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HomeMy WebLinkAboutPalmer Ice Arena-Energy Audit Final-AllCity of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 1 ENERGY AUDIT For The CITY OF PALMER ICE ARENA September 22, 2010 Wolf Architecture, Inc. 536 East Fireweed Palmer, AK 907.746.6670 Contact: Jason Collins City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 2 Table of Contents Executive Summary………………………………………………………..3 A. Introduction…………………………………………………………….4 B. Facility Usage and Occupancy………………………………………..4 C. Energy Usage and Costs……………….……………………………....5 D. Existing Facility…………………………………………………………7 E. Energy Conservation Measures…………………………..……….....13 F. Life Cycle Cost Analysis……………………………………………...18 Appendix Firm Information………………………………………………………19 Resumes……………………………………………………..…22 Existing Facility Utility Usage – Billing Utility Usage Heating and Ventilation Equipment List Refrigeration System Overview Lighting and Appliances Electrical Energy Ventilation Electrical Energy Refrigeration Electrical Energy Energy Conservation Measures Geothermal Cost Estimate Vending Machines – Utility Savings City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 3 Executive Summary Wolf Architecture, Inc. conducted an energy audit of the City of Palmer Ice Arena in Palmer, Alaska on September 13 and 14st, 2010. The focus of the audit was to provide an overall review of the existing systems and utility usage. Based on review of the systems and review with the owner, we have presented a number of cost-effective and desirable Energy Conservation Measures. We have indicated payback time for these measures and included them in a life cycle cost analysis for the facility. Based on our findings, the largest energy use for the facility is the refrigeration equipment, followed by heating and ventilation and lighting. We have presented an option for a geothermal ground source heat pump system to replace the refrigeration equipment. The system would also be tied into the building’s heating system, using “waste” heat reclaimed from the heat pump system. While the system has a high capital cost, it has the potential to allow the facility to become a revenue source for the City. Additionally, we have recommended replacement lighting for the ice rink portion of the facility. Existing light levels are quite low in the existing building. We have proposed a multi-ballasted T5 High Output fluorescent replacement fixture to allow for stepped levels of better lighting. This solution would provide better lighting and save energy costs. We have proposed a number of smaller recommendations which include vending machine controls, added insulation, rink isolation insulation, weatherstripping, repairing duct leakage, a low-E ceiling and replacement equipment. Not all of these improvements may be desirable or affordable, but we have identified the most likely candidates from the “low-hanging fruit”. The Energy Conservation Measures are indicated on the chart in order of quickest payback. The most likely candidates have been included in an overall life cycle cost analysis out to 50 years. The last section of the report, the Appendix, contains documentation in more detail on utility usage, existing equipment, electrical energy usage, geothermal cost estimate and vending machine savings. If you have any questions, please contact our office. Thank you. Jason Collins, AIA LEED AP Wolf Architecture, Inc. City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 4 A. INTRODUCTION The Palmer Ice Arena is a pre-engineered metal structure of approximately 35,000sf. The facility contains an ice rink, bleacher area, 5 Locker Rooms, Washrooms, Skate Shop, Concessions, Offices, Mechanical, Utility and mezzanine. The insulation consists of a bag batt system typical of steel buildings. Interior walls are CMU or metal stud and drywall. The heating system is made up of air handling units for make-up air and hydronic unit heaters fired from 2 boilers. New infrared gas-fired unit heaters heat the bleacher areas. The ventilation system consists of make-up air units and exhaust fans zoned to the Locker Rooms and ice rink. The refrigeration equipment is from an older ice arena and is outdated and not properly sized. Lighting is generally poor and dim throughout the facility. Lighting is from HID fixtures in the rink area. Lighting in the Locker and Office areas are T8 fluorescents, many of which are on timers. The facility has a number of miscellaneous loads including water heat, computers, rink equipment, vending machines and concession equipment. It is our understanding that it is the Owner’s goal to reduce the utility bills for the facility by 30% based on the recommended improvements. B. FACILITY USAGE AND OCCUPANCY Currently the Palmer Ice Arena operates year-round with very limited usage in mid-summer. For most of the year, the facility has a busy schedule. Weekdays hold events and open ice time between 11am to 10pm, approximately 10 hours. Weekends hold events from 6am to 10pm, approximately 16 hours. A weighted average puts the daily usage of the facility at 12 hours per day. Beginning April 15th, the facility shuts down its compressor and maintains low levels of operation through the second week in July. For those 11 weeks, the facility is used minimally for ice time and some indoor activities. The facility operators are quite conscious of their energy use. Lights are turned on approximately 15 minutes before the beginning to a days events. If there are gaps in events, they turn off the lights. The Locker Rooms and Washrooms all operate on occupancy sensors. The utility costs for heating and power for the facility comprise approximately 24% of the annual funds for the building. Utility and operating costs can vary with usage but it can be expected that costs will increase as the facility gains higher occupancies. 16% 8% 76% Power Heat Community Services City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 5 C. ENERGY SOURCES AND COSTS Energy for the facility is provided from two utility companies, Enstar natural gas and Matanuska Electric Association. In order to plan for the future, it is important to look at current energy trends in the state. An indication of rising rates is indicated below for Enstar: Electricity is supplied by Matanuska Electric Association. Matanuska Electric Association is a member-owned cooperative, governed by bylaws and articles of incorporation approved by the membership. The MEA service area stretches from north of Denali, down to Eagle River, covering more than 4,000 miles of power lines. That is more miles than any other electrical co- op in the nation. An indication of the current change in MEA’s electric rates is indicated below: City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 6 Energy Usage The facility currently uses a significant amount of natural gas and electricity. Natural gas is utilized in the facility for mechanical Make-up Air Units, Boilers and hydronic heaters and Water Heaters. Indicated below is the existing facility’s recent natural gas usage: 0 1000 2000 3000 4000 5000 6000 7000 Jan.Feb.Mar.Apr.May.June July Aug.Sept.Oct.Nov.Dec. 2007 2008 2009 2010 As is to be expected, the increased usage is during the heating season. Electrical usage is split in the facility between refrigeration equipment, air handling and mechanical and lighting and appliance loads. Indicated below is the existing facility’s recent electrical usage: 0 10000 20000 30000 40000 50000 60000 70000 80000 90000 Jan.Feb.Mar.Apr.May.June July Aug.Sept.Oct.Nov.Dec. 2008 2009 2010 As is to be expected, the increased usage is during the occupied times of the years. When the facility reduces its use and shuts down the compressor, equipment and lights in