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HomeMy WebLinkAbout2011 AVEC R5 App; Mekoryuk Surplus Wind Recovery August 26, 2011 Alaska Energy Authority 813 West Northern Lights Boulevard Anchorage, AK 99503-2495 Attn: Renewable Energy Fund Grant Program Round V: Mekoryuk Surplus Wind Energy Recovery for Water System Heat Dear Review Panel: Alaska Village Electric Cooperative, Inc (AVEC), along with its project partner Alaska Native Tribal Health Consortium (ANTHC) respectfully submits the enclosed application for grant funds available through the Renewable Energy Fund Grant Program. The project would involve design and construction of a secondary load system to capture excess energy from the existing wind turbines to power space heating at the water treatment plant in Mekoryuk. AVEC is seeking $264,459 from AEA under this proposal. ANTHC would provide $13,919 as an in-kind match, which would be provided by labor on the project. The total project cost for design and construction is $278,378. It is expected that the project would decrease the water utility system costs by about $11,600 annually. Please don’t hesitate to contact Mr. Petrie of my staff if you have any questions. Sincerely, Meera Kohler President and CEO cc: Brent Petrie, AVEC; Carl Remley, ANTHC Enclosures Alaska Village Electric Cooperative, Inc. Mekoryuk Water Systems Surplus Wind Energy Recovery Renewable Energy Fund-Round V Grant Application Submitted by: Alaska Village Electric Cooperative, Inc 4831 Eagle Street Anchorage, Alaska 99503 Submitted to: Alaska Energy Authority 813 West Northern Lights Blvd. Anchorage, AK 99503 August 26, 2011 Renewable Energy Fund Round 5 Grant Application Mekoryuk Water System Surplus Wind Energy Recovery AEA 12-001 Grant Application Page 1 of 13 8/26/2011 SECTION 1 – APPLICANT INFORMATION Name Alaska Village Electric Cooperative, Inc. Type of Entity:Not for Profit Corporation Fiscal Year End December 31 Tax ID #92-0035763 Tax Status:For-profit or X non-profit ( check one) Mailing Address 4831 Eagle Street Anchorage, AK 99503 Physical Address Telephone 800.478.1818 Fax 800.478.4086 Email 1.1 APPLICANT POINT OF CONTACT / GRANTS MANAGER Name Brent Petrie Title Manager, Community Development and Key Accounts Mailing Address 4831 Eagle Street Anchorage, AK 99503 Telephone 907.565.5358 Fax 907.561.2388 Email BPetrie@avec.org 1.2 APPLICANT MINIMUM REQUIREMENTS Please check as appropriate. If you do not to meet the minimum applicant requirements, your application will be rejected. 1.2.1 As an Applicant, we are:(put an X in the appropriate box) X An electric utility holding a certificate of public convenience and necessity under AS 42.05, or An independent power producer in accordance with 3 AAC 107.695 (a) (1), or A local government, or A governmental entity (which includes tribal councils and housing authorities); Yes 1.2.2. Attached to this application is formal approval and endorsement for its project by its board of directors, executive management, or other governing authority. If the applicant is a collaborative grouping, a formal approval from each participant’s governing authority is necessary. (Indicate Yes or No in the box ) Yes 1.2.3. As an applicant, we have administrative and financial management systems and follow procurement standards that comply with the standards set forth in the grant agreement. Yes 1.2.4. If awarded the grant, we can comply with all terms and conditions of the attached grant form. (Any exceptions should be clearly noted and submitted with the application.) Yes 1.2.5 We intend to own and operate any project that may be constructed with grant funds for the benefit of the general public. Alaska Village Electric Cooperative, Inc. Mekoryuk Water System Surplus Wind Energy Recovery Renewable Energy Fund Grant Application Round 5 AEA 12-001 Grant Application Page 2 of 13 8/26/2011 SECTION 2 – PROJECT SUMMARY This is intended to be no more than a 1-2 page overview of your project. 2.1 Project Title – (Provide a 4 to 5 word title for your project) Surplus Wind Energy Recovery For Mekoryuk Water System Heat 2.2 Project Location – Include the physical location of your project and name(s) of the community or communities that will benefit from your project. Mekoryuk (pop. 191) is at the mouth of Shoal Bay on the north shore of Nunivak Island in the Bering Sea. The island lies 30 miles off the coast, approximately 149 air miles west of Bethel and 553 miles west of Anchorage. 2.3 PROJECT TYPE Put X in boxes as appropriate 2.3.1 Renewable Resource Type X Wind Biomass or Biofuels Hydro, including run of river Transmission of Renewable Energy Geothermal, including Heat Pumps Small Natural Gas X Heat Recovery from existing sources Hydrokinetic Solar Storage of Renewable Other (Describe) 2.3.2 Proposed Grant Funded Phase(s) for this Request (Check all that apply) Reconnaissance X Design and Permitting Feasibility X Construction and Commissioning Conceptual Design 2.4 PROJECT DESCRIPTION Provide a brief one paragraph description of your proposed project. A detailed feasibility study has been completed. This analysis has clearly shown that the project is both feasible and cost effective. These next two phases of the project (design and construction) will build on the work that has been done to date. AVEC has already implemented electric boilers within its facilities in several villages. These efforts have clearly demonstrated the ability to integrate the electric boilers into the existing systems. The challenge of this project will be to demonstrate that the electric boiler technology and controls can be successfully used to provide heat to the various use points at the water treatment plant on an interruptible basis. The availability of the water tank for thermal storage greatly reduces any risks. Currently, AVEC’s two wind turbines (Northern Power Systems 100A models) in Mekoryuk generate in excess of community requirements when there is moderate to heavy wind and when the community load is light. Much of this excess is not captured, since there is no economic way to store the energy.AVEC, together with Alaska Native Tribal Health Consortium Alaska Village Electric Cooperative, Inc. Mekoryuk Water System Surplus Wind Energy Recovery Renewable Energy Fund Grant Application Round 5 AEA 12-001 Grant Application Page 3 of 13 8/26/2011 (ANTHC) with input from the City of Mekoryuk, are planning to design and construct a secondary load installation to capture the excess energy to power space heating at the water treatment plant, drinking water storage tank heating, and washeteria hot water heating and clothes drying. Design of the proposed equipment would be based on AVEC’s other secondary load projects adapted to installation into the water treatment plant. 