 34 -52 -29 -73 -78 60-100 +34 -32 37 -57 -32 -80 -86 100-150 +41 -37 44 -68 -37 -95 -101 CONDITION 3 -ISOLATED OBJECTS & MISC. STRUCTURES Interior Ridges/ Eaves W/0 Oyer hang -36 -42 -52 -57 -68 El. Above Iank§ ana S2lia IQH~C§ Open Frame Signs, Pole and Grade (ft) Sg/Rect Hex/Oct Round/Elliot. TQ)lers Minor Structures 0-20 26 20 15 36 26 20-40 29 23 17 42 29 40-60 36 29 21 52 36 60-100 40 32 23 57 40 100-150 47 37 27 68 47 *See Notes for Tables 6 through 9 2-108-JJ STRUCTURAL DESIGN CRITERIA El. Above Grade (ft) 0-20 20-40 40-60 60-100 100-150 A-40 TABLE 7 WIND PRESSURES* (SPEED V 100 MPH) I = 1.0, EXPOSURE C, PRESSURE (psf) CONDITION 1 -OVERALL STRUCTURE (Area> 1.000 sf) Windward Leeward Roof Leeward Windward +25 +27 +31 +33 +37 -16 -17 -20 -21 -23 Flat Slope 9: 12 -22 -22 -24 -24 -27 -27 -29 -29 -33 -33 CONDITION 2 -STRUCTURAL ELEMENTS {Area ~ 1.000 sf) RQof End Ridges/ Eave El. Above Em~J.Qseg Blgg. Wall Eave Corners Grad (ft) Pressure SuctiQn Parapets Corners InteriQr Overhang 0-20 +37 -34 41 -62 -34 -87 -94 20-40 +41 -37 44 -68 -37 -95 -101 40-60 +47 -43 51 -78 -43 -109 -117 60-100 +50 -46 54 -83 -46 -117 -125 100-150 +56 -52 61 -94 -52 -131 -140 CONDITION 3 -ISOLATED OBJECTS & MISC. STRUCTURES Interior Ridges, Eaves W/0 Over haw -62 -68 -78 -83 -94 El. Above Grade (ft) Tanks ang SQlid TQwers Sg/Rect Hex/Oct Roung/Ellipt. Open Frame Towers Signs, Pole and MinQr Structures 0-20 20-40 40-60 60-100 100-150 44 47 55 58 66 34 37 43 46 52 *See Notes for Tables 6 through 9 2-108-JJ 25 27 31 33 37 62 68 78 83 94 STRUCTURAL DESIGN CRITERIA 44 47 55 58 66 El. Above Grade (ft) 0-20 20-40 40-60 60-100 100-150 A-41 TABLE 8 WIND PRESSURES* (SPEED V : 120 MPH) I= 1.0, EXPOSURE B, PRESSURE (psf) CONDITION -OVERALL STRUCTURE (Area > l,OOOsf) Windward +21 +24 +30 +33 +39 Leeward -13 -15 -18 -20 -24 Leeward Flat -18 -21 -26 -29 -34 Roof Windward Slope 9:12 -18 -21 -26 -29 -34 CONDITION 2-STRUCTURAL ELEMENTS (Area~ 1.000 sf) fig of End Ridges/ Eave El. Above Em~lQsed Blgg. Wall Eave Corners Grage (ft) Pressure SuctiQn Parapets Corners Interior Oyer hang 0-20 +31 -29 34 -52 -29 -73 -78 20-40 +36 -33 39 -59 -33 -83 -89 40-60 +44 -41 48 -74 -41 -104 -111 60-100 +49 -45 53 -82 -45 -114 -122 100-150 +58 -53 63 -96 -53 -135 -144 CONDITION 3 -ISOLATED OBJECTS & MISC. STRUCTURES Interior Ridges/ Eaves Oyer hang -52 -59 -74 -82 -96 El. Above Grage (ft) Tanks and SQlig Towers Sq/Rect Hex/Oct RQung/Ellipt. Open Frame Teyers Signs, Pole and Minor Structures 0-20 20-40 40-60 60-100 100-150 36 41 52 57 67 29 33 41 45 53 *See Notes for Tables 6 through 9 2-108-JJ 21 24 30 33 39 52 59 74 82 96 STRUCTURAL DESIGN CRITERIA 36 41 52 57 67 El. Above Grade (ft) 0-20 20-40 40-60 60-100 100-150 A-42 TABLE 9 WIND PRESSURES* (SPEED V = 120 MPH) I = 1.0, EXPOSURE C, PRESSURE (psf) CONDITION 1 -OVERALL STRUCTURE (Area > J,OOOsf) Windward Leeward Roof Leeward Windward +36 +39 +44 +47 +53 -22 -24 -28 -30 -33 Flat Slope 9;12 -31 -31 -34 -34 -39 -39 -41 -41 -47 -47 CONDITION 2 -STRUCTURAL ELEMENTS (Area ~ 1,000 sf) BQof End Interio Ridges/ Ridges, Eave Eaves El. Above EnQJ.Qsed BJ.gg. Wall Eave Corners Grade (ft) Pressure Suction Parapets Corners InteriQr Overhang Oyer han 0-20 +53 -49 58 -89 -49 -124 -133 -89 20-40 +58 -53 63 -96 -53 -135 -144 -96 40-60 +67 -61 72 -111 -61 -155 -166 -111 60-100 +71 -65 77 -118 -65 -166 -178 -118 100-150 +80 -73 87 -133 -73 -187 -200 -133 CONDITION 3 -ISOLATED OBJECTS & MISC. STRUCTURES El. Above Ienks an!l ~Qlig IQHers Open Frame Signs, Pole and Grage (ft) Sq/Rect Hex/Oct Round/Ellipt. TQHers MinQr Structure~ 0-20 62 49 36 89 62 20-40 67 53 39 96 67 40-60 78 61 44 111 78 60-100 83 65 47 118 83 100-150 93 73 53 133 93 *See Notes for Tables 6 through 9 2-108-JJ STRUCTURAL DESIGN CRITERIA A-43 TABLE 10 WIND LOAD IMPORTANCE FACTOR Main Dam Diversion Outlet Structures Main Dam Diversion Gate House Main Dam Structures Powerhouse and Attached Facilities Substation Nuka Diversion Structures Middle Fork Diversion Structures Miscellaneous Structures Exposed Coastal Facilities Exoosure B c c Average of B+C Average of B+C B B B* c *Consult the Lead Structural Engineer. 2-108-JJ Importance Factor 1.0 1.15 1. 15 1.15 1. 15 1. 0 1.0 1.0* 1. 15 Design Wind Sneed (moh) 120 120 120 100 100 120 120 100 100 STRUCTURAL DESIGN CRITERIA NOTES FOR TABLES 6 THROUGH 9 1. (+) Indicates a load directed inward. (-) Indicates a load directed outward. { ) No sign indicates load may be applied in any direction. A-44 2. A structure with more than 30 percent of any one side open shall be considered an open structure. See Lead Structural Engineer for wind pressures on open structures. 