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HomeMy WebLinkAbout200515-ELV_BusOpPlan-FINAL CROOKED CREEK AND JI M’S LAKE HYDROELECTRIC PROJEC T BUSINESS AND OPERATI NG PLAN MAY 2020 FINAL Prepared for ELFIN COVE UTILITY COMMISSION PO BOX 2 ELFIN COVE, ALASKA 99825 Prepared by POLARCONSULT ALASKA, INC. 1503 W. 33RD AVENUE, SUITE 310 ANCHORAGE, ALASKA, 99503 P.O. BOX 47020 PEDRO BAY , ALASKA 99647 This page intentionally blank. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report i EXECUTIVE SUMMARY The Elfin Cove Utility Commission (ECUC) operates an islanded micro-grid to furnish electricity to the community of Elfin Cove, Alaska. ECUC currently relies on a 347-kilowatt (kW) diesel power plant to generate all of its electricity. ECUC plans to construct a hydroelectric project on Crooked Creek and Jim’s Lake approximately one mile south of the community to provide renewable electricity. In a typical year, the hydroelectric project will meet most of the community’s electricity needs. ECUC is considering two development options at Crooked Creek and Jim’s Lake: Full Development, and Phased Development. - Full development has an estimated capital cost of $7.7 million, an installed capacity of 140 kW and would generate sufficient hydropower to supply approximately 91% of existing electrical load, reducing diesel fuel consumption by 25,800 gallons annually. This option represents the maximum practical development of the site’s hydropower resource. - Phased development has an estimated capital cost of $5.3 million, an installed capacity of 105 kW and would generate sufficient hydropower to supply approximately 85% of existing electric load, reducing diesel fuel consumption by 23,300 gallons annually. The phased development project could be upgraded in the future to the 140 kW capacity of the full development option. The estimated capital cost of the phased development option is approximately 70% the cost of the full development option and it will provide 93% of the benefits. Accordingly, the phased development option is more economic and will provide the community with superior value. ECUC has not yet secured capital funding for the hydro project. At an assumed grant level of $4.0 million, the phased development project is projected to reduce ECUC electric rates by six percent in its first year of operation. Savings relative to projected rates with continued use of diesel fuel are 5 to 15 percent over the first 30 years of operation, then increase to 20 to 30% after the capital debt is retired. At the same assumed grant funding level, the full development project is projected to have significantly higher rates than with continued used of diesel fuel until the capital debt is retired. Savings of 20 to 30% are projected beyond 30 years. This Plan presents capital cost estimates, energy estimates, and pro forma financial projections for both project development options. It also describes other pertinent aspects of ECUC’s management structure and practices. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report ii This page intentionally blank. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report iii TABLE OF CONTENTS EXECUTIVE SUMMARY ............................................................................................................I ACRONYMS AND TERMINOLOGY ..........................................................................................VI 1.0 PROJECT AND COMMUNITY OVERVIEW ......................................................................1 1.1 COMMUNITY DESCRIPTION .......................................................................................................1 1.2 PROJECT DESCRIPTION .............................................................................................................3 1.3 CURRENT UTILITY INFRASTRUCTURE............................................................................................4 2.0 MANAGEMENT STRUCTURE........................................................................................6 2.1 ORGANIZATIONAL CHART AND KEY PERSONNEL ............................................................................6 2.2 STAFFING AND TRAINING ..........................................................................................................6 3.0 FINANCIAL PROJECTIONS ............................................................................................7 3.1 CAPITAL FUNDING ...................................................................................................................7 3.2 REVENUE SOURCES ..................................................................................................................7 3.3 ESTIMATED ANNUAL EXPENSES ..................................................................................................8 3.4 NET REVENUE .........................................................................................................................9 3.5 PROJECTED ELECTRIC RATES .......................................................................................................9 4.0 HYDRO PROJECT MAJOR REPAIR & REPLACEMENT SCHEDULE ...................................12 4.1 FUNDING .............................................................................................................................12 4.2 ANTICIPATED EXPENSES AND FUND BALANCE..............................................................................12 5.0 LEGAL AUTHORITY....................................................................................................15 5.1 OWNERSHIP .........................................................................................................................15 5.2 ORDINANCES RELATED TO NEW PROJECT ..................................................................................15 5.3 SPECIAL PERMITS, LICENSES, AND REGULATIONS ........................................................................15 6.0 INTERAGENCY RELATIONSHIPS .................................................................................17 7.0 OPERATIONS ..........................................................................................................18 7.1 OVERVIEW ...........................................................................................................................18 7.2 NORMAL PERSONNEL REQUIREMENTS ......................................................................................19 7.3 REPORTING ..........................................................................................................................19 8.0 KEY ASSUMPTIONS ...................................................................................................20 8.1 FINANCIAL ASSUMPTIONS .......................................................................................................20 8.2 REGULATORY ASSUMPTIONS ...................................................................................................21 9.0 SUMMARY AND CONCLUSION ..................................................................................22 9.1 IMPACT ON COMMUNITY ........................................................................................................22 10.0 REFERENCES ..........................................................................................................23 A.1 UTILITY PERFORMANCE DATA .................................................................................A-2 A.2: PROJECT ENERGY ESTIMATE ....................................................................................A-4 Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report iv APPENDICES APPENDIX A – ENGINEER’S ENERGY ESTIMATE APPENDIX B – ENGINEER’S COST ESTIMATE LIST OF FIGURES Figure 1-1: Aerial View of Elfin Cove ..............................................................................................1 Figure 2-1: Electric Utility Organizational Chart ............................................................................6 Figure 3-1: Projected Future ECUC Electric Rates with Hydro Phased Development Option ...................................................................................................................11 Figure 3-2: Projected Future ECUC Electric Rates with Hydro Full