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HomeMy WebLinkAboutAngoon Commercial Tidal Submission from Blue Energy App Renewable Energy Fund Round 3 Grant Application AEA 10-015 Application Page 1 of 24 10/7/2009 SECTION 1 – APPLICANT INFORMATION Name Blue Energy Canada Inc. Type of Entity: Tidal Energy Mailing Address 11300 No. 5 Road Richmond, BC V7A 5J7 Physical Address (same) 11300 No. 5 Road Richmond, BC V7A 5J7 Telephone 604-277-2583 Fax 604-277-2589 Email dan@bluenergy.com mjb@bluenergy.com 1.1 APPLICANT POINT OF CONTACT Name Dr. Dan Fraser Martin Burger Title Chief Technical Officer/Technical Authority CEO Mailing Address 11300 No. 5 Road Richmond, BC V7A 5J7 Telephone 604-277-2583 Fax 604-277-2589 Email dan@bluenergy.com mjb@bluenergy.com 1.2 APPLICANT MINIMUM REQUIREMENTS 1.2.1 As an Applicant, we are: (put an X in the appropriate box) An electric utility holding a certificate of public convenience and necessity under AS 42.05, or X An independent power producer in accordance with 3 AAC 107.695 (a) (1), or A local government, or A governmental entity (which includes tribal councils and housing authorities); Yes 1.2.2. Attached to this application is formal approval and endorsement for its project by its board of directors, executive management, or other governing authority. If the applicant is a collaborative grouping, a formal approval from each participant’s governing authority is necessary. (Indicate Yes or No in the box ) Yes 1.2.3. As an applicant, we have administrative and financial management systems and follow procurement standards that comply with the standards set forth in the grant agreement. Yes 1.2.4. If awarded the grant, we can comply with all terms and conditions of the attached grant form. (Any exceptions should be clearly noted and submitted with the application.) Yes 1.2.5 We intend to own and operate any project that may be constructed with grant funds for the benefit of the general public. Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 2 of 24 10/7/2009 SECTION 2 – PROJECT SUMMARY The Blue Energy Mid-range 375 kW tidal power conversion device is made up of three twin 125 kW counter rotating cross flow vertical axis rotors mounted in a steel floatation hull frame with flow shaped rotor cavities. The rotors are connected to an off the shelf variable speed large pole diameter permanent magnet generator and utilizes power control systems already in use in the wind sector. The lower rotor bearing is a lateral support sealed bearing and the top bearing is a combination lateral and thrust supported bearing. The system includes a fail-safe disk braking device to stop the drives within one revolution. All components are coated to protect against rust and corrosion. Computer optimized cross-flow design ensures that the rotation of the turbine is unidirectional on both the ebb and the flow of the tide. This means electricity in tidal applications can be generated for 16 to 21 hours per day, depending on location. Apart from the rotors all mechanical and electrical equipment, including generators, are housed above the high water line in an atmosphere controlled powerhouse, eliminating the costly and challenging containment and operating and maintenance access difficulties of submerged systems. The unit is designed to operate in tidal streams, ocean current and river channels of 12 – 18 meter depths and will be secured with steel pilings. The 375 kW mid-range system is designed to be interconnected to existing off grid diesel installations. The tidal power converter will become the base power supply and the diesel plant would become peak power and cover the slack periods when power is not available from the unit. Tide slacks move over time and distance and with multiple installations it is possible to have only one site in a slack period. The goal would be to completely off-load the diesel and have them for emergency stand by. Diesel power off grid prices range from 25 cents / kW hr to 80 cents / kW hr and we anticipate tidal power to be fed into the local grid in the 14 to 18 cents / kW hr range. Prior prototype trials, Computational Fluid Dynamic (CFD) numeric modeling (tow tank scale model verified) is the basis for predicting 45% energy conversion efficiencies. The name plate nominal capacity is 375 kW and the generator can run for 1.5 hours in spring tides at 425kW without suffering over heat damage. The floatation hull will house the generator, electrical controls and ancillary equipment in an atmosphere controlled machinery room. The ancillary systems include navigation lights, warning horn hatch covers ladders and bilge sump pumping. If shore proximity permits the power will be transmitted by overhead cable to shore and if not by submarine cabling. The maintenance procedure for the rotors will be to jack up the caisson at high - high tide period and dog lag into the supporting pipe piles to permit removal of the underwater components for dry service. 2.1 Project Title The Angoon Commercial Demonstration Tidal Power Project 2.2 Project Location The commercial demonstration project will be located in Angoon Alaska, a small community on Admiralty Island in the southeast region of the state. Two excellent physical locations have Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 3 of 24 10/7/2009 been identified based on their recorded tidal flow characteristics and bottom bathometry. Site #1 is between the village and Turn Point to the NE, with coordinates Latitude 57 30.312N Longitude 134 34.907 W. Site #2 is 1.48 nm to the SE in the Favorite Bay Narrows, with coordinates Latitude 57 29.334N Longitude 134 32.687W. Both sites are within a mile of the existing diesel power plant, minimizing the length of new power line that will need to be installed to integrate the tidal power system into the existing mini-grid and utilize the existing power plant as back up and auxiliary source. A third potential site in the passage between Killisnoo Island and Admiralty Island merits further investigation but we lack sufficient details of tidal flow data to place it on our list until on-site investigation and verification has been conducted. *** See images of location in attachment and hard copy submission. *** Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 4 of 24 10/7/2009 2.3 PROJECT TYPE 2.3.1 Renewable Resource Type Wind Biomass or Biofuels Hydro, including run of river Transmission of Renewable Energy Geothermal, including