HomeMy WebLinkAboutSlimHoleDrillingProjectDescriptionORMAT NEVADA INC.
DRILLING PROGRAM PROJECT DESCRIPTION
NEW SLIM WELL
Mt. Spurr Prospect, Alaska
I. PROJECT DESCRIPTION
A. Introduction and Location
Ormat Nevada Inc. (Ormat) proposes to conduct a slim well
drilling program, on lands leased in the Mt. Spurr prospect,
Alaska. The specific project area will be determined after
conducting exploration surveys. The purpose of this proposed
drilling program is to locate, test, and produce geothermal
resources at this site.
For the well, Ormat proposes to do the following: (1)
construct drill pad; (2) drill a new slim well to a total
depth of approximately 3500 true vertical depth (TVD) feet
(ft) or until the geothermal resource is encountered; (3)
test the well to determine reservoir characteristics; (4)
measure the well's temperature profile; and (5) monitor
reservoir pressure.
If a well is unsuccessful, it will be either redrilled or
abandoned. Ormat anticipates drilling to commence in Summer
2011. Figure 1 depicts the proposed design for the new slim
well.
B. Proposed Well Site and Access Road
The proposed well site is located on land leased by Ormat on
the Mt. Spurr. The actual location will be surveyed after
the conductor has been installed. The well site has been
selected to minimize surface disturbance and make the best
use of existing site access. The proposed well site is
believed located such that optimum quality resource data can
be obtained with a minimum amount of surface disturbance.
1. Clearing: The selected site measuring 65 ft by 100 ft
will be cleared of organic material, brush, and top
soil. All of this material will be stockpiled
separately for reclamation of the pad at conclusion of
drilling, testing, and measuring activities.
2. Earthwork: Cut and fill slopes have been minimized in
the site location process.
DRILLING PROGRAM PROPOSED SLIM HOLE
Mt. Spurr Prospect, Alaska page 2
3. Drainage: The site will be graded to direct runoff from
the pad into the cellar. Therefore, incidental or
accidental uncontrolled spills of oil,
fuel, and drilling fluids will be prevented from
leaving the site.
4. Containment Basin: A containment basin, ±20 ft x ±100
ft x ±5 ft deep will be constructed on each pad. During
drilling, the basin will be fenced on the three sides
away from the drilling rig. At the conclusion of
drilling, the liquid portion of the reserve pit
contents will be allowed to evaporate. The remaining
solids (non -toxic drilling fluids and cuttings) will be
mixed with soil and reburied by back -filling the basin.
The stockpiled topsoil will be smoothed over the back -
filled basin.
5. Well Site Access: Helicopters will be used.
6. Water: Water will be used for site construction, dust
control and drilling. Water will be obtained from a
local creek or river.
C. Drilling Process
The hole will be drilled with a core drilling rig such as
those previously used at Unalaska. The rig will be equipped
with diesel engines, storage tanks, mud pumps, and other
typical auxiliary equipment. The top of the derrick is
approximately 75 ft above ground.
The drilling program involves drilling a 12-1/4-in. hole to
approximately 40 ft below ground level and cementing a 10-
in. conductor in place. The rig will then drill a 8-1/2-in.
hole to approximately 300 ft. Casing (7-in.) will be
cemented in place and blowout prevention equipment (BOPE)
installed. After testing the BOPS, a 6-1/8-in. hole will be
drilled to approximately 1000 ft. Then 4-1/2-in. casing will
be ran and cemented. After BOPE is installed and tested, a
HQ hole will be cored to 3500 ft. A 2-3/8-in. slotted liner
will be hung from ±940 ft to total depth (TD).
At the conclusion of drilling, a test facility will be
installed and a flow test conducted to define resource
characteristics. Both reservoir temperature and pressure
Ormat Nevada Inc. - Geothermal Resources Office
DRILLING PROGRAM PROPOSED SLIM HOLE
Mt. Spurr Prospect, Alaska page 3
will be measured during and after this test.
The holes will be drilled using a clay -water or clay -
polymer -water drilling fluid to circulate the rock cuttings
to the surface where they are removed. The mud will then be
recirculated. See Appendix A for details of the proposed
drilling program.
D. Blowout Prevention Equipment (BOPE)
An API CSO blind ram, pipe rams, and an annular preventer
will be used below ±300 ft to TD. A rotating head may be
used depending on drilling conditions. BOPE testing will be
witnessed by the State of Alaska's Oil & Gas Conservation
Commission (AOGCC) or their designated agent.
E. Personnel Requirements
Approximately 9 to 14 workers will be on location at any
given time. At the discretion of the contractor, drilling
crews may live on site.
F. Abandonment Program
If necessary, the hole will be abandoned per requirements.
II. PROTECTION OF THE ENVIRONMENT
All Ormat and drilling contractor personnel will be informed
of Ormat's policy regarding undue degradation of the
environment. These measures are intended to prevent all
unacceptable impacts from occurring as a result of these
drilling operations.
A. Fire Prevention
The hole sites and access roads will be cleared of all
vegetation. The cleared areas will be maintained during
drilling operations. Fire extinguishers will be available on
the site and around the drilling rig, water that is used for
drilling will also be available for fire fighting.
Personnel will be allowed to smoke only in designated areas.
Any special permits required for fires, welding, and etc.,
will be obtained.
Ormat Nevada Inc. — Geothermal Resources Office
DRILLING PROGRAM PROPOSED SLIM HOLE
Mt. Spurr Prospect, Alaska page 4
B. Prevention of Soil Erosion
Minimal soil erosion problems are anticipated from this
project because cut and fill slopes have been minimized
throughout the location of the well and access roads. In
addition, runoff will be channeled to energy dissipaters to
minimize erosion.
C. Surface and Ground Water Quality Protection
Estimated ground water zone is between 10 ft below grade to
1,600 ft below grade. The location of the operation has
been selected to minimize the potential for surface water
pollution from runoff during construction, drilling, and
measuring.
Surface water and ground water pollution from drilling and
testing will be prevented by steel casing cemented to below
these zones.
Only non -toxic, non -hazardous drilling mud constituents will
be utilized during drilling operations. Waste drilling mud,
drill cuttings, and any runoff from the well site will be
discharged into the containment basin to prevent ground
water quality degradation.
The wells will be cased and cemented to prevent interzonal
migrations of fluids and reduce the possibility of blowouts.
Based on the water levels observed at the Mt. Spurr, no
over -pressured or gas -rich zones are expected to be
encountered.
D. Air Quality Protection
Fugitive dust generation during construction and use of
access roads and well sites will be minimized by watering as
necessary.