Development Option ...........11 Figure 4-1: Pro Forma Sinking Fund Balance for Phased Development Option over 50- Years ......................................................................................................................14 Figure A-1: Annual Energy Generation and Monthly Fuel Cost for ECUC ..................................A-2 Figure A-2: Performance Estimates Under Load Growth and Project Development Scenarios ..............................................................................................................A-4 LIST OF TABLES Table 1-1: Elfin Cove Population Data ...........................................................................................2 Table 1-2: Existing Utility Generation Equipment .........................................................................5 Table 3-1: Electric Utility Recent and Pro Forma Profit and Loss Summary ................................10 Table 4-1: Pro Forma Sinking Fund Balance Over Project Life.....................................................14 Table 5-3: Major Project Permits and Authorizations .................................................................15 Table A-1: Elfin Cove Utility Commission Past Electric Utility Operating Data ...........................A-3 Table A-2: Sensitivity Analysis Scenarios for Project Energy Estimate .......................................A-4 Table A-3: Engineer’s Energy Estimate for Crooked Creek and Jim’s Lake Hydroelectric Project ..................................................................................................................A-5 Table B-1: Engineer’s Cost Estimate for Crooked Creek and Jim’s Lake Hydroelectric Project ..................................................................................................................B-2 Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report vi ACRONYMS AND TERMINOLOGY ADCCED Alaska Department of Commerce, Community, and Economic Development ADFG Alaska Department of Fish and Game ADNR Alaska Department of Natural Resources AEA Alaska Energy Authority cfs cubic feet per second CPCN Certificate of Public Convenience and Necessity DCRA Division of Community and Regional Affairs (organized under ADCCED). discharge A synonym for stream flow. Flow and discharge are used interchangeably. dispatchable power, energy, electricity Electricity that is generated by the hydro in excess of system demand and dispatched to special customer circuits when it is available. Availability of dispatchable electricity varies without notice. Also called “interruptible energy”. ECUC Elfin Cove Utility Commission FERC Federal Energy Regulatory Commission FY Fiscal year. Runs from July 1 of the preceding year to June 30 of the stated year. kV kilovolt, or 1,000 volts kW kilowatt, or 1,000 watts. One kW is the power consumed by ten 100-watt incandescent light bulbs. kWh kilowatt-hour. The quantity of energy equal to one kilowatt (kW) expended for one hour. kVA kilovolt-ampere NPCEC Non-Profit Community of Elfin Cove O&M operations and maintenance OMR&R operating, maintenance, repair, and replacement PCE Power Cost Equalization (program) Polarconsult Polarconsult Alaska, Inc. prime power, energy, electricity. Electricity that is not interrupted except for utility outages. Compare with dispatchable electricity which can be interrupted without notice. USACE U.S. Army Corps of Engineers USFS U.S. Forest Service USGS U.S. Geological Survey Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report vii This page intentionally blank. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 1 1.0 PROJECT AND COMMUNITY OVERVIEW 1.1 COMMUNITY DESCRIPTION 1.1.1 Location Elfin Cove is located in southeast Alaska, on the northwestern portion of Chichagof Island near Cross Sound, Port Althorp, and South Inian Pass. It is located approximately 70 air-miles west of Juneau and 90 miles north-northwest of Sitka. It lies at approximately 58.19° north latitude and 136.35° west longitude (Sections 25 and 36, Township 42 South, Range 55 East, Copper River Meridian). Nearby communities are Pelican, approximately 16 air-miles to the south, and Gustavus, approximately 27 air-miles to the east. Elfin Cove has a maritime climate with cool summers and mild winters. Normal summer temperatures are in the 50s to low 60s, and normal winter temperatures are in the 20s and 30s. The highest recorded temperature is 85 degrees, and the lowest is minus 10 degrees. Total precipitation averages 102 inches a year, with an average snowfall of 96 inches. Elfin Cove is not an incorporated city or a federally recognized Native village. Public services such as electricity and water are provided by the Non-Profit Community of Elfin Cove (NPCEC) doing business as Elfin Cove Utility Commission (ECUC). The community is located in the Sitka Recording District and the Chatham School District.1 Figure 1-1: Aerial View of Elfin Cove 1 The school in Elfin Cove is currently closed due to low enrollment. This community profile is compiled from previous energy studies for Elfin Cove (Polarconsult 2011) and data on the Alaska Department of Community and Economic Development (ADCCED) website (ADCCED 2019). Oblique aerial view of Elfin Cove looking north. Small sandy beach is located in the bay at lower left. Crooked Creek and Jim’s Lake (not visible) are both located in the foreground. (Polarconsult, July 2009). Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 2 1.1.2 Population The current population of Elfin Cove is 44. Historic population is summarized in Table 1-1. The long-term population trend appears stable within the historic range of about 20 to 60. Elfin Cove sees a relatively large population increase during the summer months, generally from mid May through mid September. This seasonal population includes guests and employees of sport fishing lodges, commercial fishermen and support personnel, and other seasonal residents. Table 1-1: Elfin Cove Population Data Year Year-Round Population Estimated Summer Seasonal Population 1940 65 1958 48 – 1970 49 – 1979 29 60 1980 28 – 1990 57 – 1995 43 – 2000 32 – 2004 26 – 2009 25 – 2010 20 – 2019 44 – Future Projection 20 to 60 100 to 200 (1) Population data from 1958 through 2010 reproduced from Feasibility Study (Polarconsult 2011). Other data from ADCCED (ADCCED 2019). 1.1.3 Transportation There are no existing or planned future roads connecting Elfin Cove with neighboring communities. Elfin Cove is accessible only by seaplane, helicopter, or boat. Aviation infrastructure includes a public floatplane dock. Marine infrastructure includes a small boat harbor, transient boat dock, marine fuel sales dock, and other private docks. A commercial fish tender is typically moored in Elfin Cove during the summer season. The beaches along Elfin Cove’s waterfront are generally suitable for small cargo deliveries via landing craft or small barge. Service is on an as-needed basis, with several trips annually. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 3 1.2 PROJECT DESCRIPTION 1.2.1 Full Development Option The full hydroelectric project is two hydroelectric systems in series with a combined installed capacity of approximately 140 kilowatt (kW), located approximately one mile south of Elfin Cove. The upper system is a 35 kW run-of-river project from Crooked Creek to Jim’s Lake. The lower system is a 105 kW storage project from Jim’s Lake to tidewater at small sandy beach. The project consists of the following major components: - Approximately 3,800 feet of new access trails from tidewater up to Jim’s Lake and the Crooked Creek diversion, and approximately 5,600 feet of new access trails from Elfin Cove to the project site. - Approximately 8,800 linear feet of primary electric distribution line (7.2/12.47 kV). This will start at existing sectionalizing cabinet TB-10 on Lot 40A of the town site and follow the access trails to the upper and lower powerhouses. - Approximately 12,500 linear feet of communication cable. Communication cable will start at the diesel powerhouse, run through Elfin Cove to the start of the power line extension, and generally be co-located with power cables along the project trails. - The upper hydro system, consisting of an intake structure at elevation +488 feet on Crooked Creek that will direct up to five cubic feet per second (cfs) into a 14-inch diameter 1,050 foot long penstock down to a powerhouse on the shore of Jim’s Lake. The powerhouse will house a 35 kW turbine-generator and associated equipment. - The lower hydro system, consisting of a dam at the outlet of Jim’s Lake that will regulate the lake level between its natural level of 338 feet and 346 feet. The dam will include a gravity intake to admit up to 6.5 cfs of water into an 18-inch diameter 2,550 foot long penstock to a powerhouse at tidewater on little sandy beach. The powerhouse will house a 105-kW turbine-generator and associated equipment. In an average year, this project option will supply approximately 91% of the utility’s total electric demand, reducing diesel fuel usage by approximately 25,800 gallons annually. The balance of electric supply will come from the utility’s existing diesel power plant located within the community. 