May and June, the usage drops significantly. City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 7 D. EXISTING FACILITY The existing Palmer Ice Arena is approximately 35,200 square feet. The building is 220ft by 160ft. A mezzanine of 30ft stretches along the 220ft west side of the building. Located below the mezzanine are the Vestibule, front Office, Skate Shop, Concessions, Washrooms, Locker Rooms and Mechanical Rooms. Temperatures The air in the Ice Rink portion of the facility is maintained at approximately 50degrees F. This is in part due to the refrigeration for the rink and air movement from the mechanical units. Originally, the drawings indicated a number of unit heaters in the bleacher areas, but we assume these must have been cut out of the original project due to budget concerns. The owner has recently installed gas-fired infrared unit heaters in this area for localized heating. The surface temperature of the circulation around the ice rink is approximately 42degrees F. This is due to the close proximity and limited thermal isolation to the rink slab. As can be seen in the illustration below, the surface temperature of the floor drops quite quickly as you approach the rink edge. The front Office, Vestibule, Skate Shop and Concession stand are all heated to 70 degrees F by an Air Handling Unit mounted on the mezzanine above. In addition, the vestibule has a ceiling- mounted hydronic Cabinet Unit Heater. City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 8 Locker Rooms and Washrooms are all heating similarly with hydronic Cabinet Unit Heaters. All these areas have a continuous exhaust system that branches out above on the mezzanine to 2 exhaust fan units. A Make-up Air Unit is also located on the mezzanine and ducts air back down into the Locker and Washrooms. Building Envelope The existing building structure is a pre-engineered steel building. As is typical with this building type, the insulation is a bagged batt insulation stretched over the steel girts and purlins. The batt insulation is rated as R19 but the steel purlins are a major point of thermal transfer, making the actual total wall and roof values less. The slab edge has 2” of rigid and the drawings show the rigid extending out in a wing 2ft from the building. This is typical in protecting thickened edge, slab on grade foundations. The drawings indicate 4” or R20 of rigid insulation below the rink slab. This item has not been confirmed, but we assume that the insulation was installed as the slab surrounding the rink does not seem to have suffered any damage from heave or movement. Exterior man doors are common insulated metal doors. The main entrance doors are metal doors with full glass inserts. None of the man doors have full weatherstripping and light is visible at the thresholds. There are two overhead doors of 12ft x 12ft. Both doors are 2” insulated metal doors of approximately R10. Neither is fully weatherstripped and the one in the Zamboni area has large areas of daylight visible through the sides. Heating and Ventilation The front Office, Vestibule, Skate Shop and Concession stand are all heated to 70 degrees F by an Air Handling Unit mounted on the mezzanine above. The Air Handling unit is a gas-fired McQuay unit and rated at approximately 92% efficiency. In addition, the vestibule has a ceiling- mounted hydronic Cabinet Unit Heater. Locker Rooms and Washrooms are all heated similarly with hydronic Cabinet Unit Heaters. All these areas have a continuous exhaust system that branches out above on the mezzanine to 2 exhaust fan units. A Make-up Air Unit is also located on the mezzanine and ducts air back down into the Locker and Washrooms. The Zamboni, Mechanical and Compressor Rooms all have individual ceiling-mounted hydronic unit heaters to keep the spaces tempered. The Zamboni has an exhaust fan and dampered make-up air intake connected to a CO detector. The Compressor Room likewise has an exhaust fan and dampered make-up air intake. The Ice Rink has two Make-up Air Units (MAU-1+2) of approximately 4500cfm each. The units are Greenheck Model DGX-115-H22-HZ and are rated at approximately 92% efficiency. At the far NE corner of the building is a 9000cfm exhaust fan. The fans are manually controlled and set City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 9 on during higher occupancy. The building manager estimates that this is about 60% of the time of occupancy. In addition, the bleacher areas have 5 ceiling mounted, gas-fired infrared unit heaters. These units are quite efficient compared to standard gas-fired unit heaters. The Officials boxes, including 2 new goaltending boxes, have a total of four 1500w electric space heaters. The hydronic units in the building are fed from two boilers in the NW corner mechanical room. The two boilers are Weil-McLain Model PFG-5-PIDN, 81% efficient natural drafting units with 224,000btu/hr input each. Water is heated by three A.O. Smith Model BTR197 100 gallon water heaters, naturally drafting with exhaust fans at the exterior wall penetration. The units have an input of 199,000 btu/hr. Two of the units have their output temperature setpoints at 120 degrees F and one at 180 degrees F. For a more extensive listing of equipment, see Appendix. Refrigeration Equipment The Ice Rink refrigeration system is an indirect system. The primary refrigerant R22 removes heat from the glycol refrigerant in a heat exchange chiller barrel. The glycol temperature is lowered and then pumped back into the rink floor. The glycol absorbs heat from the rink floor and transfers the heat back to the R22. The heat is then transferred to the air through the air- cooled condenser unit. The compressors are two Vilter ES VMC Series open, reciprocating type. Each compressor removes low pressure R22 gas from the suction accumulator and compresses gas to a high pressure and temperature. The compressor then passes the gas to the air-cooled condenser. Each compressor is direct driven by a 125hp, 1750RPM drive motor. Each compressor is equipped with its own individual Vilter manufactured microprocessor controller. The condenser is Russel VAC 158 Air-cooled Condenser large double row, 10 fan, pad- mounted unit. Each fan is 1.5hp and the entire unit is rated for 127 tons of cooling. Two centrifugal pumps are utilized with the refrigerant. Both are Bell&Gosset Series 1510 Universal Centrifugal Pumps with different motor drives. One is 20hp and the other 10hp. The Freedom 2100 Motor Control Center controls the service to the Compressors, Pumps, Condenser and floor circulation pumps. For a more extensive listing of equipment, see Appendix. City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 10 Lighting Lighting for the facility has had some upgrades but much of the facility is still underlit and relatively dark. Light levels for the facility were measured throughout. Below is a comparison of the measured lighting levels to basic design levels typically provided for these areas: Space Measured FC Design FC Circulation 4 to 12 10 to 20 Rink / Auditorium 15 to 35 20 to 50 Bleachers / Auditorium 11 to 38 20 to 50 Steps 2.5 to 5 5 to 15 Circulation behind Bleachers 3 to 8 10 to 20 Circulation behind Team Boxes 2.5 to 5 10 to 20 Mezzanine 1.4 to 2.2 10 to 20 The main lights for the ice rink are 450W metal halide bell fixtures. These put out 35,000 Lumens at 509 Watts or 68.8 Lumens / Watt. One of the issues with metal halide is that as the lamp ages the light drops off to approximately 68% light level. The fixtures require frequent replacement in order to keep light levels high. The City of Palmer maintenance for the building is tasked to replace bulbs every 2 years but this has not happened for a number of years, in part due to cost of replacement and