E. Prevention of Noise
To abate noise pollution, mufflers will be utilized on
engine -driven equipment.
F. Protection of Public Health and Safety
In addition to the emergency contingency plans (See Appendix
Ormat Nevada Inc. - Geothermal Resources Office
DRILLING PROGRAM PROPOSED SLIM HOLE
Mt. Spurr Prospect, Alaska pale 5
B), public health and safety will be protected through
instructions to work crews and contractors regarding
compliance with regulations.
G. Protection of Fish, Wildlife, and Botanical Resources
Direct impacts to fish and wildlife habitat and botanical
resources will be minimized by clearing only the small area
required for each pad and access roads construction.
H. Protection of Cultural Resources
Cultural resources field inventories were performed,
resources identified and project activity located to avoid
impact.
I. Waste Disposal
A containment basin is located on each drilling pad and all
drilling fluids not contained in the steel mud tanks will be
contained in this pit. After drilling operations are
complete, the liquid from the reserve pit will be allowed to
evaporate.
The solids remaining in the reserve pit (non -toxic drilling
solids and drill cuttings, will be buried in the basin and,
after it has been compacted and stabilized, the pit area
will be reclaimed.
Solid waste materials (trash) will be deposited at an
authorized dump.
Portable chemical sanitary facilities will be used by all
personnel.
J. Environmental Monitoring
Regular, routine visual inspections of the drill sites and
access roads will be conducted by the on -site operational
personnel to quickly detect and correct any operational
problems that could lead to environmental problems. The
drilling fluid and cuttings will be monitored by visual
inspection and chemical analyses by the drilling personnel,
the well -site geologist, and the contract mud engineer to
detect any problems which may be occurring downhole.
Environmental specialists will monitor and inspect the
operations, if necessary, during the course of the project.
Ormat Nevada Inc. — Geothermal Resources Office
DRILLING PROGRAM PROPOSED SLIM WELL
Mt Spurr Prospect Alaska page 6
K. Well Testing
After the reservoir has been encountered in each well, a
short flow test will be conducted and Temperature/Pressure
Spinner logs will be run. All fluids produced during this
test will be contained in the reserve pit.
Ormat Nevada Inc. — Gcothermal Resources Office
DRILLING PROGRAM PROPOSED SLIM WELL
Mt. Spurr Prospect. Alaska page 7
APPENDIX A
DRILLING PROGRAM
PROPOSED NEW SLIM WELL
Mt. Spurr Prospect, Alaska
ORMAT NEVADA INC.
November 2009
Ormat Nevada Inc. — Gcothennal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska
ORMAT NEVADA INC.
DRILLING PROGRAM
NEW SLIM WELL
Mt. Spurr Prospect, Alaska
(All depths referenced to KB unless specified)
Location: TBD
Ground Elevation: TBD
page 8
KB: 15 ft Above Ground
Objective: Drill a new geothermal slim well in the Mt. Spurr
Prospect
Status: New Well
Regulatory Agency: State of AOGCC
1. Construct a drilling pad measuring ±65 by ±100 ft
accordance with regulatory requirements. The pad area will
include a reserve basin measuring ±20 by ±100 by ±3 ft
deep. The pad and pit must be constructed to standard
industry specifications that include soil compaction
suitable to support the rig gross dead-weight plus 150,000
pounds live loads, capable of supporting heavy and
frequent traffic. The pad must be contoured to drain into
the cellar from the area around the rig. Stockpile topsoil
for reclamation at the conclusion of drilling activities.
Fence basin on three sides away from rig with barrier
fencing.
2. Move in and rig up (RU) core drilling equipment and
associated equipment. Post well sign, all applicable
permits and emergency telephone numbers at the rig.
3. Move in and RU mud logging unit that includes a two -sensor
hydrogen sulfide alarm system. Hydrogen sulfide sensors
will be placed on rig floor and at the mud return pit.
4. Construct 100 bbl emergency water storage system connected
to mud circulating system.
Ormat Nevada Inc. — Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska page 9
5. Hold safety meeting regarding equipment, procedures for
well control, hydrogen sulfide, general safety, and
environmental protection. At meeting, discuss drilling
program and emergency procedures including telephone
numbers. Conduct safety inspection of rig. Rig will not be
allowed to spud until both Tool Pusher and Drilling
Supervisor have signed inspection form (Appendix E).
6. Notify AOGCC (907/793-1221), 48 hours before drilling
commences.
7. Drill a 12-1/4-in. hole to 40 ft below ground. Pull out of
hole (POH). Run 40 ft of 10-in. 0.375-in. wall Grade B
PEBFW line -pipe for conductor (Figure 2). Center
conductor. Cement conductor with 15 cu ft of ready -mix.
Two percent calcium chloride (CaC12) may be utilized
depending on air and ground temperature. If used, CaC12
must be added at site to prevent solidification during
transport.
8. Make up (MU) 8-1/2-in. drilling assembly. Run into hole
(RIH) and drill 8-1/2-in. hole with gel -based mud (see Mud
Program) to ±300 ft. Collect, wash, and bag three sets of
rock cuttings every 10 ft. Take directional surveys every
90 ft and keep well deviation within 2° total and dogleg
severity within 1/2° per 100 ft. Final casing point will be
determined by well site geologist. If significant lost
circulation occurs, cure with premium -seal or cement plugs.
8. Condition mud and hole for casing. POH.
9. Drift test casing and visually inspect threads. Run ±300
ft of 7-in. 23 lb/ft J755 or K-55 BT&C casing with float
collar and float shoe. Tack weld bottom three joints of
casing. Centralize casing at shoe and every third joint to
50 ft below top of casing. Do not exceed running speed of
one joint per 30 seconds.
10. RU cementing unit. RIH and stab -into float collar. Pump 20
bbls of water and 75 cu ft of preflush. Pump 74 cu ft
(100% excess) of Premium cement with 30% silica flour, 10%
Mirco-lite, 10 #/sacks Spherelite, and normal additives,
and CaC12, if necessary (see cementing program in Appendix
C). Pump 20 cu ft (100% Excess) of Premium cement with 30%
silica flour, 10% Mirco-lite and normal additives. Pump
Ormat Nevada Inc. — Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska page 10
displacement. POH. Keep water out of 7-in. x 10-in.
annulus. Record start of pumping time and cement return
time. RD cementing unit.
11. Wait on cement (WOC) for at least
cement in annulus after six hours.
run 1-in. pipe into annular space
job utilizing Premium cement with
CaC12, if necessary. Wait six hours
necessary.
