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HomeMy WebLinkAboutDistrict Wood Heating in Fort Yukon Gwitchyaa Zhee Utility Application       District Wood Heating in Fort Yukon Submitted by the Gwitchyaa Zhee Utility Company Renewable Energy Fund Round 3 Grant Application AEA 10-015 Application Page 1 of 17 10/7/2009 SECTION 1 – APPLICANT INFORMATION Name (Name of utility, IPP, or government entity submitting proposal) Gwitchyaa Zhee Utility Company Type of Entity: Electric Utility Mailing Address PO Box 9 Fort Yukon, AK 99740 Physical Address 5th and Spruce, ST Fort Yukon, AK 99740 Telephone (907) 662-2322 (907) 662-2933 Fax (907) 662-2983 Email gerald carroll" <gerald_carroll@msn.com> 1.1 APPLICANT POINT OF CONTACT Name William A. Wall, PhD Title Consultant – Project Manager Mailing Address PO Box 988 Seeley Lake, MT 59868 Telephone 406-210-9984 Fax Email williamwall11@gmail.com 1.2 APPLICANT MINIMUM REQUIREMENTS Please check as appropriate. If you do not to meet the minimum applicant requirements, your application will be rejected. 1.2.1 As an Applicant, we are: (put an X in the appropriate box) X An electric utility holding a certificate of public convenience and necessity under AS 42.05, or X An independent power producer in accordance with 3 AAC 107.695 (a) (1), or A local government, or A governmental entity (which includes tribal councils and housing authorities); Yes (See appendix 1) 1.2.2. Attached to this application is formal approval and endorsement for its project by its board of directors, executive management, or other governing authority. If the applicant is a collaborative grouping, a formal approval from each participant’s governing authority is necessary. Yes 1.2.3. As an applicant, we have administrative and financial management systems and follow procurement standards that comply with the standards set forth in the grant agreement. Yes 1.2.4. If awarded the grant, we can comply with all terms and conditions of the attached grant form. (Any exceptions should be clearly noted and submitted with the application.) Yes 1.2.5 We intend to own and operate any project that may be constructed with grant Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 2 of 17 10/7/2009 funds for the benefit of the general public. SECTION 2 – PROJECT SUMMARY This is intended to be no more than a 1-2 page overview of your project. 2.1 Project Title – (Provide a 4 to 5 word title for your project) District Wood Heating in Fort Yukon 2.2 Project Location – Include the physical location of your project and name(s) of the community or communities that will benefit from your project. Fort Yukon Communities to benefit: Gwitchyaa Zhee, Gwitchyaa Gwich’in, Fort Yukon, Yukon Flats 2.3 PROJECT TYPE Put X in boxes as appropriate 2.3.1 Renewable Resource Type Wind X Biomass or Biofuels Hydro, including run of river X Transmission of Renewable Energy Geothermal, including Heat Pumps Small Natural Gas X Heat Recovery from existing sources Hydrokinetic Solar X Storage of Renewable Other (Describe) 2.3.2 Proposed Grant Funded Phase(s) for this Request (Check all that apply) Reconnaissance Design and Permitting Feasibility X Construction and Commissioning Conceptual Design 2.4 PROJECT DESCRIPTION Provide a brief one paragraph description of your proposed project. This application supports a wood-heating project in Fort Yukon, Alaska. Gwitchyaa Zhee Corporation Board is the authorizing Board for the Applicant, Gwitchyaa Zhee Utility. Local partners include the Council of Athabascan Tribal Governments (DOE recipient of biomass grant support $1.2 million), Gwitchyaa Zhee Native Corporation & Utility, Gwitchyaa Gwich’in Tribal Government, Yukon Flats School District and the City of Fort Yukon. A wood energy supply analysis, a feasibility and 35% conceptual design analysis has been completed for a district heating loop for primary commercial buildings. This analysis has been integrated with heat capture from a new power plant to be co-located with the wood boiler plant. The feasibility included Net Simple Payback for several size plants and a sensitivity analysis for displacing heating fuel oil based on costs of $4-$6/gallon. A centralized wood chip fired boiler will require approximately 1,500-2,000 tons of chips annually, depending on moisture content, to displace up to 149,000 gallons of fuel or 90+% of the oil used in commercial buildings. The cost is approximately $18/MMBTU ($175/ton @ 25%moisture) for chips, as compared to $29- 43/MMBTU for fuel oil ($4-6/gal). This project is being conducted in concert with a project funded by Denali Commission, US DOE through an Alaska Village Initiatives earmark, and GZ Corporation to develop a wood harvesting system, wood yard and a wood energy utility to Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 3 of 17 10/7/2009 supply and maintain the boilers. Both projects have been developed through technical support from Alaska Village Initiatives, Alaska Wood Energy Associates, CATG Resource Department, e-Four Engineering, and Alaska Energy and Engineering. Principle personnel to date include Bill Wall PhD, Peter Olsen, Ben Stevens, Jerry Carroll, Greg Koontz (ME) and Steve Stassel (Alaska Energy and Engineering). 2.5 PROJECT BENEFIT Briefly discuss the financial and public benefits that will result from this project, (such as reduced fuel costs, lower energy costs, etc.)   The key benefits in this project are energy cost stabilization and energy import substitution. These will support village sustainability. Without this project people will continue to leave to village for a lager town. A wood energy project in Fort Yukon will affect energy costs on 2 scales, local households and major commercial buildings. A reliable source of firewood at a cost of approximately $250 per cord split and delivered to households will help displace an unknown amount of fuel oil in the village and reduce heating costs to households. A full cord of seasoned spruce burned at 80% efficiency will displace approximately 100 gallons of heating fuel oil at $4-6/gallon. This benefit is not reflected in the savings and cost analysis of the project in section 2.5, as it would be only an approximation. The key to this household benefit is that wood delivery is reliable and ready for use. A household that burns 500 gallons of fuel oil per annum will spend up to $3,250. If that is displaced by 80% with wood, then there is a savings of $2,000 per household. Reliable sources of wood in combination with house heating education (a planned village workshop) will encourage investment in cleaner wood burning appliances, thus yielding environmental benefits as well. Using wood to heat major commercial buildings is what makes this project definitely economically viable. Schools are one of the most expensive buildings to heat in the village and a client that will help with economies of scale for supporting development of a wood energy business model. Reducing energy costs for schools and clinic reduces public support costs for education and health care. A 35% CDR with feasibility studies for five scenarios has been completed (see appendix 2). The optimum scenario selected is the Max 1 district-heating loop including downtown, the new CATG Clinic, City Offices and the Yukon Center. The following are the expected savings at $6/gallon for heating fuel. A sensitivity analysis was conducted at $4-6 per gallon. Savings: The plan is to displace 149,000 gallons of imported fuel oil annually. With heating oil at $6.00/gallon the Total net savings are $482,886 annually (see table below). The added benefit is that money paid for heating remains in the village, since the village is providing its own fuel instead of importing fuel oil. Table 3. CDR Report with Net Simple Payback at $6/ gallon of fuel displaced (Appendix 2) A wood energy program can also reduce wildfire risk through forest thinning, enhance wildlife habitat and most importantly create local jobs and economy through import substitution. Wood energy fits with subsistence lifestyles and creates a greater level of self-sufficiency within the village. The process of developing and creating business, management and planning capacity enhances opportunities for increasing long term opportunities for youth to stay in the village with well paying resource based jobs. An integrated wood energy system is one of the Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 4 of 17 10/7/2009 best energy and community economic develop projects available to villages with good wood resources and high cost of heating fuels. 2.6 PROJECT BUDGET OVERVIEW Briefly discuss the amount of funds needed, the anticipated sources of funds, and the nature and source of other contributions to the project. Phase III of the project, funded by AEA and DOE Tribal Energy, is in process with anticipated completion in July 2010. A total project cost for Phase IV construction for a central boiler plant is $3,606,255 with $990,000 coming from federal funds and $2,360,000 from the Alternative Energy Fund. CATG has received an award of $1.2 million from DOE Tribal Energy program for the project with $210,000 being spent for Phase III. Phase IV will purchase and install a central boiler plant and district heating system to be co-located and integrated with heat capture from a new proposed power plant. A new marine jacketed Cat Generator is being purchased by GZ and will be moved to the DH plant. The district heating system will heat 15 buildings in Fort Yukon and displace 149,000 gallons of fuel oil annually at an annual worth of $596,000- $894,000 depending on the cost of displaced heating fuel. The boiler construction project will be implemented in tandem with development of a wood energy utility and harvest group as a subsidiary of GZ Corporation Utility. Funding for this separate project includes $805,804 from Denali, $475,000 as an earmark from DOE Tribal Energy through AVI and $200,000 in cash from GZ Corporation. The Energy Utility Project has the following objectives that linked with the boiler installation project create a complete integrated village wood energy program: 1. Purchase harvest equipment 2. Create 5 year harvest and regeneration plan 3. Develop and install wood storage/wood yard in the village 4. Equipment storage 5. Training and technical support a. Business training for GZ and CATG Boards b. Forest Technician training c. Harvest training and technical support d. Development of a harvest methods manual e. 2 years of technical support to make sure chip harvest system is well established (For full budget see appendix 4) 2.7 COST AND BENEFIT SUMARY Include a summary of grant request and your project’s total costs and benefits below. Grant Costs (Summary of funds requested) 2.7.1 Grant Funds Requested in this application. $2,500,000 2.7.2 Other Funds to be provided (Project match) $990,000 2.7.3 Total Grant Costs (sum of 2.7.1 and 2.7.2) $3,480,000 Project Costs & Benefits (Summary of total project costs including work to date and future cost estimates to get to a fully operational project) 2.7.4 Total Project Cost (Summary from Cost Worksheet including estimates through construction) $3,606,255 2.7.5 Estimated Direct Financial Benefit (Savings) $879,755 annual gross 2.7.6 Other Public Benefit (If you can calculate the benefit in terms of dollars please provide that number here and explain how you calculated that number in your application $13,410,000 15 year gross Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 5 of 17 10/7/2009 (Section 5.) SECTION 3 – PROJECT MANAGEMENT PLAN Describe who will be responsible for managing the project and provide a plan for successfully completing the project within the scope, schedule and budget proposed in the application. 3.1 Project Manager Tell us who will be managing the project for the Grantee and include a resume and references for the manager(s). If the applicant does not have a project manager indicate how you intend to solicit project management support. If the applicant expects project management assistance from AEA or another government entity, state that in this section. Two projects will be run concurrently in Fort Yukon: A boiler design and installation project (current application) and the wood harvest project (previously described). The project manager is Alaska Wood Energy Associates for both projects lead by Bill Wall, PhD. Responsibilities will be divided among a technical support team. The schematic design engineer is Greg Koontz of eFour Engineering, who has completed a 35% design schematic and a feasibility study. Steve Stassel with AE&E will complete final design and operations plan and will be responsible for construction support during phase IV. Will Putman of TCC is developing a forest inventory. Peter Olsen will work with Bill Wall in forest management implementation, wood harvesting, delivery systems and training. Doug Johnson of Professional Growth Systems will be used for GZ and CATG Board Business Development and Management Training. Jeff Batton will complete the final business and financial plan. (For resumes see appendix 3). 3.2 Project Schedule Include a schedule for the proposed work that will be funded by this grant. (You may include a chart or table attachment with a summary of dates below.) Phase IV of project will be initiated immediately after notification of a positive response to this application. Actual timing of construction will depend on the release timing of funds. The intent is to complete construction of this project within one year after funding is in place. Phase III is expected to be completed in June 2010. Phase IV is expected to be commissioned in September 2011. 3.3 Project Milestones Define key tasks and decision points in your project and a schedule for achieving them. The Milestones must also be included on your budget worksheet to demonstrate how you propose to manage the project cash flow. (See Section 2 of the RFA or the Budget Form.) Analysis has led us to decide to use wood chip boilers so that all the wood processing can be done on site in the village. Many of the key tasks, milestones and decisions are discussed in the 35% final design report (see appendix 2). 