2.5 PROJECT BENEFIT Briefly discuss the financial and public benefits that will result from this project, (such as reduced fuel costs, lower energy costs, etc.) Water systems and wastewater systems are the single largest energy consumer in arctic and subarctic villages, often using up to 30% of all the energy, i.e., electricity and fuel oil, used in a village. A significant portion of this in Mekoryuk is for heating water in both the water storage tank and operating the washers and dryers in the washeteria. The dryers are hydronically heated. Use of excess wind energy which will be converted to heat in the water plant by displacing essentially all of the fuel oil used for freeze protection and a significant percentage of that used in the washeteria. Using the excess wind energy to displace the use of fuel oil in the water plant will result in a reduction in fuel usage of approximately 8,000 gallons at a cost of approximately $39,680. The approximate annual utility-billed cost of the excess wind energy used to replace the fuel oil will be $11,603. This will result in a net savings to the community of approximately $28,077 per year. The benefits to the community of this project are a reduction in the amount of fuel required by the community, a much more efficient use of the renewable wind energy generated in the community, and a direct benefit to each community member due to the lower cost to both produce water and operate the washeteria. 2.6 PROJECT BUDGET OVERVIEW Briefly discuss the amount of funds needed, the anticipated sources of funds, and the nature and source of other contributions to the project. This project involves two phases, design and construction. The estimated cost of design is $55,200. The design cost includes an in-kind cost match of $2,760 provided by ANTHC. The nature of the design cost match would be a contribution of project labor time by ANTHC. The estimated cost of the construction phase of this project is $223,178. The construction cost includes an in-king match of $11,159 provided by ANTHC through project labor time. 2.7 COST AND BENEFIT SUMARY Include a summary of grant request and your project’s total costs and benefits below. Grant Costs (Summary of funds requested) 2.7.1 Grant Funds Requested in this application.$ 264,459 2.7.2 Other Funds to be provided (Project match)$ 13,919 2.7.3 Total Grant Costs (sum of 2.7.1 and 2.7.2)$ 278,378 Alaska Village Electric Cooperative, Inc. Mekoryuk Water System Surplus Wind Energy Recovery Renewable Energy Fund Grant Application Round 5 AEA 12-001 Grant Application Page 4 of 13 8/26/2011 Project Costs & Benefits (Summary of total project costs including work to date and future cost estimates to get to a fully operational project) 2.7.4 Total Project Cost (Summary from Cost Worksheet including estimates through construction) $ 278,378 2.7.5 Estimated Direct Financial Benefit (Savings)$ 28,077 ($ 39,680 Gross) 2.7.6 Other Public Benefit (If you can calculate the benefit in terms of dollars please provide that number here and explain how you calculated that number in your application (Section 5.) $ SECTION 3 – PROJECT MANAGEMENT PLAN Describe who will be responsible for managing the project and provide a plan for successfully completing the project within the scope, schedule and budget proposed in the application. 3.1 Project Manager Tell us who will be managing the project for the Grantee and include contact information, a resume and references for the manager(s). If the applicant does not have a project manager indicate how you intend to solicit project management support. If the applicant expects project management assistance from AEA or another government entity, state that in this section. Two organizations would be participating in the implementation of this grant. They are the Alaska Village Electric Cooperative (AVEC) and the Alaska Native Tribal Health Consortium (ANTHC). Both members of this team have extensive experience designing, building, and operating both electrical generation facilities (including wind) and water treatment plants in rural Alaska. This project would have co-project managers. They would be Brent Petrie of AVEC and Carl Remley of ANTHC. Mr. Petrie has worked for AVEC since 1998 where he manages the development of alternatives to diesel generation for AVEC such as hydro, wind, and heat recovery. He also manages relationships with AVEC’s many construction projects as an energy partner of the federally funded Denali Commission. Mr. Petrie has been employed in the energy and resource field for more than 30 years, having worked for the federal and state governments as consultant, planner, and project manager. He is an elected member of the Board of Directors of the Utility Wind Interest Group representing rural electric cooperatives and serves on the Power Supply Task Force of the National Rural Electric Cooperative Association. Mr. Petrie has a Masters Degree in Water Resource Management and a Bachelors degree in Geography. Mr. Remley is Energy Projects Manager for ANTHC and has been an ANTHC employee since 2002. In that role, Mr. Remley is responsible for both energy conservation and renewable energy projects. At present, this includes performing energy audits in public buildings in forty rural Alaska villages, installing energy conservation displays in all homes in twelve villages, evaluating heat recovery opportunities in ten villages, implementing heat recovery in several villages, and acting as the energy coordinator for the Indian Health Service in the state of Alaska. Alaska Village Electric Cooperative, Inc. Mekoryuk Water System Surplus Wind Energy Recovery Renewable Energy Fund Grant Application Round 5 AEA 12-001 Grant Application Page 5 of 13 8/26/2011 Prior to that, Mr. Remley owned and operated an energy conservation consulting company for twenty two years and was a design engineer in the aerospace industry for ten years. Mr. Remley has a Bachelors Degree in Mechanical Engineering and a Masters Degree in Business Administration. He is also both a Certified Energy Auditor and a Certified Energy Manager. Resumes are included in Tab A. 3.2 Project Schedule Include a schedule for the proposed work that will be funded by this grant. (You may include a chart or table attachment with a summary of dates below.) The design effort for this project would start as soon as funding was available in early September of 2012. Based on the work involved, it is anticipated that the design phase would continue through April of 2013. The construction phase would start in