3. Local pressures shall apply over a distance from the discontinui- ty of 10 feet or 0.1 times the least width of the structure, whichever is smaller. 4. Wind forces on cladding connections shall be calculated multiplying the tabulated loads by a factor of 1.5. by 5. Local pressures on structural elements, walls and roofs may be considered simultaneously, but not in combination with overall structure loads. 6. Local wall and roof pressures shall not be used when computing entire bent, structural frame, or moment stability of structure. 7. For categories not listed in the tables, consult the Lead Structural Engineer. 2-108-JJ STRUCTURAL DESIGN CRITERIA 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 2-108-JJ PART B SPECIAL REQUIREMENTS AND DESIGN CRITERIA FOR MAJOR STRUCTURES MAIN DAM DIVERSION MAIN DAM SPILLWAY POWER TUNNEL AND GATE SHAFT PENSTOCK POWERHOUSE TAILRACE SUBSTATION AND TRANSMISSION SYSTEM MIDDLE FORK AND NUKA DIVERSIONS COFFERDAMS A-45 STRUCTURAL DESIGN CRITERIA ALASKA POWER AUTHORITY BP~DLEY LAKE HYDROELECTRIC PROJECT J.O. 15500 MAIN DAM DIVERSION STRUCTURAL DESIGN CRITERIA PART B, SECTION 1.0 REVISION: 0 DATE: JANUARY 23, 1986 STONE & WEBSTER ENGINEERING CORPORATION ANCHORAGE, ALASKA B-1-1 1.0 MAIN DAM DIVERSION 1.1 FUNCTIONAL DESCRIPTION ?_ 1 n'7 __ y .T Bradley Lake flows need to be diverted or passed downstream to allow for construction of the main dam and other associ- ated structures located within the river channel near the lake outlet. The lake water level will be lowered approximately 10 feet below the existing natural level when flows are diverted through the diversion tunnel. The water level of the completed reservoir may require lowering for purposes of safety inspection and possible repair such as after a significant seismic event. Further, controllable low flow releases of water for fish needs in the Lower Bradley River must be available downstream of the dam during construction and during regular plant operation. To accomplish these tasks a short diversion tunnel will be constructed through the right abutment of the dam. The tunnel will consist of an inlet works, the diversion tunnel (about 400 feet long), and the outlet works. The inlet works, located at the upstream end of the tunnel, will be comprised of bulkhead gates and a concrete structure to support the gate guides and to form a transition in cross section to the shape of the lined tunnel. The first half of the tunnel, upstream of the control gates, will be concrete lined while the second half of the tunnel downstream of the gates will include a steel penstock 10'-6" diameter. A rock plug will be temporarily left in place upstream of the intake structure to act as a cofferdam during construction. Two fish water intakes will be embedded in the invert of the diversion tunnel. The bulkhead gates may be used, should trash plug the tunnel, for temporary cleanout purposes in addition to emergency or inspection situations. ( 1. 2 1.2.1 2-107-JJ B-1-2 The tunnel itself will be a modified horseshoe shaped, concrete lined tunnel cut through rock. Two 26-inch diame- ter pipes will be embedded in the corners of the tunnel for the full length. The outlet works will consist of a concrete outlet portal structure and a concrete apron. The two fish water pipes will discharge onto an outlet portal apron. Flow through the diversion tunnel and consequently the water level within the Bradley Lake Reservoir will be controlled by a hydraulically operated gate. The control gate and a guard gate will be located midway along the diversion tunnel, in a vertical gate shaft. The tunnel will constrict at the location of the gates. The shaft will be concrete lined and covered with a gate house structure, and will be provided with access stairs and mechanical or hydraulic equipment for control and removal of the gates. ENGINEERING/DESIGN CONSIDERATIONS Construction Considerations Construction of the main dam diversion tunnel will be accomplished in two phases. The first phase will be accom- plished using a temporary concrete hatching facility. During the second phase of construction, the access roads and construction facilities, including a site concrete batching plant, will be operational. Due to the remoteness of the site and shipping and transportation limitations, material quality and weight savings will be a prime consideration when designing the main dam diversion. STRUCTURAL