3.4 Project Resources Describe the personnel, contractors, equipment, and services you will use to accomplish the project. Include any partnerships or commitments with other entities you have or anticipate will be needed to complete your project. Describe any existing contracts and the selection process you may use for major equipment purchases or contracts. Include brief resumes and references for known, key personnel, contractors, and suppliers as an attachment to your application. Key personnel (resumes attached see appendix 3) Jerry Carroll – President of GZ Corporation is a certified heavy equipment operator and has worked the last several construction seasons installing sewer pipe in Fort Yukon. This experience will support the installation of boiler infrastructure including district-heat piping. David Thomas – Manager of GZ powerhouse with over twenty years experience in operating Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 6 of 17 10/7/2009 the utility in Fort Yukon including all construction and maintenance operations. David is the likely primary boiler operator and will have additional support as GZ recognizes the need to develop depth in management of both the powerhouse and future boiler operations. Ben Stevens: Executive Director of CATG has a background in business administration and has been a leader in support of wood energy program in Fort Yukon. CATG is a partner in the project and has secured $1.2 million in matching funds from DOE Tribal Energy Program. Ben will support the program through CATG. Bill Wall, PhD: Alaska Wood Energy Associates principle and Project Manager co-authored the Forest Stewardship Plan for GZ and has worked to develop a sustainable wood energy model for interior villages. He has coordinated a Rural Business Enterprise Grant to develop a business model and for a local harvest company and transportation plan for delivery of wood into Fort Yukon both summer and winter. He has coordinated the development of a Level 2 feasibility study to determine optimum boiler installation in Fort Yukon to maximize fuel oil displacement for heat. Peter Olsen: Contractor and Forester, co-authored the Forest Stewardship Plan for GZ and has developed a cost model for wood harvest. Peter will support the Forest Harvesting and Management portion of the program. Greg Koontz, ME: Engineer contractor conducted the 35% design and feasibility report for a biomass and heat recovery district heating plant. Has experience in biomass operations and energy savings analysis. Greg will support AE&E with final design. Steve Stassel, AE&E: Steve is one of the most successful engineers and firms in the development of energy projects in Rural Alaska. He will develop the final design, environmental analysis and integration with the new power plant and will support construction. Jeff Batton: Past CEO with Alaska Growth Capital has significant experience in business and financial analysis for projects in Rural Alaska. Jeff will be completing the business structure and financial model for the Fort Yukon Biomass Project. Doug Johnson: Professional Growth Systems will support the business develop, business plan and board/employee training to increase business capacity for GZ and CATG. The GZ corporation, Gwitchyaa Gwichin Tribe and CATG have all signed an MOU in support of the development and funding of the wood energy program in Fort Yukon. Alaska Village Initiatives helped initiate the process with funding to support the initial model. Funding to date has come through AVI, CATG, and DOE Rural Development to support the project.The GZ corporation also has equipment to support building of boiler pads, installation of pipe and delivery of wood chips to boilers. Business Management Capacity: GZ Corporation owns the GZ electrical utility in Fort Yukon. They also own and operate the gas station. Operations of wood fired boilers fits within their current management capacity of operating the power plant and billing. New personnel will be hired and trained for boiler operations. However, development of a commercial level biomass harvest company is a new enterprise that will require new expertise and management of a labor intensive and planning intensive field operation. A five-year forest harvest plan will be developed with an annual implementation plan. Annual plans will have to be managed based on summer and winter operations and variation in annual weather patterns. Operation timing will vary depending on ice thickness, temperature in winter and dry ground patterns and river levels in summer. Management of transportation of equipment and supplies back to the village are critical to final costs of the supply. These capacities must be developed locally. Training is planned in business management and structure, forest planning, and harvest management. Fort Yukon has a good labor pool of equipment operators and labor experienced from work on the North Slope. 3.5 Project Communications Discuss how you plan to monitor the project and keep the Authority informed of the status. Project communications will focus on three areas: 1. Support team and local implementation partners Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 7 of 17 10/7/2009 2. Fort Yukon Community 3. Funding Partners A detailed implementation matrix of activities, responsibilities and due dates was developed for Phase III of the project using a dynamic planning process by Professional Growth Systems conducting a workshop with GZ, CATG and AWEA. This was part of a planned training and planning exercise with the GZ Board, CATG, Tribal Council and AWEA. The matrix will be kept current by the project manager and shared monthly with key members of the team. Another community meeting will be scheduled in Winter 2009-2010 to update the community on the project progress and get feedback on the attached CDR (appendix 2). The schedule matrix will be used as the basis to track the project and supply reports as required by AEA. 3.6 Project Risk Discuss potential problems and how you would address them. There are two key types of risks associated with making this a sustainable project in rural Alaska: Technical: Technical risks for a chip fired boiler installation include making sure that reliable chip storage and feed systems are developed for the climate conditions in rural interior Alaska. This is being developed and will account for the worst-case scenario of wet chips at -50F. The project will utilize European boiler manufacturers with high quality and proven reliability. Systems are designed for oil-fired systems to serve as a redundant back up. Management Capacity: The most critical risk associated with installation of wood burning appliances in rural Alaska is whether there is a sustainable and reliable supply of fuel being delivered to the boiler. Fort Yukon has experienced heavy equipment operators, an experienced and licensed boiler operator, local knowledge for construction and knowhow for moving wood into the village. Creating a system that displaces a significant amount of fuel also creates greater need for harvest planning and harvesting in both summer and winter. This risk is being effectively dealt with by a complimentary project to set up a wood harvest and delivery company owned by the GZ Corporation (mentioned earlier). A team has been formed for technical support and training. A harvest planning system will be created within the CATG Resource Department with additional training for GIS capacity and a forestry technician to layout harvest boundary areas. A five-year harvest plan will be developed cooperatively to develop local capacity. Employees will spend time outside the village working on a harvesting crew prior to full scale harvesting within the village. Board and business training will be conducted for the GZ Board, the CATG and the tribal Council. A final business plan will be developed and used as a planning and training exercise as part of the implementation of the harvest project as well as boiler operations. GZ has experience effectively operating the power plant as a utility, which parallels the operation of a wood energy utility. SECTION 4 – PROJECT DESCRIPTION AND TASKS • Tell us what the project is and how you will meet the requirements outlined in Section 2 of the RFA. • The level of information will vary according to phase(s) of the project you propose to undertake with grant funds. • If you are applying for grant funding for more than one phase of a project provide a plan and grant budget form for completion of each phase. • If some work has already been completed on your project and you are requesting funding for an advanced phase, submit information sufficient to demonstrate that the preceding phases are satisfied and funding for an advanced phase is warranted. 4.1 Proposed Energy Resource Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 8 of 17 10/7/2009 Describe the potential extent/amount of the energy resource that is available. Discuss the pros and cons of your proposed energy resource vs. other alternatives that may be available for the market to be served by your project. An extensive forest resource review was conducted and a forest stewardship plan was developed for GZ Corporation lands in 2006 by Peter Olsen and Bill Wall, PhD. A GIS-based inventory is under development by TCC. An average of 18 tons/acre of harvestable woody biomass is available on fully stocked stands of mixed hardwoods and white spruce. It was determined that GZ lands could easily sustain a harvest of 15-20,000 tons of wood per year in chips and round firewood. This is 10 times the projected need for the proposed project, clearly setting the proposed project at sustainable harvest level. A five-year harvest plan is being developed in association with this project. Wood is the only alternative source of energy readily available to displace fuel oil on a village scale in Fort Yukon. The positive attributes of a wood energy program are that the program is both an alternative energy program and an economic development program. Harvest and conversion of wood for energy is import substitution and creates local jobs. The greatest local economic benefit occurs when ownership and operations are kept local. 4.2 Existing Energy System 4.2.1 Basic configuration of Existing Energy System Briefly discuss the basic configuration of the existing energy system. Include information about the number, size, age, efficiency, and type of generation. All commercial buildings in Fort Yukon are heated with oil boilers at an efficiency of approximately 85%; some are up to 15 years old. Most of the commercial buildings have a dual installation of Weil McClain or Burnham Boilers. Sizes by BTU/ hour were inventoried and used for 35% conceptual design and feasibility analysis. These are in the AEA sponsored reconnaissance study conducted by the Alaska Wood Energy Development Task Force. It is the intent of this project to continue to use the current oil boilers as a back up system to wood boilers. Large chip boilers turn down at a 3:1 ratio. In addition, Fort Yukon’s powerhouse is old and is in dire need of replacement. The biomass project will be collocated with the new powerhouse and use all the rejected heat from the new generators. This re-captured heat will supply up to 30% of the heating load in the system. 4.2.2 Existing Energy Resources Used Briefly discuss your understanding of the existing energy resources. Include a brief discussion of any impact the project may have on existing energy infrastructure and resources. The existing heat energy resources are locally harvested wood, fuel oil purchased at rack prices for houses and bulk fuel for most major commercial buildings. At the household level a wood energy program as described in this project will create a consistent supply of fire wood for households and may positively affect the willingness of households to invest in efficient and clean burning appliances. At the commercial scale displacing approximately 149,000 gallons of fuel will reduce but not eliminate the need for bulk deliveries of fuel into the village. Fort Yukon typically may get 2 deliveries by barge per year and has recently begun flying in fuel at somewhat lower costs. This reduction in the amount of fuel will reduce the frequency of deliveries into the village. 4.2.3 Existing Energy Market Discuss existing energy use and its market. Discuss impacts your project may have on energy customers. There are two levels of market for each village, households and commercial buildings. The commercial buildings drive the economies of scale for a feasible wood energy project including a harvesting group. This project will reduce and stabilize the cost of heat. This project is proposing to create a consistent inexpensive supply of fire wood for residences and to displace up to 90% of the heating fuel used by up to 15 major building with BTUs from the district heating system. Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 9 of 17 10/7/2009 4.3 Proposed System Include information necessary to describe the system you are intending to develop and address potential system design, land ownership, permits, and environmental issues. 4.3.1 System Design Provide the following information for the proposed renewable energy system: • A description of renewable energy technology specific to project location • Optimum installed capacity • Anticipated capacity factor • Anticipated annual generation • Anticipated barriers • Basic integration concept • Delivery methods Renewable energy technology specific to project location A 35% CDR is attached for details (see appendix 2). This project will use a chip-fired boiler integrated with heat capture from generators. A wood storage and feeding mechanism is discussed in the report as well as integration with recovered heat. Weismann (Kob) boilers are the primary consideration for boiler types because of their proven reliability. Optimum installed capacity Optimum installed capacity depends on creating an economy of scale for profitable sustainable wood harvest which is 1,500 tons or more annually and displacing a significant amount of fuel oil in commercial buildings. This will create an economically viable program of harvest and sales of BTUs to buildings based on cost savings for each building participating. Projected fuel to be displaced is approximately 149,000 gallons using up to 1500+ tons of wood chips (actual amount depends on moisture). Optimum installed capacity is discussed in the 35% CDR based on a sensitivity and feasibility analysis of 5 different configurations. The Max 1 has been decided upon as the optimum installation. Anticipated capacity factor The anticipated capacity factor for the displacement of current fuel consumption for the 15 buildings attached to the District heating system is 92% of the approximately 149,000 gallons of fuel currently utilized. Anticipated annual generation The system is expected to delivery 16,610,040 kBTUs to buildings. Details in 35%CDR attached. Anticipated barriers There are two key barriers: o a reliable supply of good quality reasonable moisture chips delivered to the boiler installation; o a reliable automated storage and feeding system to the boiler; Both of these issues can be addressed in design. Quality chips are a design of the harvest, delivery and wood yard storage of the chips. This is being dealt with in the wood harvest system project. The second will be addressed in the final boiler design process that will include on site chip storage and delivery systems. Basic integration concept Heat recovery from the generators at the new powerhouse will be captured (see general schematic design in CDR, appendix 2). Heat integration in each of the installations will be designed with wood boilers as the primary and the current oil boilers as back up. Delivery methods Heat will be delivered through Insulated Pex Pipe system to the individual buildings. Each building will have a heat exchanger that will connect the DH system into the current in building Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 10 of 17 10/7/2009 heat system. 