Heat Pumps Small Natural Gas Heat Recovery from existing sources Hydrokinetic Solar Storage of Renewable X Other (Describe) Free Stream Tidal Power Converter 2.3.2 Proposed Grant Funded Phase(s) for this Request (Check all that apply) X Reconnaissance X Design and Permitting X Feasibility X Construction and Commissioning X Conceptual Design 2.4 PROJECT DESCRIPTION The Angoon Commercial Demonstration Tidal Power Project will install a Midrange 375 kW nominal nameplate capacity free stream tidal power converter made up of triple counter rotating units of 125kW each. The neutrally buoyant steel hulled unit will be anchored in position with pilings at one of two sites identified within intertie distances from the existing diesel power house. The tidal power diesel intertie will form an integrated mini grid where the diesel will provide peaking, emergency, tide slack coverage and the predictable tidal power component will become the new base power supply. Part of the study will determine a phase two installation where the distance between the two installations provides offsetting slacks and then the existing diesel can be designated emergency power only. 2.5 PROJECT BENEFIT The existing power cost of the diesel supplied electricity in Angoon Alaska is $0.55 kW hr and with a successful installation of Blue Energy’s midrange 375 kW unit could see a drop in fuel costs of approximately 80%. The community of Angoon currently pays $0.26 per kWh for fuel costs for a total annual dollar amount of $510,000. This would represent approximately $400,000 in savings. Deployment of Blue Energy turbines in subsequent village power in coastal communities using tidal power would see a price point of $0.15 to $0.20 kW hr and go even lower in time. Off-loading existing diesel power with tidal power supply will mean less fuel spill risk, less emissions with less fuel consumption and less noise pollution as the diesel’s will run fewer hours per day. The cost of diesel fuel has increased over 500% in the past decade. The most reasonable assumption is that costs will continue to escalate during the 30-50 year service life of the tidal project. Any cost/benefit comparison based upon present costs is by definition invalid. If present costs only are used as a basis for comparison the benefits of any project with low and predictable long-term fuel costs will be grossly understated and generating plants using liquid fuels will continue to be preferred in the short run. The Pacific Rim markets are anxiously awaiting Blue Energy’s Mid-range 375 kW unit and Alaska’s proximity to this massive market makes it a potential manufacturing technology seat for supplying the units to coastal areas of BC Alaska and the Pacific Rim. 150 direct jobs go into Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 5 of 24 10/7/2009 the factory to manufacture and assemble the components with a multiplier of 2 to 3 for each direct job created. State commitments to tidal power adoption would be necessary to see this downstream economic development benefit accrue to Alaska. 2.6 PROJECT BUDGET OVERVIEW Reconnaissance $ 231,840 Feasibility Assessment $ 352,800 Permitting & Design $ 539,280 Off-Site Construction $3,899,826 On-Site Construction $ 825,600 TOTAL $ 5,849,346 (See attached budget work sheets for further details) 2.7 COST AND BENEFIT SUMARY Grant Costs 2.7.1 Grant Funds Requested in this application. $ 4.0 MM 2.7.2 Other Funds to be provided (Project match) $ 2.0 MM 2.7.3 Total Grant Costs (sum of 2.7.1 and 2.7.2) $ 6.0 MM Project Costs & Benefits 2.7.4 Total Project Cost (Summary from Cost Worksheet including estimates through construction) $ 6,000,000 2.7.5 Estimated Direct Financial Benefit (Savings) $971,510 x 30 = $29,145,300 @ $10 per gallon average fuel cost $1,943,020x30 = $58,290,600 @ $20 per gallon average fuel cost 2.7.6 Other Public Benefit (If you can calculate the benefit in terms of dollars please provide that number here and explain how you calculated that number in your application (Section 5.) $695,400.00 Renewable energy credits tradable on the world market. (Market not yet firmed up) The Angoon Alaska Blue Energy 375kW Tidal Power Commercial Demonstration Project will move the technology from the development stage to commercialization. The manufacture and sale of the 250-500kW units as a diesel intertie solution will permit communities to start offloading their diesel costs and eventually with multiple tidal power installations reduce the diesel component of the integrated micro grid to that of stand by and emergency role. Within five years of the Angoon Blue Energy Project production costs of the Midrange unit should drop below $0.10 kW h significantly reducing the high power costs for outlying coastal Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 6 of 24 10/7/2009 communities. A follow on opportunity as an early adopter of the technology is to construct a manufacturing facility in Alaska to service the Alaska, BC, Washington and Pacific Rim Markets estimated to be worth $1.5 to $2.0 billion over the next ten years. Alaska has a rich maritime labor resource with a compatible skill set base to export the accompanying service jobs to propagate the technology to the Pacific Rim. The 375kW unit is also a significant milestone in Blue Energy’s scale up program to the larger ocean class system of which Alaska has a significant interest as the largest tidal power stake holder in North America having 150,000 + MW of developable tidal reserves. The proposed Turnagain Arm Tidal Power Project will significantly lower the Railbelt consumer power price from an average of $0.13-$0.30 to $0.06-0.08. Anticipated advances in marine cabling capacities and costs would permit the completion of the proposed panhandle intertie and eventually pave the way to exporting large sales of tidal power to Canada and the West Coast of continental USA. SECTION 3 – PROJECT MANAGEMENT PLAN 3.1 Project Manager Project Manager: Richard Elder brings a wealth of practical knowledge in project management, organization, and manufacturing with special area of expertise in the use of composite materials in marine applications to the Blue Energy team. He has founded corporate organizations, served as CEO, raised venture capital, coordinated engineering, & design teams, and directed successful international sales programs. . Richard has an extensive background in managing marine construction projects in the