12 hours. Tag top of
If cement has fallen,
and perform top cement
35% silica flour and 2%
and repeat top job if
12. Notify AOGCC, 24 hours before blowout prevention equipment
(BOPS) test.
13. Cut off 7-in. casing. Weld on 7-1/16 3m by 7-in. SOW
casing head with two 3-1/8-in. 2M flanged side outlets.
Nipple up (NU) 7-1/16-in. 3M BPOE with kill line and choke
manifold in accordance with Figure 2. Pressure test BOPE
and casing to 150 psig or as required by regulatory
agency. Report test on tower sheet.
14. MU 6-1/8-in. slick drilling assembly. RIH and drill out
cement to 1 ft below shoe. If "bad" cement is encountered
at shoe, conduct leak -off test to a 0.6 psi/ft gradient at
shoe. If test fails, squeeze cement and rerun leak -off
test until successful.
15. Drill 6-1/8-in. hole with gel -based mud to ±1000 ft as
determined by wellsite geologist. Keep well deviation
within 3° total and dogleg severity within 10 per 100 ft.
16. Condition hole for casing. POH.
17. Drift test casing and visually inspect threads. Run ±1000
ft of 4-1/2-in. 10.5 lb/ft K-55 BT&C R-2 casing with float
collar and float shoe. Tack weld bottom three joints of
casing. Centralize casing at shoe and every third joint to
50 ft below top of casing. Do not exceed running speed of
one joint per 30 seconds.
18. RU cementing unit. RIH and stab -into float collar. Pump 20
bbls of water and 75 cu ft of preflush. Pump 177 cu ft
(100% excess) of Premium cement with 30% silica flour, 10%
Mirco-lite, 10 #/sacks Spherelite, and normal additives,
and CaCl2, if necessary (see cementing program in Appendix
C). Pump 25 cu ft (100% Excess) of Premium cement with 30%
Ormat Nevada Inc. — Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska page 11
silica flour, 10% Mirco-lite and normal additives. Pump
displacement. POH. Keep water out of 4-1/2-in. x 7-in.
annulus. Record start of pumping time and cement return
time. RD cementing unit.
19. Wait on cement (WOC) for at least
cement in annulus after six hours.
run 1-in. pipe into annular space
job utilizing Premium cement with
CaC12, if necessary. Wait six hours
necessary.
12 hours. Tag top of
If cement has fallen,
and perform top cement
35% silica flour and 2%
and repeat top job if
20. Notify AOGCC, 24 hours before blowout prevention equipment
(BOPE) test.
21. Cut off 4-1/2-in. casing. Weld on 7-1/16 3M by 4-1/2-in.
SOW casing head with two 3-1/8-in. 2M flanged side
outlets. Nipple up (NU) 7-1/16-in. 3M BPOE with kill line
and choke manifold in accordance with Figure 3. Pressure
test BOPE and casing to 500 psig or as required by
regulatory agency. Report test on tower sheet.
22. MU HQ (3.85-in.) corring assembly. RIH and drill out
cement to 1 ft below shoe. If "bad" cement is encountered
at shoe, conduct leak -off test to a 0.6 psi/ft gradient at
shoe. If test fails, squeeze cement and rerun leak -off
test until successful.
23. Core HQ hole with polymer -based mud to ±35000 ft as
determined by wellsite geologist. Keep well deviation
within 80 total and dogleg severity within 1° per 100 ft.
24. Circulate and condition hole for tubing. POH.
25. Drift test tubing and visually inspect threads. Run ±2560
ft of 2-3/8-in. 4.6 lb/ft J-55 Non -Upset casing with guide
shoe. Tack weld bottom three joints of tubing. Do not
exceed running speed of one joint per 30 seconds. Hung
tubing at ±940 ft. Tubing will be made up of blank and
slotted joints. Slotted (0.25-in. by 2.5-in. 12/ft with 3
ft on each end left blank) joints will be placed from
±3000 ft to TD.
26. RIH. Displace hole with clean water. POH.
27. RU test unit and production logging unit. Conduct clean -
out well test. Run temperature and production logs.
Ormat Nevada Inc. - Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect. Alaska page 12
28. With production logging tools at depth determined by test
engineer, shut in well. Collect pressure buildup data. RD
production logging unit.
29. POH laying down drillpipe. ND BOPS.
30. RD test unit. RD mud logging unit. RD and release drilling
equipment. Fence containment basin. Ship two sets of
cutting to NBMG.
31. Chain and lock wellhead valve.
32. Measure temperature profiles at times specified by
reservoir engineer.
Ormat Nevada Inc. - Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska page 13
MUD PROGRAM
NEW SLIM HOLE
Mt. Spurr, Alaska
Use gel -based mud and water system with additives as necessary
for system control. The following parameters should be
maintained:
0-±1000 ft
Mud Weight: <9.2 pounds per gallon unless it is
necessary to weight up to control artesian
flow.
Viscosity: 38 to 45
API FL: 8 to 12
PV: 8 to 12
YP: 8 to 12
Initial Gel: 3 to 10
pH: 8 to 9.3
Mud Cleaning Equipment: Continuously use mud cleaning
equipment to remove solids.
The loss of circulation zone is anticipated to occur in the slim
reservoir as the range -front fault is intersected. If severe lost
circulation occurs, aerated water may be utilized
1000-±3500 ft
Same as above but use polymer instead of gel.
IF LOST CIRCULATION OCCURS USE AREATED WATER DRILLING
WITH WATER AND SOAP
Utilize air drilling equipment and soap -based water.
Maintain enough barite of site to kill well. Keep H2S control
chemicals on site.
Ormat Nevada Inc. — Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska
APPENDIX S
EMERGENCY PLANS
NEW SLIM WELL
Mt. Spurr Prospect, Alaska
ORMAT NEVADA INC.
November 2009
ORMAT NEVADA INC.
Ormat Nevada Inc. — Geothermal Resources Office
page 14
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska page 15
EMERGENCY PLANS
1. Injury Contingency Plan
In the event injuries occur in connection with an Ormat
Nevada (Ormat) operation, specific and immediate attention
will be given to proper transportation to a medical facility.
Ambulance
2. Blowout Contingency Plan (Also see Blowout Action Plan)
Blowout prevention equipment will be kept in operating
condition and tested in compliance with State of California
Division of Oil, Gas, and Geothermal Resources (DOGGR)
regulations and industry standards.
In addition, cold water and barite will be stored at the
wellsite for use in killing the well in case of an emergency.
In the event of an emergency, such as a blowout, immediate
efforts will be taken to shut surface valves and blowout
preventer system.