4.3.2 Land Ownership Identify potential land ownership issues, including whether site owners have agreed to the project or how you intend to approach land ownership and access issues. GZ corporation owns the proposed location of the boiler and wood yard and has fully endorsed the project. GZ corporation owns the forestland base surrounding Fort Yukon where the all of the biomass will be harvested. As they will be a vertically integrated harvesting and wood energy utility, they are in full support of the sustainable utilization of forest biomass from their lands. Model contracts have been developed to support a legal basis for harvest. All piping is being proposed to go into current ROWs. 4.3.3 Permits Provide the following information as it may relate to permitting and how you intend to address outstanding permit issues. • List of applicable permits • Anticipated permitting timeline • Identify and discussion of potential barriers Phase III was initiated in September of 2009, so work on these permits is still pending. List of permits – • Permits for the wood boiler is under development. No issues are anticipated. • Forest harvesting – The provisions of the Alaska State Forest Practices Act will be incorporated into harvest and delivery of biomass plans. Development of stream crossings, ice roads and summer and winter harvest operations may require special permits. These permits are granted annually based on harvest and transportation plans. The permitting request process will begin at least one month prior to seasonal operations allowing for 30 days in which the plan can be adjusted based on State suggests. • An EA for the boiler site and DH system is being conducted under Phase III. 4.3.4 Environmental Address whether the following environmental and land use issues apply, and if so how they will be addressed: • Threatened or Endangered species • Habitat issues • Wetlands and other protected areas • Archaeological and historical resources • Land development constraints • Telecommunications interference • Aviation considerations • Visual, aesthetics impacts • Identify and discuss other potential barriers This section will address both the current application for boilers and the project for biomass harvesting: Threatened and Endangered Species – no listed species in the project area Habitat issues – a Forest Stewardship Plan has been completed for the GZ ownership and a five-year forest management and harvest plan will be completed as part of the biomass harvesting project. Opportunities for enhancing moose habitat will be sought and developed. No significant negative habitat impacts outside the natural range of variation in this fire driven ecosystem are expected. Harvesting of mature spruce and hardwood stands are not expected to be a major portion of the target for biomass production, but their use could have some small scale local impacts on Neotropical migratory bird species. Wetlands and other protected areas – The Alaska State Forest Practices Act will be Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 11 of 17 10/7/2009 followed in all harvest operations. Accessing or crossing wetlands will only be done during winter when frozen. CATG Resource Department has an excellent GIS system and has done mapping on key sensitive areas for each of the villages in Yukon Flats region. These will be noted during forest harvest transportation planning. Land Development Constraints – none are anticipated at this time. Telecommunications Interference – none are anticipated at this time. Aviation Considerations – none are anticipated at this time. Visual and aesthetic impacts – Harvesting of biomass can create unaesthetic impacts on a forest. FPA required buffers keep harvesting from banks and visibility corridors. Forest planning can deal effectively with these issues. The wood yard will be fenced and located on the edge of the village (both current sites). Wood chip deliveries to sites where noise maybe an issue will be scheduled such that minimum impact will occur. Potential Project Barriers – The approach that the project developers have taken in the development of the Fort Yukon program is to make this a model project for converting a village to substantial wood use for heating. We have tried to anticipate many of the barriers and provide ways to bridge these barriers. However, some additional barriers will emerge as the project moves forward. Key barriers identified: o Organization cooperation: Developing cooperation among the various key organizations that are now acting as partners was and will remain critical. An MOU among the Tribe, CATG, and GZ Corporation was developed early in the process. As a final business plan is developed even more specific roles will be spelled out and agreed upon. This is an ongoing process with good cooperation thus far. o For Profit Model Simultaneous Development of Supply and Delivery/Demand: Creating a local structure for a for-profit model for harvesting and converting biomass and a wood energy utility was key to being confidence that both the biomass supply side and BTU demand side were installed in sync. Thus we have 2 projects: biomass harvest – supply; boiler installation and operations – demand. Appropriate economic incentives are being put in place for economic sustainability. A final business plan will arrange within GZ Corporation a vertically integrated biomass harvest, conversion, delivery and boiler operations company. Although this model fits in Fort Yukon the same components must be developed in other villages but may not be vertically integrated. The more local ownership in the overall process the more benefits go to the community. 4.4 Proposed New System Costs and Projected Revenues (Total Estimated Costs and Projected Revenues) The level of cost information provided will vary according to the phase of funding requested and any previous work the applicant may have done on the project. Applicants must reference the source of their cost data. For example: Applicants Records or Analysis, Industry Standards, Consultant or Manufacturer’s estimates. 4.4.1 Project Development Cost Provide detailed project cost information based on your current knowledge and understanding of the project. Cost information should include the following: • Total anticipated project cost, and cost for this phase • Requested grant funding • Applicant matching funds – loans, capital contributions, in-kind Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 12 of 17 10/7/2009 • Identification of other funding sources • Projected capital cost of proposed renewable energy system • Projected development cost of proposed renewable energy system Total Cost Phase IV: $3,606,255 Total grant funding requested: $2,500,000 Matching Funds Phase IV: $990,000 DOE Tribal Energy Program $1.2 million granted to CATG in partnership with GZ (for DOE document reference see appendix 5). In-Kind Funds: GZ has established an account with $300,000 in support of the wood energy program. These funds are targeted in support of the wood harvest project – separate project from this application but concurrent with the boiler installation project. These funds are being used to match Denali Commission funds for purchase of harvest equipment to support securing fuel for the boilers. GZ is purchasing a used Cat engine with a marine jacket for heat recapture that will be used as a match. 4.4.2 Project Operating and Maintenance Costs Include anticipated O&M costs for new facilities constructed and how these would be funded by the applicant. (Note: Operational costs are not eligible for grant funds however grantees are required to meet ongoing reporting requirements for the purpose of reporting impacts of projects on the communities they serve.) The O&M will be developed in an operations business plan in conjunction with the final design documents by AE&E, Steve Stassel Phase III. The primary cost of operation of chip boilers is wood fuel at $175 per ton and daily inspection of boiler to check operations. Fuel delivery and bin loading occurs on a weekly basis and is accounted for in the fuel cost. Boilers will have an automatic de-asher that will need to be serviced weekly. Boiler tubes need to be brushed once a month. Boilers will operate with automated computerized controls that can be read remotely. Current staff of the powerhouse will be trained as boiler operators. The boiler will operate from mid-September through mid-April. A new position at $45,000 per year will be added for support and replacement of current operators. The boiler will need to be cleaned and inspected annually at shut down. Primary area for potential issues is the feed delivery system. GZ utility will develop a maintenance, service, and equipment replacement fund for boiler operations derived from BTU sale revenues. Since this project is operated as a for-profit business the size of the fund will be determined in the final business plan and based on maintenance history. 4.4.3 Power Purchase/Sale The power purchase/sale information should include the following: • Identification of potential power buyer(s)/customer(s) • Potential power purchase/sales price - at a minimum indicate a price range • Proposed rate of return from grant-funded project The three largest customers in Fort Yukon are the school district, which includes the following buildings in the downtown loop: the school, gym, school shop, and school district office and the CATG Clinic. The next largest customer is the water plant and the City Office both operated by the City. Additional customers are the Yukon Center, AC Store, Post Office, Radio Station and State Building. Letters of support from CATG and the School Superintendent are attached. An RBEG from DOE has allowed the development of a draft template BTU purchase agreement that is culturally relevant to rural Alaska as well as a stumpage sale agreement. These templates will be used as the starting point for development of final agreements. The GZ Wood Utility operators of the boilers will develop a five year BTU agreement with the commercial buildings to stabilize the heat equivalent price at from $4.00 – $5.00 per gallon of fuel or a commercial price of a million BTUs will range from $28.88 - $36.10. Escalation clauses will be developed based on the price of fuel oil that is purchasable by the specific customer. Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 13 of 17 10/7/2009 4.4.4 Project Cost Worksheet Complete the cost worksheet form which provides summary information that will be considered in evaluating the project. Cost Worksheet attached (see appendix 6) SECTION 5– PROJECT BENEFIT Explain the economic and public benefits of your project. Include direct cost savings, and how the people of Alaska will benefit from the project. The benefits information should include the following: • Potential annual fuel displacement (gal and $) over the lifetime of the evaluated renewable energy project • Anticipated annual revenue (based on i.e. a Proposed Power Purchase Agreement price, RCA tariff, or cost based rate) • Potential additional annual incentives (i.e. tax credits) • Potential additional annual revenue streams (i.e. green tag sales or other renewable energy subsidies or programs that might be available) • Discuss the non-economic public benefits to Alaskans over the lifetime of the project Project Benefits Fuel Displacement: Annual fuel displacement of 149,000 gallons @ a price of $6.00 per gallon is $894,000 in savings. At a project life of 15 years the total gallons displaced are 2,235,000 with a total gross import displacement value of $13,410,000. Anticipate Revenues: At a delivered wood fuel price of $175/ton for 25% moisture wood chips and total demand of 1,500 tons the wood harvest and delivery company will derive an annual gross income of $262,000 and million BTUs will be worth $16.46. At $4.00 per gallon for fuel oil, a million BTUs of heat costs $29.85. The wood utility operators of the boilers will develop a long- term BTU agreement with the commercial buildings to stabilize the heat equivalent price at a range of $4.00-$5.00 per gallon of fuel so the commercial price of a million BTUs will be $28.88 - $36.10. An annual gross savings of $379,742 will be divided between the Wood Energy Utility and major commercial customers. Final determination of how displacement savings will be dispersed to customers will be developed in the final business plan. The intent of the program is to build both an economically viable wood utility and service to the community and primary commercial customers. Annual Incentives: Tax credits or other annual incentives have not yet been explored. Green Credits: CATG has been contacted by several organizations regarding the potential sale of green credits. Until the scope of the project and the need for additional incentives has been fully explored within the context of the partners, Green Credits will remain only a possible option. Public benefits: These two projects, woody biomass harvest and boiler installations, create significant economic and non-economic public benefits. On the economic side benefits include, direct fuel cost savings to public commercial buildings such as the school and clinic. Reducing energy costs for schools and clinic reduces public support costs for education and health care. Savings are paid locally as salaries and profit to the local wood energy utility, which then pays dividends to local shareholders. Community public benefit based on multiplier of new infusion of funds into the community is just slightly over 1.0 in the potential creation of new jobs. This is primarily due to the high number of resources imported into rural Alaskan Villages. The largest outpouring of village money goes to the importation of fuel oil. In multiple discussions and presentations, community members have commented on how wood energy will create local jobs that are consistent with their subsistence Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 14 of 17 10/7/2009 lifestyles. Wood energy utility will create 4-6 half-time jobs and one full-time at a rate of $15-25 per hour. Community leaders agree that utilizing local wood resources supports local self-sufficiency, and reduces dependence on outside energy sources. Non-economic benefits include a reduction in wildfire risk through forest thinning, enhance wildlife habitat and most importantly create local jobs and economy through import substitution. Wood energy business fits with subsistence lifestyles and creates a greater level of self- sufficiency within the village. The process of developing and creating business, management and planning capacity enhances opportunities for increasing long-term opportunities for youth to stay in the village with well paying resource based jobs. An integrated wood energy system is one of the best energy and community economic development projects available to villages with a sustainable source of wood. The importance of a wood energy utility and the jobs that it creates are demonstrated by the below quotes from a report on rural community economic benefit multipliers. In the case of commercial or public buildings such as the school, money currently spent outside the community for energy will be redirected into the community for wood energy. Report Quotes: “A community can add new wage paying jobs in three ways: · Goods or services produced locally, sold to non-residents, bring money into the community to pay wages · Money from outside the region can directly pay the wages of local jobs · Money already in the region can be re-spent there, supporting local jobs” Quotes from an interim report produced by UAA at website: http://www.iser.uaa.alaska.edu/publications/client/afnjobs/ecmulti.pdf SECTION 6– SUSTAINABILITY Discuss your plan for operating the completed project so that it will be sustainable. Include at a minimum: • Proposed business structure(s) and concepts that may be considered. • How you propose to finance the maintenance and operations for the life of the project • Identification of operational issues that could arise. • A description of operational costs including on-going support for any back-up or existing systems that may be require to continue operation • Commitment to reporting the savings and benefits Proposed business structure The business structure proposed is a heat utility as a subsidiary of GZ Corporation. This will be a vertically integrated with a wood harvest operation. Management of the district heat plant will be similar to current management of the electrical utility. Finance of Maintenance GZ utility will develop a maintenance, service, and equipment replacement fund for boiler operations derived from BTU sale revenues. Since this project is operated as a for-profit business the size of the fund will be determined in the final business plan and based on maintenance history. Identification of operational issues GZ Corporation will be the parent business entity. Start up operations capital will come from the parent corporation initially and ongoing operational costs will be generated through the sale of BTUs heat to the various commercial customers serviced in the district heating system. Description of operational costs Current back-up or existing systems are oil-fired boilers servicing each of the projected customers of the district heating system. Operation and maintenance of these back-up systems will be the responsibility of the current owners. This issue will be addressed in the power sales agreements being developed currently in phase III of the project. Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 15 of 17 10/7/2009 Reporting savings and benefits This project is both a for-profit local utility and a model project for demonstrating how systems of this nature can be successful in Alaskan villages with forested areas. Basic business accounting practices and annual reporting for the wood utility can support the reporting of the savings, benefits and lessons learned from the project. The company and the project developers are committed to understanding and reporting the benefits of developing wood heat capacity. Resource Sustainability It was determined that GZ lands could easily sustain a harvest of 15-20,000 tons of wood per year in chips and round firewood. This is 10 times the projected need for the proposed project, clearly setting the proposed project at sustainable harvest level. SECTION 7 – READINESS & COMPLIANCE WITH OTHER GRANTS Discuss what you have done to prepare for this award and how quickly you intend to proceed with work once your grant is approved. Tell us what you may have already accomplished on the project to date and identify other grants that may have been previously awarded for this project and the degree you have been able to meet the requirements of previous grants. Preparation and Speed of post Award action As is well documented, this project has been under development for the past 3.5 years. The GZ Board has discussed the need and benefits of this project at their annual meeting of shareholders and a significant majority fully support the project. The Board is committed to securing additional business development and management training for itself and staff. Leadership has attended multiple workshops, one of which was held in Fort Yukon to create a dynamic plan for developing the project and operations once installed. GZ has years of experience in operating an electrical utility and believes that operation of district heating plant is within its current capacity. GZ also has access to professional heavy equipment operators that can be trained to harvest and deliver the amount of wood needed on an annual basis. There is wealth of local knowledge on moving wood into the village during the winter months. Accomplishments and Other Grants This project has received significant endorsement from various agencies in the form of multiple grants to address all aspects of the development of a heat utility system in Fort Yukon. The project works primarily through various project partners and supporters. Alaska Village Initiatives (AVI) secured funding to conduct a Forest Stewardship Plan in 2006. AVI also secured a Rural Business Enterprise Grant from USDA RD to develop reports on harvesting machinery configurations, modes of transportation for wood into the village, and contractual agreements to support various business components. Council of Athabascan Tribal Governments received a DOE Tribal Energy Grant to conduct a feasibility study and compare the differences between utilizing stick fed boilers vs. district heating systems with chip fired boilers. In addition, CATG has received a grant for $1.2 million with $210,000 to support the completion of Phase III for permitting and design and $990,000 for match in the Phase IV construction process. Through funding from DOE Tribal Energy Program AVI is supporting the development of a forest inventory for GZ lands, a five-year harvest plan, business training and development, and a detailed financial/operation business plan. In June 2009, AVI/DOE supported a workshop composed of engineers, equipment specialists, foresters, financial expertise and business training expertise to ensure integration across all disciplines in the Fort Yukon project. All of this technical support is aimed at developing and supporting the implementation of a sustainable Fort Yukon District Heating system. Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 16 of 17 10/7/2009 SECTION 8– LOCAL SUPORT Discuss what local support or possible opposition there may be regarding your project. Include letters of support from the community that would benefit from this project. The GZ corporation, Gwitchyaa Gwichin Tribe and CATG have all signed an MOU in support of the development and funding of the wood energy program in Fort Yukon. Yukon Flats School District and the City of Fort Yukon are also in support (see attached letters in appendix 7). Alaska Village Initiatives helped initiate the process with funding to support the initial model. SECTION 9 – GRANT BUDGET Tell us how much you want in grant funds Include any investments to date and funding sources, how much is being requested in grant funds, and additional investments you will make as an applicant. Include an estimate of budget costs by milestones using the form – GrantBudget3.doc Below is a narrative summary regarding funding sources and our financial commitment to the project. (See budget in appendix 4 and further cost analysis in appendix 2 for the Max 1 plant scenario) Phase IV Purchase and Installation of Boilers 2010-2011 Task one: Project Management, Communications, Reporting and Funding Facilitation  Total cost: $120,000  Requested funds: $65,000 includes $5,000 for travel  Federal Funds: $65,000 includes $5,000 for travel Task Two: Purchase and install chip fired district heat system– summer 2011  Total cost: $3,606,255  Requested funds: $2,500,000  Federal Funds: $850,000 CATG will support this program through their Resource department and GIS capacity. They will also provide housing for the project manager and coordination among organizations. A project implementation committee made up of CATG, GZ and Tribe staff will meet monthly to discuss project issues and serve as a support structure for the Project Manager during all phases and task of the project. Renewable Energy Fund Grant Application Round 3 AEA10-015 Grant Application Page 17 of 17 10/7/2009 SECTION 9 – ADDITIONAL DOCUMENTATION AND CERTIFICATION SUBMIT THE FOLLOWING DOCUMENTS WITH YOUR APPLICATION: A. Resumes of Applicant’s Project Manager, key staff, partners, consultants, and suppliers per application form Section 3.1 and 3.4. B. Cost Worksheet per application form Section 4.4.4. C. Grant Budget Form per application form Section 9. D. Letters demonstrating local support per application form Section 8. E. An electronic version of the entire application on CD per RFA Section 1.6. F. Governing Body Resolution or other formal action taken by the applicant’s governing body or management per RFA Section 1.4 that: - Commits the organization to provide the matching resources for project at the match amounts indicated in the application. - Authorizes the individual who signs the application has the authority to commit the organization to the obligations under the grant. - Provides as point of contact to represent the applicant for purposes of this application. - Certifies the applicant is in compliance with applicable federal, state, and local, laws including existing credit and federal tax obligations. F. CERTIFICATION The undersigned certifies that this application for a renewable energy grant is truthful and correct, and that the applicant is in compliance with, and will continue to comply with, all federal and state laws including existing credit and federal tax obligations. Print Name William A. Wall Signature Title Project Manager- Consultant Date 11/9/2009 Appendices         Appendix  1:  Resolution  from  GZ  Board,  CATG  Resolution     Appendix  2:  35%  Conceptual  Design  Report     Appendix  3:  Resumes  of  managers  and  staff     Appendix  4:  Grant  Budget     Appendix  5:  Documentation  of  Match  funding  from  the  Department  of  Energy   Appendix  6:  Grant  Cost/Benefit  Worksheet   Appendix  7:  Letters  of  Local  Support       Appendix:  1                   A:  Governing  Body  Resolution  from  the  Gwitchyaa  Zhee   Corporation         B:  Resolution  from  the  Council  of  Athabascan  Tribal   Governments       C OUNCIL OF A THABASCAN T RIBAL G OVERNMENTS P .O .BOX 33 - FORT YUKON, ALASKA 99740 - (907)662-2587 FACSIMILE (907)662-3333 R ESOLUTION 08-02 Title: Authorizing the CATG Natural Resourses Director, Bruce Thomas and Dr. Bill Wall and Peter Olsen with Private Lands and Resource Consulting (PLARC) to negotiate a final agreement and structure of the grant award of the Department of Energy’s (DOE) Tribal Energy Program grant. WHEREAS: The Council of Athabascan Tribal Governments (CATG) is a Tribal consortium authorized by the Athabascan tribes of the Yukon Flats; and, WHEREAS: The purpose of the Council of Athabascan Tribal Governments is to conserve and protect tribal land and other resources; to encourage and support the exercise of tribal powers of self- governance; to aid and support economic development; to promote the general welfare of each member tribe and it’s respective individual members; and to preserve and maintain the cultural and spiritual values of the Tribe and its Tribal members; and, WHEREAS: CATG, along with Denali Commision and Alaska Energy Authority, hosted a Yukon Flats Regional Economic Development Summit in 2004 and directed staff to develop a long-range energy plan incorporating appropriate energy technologies including biomass, hydro fuel cells, solar, nuclear and wood boiler studies. WHEREAS: NRCS helped AVI and PLARC develop conceptual design of a biomass program; Alaska DNR Forestry supported development of a Forest Stewardship Plan and Rural Business Enterprise Grant supported development of the business model and development of harvest equipment and transportation components. WHEREAS: GZ Corporation has been approved for a grant through the Denali Commission to purchase harvest equipment for the biomass program. The total of the grant is $808,805. The grant is administered through AEA and requires a 50% match which is an additional $808,805. WHEREAS: CATG has been approved to negotiate with DOE Tribal Energy Program for up to $1.2 million dollars for technical support, travel and wood boilers. NOW, THEREFORE BE IT RESOLVED THAT: CATG Council authoizes Bruce Thomas and Dr. Bill Wall and Peter Olsen to negotiate a final agreement and structure of the grant process with DOE Tribal Energy Program. CERTIFICATION: This resolution was adopted and approved by the Council of Athabascan Tribal Governments at a meeting held by Teleconference on August 20, 2008. Appendix:  2             Fort  Yukon  District  Heating  Plant   Final  Design  Process   35%  Report   Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 1 of 1 Table of Contents Section 1. Executive Summary 1.1 Goals and Objectives 1.2 Project Scale 1.3 Resource Assumptions 1.4 35 percent Summary and Recommendations Section 2. Design Intent 2.1 Recovered Heat 2.2 Wood Heat 2.3 Supplemental Heat 2.4 Distribution 2.5 Recovered Heat Integration 2.6 Building Integration Section 3. Feasibility 3.1 Methodology 3.2 Results Section 4. Financial Metrics, Sensitivity Analysis 4.1 Financial Metrics 4.2 Sensitivity Analysis Appendices Appendix A One-line Diagram and Sequence of Operations for Proposed DH Plants Appendix B Control Points List for Proposed DH Plants Appendix C Cost Estimates for Proposed DH Plants Appendix D Maps of Proposed DH Plants Appendix E Typical Design Documents, Heat Recovery from Engine Generators Appendix F Main Summary, DH Plant Summary Sheets, and Key Inputs Appendix G Sample Calculations Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 1 of 4 Section 1: Executive Summary 1.1 Goals and Objectives The objective of this interim 35 percent report is to document the progress and findings at this stage of the project. The scope of the project is the final design of a (primarily) biomass-fired district heating plant (DH Plant) for Fort Yukon, Alaska. The proposed DH plant will utilize heat recovered from co-located engine generators which provide power to the village, energy from the surrounding wood resources, and some supplemental oil heat. The entire process includes both an investment grade feasibility study and a final design for the plant. At 35 percent, the feasibility study is 95 percent complete. The study is complete based on current knowledge. Additional site work in the village and as well additional information that comes to light as the design is finalized is expected to result in minor changes to the savings and/or cost projections. To date, design has advanced primarily as required to support the study. The design at the 35 percent point is characterized as schematic level design. Examples of the design work to date are scattered through the text and the appendices. The work on this project is being done by a team, Alaska Wood Energy Associates. This team consists of people from a number of different companies, representing various skill and knowledge sets. The feasibility study is being performed by Greg Koontz of efour, PLLC, Seattle, WA. Overall design responsibility integrating the biomass and diesel power plants lies with Steve Stassel of AE&E, located in Anchorage. Steve has designed and overseen the installation of numerous power plants, tank farms, and heat recovery systems throughout rural and bush Alaska. Greg Koontz will also provide design services specific to the DH Plant. Obviously, a primary concern for any biomass fired plant is availability of the wood resources. This issue is the responsibility of Bill Wall of Sustainability, Inc. The means and methods of procuring the wood and processing it have been document extensively elsewhere. For that reason, this report does not address supply, only storage and material handling. The objective for the team at this point is to use the study to choose a path forward into final design and construction. This report documents the feasibility study and design to date, and the path that will be followed moving forward to final design. 