late April of 2013 and be completed by the end of September of 2013. A detailed schedule is attached in Tab G. 3.3 Project Milestones Define key tasks and decision points in your project and a schedule for achieving them. The Milestones must also be included on your budget worksheet to demonstrate how you propose to manage the project cash flow. (See Section 2 of the RFA or the Budget Form.) During the design phase, the key task will be to assure that the results of the HOMER analysis are properly utilized to assure adequate thermal storage capacity is available to maximize the use of the low cost excess wind energy. The other challenge will be to assure the power plant controls and the water plant controls are set up to maximize the use of the excess wind energy. During the construction phase, the challenge will be to implement the modifications necessary while minimizing the interruptions to operation of the water treatment plant. Since implementation of the plumbing changes will be similar to the modifications to implement more conventional heat recovery, no significant issues are anticipated. A combination of the attached schedule (in Tab G) and the budget work sheets (in Tab C) will be used to both assure we are on budget and on schedule and as a warning if we fall either behind schedule or are over budget. 3.4 Project Resources Describe the personnel, contractors, equipment, and services you will use to accomplish the project. Include any partnerships or commitments with other entities you have or anticipate will be needed to complete your project. Describe any existing contracts and the selection process you may use for major equipment purchases or contracts. Include brief resumes and references for known, key personnel, contractors, and suppliers as an attachment to your application. The co-project managers of the project, Brent Petrie of AVEC and Carl Remley of ANTHC, will be supported during the design phase by Will Fraser, Mechanical Engineering Manager for ANTHC, Dave Reed, Electrical Engineering Manager for ANTHC, and Mark Teitzel Vice President/Engineering Manager of AVEC. During the construction phase, the project managers will be supported by Mark Bryan, Operations Manager for AVEC, Bill Thomson, Technology and Training Superintendent for AVEC, and an appropriate Construction Manager from ANTHC. To the extent possible, local labor from Mekoryuk will be used during construction. Resumes of all Alaska Village Electric Cooperative, Inc. Mekoryuk Water System Surplus Wind Energy Recovery Renewable Energy Fund Grant Application Round 5 AEA 12-001 Grant Application Page 6 of 13 8/26/2011 key personnel are attached in Tab A. 3.5 Project Communications Discuss how you plan to monitor the project and keep the Authority informed of the status. Written project progress reports will be provided to the AEA project manager each quarter. Semi-annual face-to-face meetings would occur between AVEC, ANTHC, and AEA to discuss the status of all wind energy recovery projects funded through the AEA Renewable Energy Grants program. Individual project meetings would be held, as required or requested by AEA. 3.6 Project Risk Discuss potential problems and how you would address them. In general, there are no technology risks involved with the plan to utilize excess renewable wind energy to provide both space and process heat to the water treatment plant and washeteria. AVEC has used the technology successfully directing excess wind-energy to providing heat within the power plants. Utilizing the technology within the water treatment plant has not been done in Alaska before. However, implementation of this technology will be similar to implementing heat recovery from the power plant to the water plant and that has been done many times before and it being done in several plants. The challenge of this project will be to demonstrate that the electric boiler technology and controls can be successfully used to provide heat to the various use points at the water treatment plant on an interruptible basis. The availability of the water tank for thermal storage greatly reduces any risks SECTION 4 – PROJECT DESCRIPTION AND TASKS Tell us what the project is and how you will meet the requirements outlined in Section 2 of the RFA. The level of information will vary according to phase(s) of the project you propose to undertake with grant funds. If you are applying for grant funding for more than one phase of a project provide a plan and grant budget form for completion of each phase. If some work has already been completed on your project and you are requesting funding for an advanced phase, submit information sufficient to demonstrate that the preceding phases are satisfied and funding for an advanced phase is warranted. 4.1 Proposed Energy Resource Describe the potential extent/amount of the energy resource that is available. Discuss the pros and cons of your proposed energy resource vs. other alternatives that may be available for the market to be served by your project. A feasibility study has been conducted on this project and is attached for review. The renewable energy resource that is available for this project is excess wind. The two Mekoryuk wind turbines (Northern Power Systems 100A models) generate in excess of community requirements when there is moderate to heavy wind and when the community load is light. Currently, much of this excess is not used, since there is currently no economic way to store the energy. The HOMER analysis completed as part of the Feasibility Study predicts that the equivalent of Alaska Village Electric Cooperative, Inc. Mekoryuk Water System Surplus Wind Energy Recovery Renewable Energy Fund Grant Application Round 5 AEA 12-001 Grant Application Page 7 of 13 8/26/2011 13,345 gallons of #1 fuel oil are available from the excess wind each year. The analysis also shows that more excess wind is available during the colder months than the warmer months. The water treatment plant load also peaks during the colder months. 4.2 Existing Energy System 4.2.1 Basic configuration of Existing Energy System Briefly discuss the basic configuration of the existing energy system. Include information about the number, size, age, efficiency, and type of generation. On the power generation side, the AVEC power plant uses a combination of diesel and wind to generate all electricity used in Mekoryuk. The excess wind is produced by two existing Northern Power Systems 100A model wind turbines. As mentioned above per the HOMER analysis, the excess wind generated by these two turbines is the equivalent of 13, 345 gallons of oil. The water treatment plant currently uses two oil fired hot water boilers to provide space heat, water storage tank heat, hot water for clothes washing and showers, and hydronic heat for the dryers in the water treatment plant and washeteria. The overall efficiency of the boilers is approximately 75%. A total of 8,000 gallons of fuel is used at the water treatment plant/washeteria annually. 