maintenance. In addition, there are a number of 4ft T12 fixtures above the center of the rink and the seating. These are used as a secondary tier of lighting for larger events. City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 11 The majority of the remainder of the facility utilizes 4ft fluorescent fixtures. The front Office and Skate Shop use older T8 fixtures. The Washrooms and Locker Rooms use T8 wet location fixtures on occupancy sensors. Locker Room 3 uses T12s rather than T8s. The Zamboni, Mechanical and Compressor Rooms use exposed utility-type T8s. Miscellaneous Electrical As with any large commercial facility, the building has a number of miscellaneous electrical loads that don’t fall into the categories above. Many of these are appliances or tools that are used in the everyday occupancy of the facility. The main entry or vestibule contains a number of vending machines. A typical refrigerated vending machine consumes 400watts which can translate into an annual operating expense of approximately $455 at the current utility rate. The front Office utilizes standard office equipment including a desktop computer and printer/fax. There are a cash register and an adding machine. There is also an old full-size copier that needs toner replacement and is infrequently used. At the entrance to the building there is also a Skate Shop and Concession stand that are leased out to local business. The Skate Shop consists of a desktop computer, a hot press and repair equipment. These are relatively small loads and are necessary for the function of the facility. The Concession stand consists of a full size fridge, a display fridge, microwave oven, 2 warming ovens, and a large popcorn maker. The Concession typically operates 5-8pm M-F and 10am- 8pm on the weekends. The Ice Rink has two large electronic Scoreboards. There is also a small loudspeaker system and two sets of desktop computers for the announcer’s and scorekeepers use. City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 12 Energy Use in the Facility Based on the as-built review of the building and equipment, we have compiled some basic analysis of the facility’s energy use. This analysis utilizes occupant reports of equipment usage, facility operating schedules, building envelope, heating and ventilation equipment, refrigeration equipment, lighting fixtures and miscellaneous electrical equipment. The analysis has been checked against existing utility data to verify accuracy and usage. Indicated below is the basic breakdown of only electricity usage : 16%3% 4% 7% 67% 2% 1%Lighting Vending Machines Heating Equipment Ventilation Refrigeration Equipment Miscellaneous Other Indicated below is the breakdown of overall energy usage for the facility, which includes both electricity usage and natural gas: 11% 2% 3% 5% 45%1% 1% 32% Lighting Vending Machines Heating Equipment Ventilation Refrigeration Equipment Miscellaneous Other Gas The refrigeration equipment creates the majority of the load for the building, followed by Heating and Ventilation and Lighting. We will take these results into account in the analysis of Energy Conservation Measures and recommended improvements for the building. City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 13 E. ENERGY CONSERVATION MEASURES Building Envelope In general, the building envelope meets the code requirements of the time it was built. The Energy Code has recently changed for pre-engineered metal buildings, however, and no longer allows for bag batt insulation without rigid insulation thermal blocking at the girts and purlins. While this is acceptable for new buildings, it is cost prohibitive for existing buildings. Additional wall insulation can be added easily in some areas for a minimum cost. Between some of the Locker Room CMU walls and the existing bag batt insulation, there is a 6” air gap. This 6” gap is open from above. Blown fiberglass insulation could be added to this area to increase the thermal value of this section of wall. This area consists of the wall from grid 4 to 5, 6 to 7 and 8 to 9. If insulation is added to this area it should be capped or sealed with flashing or a finish. The picture at the left indicates the gap between the walls as seen from the mezzanine above. The existing doors can be easily weatherstripped to reduce their air loss. This not only saves heat loss but also helps prevent icing at the door thresholds and floor. Both man doors and overhead doors have significant air gaps in their perimeter and light is visible at most of the exterior The edge of the ice rink has a thermal isolation strip between it and the surrounding slab. This is indicated to be a relatively small thermal gap consisting of 1” of silicone rubber sealant. As indicated in the temperature analysis above, there is significant cold transfer to the surrounding slab. In turn, that means that there is heat lost to the edge of the rink from the surrounding slab. Insulating the rink sideboards may help to reduce the thermal transfer. The base metal channel of the boards could be spray-foamed to help slab loss. Additionally, the remainder of the boards could be insulated to help keep the cold from the rink from transferring to the area of the bleachers and other surrounding seating areas. The rink sideboard channels are approximately 4” deep and would allow for approximately an R16 of insulation to be placed. If spray-foam were used, we would recommend using a soy-based, fire classified type. A liner panel should be applied over the outside face of the sideboards. Alternatively, R13 faced fiberglass batts could be installed in the cavity and covered. Fiberglass will not have as much impact on the thermal transfer across the metal channels but may be a more cost effective method of insulating between the two spaces. Low emissivity ceilings reduce the radiation load on the ice, thus lowering the cooling demand on a heat pump system. If typical rink conditions are assumed at our facility, the resulting calculation will show the heat load on the ice due to radiant energy is about 40 tons. By installing a Low - E Ceiling and thereby reducing the emissivity factor of the ceiling from .9 to .03, the radiant load on the ice can be reduced to about 2 tons, which is a 38 ton reduction. City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 14 Depending on the brightness of the original ceiling, the illumination level in the rink, after installing a Low - E ceiling, will usually increase about 5% to 20%. Due to the reflective action of the ceiling, the light will be bounced around reducing shadows and glare. The overall appearance of the rink improves greatly. Heating and Ventilation Currently the facility managers do a good job of managing ventilation and heating loads based on occupancy and use. When larger events happen, they turn on the air handling units to provide heat and air to the larger rink area. When larger numbers of spectators occupy the bleachers, they turn on the gas-fired infrared unit heaters above the bleachers. Duct leakage is an issue in some of the locations in the supply and return lines. There is a significant dent and gap in the exhaust ductwork at the mezzanine that is actually pulling air from the mezzanine and significantly reducing exhaust air from the spaces below. The picture at the left shows this area and this is a significant opening in the ductwork. Damage like this may be due, in part, to the mezzanine’s use as a storage area. The remainder of the ductwork should be inspected for air leaks and damage. The Locker and Washrooms have what amounts to a constant ventilation supply. While due to use and occupancy, these units should remain on during occupied hours, it should be considered to shut these units down during