Pacific Northwest. He will coordinate the Blue Energy team’s engineering design efforts, optimize the manufacturing sequence of the final design, and manage the construction process in the shipyard or fabricator(s) who are the winning subcontractor bid choices. *** See resume for Richard Elder in attachment and hard copy submission. *** Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 7 of 24 10/7/2009 3.2 Project Schedule *** See project schedule in attachments and hard copy submission. *** Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 8 of 24 10/7/2009 3.3 Project Milestones PROJECT MILESTONES COMPLETION Reconnaissance: Fish impact study July-October 2010 Community meetings July-September 2010 Preliminary cost analysis July 2010 Bathometric analysis August 2010 Power line site analysis August, 2010 Transformer site analysis August 2010 Bottom composition analysis September 2010 Tidal current analysis September 2010 Interim report October 2010 Feasibility Assessment: Detailed resource analysis October 2010 Evaluate land use issues October 2010 Evaluate marine site issues November 2010 Update energy market analysis October 2010 Resolve any permitting & Environmental issuesovember 2010 Evaluate marine life study November 2010 Site specific preliminary design December 2010 Standard design construction drawings December 2010 Construction bid preparation December 2010 Solicit preliminary bids January 2011 Business & operations plan January 2011 Final Feasibility Report& recommendations January 2011 Design & Permitting: Permit applications in place January 2011 Submit environmental mitigation plan if required February 2011 Final design sign-off January 2011 Subcontractor bid negotiation February 2011 Power purchase agreements signed April 2011 Updated budget review March 2011 Land right of way contracts signed March 2011 Final permit approvals April 2011 Business & operations plan April 2011 Final approval for construction May 2011 Off-site Construction: Shroud & ducting fabrication August 2011 Fabricate flotation platform July 2011 Drive line fabrication July 2011 Turbine rotor & blades August 2011 Machinery room July 2011 Braking system August 2011 Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 9 of 24 10/7/2009 Generator & reduction gear September 2011 Telemetry, sonar & wiring September 2011 Pre-assembly at factory September 2011 Barge loading & delivery October 2011 On-site Construction: Piling & site anchors August 2011 Transformer site & interconnect August 2011 Underground power lines September 2011 Turbine component assembly October 2011 Launch & mooring November 2011 Back-up power system integration November 2011 Operational testing December 2011 Grid connection January 2012 Start of commercial operation January 2012 Project summary report January 2012 3.4 Project Resources Martin Burger, Chief Executive Officer - Mr. Burger serves to lead the Blue Energy team to commercialization by engaging in company finance and building the capacity of the team. Mr. Burger collaborated with inventor Barry Davis in July of 1990 to develop and commercialize the Davis Hydro Turbine. Mavi Innovations – Voytek Klaptocz, Yasser Nabavi, Bill Rawlings - CFD & FEA design, tank testing and flow analysis, construction drawings, construction management assistance. Jon Ellison, Executive Vice President – Mr. Ellison served as general manager between 2004 and 2007 and serves the company as a point of operations. Bernadette Wright, General Manager – Ms. Wright has diverse experience in many aspects of the business world including tax, corporate and general law in paralegal and management capacities. Dr. Dan Fraser, PhD, PE., Chief Technical Officer - Dr. Fraser holds a doctorate degree in mechanical engineering with an emphasis in fluid mechanics, CFD, convective heat and mass transfer, material selection, thermodynamics, supercritical water processes, boundary layer theory. Richard Elder, Project Manager – Mr. Elder brings a wealth of practical knowledge in project management, organization, and manufacturing with special area of expertise in the use of composite materials in marine applications to the Blue Energy team. Jack Wilson, General Manager, Construction & Fabrication - An award winning Mechanical Engineer with an extensive professional background of both design & implementation in virtually every field of engineering including telecommunications, forestry, mining, pipelines, ship building, special purpose machinery, port handling facilities, sub-sea cabling systems and heavy construction. Craig Peterson, Engineer - Mr. Peterson is a registered Professional Mechanical Engineer but with extensive electrical experience and specializes in motors, generators and transformers. Joseph Sun – PhD – Lead CFD – An experienced mechanical engineer, Joseph specializes in Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 10 of 24 10/7/2009 Computational Fluid Dynamics (CFD). Michaella Miller, Documentation administration and reporting – Mrs. Miller brings with her an assorted array of experience in executing new projects and managing all the individual part of those projects. Accounting, all aspects of human resources, business administration and reporting. Inside Passage Electric Cooperative is an electric utility providing electricity to the community of Angoon. The cooperative operates, maintains, and sells electricity to 190 residential, 26 small commercial, 4 large commercial and 7 community customers in Angoon. They also serve another thousand customers in several other communities. Triton Consultants is a firm specializing in hydrographic resource modeling. Triton has been an active member of the Canadian Ocean Energy community for more than 15 years. Ocean Energy projects have included modeling and analysis for the Canadian Ocean Energy Atlas (2006) and British Columbia Hydro Tidal Resource analysis (2002) and tidal and wave modeling support for more than ten ocean energy projects over the past five years. Tartoosh Environmental is an environmental services consultancy that is headed up by Robert Martin, former Ombudsman for the Environmental Protection Agency. Tartoosh is responsible for the first marine energy permit with the Federal Energy Regulation Commission in North America in Neah Bay, Washington. Dr. Mohamed Gadala is a world leading expert on Finite Element Analysis (FEA) as it pertains to static and dynamic stresses as well as thermal systems