4.2.2 Existing Energy Resources Used Briefly discuss your understanding of the existing energy resources. Include a brief discussion of any impact the project may have on existing energy infrastructure and resources. The community of Mekoruk uses renewable wind and diesel fuel for electrical power generation, heating oil for boiler (thermal) and home heating, and diesel and gasoline fuel for transportation needs. Heat for the water treatment plant/washeteria is generated by fuel oil which is barged into the community. The cost per gallon for the water treatment plant fuel is approximately $4.96. This project would reduce the amount of fuel barged to the community for the water treatment plant by approximately 8,000 gallons per year. This project would significantly increase the amount of renewable wind generated electricity utilized by the community. 4.2.3 Existing Energy Market Discuss existing energy use and its market. Discuss impacts your project may have on energy customers. Two sources of energy are presently used in the community, fuel oil and renewable wind. This project would reduce the amount of fuel oil used in the community by approximately 8,000 gallons and increase the amount of renewable wind energy utilized without adding additional wind generation capacity. There would be no negative impact on the community energy prices due to this project. Alaska Village Electric Cooperative, Inc. Mekoryuk Water System Surplus Wind Energy Recovery Renewable Energy Fund Grant Application Round 5 AEA 12-001 Grant Application Page 8 of 13 8/26/2011 4.3 Proposed System Include information necessary to describe the system you are intending to develop and address potential system design, land ownership, permits, and environmental issues. 4.3.1 System Design Provide the following information for the proposed renewable energy system: A description of renewable energy technology specific to project location Optimum installed capacity Anticipated capacity factor Anticipated annual generation Anticipated barriers Basic integration concept Delivery methods The renewable energy technology utilized for this project is electricity produced by two existing Northern Power Systems 100A units. The specific application of that technology for this project is to utilize most of the excess wind generated by the existing equipment to offset heating loads in the water treatment plant during moderate to high wind and low electrical demand periods. It is anticipated that a combination of the excess wind available and the storage capacity for the heat available in the water tank and a 120 kW electric heating system in the water treatment plant will allow for the elimination of all 8,000 gallons of present fuel oil use. Based on the HOMER analysis, the equivalent of 13,345 gallons of fuel oil are available in excess wind. It is anticipated that 8,000 gallons of that will be utilized in the water treatment plant. 4.3.2 Land Ownership Identify potential land ownership issues, including whether site owners have agreed to the project or how you intend to approach land ownership and access issues. There are no land ownership issues. No new land is necessary for this project and both the current land owners, AVEC and the City of Mekoryuk support the project. 4.3.3 Permits Provide the following information as it may relate to permitting and how you intend to address outstanding permit issues. List of applicable permits Anticipated permitting timeline Identify and discussion of potential barriers The project will involve work to the existing power plant and water treatment plant/washeteria. A State Fire Marshall Permits may be required. If so, the permit process will be started during the design phase and completed prior to construction. 4.3.4 Environmental Address whether the following environmental and land use issues apply, and if so how they will be addressed: Alaska Village Electric Cooperative, Inc. Mekoryuk Water System Surplus Wind Energy Recovery Renewable Energy Fund Grant Application Round 5 AEA 12-001 Grant Application Page 9 of 13 8/26/2011 Threatened or Endangered species Habitat issues Wetlands and other protected areas Archaeological and historical resources Land development constraints Telecommunications interference Aviation considerations Visual, aesthetics impacts Identify and discuss other potential barriers The project will involve work to the existing power plant and water treatment plant/washeteria. Because of the limited scope of this project, it is unlikely that any environmental or land use issues will arise. 4.4 Proposed New System Costs and Projected Revenues (Total Estimated Costs and Projected Revenues) The level of cost information provided will vary according to the phase of funding requested and any previous work the applicant may have done on the project. Applicants must reference the source of their cost data. For example: Applicants Records or Analysis, Industry Standards, Consultant or Manufacturer’s estimates. 4.4.1 Project Development Cost Provide detailed project cost information based on your current knowledge and understanding of the project. Cost information should include the following: Total anticipated project cost, and cost for this phase Requested grant funding Applicant matching funds – loans, capital contributions, in-kind Identification of other funding sources Projected capital cost of proposed renewable energy system Projected development cost of proposed renewable energy system The feasibility phase of this project, funded by AVEC, is complete and the report is attached. This application is for the Design and Permitting, and Construction phases. The total anticipated project cost for the design and construction phases of the project is $278,378, including $55,200 for design and $223,178 for construction. ANTHC is contributing a match of $13,919 in the form of in-kind labor hours for management services. Therefore, the requested grant funding is $264,459. There will be no loans on this project and no other funding sources are anticipated. The projected capital cost is the entire project cost of the project less the match or $264,459. 