unoccupied hours. This will additionally help reduce the heating demand to the unit heaters in these rooms. Demand Control ventilation or occupancy sensors at the Locker and Washrooms could also do this job but may not stay on long enough to provide full ventilation to those highly-used areas. City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 15 The Officials boxes, including 2 new goaltending boxes, have a total of four 1500w electric space heaters. These space heaters are electric hogs. While there is no direct heat application in these parts of the building, the addition of insulation at the rink boards might help reduce the demand or need for the heaters and their run time. The existing boilers are somewhat old and while they have a relatively good efficiency, there are more efficient modulation units now available. Current condensing boilers are available in up to 94% efficiency for these size of units. The new boilers are capable of variable output to meet the needs of the facility. Alternatively, a new refrigerant system might be capable of utilizing the waste heat it produces to replace or assist in the heating demand for the boilers. See below for more detail. Refrigeration Equipment The current refrigeration equipment is quite old and actually comes from another ice rink facility that upgraded its equipment. Almost half of the facility’s energy use is the refrigeration equipment. Based on discussions with the owner and operators, the equipment is quite old and oversized for its use. The current condenser equipment is sized for approximately 127 tons of cooling. In order to replace the equipment a further study by a mechanical engineer should be done to verify correct sizing and equipment. One option for an energy improvement would be to replace the equipment with new, more efficient equipment and size for facility. With more modern compressors, the facility would easily be able to increase efficiency by 20% or more. Additionally, waste heat recovery could be implemented with the new equipment in order to use the heat created in the required heating areas of the building. A byproduct of producing cooling for the rink is the hot fluid that is produced in the thermal exchange system. Typically, conventional systems reject this heat to the outdoors or into well systems. Because the facility has a high heating demand, this waste heat can be used in areas that require heating. This type of system can also work very well with co-located facilities that require a heat service. In essence the heat that is removed from the Ice Arena can be used in portions of this building or an addition that require heating. As the City of Palmer is working towards a future addition for Locker Rooms and additional Bleachers, this method seems to fit well. Replacing all the existing equipment is fairly large capital intensive and would take a while to pay back. Another option is to use a central Geothermal Ground Source Heat Pump system for the cooling and heating demands. A ground source heat pump is a central heating and/or cooling system that pumps heat to or from the ground. Geothermal heat pumps use the City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 16 constant temperature of the earth as the exchange medium instead of the outside air temperature. It uses the earth as a heat source (in the winter) or a heat sink (in the summer). This design takes advantage of the moderate temperatures (34-38degrees F) in the ground to boost efficiency and reduce the operational costs of heating and cooling systems. The geothermal pump systems reach fairly high efficiencies (300%-600%) depending on use and location. Commercially-sized heat pumps in our area of Alaska are recognized as working at approximately 350% efficiency. That means that for each purchased Btu, the system extracts 3.5 Btu’s from the ice and delivers 2.5 Btu’s to the ground. The heat pump system still has a high electricity use because it still utilizes fans for the coils and pumps for the fluid exchange system. The central system can be sized based on the cooling load for the facility since the cooling is larger than the heating load. The existing cooling equipment is sized at 1,522,600 BtuH or 127 tons of cooling and the modeled heating demand is 1,254,836 BtuH. This basic modeling means that the “waste heat” from cooling has potential to be taken up in the building’s heating demand for large portions of the year. Auxiliary heat can be pumped back down into the geothermal wells or trenches. Because of the facility site, vertical wells are being proposed for the ground loop system. Well size is typically 200ft per ton of heating/cooling load. Based on a 127ton cooling load, the system would require approximately 100 wells of 250ft depth, or 50 wells of 500ft depth. An engineering design will be required for appropriate equipment selection, system design and integration with the existing building systems. The refrigerant system currently uses an R22 refrigerant. This type of refrigerant is no longer being used and is being phased out of older equipment. In addition, newer facilities and renovations are looking towards a brine solution replacement to propylene glycol. Brine, a calcium-chloride solution, is a heat exchange fluid that looses no transfer of heat. It changes the medium to increase efficiency. Lighting The main lights for the ice rink are 450W metal halide bell fixtures. These put out 35,000 Lumens at 509 Watts or 68.8 Lumens / Watt. One of the issues with metal halide is that as the lamp ages the light drops off to approximately 68% light level. The fixtures require frequent replacement in order to keep light levels high. These fixtures are likely candidates for a replacement fixture. Using T5High Output fluorescent 6 lamp fixtures offers 24,000 lumens at 360 Watts or 66.6 Lumens / Watt. The cost for these fixtures is around $250 per fixture. LED fixtures on the most powerful end offer at best 21,700 Lumens at 324 Watt or 66.9 Lumens / Watt. Cost is around $2,700 per fixture. The manufacturers claim this fixture can replace a 400 W which we have 450W, so it would be close. City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 17 The different technologies are very similar. HID is actually very efficient when new, but since the lamp depreciates so much we have to over design over 30% to maintain the desired lighting level years down the road. The LED and T5HO do not have that issue so we can design to tighter tolerances and be more efficient. The T5HO have the opportunity for multiple ballasting and so could be used in staged lighting levels for different types of events. The majority of the remainder of the facility utilizes 4ft fluorescent fixtures. Locker Room 3 uses T12s which should be replaced or retrofitted to T8s. Miscellaneous Electrical The main entry or vestibule contains a number of vending machines. A typical refrigerated vending machine consumes 400watts which can translate into an annual operating expense of approximately $455 at the current utility rate. Energy saving occupancy sensors are available that can reduce 30-50% of the annual costs depending on usage. Vending Miser is one such product that uses an infrared sensor to power down after 15 minutes of vacancy. There is also an old full-size copier that needs toner replacement and is infrequently used. It might be worthwhile replacing it with a new, more functional copier with Energy Star label and auto-off functions. Palmer Ice Arena Energy Conservation Measures Energy Conservation Measure Rough Cost Savings Payback(Years)Notes Vending Miser for Vending Machines $1,000 $1,000 1 5x$179, Palmer Install Rink Isolation Fiberglass Sideboards w/ Siding Panels $5,000 $1,160 4 R19 with FRP Panels Wall Insulation