HomeMy WebLinkAboutRural Energy Waste Heat Program- Final Report Volume III 1983
PROPERTY OF:
Alaska Power £
RURAL E
WASTE HEAT PROGRAM
electrical power
"HEAT RECOVERY MODULE
Waste Heat Management Contract No. CC 08-3007
FINAL REPORT
Volume Ill
APPENDIX F
FOR THE VILLAGES OF
Kiana, Ambler, Shungnak, Savoonga, Elim,
Kaltag, Grayling, Goodnews Bay and Angoon
St. Mary’s and Unalakleet
ANCHORAGE ALASKA
DECEMBER 1983 ALASKA POWER AUTHORITY
polarconsult alaska, inc
CONSULTING ENGINEERS AND PLANNERS
Shen. ae
LS = = polarconsult
AMBLER, KIANA,
ALASKA POWER AUTHORITY
RURAL WASTE HEAT PROGRAM
FOR THE VILLAGES
ANGOON, SAVOONGA, ELIM, OF
GOODNEWS BAY,
SHUNGNAK, ST. MARY
FINAL REPORT ~- VOLUME
GRAYLING, KALTAG,
'S, AND UNALAKLEET
111
December 30, 1983
POLARCONSULT ALASKA, INC.
wr
polarconsult
APPENDIX F
PROGRESS PHOTOGRAPHS
polarconsult
HEAT RECOVERY MODULE FABRICATION
MALTBY TUG & BARGE COMPANY
Everett, Washington
June 29, 1983
Welding and grinding structural members.
polarconsult
HEAT RECOVERY MODULE FABRICATION
MALTBY TUG & BARGE COMPANY
Everett, Washington
June 29, 1983
Foaming structural members.
polarconsult
HEAT RECOVERY MODULE FABRICATION
MALTBY TUG & BARGE COMPANY
Everett, Washington
June 29, 1983
MAA,
al
Typical metal skin with styrofoam.
polarconsult
HEAT RECOVERY MODULE FABRICATION
MALTBY TUG & BARGE COMPANY
Everett, Washington
June 29, 1983
Completed panel packaged for shipment.
polarconsult
PERMA-PIPE FIELD JOINTING DEMONSTRATION
July 12, 1983
Installation of polyethylene at the joint.
polarconsult
PERMA-PIPE FIELD JOINTING DEMONSTRATION
July 12, 1983
Installation of polyethylene at the joint.
polarconsult
PERMA-PIPE FIELD JOINTING DEMONSTRATION July 12, 1983
Preparation of the joint for fiberglassing.
polarconsult
PERMA-PIPE FIELD JOINTING DEMONSTRATION
July 12, 1983
Resin and fiberglass placement, top half of
pipe.
polarconsult
PERMA-PIPE FIELD JOINTING DEMONSTRATION
July 12, 1983
Girdle preparation and placement, fiberglass,
lower half of pipe.
polarconsult
PERMA-PIPE FIELD JOINTING DEMONSTRATION
July 12, 1983
Girdle preparation and placement, fiberglass,
lower half of pipe.
polarconsult
PERMA-PIPE FIELD JOINTING DEMONSTRATION July 12, 1983
Finished field joint.
polarconsult
CONTRACT NO. APA-83-C-045A
Village of Angoon
August 18, 1983.
Field rewelded Rovanco welds CPVC).
polarconsult
CONTRACT NO. APA-83-C-045A
Village of Angoon
August 4, 1983. Location of buried waste heat pipe before area was disturbed.
polarconsult
CONTRACT NO. APA-83-C-045A
Village of Angoon
August 10, 1983. Same area as previous photo, but. after excavation and with Rovanco pipe in the ground.
Fim $5
polarconsult
CONTRACT NO. APA-83-C-045A
Village of Angoon
August 18, 1983.
Rock encountered during excavation.
polarconsult
CONTRACT NO. APA-83-C-045A
Village of Angoon
August 18, 1983.
Anchor and "T" section off main pipe run to
service teachers' quarters.
Fete,
polarconsult
CONTRACT NO. APA-83-C-O045A
Village of Angoon
September 26, 1983.