If the means to shut-in or control the flow from the well is
lost, the Drilling Supervisor is to:
1. Initiate appropriate control procedures.
1. Arrange for any injured persons to be taken by the
fastest transportation available to the nearest
medical facility, as shown in the Injury Contingency
Plan.
2. If there is a threat to any local residents, the
sheriff will be notified as soon as possible.
2. Secure and maintain control of access roads to the area to
eliminate entry of unauthorized personnel.
Ormat Nevada Inc. — Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska page 16
3. Contact the Project Manager and advise of the situation.
The Drilling Supervisor will follow the same procedures
stated in the Spill or Discharge Plan.
4. Initiate any further or supplemental steps that may be
necessary or advisable, based on consultation with the
Project Manager.
5. Be certain that all safety practices and procedures are
being followed and that all members of the drilling crew
are performing their assigned duties correctly.
6. Attempt to control the well at the rig site with rig
personnel and supervisors.
7. If fluid flow is of an uncontained nature, attempt
containment with required equipment by constructing sumps
and/or dikes as rapidly as possible and as needed.
8. Attempt to construct and/or fabricate and install any
wellhead facilities require to contain fluid flow at the
well or casing head.
9. Maintain a continuing inspection of the pad area
immediately around the well site subject to erosion that
may cause failure to the drilling rig structure. Take
necessary steps to avert areas of possible erosion by
excavation and rebuilding of the area as necessary.
10. Following complete containment of the well, initiate steps
to return the area to its normal state prior to the
blowout or fluid flow, such as reseeding with similar and
approved vegetation.
C. Fire Contingency Plan
1. Any small fires which occur around the well pad during
drilling and/or testing operations should be able to be
controlled by rig personnel utilizing on -site fire
fighting equipment.
Ormat Nevada Inc. — Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska page 17
2. The Fire Department will be notified of any fire, even if
the available personnel can handle the situation or the
fire poses no threat to the surrounding area.
3. A roster of emergency phone numbers will be available on -
site so that the appropriate fire fighting agency can be
contacted in case of a fire.
D. Spill or Discharge Contingency Plan
1. Potential Sources of Accidental Spills or Discharges
a. Geothermal Fluid
Accidental geothermal fluid spills or discharges are
very unlikely because the hole will be cased and
blowout prevention equipment will be utilized.
However, accidental discharges or spills could result
from any of the following:
(1) Loss of well control (blowout)
2. Drilling Muds
Muds are a mixture of water, non -toxic chemicals and
solid particles used in the drilling operations to
lubricate and cool the bit in the hole, to carry
cuttings out of the hole, to maintain the hole
condition and to control formation pressure. Drilling
muds are prepared and stored in metal tanks at the
drilling site. waste drilling mud and cuttings are
discharged into the reserve pit, which is open and is
adequately sized to hold the volume necessary for the
operation. Accidental discharges of drilling mud are
unlikely, but could occur by:
(1) overflow of the reserve pit.
(2) reserve pit wall seepage or wall failure.
(3) discharge from equipment failure on location.
(4) shallow lost circulation channeling to the surface.
Ormat Nevada Inc. — Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska page 18
3. Lubricating or Fuel Oils and Petroleum Products
A discharge of this type would probably be very small
and be from equipment used in the field. Potential
locations for accidental spills are:
(1) drilling equipment and machinery at and around the
drilling location.
(2) other miscellaneous equipment and machinery at well
site and roads.
4. Construction/Maintenance Debris
Typically a minor consideration, one which is usually
able to be cleaned up on the job. Potential locations
are the same as for lubricating or oils listed in Item
3, above.
2. Plan for Cleanup and Abatement
In the event of discharge of formation fluids, drilling
muds, petroleum products or construction debris, the
person responsible for the operation will make an
immediate investigation, then contact the Drilling
Supervisor and advise him of the spill. The Drilling
Supervisor will in turn call out equipment, regulate field
operations, or do other work as applicable for control and
clean up of the spill, as follows:
1. Action - Small, Containable Spill
If the spill is small (i.e., less than 250 gallons)
and easily containable without endangering the
watershed, the Drilling Supervisor will direct and
supervise complete cleanup and return to normal
operations.
2. Action - Large or Uncontainable Spill
If the spill is larger than 250 gallons, or is not
easily contained, or endangers, or has entered the
watershed, the Drilling Supervisor will proceed to
take necessary action to curtail, contain and cleanup
Ormat Nevada Inc. — Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska page 19
the spill, as above, and notify personnel as listed
below.
3. Notification
(1) The Drilling Supervisor will, as quickly as
practicable:
• Call out contractor(s), as required.
• Notify the Ormat Project Manager.
• Notify the local law enforcement agencies if
the public safety is threatened.
(2) The Ormat Project Manager will notify the following
as soon as practical and work closely with them in
all phases of the curtailment, containment and
cleanup operations:
The Drilling Supervisor will also advise local
population and affected property owners if spill
affects residents or property.
1. Specific Procedures
(1) For geothermal fluid spills:
• Contain spillage with dikes if possible and
haul to disposal site by vacuum or water trucks
or dispose of in a manner acceptable to the
proper agency.
(2) For drilling mud:
• Repair sump or contain with dikes. Haul liquid
to another sump, available tanks or approved
disposal site.
(3) For petroleum products:
• Contain spill with available manpower. use
absorbents and dispose of same in approved
disposal area.
Ormat Nevada Inc. — Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska page 20
For (1) through (3) above, Ormat will have the source
of spill repaired at the earliest practical time, and
continue working crews and equipment on cleanup until
all concerned agencies are satisfied.
5. Confirm telephone notification to agencies and
regulatory bodies. Telephone notification shall be
confirmed by the Ormat Project Manager in writing
within two weeks of telephone notification.
Written confirmation will contain:
Reason for the discharge or spillage.
Duration and volume of discharge or spillage.
Steps taken to correct problem.
Steps taken to prevent recurrence of problem.
E. Hazardous Gas Contingency Plan
1. There is a very limited possibility of encountering hazardous
non -condensable gases while drilling and testing. Although
noxious or dangerous amounts of gases have not been associated
with other geothermal wells drilled in the area, it is prudent to
be prepared. The three main gases expected in this area are
steam, hydrogen sulfide (H2S), and carbon dioxide (CO2). At
Heber, the 112S concentration in the brine is 1.3 ppm.
3. The effectiveness of this plan is dependent upon the
cooperation and effort of each person who enters the site during
drilling or testing operations. Each person must know their
responsibilities under stressful emergency operating conditions.
All personnel must see that their safety equipment is stored and
functional in addition to the location and operation of safety
equipment.