4.4.2 Project Operating and Maintenance Costs Include anticipated O&M costs for new facilities constructed and how these would be funded by the applicant. (Note: Operational costs are not eligible for grant funds however grantees are required to meet ongoing reporting requirements for the purpose of reporting impacts of projects on the communities they serve.) The operation of the excess wind interruptible power system for the water treatment plant will be automated at both the AVEC power plant and the Mekoryuk water treatment plant. Therefore operational costs will be very low. ANTHC and AVEC will work together to assure that Alaska Village Electric Cooperative, Inc. Mekoryuk Water System Surplus Wind Energy Recovery Renewable Energy Fund Grant Application Round 5 AEA 12-001 Grant Application Page 10 of 13 8/26/2011 all Alaska Energy Authority reporting requirements are met. The costs of operations and maintenance at the power plant would be funded through ongoing energy sales to the villages that AVEC serves. 4.4.3 Power Purchase/Sale The power purchase/sale information should include the following: Identification of potential power buyer(s)/customer(s) Potential power purchase/sales price - at a minimum indicate a price range Proposed rate of return from grant-funded project The buyer of the excess wind energy will be the City of Mekoryuk (Mekoryuk Water Treatment Plant). The price as offered by AVEC is $0.05 per kilowatt-hour based on an interruptible rate. 4.4.4 Project Cost Worksheet Complete the cost worksheet form which provides summary information that will be considered in evaluating the project. Please see cost/benefit sheet under Tab C. SECTION 5– PROJECT BENEFIT Explain the economic and public benefits of your project. Include direct cost savings, and how the people of Alaska will benefit from the project. The benefits information should include the following: Potential annual fuel displacement (gal and $) over the lifetime of the evaluated renewable energy project Anticipated annual revenue (based on i.e. a Proposed Power Purchase Agreement price, RCA tariff, or cost based rate) Potential additional annual incentives (i.e. tax credits) Potential additional annual revenue streams (i.e. green tag sales or other renewable energy subsidies or programs that might be available) Discuss the non-economic public benefits to Alaskans over the lifetime of the project The potential annual fuel displacement by this project is 8,000 gallons of #1 fuel. At today’s cost of $4.96 per gallon, that would represent a reduction of $39,680 in fuel oil usage. Assuming a twenty year life, the life time savings in today’s fuel cost would be $793,600. Assuming an overall efficiency of the oil fired heating system of 75%, the fuel usage would convert to an annual kilowatt-hour consumption of 232,054 kilowatt-hours. AVEC has agreed to sell the excess wind energy at an interruptible rate of $0.05 per kilowatt-hour. This would result in additional annual revenue to AVEC of $11,603. The lifetime revenue in today’s dollars would be $232,060. No additional revenue streams are known at this time. The annual savings of $28,077 ($39,680 - $11,603) will result directly in that amount of lower operating costs at the water plant/washeteria. These savings should be passed on to both the commercial users and residential customers of the water treatment plant/washeteria in Alaska Village Electric Cooperative, Inc. Mekoryuk Water System Surplus Wind Energy Recovery Renewable Energy Fund Grant Application Round 5 AEA 12-001 Grant Application Page 11 of 13 8/26/2011 Mekoryuk for the life of the project. In addition to the direct financial benefit to the community, Mekoryuk will need 8,000 gallons less of #1 fuel oil each year and will much more efficiently utilize its wind renewable energy source. SECTION 6– SUSTAINABILITY Discuss your plan for operating the completed project so that it will be sustainable. Include at a minimum: Proposed business structure(s) and concepts that may be considered. How you propose to finance the maintenance and operations for the life of the project Identification of operational issues that could arise. A description of operational costs including on-going support for any back-up or existing systems that may be require to continue operation Commitment to reporting the savings and benefits An Interruptible Electricity Sales Agreement will be generated and signed that defines all necessary parameters. The sales price of a flat $0.05 per kilowatt-hour has been agreed to by AVEC. This will be a new rate structure that gives AVEC the ability to shut off the service when excess wind is not available. The thermal storage at the water treatment plant will minimize the fluctuations in the availability of interruptible power. It should be noted that this interruptible power will be in addition to the existing electric service to the building and will be separately metered. The maintenance and operations of the equipment installed as part of this project will be maintained by a combination of AVEC and the City of Mekoryuk. AVEC will maintain the equipment and controls in its facility as well as the power lines that feed the water treatment plant. Funds for any required maintenance will come from the new revenue stream. The City of Mekoryuk will see decreased boiler maintenance and operating costs as a result of this project. The funds presently utilized to maintain the fuel oil fired boilers can be diverted to fund any maintenance needs of the new electric equipment. AVEC has implemented electric boilers in several of its power plants around rural Alaska with no significant issues. This project will locate the same or a similar boiler in the Mekoryuk water treatment plant. No operational issues are anticipated. Any additional operational costs for AVEC will be minimal since the wind turbines are operational now. The only additional equipment in the AVEC power plant will be some minimal controls. AVEC is fully capable of providing any on-going support for these controls. Operational costs in the water treatment plant will be minimal as well. This new equipment has a life of approximately twenty years. Any maintenance needs can be funded out of the reduced maintenance needs of the oil fired boilers. The oil fired boilers will be maintained as a back-up heat source. However, maintenance costs on those should be minimal due to greatly reduced usage. AVEC’s costs of operations and maintenance would be funded through ongoing energy sales to the villages that AVEC serves. The City of Mekoryuk’s operations and maintenance Alaska Village Electric Cooperative, Inc. Mekoryuk Water System Surplus Wind Energy Recovery Renewable Energy Fund Grant Application Round 5 AEA 12-001 Grant Application Page 12 of 13 8/26/2011 would be funding through local utility