analysis. He is Professor and Patrick Campbell Chair in Design at the University of British Columbia (UBC). His expertise will be sought on the stress analysis of the turbine blades (foils), bearings and overall structure. . Raghavan Jayaraman - As director of one of the best Composite Materials and Structures lab he will focus on the design of marine Fiber Reinforced Composites for the overall system design. Such composites not only reduce weight they add strength and do not have corrosion issues. James Darcel, B.A., CFA - is an independent financial analyst with varied experience in both micro and macro financial and investment analyses, together with personal entrepreneurial experience from inception to international venture company. Sound & Sea Technology (SST) - Established in March 1999 to meet the need for experienced, senior-level expertise in ocean engineering for a broad range of undersea and coastal protection projects. Since its inception, Sound and Sea has completed more than 80 successful projects, including design and installation of both military and commercial undersea sensor, range, cable and protection systems. SST provides a complete range of engineering and installation services for undersea projects. Since 2002, SST has been awarded approximately $40M of government contracts and subcontracts covering over 225 individual tasks. Some of their partnering clients include NFESC, SPAWAR SCC, Northrop Grumman, Raytheon, Alaskan Native Technologies and Navy Region Northwest. Project Foreman - We will hire a project foreman to assist the Project Manager with oversight, as well as local on-site personnel. SUBCONTRACTORS: Manufacturing & on-site subcontractors for the project have not been selected at this stage in the project proposal. However, all of the manufacturing processes are well within the Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 11 of 24 10/7/2009 capabilities of many shipyards we have worked with in the past. We will select the final set of contractors from the most qualified and cost effective bids from suppliers in Washington State and/or Alaska. We plan a parallel supply chain with different subcontractors providing components to the final assembly. This allows manufacturing time frame to be compacted to the lead time for the most complex element. The on-site activities can proceed in parallel or in advance of the manufacturing process to ensure minimal lag between delivery and operational readiness. Selection Process: Blue Energy Canada’s procurement process utilizes international harmonized/standardized bidding documents acceptable to and conforming to the extent possible to standard procurement documents for Prequalification, Goods, Civil Works (Large contracts), Civil Works (Small Contracts) and Design-Build and Turnkey Contracts. Prequalification Standard Procurement Documentation for Prequalification of Bidders (SPQD) will be prepared for both small and large civil works contracts, turnkey contracts, and contracts for the fabrication of expensive and technically complex plant and equipment. We ensure that only firms with appropriate experience, a proven track record, and necessary annual turnover, which are free of any major pending litigation, will be invited to submit bids. Goods A Standard Bidding Document (SBD) for the procurements of goods is utilized for all bidding procedures so that we may select one to best suit the nature of the particular procurement. A Two-Stage bidding procedure may be adopted in larger and more complex contracts where technically unequal proposals are likely to be encountered or where the Purchaser is aware of its options in the market but, for a given set of performance requirements, there are two or more equally acceptable technical solutions available to the Purchaser. Civil Works (small & large contracts) Standardized Procurement Documents will be used for the procurement of small works contracts through international competitive bidding (ICB) or local competitive bidding (LCB), including a model form of Conditions of Contract. Design-Build and Turnkey Contracts Standardized documents will be used for the procurement of large and/or complex Design-Build and Turnkey projects. Turnkey contracts involve the contractor's single responsibility for design, manufacture, delivery, installation, testing, commissioning, training, etc. It includes both Single- Stages: One-Envelope and Two-Stage: Two-Envelope bidding procedures. *** See resumes in attachments and hard copy submission. *** Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 12 of 24 10/7/2009 3.5 Project Communications For our projects with longer construction time scales we will typically install on-site 24hr video cameras available to all investors in the project. Since The Angoon Commercial Demonstration Tidal Power Project will be largely constructed off-site, it will rely upon regular reporting backed up with construction photos supplied by the construction foreman. 1) Monthly Milestone reports; a) Provide percentage of completion estimates for items listed on the Schedule b) Provide budget/expenditure reporting for work under way 2) Summary reports a) At the completion of each Schedule section (i.e. Reconnaissance) a full report will be submitted including conclusions, recommendations, and changes to budgets, construction plan, and timelines. 3) Construction Reports During the construction phase, milestone reports will be supplemented by video and/or photo records of progress. 