1.2.2 Phased Development Option ECUC is also considering phased project development as a more economic option. This option would vary from the full development option as follows: Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 4 1. Transition development approach from an emphasis on heavy equipment to light construction using manual labor, small equipment, and helicopters. 2. Eliminate upper powerhouse and power generation. The water diversion system would remain in place. This would reduce the cost of the diversion structure, eliminate the need for power and controls to the upper system entirely, and replace the powerhouse with an energy dissipation structure (stilling basin). The penstock would remain similar. 3. Reduce the size of the dam at Jim’s Lake to be compatible with the limitations of light equipment and manual labor. Likely reduce maximum lake level by approximately four feet. 4. Capacity and parameters of lower system unchanged except for storage capacity and decreased gross head. In an average year, this project option will supply approximately 82% of the utility’s total electric demand, reducing diesel fuel usage by approximately 23,300 gallons annually. 1.3 CURRENT UTILITY INFRASTRUCTURE ECUC currently has a single diesel power plant located in the central part of the community that provides 100% of electricity to the community. The utility is an islanded micro grid completely isolated from neighboring communities. The diesel plant has three generators controlled by four sections of switchgear with a combined generating capacity of 347 kW. The switchgear is fully automatic with paralleling capability, and uses a programmable logic controller to match the generator(s) to system load. The plant generates at 480 volts three phase. The entire diesel plant was installed new in 2007. Fuel is piped directly from the bulk fuel facility to the diesel plant day tanks. ECUC’s current generation equipment is listed in Table 1-2.4 4 ECUC Power System Upgrade Record Drawings (AEE 2010). Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 5 Table 1-2: Existing Utility Generation Equipment No. Equipment Prime Power (kW) Commissioned Date Designated Use 1 John Deere 6061 179 kW 2007 summer peak 2 John Deere 4045 67 kW 2007 winter (base and peak) 3 John Deere 6068 101 kW 2007 Intermediate load conditions The Elfin Cove distribution system was upgraded in 2010. The system is a grounded wye three- phase system with four radial distribution legs and no loop feed. 480 V generated at the power plant is stepped up to distribution voltage with a single 225 kVA pad-mount transformer outside the diesel powerhouse.3 7.2/12.47 kV is distributed throughout most of the community in a combination of rigid conduit installed under or adjacent to boardwalks or via buried armored cable. Distribution on the west side of the community is overhead construction. A bulk fuel facility is located approximately 300 feet north of the diesel power plant, and was constructed in 2006. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 6 Utility Manager Mike Nelson Elfin Cove Utility Commission Non Profit Community of Elfin Cove Plant Operator Lineman Meter Reader Bookkeeper 2.0 MANAGEMENT STRUCTURE The ECUC is a subsidiary of the NPCEC. ECUC holds Certificate of Public Convenience and Necessity No. 701, issued in 2004, authorizing it to operate a public utility providing electrical service in Elfin Cove. The utility participates in the State of Alaska’s Power Cost Equalization (PCE) program, which subsidizes electricity rates for residential and community facilities served by eligible utilities. 2.1 ORGANIZATIONAL CHART AND KEY PERSONNEL The organizational chart and current personnel for the electric utility is shown in Figure 2-1. Utility policy and top management decisions are developed by the utility manager and submitted to the ECUC and/or NPCEC for final approval. Figure 2-1: Electric Utility Organizational Chart 2.2 STAFFING AND TRAINING Existing utility staff have generalized experience and qualifications for their respective routine duties and responsibilities. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 7 3.0 FINANCIAL PROJECTIONS Recent and projected pro forma utility finances are summarized in Table 3-1. Table 3-1 includes actual utility finances for fiscal years 2016 through 2018, and pro forma finances based on a full year of operations solely on diesel and with the hydro plant (full and phased development options). Assumptions used to develop the pro forma financials are explained in this Section. 3.1 CAPITAL FUNDING The estimated capital cost of the full development project is $7.7 million, and the estimated capital cost of the limited / phased development project is $5.3 million. (See Appendix B for Final Engineer’s Cost Estimate). No capital funding is currently in place for the project. Pro forma financials on Table 3-1 assume capital funding for the project comes from a combination of $4.0 million in government grants and the balance from a loan. 3.2 REVENUE SOURCES Utility operating revenues currently come from retail electricity sales to residential, commercial, and institutional customers in Elfin Cove. A portion of revenues come from the state’s PCE program, which subsidizes electric rates for eligible residential and community customers. Recent and projected future revenues are summarized in Table 3-1. 3.2.1 Dispatched Energy Sales Because the hydro project at times will have more generation capacity than is required to serve utility load, the utility can install dispatchable space or water heating services to increase energy sales and generate additional revenue. Dispatchable energy controls and a system to keep the diesel powerhouse coolant loops and existing waste heat loop heated is included in the project capital budget. Additional dispatched energy services are assumed to be individually funded by ratepayers. The dispatched energy rate is set at 50% of the equivalent avoided cost of heating oil for equivalent boiler system performance to provide an economic incentive for this. The pro formas assume that approximately 50% of the available excess hydro energy is sold through a dispatchable energy tariff. 3.2.2 Total Utility Demand Pro forma utility revenues are based on 350,000 kWh at generation with the utility’s existing diesel-only operation. This corresponds to 293,500 kWh of prime energy sales. The balance is station service (25,000 kWh) and system losses (31,500 kWh). For the same load profile, pro forma total generation with the hydro is higher at 486,600 kWh. This is due to: (1) additional station service load at the hydro powerhouse(s) and load governor operation, (2) additional hydro energy generation and sale under a dispatchable tariff, and (3) Higher system losses associated with additional energy throughput ((1) and (2) above). Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 8 3.3 ESTIMATED ANNUAL EXPENSES Pro forma annual expenses are based on existing utility expenses, adjusted where appropriate to reflect the impacts of the hydro project. 