fees. ANTHC, teamed with AVEC is committing to reporting the savings and benefits to the Alaska Energy Authority for the term required by the grant. SECTION 7 – READINESS & COMPLIANCE WITH OTHER GRANTS Discuss what you have done to prepare for this award and how quickly you intend to proceed with work once your grant is approved. Tell us what you may have already accomplished on the project to date and identify other grants that may have been previously awarded for this project and the degree you have been able to meet the requirements of previous grants. The wind renewable energy source is operational in Mekoryuk. At present, no benefit is being derived from the excess wind energy that can be utilized to provide space and process heating at the water treatment plant. ANTHC and AVEC have worked together on this concept and evaluated existing systems around the state where AVEC has implemented electric boilers to better control the wind energy generated. All of these efforts have been successful. Both members of this team are confident that the thermal storage available in the water treatment plant/washeteria provide a perfect use for the excess wind generation during times of moderate to high winds and low electric usage. This project will reduce the fuel oil that needs to be imported to the village, provide a revenue stream to AVEC for the excess energy, reduce the operating costs of the water treatment plant/washeteria, and therefore reduce the cost of water to both commercial and residential customers. The intent of both partners in this project is to move forward with both design and construction as soon as funding is available. Accomplishments to date include completing a feasibility study that includes a HOMER analysis which clearly shows the viability of this project. We have also worked to identify other locations around the state where this approach can be used to maximize the efficiency of wind generation capacity, reduce the use of fuel oil, and reduce the operating costs of both the power plant and the water treatment plant/washeteria. All commitments made in other AEA grants have been met. SECTION 8– LOCAL SUPORT Discuss what local support or possible opposition there may be regarding your project. Include letters of support from the community that would benefit from this project. A letter of support for this project from the City of Mekoryuk is attached to this application. The City of Mekoryuk owns and operates the water treatment plant/washeteria. There is no known opposition to this project. Alaska Village Electric Cooperative, Inc. Mekoryuk Water System Surplus Wind Energy Recovery Renewable Energy Fund Grant Application Round 5 AEA 12-001 Grant Application Page 13 of 13 8/26/2011 SECTION 9 – GRANT BUDGET Tell us how much you want in grant funds Include any investments to date and funding sources, how much is being requested in grant funds, and additional investments you will make as an applicant. Include an estimate of budget costs by milestones using the form – GrantBudget5.doc This application is applying for two phases for this project, Design and Permitting and Construction. The total design cost for this project will be approximately $55,200. $2,760 of that amount will be provided by ANTHC. The nature of the design cost match would be a contribution of project management services. The requested design funds for this project are $52,440 ($55,200 - $2,760). The total construction cost for this project will be approximately $223,178. $11,159 of that amount will be provided by ANTHC. The nature of the construction cost match would be a contribution of project management services. The requested construction funds for this project are $212,019 ($223,178 - $11,159). The total funds being requested for this project are $264,459. The investments made to date in this project include the costs associated with the attached feasibility study and research into the proposed concept. Tab A Resumes Tab B Cost Worksheet Renewable Energy Fund Round 5 Project Cost/Benefit Worksheet RFA AEA12-001 Application Cost Worksheet Page 1 8/26/2011 Please note that some fields might not be applicable for all technologies or all project phases. The level of information detail varies according to phase requirements. Mekoryuk Water System Surplus Wind Energy Recovery 1. Renewable Energy Source The Applicant should demonstrate that the renewable energy resource is available on a sustainable basis. Annual average resource availability.8,000 Gallons Equivalent Diesel Oil of Excess Wind Energy. Unit depends on project type (e.g. windspeed, hydropower output, biomasss fuel) 2. Existing Energy Generation and Usage a) Basic configuration (if system is part of the Railbelt1 grid, leave this section blank) i. Number of generators/boilers/other 2 Northwind 100 A ii. Rated capacity of generators/boilers/other 100 kW each iii. Generator/boilers/other type Fuel Oil Boilers iv. Age of generators/boilers/other 10 plus years v. Efficiency of generators/boilers/other 75% b) Annual O&M cost (if system is part of the Railbelt grid, leave this section blank) i. Annual O&M cost for labor $ 100 ii. Annual O&M cost for non-labor $ 200 c) Annual electricity production and fuel usage (fill in as applicable) (if system is part of the Railbelt grid, leave this section blank) i. Electricity [kWh]13,345 Gallons of Number 1 fuel oil equivalent of Surplus Wind power. ii. Fuel usage Diesel [gal] Other iii. Peak Load iv. Average Load v. Minimum Load vi. Efficiency vii. Future trends d) Annual heating fuel usage (fill in as applicable) i. Diesel [gal or MMBtu]8,000 Gallons Number 1 Fuel Oil (Water Plant ii. Electricity [kWh] iii. Propane [gal or MMBtu] iv. Coal [tons or MMBtu] v. Wood [cords, green tons, dry tons] vi. Other 1 The Railbelt grid connects all customers of Chugach Electric Association, Homer Electric Association, Golden Valley Electric Association, the City of Seward Electric Department, Matanuska Electric Association and Anchorage Municipal Light and Power. Renewable Energy Fund Round 5 Project Cost/Benefit Worksheet RFA AEA12-001 Application Cost Worksheet Page 2 8/26/2011 3. Proposed System Design Capacity and Fuel Usage (Include any projections for continued use of non-renewable fuels) a) Proposed renewable capacity (Wind, Hydro, Biomass, other) [kW or MMBtu/hr] Surplus wind recovery b) Proposed annual electricity or heat production (fill in as applicable) i.Electricity [kWh] ii.Heat [MMBtu]8000 gallons or 1,560 MMBtu c) Proposed annual fuel usage (fill in as applicable) i. Propane [gal or MMBtu] ii. Coal [tons or MMBtu] iii. Wood [cords, green tons, dry tons] iv. Other 4. Project Cost