3.6 Project Risk As a commercial demonstration project for a technology that has not achieved commonplace status, the Blue Energy tidal system poses a different risk metric than a diesel generating system. With diesel, the technology risk is miniscule, but the energy supply and pricing risk is both unpredictable and potentially great enough to render the plant unusable in time of global conflict or divergence between supply and global demand curves. In developing our particular tidal design we have endeavored to minimize technical risk by employing low tech construction methods and materials that can be fabricated by any number of existing suppliers. Our turbine design has thousands of hours of developmental testing, using state of the art computer modeling techniques from the aircraft industry and live flow tank verification of the computer models. This contemporary design work builds upon the live testing of units in the water carried out by Barry Davis under a series of National Research Council grants in the early 1980’s. This development history combines with our conservative materials and mechanical design to provide a system with lower technical risk than the other tidal energy devices being proposed. All of them are nice engineering exercises, but Blue Energy’s is a simple and robust machine that can provide long-term service and maintainability. Blue Energy will obtain construction insurance and performance bonds as required by AS36.25.010. Operational risk – There will be operational risks related to large items such as floating debris in the form of logs or boats that may damage the moorage or the turbine, or cause it to be shut down, stopping power output. Acoustic sensors will be installed to “see” large objects and when detected brake the rotor in order to protect the turbine. Trash rakes may also be installed to prohibit any debris from entering the rotor bay. All of the generation and electrical equipment will be housed above the waterline in climate controlled environment. This lowers the risk of a leak or a seal failure taking the equipment offline and decreasing the risk of maintenance complications in a marine environment. This equipment will have fire protection. Regular maintenance will be scheduled for five working days to be scheduled throughout the year to Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 13 of 24 10/7/2009 clean the equipment and to observe that the equipment is performing optimally. Operational, replacement and full construction insurance will be carried on the power project. SECTION 4 – PROJECT DESCRIPTION AND TASKS *** See Grant Budget forms in attachment and hard copy submission. *** Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 14 of 24 10/7/2009 4.1 Proposed Energy Resource The Angoon area has extensive tidal resources far greater than the 375kW project proposal. We have identified two sites located at Turn Point and the Favorite Bay narrows, each with ideal bathometric topography and tidal flows in the 7 knot range. These sites alone could produce 15-20 MW of power. A grid intertie as envisioned in the Southeast Alaska Electrical Intertie System Plan may at some future time enable this resource to be developed and fed into the Juneau power pool. i) Blue Energy’s tidal energy technology has 5 key features that distinguish it from other tidal energy designs:  Rugged, modular turbine design with long service life.  Generators and machinery housed in climate-controlled, above-water machinery rooms. No vulnerable underwater electrical devices or underwater repairs.  Common industrial materials and manufacturing processes.  Generator design capitalizes on wind energy development knowledge base.  Scalable to the gigawatt size range.  Compared to wind energy:  Tidal is totally predictable decades in advance.  Energy density is 832 times greater than air.  Capacity utilization of equipment over twice as high—1 MW nameplate capacity produces as much as a 2.2 MW wind generator with much greater regularity. i)  Compared to diesel generators:  Zero fuel costs.  Silent Operations.  Greater independence and security of power supply.  High degree of predictability for future power costs.  Higher project cost for plant amortizes into the lowest long term cost for power. 4.2 Existing Energy System 4.2.1 Basic configuration of Existing Energy System There are three diesel generators providing power to Angoon, and are configured as follows: Generator Capacity Model Age Efficiency 1 475 CAT 3456 2007 14.25kWh/gallon 2 565 CAT 3508 1998 14.25kWh/gallon 3 565 CAT 3508 1989 14.25kWh/gallon 4.2.2 Existing Energy Resources Used The existing energy resource utilization is monolithic, the only energy source being diesel fuel. This system will remain in place as a back-up and cyclical firming accessory to the primary production plant. It will typically run several times a day during slack water periods, but will account for 20% of the annual power production rather than 100%, offsetting those slack periods. If a pumped storage system were to be included at a future date, reliance on diesel could be reduced to as low as 2% of the operating cycle. Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 15 of 24 10/7/2009 The inlet above Angoon is extensive enough to warrant exploration for a second site with an offsetting tidal pattern. Where such patterns exist, the two tidal facilities can complement each other and drastically reduce requirements for a back-up generator. 4.2.3 Existing Energy Market Diesel is a petroleum product derived from crude oil. Its’ ultimate pricing is determined by supply/demand factors on the world market that are completely out of the control of local communities and government agencies. It is strongly indicated that the world has reached the maximum production of liquid fossil fuels that it will ever produce at about 87 billion barrels per day in 2009. The peak of new discoveries passed some thirty years ago. Super-giant oil fields like Cantarell Mexico, which form the background of North American supply, are declining at 10-12% per year. New discoveries are miniscule in comparison, and have extremely high extraction costs. Abetted by speculation, prices are volatile in the extreme, ranging from $35 to $150 per barrel in a single year, and trending toward several times that in the next 30 years. If an isolated community with a wealth of energy resources like Angoon wants to ensure its future energy supply it needs to look to its own backyard, rather than casting its lot with an uncertain and unpredictable future. 