3.3.1 Fuel Decreased operation of the diesel plant reduces fuel consumption. Fuel usage with the hydros operational is calculated based on diesel kWh generated and an assumed fuel efficiency of 10.5 kWh per gallon. This is lower than the plant’s existing 12.0 kWh per gallon efficiency to reflect the possibility that the diesel engines may operate at lower efficiency when paralleling with the hydros. Assumed fuel cost for pro formas is $4.00 per gallon. 3.3.2 Salary and Wages This item includes salary, wages, benefits, employee-related insurance premiums, travel, and consultant / contractor labor. An annual budget of $33,000 is provided for diesels-only operation. This is increased 15% for the hydro cases to reflect incremental labor requirements associated with hydro operations and reporting. 3.3.3 Diesel and Hydro Routine Operations, Maintenance, Repairs and Replacement Recent annual utility expenses for operations and maintenance (O&M) have been approximately $16,000. A decrease in diesel-related expenses is expected with the hydro due to decreased diesel engine consumables (filters, lube oil, etc) and increased interval between engine overhauls. An additional budget is provided for weekly hydro inspections and routine maintenance activities. 3.3.4 Administrative Expenses Administrative expenses includes business insurance, fees, office equipment, supplies, rent, and utilities, postage, and similar items. Recent annual administrative expenses of approximately $12,000 are held constant for all pro forma cases. 3.3.5 Hydro Debt Service The loan for the balance of hydro project capital cost is assumed to have a 30-year term at 2.25% interest. Potential lenders that may offer such terms include the U.S. Department of Agriculture’s Rural Utility Service or the State of Alaska’s Power Project Fund or Municipal Bond Bank. Actual interest rates, terms, and fees will vary per lender and prevailing market conditions at the time a loan is secured. 3.3.6 Hydro Sinking Fund Major hydro project repairs and replacement are covered by the hydro sinking fund line item. The basis for this budget is presented in Section 4. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 9 3.4 NET REVENUE The electric utility does not operate as a for-profit business. The utility is managed to produce sufficient margin to cover unexpected operating and repair expenses. Net revenues in recent years have ranged from approximately – $26,000 to +$23,000 (See Table 3-1). The utility’s pro forma financials provide net annual revenue of $20,000. 3.5 PROJECTED ELECTRIC RATES Figures 3-1 and 3-2 present projected future electric rates with the phased and full development hydro project options, respectively. Both figures present projected future rates without the hydro and continued reliance on diesel fuel. Discussion of assumptions follows. Inflation. Annual inflation is assumed at 2% over the project life. Note that Figures 3-1 and 3-2 present future costs in nominal future values and are not inflation-adjusted. Load Growth. Load growth is assumed flat at 248,000 kWh of prime energy sales over the 50-year project life. Utility Non-Fuel Costs. All non-fuel costs for all scenarios are as-presented in Table 3-1. Future Diesel Fuel Cost. Future diesel fuel cost are the projections included with AEA’s FY 2017 Renewable Energy program evaluation model, published in July 2015. Fuel cost in this model increases from $3.63 per gallon in 2016 to $6.33 in 2014, and is constant thereafter. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 10 Table 3-1: Electric Utility Recent and Pro Forma Profit and Loss Summary Pro Forma 1 FY 2016 (Actual) FY 2017 (Actual) FY 2018 (Actual) Diesel Phased Hydro Full Hydro ELECTRIC GENERATION Diesel Plant Generation (kWh) 2 316,607 350,218 325,389 350,000 61,800 35,900 Hydro Plant Generation (kWh) 1 - - - - 460,500 584,800 TOTAL ELECTRIC GENERATION (kWh) 316,607 350,218 325,389 350,000 522,300 620,700 ELECTRIC DEMAND Diesel Station Service (kWh) 2 24,327 18,490 23,395 25,000 25,000 25,000 Hydro Station Service (kWh) - - - - 37,800 52,300 PCE Eligible Residential (Res.) Sales (kWh) 2 56,382 54,338 54,301 55,000 55,000 55,000 PCE Elig. Community (Comm.) Sales (kWh) 2 10,315 9,626 8,834 10,000 10,000 10,000 All Other Sales (kWh) 2 194,575 202,809 226,353 228,500 228,500 228,500 Total Prime Energy Sales (kWh) 261,272 266,773 289,488 293,500 293,500 293,500 Dispatchable Energy Sales (kWh) 3 - - - - 119,000 194,000 TOTAL ELECTRIC SALES (kWh) 261,272 266,773 289,488 293,500 412,500 487,500 TOTAL METERED ELECTRIC DEMAND (kWh) 285,599 285,263 312,725 318,500 475,300 564,800 Line Losses / Unmetered / Other (kWh) 2 31,008 64,955 12,664 31,500 47,000 55,900 ELECTRIC RATES Base Rate, All Classes ($/kWh) 2 0.68 0.59 0.63 0.67 0.63 0.99 PCE Res./Comm. Subsidy ($/kWh) 2, 4 0.43 0.38 0.39 0.44 0.40 0.74 Subsidized Res./Comm. Rate ($/kWh) 2 0.25 0.21 0.25 0.23 0.23 0.25 Dispatchable Energy Rate ($/kWh) 3 - - - - 0.07 0.07 UTILITY REVENUES PCE Reimbursements from State 2, 4 28,561 24,591 21,553 28,600 26,000 47,900 Revenues, All Non-PCE Sales 2 154,782 138,657 118,922 168,200 159,900 241,600 Revenue, Dispatched Energy Sales - - - - 8,300 13,600 Other Revenues 2 828 1,632 4,289 1,000 1,000 1,000 TOTAL UTILITY REVENUES 184,132 164,880 144,764 197,800 195,200 304,100 UTILITY EXPENSES Fuel (gallons) 2 25,913 26,960 28,312 29,200 5,900 3,400 Fuel Expense 107,042 90,706 95,143 116,800 23,600 13,600 Salaries & Wages 2 31,669 39,359 33,386 33,000 38,000 38,000 Diesel / Other O&M 2 11,677 8,375 27,626 16,000 12,900 9,900 Hydro O&M 2 - - - - 15,000 19,000 Administrative Expenses 2 10,554 9,803 14,634 12,000 12,000 12,000 Hydro Debt Service - - - - 58,700 168,600 Hydro Sinking Fund - - - - 15,000 23,000 Non-Fuel Expenses 2 53,900 57,537 75,645 61,000 151,600 270,500 TOTAL UTILITY EXPENSES 160,941 148,243 170,789 177,800 175,200 284,100 NET UTILITY REVENUE (% OF GROSS) 23,191 16,637 (26,025) 20,000 20,000 20,000 1. Pro formas based on annual prime electricity sales of 293,500 kWh, which corresponds to 350,000 kWh at generation under existing conditions. Total pro forma generation with hydro is higher due to hydro station service, frequency control load bank, dispatched energy sales and associated system losses. 2. Values are taken or calculated from FY 16 to FY 18 annual PCE reports or utility financial reports. 3. See Section 3.2 for assumptions on dispatchable energy sales volume and rates. 4. Assumes full debt servicing cost is eligible for PCE reimbursement. See PCE program rules for limitations. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 11 0.00 0.25 0.50 0.75 1.00 1.25 1.50 2000 2010 2020 2030 2040 2050 2060 2070 2080Base Rate ($ per kWh)(Nominal dollars for indicated year)Historical Utility Rates Projected Rates on Diesel (AEA 2015 Model) Projected Rates with Hydro * Projected utility rates on diesel (heavy red line) are based on Elfin Cove fuel cost model developed for AEA Renewable Energy Grant Program by ISER in 2015 and ECUC utility operating and financial data. 0.00 0.25 0.50 0.75 1.00 1.25 1.50 2000 2010 2020 2030 2040 2050 2060 2070 2080Base Rate ($ per kWh)(Nominal dollars for indicated year)Historical Utility Rates Projected Rates on Diesel (AEA 2015 Model) Projected Rates with Hydro * Projected utility rates on diesel (heavy red line) are based on Elfin Cove fuel cost model developed for AEA Renewable Energy Grant Program by ISER in 2015 and ECUC utility operating and financial data. Figure 3-1: Projected Future ECUC Electric Rates with Hydro Phased Development Option Figure 3-2: Projected Future ECUC Electric Rates with Hydro Full Development Option Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 12 4.0 HYDRO PROJECT MAJOR REPAIR & REPLACEMENT SCHEDULE Because the major repair and replacement schedule depends on manufacturer-specific equipment life, actual operating performance, and related factors, the schedule is a dynamic document that will be periodically revised by the utility over time to reflect actual project and component performance. An initial schedule and budget for both project options is listed in Table 4-1. This should be revised at the following project milestones: - Once the project is constructed and the final O&M Manual is available, the schedule should be updated to reflect actual equipment details and expected useful life. - Every five years after project commissioning, the schedule should be again updated to reflect actual operating experience. 