DESIGN CRITERIA 2-107-JJ B-1-3 The two phases of construction are identified below: Phase I: a. Cut upstream and downstream tunnel portals. Leave temporary rock plug in place approximately 30 feet upstream of the entry portal. Temporary plug to act as a cofferdam with top of rock at elevation 1090± feet; b. Excavate tunnel (by drill and blast); c. Construct intake structure including gate guide embed- ments; d. Install fish water intakes and 26-inch diameter pipes up to Phase I limit; e. Remove rock plug from in front of intake portal; f. Allow lake level to reach equilibrium until construc- tion of the dam and appurtenant structures are com- plete; g. Install bulkhead gates temporarily, if required, to clean trash from the tunnel. Phase II: a. Install bulkhead gates at intake portal of diversion tunnel; b. Install remaining 26-inch diameter fish water release lines to end of tunnel and connect to Phase I lines; c. Open fish water release lines; d. Excavate gate shaft; e. Complete rock grouting and rock bolting as required; f. Line upstream section of tunnel and gate shaft with concrete, install steel penstock in tunnel downstream of gates, and construct outlet portal structure; g. h. i. Construct gate structure, and gate control house; Install and test control and guard gates; Close gates, flood tunnel, and remove bulkhead gates by barge. STRUCTURAL DESIGN CRITERIA ( 1.2.2 B-1-4 Special pesign Considerations Design and construction of the diversion tunnel is critical to the construction of the dam and appropriate support structures. Once completely installed, it must remain operational to control water levels and to provide a means of lowering the lake reservoir during safety inspections and repair activities. Equipment associated with the diversion tunnel including the gates and valves must remain functional over the full range of weather and loading conditions anticipated, including major seismic events. Weephole arrangement -later 1.3 SUPPLEMENTAL DESIGN CRITERIA 1. 3. 1 2-107-JJ General General design criteria as established in Part A -General Structural Design Criteria will apply unless otherwise noted or as supplemented herein. For supplemental information, see the Hydraulic and Geotechnical Design Criteria. Materials The following materials will be used: A. Concrete Concrete with a minimum specified compressive strength of 4,000 psi at 28 days shall be used. STRUCTURAL DESIGN CRITERIA ) ) 2-107-JJ B-1-5 B. Shotcrete See Geotechnical Design Criteria C. Reinforcing Steel ASTM A615, Grade 60 D. Structural Steels a. Gate Guides -ASTM A36 guide plates and ASTM A167 Type 316 stainless steel bearing plates b. Bulkhead Gates -ASTM A572 c. Control and Service Gates -By vendor d. Penstock -ASTM ..A3'6'"" steel E. Fish Water Pipe '-"To 'Q e .:: h.1o"'q ..o. d ...--:,:: A. 1 1 0 "' Steel pipe with couplings and holddown anchors at intermediate points along lines. F. Rock Bolts and Dowels See Geotechnical Design Criteria. G. Grouts Grouts used for injection grouting of rock formations shall follow the requirements of the Geotechnical Design Criteria. Grouts used for bedding of structural elements embedded in the concrete structures shall follow the Concrete Specialist requirements for grouts exposed to high pressure conditions. STRUCTURAL DESIGN CRITERIA 1. 3. 3 2-107-JJ B-1-6 H. Coating Systems 1. Tunnel Liner-unsealed, 2. Inlet/Outlet Portal Concrete Structure -unsealed, 3. Bulkhead Gates -two coats coal tar epoxy, 4. Bulkhead Gate Guides -coal tar epoxy on ASTM A36 material, 5. Control and Service Gates -inorganic zinc prime coat with two coats of coal tar epoxy overcoat, 6. Control and Service Guides and Gate Frames inorganic zinc prime coat with two coats of coal tar epoxy overcoat, 1. Fish Water Intake lines -not coated. Design Loads and Load Combinations Loads A. General Loads 1. Dead Loads, 2. Rock Loads -Static loads, 3. Hydrostatic Load -External -Tunnel unwatered with bulkhead gates in place, PMF condition, 4. Hydrostatic Load: -Internal -Tunnel filled to control gate, PMF condition, 5. Hydrodynamic Load -Control gate operation, 6. Earthquake Load -Horizontal, 1. Earthquake Load -Vertical, 8. Hydrodynamic Load -Earthquake acceleration with normal maximum headwater elevation, 9. Hoisting Forces -Loads applied while removing or operating gates, STRUCTURAL DESIGN CRITERIA 2-107-JJ B. B-1-7 10. Construction Loads -Additional loads or construc- tion conditions, applied or anticipated during construction efforts or imposed during