at Lockers $2,500 $515 5 Blown Fiberglass at $3.5sf, 60'x12' Controlled Ventilation at Lockers $10,500 $1,129 9 Occupancy sensors and operable dampers, Controls Door Weatherstripping Overhead Doors $1,500 $150 10 2x$750 Man Doors $1,500 $135 11 5x$300 Rink Lighting (T5HO)$24,500 $1,830 13 49x$250 (x2), Install by Contractor Repair Duct Leakage $1,500 $110 14 Mezzanine damage, seal ductwork Low Emissivity Ceiling $215,000 $15,500 14 16,500sf Replacement Copier $500 $35 14 Office Copier Geothermal Ground Source Heat Pump System $1,344,695 $35,000 38 See detailed description / breakdown If integrated with Waste Heat Recovery $20,000 24 New Boilers $65,000 $2,500 26 94% Efficient Condensing Boilers Rink Isolation Spray Foam Base $3,600 $125 29 526ft at Sideboard base Spray Foam Sideboards $15,000 $480 31 526ftx3.5ft Rink Lighting (LED)$145,000 $2,561 57 49x$2700 (+$12500) Install by Contractor City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 18 F. LIFE CYCLE COST ANALYSIS The preliminary Life Cycle Cost Analysis for the facility provides a rough idea of the cost of the facility over an estimated building life-cycle. Life-cycle cost analysis is a method for assessing the total cost of facility ownership. It takes into account all costs of acquiring, owning, and disposing of a building or building system. See the attached spreadsheet for the building Life Cycle Cost Analysis. Initial Costs may include capital investment costs for land acquisition, construction, or renovation and for the equipment needed to operate a facility. Utility Costs for electricity and natural gas are based on consumption, current rates, and price projections. Price projections in the spreadsheet assumes a 5% increase per year, which is below the current cost increases. The cost of natural gas has risen an average of 13.6% per year for the last 7 years. The cost of electricity has risen an average of 11.2% per year for the last 4 years. Obviously, these cost will fluctuate based on the supply and demand of the resource. Operation and Maintenance Costs include non-fuel operating costs, maintenance and repair costs for the facility. This cost is based on a national average for similar type of facilities. Replacement Costs indicate the number and timing of capital replacements of building systems based on the estimated life of the system. While we are providing high quality and durable equipment, we have to assume that equipment will have a life span equal to manufacturer’s warranties. Residual Value of a system (or building) is its remaining value at the end of the study period, or at the time it is replaced during the study period. Time-Equivalent Value - In order to be able to add and compare cash flows that are incurred at different times during the life cycle of a project, they have to be made time- equivalent. To make cash flows time-equivalent, the life-cycle cost assumes present values by discounting them to the current date’s value. Life Cycle Cost indicates the cost, to date, of the building and its operation. Also indicated is the Life Cycle Cost with Residual Value, which assumes that the building is sold at that point in its lifecycle. Non-monetary Benefits The Life-Cycle Cost method indicated above takes into account economic costs and benefits to the building. In addition, there are non-monetary benefits to constructing an environmentally- friendly building. Productivity and Health - There is growing recognition of the benefits to providing a healthy environment for workers. Benefits can include reduced illness symptoms, reduced absenteeism and increase in work productivity, improved thermal comfort, better lighting, controls and indoor air quality monitoring have been proven to increase productivity on average 10-34%. Palmer Ice Arena Retrofit Wolf Architecture, Inc. Life Cycle Cost Analysis Year 1 Year 5 Year 10 Year 15 Year 20 Year 25 Year 50 Item Cost Capital Costs Land Acquisition $850,000 Design + Construction $5,250,000 Subtotal $6,100,000 Utility Costs Electric Costs (Annual)$76,036 $92,422 $117,957 $150,546 $192,139 $245,224 $830,414 Heat Costs (Annual)$43,162 $52,464 $66,958 $85,458 $109,068 $139,202 $471,387 Annual Subtotal $119,198 $144,886 $184,915 $236,004 $301,207 $384,425 $1,301,801 Total $660,210 $1,520,566 $2,664,014 $4,204,054 $6,295,293 $35,524,977 (Retrofitted Building) Utility Costs Electric Costs (Annual)$20,342 $24,726 $31,557 $40,276 $51,403 $65,605 $222,162 Heat Costs (Annual)$22,252 $27,047 $34,520 $44,057 $56,230 $71,765 $243,022 Annual Subtotal $42,594 $51,773 $66,077 $84,333 $107,633 $137,370 $465,183 Total $235,918 $543,356 $951,954 $1,502,269 $2,249,549 $12,694,432 Operation + Maintenance Annual Subtotal $24,000 $25,978 $28,682 $31,667 $34,963 $38,602 $63,331 Total $24,000 $124,946 $263,411 $417,506 $589,635 $782,531 $2,183,287 Replacement Costs Paint $5,000 Door Hardware $12,500 Finishes $15,000 Door Hardware $15,000 Mechanical Units-Boilers $65,000 Mechanical Units-AHUs $155,000 Roofing $525,000 Subtotal $5,000 $12,500 $30,000 $50,000 $155,000 $525,000 $0 Total $5,000 $17,500 $47,500 $97,500 $252,500 $777,500 $777,500 Subtotal Life Cycle Cost $6,248,198 $6,902,656 $7,931,477 $9,279,020 $11,146,189 $13,955,324 $44,585,764 Life Cycle Cost (Comparison to RFP)$6,171,594 $6,478,364 $6,954,267 $7,566,960 $8,444,404 $9,909,580 $21,755,219 Difference (Savings)-$76,604 -$424,292 -$977,210 -$1,712,060 -$2,701,785 -$4,045,744 -$22,830,545 Notes:Material and Equipment costs have been kept time equivalent to the base date of 2009. Land Cost is assumed cost of property. Energy costs assume a 5% increase, which is below current cost increases. Assumes the equivalent of the generator firing for the equivalent of 8hrs per week. Operations and Maintenance are based on latest budget numbers. Indicates comparison to the retrofitted building per the recommended ECMs. City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 19 APPENDIX FIRM INFORMATION Wolf Architecture, Inc. is a Palmer-based design firm incorporated in 2000. We have a proven competence at providing quality design services to clients throughout Alaska. Wolf Architecture, Inc. offers full Architectural services ranging from initial programming, through schematic and design development, to construction documents and administration. Wolf Architecture also provides master planning for larger project sites and developments. Wolf Architecture staff are accredited by the US Green Building Council and can provide services for sustainable design and energy efficiency. Wolf Architecture is a member of the USGBC, Cascadia Green Building Council, and is an Energy Star Partner. Our firm employs a hands-on approach to understand project goals and responds with innovative and ordered solutions that not only meet needs but also exceed expectations. LEED Projects MSB Valley Community for Recycling Solutions, Palmer, Alaska, 2010 A super-efficient building shell for the new 23,611sf Matanuska- Susitna Valley recycling center. The building provides an enclosed shell for collection, processing and storage of recyclables. Administrative offices and the public classroom are located in the upper level. The structure is a pre-engineered metal building with insulated metal panels. Sustainable features include: siting for wind and sun, use of natural contours, high levels of insulation, recycled materials, indoor air quality design, low VOC finishes, natural daylighting, and future renewable energy. The project is pursuing a LEED Gold certification. Air National Guard Fire Training Station, Elmendorf AFB, Alaska The project consists of a new $3mil 4,376sf Fire Training Facility for the relocation of the Air National Guard to Elmendorf AFB. The building provides Apparatus Bays, Locker Rooms, Utility