4.1 FUNDING The utility has a dedicated fund for major repair and replacement of its physical plant, following a deposit schedule established in a prior business plan. Repair and replacement costs are paid from available utility revenues or other ECUC or NPCEC funds. In the past, major capital replacement / upgrade projects have also been funded in part through state and/or federal grants. Because the hydro plant is a significant capital asset with significant long-term repair and replacement expenses, the utility’s pro forma financials include a dedicated sinking fund for long-term repair and replacement expenses. A portion of utility rates would be placed in the fund on a regular basis so that ECUC will be able to pay for future repair and replacement needs. The pro forma annual payment into this fund is $15,000, and after five years, the projected minimum fund balance always remains above $50,000. ECUC should monitor the fund balance and hydro capital requirements and adjust annual payments as needed. 4.2 ANTICIPATED EXPENSES AND FUND BALANCE Table 4-1 lists expected expense items and their estimated cost over the life of the project. Figure 4-1 shows the fund balance over the project’s 50-year life based on the annual payments and withdrawals described in this Section. The fund balance in Figure 4-1 assumes the fund is managed to yield an annual return of 5% net of management expenses and inflation. Under this fund structure, the hydro project would reach the end of its design life with an estimated $450,000 sinking fund balance and significant accumulated maintenance items such as the second round of 25-year maintenance items in Table 4-1, penstock valve replacement, rehabilitation of the intake structures and powerhouse buildings, and FERC relicensing. These Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 13 liabilities will likely exceed the sinking fund balance, and any deficit is assumed to be funded from project revenues beyond year 50. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 14 $0 $50,000 $100,000 $150,000 $200,000 $250,000 $300,000 $350,000 $400,000 $450,000 $500,000 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 YearFund Balance, Deposits, Withdrawals (2019 $)Deposits Withdrawals Fund Balance Table 4-1: Pro Forma Sinking Fund Balance Over Project Life Phased Development Full Development Maintenance Item Estimated Recurrence Interval Estimated Cost (2020$) Maintain diversion gates / controls 10 years $50,000 $75,000 Replace turbine / generator bearings 10 years $35,000 $60,000 Major road/trail maintenance 25 years $150,000 $250,000 Replace hydro transformer 25 years $20,000 $35,000 Upgrade plant switchgear / controls 25 years $100,000 $175,000 Overhaul hydro turbine / generator 25 years $100,000 $150,000 Figure 4-1: Pro Forma Sinking Fund Balance for Phased Development Option over 50-Years Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 15 5.0 LEGAL AUTHORITY 5.1 OWNERSHIP The hydroelectric project and associated improvements (power line extension, access corridor improvements, etc.) will be entirely owned by ECUC. If project construction is funded through grants, the granting entity may retain some ownership interest in the project. Specific terms would be set forth in the grant agreement between the granting entity and ECUC. Tax treatment of grant income to the utility is not addressed by this document, but may be a significant matter for the utility to address in the event grant funds are used. The hydroelectric project and associated improvements are located in the Tongass National Forest, which is federal land managed by the U.S. Forest Service (USFS). Allowed activities on federal land will be authorized under a license issued by the Federal Energy Regulatory Commission (FERC) and USFS Special Use Permit. 5.2 ORDINANCES RELATED TO NEW PROJECT No local ordinances are required for the construction or operation of the hydroelectric project. 5.3 SPECIAL PERMITS, LICENSES, AND REGULATIONS The hydroelectric project is authorized by the permits and agency authorizations listed in Table 5-3. Table 5-3 also lists post-construction reporting, monitoring, or other activities required by these permits. ECUC’s obligations under these permits are summarized in this section. Permit and license requirements may vary depending on final terms and conditions. Table 5-3: Major Project Permits and Authorizations Agency Permit / Authorization Date Applied Date Issued Post-Construction Action Items FERC Original License Jan. 2020 Pending To be determined. USFS Special Use Permit Jan. 2020 Pending To be determined. USACE Wetlands Permit Jan. 2020 Pending Return Post-Construction Closure Form. ADNR Land Easement Jan. 2020 Pending To be determined. ADNR Water Use Permit 7/23/2014 Pending Annual water usage reports for 5 years. ADNR Dam Safety NA – None. Not under program jurisdiction. ADFG Fish Habitat Permit NA – None required. ADFG: Alaska Department of Fish and Game FERC: Federal Energy Regulatory Commission ADNR: Alaska Department of Natural Resources NA: Not applicable USCOE: U.S. Army Corps of Engineers USFS: U.S. Forest Service Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 16 5.3.1 Federal Energy Regulatory Commission The Federal Energy Regulatory Commission (FERC) will issue an original license for construction and operation of the project. Original licenses are typically issued for a period of 30 to 50 years. The FERC license will include terms and conditions that specify on-going reporting requirements. ECUC will need to comply with reporting requirements to maintain the license in good standing. Before the original license expires, ECUC will need to apply for a new license. The re-licensing process is similar to the process followed to obtain the original license. The specific process will depend on FERC regulations in effect at the time the re-licensing process begins. 5.3.2 U.S. Forest Service The U.S. Forest Service (USFS) will issue ECUC a Special Use Permit for development and operation of the project on USFS land. 5.3.3 U.S. Army Corps of Engineers The U.S. Army Corps of Engineers (USACE) will issue ECUC a permit authorizing work in wetlands and waters of the U.S. consistent with the project description in the FERC license application and issued license. Under the expected terms of the permit, ECUC will need to complete and return a project completion certification form to the USACE once construction is complete. No subsequent actions are normally required under the standard terms of this permit. 5.3.4 Alaska Department of Natural Resources ADNR will issue ECUC a water use permit under LAS 29817 (Jim’s Lake) and LAS 29818 (Crooked Creek) for the water that will be used by the hydro project. Under typical permit terms, ECUC must report actual water usage to ADNR on an annual basis. After five years, ADNR will issue the ECUC water rights based on usage and annual reports are no longer required. 5.3.5 Alaska Department of Fish and Game The Alaska Department of Fish and Game (ADFG) issued a letter in May 2014 stating that no fish habitat permit is required for this project. No further action from ADFG is expected, although ADFG may provide recommendations on FERC license terms and conditions for the project. 5.3.6 Future Major Repair or Replacement Activities Certain major repair or replacement activities occurring below the ordinary high water mark of Crooked Creek, Jim’s Lake, Jim’s Creek or other waters may require specific permits from ADFG, USACE, USFS, or other agencies. Agencies should be consulted before commencing major Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 17 repair or replacement activities to determine specific permit requirements, if any, as requirements are likely to change over the life of the project. 6.0 INTERAGENCY RELATIONSHIPS ECUC will be responsible for routine operations of the hydro project. ECUC may consult with the AEA or others for technical assistance on an as-needed basis. The FERC license will require periodic reporting to FERC. Specific reporting requirements will be set forth in the license. The USFS Special Use Permit may require periodic reporting to the USFS. Specific reporting requirements will be set forth in the permit. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 18 7.0 OPERATIONS This Section provides a general overview of the operations plan for the utility once the new hydroelectric project is operational. Specific operational requirements of the hydroelectric project will be set forth in an Operations and Maintenance (O&M) Manual that will be issued once the project is completed. The O&M manual will include specific vendor, manufacturer, and project as-built information that is not yet available. 7.1 OVERVIEW The utility will operate its hydroelectric and diesel power plants on an economic dispatch basis. This means that the most economic available generator(s) will be used to meet system demand within the technical operating limits of the individual generators and the overall system. For this system, the hydroelectric generators are the most economic generator under all conditions, and will be operated whenever sufficient water is available. The utility controls will be programmed to operate the hydro and diesel plants as follows: 1. When there is sufficient flow in Crooked Creek to operate the upper system turbine (approximately one cfs), it will be operated at its maximum load. At times of light load, this turbine may be sufficient to meet all utility demand. When there is insufficient flow to operate the turbine, the upper system will still divert available flow to Jim’s Lake.5 2. When utility demand exceeds the available output of the upper system, the lower system will be activated to try and meet utility demand. Unless the reservoir is empty, the lower system can be operated up to its rated output of 105 kW. 3. If utility demand exceeds the available output of both upper and lower hydro systems, a diesel generator will be operated in parallel with the hydro system(s). The diesel generator will be operated at a minimum load (approximately 40%) to avoid wet- stacking and maintain reasonable fuel efficiency. The upper hydro system will be operated at maximum output per available water flow, and the lower hydro system will be throttled to conserve water. 4. When in hydro-only generating mode, system frequency will be managed by an electronic load governor. Load banks will be located in one or both hydro powerhouses to provide frequency regulation. Blocks of excess hydro energy will be dispatched on a priority basis to other heating loads. The diesel powerhouse coolant loop will be the highest priority heating load to keep the diesel generators warm and maintain waste heat supply to the community building and shop. Other heating loads will receive excess hydro energy on an as-available / as-needed basis. Water availability is monitored by the control system in real time by monitoring the head level in the intakes, and operating status is revised continuously by the control system based on changing water availability. 5 For the phased development option, the upper system is only a water diversion with no power generation available, so this step does not apply. Other steps remain unchanged, with upper system output unavailable. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 19 7.2 NORMAL PERSONNEL REQUIREMENTS Normal operation of the hydroelectric plant and diesel plant is automated and does not require continuous operator supervision. The control system is capable of detecting a variety of alarm conditions and contacting the operator for intervention when necessary. Routine maintenance and inspections are necessary to maintain both plants in good working order. Periodic maintenance actions are necessary as well. 7.2.1 Control System Alarm Events Specific alarm events will be specified in the system controls O&M manual. Operator notification protocols are set by the operator. Several notification methods are available, and configuration instructions will be in the system controls O&M manual. 7.2.2 Routine Inspections The hydroelectric plant should be inspected in person on a weekly to monthly basis to detect any items that may require attention. This routine inspection can be completed by traveling along/visiting the project features and observing any unusual conditions. The frequency of inspections will vary with seasons and the weather, and should be adjusted as the operator gains experience with the project. Inspection points will be specified in the project operations and maintenance manual. A list of representative inspection items follows. Routine inspections should check for tree falls, erosion, blocked drainages, vandalism, abandoned property, damaged project structures, or obvious damage that needs to be corrected. At the diversion structure, check for and remove any debris blocking the intake screens that may be impeding the flow of water. Check controls for alarm conditions. Along the penstock, check for water seeps that may indicate leaks. At the powerhouse, check controls for alarm conditions. Check oil levels in sight glasses on turbine / generator bearings. Check that the water level in the draft tube is within the designated range. Check building temperature and sound levels for normal conditions. Check building air filters to see if they need to be cleaned. Inspections should be logged to keep a record of project conditions. 7.2.3 Routine Maintenance Specific routine maintenance activities and intervals will be set forth in the project O&M manual. Routine maintenance activities will generally include items such as replacing air filters, greasing bearing zerks, cleaning the floors, etc. 7.3 REPORTING In addition to current utility reporting requirements, some project permits will have additional reporting requirement to government agencies. These reports are summarized in Table 5-3 and discussed in Section 5.3. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 20 8.0 KEY ASSUMPTIONS Key assumptions made to complete this business plan are discussed in this section. 8.1 FINANCIAL ASSUMPTIONS Many of the data used to complete the financial analysis for this project presented in Sections 3 and 4 are assumptions. These are discussed in this Section. 8.1.1 Construction Cost Estimate The Engineer’s Cost Estimate in Appendix B is an estimate of the construction cost based on project scope, project designs, expected permit conditions, and other project-specific factors. It is developed using recent construction costs for projects that are similar in scope, location, complexity, to this project. The actual construction cost will vary from this estimate. 8.1.2 Project Financing ECUC does not currently have financing in place for this project. The terms of loans and/or grants for the project’s capital cost will significantly affect project economics. 8.1.3 Operating Cost Operating costs for the project are based on estimates of labor hours, labor rates, and material costs to operate the project. Pro forma utility rates in this report will need to be adjusted over time to match actual operating costs as they vary from these estimates. Final utility rates will be set by ECUC after plant completion. 8.1.4 Fuel Cost Most of the financial benefit of this project is realized through decreased fuel usage at the diesel power plant and decreased utility expense for purchasing fuel. These project benefits will vary with the cost of fuel, which will fluctuate significantly over the project life. 8.1.5 Water Resource Availability Water availability is based on eight years of hydrology data collected at Crooked Creek and Jim’s Lake for this project. Comparison against the 40+ years of precipitation data in Elfin Cove indicate the eight years of data are representative of that longer-term climate record. Correlations to other hydrologic records in southeast Alaska are poor. If water availability over the project life is different from that indicated by the available hydrology record, that could have a significant impact on project performance. 8.1.6 Intangible Benefits Intangible project benefits include items such as decreased sound and exhaust emissions from the diesel power plant, decreased community carbon emissions, stabilized electric rates that Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 21 are less influenced by the volatile price of diesel fuel, incrementally lower risk of fuel spills in and around Elfin Cove, and a sustainable, renewable energy supply for the community. None of these benefits have been assigned an economic value for this analysis. 