1.2 Project Scale In order to be successful, a DH Plant must achieve a certain economy of scale. The capital costs involved are quite large, and so the savings to the village must be on the same scale in order to make economic sense. In Fort Yukon, many of the largest buildings in the village are clustered together, most of them on the same street. One of the primary cost elements in a DH Plant is the distribution piping, so the most economical approach is to serve the largest, most tightly clustered buildings. However, this strategy may not completely support future village plans, and may exclude some of the more significant buildings within the village. For that reason, the study looked at five different DH Plant scenarios for Fort Yukon. The five plants are labeled Base, Expanded 1 (Exp 1), Expanded 2 (Exp 2), Maximum 1 (Max 1), and Maximum 2 (Max 2). Maps of the village showing the included buildings and proposed piping routes for all five Plants can be found in Appendix D. Figure 1 below shows the buildings which were included in the study. In addition to the buildings, there is one heating load that is not associated with a building. Because the soil temperatures in Fort Yukon are low, the village heats the domestic water system enough to ensure it does not Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 2 of 4 freeze. This system has supply and return piping. The heat is currently injected into the system at the pump house. This building is a significant distance from the main village buildings – so far that it is not possible to serve this heating load from the DH Plant load economically. The cost of the piping and the associated heat loss from the piping preclude serving the pump house directly. However, we believe we can intercept the domestic water return piping where it runs through our service area. Injecting heat into the return water means that when it gets to the pump house, it is ideally already at setpoint temperature, so the pump house boilers (oil-fired) simply do not run. Additional field work in the village will be needed to determine exactly how this is achieved. Currently, the study includes this heat load. However, the model is constructed in such a way that the load can easily be “toggled off” (see Section 3 for more information on the model). In Figure 1, this load is labeled “City DHW Load”. Figure 1 not only shows all of the buildings considered, it indicates which buildings are included in each of the five Plant configurations. Figure 1, buildings included in study 1.3 Resource Assumptions In Section 4, a sensitivity analysis shows how the project financials vary as the cost of the inputs vary. In order to compare all the Plants on an equal basis, some base level assumptions about these costs had to be made and used in the performance / financial model. The assumptions shown in Figure 2 are based on current of recent costs in the village, plus projections of the cost of obtaining wood chips. Figure 2, Base Level Resource Assumptions Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 3 of 4 1.4 35 percent Summary and Recommendations A mathematical model was constructed to model the performance of the various Plants, and to compare the financial performance of the five options. This model is discussed in detail in Section 3, and a sample of the calculations involved is shown in Appendix G. To date, it is not known for sure how this project would be financed, so the financial model does not include the cost of money, nor does it include projections of future resource costs escalation. At this point, the key financial metric is net simple payback (NSP) at current costs. Figure 3A shows an abbreviated summary of the results of the model using the Base Level resource assumptions (see Section 1.3 above). The complete overall Summary sheet and the individual Plant Summary sheets can be found in Appendix F. Figure 3A, Abbreviated Financial Summary (oil at $4.00/gal) Section 4 includes a number of tables and graphs showing the sensitivity of the project financials to changes in the cost of the inputs. One conclusion that is drawn from those tables is that the project is extremely sensitive to the cost of oil, and less so to the cost of wood and electrical energy. The feasibility study (and Figure 3A) is based on the current lower price of oil in the village; it has been much higher within the past 12 months, and is expected to get more expensive in the near future. For that reason, Figure 3B is included, showing the same abbreviated data at an oil cost of $6.00 per gallon. Oil has reached and exceeded this level within Fort Yukon in the past. Figure 3B, Abbreviated Financial Summary (oil at $6.00/gal) As noted above, the project shows extreme sensitivity to the cost of oil – an increase of 50 percent in the cost of oil cuts the NSP by more than half. Based on the design and study results to date, the team believes that the Maximum Plant 1 is the best option for Fort Yukon. This Plant includes nearly every major building in the village, and provides significant piping infrastructure upon which to build for future additions. Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 4 of 4 The Base Plant and the Expanded 2 Plant both have better NSP values than Maximum 1. That is because they serve only the core village buildings, which are closely grouped. Beyond this core, the marginal cost to add a building to the system in the future goes up significantly. Adding buildings (outside the core area served) in the future to either of these Plants would mean that these new buildings would bear the cost not only of the connection to the main piping, but the extension of the mains as well. This may well be so cost prohibitive (when considered as part of the “building” cost) that no new buildings would be added in future. The key marginal cost of expanding a DH plant is the distribution piping. The team believes that Fort Yukon should leverage the savings associated with serving the core buildings (the Expanded 2 Plant) to expand the piping infrastructure as far as economical feasible. Extending the infrastructure all the way to the out to the Old CATG Clinic (Maximum 2) does not look like a good deal for the village (20.0 year NSP). However, the Maximum 1 Plant, by extending to the New CATG Clinic and the City Building, provides the village with ~ 1,500 feet of additional main supply and return piping for only a small increase in NSP. Having the piping mains in place means that the marginal cost of adding a future building to the system along this route consists only of the building connection, making it more likely that buildings will be added. In fact, installing DH main along a route often serves as a guide for future expansion, since the parties involved know that can get heat at a lower price if they hook into the DH heating system. The team therefore recommends that further design and development concentrate only on the Maximum Plant 1 option. The estimated cost of this option is $3,100,228 for the DH Plant. However, there are additional costs not directly associated with the DH Plant. As noted above, the plant utilizes heat recovered from engine generators producing power for the village. The existing power plant, like the pump house, is too far away from the proposed DH Plant site to allow for piping between the two. However, the village is planning to build a new power plant in the near future. As the maps in Appendix D show, the proposed location is directly adjacent (or even in the same building as) the proposed DH Plant. Towards this end, the village has already initiated the purchase of a new engine generator (and may soon purchase a second new unit). This unit is not only more fuel efficient than the existing units by far, but because it has a marine water jacket, it recovers more useful heat. Therefore, it will be run as the Lead generator. As a part of this project, it is the intent that this new power unit (or units) be temporarily located at or in the DH Plant in order to allow heat recovery until the new plant is built. At that point, the new generators would be moved a short distance into their permanent locations. The DH Plant could then recover heat off of any engine running, not just the new one(s). This temporary installation and setup necessarily costs more than it would cost to place and install the generators only once, in their final locations. The team estimates that an allowance of $250,000 would be sufficient to cover this additional expense. We therefore recommend that the village commit to a cost of $3,350,000 (rounded) for the new DH plant. A further note on recovered heat; the electrical demand data used in this study came from calendar year 2007. It therefore does not include the increased demand due to the new large waste water pumping stations recently and currently being installed. Thus the amount of recovered heat available when the DH Plant is installed is expected to be significantly larger than the values used in this study. Since this heat is “free” (no marginal cost) to the DH Plant, this additional heat can only improve the economics of any DH Plant considered. Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 1 of 8 Section 2: Design Intent 2.1 Recovered Heat Heat recovered from an engine generator and used in a DH Plant is “free” in the sense that there is no marginal cost increase to reject that heat to a heating loop compared to the rejecting it to the atmosphere. The heat comes primarily from the cooling jacket of the engine, and must be carried away from the unit to prevent it overheating. In the absence of a co-located heating plant, the heat is normally carried to a radiator, which cools the jacket water by rejecting the heat to the atmosphere. As noted in Section 1, the intent in the short term is to temporarily co-locate at least one, or perhaps two new Caterpillar 3456 engine generator next to the DH Plant. The longer term plan is to relocate a completely new power plant adjacent the DH Plant. This new plant would likely use the 3456 engine exclusively. The Caterpillar 3456 engine is proposed because it has a significantly better fuel consumption profile than any other similarly sized engine that Fort Yukon could buy. With the cost of fuel (No. 1 oil) so high in the village, the new engine generators pay for themselves very quickly. In addition, the 3456 can be fitted with a marine cooling jacket that allows the capture of significantly more heat than an engine without the jacket. Thus the 3456 in the proposed configuration minimizes fuel consumption and maximizes heat recovery. Engine generators producing prime power are an ideal source of heat for any heating plant. They run continuously, and the quality (temperature) of the heat rejected is almost identical to the heat required by the Plant. Recovered heat is the lowest cost form of input energy to the DH Plant, thus it is always selected first and used to the fullest. As the design is “tweaked”, the proposed operations will be continually examined to see if more recovered heat can be used in place or wood or oil heat. Section 3 tabulates the effects of recovered heat on the proposed Plant energy input. Section 2.5 below describes how the recovered heat will be integrated into the DH Plant; Appendix A provides detailed one-line diagrams and sequence of operations for the combined Plant. Finally, Appendix E includes typical design documents for tying into the power plant cooling circuits. 2.2 Wood Heat As noted above, recovered heat can be considered the primary heat source, because it is always used first to meet the needs of the DH Plant. Wood heat is the thus the secondary heat source. As with recovered heat, wood heat will always be used to the extent possible before using supplemental heat (oil, in this case). The village owns significant amounts of this resource in the surrounding lands, and the team believes it can be produced in a usable form (wood chips) at a price significantly below that of oil, on a BTU basis. Solid fuel boilers require more infrastructure than oil-fired boilers. They require space for wood storage and processing as well as material handling equipment to get the chips into the boiler. Given the remoteness of Fort Yukon, the equipment installed must be reliable and well tested. It is also desirable that the boilers be standard units, “off the shelf” so to speak. Proprietary or customized equipment increases the chance that if equipment failure occurs, it will be expensive and/or time consuming to get it fixed. The team proposes to use a German line of boilers and material handling equipment. Wiessmann (formerly Kob) equipment has been deployed in hundreds of installation all over Europe, and now is starting to be used in the US. The North American headquarters of Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 2 of 8 Wiessmann is in Vancouver, BC. The units have been modified to meet UL and ASME standards, and can thus be used in the US. The Wiessmann boilers are standard products, which come in set sizes, and offer a range of options specifically designed for each boiler in the range. The model range proposed for Fort Yukon is the Pyrtec line. Figure 4 below shows a Pyrtec boiler: Figure 4, Pyrtec Boiler The Pyrtec range has a relatively wide range of capacities, from 1.3 mmBTU/h to 4.3 mmBTU/h. The boiler can be equipped with automatic start, automatic de-ashing, a cyclone to remove particulate, and soot blowers to keep the tubes clean, all well as a number of other options. All of this equipment is purpose-built for the boiler, and is off-the-shelf equipment. Wiessmann also offers a variety of material handling equipment to get the chips into the boiler. The site selected for the DH Plant (see Appendix D) will require some gravel fill to get the DH Plant and power plant above flood level. The wood storage, on the other hand, does not necessarily have to be raised as high as the plants. In addition to the DH Plant and power plant buildings (which may actually be in the same building, depending on timing), the team anticipates an on-site wood processing building; basically a large Quonset-style building. The current plan is to leave a gap between the processing building and the DH Plant. This section, built in the shape of a steep-walled “V” can be constructed when the adjacent building fill is installed. The V would be covered, and run the width of the buildings. At the bottom would be two linear augers, both running into the center of the V. In the center of the V, these augers would dump into the opening of a perpendicular auger that would run diagonally up the wall of the V and into the DH Plant, and ultimately dump into the metering box on the boiler(s). Gravity would keep the chips flowing into the two center augers. The design will be finalized as the details of the DH Plant design proceed; the intent is to keep the material handling as short and simple as possible, with a minimum of moving parts. From the processing building, chips could either be pushed into the V with a small bobcat-style loader, or blown into the V (depending on chipper type) as it is chipped. Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 3 of 8 2.3 Supplemental Heat There are two conditions under which the combination of recovered heat and wood heat might not be able to meet the DH Plant load. Biomass boilers cannot turn down much below 35 – 40 percent of their full load capacity (the study assumed 40 percent to be conservative). Depending on the boiler selected, therefore, there may be time when the Load is greater than the amount of recovered heat available, and yet less than the minimum load the biomass boiler can support. This “middle” range of temperature conditions is fairly narrow, but it does exist. The second condition is if the sum of the biomass boiler output and the recovered heat is too low to meet the Load. This would only occur when it is very cold. For both of these situations, the DH Plant is equipped with a small oil-fired boiler. Either one of there ranges can be eliminated, but generally not both. Making the biomass boiler bigger eliminates the use of oil at the high end of the load, but widens the gap between the recovered heat and the minimum boiler load. Choosing a smaller boiler can eliminate this “middle” gap, but at the expense of more oil required in very cold conditions. As a result, choosing the biomass boiler is a balancing act. Using the model, one can immediately see the effect of boiler size on heat source. Choosing a bigger boiler reduces or eliminates oil consumption in the cold months, while increasing it in the shoulder months. A smaller boiler has the opposite effects. Using two boilers can eliminate or nearly eliminate oil use altogether; however, it adds significant first cost. In optimizing the DH Plant options using the model, only the Maximum 2 Plant actually lowered the net simple payback by using two boilers. By using one smaller boiler and one larger one, this Plant essentially eliminated all oil use. It could be argued that no oil boiler need be included in the DH Plant. The means in which the DH Plant connects to the buildings (see Section 2.6 below) allows the end-user to extract all the available heat possible from the DH loop and still use their existing oil boilers to top up the heat if need be. This could be a viable proposition; the DH Plant could simply notify all the customers to enable their existing heating equipment when the temperature dropped below a given level. However, it would not be nearly as convenient to cover the “middle” gap in heating that occurs when the Load exceeds the recovered heat, but is too small to allow a biomass boiler to be fired up. As noted in Section 3, the model predicts electrical demand (and thus available recovered heat) on an average basis. These profile curves predict monthly consumption very accurately using average demand data, but have little or nothing to say about the demand (and thus heat) at a given time on a given day. Thus the DH plant would always be in danger not meeting load in parts of the shoulder season, and further, could not accurately predict when it might happen. If the DH Plant cannot predict these events, they cannot warn their end-users to have their equipment available and ready. The potential for the DH Plant under-supplying heat is significant. Again, one could argue that this could be mitigated by selecting smaller biomass boilers for the DH Plant. However, that in essence shifts a significant (and unpredictable) amount of the annual cost of heating back onto the end-user. In essence, the DH Plant is building a plant that cannot meet then known loads, knowing that it will shift the burden in very cold weather to the end-user. Because this would occur only in very cold periods, the consequences of a failed “handover” would be significant. This, plus the unpredictability inherent in such an operating scheme (operationally and financially) has lead the team to recommend that the DH Plant be able to deliver the full expected Load; in order to do this smoothly, a supplemental oil-fired boiler was included. Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 4 of 8 Because an oil-fired boiler can start and stop very quickly, without human intervention and with high reliability, it is ideal for the supplemental heat needed. Oil heat will always be added last, only when the other two sources cannot be used to maintain Load. See Appendix A for details of how the proposed oil-fired boiler fits into the operating sequence. 2.4 Distribution 2.4.1 Piping: The heat generated at the DH plant must be distributed to the various end-users. This is done by pumping hot water through distribution pipes to each building. Traditionally, the piping used in this part of Alaska is a rigid system of pre-insulated piping. A carrier pipe carries the fluid; this is standard steel piping. Rigid foam insulation surrounds the carrier, and insulation in turn is protected by an outer spiral-wound metal jacket. See Figure 5 below Figure 5, traditional “arctic pipe” This system provide superior heat loss characteristics (i.e. very low losses), but it is expensive, and installation must be very well planned. It is expensive primarily because the whole piping system is rigid. It must therefore be installed below the permafrost – in Fort Yukon this means 18 to 20 feet deep. The required trenching is expensive, requires large equipment, and takes time. Installation must be well planned out because it is difficult to modify in the field. Cutting a piece to length means cutting through all three layers; it is difficult to get a clean cut and subsequent clean connection to the next piece. For that reason, the system is typically laid out in great detail in the plans, and each piece and each fitting made for a specific spot in the system. Thus any mistakes in fabrication or any damage to a piece in the field can take a long time to repair. If the proposed Fort Yukon DH Plants had to rely on this traditional piping system, the payback would be significantly extended. Instead, the basis of design is a flexible, pre- insulated system that uses a plastic carrier pipe. The carrier piping is constructed of cross-linked polyester, or PEX. The piping comes on rolls that are dozens or hundreds of feet long. Standard easy to install fittings are used anywhere in the piping to connect end-to-end, tee, or elbow as required. The piping can be obtained as a single pipe within a pipe (outer layer), or even supply and return in one common outer layer pipe. Figure 6 shows an example of a PEX system: Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 5 of 8 Figure 6, Pex piping Because the system is flexible, it can be installed in the active layer of the soil – the proposed depth in Fort Yukon is 48 to 60 inches deep. Connections are simple, so the layout does not need to be planned in great detail. Because it comes in rolls, hundred of feet of piping can be laid out in very little time. Trenches are shallow and simpler to construct. The most significant negative aspect of the PEX system as opposed to the traditional system is that the insulation is not as effective. Piping losses are greater with the PEX system, and piping losses can have a significant effect on ongoing operating costs. As shown in Section 3.2, however, much of the input energy into the DH Plant is “free” recovered energy. These operational savings can be leveraged on an ongoing basis to counteract the increased piping losses, allowing Fort Yukon to realize the first cost savings associated with the PEX system without the additional piping losses excessively damaging the project financials. In the DH plant calculations, all segments of the piping were individually sized based on the expected peak flow rate. However, in order to standardize sizes and inventory, and simply the installation even further, only three sizes were included in the final design (and cost estimate). These are 2”, 4”, and (2) x 4”. The latter is not a size; the maximum size carrier pipe in the PEX system is 4”. When this is not enough, the intent is to use two parallel 4” pipes (2 x supply and 2 x return). The supply and return mains will be connected at intervals to equalize flow and pressure drop. This not only provides significant capacity for future expansion, it means that damage to one main need not shut down the whole system. This would not be the first installation of the PEX system in rural Alaska; thousands of feet of this type piping were recently installed in McGrath in less than one week. Pipe sizing calculations can be seen in Appendix G. 2.4.2 Pumping. The DH plant uses a primary/secondary system. This means that within the DH Plant is a small piping loop that includes all of the heat sources, as well as some thermal storage. The secondary loop is the distribution loop which includes all the buried piping, and the connections to the end-user buildings. The primary loop piping is shown in detail in Appendix A, and the sequence of operations for the Plant is also contained in Appendix A (the controls points list for the Plants is in Appendix B). The heat sources are connected to the primary loop in the order the heat is preferentially taken – the heat exchanger from the engine cooling loop is first, the biomass boiler(s) Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 6 of 8 second, and the oil-fired boiler last. Thus the biomass boiler adds heat only when the recovered heat cannot maintain setpoint, and the oil boiler in turn adds heat only if either/both of the other two sources cannot maintain setpoint. The thermal storage is added to primary loop because the volume of water in the loop is quite small. Thus it reacts to added heat very quickly. A biomass boiler does not react to temperature changes quickly, the way a gas or oil fired boiler can. Thus the thermal storage slows down the response time of the primary loop, allowing the biomass boiler to operate more smoothly. Three sensors in the tank at different elevations give an advance notice of the trend that the temperature loop is taking. The primary loop contains two small pumps, each constant volume and each sized for 100 percent of the pumping load. The secondary loop, on the other hand, contains two much larger pumps, each variable speed (to save energy) and each sized for 100 percent of the pumping load. These pumps must pump all the way out to the farthest building and back. This system volume is quite large, and has no heat sources connected, so no thermal storage is used. Between the primary and secondary loops is a heat exchanger. This transfers heat between the loops, but keeps them physically separate. At the building connection(s), two way control valves are used to control the transfer of heat to the end-users. As the loads decrease, the valves modulate closed. This raises the differential pressure between the supply and return piping in the distribution loop. As this happens, the control system modulates the speed of the secondary pumps down (using the associated variable frequency drives), driving the system differential back down to its setpoint. An increase in Load likewise results in the pumps speeding up. Varying the speed of these large pumps in response to Load creates significant energy savings compared to constant speed pumps. In order to cover such large piping system, three differential pressure sensors are used at different locations – the system uses the lowest of the three signals to modulate the pump speed, ensuring that all parts of the system get adequate flow. 2.5 Recovered Heat Integration Diagrammatically, the integration of recovered heat into the DH Plant is covered in detail in Appendix A and Appendix F. The concept is very simple. The cooling loop from the operating engine(s) producing power in the power plant is routed first to the DH Plant. In the DH Plant, the hot cooling water flows through a heat exchanger. A three-way control valve on the cooling loop side of the exchanger controls how much heat is rejected to the primary DH loop. If the valve is wide open, all the flow goes through the heat exchanger. A temperature sensor in the primary loop compares the supply temperature to the setpoint. If the supply temperature is below setpoint, the three-way valve will be wide open, extracting as much heat as possible from the cooling loop. If this is not enough heat for to meet the Load, additional wood or oil heat will be added to primary loop as required. If the Load is less than the available recovered heat, the three-way valve will modulate as required to maintain the loop at setpoint. On the cooling loop side, the water leaving the DH Plant, having flowed either through the heat exchanger or through the valve bypass, will return to the power plant cooler than it left. It will then flow to the engine radiators. If it is already cooler the radiator setpoint temperature, then the radiator fans will not come on – the water continues back to the engine jacket to start the cycle Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 7 of 8 over. If the water from the DH Plant is warmer than the radiator setpoint, the fans will comes on as needed to cool the water, and send it back to the jacket. 2.6 Building Integration Once in the building mechanical room, the new hot water distribution piping will be tied into the existing hot water supply and return lines that feed the existing boilers. Typically, four 2-position, 2-way automatic isolation valves will be installed in the piping, as shown in Figures 7, 8, and 9 below. The position of these valves will determine whether the heat comes from the oil-fired boiler, the DH Plant, or both. The existing building pumps will continue to serve the building heating load. The valves that control the origin of the heat will be controlled by the existing building controls where they exist, or by a small dedicated control panel if needed. If this proves too costly for very small installations, the switchover can always be done with manual valves, but this relies on an operator being present. Figure 7 below shows a typical installation for two oil fired boilers. In this scenario, each boiler is sized for 100 percent of the load; the boilers are manually alternated so that they get roughly equal run time. In all cases (figures7, 8, and 9), light solid lines indicate existing equipment and piping, dark solid lines depict new equipment and piping, and light dashed lines show the water flow through the system. For convenience, it is assumed in all cases that Oil Fired Boiler – 1 is the active boiler, and boiler 2 would be isolated using the associated manual isolation valve. HWS is hot water supply to the building, HWR is hot water return from the building. Figure 7, oil-fired heating plant Figure 8 shows the initial configuration of the combined oil and DH Plant, with the Plant providing all the heat. In Figures 8 and 9, the “wood-fired boiler” represents hot water heat from the DH Plant. Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 8 of 8 Figure 8, combined oil and DH Plant, all heat from DH In the event that the DH plant cannot meet the building setpoint for any reason, the two systems can operate in series. The lack of adequate heat from the DH Plant could range from small to total (a plant failure), but the operation would remain the same – the oil-fired boiler would simply add enough heat to maintain setpoint, whether this is 1 percent or 100 percent of Load. This is shown in Figure 9. Figure9, combined oil and DH Plant, boil r heat in series with Plant heat Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 1 of 7 Section 3: Feasibility 3.1 Methodology 3.1.1 Limits. As with any performance evaluations, the quality and validity of the outputs and subsequent conclusions depends on the quality of the inputs and the methodology. Methodology is discussed in Section 3.1.2 below. The input data gathered for used in the analyses performed as a part of this study include: > Building specific data > Historical Fort Yukon PCE (electrical consumption) data > Proposed DH Plant equipment data > Annual oil consumption, by building > Annualized weather data (bin data) from the Fort Yukon airport > Site observations > Interviews with operating personnel > Interviews and meetings with Village and Corporation personnel > Village maps and plans > Interviews with Civil Engineers, contractors, and consultants with significant experience in the interior of Alaska > Pricing data from boiler manufacturers, piping suppliers and other AK vendors > Performance data from Wiessmann and Caterpillar > Input from other Alaska Wood Energy Associate team members What was not performed a part of this analysis was detailed measurements of building heat loads and existing equipment performance. A building heating load profile is central to predicting annual fuel consumption (see 3.1.2 below). Ideally, this would be generated by directly measuring heating load throughout the year. At the same time, the actual operating efficiency of the existing boilers and distribution system would be measured. This would provide a highly detailed profile of heating load and the energy required to meet that load, for any condition throughout the year. In practical terms, however, the required measurements are difficult to perform, and not cost-effective. The equipment needed to make these measurements is not present at any of the installations in the villages, and would have to be flown in and installed. The measurements would need to continue from winter to summer, to generate a complete load profile. The resulting incremental increase in the accuracy of the load profile cannot justify that level of cost. As Section 3.1.2 explains, even without the measurements, the data that were collected limit the load profiles to within a narrow range of values. 