4. All personnel will be trained in warning signs, signals,
first aid, and responsibilities in case of hazard gases. The site
will have two briefing areas so that one is upwind from the well
and containment basin at all times. Before drilling or testing
commences, all personnel will be advised of escape routes. Weekly
drills will be conducted.
Ormat Nevada Inc. — Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska page 21
5. All vehicles will be parked with the front towards the exit
road. A normal size first aid kit, stokes litter, wind direction
apparatus, portable hand-held H2S and CO2 detectors will be
available on the location. There will also be H2S scavenger
chemicals on the location for treating the mud. Warning signs
will be posted on the access road to the location.
6. Steam is hot water in the gas form. It causes burns to the
skin. It is possible that steam temperatures may exceed 300°F
during flow tests. All personnel must stay away and down wind
from venting steam. Note water as hot as 220'F may be present in
the testing tanks. If a person is burnt, remove them from the
site and cool the burnt area. Transport to the hospital.
7. H2S is a colorless gas with a rotten egg odor in
concentrations under 100 ppm. Above a concentration of 100 ppm,
H2S will cause health problems including death (Table 1). Above a
H2S concentration of 1000 ppm, death is instantaneous. H2S is
heavier than air and will accumulate in low spots. At high
concentrations, H2S is combustible. Automatic H2S detectors are
stationed around the rig. At a 5 ppm concentration, a red light
will flash. At this concentration, workers can continue their
jobs for 8 hours. At a concentration above 10 ppm, a red light
will flash and a warning horn sound. All personnel will
immediately assemble at the upwind briefing area except for the
driller who will shut the well in. He will then travel to the
briefing area. Remember at concentrations above 100 ppm,
personnel can not smell H2S. Hand held detectors will be utilized
to determine the H2S concentration. Depending on the measured
concentration, the Company Drilling Supervisor will assign
duties.
8. CO2 is a colorless odorless gas. At concentrations above
50000 ppm personnel risk affliction. At concentrations above 5%,
CO2 is combustible. The same procedure should be utilized as the
H2S procedure.
9. If a person becomes unconsciousness due to a hazardous gas,
do not attempt to remove him without proper protective equipment.
You May Also Become A Victim. Do not attempt a rescue without
proper protective equipment. If the proper protective equipment,
move the victim to a safe area. If the victim has been affected
by H2S or CO2, apply artificial respiration until the paramedics
arrive. Even if the symptoms pass, transport the victim to a
hospital and place him under the care of a doctor.
Ormat Nevada Inc. — Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska page 22
10. After a hazardous gas has been detected, operations will
proceed as follows:
A. Condition - POTENTIAL DANGER
H2S concentration <10 ppm
CO2 concentration <5000 ppm
STEAM >150°F
All personnel will be immediately notified of the
potential danger. Routine checking of the drilling fluid
and monitoring equipment will alert mud loggers of
possible danger. The mud loggers will immediately notify
the Company Drilling Supervisor, Tool Pusher, Driller,
Test Supervisor, and Mud Engineer. These personnel will
immediately notify their crew members. All safety
equipment, monitors, and alarms will be checked for
correct operating conditions. A review of the emergency
program and drills will be conducted before drilling
continues.
B . Condition - MODERATE DANGER
H2S concentration 10 ppm TO 20 ppm
CO2 concentration 5000 ppm TO 50000 ppm
STEAM >190°F
All personnel will be immediately notified of the
danger. The mud loggers will immediately notify the
Company Drilling Supervisor, Tool Pusher, Driller, Test
Supervisor, and Mud Engineer. These personnel will
immediately notify their crew members. The Driller will
shut in the well if H2S concentration exceeds 10 ppm. All
personnel will meet at the briefing site. Selected
personnel will take steps to locate the source of the
hazardous gas. Drilling will not proceed until the gas is
controlled. All nonessential personnel will be sent upwind
and out of the potential danger zone. Gas concentrations
around the well will be verified with hand held gas
detectors. Access to the site will be limited to authorize
personnel only. Warning signs will be posted.
Ormat Nevada Inc. - Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska
C . Condition - EXTREME DANGER
page 23
H2S concentration >20 ppm
CO2 concentration >50000 ppm
STEAM >200*F
All personnel will be immediately notified of the
extreme danger by a honking horn. All personnel will
immediately put on their protective gear. The mud loggers
will immediately notify the Company Drilling Supervisor,
Tool Pusher, Driller, Test Supervisor, and Mud Engineer.
These personnel will immediately notify their crew
members. The Driller will shut in the well. All personnel
will meet at the upwind briefing site for evacuation. The
Drilling Supervisor will assess the situation, outline a
control program, and assign duties to control the
situation. The proper agencies will be notified. Drilling
will not proceed until the gas is controlled. All
nonessential personnel will be sent upwind and out of the
potential danger zone. Access to the site will be limited
to authorized personnel wearing protective equipment.
Warning signs will be posted to limit access to the site.
If the gas can not be controlled, the Emergency Plan will
be initialized.
PHYSICAL EFFECTS OF HYDROGEN SULFIDE
CONCENTRATION 0-2 MINUTES 15-30 MINUTES 30-60 MINUTES
(ppm)
Ormat Nevada Inc. - Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska page 24
10-20
Rotten egg smell
Detectable
Maximum 8-hour exposure
with protective mask
100
Coughing Loss of
Eye pain
Throat and eye
smell
Sleepiness
irritation
450
Eye irritation
Respiration
Serious respiratory
difficult
disturbance
1000
Unconsciousness
Death
Death
Onnat Nevada Inc. — Geothermal Resources Office
DRILLING PROGRAM NEW SLIM WELL
Mt. Spurr Prospect, Alaska page 25
5. Emergency Personnel and Telephone Numbers
Fire
Law Enforcement
Hospital
Agency Representatives
Company Representative
Ormat Nevada (Sparks)
Scott Kessler
Ormat Project Managers
Bob verity
Skip Matlick
Terry Crowson
James Tennison
Ormat Nevada Inc. — Geothermal Rcsources Office
(775) 356-9029 (office)
(775) 848-0497 (cell)
(714) 738-8224 (office)
(714) 3231-3037 (cell)
(714) 738-0754 (home)
(714) 738-8224 (office)
(562) 693-3966 (home)
(562) 544-5141 (cell)
(775) 720-1801 (cell)
(775) 841-7836 (home)
(760) 562-4000 (cell)
Ormat Nevada
EMERGENCY PLANS
BLOWOUT ACTION PLAN
WAIT AND WEIGHT METHOD
To Be Posted In Doghouse
1. The hole is to be kept full of drilling or completion
fluids at all times unless this becomes impossible due to
lost circulation.