Storage, Offices, Training Rooms, and Decontamination Rooms. The facility uses the pre-engineered metal panels to create a super-insulated shell. The electrical and mechanical components in the project are also highly energy-efficient. The project is part of a LEED Campus certification. City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 20 MSB Agricultural Processing Center, Palmer, Alaska Currently in design, the MSB Agricultural Processing Center will be an approximately 12,000s.f. food processing facility capable of transforming raw local vegetables into products for year around institutional consumption. This project involves both state and local agencies. Government of Canada Building, Charlottetown, PEI, Canada, 2007 Jason Collins, AIA LEED AP of Wolf Architecture worked on this project as an architect while in Canada. It is a $53.8 million 132,450sf Federal Government Building and the first USGBC LEED building on Prince Edward Island, meeting the Gold LEED standards. Sustainable features include passive and active solar, natural daylighting and views, high efficiency glazing, indoor air quality, water efficiency, recycled and local materials, water efficient landscaping and downtown accessibility. It boasts such cutting-edge innovations as individual climate control zones for employees, integral in-floor heating and cooling capacity, rainwater collection for toilet flushing, high-performance electrical and mechanical systems, plenty of natural day lighting and operable windows. Other Recreational Facility Project Experience Palmer Ice Arena Addition, Palmer, Alaska 2010 The project consisted of renovations, upgrades and an addition to the existing Palmer Ice Arena. The seating is extended to allow for 5000 person seating to accommodate Alaska Avalanche hockey games. Accessible seating areas have been provided. The addition houses new Locker Rooms, Concessions and a entry and common area. Healthquest, Wasilla, Alaska, 2010 The project consists of renovations and upgrades to a 9,600s.f. health facility with offices and administrative areas. The upgrades will add a running track, pool, exercise area, treatment areas and office space. Church of God Gymnasium, Palmer, Alaska 2009 The Church of God Gymnasium consists of a 14,400s.f. pre-engineered metal building. The building will contain a gymnasium, common area, locker rooms, office and storage space. City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 21 Palmer Pool Upgrades, Palmer, Alaska 2009 The project consisted of renovations and upgrades to the existing Palmer High School Pool. Renovations included pool and deck resurfacing, Locker Rooms and accessibility review. Brett Memorial Ice Rink Accessibility, Wasilla, Alaska, 2009 The project consisted of renovations and upgrades to the existing exterior access to the facility. The upgrades revised existing grades to allow for a wheelchair accessible route to the building as well as additional accessible parking and pedestrian access. Valley Tang Soo Do Academy, Wasilla, Alaska, 2009 A new 4,650s.f. Martial Arts Academy with multiple studios with reception, offices, locker rooms and storage areas. Wasilla High School Pool, Wasilla, Alaska 2008 The project consisted of renovations and upgrades to the existing Wasilla High School Pool and reception desk. The project provided a secure area for pool staff. Wasilla Bible Church, Wasilla, Alaska, 2003 The Wasilla Bible Church is a 30,050sf pre-engineered metal building that houses a multipurpose service hall that can also be used as a Gymnasium / stage, Offices, Restrooms, Daycare, Classrooms, Meeting Rooms. The building utilizes existing contours for access at the lower and upper levels and includes an accessible elevator inside. The gymnasium allows for multiple activities and includes partitions for activities to take place together. Sheldon Performing Arts Hanger , Talkeetna, Alaska, 2002 The project consisted of the salvage of the existing Sheldon Hanger for a new Performing Arts Theater for Talkeetna. The whole structure was reinforced and lifted to allow for a mezzanine seating area and projection / control booth. Timber-framed interiors, stage lighting and salvaged seats from the 4th Avenue Theater make for a wonderful interior atmosphere. The space is also used as a museum for local artifacts and items of interest. City of Palmer Ice Arena – Energy Audit WOLF ARCHITECTURE, INC. 22 JASON P COLLINS, AIA, LEED AP Wolf Architecture, Inc. Principal Architect REGISTRATIONS AND LICENSES Alaska A12057 – Architecture Alaska Certified Energy Rater – 141 Building Analyst Professional – BPI Certification LEED Accredited Professional EDUCATION Virginia Polytechnic Institute and State University, Bachelor of Architecture, 1998 Mr. Collins has been practicing in the field of Architecture for over 12 years with 7 years of projects in the Mat-Su Valley. He has a broad range of experience in project scales ranging from full campus master planning, to large-scale new construction, to small renovations. Jason has worked on project types that include residential, commercial, retail, medical, industrial, multi- family, community and cultural centers, schools, churches and government buildings. Much of his focus has been on environmentally friendly design and construction, implementing sustainable elements into each project. He is a USGBC LEED Accredited Professional and an Energy Rater for the Alaska Housing Finance Corporation state program. Jason’s passion for sustainable design combined with his technical knowledge is extremely valuable to any Owner. Jason is well versed on all aspects of sustainable design practices and is currently the Project Architect on two LEED projects. His patient and intuitive approach brings a balanced approach to design and planning, which is backed up with a wide variety of computer based graphic design capabilities. The skills Mr. Collins has developed over his career allows Wolf Architecture to investigate many design options quickly and thoroughly both two dimensionally and three dimensionally. RELEVANT EXPERIENCE • MSB Public Safety Buildings 63, 66, Wasilla, AK, 2010 Design-build for 2 new prototype energy-efficient fire stations. • MSB Valley Community for Recycling Solutions Facility, Palmer, AK 2009 Design for 23,611sf recycling facility pursuing LEED Gold certification. • Air National Guard Fire Training Station, Elmendorf AFB, AK, 2009 Design-build for a new fire station pursuing LEED certification. • Government of Canada Building, Prince Edward Island, Canada, 2007 New 132,450sf LEED Gold Federal office and administration building. References Mark Masteller, Cascadia Alaska Regional Director, 373-0909 Glen Little, Butte Baptist Pastor, 745-0921 Gene Backus, Alascon Concrete Owner, 232-9799 Ice Arena Utility Costs Enstar 2010 CCF #D AT Bill Amount 2009 CCF #D AT Bill Amount 2008 CCF #D AT Bill Amount 2007 CCF #D AT Bill Amount January 4411 29 19 3,713.98$ January 6016 29 3 6,094.62$ January 3977 29 13 3,310.54$ January 4339 38 15 3,673.08$ Feb 5572 29 19 4,674.43$ Feb 5697 31 18 5,774.21$ Feb 5229 36 15 4,332.18$ Feb 3594 28 24 3,053.19$ Mar 3824 32 25 3,228.19$ Mar 4829 31 22 4,904.04$ Mar 3831 32 29 3,191.07$ Mar 4655 29 10 3,936.12$ April 3594 31 33 3,098.63$ April 3664 30 28 3,737.08$ April 2419 28 32 2,038.96$ April 3173 33 33 2,703.36$ May 1773 31 43 1,548.56$ May 146 30 45 210.89$ May 1184 29 43 1,031.04$ May 997 28 45 894.07$ June 454 29 53 447.33$ June 733 32 52 799.42$ June 535 28 50 500.99$ June 942 32 53 847.89$ July 292 29 56 318.37$ July 1071 29 57 1,139.28$ July 676 38 55 614.93$ July 841 31 57 764.32$ August 2717 29 56 1,838.64$ August 2604 29 58 2,676.78$ August 432 25 55 416.28$ August 498 28 59 478.72$ Sept Sept 3530 33 54 3,605.00$ Sept 2263 27 