a) Total capital cost of new system $ 278,378 (Design and Construction) b) Development cost c) Annual O&M cost of new system $ 300 d) Annual fuel cost 5. Project Benefits a) Amount of fuel displaced for i. Electricity ii. Heat 8,000 Gallons of Number 1 Fuel Oil Equivalent iii. Transportation b) Current price of displaced fuel $4.96 / Gallon c) Other economic benefits New $11,603 annual revenue source for AVEC plant. d) Alaska public benefits Reduced Water Utility Costs of $28,077 Annually 6. Power Purchase/Sales Price a) Price for power purchase/sale $ .05 per KWH for interruptable power 7. Project Analysis a) Basic Economic Analysis Project benefit/cost ratio Payback (years)9.9 Years Net or 7.01 Years gross in fuel savings. Tab C Budget Form Renewable Energy Fund Grant Round V Grant Budget Form 8-26-11 MEKORYUK WATER SYSTEM SURPLUS WIND ENERGY RECOVERY Milestone or Task Anticipated Completion Date RE- Fund Grant Funds (ANTHC and AVEC) Grantee Matching Funds (ANTHC Staff) Source of Matching Funds: Cash/In-kind/Federal Grants/Other State Grants/Other TOTALS Design Phase – Interruptible Power, AVEC / ANTHC Project Work Plan 9/3/12 $ 1,967 $ 104 In-kind by ANTHC $ 2,070 Project Scoping 10/1/12 $ 8,303 $ 437 In-kind by ANTHC $ 8,740 Preliminary Design 12/7/12 $ 5,900 $ 311 In-kind by ANTHC $ 6,210 65% Design 2/8/13 $ 16,169 $ 851 In-kind by ANTHC $ 17,020 Permit Applications 5/1/13 $ 1,049 $ 55 In-kind by ANTHC $ 1,104 Negotiated Interruptible Power Sale Agreement 5/1/13 $ 1,049 $ 55 In-kind by ANTHC $ 1,104 95% Design 4/1/13 $ 7,866 $ 414 In-kind by ANTHC $ 8,280 Engineers Cost Estimate 4/1/13 $ 3,146 $ 166 In-kind by ANTHC $ 3,312 Final System Design 5/1/13 $ 6,992 $ 368 In-kind by ANTHC $ 7,360 TOTALS $ 52,440 $ 2,760 $ 55,200 Budget Categories: Direct Labor & Benefits $ 45,540 $ 2,760 In-kind by ANTHC $ 48,300 Travel & Per Diem $ 5,980 $ $ 5,980 Equipment $ $ $ Materials & Supplies $ 920 $ $ 920 Contractual Services $ $ $ Construction Services $ $ $ Other $ $ $ TOTALS $ 52,440 $ 2,760 $ 55,200 Applications should include a separate worksheet for each project phase (Reconnaissance, Feasibility, Design and Permitting, and Construction)- Renewable Energy Fund Grant Round V Grant Budget Form 8-26-11 MEKORYUK WATER SYSTEM SURPLUS WIND ENERGY RECOVERY Milestone or Task Anticipated Completion Date RE- Fund Grant Funds Grantee Matching Funds (ANTHC Staff) Source of Matching Funds: Cash/In-kind/Federal Grants/Other State Grants/Other TOTALS Construction Phase – Interruptible Power, AVEC / ANTHC Confirmation of Design and Feasibility Requirements 5/9/13 $ 8,481 $ 446 In-kind by ANTHC $ 8,927 Construction Planning – Long Lead Orders 7/11/13 $ 42,404 $ 2,232 In-kind by ANTHC $ 44,636 Mobilization and Set Up 7/22/13 $ 21,202 $ 1,116 In-kind by ANTHC $ 22,318 AVEC Plant Controls 8/5/13 $ 42,404 $ 2,232 In-kind by ANTHC $ 44,636 New Service Entrance and Appurtenances 7/25/13 $ 21,202 $ 1,116 In-kind by ANTHC $ 22,318 Water Plant Wiring and Controls 7/31/13 $ 10,601 $ 558 In-kind by ANTHC $ 11,159 Water Plant Plumbing and Mechanical 8/9/13 $ 38,163 $ 2,009 In-kind by ANTHC $ 40,172 Integration and Testing 8/20/13 $ 14,841 $ 781 In-kind by ANTHC $ 15,622 Final Acceptance, Commissioning and Start-up 9/2/13 $ 7,421 $ 391 In-kind by ANTHC $ 7,811 Operations Reporting 9/3/13 $ 5,300 $ 279 In-kind by ANTHC $ 5,300 TOTALS $ 212,019 $ 11,159 $ 223,178 Budget Categories: Direct Labor & Benefits $ 92,433 $ 11,159 In-kind by ANTHC $ 103,592 Travel & Per Diem $ 6,440 $ $ 6,440 Equipment $ $ $ Materials & Supplies $ 102,925 $ $ 102,925 Contractual Services $ 10,221 $ $ 10,221 Construction Services $ $ $ Other $ $ $ TOTALS $ 212,019 $11,159 $ 223,178 Tab D Letters of Support Tab E Authorized Signers Form Tab F Authority Tab G Additional Materials MEKORYUK, ALASKA ANTHC EXCESS WIND ENERGY USE STUDY PREPARED FOR: ALASKA NATIVE TRIBAL HEALTH CONSORTIUM PREPARED BY: William Thomson PE Alaska Village Electric Cooperative, Inc. 4831 Eagle Street Anchorage, AK 99503 (907) 565 5342 August 19, 2011 ANTHC-Mekoryuk Excess Wind Energy Use Analysis August 19, 2011 Alaska Village Electric Cooperative, Inc. EXECUTIVE SUMMARY The Two Mekoryuk wind turbines (Northern Power Systems 100A models) generate in excess of community requirements when there is moderate to heavy wind and when the community load is light. Much of this excess is wasted, since there is currently no economic way to store or use the energy. If electric heating is installed in the Mekoryuk water plant and controlled by the availability of excess energy, most of the current fuel usage of 8000 gallons per year could be eliminated. The design of the proposed equipment is based on AVEC’s own secondary load installations but adapted to installation into the water plant. The estimated cost for the heat recovery project is $278,378. The simple payback based on a fuel cost of $4.96/gallon is 9.9 years. INTRODUCTION Alaska Village Electric Cooperative (AVEC) and Alaska Native Tribal Health Consortium (ANTHC) have been discussing ways in which operational coordination can achieve increased village efficiency. One clear potential is the use of excess wind energy at the water treatment plant (WTP). The problem with excess wind is its random, unpredictable nature, but the water storage capacity at the water treatment plant provides a method for smoothing out this inconsistency – heating water when this is possible, and then using that stored thermal energy during time of light wind. Unlike traditional heat recovery from engines, excess wind energy is transmitted via the existing electrical distribution system. The power plant, wind turbines and water treatment plant can be located at a distance from each other anywhere on the village electrical system and do not require additional piping to coordinate. The components of the required system break down into the following areas: Design, purchase and installation of a 120 kW Water Heater; Design and installation of system control and communications; New electrical service to the WTP. AVEC’s experience since 2003 using electric water heaters for power plant secondary loads can be directly applied to this application and will require no additional research and minimal development. A CCI model VWB-10 boiler can be used as a 120 kW water heater, and can be modified when delivered to Anchorage with the suitable control system. The continuous maximum output of this heater will be capable of heating a 1000 gallon tank from minimum to maximum operating temperature in about 1 hour. Piping and pumping will be required for a minimum of 50 GPM. AVEC is successfully controlling wind turbines using network radio links and