maintenance operations, 11. Ice Loading, 12. Snow Loading, 13. Wind Loading, 14. Live Loading. Hydraulic and Rock Loads will be obtained from the Responsible Hydraulic or Geotechnical Engineer and as stated below. (Designs shall not consider impact loads due to objects hitting structures or blast loads, which are considered negligible.) RoQk J..Qads See the Geotechnical Design Criteria. C. Hydrostatic Pressures Hydrostatic loads will be based on the high water elevation at Probable Maximum Flood ( PMF), elevation 1191 feet, except under earthquake conditions where hydrostatic 'loads will be based on normal maximum headwater level, elevation 1180 feet. See profile of piezometric information over length of diversion struc- ture provided in the Geotechnical Design Criteria. D. Hydrodynamic J..Qads Loads imposed on the diversion structure and its parts due to flowing water will be considered in combination w1 th rock and hydrostatic loads, and will be based on the following: STRUCTURAL DESIGN CRITERIA ( 2-107-JJ B-1-8 1. Flow Velocity or Gate Closure. See the Hydraulic Design Criteria. 2. Hydrodynamic loads due to earthquake accelerations will be based on formulation presented in the Bureau of Reclamation Publication Design of Gravity Dams, 1976 Edition, Page 70, repeated below: Where: Pe = Pressure normal to the face; C = A dimensionless pressure coefficient; o<.. = Horizontal earthauake acceleration; Acceleration of gravity w = e = Unit weight of water; Depth of reservoir at section being studied; h = Vertical distance from the reservoir surface to the elevation in question; and ~ = The maximum value of C for a given slope, as obtained from Figure 4-18 page 71 of the Bureau Publication and as reproduced as Figure 1. Load Combinations For the various portions of the diversion tunnel identified below, the following minimum loading combinations will be examined to produce optimum, conservative design loads {see 1.3.3.1 for numbered loads): STRUCTURAL DESIGN CRITERIA / 2-107-JJ B-1-9 1. Inlet Portal Structure Load Combinations a. 1+2 b. 1+2+12 c. 1+2+10 d. 1+2+3 e. 1+2+4 f. 1+2+(3 or 4)+6 g. 1+2+(3 or 4)+7 h. 1+2+5 Explanation Normal rock loads combined w/ dead load. As in "a" with snow buildup. load As in "a" with construction loads imposed from above. As in "a" with external hydrostatic effects. As in "a" with internal hydrostatic effects. Hydrostatic pressure at normal maximum water (el. 1180 feet) with horizontal earthquake acceleration of 0.75g, with a 50% increase in allowable stress for steel but not to exceed 90% of yield; ultimate design load not to exceed U = 0.67 (1.4D+1.7L+1.87E) for concrete with no increase in allowable stress. Hydrostatic pressure at normal maximum water (el. 1180 feet) with vertical earthquake acceleration of 0. 50 g, allowing same stress increase conditions as in item "f" above. As in "a" with surge due to sudden gate operation. STRUCTURAL DESIGN CRITERIA ( 2-107-JJ B-1-10 2. Bulkhead Gate Guide Structure Bearing forces induced by loads on bulkhead gates. 3. Bulkhead Gates Bulkhead gates shall be designed for the following conditions: a. 1+3 b. 1+3+6+8 c. 1+3+7+8 d. 1+4+9 4. Gate Shaft Bulkhead gates in position with PMF hydrostatic load. Bulkhead gates in position with normal maximum hydro- static load and a 0.35 g horizontal earthquake con- ition causing hydrodynamic load, with a 1/3 increase in allowable stresses. As in "b" above with 2/3 of horizontal earthquake applied as a vertical earthquake loading, same allowable stress increases. Bulkhead gates lifted from slots during normal headwater elevation 1180 ft. Gate shaft will be a "dry" shaft. Use same load combinations as identified for tunnel liner design with appropriate adjustments for configuration and orienta- tion, as provided by the Responsible Geotechnical Engineer. STRUCTURAL DESIGN CRITERIA 2-107-JJ B-1-11 5 @) Control and Service Gate Frame Structure and Gates Load Combinations a. 1+2 b. 1+2+(3 or 4) c. 1+2+4+6+8 d. 1+2+4+7 e. 1 +2+4+5+9 f. 1+2+3+9 6. Liner for Tunnel Load Combinations a. 1+2+3 b. 1+2+4 c. 1+2+4+5 Explanation Dead load with normal rock loads. As in "a" with hydrostatic pressure. Normal rock and hydrostatic loads, combined with horizon- tal earthquake acceleration of 0.75 g, with a 50% increase in allowable stress for steel but not to exceed 90% of yield; ultimate design load not to exceed U = 0.67 (1.4D+1.7L+ 1.87E) for concrete with no increase in allowable stress. As in "c" except with vertical earthquake acceleration of 