53 1,906.90$ Sept 1527 35 53 1,335.51$ Oct Oct 3792 29 44 3,868.29$ Oct 3464 30 39 2,885.12$ Oct 2700 28 38 2,311.32$ Nov Nov 4194 33 30 4,271.65$ Nov 4946 33 24 4,092.14$ Nov 2853 28 31 2,438.27$ Dec Dec 5998 30 19 6,080.86$ Dec 4699 28 19 3,890.75$ Dec 3757 29 25 3,189.94$ TTL 22637 42274 43,162.12$ 33655 28,210.90$ 29876 25,625.79$ AVG 2829 3522 3,596.84$ 2804 2,350.91$ 2489 2,135.48$ MEA 2010 Usage Bill Amount 2009 Usage Bill Amount 2008 Usage Bill Amount January 61680 6,960.11$ January 61200 9,088.94$ January Feb 61440 6,946.18$ Feb 66160 9,762.07$ Feb Mar 70400 7,845.88$ Mar 62240 531.98$ Mar April 43680 4,798.65$ April 38560 5,501.27$ April May 4560 566.09$ May 4320 663.60$ May June 4640 583.71$ June 4720 712.87$ June July 45280 5,241.37$ July 51280 7,040.91$ July 6240 August August 67760 8,625.43$ August 27680 1,070.06$ Sept Sept 73520 9,312.69$ Sept 81360 3,481.22$ Oct Oct 72000 8,719.35$ Oct 65600 8,053.12$ Nov Nov 65920 8,029.20$ Nov 62640 7,716.45$ Dec Dec 66000 8,048.02$ Dec 74080 8,948.99$ TTL 291680 32,941.99$ TTL 633680 76,036.33$ TTL 317600 29,269.84$ AVG AVG 52806.67 6,336.36$ AVG Palmer Ice Arena Utility Usage Utility Usage 0.12 Item kWh Cost % of Total Lighting 101,406 12,169$ 11% Vending Machines 21,024 2,523$ 2% Heating Equipment 28096 3,372$ 3% Ventilation 43661 5,239$ 5% Refrigeration Equipment 420885 50,506$ 45% Miscellaneous 9,674 1,161$ 1% Other 8934 1,072$ 1% Gas 35042 35,743$ 32% Total 633,680 111,785$ Note: Assumes average cost per kWh to be $0.12 11% 2% 3% 5% 45%1% 1% 32% Lighting Vending Machines Heating Equipment Ventilation Refrigeration Equipment Miscellaneous Other Gas Palmer Ice Arena Heating and Ventilation Equipment List The front Office, Vestibule, Skate Shop and Concession stand are all heated to 70 degrees F by an Air Handling Unit mounted on the mezzanine above. The Air Handling unit is a gas-fired McQuay unit and rated at approximately 92% efficiency. In addition, the vestibule has a ceiling-mounted hydronic Cabinet Unit Heater. Locker Rooms and Washrooms are all heated similarly with hydronic Cabinet Unit Heaters. All these areas have a continuous exhaust system that branches out above on the mezzanine to 2 exhaust fan units. A Make-up Air Unit is also located on the mezzanine and ducts air back down into the Locker and Washrooms. The Zamboni, Mechanical and Compressor Rooms all have individual ceiling-mounted hydronic unit heaters to keep the spaces tempered. The Zamboni has an exhaust fan and dampered make-up air intake connected to a CO detector. The Compressor Room likewise has an exhaust fan and dampered make-up air intake connected to a CO detector. Make-up Air Units (MAU-1+2) Greenheck Model DGX-115-H22-HZ • 92% efficiency. • 4500cfm • 460v • 6.68amp • 3 Phase • 3hp • 32,000-490,000 btu/hr • The units are manually controlled and set on during higher occupancy. Units can be set for ventilation and heating. The building manager estimates that this is about 60% of the time of occupancy. 9000cfm exhaust fan. - at the far NE corner of the building with interlocking controls. Boilers The hydronic units in the building are fed from two boilers in the NW corner mechanical room. The two boilers are Weil-McLain Model PFG-%-PIDN, 81% efficient natural drafting units with 224,000btu/hr input each. Water is heated by three A.O. Smith Model BTR197 100 gallon water heaters, naturally drafting with exhaust fans at the exterior wall penetration. The units have an input of 199,000 btu/hr. Two of the units have their output temperature setpoints at 120 degrees F and one at 180 degrees F. Refrigeration Equipment Compressor – Vilter ES VMC Series (2) The Ice Rink refrigeration system utilizes 2 open, reciprocating type, R22 operating, Vilter manufactured compressors. Each compressor removes low pressure R22 gas from the suction accumulator and compresses gas to a high pressure and temperature. The compressor then passes the gas to the air-cooled condenser. Each compressor is direct driven by a 125hp, 1750RPM drive motor. Each operates on 460v 3-phase service. Each compressor is equipped with its own individual Vilter manufactured microprocessor controller. Compressor #1 is at 35psi and #2 at 20psi. Condenser – Russel Air-cooled Condenser This large double row, 10 fan unit Russel VAC 158 • Volts 406 • 3 Phase • 60 Hz • 1.5hp each • 3.2 amps each • Capacity – 1522.6MBH or 1,522,600 BtuH or 127 tons of cooling • (Note: Modeled heating demand is 1,254,836 BtuH) Pumps - Bell&Gosset Series 1510 Universal Centrifugal Pumps (2) Pump #1 – • 900gpm • 20hp • 1800rpm • 175psi (35psi line reading) • Motor – World Motor Model T609A o 86.5% Efficient o 20hp o 1450 rpm o 190/380 volts o 61.0/30.5 amps Pump #2 • 75psi (15psi line reading) • Motor – Marathon Electric 89.5% o 60hz o 10hp o 1780rpm o 230/460v Motor Control Center - Freedom 2100 Motor Control Center • Model CGSC-10199-MCC • 480V • 3 Phase • 3w • 60hz • Horizontal Bus – 600amps • Sect. 1-2 - 600 amps • Section 1 • Compressor #1 • Heat Reclaim o Circulation Pump o Snow Melting • Subfloor Heating Circulation Pump • Section 2 • Compressor #2 • Glycol Pump #1 • Glycol Pump #2 • Sect 3 – 300amps • Air Cooled Condenser Disconnect • XFMR Prime Disconnect o Panelboard Main • 7.5kVA 1Ph Transformer Palmer Ice Arena Lighting and Appliances Electrical Energy Standard Building Design Location Item #Watts Hours Annual kWh Annual Cost Lights (Lights are typically 11% of our electric bills) Locker-Old Flourescent Tubes 4ft (2x45w) -Old 10 90 8 2,074 $248.83 Utility / Mechanical Flourescent Tubes 4ft (2x45w) -Old 20 90 1 518 $62.21 Lights - Standard Incandescent 150 8 0 Front Office Flourescent Tubes 4ft (2x32w) - Front 28 68 12 6,580 $789.63 Lockers Flourescent Tubes 4ft (2x32w) - Lockers 52 68 6 6,110 $733.22 Ice Arena High Bay Metal Halide 49 450 12 76,205 $9,144.58 Ice Arena Flourescent Tubes 4ft (2x45w) -Old 14 90 12 4,355 $522.55 High Bay Metal Halide 400 4 0 $0.00 Exit Signage Exit Signs 7 15 24 726 $87.09 Exterior Lights - Outdoor Flood 7 400 6 4,838 $580.61 Appliances Refridgerator 1 1500 1 432 $51.84 Mini Refridgerator 1 250 1 72 $8.64 Microwave (kWh/use)3 0.03 104 3 $0.32 Washing Machine (kWh/year)1 800 1 230 $27.65 Clothes Dryer (kWh/load)1 3.3 52 49 $5.93 Computer / Office Computer - On 10 155 8 3,571 $428.54 Computer - Sleep/Standby 4 4 16 74 $8.85 Computer Screen 10 80 8 1,843 $221.18 Printer 3 400 1 346 $41.47 Printer - Standby 4 35 7 282 $33.87 Fax 2 35 8 161 $19.35 Phantom Loads for Computer 24 5 64 2,212 $265.42 Miscellanious Charger 0 Phone 1 5 24 35 $4.15 Large Copier 1 1265 1 364 $43.72 Vending Machines 6 400 24 21,024 $2,523 SUBTOTAL kWh Annual Lighting and Appliances Annual Subtotal 132,104 $15,852.53 Palmer Ice Arena Ventilation Electrical Energy Ventilation Electricity Cost $0.120 Location Unit Voltage Amps Watts Hours Days Annual kWh Annual Cost Description Bleachers MAU 1+2 460 6.68 3072.8 8 288 7080 $850 605 Occupied hours, manual control EF-1 460 6.68 3072.8 8 288 7080 $850 Lockers MAU 3 460 3.2 1472 24 288 10174 $1,221 EF-2 120 0.835 100.2 24 288 693 $83 EF-3 460 2.5 1150 24 288 7949 $954 Front Office AHU-1 460 5 2300 12 288 7949 $954 Zamboni VF-1 120 1.1 132 24 288 912 $109 Mechanical VF-2 120 1.1 132 24 288 912 $109 Compressor VF-3 120 1.1 132 24 288 912 $109 Subtotal 43661 $5,239 Palmer Ice Arena Refrigeration Electrical Energy Refrigeration Electricity Cost $0.120 Unit Voltage Amps Watts Hours Days Annual kWh Annual Cost Description Compressor #1 460 25000 17 288 122400 $14,688 Compressor #2 460 25000 17 288 122400 $14,688 Pump #1 190 61 11590 17 288 56745 $6,809 Pump #2 230 30.5 7015 17 288 34345 $4,121 Condenser 460 32 14720 17 288 72069 $8,648 3.2ampsx10 fans Motor Control 480 3 1440 17 288 7050 $846 Pump 120 5 600 17 288 2938 $353 Pump 120 5 600 17 