2. Before starting out of hole with drillpipe or tubing,
circulate off bottom until mud is properly conditioned.
3. Close and open pipe rams once per day and log on tour
sheet. Pressure test BOPE prior to drilling out of casing
shoes and coincident with casing test. Log results on
blowout preventer check list.
4. Close blind rams when out of hole and log on tour
sheet.
5. Fill hole at five (5) stand intervals or less while
pulling drillpipe out of hole. Count pump strokes or use
chart attached to the pit volume indicator to determine
the volume required to fill the hole.
6. watch pit flow or pit level indicator when running in
the hole to insure that the volume of mud displaced by the
drillpipe is not exceeded.
7. The drillpipe will be run in the hole to the shoe of
the casing and a TIW valve installed to perform any of the
following operations:
a. Slip or cut drilling line.
b. Repair equipment (if possible).
c. Any foreseen delay.
8. Record reduced circulating pressure at 30 strokes per
minute (SPM) or other suitable kick control SPM daily and
after each bit change.
9. An approved inside blowout preventer and full opening
safety valve with wrench must be immediately available on
the rig floor.
Ormat Nevada Inc. - 6eothermal Resources Office page 26
10. A blowout prevention drill will be conducted by the rig
tool pusher under the supervision of the Drilling
Supervisor for each drilling crew to ensure that each
person is properly trained to carry out emergency
procedures. Assign kick control duties in advance: i.e.
mud mixing assigned to floorman, operating pumps
assigned to derrickman, etc.
11. At first indication of gain in pit level (or other sign
of possible blowout), the driller will immediately do
what is necessary to control the well. In most cases
this action should be:
While Drilling:
a. Pull kelly up out of rotary table and stop pumps.
b. Open valve(s) on choke line.
c.Close the blowout preventer and gradually reclose choke
line.
d. Record shut-in drillpipe (Pdp) and casing (Pcg)
pressure. Maximum allowable casing pressure to be
dependent on casing depth and burst rating. Allowable
pressure for each string to be posted and noted in
driller's instructions and on well control data sheet.
Inform the Drilling Supervisor and/or proceed with
appropriate kick control measures as follows in Step 12.
While Tripping:
a. Install full opening safety valve.
b. Open valve on choke(s) line.
C. Close safety valve.
d. Close blowout preventer and gradually reclose
choke valve (s) .
e. Record shut-in drillpipe and casing pressure.
Maximum allowable casing pressure to be dependent
on casing depth, mud weight and burst rating.
f. Inform the Drilling Supervisor. Run drillstring
in hole as far as practical after first
installing inside BOP and reopening safety
valve, and/or proceed with appropriate kick
control measures as follows in Step 12.
Ormat Nevada Inc. - Geothermal Resources Office page 27
12. Calculate and mix mud of weight necessary to keep well
under control using the well control worksheet and
attached monograph.
Mud weight increase in lb/gallon =
Pdp
+ 0.4 lb/gallon
Drillstring depth in feet x 0.052
Where Pdp = shut-in drillpipe pressure in psig.
13. when sufficient volume of proper weight mud has been
prepared, start pumping increased weight mud down
drillpipe at constant kick control SPM which will reduce
circulating pressure downward gradually from Pi (initial
drillpipe circulating pressure) as calculated on the well
control worksheet to Pf (final drillpipe circulating
pressure) when drillpipe is filled with weighted mud.
Therefore hold drillpipe pressure constant at Pf by
adjusting choke until proper weight mud returns to
surface.
14. When proper weight mud returns to surface, stop pumps,
release any remaining pressure on casing, and check for
additional kick before returning to normal operations.
15. Drill new directional hole as a last resort to kill well.
Ormat Nevada Inc. - Geothermal Resources Office page 28
Ormat Nevada
EMERGENCY PLANS
BLOWOUT ACTION PLAN
DRILLERS METHOD
To Be Posted In Doghouse
1) The hole is to be kept full of drilling or completion fluids
at all times unless this becomes impossible due to lost
circulation.
2) Before starting out of hole with drill pipe or tubing,
circulate off bottom until mud is properly conditioned.
3) Close and open pipe rams once per day and log on tour sheet.
Pressure test BOPE prior to drilling out of casing shoes and
coincident with casing test. Log results on tour sheet.
4) Close blind rams when out of hole and log on tour sheet.
5) Fill hole at five (5) stand intervals or less while pulling
drill pipe out of hole. Count pump strokes or use chart
attached to the pit volume indicator to determine the volume
required to fill the hole.
6) Watch pit flow or pit level indicator when running in the hole
to insure that the volume of mud displaced by the drill string
is not exceeded.
7) The drill pipe will be run in the hole to the shoe of the
casing and a full opening safety valve installed to perform
any of the following operations:
a) Slip or cut drilling line.
b) Repair equipment (if possible).
c) Any foreseen delay.
8) Record on the tour sheet the reduced circulating pressure at
30 strokes per minute (SPM) or other suitable kick control
pump rate daily and after each bit change.
9) An approved inside blowout preventer and full opening safety
valve with wrench must be immediately available on the rig
floor.
Ormat Nevada Inc. - Geothermal Resources Office page 29
10) A blowout prevention drill will be conducted by the rig tool
pusher and observed by the Drilling Supervisor for each
drilling crew to ensure that each person is properly trained
to carry out emergency procedures. Assign kick control duties
in advance: i.e. mud mixing assigned to floorman, operating
pumps assigned to derrickman, etc.
11) At first indication of gain in pit level (or other sign of
possible blowout), the driller will immediately do what is
necessary to control the well. In most cases this action
should be:
Shut -In Procedure While Drilling:
12) Pull ke11y above the rotary table and stop pumps.
13) Check the well for flow.
14) Close the blowout preventer and shut the well in completely.
15) Record pit level, shut-in drill pipe (Psiap) and shut-in
casing pressure (Psicg) .
16) Inform the Drilling Supervisor and/or proceed with
appropriate kick control measures as follows.
Shut-in Procedure While Tripping:
17) Set slips with tool joint in rotary table.
18) Install full opening safety valve.
19) Close safety valve.
20) Close blowout preventer.
21) Install the kelly.
22) Record shut-in drill pipe and casing pressure.
23) Inform the Drilling Supervisor.
Ormat Nevada Inc. - Geothermal Resources Office page 30
24) Run drill string in hole as far as practical after first
installing inside BOP and reopening safety valve, and/or
proceed with appropriate kick control measures as follows.
Kick Control Measures for Driller's Method
First Circulation
25) Select a pump speed for the kill operation. This will
usually be the previously recorded slow pump rate. It is
important to maintain a constant speed throughout the kill
operation.