Finished piping In elementary school.
polarconsult
CONTRACT NO. APA-83-C-045A
Village of Angoon
September 26, 1983.
Piping in high school boiler room.
polarconsult
,
CONTRACT NO. APA-83-C-045A
Village of Angoon
September 26, 1983.
Waste heat recovery piping exiting from
sewage building.
FE = 20
polarconsult
CONTRACT NO. APA-83-C-045A
Village of Angoon
ee ee
a
August 10, 1983.
Generator piping to exterior remote radiators
before installation of heat recovery part.
polarconsult
CONTRACT NO. APA-83-C-045A
Village of Angoon
September 26, 1983.
Finished piping hook-up to generator.
polarconsult
CONTRACT NO. APA-83-C-O45A
Village of Angoon
September 26, 1983.
Completed piping Cinsulated) with
thermometers and heat exchanger Calso
insulated) in Tlingit-Haida generator
building.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kiana
June 27, 1983.
General view of the village of Kiana before
installation of heat recovery system (school
and AVEC plant shown).
polarconsult
,
CONTRACT NO. APA-83-C-045B
Village of Kiana
ahaa)
August 25, 1983.
Above ground piping laid out. CNote school
in background.)
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kiana
September 8, 1983.
Massive ice near new’ pumphouse. Typical
example of unstable soils in Kiana and reason
for above ground waste heat pipe mode.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kiana
September 8, 1983.
Safety hazard - expansion loop turned wrong
way Cnear outdoor basketball court).
polarconsult
,
CONTRACT NO. APA-83-C-045B
Village of Kiana
September 22, 1983.
Expansion loop changed to eliminate safety
hazard near outdoor basketball court. CNote
AVEC plant and heat recovery module in
background.)
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kiana
September 22, 1983.
Expansion loop changed to eliminate safety
hazard in driveway area.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kiana
September 22, 1983.
Above ground waste heat pipe with expansion
loop and crossings of elevated pipe.
polarconsult
»
CONTRACT NO. APA-83-C-045B
Village of Kiana
September 8, 1983.
Above ground piping into the village potable
water building.
Preto.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kiana
September 8, 1983.
Heat exchanger - potable water building.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kiana
September 9, 1983.
Heat exchanger in school.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kiana
October 27, 1983.
Piping to remote radiators.
F - 34
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kiana
October 27, 1983.
Finished piping with anchor, culverts) and
ramps Cnote heat recovery module in
background).
F = 35
polarconsult
CONTRACT NO. APA~83-C-045B
Village of Ambler
July 29, 1983.
Rovanco preinsulated pipe arrives.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Ambler
July 29, 1983.
Pipe runs between generator modules in
Ambler. Flex connections have been
substituted for specified off-sets.
polarconsult
>
CONTRACT NO. APA-83-C-045B
Village of Ambler
July 29, 1983.
Open trench in Ambler. Connector box on
abandoned PHS pipe is seen.
Eas
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Ambler
August 11, 1983.
Rovanco pipe placed in trench; burial depth
insufficient, requiring reworking of the
ditch.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Ambler
September 22, 1983.
Original generator piping. (See also next
photo.)
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Ambler
September 22, 1983.
Waste heat piping to AVEC generator inside
AVEC building.
F - 41
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Ambler
August 25, 1983
Rovanco pipe problem at joints (PCV welds)
and shrink sleeves. Required rewelding of
some PVC by factory representative.
F- 4&2
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Ambler
September 22, 1983
Waste heat recovery module with fans next to
AVEC generator building.
polarconsult
»
CONTRACT NO. APA-83-C-045B
Village of Ambler
September 8, 1983
Final grading of buried waste heat line near
elementary school.
F - 44
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Ambler
August 11, 1983.
A number of heat exchangers were not
installed correctly, which required rework.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Shungnak
September 8, 1983.
Heat exchanger and piping within school.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Shungnak
September 16, 1983.
Waste heat recovery module.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Shungnak
September 16, 1983.
Typical view of waste heat above ground
pipeline from AVEC area looking towards the
school.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Shungnak
September 22, 1983.
Above ground pipe anchors near AVEC tank
farm.
F - 49
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Shungnak
September 8, 1983.