8.1.7 Sinking Fund The Hydro Sinking Fund described in Section 4 is designed to provide funds for major repair and replacement needs of the project. The timing and amount of these future costs are assumed and ECUC will need to adapt fund management to meet expected needs over time. The net return on the fund and periodic contribution levels are also assumed. All of these assumptions should be reevaluated over time and, as appropriate, annual deposits into the fund should be adjusted so the fund balance is sufficient to pay expected future capital replacement costs. 8.2 REGULATORY ASSUMPTIONS Permits and agency authorizations for the project are based on the current governmental statutory and regulatory framework at the time this plan was prepared, consisting of federal and state statutes, regulations, and policies. Future changes to this framework may result in material change to the project’s permits and authorizations. Such changes could affect the project’s regulatory or economic viability. Specific examples include, but are not limited to: 1. Change in FERC statutes, regulations, or policies which result in changes to the project license or requirements to maintain license compliance. 2. Change in USFS management policies. The project is entirely located on USFS land. Changes in USFS management policies could have a material affect on project operation or future renewal of project authorizations. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 22 9.0 SUMMARY AND CONCLUSION Analysis indicates the full development option is not economic unless substantially funded by grants. The phased development option is projected to provide an immediate reduction in electric rates at a grant funding level of $4 million. ECUC has not yet secured capital funding for the hydro project. At an assumed grant level of $4.0 million, the phased development project is projected to reduce ECUC electric rates by six percent in its first year of operation. Savings relative to projected rates with continued use of diesel fuel are 5 to 15 percent over the first 30 years of operation, then increase to 20 to 30 percent after the capital debt is retired. Initial electric rates would be similar to existing rates (~0.63 per kWh), and the community and ratepayers would realize substantial savings over the project life compared to continued reliance on diesel fuel for power generation. Life time savings are projected at $1.3 million. 9.1 IMPACT ON COMMUNITY The phased development hydro option will provide approximately 82 percent of the annual electricity consumed in Elfin Cove, reducing diesel fuel usage by approximately 23,300 gallons annually. By reducing annual expenditures on diesel fuel, the price of which varies significantly and unpredictably, this project will help stabilize utility rates, allowing local businesses and residents to improve their budgeting and planning efforts. By reducing the amount of fuel barged to Elfin Cove, this project will incrementally decrease the risk of fuel spills in the vicinity of Elfin Cove, improving the sustainability of the local environment and of the resources extracted there from. By significantly reducing operation of the diesel powerhouse in Elfin Cove, this project will improve local air quality by significantly reducing powerhouse exhaust emissions. This project will also reduce noise emanating from the diesel powerhouse. Addition of dispatched electric heat circuits to community buildings using excess generation will further reduce community fuel consumption and costs. Construction of project access trails will improve access to land south of the community for recreation, subsistence, and other activities. Additional electrical generating units on the ECUC grid provide increased reliability to the community electrical system. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report 23 10.0 REFERENCES ADCCED 2018. Alaska Department of Commerce, Community, and Economic Development website, accessed June 2018. https://www.commerce.alaska.gov/dcra/DCRAExternal/community/ AEE 2008. Elfin Cove Power System Upgrade. Record Drawings. Alaska Energy and Engineering, Inc. (AEE) September 5, 2008. AEE 2010. Elfin Cove Distribution System Upgrades. Record Drawings. Alaska Energy and Engineering, Inc. May 19, 2010. NREL 2004. The Alaska Village Electric Load Calculator. NREL/TP-500-36824, NREL, Golden, Colorado, September 2004. Polarconsult 2011. Crooked Creek and Jim’s Lake Hydroelectric Feasibility Study Final Report. Polarconsult Alaska, Inc. June 2011. Polarconsult 2017. Crooked Creek and Jim’s Lake Final Hydrology Report. Polarconsult Alaska, Inc. October 2017. This page intentionally blank. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report APPENDIX A – ENGINEER’S ENERGY ESTIMATE Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report A-1 This page intentionally blank. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report A-2 0 50,000 100,000 150,000 200,000 250,000 300,000 350,000 400,000 450,000 200320042005200620072008200920102011201220132014201520162017201820192020Annual kWh Generated$0.00 $1.00 $2.00 $3.00 $4.00 $5.00 $6.00 $7.00 $8.00 $9.00 Fuel Price ($ per gallon)Unsubsidized Electric Rate ($ per kWh)kWh Generated Fuel Price Unsubsidized Electricity Cost ($ per kWh) Note: 2007 is missing three months of generation data. A.1 UTILITY PERFORMANCE DATA This section summarizes past utility performance to provide context for the hydro project energy estimate. Table A-1 summarizes the utility’s energy and financial performance for fiscal years 2003 through 2019. Data highlights over the past 16 years include: - Total annual energy generation varied from 277,000 to 409,000 kWh with an average of 328,000 kWh. Generation in fiscal year 2019 of 325,389 kWh was about average. Annual energy generation is presented in Figure A-1. - In years with complete data, system electrical losses have varied from 7 to 11 percent with an average of 9 percent. - Diesel power plant efficiency has varied from 11.1 to 12.6 kWh generated per gallon. The average is 12.0 kWh per gallon. - Fuel price has varied from $1.92 to 5.69 per gallon. The average has been $3.83 per gallon. Monthly fuel price is presented in Figure A-1. - Utility load trends evident on Figure A-1 are attributed to (1) economic effects of the post- 2008 recession on the Elfin Cove economy and (2) ratepayer conservation efforts related to the high cost of electricity. Figure A-1: Annual Energy Generation and Monthly Fuel Cost for ECUC Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report A-3 Table A-1: Elfin Cove Utility Commission Past Electric Utility Operating Data Fiscal Year 2 kWh Gen. kWh Sold Station Service kWh Total Metered kWh System Losses (as % of Gen.) Fuel Used (gal.) Fuel Efficiency (kWh gen. per gal.) Fuel Price ($/ gal.) Fuel Expense Non-Fuel Expense Total Power Production Expense Total Expenses per kWh Sold Utility Rate ($/kWh) 2004 409,133 356,628 22,802 379,430 7% 33,712 12.1 $1.92 $64,562 $60,690 $125,252 $0.35 $0.25 2005 347,540 297,104 27,177 324,281 7% 31,063 11.2 $2.50 $77,584 $41,787 $119,370 $0.40 $0.42 2006 344,389 300,907 25,031 3 325,938 5% 3 31,126 11.1 $3.35 $104,281 $48,538 $152,818 $0.51 $0.51 2007 240,550 3 292,987 16,886 3 309,873 -29% 3 33,602 7.2 3 $3.65 $122,565 $39,213 $161,778 $0.55 $0.43 2008 359,834 323,798 0 3 323,798 10% 3 29,464 12.2 $3.94 $115,977 $32,691 $148,668 $0.46 $0.56 2009 349,697 306,468 12,412 3 318,880 9% 3 28,576 12.2 $5.69 $162,706 $36,826 $199,532 $0.65 $0.52 2010 334,905 277,713 29,025 306,738 8% 26,561 12.6 $3.92 $103,995 $35,401 3 $139,396 3 $0.50 3 $0.52 2011 309,063 247,189 20,292 3 267,481 13% 3 25,533 12.1 $4.23 $107,883 $28,438 $136,322 $0.55 $0.69 2012 297,146 241,983 0 3 241,983 19% 3 24,837 12.0 $4.96 $123,108 $0 3 $123,108 3 $0.51 3 $0.80 2013 290,910 236,980 0 3 236,980 19% 3 24,119 12.1 $5.11 $123,147 $0 3 $123,147 3 $0.52 3 $0.80 2014 277,540 227,786 0 3 227,786 18% 3 22,926 12.1 $2.43 $55,705 3 $0 3 $55,705 3 $0.24 3 $0.78 2015 290,550 241,106 25,443 266,549 8% 24,417 11.9 $4.68 $114,232 $41,155 $155,387 $0.64 $0.76 2016 317,816 261,272 24,327 285,599 10% 25,913 12.3 $3.88 $100,541 $37,359 $137,899 $0.53 $0.68 2017 316,607 266,773 18,490 285,263 10% 26,960 11.7 $3.39 $91,331 $56,481 $147,811 $0.55 $0.59 2018 350,218 291,555 23,395 314,950 10% 28,312 12.4 $3.38 $95,653 $64,930 $160,583 $0.55 $0.63 2019 325,389 256,907 31,143 288,050 11% 27,025 12.0 $4.21 $113,658 $73,889 $187,546 $0.73 $0.68 Acronyms, abbreviations, and notes. 