288 2938 $353 Subtotal 420885 $50,506 Palmer Ice Arena Geothermal Ground Source Heat Pump System Rough Cost Estimate Item Cost Notes Design Services $105,000 Geothermal Integration Engineering $15,000 Mechanical, Electrical Vertical Well Gen Conditions $35,000 Well Driller, Transportation Drilling $508,000 Assumes 100, 250ft Piping $20,000 Assumes HDPE Heat Pump Heat Pump $250,000 Heat Exchanger $50,000 Plumbing Requirements $40,000 Includes pumps Integration and Controls Integration w/ existing $25,000 Cooling and Heating systems Controls $15,000 DDC Subtotal $1,063,000 Overhead and Profit $159,450 Subtotal $1,222,450 Contingency $122,245 Total $1,344,695 1 Vending Machines UTILITY SAVINGS INITIATIVE (USI) – FACT SHEET Delamp Vending Machines Typical Energy Use. Vending Machines can often be overlooked when considering your business’ energy consumption, but they are in fact one of the largest energy consumers in the office envi- ronment. A typical refrigerated vending machine consumes 400 Watts, which at a rate of 6.39¢ per kWh, can translate into an annual operating cost of $225.1 Delamping Savings: One easy way to reduce your vending machine cost is to ask your vending ma- chine company to de-lamp the advertising lights inside the machine. The lights and ballasts in a typical refrigerated vending machine use about 180 Watts. At a rate of 6.39¢ per kWh, delamp- ing vending machines can save $100 every year! Delamping Issues: Some facility managers feel that removing the illumination of vending ma- chines could reduce vending sales (and reve- nues) in areas where machines are remotely lo- cated. Other managers have made vending ma- chine de-lamping a universal policy. When de- lamping, always educate vending machine users that de-lamped machines save energy. A decal can be conspicuously placed on the machine stating, “This Machine Is Operational. Lights Turned Off to Save Energy.” Vending machine reps may discourage de-lamping, so do your homework and have your requests thought through. Energy Saving Sensors Consider the use of occupancy sensors and con- trollers that will reduce a vending machine’s power requirements during long periods of non- use, such as overnight and weekends. This occu- pancy controller option should be considered when de-lamping a vending machine is not advis- able (i.e., when a vending machine does not have a captive audience or when de-lamping resulted in reduced vending sales revenues.) VendingMiser, a Bayview Technology product, saves between 30—50 percent of the annual Successful Application of Vending Machine Sensors Wake County School System. In 2000, the Wake County Schools System incorporated the use of VendingMiser power controllers in an exclusive vending machine contract with Pepsi Cola. Energy and cost savings from the vending machines ex- ceeded expectations. To inform users about the energy saving measures, every vending machine displays a decal explaining the use of the Vending- Miser controller and its beneficial savings. Most vending machines were also permanently de- lamped as part of the initiative, especially in highly visible locations. No decrease in vending sales revenues have been experienced since the energy saving initiatives. Pepsi Cola worked with Re- searchers at NCSU to independently verify the en- ergy saving achieved through the use of Vending- Miser power controllers. Pepsi is considering es- tablishing a nationwide policy to incorporate oc- cupancy sensor technology in all their vending ma- chines. For more information on Pepsi’s energy saving initiatives, contact Tom Spencer, Corporate MEM, Pepsi Bottling Ventures , (919) 863-8530. electricity costs of a refrigerated vending machine, depending on the application and occupancy of the location.2,3,4 VendingMiser uses an infrared sensor to power down the vending machine after 15 minutes of va- cancy, constantly monitoring the room’s temperature while powered off to maintain the temperature of the product. Some new vending machines have built in occupancy sensors and power controllers. Energy sav- ing sensors also reduce maintenance costs and increase the life of fluorescent lamps in the front panels.2 Applications and Suggestions The VendingMiser technology has been em- ployed in many governmental and school settings. The following suggestions are pro- vided to ensure a successful application: • Make sure everyone is aware of and 2 References & Resources: 1. A Roadmap for Simultaneously Developing Supply and De- mand for Energy Efficiency Beverage Vending Machines, Horowitz, et al. USDOE, EPA, ACEEE, and Natural Resources Defense. 2. Bayview Technology Expands “Miser” line, Vending Times, Vol 43, No. 5 May 2003 3. Bayview Technology Group LLC, www.bayviewtech.com 4. Vending Miser Test Memo, Energy Services Group, 4/17/2000. 5. Vending Machine Power Consumption Comparisons, Mil- waukee School of Engineering, 1/2004, www.msoe.edu/orgs/focus/vending-/htm 6. Tuff Climate Initiative: Vending Miser: Fact & Issues. www.tuffs.edu/tie/tci/vendingmiserhandout.pdf Sponsored by the State Energy Office, N.C. Department of Administration and the U.S. Department of Energy, with State Energy Program funds, in cooperation with the Land-of-Sky Regional Council (Waste Reduction Partners) and the NCDPPEA. However, any opinion, findings, conclusions, or recommendations expressed herein are those of the author(s) and do not necessarily reflect the views of either the N.C. Department of Administration or the U.S. Department of Energy. An online version of this fact sheet is available at www.landofsky.org/wrp. Calculate Your Potential Savings* Typical Savings from Delamping your Vending Machines _______# vending machines x $100 = $ _______/ year Typical Savings from Occupancy Controllers/VendingMiser _______# vending machines x $225 x 0.4 = $ _______/ year Typical Savings from SnackMiser _______# snack vending machines x $56 x 0.4 = $ _______/ year Payback Periods Delamping Vending Machines: Immediate Occupancy/VendingMiser Controllers: 1.4—2.4 years A VendingMiser controller costs ~$170 *Savings based on NC average commercial electrical rate of $0.0639/kWh and 40 percent saving using VendingMiser. educated about the installation and use of these units, including local drink vendors, building managers, and users. Even though Coke and Pepsi corporate man- agement have approved the use of the VendingMiser, local reps may not be in- formed.6 • Coordinate any moves of vending ma- chines. The units use a photo sensor that is permanently mounted to the wall or ceiling over the vending machines. • Be careful not to overload a circuit, where multiple vending machines are plugged into one circuit. Repeaters are available that stagger the starts of multiple ma- chines on one circuit. • Some facility managers suggest that VendingMiser not be used with machines that dispense dairy products. Vending Contracts & New Options Efforts should be made to incorporate the use of vending machine power sensors (built-in or add-on devices) in all future contracts with beverage and snack machine vendors. Vend- ingMiser (add-on) products are now available on state contract for NC agencies. New refrigerated vending machines are mak- ing advances in energy efficiency, through improvements in compressors, insulation, lighting, use sensors, and programmable logic controllers. Request the highest energy efficient ma- chines in new contracts. Request that existing ma- chines be upgraded. Other Applications Organizations can also substantially reduce the en- ergy costs of non-refrigerated vending machines by de-lamping or using occupancy controllers. A typical snack machine can draw almost 100 Watts, costing $55.98 per year. See “Typical Savings” above. Developed by Waste Reduction Partners—02/04