0.50 g, same allowable stress conditions. As in "a" with gate operation. Normal dead weight and rock loads, external hydrostatic pressures, tunnel drained, gate being raised. Exolanation Tunnel empty with normal rock & piezometric loads. Tunnel full. Normal dead and rock loads with gate operation. STRUCTURAL DESIGN CRITERIA ( 2-107-JJ d. 1+2+(3 or 4)+6 e. 1+2+(3 or 4)+7 7. Penstock for Tunnel B-1-12 Normal dead and rock loads, hydrostatic pressure at normal maximum water, with horizontal earthquake acceleration of 0.75 g, with a 50% increase in allowable stress for steel but not to exceed 90% yield; ultimate design load not to exceed U = 0.67 (1.4D+1.7L+ 1.87E) for concrete with no increase in allowable stress. As in "d" except with vertical earthquake acceleration of 0.50g, same allowable stress conditions. Phase II Work -Later 8. Outlet Portal Structure Load Combinations a. 1+2+3 b. 1+2+4+5 c. 1+2+3+6 d. 1+2+3+7 Explanation Dead loads with normal rock loads and external hydrostatic effects. Normal dead and rock loads with gate operation. As in "a" with horizontal earthquake acceleration of 0. 75 g, same allowable stress conditions as 6, combination "d" above. As in "c" except with vertical earthquake acceleration of 0.50 g. STRUCTURAL DESIGN CRITERIA e. 1+2+3+11+12 9. Gate House Load Combinations a. 1+12 b. 1+9+14 c. 1+13 d. 1 + ( 0. 50) 12+ 13 e. 1+6+(0.50)x12 f. 1+7+(0.50)x12 B-1-13 As in "an with snow build-up and icing (due to spray freeze-up. from 26 inch fish water line flow diffusion and diversion discharge during dam construction). Explanation Normal dead loads with snow. Dead loads plus live loads, including equipment operation loads. Normal dead loads with wind. Normal dead loads with wind and snow. Normal dead loads, horizontal earthquake acceleration of 0.75 g and 50% snow load, with a 50% increase 'in allowable stress for steel but not to exceed 90% yield; ultimate design load not to exceed U = 0.67 (1.4D+1.7L+1.87E) for concrete with no increase in allowable stress. Normal dead loads, vertical earthquake acceleration of 0.50 g, same allowable stress conditions as "d" above. Note: Effects of air pressure differential due to gate operation shall also be considered. 2-107-JJ STRUCTURAL DESIGN CRITERIA ( B-1-14 1.4 DESIGN GUIDELINES 2-107-JJ The following guidelines will be used in the design of the diversion tunnel and appurtenant structures. 0 EM 1110-2-2901 0 Tunnel Lining Army Corps of Engineers, Engineer Manual, Engineering and Design Tunnels and Shafts in Rock, Sept. 1978 Guidelines for Tunnel Lining Design ASCE, T. D. O'Rourke, 1984 Design shall follow the rules and limits assigned below: 1. Concrete ACI 318-83. 2. Structural Steel Allowable stresses per AISC Specification (AISC-78) to be kept within elastic range, unless otherwise allowed. 3. Factors of Safety The normal factors of safety developed within Part A of this design criteria shall apply. No stress increase factors will be allowed for design under PMF conditions. STRUCTURAL DESIGN CRITERIA / l 2-107-JJ B-1-15 Factors of safety for structures on, in or an- chored to rock shall be developed as required and with the guidance of the Responsible Geotechnical and Structural Engineers. 5. Special Physical Considerations a. Reinforced Concrete Concrete cover for reinforcing steel shall be as follows: (1) Tunnel liner-rock contact = 3 inches (2) Tunnel liner-inside face = 4 inches (3) Portal structure-rock contact = 3 inches (4) Portal structure-exposed faces= 4 inches b. Structural Steel ( 1) Bulkhead gates, control and service gates -no corrosion allowance (2) Gate guide -no corrosion allowance STRUCTURAL DESIGN CRITERIA p ~ ·~ 'o • .. ... ... . " 0 ~ ~ I ... ~ 'o .. .. " r I ··: • 0 f lt 'f :! .. 0 (f) w '$! 1-i i ~ I Cl i '2 () 1-i .. c !I ... . = ll ~ 'o 0 l:!j (f) H en 2: () ::t1 H 1-i l:!j ~ H ~ \ ~~ '• .... . ·~· ~ ' I '', "' I l 1---...,,· --..,.,_ ' ~ - 1....--......................... "'~ 8" C' ''• " ~..,.., I 1;,";..._ ~ I *' ~--·~ •.-.., ~ TYPICAl PR! ~ ' ' ...... I ~, ~ ................. ~ ' r..... .... , .... ,""".......,. ....... -........ L I I I ',, PS ·· I I I .. I I '·~ •. I .... •• I 1 1 '~~ . . I'" I A. ........ 0 o .• o.l o.a 0& 01 ,~u•v~c Go""'''"' o,.,.. --~ i \ .. ......... t. ............ r. . ·. \ UUR€ M TYPICAL ~tCTION NOTES lit • (owt Whtrt:p( 1\ Qci'"Ulwft Owt IO hQ:fUOMOl tcrlr.QvOU (ID. ~tr ,t.fU C '' t d•tntiHlOI'IItu prtuwrt uttfic•tM onot' .. ~ ~ [ ,P.t2•tl+yttz•tl] •htrt Clfl ''tnt cotHlC•tnt Ob10II'It4 from th• cwr•t • t '' horl••ntol urti'IQ~o~Oh • OCUitrotfoh lA JlltfUI\t tf ttOfliJ ... , ,,... '""''' •••tM ot .... ,,,,. (It~ PH aQ, hJ l il tU'" of ftU'•Oif (fl) Ol UUIOtl _.1\0tf tldt h iJ OUII'\ of ftUt.Oir te •ltwOtiOI'I vtu,Ur COtlt•4ttOIIQI"' (lt.l iucurt 4·18. Hydrodynamic ptcmucs upon the sloping race ot a dam due to horizontal c:uthquakc errcct.-288·D·:JI.S.S Extract p 71 Design of Gravity Dams -U.S. Bureau of Reclamation Figure 1 HYDRAULIC DESIGN CRITERIA -MAIN DAM DIVERSION ALASKA POWER AUTHORITY BRADLEY LAKE HYDROELECTRIC PROJECT J. o. 15500 MAIN DAM DIVERSION BIDRAQLIC DESIGN CBIIERIA REVISION: 0 January 16, 1986 a:1-078-md HYDRAULIC DESIGN CRITERIA/MAIN DAM DIVERSION TABLE OF CONIEHTS SECTION SECTION TITLE PAGE NO. 1.0 Description 1 2.0 Operation 3 3.0 Design Considerations 5 4.0 Design Criteria and Parameters 7 5.0 Selection of Equipment 8 a:1-078-md HYDRAULIC DESIGN CRITERIA/MAIN DAM DIVERSION Page 1 1 .0 DESCRIPTION This document presents hydraulic design criteria for the intake, tunnel, control and guard gates, fish flow release facilities, and Bradley River channel, of the main dam diversion. The diversion tunnel will be constructed to pass Bradley Lake flows downstream during construction of the main dam and other associated structures. The tunnel will also provide a means of lowering the level of the completed reservoir at a controlled rate as required during the project life in an emergency condition. The tunnel facilities will allow downstream minimum flow releases for the maintenance of aquatic habitat in the Lower Bradley River. The diversion tunnel will be constructed and operated in two phases. fhase I -Diversion Durin& Hain Dam Construction A horseshoe shaped diversion tunnel will pass flows up to the routed flood of record as a free surface flow. The tunnel will be left unlined during Phase I. The concrete intake structure will be completed during Phase I. It will include one set of gate slots and upper portion of the fish release piping. The flow section at the portal inlet is rectangular with an arched ceiling. Transition to horseshoe shape is provided. Bulkhead gates {2} will be made available during Phase I. If' an emergency situation in the tunnel will require its closure, the bulkhead gates will be lowered into the slots. They can be used only f'or low flows. Water will be discharged into the pool located at the exit of the tunnel. That side of the pool opposite the tunnel will be rip-rapped to resist a: 1-078-md HYDRAULIC DESIGN CRITERIA/MAIN DAM DIVERSION Page 2 erosion caused by the tunnel discharge during the construction. Water from the pool will discharge into Bradley River channel. fbase II -Bmercency Lake Drawdgwu A vertical gate shaft will be bored near the middle of the ~el. The shaft will contain two high pressure gates installed in a series. One gate will function as a guard gate and the second as a control gate. Upper portion of the tunnel will be lined with approximately 18-inch thick concrete liner. A steel penstock will be installed downstream of the control gate and will extend to the tunnel exit. Minimum downstream flow releases to maintain aquatic habitat in the Lower Bradley River will be through two steel pipes embedded in the concrete floor of the tunnel • The two pipe intakes will be located upstream of the tunnel inlet. Minimum flow releases will be controlled with energy dissipation type valves or a system of nozzles at the downstream end of the pipes outside the tunnel outlet. The capability must be provided to adjust flow releases at fine increments. To attain this incremental flow, it may be necessary to manifold each pipe near the outlet to provide multiple control valves per pipe. Structures will be built, one on each side of the tunnel exit, to accommodate the control valves and manifolds. a: 1-078-md HYDRAULIC DESIGN CRITERIA/MAIN DAM DIVERSION Page 3 2.0 OPERATION Phase I The intake structure, unlined tunnel, and downstream channel shall pass up to 4, 000 cfs in free flow condi tiona during the main dam construction. This is based on uncontrolled release of Lake inflows due to natural hydrologic events with the Lake level initially at about El. 1068. The bulkhead gates will be designed to close against the diversion flow of approximately 500 of's. The corresponding flow depth at the gate section is five feet. To minimize the total vertical force on the gates during their lowering and raising, several design features were adopted. Teflon coated seals and stainless steel sealing surface will be