26) Start the pump and open the choke to maintain the casing
pressure (Pcg) constant as the pump is brought up to the
desired kill speed. Once the kill speed is reached, observe
the new drill pipe pressure (Pdp). Record the drill pipe
pressure.
27) Pump one full circulating volume at constant pump speed while
operating the choke to maintain the drill pipe pressure
constant.
28) Stop the pump and shut the choke. At this point the new
shut-in casing pressure and the shut-in drill pipe pressure
should be equal. Record these pressures. If a drill pipe
float is making it difficult to obtain drill pipe pressure
readings, the new shut in casing pressure may be used in the
calculation below.
Second Circulation
29) Calculate the kill -weight mud density.
New Mud Weight = Current Mud Weight + Drill Pipe Pressure
0.052 * TVD
A trip margin may be added if desired, but management approval is
required for a trip margin in excess of
0.2 ppg•
30) Start the pump, bringing it up to the kill speed, and operate
the choke as necessary to maintain the casing pressure
constant. Continue operating the choke to keep the casing
pressure constant until one drill string volume of kill weight
mud has been pumped.
Ormat Nevada Inc. - Geothermal Resources Office page 31
31) After pumping one drill string volume of the kill weight mud,
maintain the pump speed constant and record the circulating
drill pipe pressure.
32) Maintain the pump speed constant and operate the choke so as
to maintain the drill pipe pressure constant until kill weight
mud returns are measured at the surface.
33) Stop the pump and check for flow.
Ormat Nevada Inc. - 6eothermal Resources Office page 32
APPENDIX C
ENGINERING DATA
NEW SLIM WELL
Mt. Spurr Prospect, Alaska
ORMAT NEVADA INC.
November 2009
CASING SAFETY FACTORS
Ormat Nevada Inc. - Geothermal Resources Office page 33
NEW SLIM WELL
Mt. SPURR PROSPECT, ALASKA
CASING - 7-in. 23# J-55 or K-55 BT&C R-2 WITH SHOE @ 300 FT
BURST AT 7-in. SHOE DURING CEMENTING
Assumes 16 lb/gal cement slurry inside & water outside.
Inside pressure = 16 ppg * .052 psi/ft * 300 ft
= 250 psi
Outside pressure = 8.33 ppg * .052 psi/ft * 300 ft
= 130 psi
Calculated burst pressure = 120 psi
Burst rating at specified minimum yield = 4360 psi
Safety Factor = 3533%
BURST AT 7-in. SHOE DURING CASING TEST
Assumes 8.6 lb/gal mud inside, water outside, and 500
psig test pressure.
Inside pressure = (8.6 ppg * .052 psi/ft * 300 ft) + 500
= 634 psi
outside pressure = 8.33 ppg * .052 psi/ft * 300 ft
= 130 psi
Calculated burst pressure = 504 psi
Burst rating at specified minimum yield = 4360 psi
Safety Factor = 764%
Page 2 of 4
Ormat Nevada Inc. - Geothermal Resources Office page 34
CASING SAFETY FACTORS
COLLAPSE AT 7-in. SHOE DURING CEMENTING
Assumes 8.33 lb/gal water inside and 16 lb/gal cement outside.
Inside pressure = 8.33 ppg * .052 psi/ft * 300 ft
= 130 psi
outside pressure = (16 ppg * .052 psi/ft * 300)
250 psi
Calculated collapse pressure = 120 psi
Collapse rating = 3270 psi
Safety Factor = 2625%
7-in. CASING TENSILE YIELD AS RUN
Assumes 300 ft of casing hung in air.
Calculated tensile yield = 300 ft * 23 lb/ft
= 6900 lb
Tensile rating at specified minimum yield = 366,000 lb
Safety Factor = 5204%
Ormat Nevada Inc, - Geothermal Resources Office page 35
Page 3 of 4
CASING SAFETY FACTORS
CASING - 4-1/2-in. 10.5# K-55 BT&C R-2
Cemented from 0-1000 ft
BURST AT 4-1/2-in. SHOE DURING CEMENTING
Assumes 16 lb/gal cement slurry inside & water outside with 500
psig pumping pressure.
Inside pressure = (16 ppg * .052 psi/ft * 1000 ft) + 500
= 1332 psi
outside pressure = 8.33 ppg * .052 psi/ft * 1000 ft
= 433 psi
Calculated burst pressure = 899 psi
Burst rating at specified minimum yield = 4790 psi
Safety Factor = 433%
COLLAPSE AT 4-1/2-in. SHOE DURING CEMENTING
Assumes 8.33 lb/gal water inside and 16 lb/gal cement outside.
Inside pressure = 8.33 ppg * .052 psi/ft * 1000 ft
= 433 psi
Outside pressure = 16 ppg * .052 psi/ft * 1000 ft
832 psi
Calculated collapse pressure = 399 psi
Collapse rating = 4010 psi
Safety Factor = 905%
Ormat Nevada Inc. - Geothermal Resources Office page 36
Page 4 of 4
CASING SAFETY FACTORS
4-1/2-in. CASING TENSILE YIELD AS RUN
Assumes 1000 ft of casing hung in air.
Calculated tensile yield = 1000 ft * 10.5 lb/ft
= 10,500 lb
Tensile rating at specified minimum yield =
165,000 lb
Safety Factor = 1471%
Ormat Nevada Inc. - Geothermal Resources Office page 37
LINER - 2-3/8-in. 4.6# J-55 Non -Upset
Hung from 940-3500 ft
2-3/8-in. LINER TENSILE YIELD AS RUN
Assumes 2560 ft of casing hung in air.
Calculated tensile yield = 2560 ft * 4.6 lb/ft
= 11,776 lb
Tensile rating at specified minimum yield = 44,505 lb
Safety Factor = 278%
Ormat Nevada Inc. - Geothermal Resources Office page 38
Page 1 of 2
CEMENTING PROGRAM
CEMENTING PROGRAM
NEW SLIM WELLS
MT. SPURR PROSPECT, ALASKA
CASING - 7-in. 23# J-55 BT&C
DEPTH - 0-300 ft
HOLE SIZE - 8-1/2-in.