4.3 Proposed System 4.3.1 System Design TIDAL ENERGY BACKGROUND The potential energy of a tidal race is immense--- 832 times the density of wind. In the race to commercialize this resource many different devices have been proposed. Designs basically fall into two categories—those that locate their machinery entirely underwater and the Blue Energy Tidal Bridge with its’ machinery and equipment rooms above water level. Underwater devices most frequently ar e adaptations of current wind turbine blade technology, with much shorter and stouter propellers. They require expensive mounting systems fixed to the seabed for each unit, and must be decommissioned and raised to the surface for servicing. Since their propellers are unidirectional, they must incorporate a pivoting mechanism to accommodate reversal of tidal direction. A second class of propeller devices uses a ducted fan design in which the perimeter of the duct contains an array of permanent magnet units forming and integral generator. While elegant in concept, these designs have their complex electrical circuitry located in a dispersed fashion around the unit, which magnifies the problems inherent in waterproofing an underwater electrical device. Blue Energy’s smaller designs are mounted on a floating platform that is held in place by anchors or pilings. They have the ease of service that comes from isolating their electrical components from the underwater environment, with the added benefit that they can be delivered to remote sites in near deployable form, minimizing the necessity of high cost on site construction. Tidal dam systems that use conventional hydropower turbines have been successfully operated for decades, but they have drastic environmental impacts upon the estuaries they blockade. The Blue Energy Tidal Bridge unique solution allows for continuation of tidal exchange, navigation, and marine mammal access while extracting massive amounts of energy from the resource and a much lighter environmental footprint. Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 16 of 24 10/7/2009 THE ANGOON COMMERCIAL DEMONSTRATION TIDAL POWER PROJECT The proposed renewable energy system will consist of three vertical axis Davis type turbines with nameplate capacity of 125kW each. They will be counter-rotating to cancel torque effects on the mounting platform. The device itself will be floating, moored to pilings or gravity anchors and easily relocated. Generators and electrical equipment are mounted in weather tight machinery rooms located entirely above water for easy service access. The turbines are simple, mechanically robust devices with over 20 years of development history behind them. Housings and flotation chambers are fabricated from welded steel using common shipbuilding techniques and practice. Actual construction can take at any qualified shipyard in Alaska or the Pacific Northwest with transportation to the side by barge. The system is modular, and can be expanded at 125kW increments to meet the requirement of individual communities. As mentioned elsewhere, the potential installed capacity in the Angoon site is measured in the tens of megawatts using our mini tidal bridge technology (see below). At this scale project costs per kW will be substantially lower; however the proposed capacity is determined by the needs of the community rather than resource potential. With the very active tidal characteristics of the site we anticipate capacity factors approaching 60%, which compares very favorably to the 20% of a typical a typical wind site. The result will be an annual production of 1,944,000kWh. BARRIERS TO SUCCESS There are two basic barriers to the successful completion of this project, both having to do with the difference between renewable energy and liquid fuel as a source of electricity. Our project has high initial cost compared to buying a diesel generator, but during its operating cycle it has zero fuel costs and only ongoing maintenance costs. Once capital costs are amortized, cost of power production is extremely low. By contrast, a diesel generator is relatively cheap to install and very expensive to supply with fuel. A successful demonstration project at Angoon will pave the way to a lease back option for other communities Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 17 of 24 10/7/2009 where finance companies like GE would purchase the units and provide power on a kw hr power produced basis alleviating the initial capital cost burden on the communities. The second barrier comes from the reluctance of the industry to explore any technology that hasn’t already been in use for 30 years. As a commercial demonstration project, the Angoon tidal turbine will be more expensive to construct than future modular versions, and will include extensive data collection to document its performance. When it is a proven success it will provide the model f or other such installations throughout Alaska and many other places in the world where community scale power is needed. 4.3.2 Land Ownership Unlike conventional hydro projects, issues of land ownership are not critical factors in project location. T he power plant itself is subject to waterway use regulations, but is located on public waters. Land based requirements are limited to a small site to house transformers, and this need not be immediately adjacent to the power plant, thus allowing for considerable flexibility of choice. In the case of The Angoon Commercial Demonstration Tidal Power Project the existing diesel power station should be sufficient to satisfy the land requirements for our tidal energy facility. 4.3.3 Permits  Alaska Coastal Management Permit - This is a fifty day review and may be extended for up to thirty more days. This will begin July 2010 so as to engage all of the state entities that Coastal Management will engage in the review process, and should be complete by December 2010.  US Fish & Wildlife & Alaska Fish & Game marine study permit -  Army Corps of Engineers Permit # 17 – This is a nationwide permit, meaning that it is pre approved if the requirements of the permit are met and does not require special recommendations in that it is under 5000kW . This relies on the US Fish and Game and FERC licensing.  FERC Preliminary Permit A permit maintains priority of application for a license at a site for up to three years while the permit holder studies project feasibility and prepares an application for license. A preliminary permit does not authorize project construction or operation, nor does it provide special access to the site, but it does prevent another party from acquiring a license (or permit) for the same site during the term of the permit.  FERC Hydrokinetic Pilot Project License – This will take between 120 and 180 days to complete.  FERC Standard Hydrokinetic License Timelines Permits: Start Date Approval Date FERC Permit Jul-2010 May-2011 Coastal Management Questionnaire Jul-2010 May-2011 US Fish and Wildlife Jul-2010 May-2011 Alaska Fish and Game Jul-2010 May-2011 FERC Hydrokinetic Pilot License Jul-2010 May-2011 Army Corps of Engineers NW17 Jul-2010 May-2011 FERC Standard Hydrokinetic License May-2011 Mar-2012 Barriers: The company will initially file for a FERC permit in order to conduct project and permit feasibility studies. Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 18 of 24 10/7/2009 The company will then file for a pilot project license which authorizes construction, operation, and maintenance of a hydropower project under the Commission’s jurisdiction. The FERC Pilot Project License does not permit the sale of power, and enforces that feed in tariffs will be paid if grid connection is to be undertaken. The Pilot Project License is limited to five years and must be decommissioned at this time unless a Standard Hydrokinetic Permit is granted to the project. Standard Hydrokinetic Permits allow the sale of power and are generally for terms of fifty years. Some of the permit risks present will be in converting the FERC Pilot Hydrokinetic License to a FERC Standard Hydrokinetic License to enable the sale of electricity, enabling Blue Energy to attain IPP status. Though information about the potential environmental effects of large-scale deployments of these devices is limited, we believe there is sufficient information to analyze the resource effects of proposed demonstration projects, which the Commission will do before issuing any license for a demonstration project. It is anticipated that this transition will be handled as a relicensing of the pilot project and will entail a standard licensing process including a National Environmental Policy Act review and full opportunity for participation by all stakeholders. The company will to file a Notice of Intent (NOI) and pre-application document (PAD), which will include a process plan and schedule for licensing the commercial build-out. By statute, when relicensing a hydropower project, a NOI is required five years before the license expires. A licensee can request a waiver of this requirement only if the proposed project is less than 1.5 MW. 4.3.4 Environmental Every method we use to generate energy has an impact upon the natural environment, whether it be smoke from a campfire, a giant coal plant, or jet fuel burning at 40,000’ in an airplane engine. Tidal energy is no exception, but if properly planned it can be one of the lowest impact sources available. In part this is due to the high energy density of water, some 823 times that of air. Instead of CO2 pouring into the atmosphere from coal plants or diesel generators, large land areas covered by wind farms or solar panels, or forests clear cut for biomass, tidal energy plants impact a very small area. Within that small zone, Blue Energy’s design has features that minimize its environmental impact. Since the rotors and housings densely fill their section of water, marine mammals that use echo-location for navigation perceive them as solid barriers and avoid them. Fish sense the pressure bubble in front of the rotors as an obstruction and tend to avoid it. Smaller fish can pass through unharmed. In order to protect schooling fish during spawning runs, the entire system can be shut down within two revolutions, thus rendering it harmless. Where this fail-safe device is indicated, it can be automated to provide a 24hr sonar surveillance system. 4.4 Proposed New System Costs and Projected Revenues (Total Estimated Costs and Projected Revenues) 4.4.1 Project Development Cost The costing for the Angoon Alaska Blue Energy Tidal Power 375 kW Commercial Demonstration Project is an extrapolation from a detailed 532 engineering task item commercialization scale up program from a previously proposed 500 kW, $7.5 million commercial demonstration project that was neither funded nor built. The detailed work plan was prepared by top aerospace engineering design consultants from Boeing Seattle utilizing MS Project. A number of these critical engineering task items pertaining to computational fluid dynamic modeling were carried out in the Blue Energy UBC contract research program where we prepared numeric models of earlier test models and verified the CFD’s in some 1400 + tow tank experiments. The proposed development costs at this point are $1.6 million and capital costs are $2.1 million. We anticipate competitive bidding on the fabrication work as there is presently idle capacity and recognize the remoteness of the site has inherent premiums associated with logistics, travel, lodging etc. Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 19 of 24 10/7/2009 4.4.2 Project Operating and Maintenance Costs The operations and maintenance costs of the project will be $55,000 per year which will be paid for by power sales revenues. This includes five scheduled days of maintenance that consists of cleaning the rotor and ducting, regular generator maintenance, and general inspection of all systems and site equipment. 4.4.3 Power Purchase/Sale The Inside Passage Electricity Cooperative (IPEC) will purchase power and distribute it to its existing customer base. There are 572 residents in Angoon. Potential power purchase/sales price will range from $0.25 - $0.9 on an output of 1,944,000 kW h per year. The rate of return for the range of power prices will be as follows: DEMONSTRATION PROJECT WITH GRANT FUNDING Power price/kWh Annual Revenue Less O&M $55k Rate Return $6m project kWh/ annum 1944000 0.25 $486,000.00 $431,000.00 7.18% 1944000 0.3 $583,200.00 $528,200.00 8.80% 1944000 0.4 $777,600.00 $722,600.00 12.04% 1944000 0.5 $972,000.00 $917,000.00 15.28% 1944000 0.6 $1,166,400.00 $1,111,400.00 18.52% 1944000 0.7 $1,360,800.00 $1,305,800.00 21.76% 1944000 0.8 $1,555,200.00 $1,500,200.00 25.00% 1944000 0.9 $1,749,600.00 $1,694,600.00 28.24% DEMONSTRATION PROJECT FUNDED IN COMMERCIAL CAPITAL MARKETS Power price/kWh Annual Revenue Less O&M $55k Less annual interest cost @ 6% = $360,000.00 Less 30 year straight line depreciation = $200,000.00 Rate Return $6m project kWh/ annum 1944000 0.25 $486,000.00 $431,000.00 $71,000.00 -$129,000.00 -2.15% 1944000 0.3 $583,200.00 $528,200.00 $168,200.00 -$31,800.00 -0.53% 1944000 0.4 $777,600.00 $722,600.00 $362,600.00 $162,600.00 2.71% 1944000 0.5 $972,000.00 $917,000.00 $557,000.00 $357,000.00 5.95% 1944000 0.6 $1,166,400.00 $1,111,400.00 $751,400.00 $551,400.00 9.19% 1944000 0.7 $1,360,800.00 $1,305,800.00 $945,800.00 $745,800.00 12.43% 1944000 0.8 $1,555,200.00 $1,500,200.00 $1,140,200.00 $940,200.00 15.67% 1944000 0.9 $1,749,600.00 $1,694,600.00 $1,334,600.00 $1,134,600.00 18.91% Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 20 of 24 10/7/2009 As can be seen by comparison of the above charts, AEA grant funding is the key ingredient necessary to jump start this new technology and supply low cost energy to the community of Angoon. Future similar installations will have much lower capital costs as they benefit from the design work and production engineering verified and demonstrated in this first unit, thus shifting the break-even point further down the price point curve. 