Above ground waste heat piping from heat
recovery module to the entrance to potable
water building. CNote water piping in
foreground. )
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Savoonga
September 1, 1983.
Waste heat pipe and culvert material for road
crossing Ccrossing change from original
plans.)
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Savoonga
September 21, 1983.
Boardwalk over waste heat pipe.
b= 52
polarconsult
»
CONTRACT NO. APA-83-C-045B
Village of Savoonga
September 21, 1983.
Piping and heat exchanger.
polarconsult
CONTRACT NO. APA-~83-C-045B
Village of Savoonga
September 21, 1983.
Heat recovery module and above ground waste
heat piping.
polarconsult
>
CONTRACT NO. APA-83-C-045B
Village of Elim
August 24, 1983
Rovanco piping and excavation.
fF 55)
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Elim
August 24, 1983
Rovanco piping and excavation. Contractor
was directed to use bedding material around
and under the pipe.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Elim
September 8, 1983.
Typical waste heat connection to boiler -
elementary school.
oy,
polarconsult
»
CONTRACT NO. APA-83-C-045B
Village of Elim
November 2, 1983.
Finished waste heat piping In the school.
polarconsult
>
CONTRACT NO. APA-83-C-045B
Village of Kaltag
June 22, 1983.
Kaltag school - before relocation of AVEC
power plant.
polarconsult
>
CONTRACT NO. APA-83-C-045B
Village of Kaltag
teamed de to,
June 22, 1983.
Area where AVEC power plant will be
relocated.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kaltag
June 26, 1983.
Removal of one of the AVEC generators from
power house, to be relocated to school area.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kaltag
June 26, 1983.
Back of power house and fuel tanks to be
relocated.
F - 62
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kaltag
June 26, 1983.
Power cables being run from the school to the
new location of the power plant.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kaltag
August 15, 1983.
Piping at relocated tank farm.
polarconsult
>
CONTRACT NO. APA-83-C-045B
Village of Kaltag
August 18, 1983.
Liner exposed problem, needs to be covered.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kaltag
September 16, 1983.
Louver hood added to AVEC generator building.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kaltag
September 22, 1983.
Cover left off electrical box; safety hazard.
polarconsult
»
CONTRACT NO. APA-83-C-045B
Village of Kaltag
September 22, 1983.
Kaltag rework of AVEC relocated tank farm.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kaltag
September 22, 1983.
View of relocated tank farm on left, and heat
recovery module on right.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kaltag
September 22, 1983.
Heat exchanger within waste heat’ recovery
module.
F = 70
polarconsult
,
CONTRACT NO. APA-83-C-045B
Village of Kaltag
September 16, 1983.
Relocated AVEC power house and new heat
recovery module.
rs) gt
polarconsult
>
CONTRACT NO. APA-83-C-045B
Village of Kaltag
September 22, 1983.
Building gravel ramp to heat recovery module.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Kaltag
November 2, 1983.
Finished heat recovery module and relocated
AVEC power plant.
ES 75
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Grayling
June 15, 1983.
Village of Grayling showing AVEC plant and
schools to be serviced with waste heat.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Grayling
September 16, 1983.
Waste heat pipe in trench from waste heat
recovery module, the new community center,
towards the school.
polarconsult
>
CONTRACT NO. APA-83-C-045B
Village of Grayling
September 21, 1983.
Final grading over waste heat pipe Csee also
previous photo).
a= e76
polarconsult
,
CONTRACT NO. APA-83-C-045B
Village of Grayling
September 22, 1983.
Heat exchanger installed in potable water
building.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Grayling
November 2, 1983.
Heat exchanger complete with insulation -
potable water building.
polarconsult
CONTRACT NO. APA~83-C-045B
Village of Goodnews Bay
November 1, 1983.
Rovanco waste heat pipe at entrance to
school.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Goodnews Bay
November 1, 1983.
Waste heat piping within AVEC generator
building.
polarconsult
CONTRACT NO. APA-83-C-045B
Village of Goodnews Bay
November 1, 1983.
Completed heat recovery module and waste heat
piping system.
polarconsult
CONTRACT NO. APA-83-C-046A
Village of Unalakleet
August 18, 1983
Underground piping.