provided. Also, teflon coated bearing blocks will be provided. Seals against the sill will be so arranged as to minimize the downpull force while handling the gates under the flow. It is recognized that after lowering the gates during the construction period, the Lake level starts rising thus making increasingly more difficult to raise the gates. Although teflon is used on seals and bearing blocks, it appears that the depth of water upstream of the gates, while closed, should not exceed 10 feet. Depths above 10 feet would produce vertical friction forces of such a magnitude that the raising of gate may become unfeasible and unsafe. a:1-078-md HYDRAULIC DESIGN CRITERIA/MAIN DAM DIVERSION Page 4 Phase II The water level of' the completed reservoir may require lowering on a periodic basis to expose the dam face and associated structures for purposes of' safety inspection and possible repair. It is anticipated that this activity will be scheduled for the periods ot low reservoir level , i.e. , March to May and further lowering the reservoir level will be achieved by operating the turbine--generator units at tull load on a continuous basis. Operation of' the diversion tunnel for this purpose should be avoided. Neither partial nor tull flow operations are desirable. Partial gate opening causes undesirable slug flow and hydraulic jUJilp in the discharge penstock, downstream of' the control gate. Full flow discharged into the pool and into Bradley River channel causes excessive erosion. In the case of' a catastrophic earthquake, the Lake has to be drawn down at a fast rate. The design discharge for this mode of' operation is that required to draw down the reservoir in approximately 45 days, yet limit the rate of' draw down to not more than 2. 5 feet/ day to prevent damage to the lining of' the main dam. During an emergency draw down, an average lake inflow of' 1500 of's (two highest tlow months, July and August) and a no flow condition through the powerhouse are assumed. The diversion tunnel gates would be fully open during this entire draw down period. Fish release facilities will be operated so as to pass the required flow through the two pipes up to the total of' 100 cf's. At the lake levels close to the minimum level, both pipes will be required to pass 100 cf's. For higher levels, one pipe only will be able to pass the flow and the second may be shut down. a: 1-078-md HYDRAULIC DESIGN CRITERIA/MAIN DAM DIVERSION Page 5 3.0 DESIGN CONSIDERATIONS Phase I The layout and elevation of the tunnel result in the need to excavate the river channel at the tunnel outlet to El. 1060. This arrangement offers the advantage of reducing the size of the downstream cofferdam for main dam construction. The elevation of the top of the upstream cofferdam and other structures acting· in a similar fashion will need to be set at such an elevation as to provide four feet of freeboard above El. 1086, which is based on the steady state Lake level while passing 4,000 cts through the tunnel. During construction of the tunnel, a rock plug will be temporarily lett in place to act as a cofferdam while the Lake flow is passing through the natural Bradley River channel outlet. During Phase I, the tunnel will be excavated and grouted. Tunnel grouting must occur in Phase I prior to impounding the reservoir. The initial drawdown of the Lake level from 1080 to 1068 may be undertaken during the natural high flow period in the river. This lower Lake level is obtained by removing the rock plug and initiating diversion tunnel operations. Once the Lake is drawn down, the construction of the cofferdam at the Bradley Lake outlet and the main dam can proceed. Improvements to the Bradley River channel downstream of the diversion tunnel shall be made to provide sufficient cross- sectional area and bottom slope to pass 4000 cts without causing a backwater effect in the tunnel at that flow. Minimum freeboard for the channel shall be four feet at 4000 cfs flow. The channel shall be unlined excavated rock. a:l-078-md HYDRAULIC DESIGN CRITERIA/MAIN DAM DIVERSION Page 6 Phase II Upon completion of the main dam, the reservoir will be impounded by installing the bulkhead gates at the diversion tunnel inlet. Installation of the bulkhead gates should not be attempted when diversion flows exceed 500 cfs. Immediately after the bulkhead gates are installed, fish release piping will be completed and the minimum required flow established. The installation of the high pressure gates, the tunnel lining, penstock, and