4.4.4 Project Cost Worksheet *** See Project Cost Worksheet in attachment and hard copy submission. *** Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 21 of 24 10/7/2009 SECTION 5– PROJECT BENEFIT *** See Section 5 details in attachment and hard copy submission. *** Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 22 of 24 10/7/2009 SECTION 6– SUSTAINABILITY Blue Energy will investigate the possibility of a joint venture agreement with the Inside Passage Electricity Cooperative during the feasibility phase of the project. The agreement will enable IPEC to purchase a percentage of the project and operate some of the regular maintenance for the turbine and transmission system. The operations and maintenance costs will be paid for out of the revenues generated by the project. Operational issues that can arise are typically a condition of the marine environment on the equipment. That is why it is critical to the design of the turbine that the generating and electrical equipment is kept in a climate controlled machinery enclosure. Debris in the waterway in the form of a log or an unmanned or out of control vessel could take the turbine offline, though this is unlikely. The bearings are designed to have an operational lifespan of ten years. Operational costs will include 5 days of scheduled maintenance to clean the turbine of any bio fouling that may reduce turbine performance as well as regular generator maintenance. The savings and benefits of the project will be reported by IPEC as a partner in the project. SECTION 7 – READINESS & COMPLIANCE WITH OTHER GRANTS Blue Energy Canada is an investor funded privately held corporation, based in Vancouver Canada, with preliminary project funding to build a large scale tidal energy plant in northern Scotland. We will be forming a US subsidiary corporation to pursue the Angoon project as well as a larger tidal bridge opportunity in the Anchorage area. At this time we have applied for no other grant funding to support these projects, concentrating instead upon developing investor relationships and private capital resources through our strategic alliance with World Energy Research and other corporate activities. Our technology has been tested and verified with 5 versions of in-the-water device, including two grid- connected trials, and has been refined by extensive computer modeling and tow tank testing. We are ready to demonstrate this technology at full commercial scale. We have assembled a management and engineering team that forms the foundation for growth to meet the scale of opportunity our designs present. That team is ready to move immediately upon awarding of the grant to perform resource assessment, reconnaissance and feasibility to prepare the groundwork for decision making, and proceed with construction of the project within the timelines proposed in the accompanying Schedule. During the feasibility phase of the project, the company will investigate a United States Department of Energy Hydrokinetic grant. SECTION 8– LOCAL SUPORT Blue Energy contacted state Senator Albert Kookesh of Angoon to inquire about the feasibility of a tidal energy project in Angoon, Alaska. His recommendation was to contact Jodi Mitchell of the Inside Passage Electric Cooperative which supplies the electricity to Angoon, and that if she was supportive of the project, he would get the mayor of Angoon to write a letter of support. We have attached a letter of support from Jodi Mitchell of IPEC and await a letter from Senator Kookesh, though Jodi Mitchell has contacted him as notification of her support. The IPEC is owned by its members who are the residents of Angoon, so lower fuel costs are highly supported and favorable for this project. *** See Letter of Support in attachment and hard copy submission. *** Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 23 of 24 10/7/2009 SECTION 9 – GRANT BUDGET The Angoon Commercial Demonstration Tidal Power Project will cost $6,000,000 dollars in 5 phases over 18 months. Blue Energy Canada Inc. has passed a Director’s Resolution committing the company to $2 million in match funding required for the Angoon Alaska Commercial Demonstration Project. Having submitted the AEA renewable energy $4.0 million funding request we will now proceed to explore the eligible state and federal matching stackable grant funds. Blue Energy Canada Inc. is also in the process of preparing an Offering Memorandum which will permit the company to raise $3.0 million dollars in working capital over the next 6 months. The company has recently entered into a JV Project Finance Agreement with World Energy Research LLC to fund a 1 MW $30 million dollar technology scale up project, a 10 MW $100M Commercial Demonstration Project in Scotland to take advantage of the Renewable Obligation Certificates (R.O.C.s) incentives offered in the UK. http://www.reuters.com/article/pressRelease/idUS24341+04- Jul-2009+PRN20090704. After the 10 MW project is complete the JV plans a 200 MW Tidal Power Bridge Project in the Pantanal Firth estimated to cost $450 million. The principle of World Energy Research, Mr. Chad Willis, http://worldenergyresearch.com/Index.aspx is formerly from Alaska and has a keen personal interest in the project. Mr. Willis has offered to provide back-up Bank References or letter of credit if needed to support this project. The company’s first objective in this project is to successfully commercially demonstrate the midrange tidal power technology and thusly open up a significant market in coastal communities and the Pacific Rim. IPEC has expressed interest in plant ownership and from our perspective if we could recover our out of pocket cash in the project that will be more than sufficient as well as utilize the project as a training facility for future Blue Energy Tidal Turbine projects. Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 24 of 24 10/7/2009 SECTION 9 – ADDITIONAL DOCUMENTATION AND CERTIFICATION *** See signed Certification sheet in attachment and hard copy submission. *** *** See signed Resolution of the Directors in attachment and hard copy submission. ***