F - 82
polarconsult
»
CONTRACT NO. APA-83-C-046A
Village of Unalakleet
August 24, 1983.
Piping layout and angle joints.
Fo 89
polarconsult
CONTRACT NO. APA-83-C-046A
Village of Unalakleet
August 24, 1983.
Piping caution tape.
polarconsult
CONTRACT NO. APA-83-C-046A
Village of Unalakleet
August 24, 1983.
Joints and anchors.
polarconsult
CONTRACT NO. APA-83-C-046A
Village of Unalakleet
August 30, 1983.
Forming joints.
polarconsult
CONTRACT NO. APA-83-C-O46A
Village of Unalakleet
August 30, 1983.
Fiberglass joints.
polarconsult
>
CONTRACT NO. APA-83-C-046A
Village of Unalakleet
September 8, 1983
Waste heat piping work in progress from UVEC
Cnext photo shows finished product).
F - 88
polarconsult
CONTRACT NO. APA-83-C-046A
Village of Unalakleet
November 9, 1983.
Exterior waste heat piping at UVEC building.
polarconsult
CONTRACT NO. APA-83-C-O046A
Village of Unalakleet
October 21, 1983.
Waste heat piping and heat exchanger within
14 plex housing unit.
polarconsult
CONTRACT NO. APA-83-C-046A
Village of Unalakleet
October 21, 1983.
Complete waste heat piping within UVEC
building.
F- 91
polarconsult
CONTRACT NO. APA-83-C-046A
Village of Unalakleet
October 21, 1983.
Complete waste heat piping Cand heat
exchanger) within UVEC building.
polarconsult
CONTRACT NO. APA-83-C-046A
Village of Unalakleet
October 21, 1983.
Complete waste heat piping within UVEG
building.
Fi 93
polarconsult
CONTRACT NO. APA-83-C-046A
Village of Unalakleet
October 21, 1983.
Electrical disconnects for waste heat system
within UVEC building.
F - 94
polarconsult
CONTRACT NO. APA-83-C-046A
Village of Unalakleet
October 21, 1983.
Alarm system within UVEC building.
F — 35
polarconsult
CONTRACT NO. APA-83-C-046B
Village of St. Mary's
September 1, 1983.
A typical layout of waste heat piping before
placement in ditch.
polarconsult
>
CONTRACT NO. APA-83-C-046B
Village of St. Mary's
September 1, 1983.
Wet ditch, typical of subsurface conditions
at St. Mary's.
== 9/7/
polarconsult
CONTRACT NO. APA-83-C-046B
Village of St. Mary's
September 10, 1983.
Waste heat piping installed over ditch.
polarconsult
>
CONTRACT NO. APA-83-C-046B
Village of St. Mary's
August 30, 1983
Excavation and pipe layout.
Fo 99
polarconsult
CONTRACT NO. APA-83-C-046B
Village of St. Mary's
August 30, 1983
Pipe layout.
F - 100
polarconsult
>
CONTRACT NO. APA-83-C-046B
Village of St. Mary's
September 10, 1983.
Field fiberglass joints.
FL OL
polarconsult
»
CONTRACT NO. APA-83-C-046B
Village of St. Mary's
September 25, 1983.
Waste heat piping entrance to cold storage
building.
F - 162
polarconsult
CONTRACT NO. APA-83-C-046B
Village of St. Mary's
September 28, 1983.
Heat exchanger in generator building.
F - 103
polarconsult
CONTRACT NO. APA-83-C-046B
Village of St. Mary's
September 8, 1983.
Heat exchanger in school building.
F - 104
polarconsult
»
CONTRACT NO. APA-83-C-046B
Village of St. Mary's
October 21, 1983.
Piping Cwith victaulic fittings) within heat
recovery module.
F=— 105
polarconsult
CONTRACT NO. APA-83-C-046B
Village of St. Mary's
October 21, 1983.
Piping within AVEC plant - note victaulic
FIetings:
polarconsult
CONTRACT NO. APA-83-C-046B
Village of St. Mary's
October 21, 1983.
Waste heat piping overhead from AVEC power
plant to heat recovery module.
F - 107