1. Data is derived from Elfin Cove Utility Commission’s monthly reports filed for the Power Cost Equalization program. 2. The fiscal year runs from July 1 of the preceding year to June 30 of the stated year. 3. Statistic is calculated from incomplete monthly data and may not be accurate. gal. Gallons gen generated kWh kilowatt-hours Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report A-4 75% 77% 79% 81% 83% 85% 87% 89% 91% 93% 95% 275,000 300,000 325,000 350,000 375,000 400,000 425,000 Annual Utility Load at Generation (kWh)Percentage of Utility Load Met by HydroFULL DEVELOPMENT PHASED DEVELOPMENT A.2: PROJECT ENERGY ESTIMATE The engineer’s energy estimate for the hydro project is presented in Table A-3. A limited sensitivity analysis was performed to evaluate annual load variations and project development scenarios. These scenarios are described in Table A-2. Figure A-2 presents estimated utility demand met by the hydro systems under load and project development scenarios. Table A-2: Sensitivity Analysis Scenarios for Project Energy Estimate Parameter – 50k Load Growth Base Case Load +50k Load Growth Annual Prime Energy Sales (kWh) 248,000 293,500 339,000 Annual Load at Generation (kWh)1 300,000 350,000 400,000 Project Development Phased Development 1. No power recovery on upper system 2. Full 105 kW lower system, but with smaller dam. Full 140 kW development 1. For diesel-only operation, value with hydro project is higher. See narrative at Section 3.2.2. Figure A-2: Performance Estimates Under Load Growth and Project Development Scenarios Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report A-5 Table A-3: Engineer’s Energy Estimate for Crooked Creek and Jim’s Lake Hydroelectric Project Phased Development Scenario Full Development Scenario Utility Supply and Demand Low Base High Low Base High Total Annual Prime Energy Sales (kWh) 248,000 293,500 339,000 248,000 293,500 339,000 Total Annual Utility Load at Generation (kWh)1 300,000 350,000 400,000 300,000 350,000 400,000 Total Annual Generation (kWh)2 486,600 522,300 561,600 587,100 620,700 653,400 Utility Load Supplied by Diesel (kWh) (percentage of equivalent load for current system) 42,500 (14.2%) 61,800 (17.7%) 85,600 (21.4%) 23,600 (7.9%) 35,900 (10.3%) 50,300 (12.6%) Utility Load Supplied by Hydro (kWh) (percentage of equivalent load for current system) 444,100 (85.8%) 460,500 (82.3%) 476,000 (78.6%) 563,500 (92.1%) 584,800 (89.7%) 603,100 (87.4%) Hydro Plant Installed Capacity 105 kW 140 kW Total Annual Hydro Generation (kWh) 593,900 594,800 594,900 785,800 788,300 786,700 Hydro Output used to Supply Utility Load (kWh) (percent of available hydro generation) 257,500 (43%) 288,200 (49%) 314,400 (53%) 276,400 (35%) 314,100 (40%) 349,700 (45%) Hydro Output used for Load Governor / Frequency Regulation in Diesels-Off Operation 36,800 (6%) 37,800 (6%) 40,100 (7%) 51,300 (7%) 52,300 (6%) 54,600 (6%) Gross Hydro Output Available for Load Growth or Dispatchable Loads 299,600 (51%) 268,700 (45%) 240,400 (40%) 458,100 (58%) 421,900 (54%) 382,400 (49%) kW: kilowatt kWh: kilowatt-hour 1. Total annual utility load for existing system on 100% diesel generation. Provided for reference. 2. Total annual generation includes hydro generation for dispatched energy sales totaling approximately 50% of available excess hydro energy. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report A-6 The engineer’s energy estimate for the hydro project and utility is based on the following: 1. Daily utility demand, developed using the village load model and recent utility load data.6 2. Crooked Creek and Jim’s Lake hydrology, based on eight years of hydrology data for both resources (2008 to 2016).7 3. Technical parameters for the hydro and existing diesel generation systems, and the dispatch model described in the following narrative. Daily hydro generation was calculated by first determining the amount of power that could be generated from the quantity of water flowing in Crooked Creek and stored in the Jim’s Lake reservoir. This value was then compared against the utility’s daily average and peak demand, and hydro and/or diesel generator dispatch is based on the following three conditions: a. If there was sufficient hydro capacity available to meet peak utility demand, the diesel plant would not be run that day and the hydro turbines operated to meet all utility demand. b. If there was sufficient hydro capacity available to meet average but not peak demand, then diesels would be assumed to be operated for three hours to meet peak demand. c. If there was insufficient hydro capacity available to meet average utility demand, then diesels would be assumed to be operated for twelve hours to meet demand during the day. These dispatch criteria also considered the following constraints on system operation: - When operated, diesel gensets were base loaded to at least 40% of nameplate capacity to maintain reasonable operating efficiency and avoid wet-stacking. - When the utility operates in diesels-off configuration, a load bank was included in utility demand to provide frequency regulation. - The output of the lower system was curtailed to match water inflow when the reservoir was empty, and increased to full capacity when the reservoir was full. At intermediate reservoir levels, output was held to meet demand so excess inflow would be stored to meet future demand. This analysis was performed on a daily basis through the eight years of hydrology record and annualized to produce the energy estimates presented in this section. 6 Village load model developed by the National Renewable Energy Laboratory (NREL 2004). Utility load data based on historic load data in Table A-1. See the feasibility study final report for details. (Polarconsult 2009). 7 See the project hydrology report (Polarconsult 2018). Comparison of the hydrology record against the 42-year precipitation record at Elfin Cove indicates the hydrology record is representative of long-term conditions. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report A-7 This page intentionally blank. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report APPENDIX B – ENGINEER’S COST ESTIMATE Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report B-1 This page intentionally blank. Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. May 2020 – Final Report B-2 Table B-1: Engineer’s Cost Estimate for Crooked Creek and Jim’s Lake Hydroelectric Project Engineer’s Cost Estimate Budget Item Phased Development (Phase 1) Full Development Construction Mobilization / demobilization $450,000 $900,000 Access Trails / Civil Site Work $1,500,000 $2,100,000 Primary Power line $450,000 $450,000 Communications $140,000 $190,000 Secondary Power / Communications $30,000 $60,000 Upper System Intake Structure $40,000 $50,000 Upper System Penstock $100,000 $100,000 Upper System Powerhouse Building $5,000 $80,000 Upper System Turbine / Generator $0 $170,000 Upper System Switchgear / Controls $0 $45,000 Lower System Dam $110,000 $240,000 Lower System Intake Structure $24,000 $50,000 Lower System Penstock $225,000 $225,000 Lower System Powerhouse Building $100,000 $100,000 Lower System Turbine / Generator $230,000 $230,000 Lower System Switchgear / Controls $45,000 $45,000 Utility Master Controller / Dispatched Energy $125,000 $125,000 Subtotal, Direct Construction Cost $3,570,000 $5,160,000 Construction Contingency (~18%) $650,000 $950,000 Contractor Profit (15%) $630,000 $920,000 Construction Administration / Management (5%) $210,000 $310,000 Construction Engineering / Inspection (5%) $210,000 $310,000 PROJECT TOTAL INSTALLED COST $5,270,000 $7,650,000 Elfin Cove Utility Commission Crooked Creek and Jim’s Lake Hydroelectric Project Business and Operating Plan Polarconsult Alaska, Inc. 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