outlet structure wUl follow. When the emergency discharge guard and service gates are in place and operational, the bulkhead gates wUl be removed using a barge. These gates and the penstock will be sized to pass such flow as to lower the Lake from El. 1180 to 1090 in approximately 45 days with the gate fully open. The gates and the penstock will have essentially the same flow area. A curtain shall be provided on the downstream end of the Phase II tunnel and penstock to retain natural heat during periods of low temperatures. The fish release control structures should be provided with minimum heat to prevent freezing of flow equipment and allow operations during winter. Fish Fagilities The fish bypass pipes must be designed to operate under reservoir El. 1190.6. To limit stress caused by waterhammer within allowable pipe stress, it is recommended to adjust closing time of the control and guard valves to 10 seconds or more. a: 1-078-md HYDRAULIC DESIGN CRITERIA/MAIN DAM DIVERSION Page 1 After the bulkhead gates are installed, the fish bypass piping must be completed and the flow established as soon as possible. Use of Victaulic type coupling is recommended to accelerate this activity. 4.0 DESIGN CRITERIA AND PARAMETERS In addition to the hydraulic criteria given below, refer to Structural Criteria, Part B, Special Requirements and Design Criteria for Major Structures, Section 1.0, Main Dam Diversion. Phase I Diversion Tunnel - Cross section: modifed horseshoe, see attached sketches Invert slope: tS (to facilitate construction) Invert at concrete intake: El. 1068 (extending downstream of bulkhead gate slot) Manning's n: 0.015 (concrete) 0.040 (unlined rock) Diversion Operation - a: 1-078-md Discharge: 4,000 cfs (routed flood of record) Velocity: ~ 30 ft/sec (concrete at intake structure) ~ 20 ft/sec (unlined rock excavation) ~ 10 ft/sec (intake approach velocity) Lake Level: El. 1086 (when passing 4000 cfs) HYDRAULIC DESIGN CRITERIA/MAIN DAM DIVERSION Page 8 Phase II Emergency draw down operation - Initial reservoir level: El. 1180 Lowered reservoir level: El. 1072 Rate of draw down: 2 tt/day Reservoir inflow: El. 1180 to E. 1080: 1500 cts Below El. 1080: 500 cts Velocity in lined tunnel: ~ 30 tt/sec Velocity in steel penstock: ~ 80 tt/sec Total draw down time: 45 to 50 days Minimum fish flow releases - Discharge: 50 cts per pipe Headwater: El. 1080 Tailwater: El. 1065 5. 0 SELECTION OF EQUIPMENT Two steel bulkhead gates installed side by side will be used to impound the reservoir. These gates will be removed when the diversion tunnel system is complete and the high pressure gates are in place. A means will be provided to till the upstream portion of the tunnel to equalize the pressure on the bulkhead gates when they are to be removed. The bulkhead gates will be designed tor the hydrostatic load under the Lake El. 1190.6. The bulkhead gates will have to close against 500 cts flow in the open channel. a:1-078-md HYDRAULIC DESIGN CRITERIA/MAIN DAM DIVERSION Page 9 The gate shaft will be or a dry well type construction. The guard gate and the control gate will be hydraulic cylinder- operated gates capable of throttling flow at varying gate openings and should be of heavy duty construction to resist potential vibrational loading. The maximum differential static pressure on both the guard and control gates is that developed by the Lake El. 1190.6. The gates will be so shaped that they produce downpull at all conditions. Allowance will be made in the gate design for pulsating hydrodynamic forces which are expected to occur on the downstream side during the gate closing and opening. To provide head dissipation and incremental control of minimum flow releases, hollow-cone valves or other means of energy dissipation will be installed at the downstream end of the fish bypass pipes along side the tunnel outlet. A steel penstock of heavy duty welded construction will extend from the control gate to the diversion tunnel exit and just beyond the fish bypass housing structures. The penstock will be anchored to a concrete bedding. Adequate support or the penstock must be provided to resist the transient hydrodynamic force occurring during gate operation. a:1-078-md HYDRAULIC DESIGN CRITERIA/MAIN DAM DIVERSION b ~ Ml io cO ... I • I to 1:0 ... , •• to c:-, 1 .... ·' ()) •' 0 ~ 1 r- L_ (LIMIT FIRST PHASE CONCl . '2!0" 3'-0"\ 4~0" 5'-6" !. •I• '•I• ·I· FLOW ;.:---- . --,. . f"U1 -'---:--::-J:;I,.... 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