EXISTING CASING - 10-in. Conductor 0-55 ft
CALCULATED ANNULAR VOLUME - 47 ft3
PROPOSED CEMENT VOLUME - 95 ft 3 (100% Excess)
CEMENT PARAMETERS
LEAD CEMENT (75 cu ft)
Premium Cement
10% Silica Light
30% Silica Flour
Mixed with Fresh Water
10 lb/sk Spherelite
0.3% Fluid Loss
2% CaC12
TAIL CEMENT (20 cu ft)
Premium Cement
10% Silica Light
30% Silica Flour
Mixed With Fresh Water
0.65% Fluid Loss
2% CaC12
Slurry Weight - 13.5 lb/gal
Slurry Yield - 2.11 ft3/sk
Water Requirement - 7.66 gal/sk
Total Mixing water - 6.5 bbls
Slurry Volume - 13.4 bbls
Cement Required - 35.5 sks
Slurry Weight - 15 lb/gal
Slurry Yield - 1.77 f t3 /sk
water Requirement - 7.79 gal/sk
Total Mixing Water - 2.1 bbls
Slurry Volume - 3.6 bbls
Cement Required - 11.3 sks
Ormat Nevada Inc. - Geothermal Resources Office page 39
page 2 of 2
CEMENTING PROGRAM
CASING - 4-1/2-in. 10.5# K-55 BT&C
DEPTH - 0-1900 ft
HOLE SIZE - 6-1/8-in.
EXISTING CASING - 7-in. 0-300 ft
CALCULATED ANNULAR VOLUME - 101 ft3
PROPOSED CEMENT VOLUME - 202 ft3 (100% Excess)
LEAD CEMENT (177 cu ft)
Premium Cement
10% Silica Light
30% Silica Flour
Mixed With Fresh Water
10 lb/sk Spherelite
0.3% Fluid Loss
TAIL CEMENT (25 cu ft)
Premium Cement
10% Silica Light
30% Silica Flour
Mixed With Fresh Water
0.65% Fluid Loss
Slurry Weight - 13.5 lb/gal
Slurry Yield - 2.08 ft3/sk
Water Requirement - 7.57 gal/sk
Total Mixing Water - 15.3 bbls
Slurry Volume - 31.5 bbls
Cement Required - 85.1 sks
Slurry Weight - 15.0 lb/gal
Slurry Yield - 1.77 ft3/sk
Water Requirement - 7.74 gal/sk
Total Mixing Water - 2.6 bbls
Slurry Volume - 4.5 bbls
Cement Required - 14.1 sks
Ormat Nevada Inc. - Geothermal Resources Office page 40
APPENDIX D
WELDING PROCEEDURE
NEW SLIM WELL
Mt. Spurr Prospect, Alaska
Ormat Nevada
November 2009
Ormat Nevada Inc. - Geothermal Resources Office page 41
WELDING PROCEDURE FOR 4-1/2-in. CASING HEAD
This welding procedure uses the API recommendations for field
welding a SOW casing head.
1. Cut off existing casing at depth specified by Drilling
Supervisor.
2. Grind and clean the area to be welded in the casing and in
the interior of the SOW portion of the casing head.
3. Open the test ports on the new casing head. Position and
level up casing head on top of casing.
4. Allow 1.5 mm of space between the slip-on portion of the
casing head and the top of the casing, to allow for
expansion.
5. Pre -heat casing and casing head to 350°F. Use a pre -heating
torch from a distance of approximately 5 to 7.5 cm on either
side of the weld location. Use heat -sensitive crayons to test
the temperature both inside and outside of the casing and
casing head. Special attention must be given to the pre-
heating operation of the thick body of the casing head., to
ensure proper heating and expansion with respect to the
thinner casing.
6. Use a 3 mm (1/8-in.) E-6010, 5P or 701OG electrode for the
root pass. Weld an approximately 10 cm long bread, and then
go diametrically to the opposite side and repeat. Move 900
and weld another portion and again move diametrically
opposite. Repeat until all the first pass has been completed.
7. Clean out the weld slag before welding the second pass.
8. The second pass and the succeeding passes should be made
with a 3 mm (1/8-in.) minimum, 4 mm (5/32-in.) maximum
7018B21 electrode. The pass shall be continuous, leaving
stringer beads with good penetration. Low hydrogen electrodes
must not be exposed to the atmosphere until ready to be used.
If accidentally exposed, they must be dried for 1 to 2 hours
at 480 to 5750F before use. Open cans must be stored inside a
rod oven.
Ormat Nevada Inc. - Geothermal Resources Office page 42
9. During welding, check casing and casing head temperatures.
Re -heat and maintain temperature to specified range of 248 to
302°F. Do not allow temperature to raise above 5720F during
inter -pass welding. Use heat -sensitive crayons to check
temperature of the metal elements.
10. Balance welding groove with several (at least three)
continuous passes (without back -stepping or lacing), using a
low -hydrogen electrode not thicker than 5 mm (3/16-in.). All
new passes must be cleaned out of slag before applying the
next pass. Inter -pass temperature must be kept below 572°F.
11. Cure must be taken that the welding cable is properly
grounded to the casing or casing head. The ground wire must
be firmly clamped to the casing or casing head. Avoid
sparking from bad contact. This could result in hard spots,
beneath which incipient cracks could later develop.
12. Re -heat the casing and casing head to 445°F.
13. Repeat the procedure, steps 4 to 7 for welding of the inside
portion. Balance the welding groove with one pass of
continuously welding, using a thick 5 mm (3/16-in.) low -
hydrogen electrode.
14. Wrap elements in an insulating blanket. Stress -relieve
casing head following a controlled post -weld heat treatment:
Heat casing head and the attached casing to 11120F to 1202°F.
Hold up this temperature for a minimum of one hour per inch
of thickness (casing head slip-on portion plus casing) if
total thickness is up to 5 cm. For thickness above 5 cm (2-
in.), hold temperature for a minimum of 2 hours plus 15
minutes for each additional 25 mm inch in excess of 5 cros.
The cool -down period shall not exceed the rate of 5720F per
hour, divided by 'h of the maximum thickness, without
exceeding the maximum rate of 5720F per hour.
Remove insulting blankets only when the temperature has
reached 347°F.
15. Pressure test the welding through the casing head testing
ports.
Ormat Nevada inc. - 6eothermai Resources Office page 43
16. Test at 1000 psig for 15 minutes.
17. Any defects coming from cracks or holes must be removed to
sound white metal by grinding. A new weld bead must be
deposited and if allowed, a new pass made above it.
18. Clean up gasket grooves and rings with solvent and install
on casing head. Do not grease groove or rings. Nipple BQPE.
Ormat Nevada Inc. - Geothermal Resources Office page 44
APPENDIX E
RIG SAFETY INSPECTION FORM
NEW SLIM WELL
Mt. Spurr Prospect, Alaska
Ormat Nevada
November 2009
Ormat Nevada Inc. - Geothermal Resources Office page 45
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Ormat Nevada Inc. - Geothermal Resources Office page 47