there is a high degree of confidence that a low powered line-of-sight installation over ½ mile will provide sufficient coordination between the AVEC powerhouse and the WTP. The AVEC Mekoryuk power plant already has a network dispatcher installed that is currently controlling the two wind turbines as well as diverting surplus energy into power plant water and air heaters. The system dispatcher is designed and owned by AVEC and can be expanded by AVEC to give the ANTHC WTP load priority access to the surplus. Note that when the WTP cannot use the energy available, energy will automatically shift from the WTP back to the AVEC power plant. The 120 kW water heater load will require a new utility service, including a transformer bank and a new 200 amp 480 volt service entrance. A separate revenue meter will be part of this service and will be billed at a nominal rate to split the savings between AVEC and ANTHC. The agreed price for energy sales is $0.05 per kWhr. A important advantage of this approach over heat recovery is the ease of metering – Standard utility metering will keep track of the savings with a high degree of accuracy. Monthly and other readings will be collected and billed using the AVEC automated meter reading (AMR) system. A special system to monitor energy transfers is not required. During the summer most of the current fuel consumption is for heating washeteria water. Mekoryuk does not have significant water storage at boiler temperatures so additional water storage has been included in the proposal. The additional storage will smooth out the energy received from wind and make it available as needed at the washeteria. This will ensure that the maximum fuel savings possible is obtained, even if the wind is blowing at 3 AM on an August night. There are no anticipated land use issues with this proposal. There are no anticipated regulatory issues with this proposal. There are no anticipated environmental issues with this proposal. There is no current technology ready for implementation in Alaska Villages that would provide a mechanism for economically time shifting generated energy from a time of abundant wind to a time of no wind. While such a technology may be obtainable in the future, this proposal should still be deemed economic as it will fully pay back the investment before any future technology could be reasonably implemented. THE BENEFIT ANALYSIS The analysis of available surplus wind energy for use at the Mekoryuk WTP was calculated with Homer software, and a check was done based on actual wind data for the period January through July 2011. The actual wind data was retrieved from the Northern Power Systems Smartview monitoring system. As a requirement for system stability, the diesel engines are not allowed to fall below 50 kW of load and so this requirement was included in the Homer analysis. Energy in excess of village needs was estimated on an hourly basis and exported from Homer. Once the hourly data was available from Homer, a spreadsheet was used to determine the effect of changing the size of the water heater. Based on this sensitivity check, a water heater size of 120 kW was determined to be a reasonable compromise. Monthly estimated kW-hrs were converted to gallons of diesel by using 132,000 BTUs / gallon and 75% boiler efficiency. Month Potential Energy available (Gallons) Current Usage at the Mekoryuk WTP Actual Estimated Savings (Gallons) January 1601 1000 1000 February 1311 1000 1000 March 1402 750 750 April 1357 500 500 May 1196 500 500 June 683 500 500 July 724 500 500 August 697 500 500 September 598 500 500 October 911 500 500 November 1248 750 750 December 1617 1000 1000 TOTAL 13345 10500 8000 CONCLUSIONS AND RECOMMENDATIONS The estimated project cost is $278,378 and the estimated fuel savings are 8,000 gallons. Using a projected fuel price of $4.96/gallon results in estimated fuel savings of $39,680. The electricity required to replace 8,000 gallons of fuel utilizing a 75% efficient heating system would be 232,054 kilowatt-hours. The cost of this electricity at $0.05 per kilowatt-hour would be $11,603. The annual savings would then be $39,680 minus $11,603 or $28,077. This would result in a simple payback of 9.9 years. Mekoryuk Excess Wind Energy Recovery Design ITEM HRS, All UNIT Labor Travel Materials Total Cost Disciplines COST Project Work Plan 15 120 $1,800 $1,800 Project Scoping 30 120 $3,600 $4,000 $7,600 Preliminary Design 45 120 $5,400 $5,400 65% Design 120 120 $14,400 $400 $14,800 Permit Applications 8 120 $960 $960 Negotiated Interruptible Power Sale Agreement 8 120 $960 $960 95% Design 60 120 $7,200 $7,200 Engineers Cost Estimate 24 120 $2,880 $2,880 Final System Design 40 120 $4,800 $1,200 $400 $6,400 Subtotal $48,000 Contingency 15%$7,200 Subtotal Design 350 $42,000 $5,200 $800 $55,200 Mekoryuk Excess Wind Energy Recovery Construction MATERIALS AND EXPENSES LABOR FREIGHT ITEM QUA UNIT UNIT MAT Journey LAB Journey LAB General LAB General LAB LABOR TOTAL UNIT TOT TOTAL COST COST HRS RATE HRS RATE COST WT(#)COST COST COST AVEC Power Plant Dispatcher Software Changes 1 ea. $2,000 $2,000 80 $100 $8,000 $10,000 Radio Link Purchase and installation 1 ea. $1,000 $1,000 15 $100 $1,500 20 $1.50 $30 $2,530 WATER PLANT Pipe/Valves/Ftgs/Gauges/Pump 1 lump $15,000 $15,000 80 $130 80 $50 $14,400 1000 $1.50 $1,500 $30,900 Radio Link Purchase and installation 1 ea. $1,000 $1,000 15 $130 15 $50 $2,700 5 $1.50 $8 $3,708 120 kW Water Heater 1 Ea. $15,000 $15,000 50 $130 50 $50 $9,000 800 $1.50 $1,200 $25,200 Water Heater Modifications 1 ea $1,000 $1,000 20 $130 20 $50 $3,600 $4,600 New 200A 480V Service 1 lump $30,000 $30,000 0 $0 400 $1.50 $600 $30,600 Insulated Storage Tank 1 Ea. $8,000 $8,000 40 $130 80 $50 $9,200 2500 $1.50 $3,750 $20,950 Control Panel 1 lump $8,000 $8,000 16 $130 8 $50 $2,480 50 $1.50 $10,480 Misc Electrical 1 lump $2,000 $2,000 20 $130 20 $50 $3,600 100 $1.50 $150 $5,750 Commission System & Training 40 $120 40 $50 $6,800 0 $6,800 Misc Hardware 1 lump $1,000 $1,000 0 500 $1.50 $750 $1,750 Misc Tools & Safety Gear 1 lump $1,000 $1,000 0 400 $1.50 $600 $1,600 Consumables, Gases, Etc. 1 lump $1,000 $1,000 0 200 $1.50 $300 $1,300 DIVISION 1 EXPENSES Construction Management 120 100 $12,000 $12,000 Construction Admin/Engrg.80 120 $9,600 $9,600 Superintendent Off-Site 40 $130 $5,200 $5,200 Crew Travel Time 20 $100 $2,000 $2,000 Crew Airfares 4 trips $1,000 $4,000 $4,000 Crew Per Diem 20 mn.dy. $80 $1,600 $1,600 Housing Rent 1 mo. $1,500 $1,500 $1,500 Utilities 2 mo. $1,000 $2,000 $2,000 CONSTRUCTION SUBTOTAL $95,100 $90,080 $8,888 $194,068 CONST. CONTINGENCY 15%$29,111 DESIGN SUBTOTAL $55,200 TOTAL PROJECT $278,378