3.1.2 Methodology. 3.1.2.1 Energy Savings. The performance of the existing and proposed heating systems was modeled using a spreadsheet; the type of model used is known as a “bin model”. In this case, the bins are ranges of outside air temperatures (OATs). Temperature bins are used because heating load is very closely correlated to OAT. Each “bin” of OAT is 2 deg F wide – for instance, 40 – 42 deg F is a bin, with the midpoint temperature of 41 deg F. For each OAT bin, the heating load profile assigns a heating load to that temperature bin. The actual “bin data” is the number of hours per year that the outside air temperature falls into each specific bin. Bin weather data is published for numerous sites, including many in Alaska. However, Fort Yukon is not one of those sites. Therefore, actual hourly temperature data from the Fort Yukon airport was used to construct a bin table for this site. The weather data came from calendar years 2007 and 2008, the last two complete years. The data were Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 2 of 7 combined to come up the average number of hours per year that the OAT in Fort Yukon falls into each bin. This was done a on a monthly basis – for instance, the data in Figure 10 show the spread of temperatures in three different bins; 80 to 82 deg F, 40 to 42 deg F, and -20 to -22 deg F. The data show that on average, the OAT falls into the -20 to -22 deg F bin 6.5 hours in October, and 18.5 hours in January. If there are no hours within the given bin for a specific month, the cell remains blank; there are zero hours per year when the outside air temperature falls into the 80 to 82 deg F bin January, February, March, April, May, August, September, October, November, or December, for instance. Figure 10, FY bin data In the calculations performed within the model, individual calculations are completed in a series of tables that have the same format at the original bin temperature data (see Appendix G for extensive sample calculations). Figure 11below shows a portion of a calculation used in this study. Figure 11, partial bin model In the columns to the left, the building heat load, DH Plant heat load, and piping loss heat load are calculated; the fourth column shows the total load on the DH Plant. The next column shows the midpoint of the temperature bin represented. Proceeding to the right, the load is expressed in each month in which there are hours within the bin. For instance, in all five bins shown, there are no hours within that bin in January – so the load is not expressed anywhere in the January column shown. In June, only the top two bins shown have any hours, so the load is expressed only in those two bins. After all the loads are distributed across the table, the SUMPRODUCT function is used – that is, for each month, each load is multiplied by the number of hours within the associated bin, and all of those products are summed to calculate the total BTU of heat required that month. Subsequent calculations are done to determine how much oil/wood/recovered heat is required to meet that load – one table for each energy source (complex rules determine which source is the primary, secondary, or tertiary source in each load condition). Once Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 3 of 7 the required oil (for instance) is calculated for each spot in the table, the SUMPRODUCT function sums up all the oil require for each month. This is the basic format of the calculations. The basis of all calculations is the heating load profiles for each building included in the study. These load profiles reflect all the information available about the building, such as heating equipment capacity, operating data, historical oil consumption data, size and type of building, etc. As noted above, it is difficult to measure heat load directly, but simple to measure oil consumption. So the first profiles generated are oil consumption profiles. These profiles assign a specific oil consumption rate to each OAT bin. Using the calculation format above, the model calculates the amount of oil required to heat each building, and then compares that to known consumption – obviously, the model must be able to back-predict known consumption if it is to be used to predict future consumption. Once the oil consumption profiles are verified, the oil consumption profile is converted to a space heating load profile, by multiplying BTU of input heat (oil) times the efficiency of the boiler/furnace to arrive at the actual heat to the space. Once these space load profiles are generated (see Figure 11 above), they are fixed. No matter what heat source is used, or how great any parasitic or piping losses are, any proposed DH Plant must at the end of the day deliver that same amount of BTUs to the space as the current oil-fired appliance do. Once the space load profiles are established, the spreadsheet models the various DH Plants to determine how much energy they would consume to provide this required space heat. As noted above, in addition to producing a set amount of BTU for space heat, a DH Plant must produce enough BTUs to heat the plant itself (parasitic loss) and to overcome the heat lost from the distribution piping into the ground (piping losses). Finally, the model must calculate how much pumping (electrical) energy must be used to get the heat to the buildings. Once inside the buildings, the electrical energy used for pumping is the same for the existing systems as it would be with a DH Plant in place, so this energy is not calculated or accounted for in the model. Additional key load profile assumptions: > Space heating load varies linearly with OAT (a 10 deg F drop in OAT results in twice the increase in load that a 5 deg F drop causes) > There is an OAT at which space heating stops – the OAT combined with the internal loads in the building (people, lights, equipment) are such that no additional heat is required; beyond this temperature, the only load is DHW. The model assumes no space heating above 60 deg F. > However, there is heating required above 60 deg F, for heating recirculating water in the village and domestic hot water in some of the buildings. 3.1.2.2 Recovered Heat. Just as with heating loads, a “recovered heat” profile is generated. This profile assigns a specific village power requirement to each temperature bin. This is less straightforward than assigning heat loads versus OAT, because the correlation between village power and OAT is not as strong – there is a also a time-of-day component to power output. However, bin models predict long term average performance, not hour-by-hour performance. A bin model that predicts consumption accurately on a monthly basis is generally as specific as is required – most utilities bill and/or report consumption on a monthly basis Plotting average monthly temperature versus monthly kWh for 2007 (the last calendar year for which complete PCE data were available when the plot was done) resulted in a scatter of data points. A best-fit curve could be constructed, and when used to predict demand kW at each OAT bin point, it would accurately predict annual electrical Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 4 of 7 consumption. However, it could not predict consumption monthly to within acceptable levels (some months were plus or minus 20 percent of more). However, it was noticed that the data points grouped themselves into two sets. Applying a separate curve to the two “sets” of points resulted in Figure 12 below: Figure 12, village demand v OAT The top curve represents the data from the months shown in dark blue, the bottom curve the remaining months in maroon. It is not known why the correlation to OAT would change from month to month, but in general, the dark blue months are colder (except June) and the maroon months are warmer (except Mar). However, the R^2 correlations are extremely high (in excess of 99 percent). Using these curves to predict demand kW should produce valid results. Figure 13 below shows the monthly results: Figure 13, correlation of predicted power to actual The first line is the actual 2007 PCE data, kWh. The second line is the energy predicted by the model, applying the OAT bin data to the demand kW predicted by the two curves above. The third line is the delta (change in) on a unit basis, that is, in kWh. The final line is the delta as a fraction of the known PCE data. The table shows a deviation between actual and predicted of 0.8 percent (0.008) on an annual basis. More importantly, the magnitude of the largest monthly deviation is 4.9 percent (Feb), while the smallest is November, when the predicted value matches the actual value to within 49 kWh out of 310,000 (0.02 percent deviation). Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 5 of 7 These curves provided a means to accurately predict power demand as a function of temperature, but that is not the value needed for modeling DH Plant performance. What is needed is the amount of heat is available for heat recovery as a function of OAT. However, using the engine-generator manufacturer’s data, a curve was constructed to calculate the available heat as a function of power output. So the bin model first generates a bin table of power demand for each bin by month, then a subsequent table calculates the heat recovery available for each bin by month. The model then calculates how much additional heat input in the form of wood or oil is required to meet the DH Plant load. Figure 14 shows the relationship between kW demand and heat available for recovery; this is specific to the Cat 3456 generator on order by Fort Yukon (see Section 1): Figure 14, available heat recovery v power output These three profiles, the “existing” oil consumption profiles, the building heat load profiles, and the profiles of heat available for recovery represent a baseline condition – the state of the things as they exists now in Fort Yukon. The model is set up to first model these elements, and then it can be modified to calculate the performance of the proposed DH Plants. The following is the list of other calculations made in order to predict performance. Other than the calculations relating to the DH Plant piping (flow rates, distance, pipe size, etc), all of these calculation took the form of bin tables as described above (again, sample calculations can be found in Appendix G): > Proposed routing of DH pipe and associated lengths > Peak flow rate required by each building > Size of piping run-out to each building > Size of each segment of the piping mains (any pipe that serves more than one building) > Minimum and maximum heat loss in each segment and run-out and bin profile > DH Plant parasitic heating load profile Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 6 of 7 > DH Plant heating load (building profile plus parasitic profile plus piping loss profile) > Useable recovered heat profile and bin calculation (month by month) > Wood energy input profile and bin calculation (month by month) > Oil energy input profile and bin calculation (month by month) > Pumping energy input profile and bin calculation (month by month) 3.1.2.3 Cost Estimates. The other component required to calculate the payback of any given scenario is the cost. One estimate was prepared for each proposed DH Plant (see Appendix C for a copy of the cost estimates). The current cost estimates contains the best knowledge of the team members regarding construction in Bush Alaska. As the final design proceeds, these costs estimates will be constantly updated to reflect the current design. Ultimately, actual vendor quotes and contractor’s estimates or bids will be used for the final cost estimates. 3.2 Results Financial results are provided in Sections 1 and 4, and in Appendix F. This section details the engineering results of the performance model, specifically how each proposed DH plant performs in the complementary goals of displacing as much oil as possible, using as much “free” heat (recovered heat) as possible, and utilizing the village resources appropriately to reduce the village’s energy dependence. Figures 15 through 19 show the engineering/energy performance of the five proposed DH Plants. In all cases, the preferred option, Maximum Plant 1, is shaded. Figure 15, Plant Inputs The amount of oil displaced ranges from 92 percent to 100 percent (actually slightly less, but even rounded to three places, it appears as 100 percent). The Max 2 Plant has the highest percentage of oil displaced; this is because it is the only plant with two biomass boilers, allowing it to cover both the very bottom of the range as well as the top. The other plants have only one boiler, and must thus use oil to fill the gaps when the recovered heat is not quite enough, and on the very coldest days when the biomass boiler capacity is not quite enough. Figures 16 and 17 show the breakdown of heat sources for each DH Plant. Figure 16 shows the data in kBTU, while Figure 17 shows the same data in fractions. Figure 16, Heat Sources (units) Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 7 of 7 Figure 17, Heat Sources (fractions) The ability of each Plant to use recovered heat (as a fraction of total input heat) depends both on the size of the Plant and the boiler selection. In a smaller Plant, such as Base, the recovered heat naturally comprises more of the input energy, because the overall capacity of the Plant is much smaller than others. Exp 2 is only slightly larger than Base in terms of Load), so it also receives more than a third of its input energy from recovered heat. Equally interesting is where the output heat goes. Figures 18 and 19 show this distribution, again in units of kBTU and then fractions of total. The DH Plant load (parasitic load) is a constant in all plant in kBTU terms, so naturally it drops as fraction of total as the Plant size gets bigger. Piping losses, on the other hand, vary in both absolute and relative terms, based on the length of size of the distribution piping required. Figure 18, Heat Sinks (units) Figure 19, Heat Sinks (fractions) Piping losses are an important criterion for evaluating the plants. This heat, unlike the DH Plant load, is a complete loss. In essence, it can be thought of as the Plant efficiency, much like a boiler has an efficiency. It is calculated the same way – heat delivered divided by input heat. The Exp 2 Plant, for instance, would have a “heat delivery” efficiency of (1.0 – 0.175) = 0.825 = 82.5 percent. In a stand-alone DH Plant, that 17.5 percent loss would have to paid for in fuel costs. However, because the proposed plants all use recovered heat from the co-located engine generator, this mitigates much of the impact of the losses. Note that in all cases, the percent of input heat from recovered heat is greater than the losses. The recovered heat is thus a major factor in the cost effectiveness of any of these Plants. This data is all included in the Summary sheets in Appendix F. Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 1 of 4 Section 4: Financial Metrics, Sensitivity Analysis 4.1 Financial Metrics The date, the funding mechanism(s) for the project have not been determined. For that reason, the current financial model does not include the effects of the cost of money, or required rates of return on investment. The intent is that some or all the money come in the form of grants, which would carry no future obligation as debt and/or equity would do. Until the funding mechanism is known, the financial model uses the simplest of key metrics – the net simple payback of the project. This is simply defined here as the cost of the project in dollars divided by the savings (over the current means of the heating) in dollars per year (year 1), resulting in a NSP in years. Figures 3A and 3B in the Section 1 show the NSP of the various DH Plants under two sets of assumptions. Appendix F shows the entire Summary sheets for the overall project, and for each individual DH Plant 4.2 Sensitivity Analysis The base level resource assumptions are tabulated in Section 1.3 (abbreviated) and in Appendix F (in full). Figure 2 from Section 1.3, reproduced here, shows the base level cost and unit heat content assumptions. Figure 2, Base Level Resource Assumptions (reproduced from Section 1.3) As shown, there are three primary energy inputs to the DH Plant(s), electrical energy, No. 1 oil, and wood chips. Currently, there is only one primary energy input in the village (for heating), No. 1 oil. In the sensitivity tables and graphs that follow, two input costs are held constant, and one of the three is varied. This provides insight into how sensitive the project is to shifts in cost of the major cost component, input energy. In Figure 20, the cost of electrical energy is varied as the cost of oil and wood are held constant. Figure 20, sensitivity table, electrical energy Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 2 of 4 As the table shows, the net simple payback of the project is not especially sensitive to the cost of electrical energy – a 75 percent increase in the cost of the energy causes the NSP to increase by only about 35 percent. This can seen graphically in Figure 21; the slope of the lines are not particularly steep (see Figure 23). It can also been seen that the slope is increasing as the cost of energy increases; thus less dramatic increases in electrical costs have even smaller effects on project financials. Figure 21, sensitivity graph, electrical energy Figures 22 and 23 below show the effects of changes in cost of No. 1 oil. These effects are significantly greater than those associated with the cost of electricity. This is because oil is the primary energy input in the “existing” case (i.e. the current means of heating the village). Figure 22, sensitivity table, oil energy The financial effect of changes in the price of oil is the opposite of those associated with changes in the cost of electricity or wood; because oil is the sole source of energy in the “existing” case (and only a very small input to the DH Plants), an increase in the cost of oil increases the value of the project. This can be seen in Figure 23 – the slope of the curves is opposite that of the curves in Figures 21 and 25. Note that because of the greater sensiticity of the NSP to the cost of oil, the scale of the Y axis had to be expanded. This allows the effect of a drop in oil cost to be shown, but it also masks the significance of increases in oil cost, by flattening out the slope of the curves to the right of the Base Level case. Figure 23, however, shows that an increase in the cost of oil by 50 Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 3 of 4 percent represents a drop of more than 50 percent in NSP. A doubling of the oil cost decreases the NSP by close to 75 percent. The most significant effect, however, is a decrease in the price of oil from $4.00 per gallon (Base Level) to $3.00 per gallon; the NSP increases 300 percent or more. Resource prices can be volatile, however, the long term price of oil in the village is expected to rise. Therefore, the team believes the Base Level price of $4.00 per gallon to be conservative, and a reasonable Base Level to use for this analysis. Figure 23, sensitivity graph, oil energy Figures 24 and 25 show the effects of changes in the price of wood chips. The magnitude of these effects is almost identical to the effect of the price changes for electrical energy. Figure 24, sensitivity table, wood energy Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 4 of 4 Figure 25, sensitivity graph, wood energy Another assumption contained within the Base Level resource assumptions is the heat content of the wood chips. However, the sensitivity of the project to the heat content of the chips is essentially the same as that of the cost of wood chips – if the chips have less unit heat, one would simply have to buy more of them. Thus a drop in heat content has a one-to-one relationship with the cost of wood, and has the same effect on the project as an increase in wood chips costs. Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates Appendix A: One-line Diagram and Sequence of Operations for Proposed DH Plants: Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 1 of 5 Sequence of Operations: I Abbreviations: BB: Biomass Boiler CGL: Generator Cooling Loop CV: Control Valve dP: delta P (the change in Pressure) FM: Flow Meter: IV: Isolation Valve (motor actuated valves, used only for isolating equipment) OB: Oil Boiler PL: Primary Loop PS: Primary Supply SL: Secondary Loop SS: Secondary Supply TT Temperature Transmitter II Heat Transfer Heat transfer in BTUs is measured at two points; in the generator cooling loop, and the in the secondary, or distribution loop. The measurement is made by multiplying the difference between the supply and return temperatures times the mass rate of the system. The mass rate itself is calculated – the flow meters [FM.GCL.1] and [FM.SL.1] measure volumetric flow rate, which is then converted into mass rate via an internal calculation. Heat transfer from the generator cooling loop is measured for accounting purposes. Depending on the final ownership of the district heating plant (DH Plant) and the Power Plant (P Plant), it may necessary that these BTUs be tracked. Heat Transfer into the secondary loop is tracked for control purposes (see below) and also as a diagnostic. The heat transfer to each client is measured and recorded for billing/tracking purposed. The difference between the measured heat rate that leaves the DH plant, and the sum of the client heat rates is the system losses. These losses consist primarily of heat lost from the piping into the ground. By tracking this differential, the DH Plant operators can see if significant increases in losses occur, and so knowing, can track down the reason for the increase. III Secondary (distribution) Loop A. Flow Control: There are three delta P transmitters ([dPT.SL.1, 2, and 3]) located within the secondary (distribution) piping. These transmitters measure the pressure differential between the secondary supply piping and the secondary return piping. The control system modulates the Lead Secondary Pump speed via the variable frequency drive (VFD) to maintain the supply-return dP setpoint, based on the lowest of the three dP values received from the transmitters. B. Pump Lead/Lag: Each pump is designed for 100 percent of the required flow. The operating pump is designated the Lead pump, the backup is the Lag pump. The Lead and Lag pump designations shall switch on the first of each calendar month, as noon on that day. In the event of a Lead pump failure, the Lag pump shall immediately become the Lead pump, and the failed pump, the Lag pump. After a failure, the scheduled monthly Lead / Lag designation switch shall be suspended until the operator re-enables the switch. This is to prevent the system from trying to switch operations to a failed pump. Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 2 of 5 C Temperature Control: 1. Setpoint: Secondary Loop Setpoint is reset based on outside air temperature. Above 50 deg F OAT, setpoint shall be 140 deg F. Below 20 deg F, setpoint shall be 185 deg F. Between the 20 and 50 deg F, the setpoint shall vary linearly between the endpoint values. 2. Control: The control valve [CV.SL.1] located at the primary / secondary heat exchanger (HX) modulates to maintain the secondary loop heating water supply setpoint, as measured at [TT.SS.1]. IV Primary (plant) Loop A. Flow Control: The primary pumps are constant speed. However, there is a bypass between primary supply and return that controls flow from supply to return. The control valve [CV.dP.1] modulates to maintain the supply-return differential pressure setpoint, measured at [dPT.PL.1]. B. Pump Lead/Lag: Each pump is designed for 100 percent of the required flow. The operating pump is designated the Lead pump, the backup is the Lag pump. The Lead and Lag pump designations shall switch on the first of each calendar month, as noon on that day. In the event of a Lead pump failure, the Lag pump shall immediately become the Lead pump, and the failed pump, the Lag pump. After a failure, the scheduled monthly Lead / Lag designation switch shall be suspended until the operator re-enables the switch. This is to prevent the system from trying to switch operations to a failed pump. C. Temperature Control: 1. The primary loop setpoint is set at 5.0 deg F higher than the secondary loop setpoint. 2. The primary loop temperature is measured by the transmitter [TT.PL.1], which is located downstream of the thermal storage tank. The signals from this transmitter are used to control both the control valve at the generator cooling loop HX and the firing rates of all of the boilers. 3. The primary purpose of the thermal storage tank is to provide a “thermal flywheel” for what is a very small system in terms of the amount of water in the system. a. In a system with a minimal amount of water, temperature control is difficult, because a small input of heat can result in a large change in temperature. b. The thermal storage tank provide extra volume (mass), which helps dampen the speed of temperature changes, and makes control easier. c. However, because the transmitter that provide temperature control is downstream of the tank, there is a lag between an input of heat, and the resulting rise in temperature at [TT.PL.1]. To help make the control more accurate, there are three temperature transmitters in the tank at different elevations within the tank (not shown on drawing). Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 3 of 5 d. This means the temperature controls must be set to react slowly, but because of the transmitters within the tank, it means that the controls can see how the system temperature is trending. 1) This is an ideal scheme for the biomass boilers, which want use the knowledge of how the tank temperatures are trending to make slow and small changes in firing rate. 2) During the commissioning process, the control valve on the HX [CV.PL.1] will be tuned to match the control speed to the reaction of the system. 3) Also during commissioning, the rate at which control signal are sent to the oil-fired boiler will be tuned to match the system response. D. Temperature and Flow Control, as load increases: 1. General: In this Section, BB max equals the maximum output of the biomass boilers. If there is only one, then BB max equals the capacity of that boiler. If there are two, then BB max equals the sum of the two boiler capacities. BB min equals the minimum turndown capacity of the smallest biomass boiler in the plant (there may be one or two). This is estimated at 40 percent of the rated capacity of the smallest biomass boiler. HR is the available heat recovery from the generator cooling loop. 2. Case 1: Load is less than available heat recovery (HR). a. Control valve [CV.PL.1] modulates to maintain primary loop setpoint. As long as Load remain less than HR, no other action is required. When the Load exceeds the available heat recovery, the loop temperature measured at [TT.PS.1] will fall below setpoint. b. In all cases, all primary flow goes through the generator loop HX. In this case, because the recovered heat can meet the Plant Load, all of the water flows through the downstream bypass from supply to return. The valve [CV.dP.1] modulates to maintain dP setpoint. c. Because the primary pump flow is constant, and the flow through the HX does not vary, this valve holds a constant position once it has reached setpoint. 3. Case 2: Load is greater than HR, Load is less than BB min. a. In this Case, the operator cannot meet the Load with only the recovered heat, and he cannot start a biomass boiler. Because the Load is less than BB min, the biomass boiler would not be able to remain on, and would attempt to cycle, which is not recommended. Therefore, the control system starts up the oil boiler. The system uses two pieces of information to determine the Case: 1) Heat recovery alone cannot meet load: this is known because the temperature at [TT.PL.2] is less than the primary loop setpoint. 2) The Load is less than BB min: The DH plant heat load is calculated as described above in Section II, and is found to be less than BB min. b. Because the generator loop HX is upstream of the oil boiler, and in series with it, the system first takes all the available heat recovery; it fires the oil boiler only as required to maintain loop setpoint. This maximized the use of recovered heat. c. In order to start up the oil boiler, the associated isolation valve [IV.OB.1] must be opened. Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 4 of 5 1) Each of the boiler isolation valves are two position valves (open or closed) and each is flow limited – that means the flow through the valve is a constant when it is open. 2) Each of the two (or three) boilers has a set flow rate, each of which is individually less than the total primary flow. The sum of these flow rates equals the primary flow. 3) The result of this is that except in the Case where all available boilers are operating, some water must flow through the bypass. 4) When a valve opens, the supply/return dP in the bypass drops as some of the flow is diverted through a boiler, and into the supply piping. 5) The bypass valve [CV.dP.1] modulates further closes to maintain the dP setpoint. 6) Flow is now split between the operating boiler and the bypass. 7) This pressure modulation and control occurs in this and all subsequent Cases; this description will not be repeated in further Case outlines. 4. Case 3: Load is greater than HR, Load is greater than BB min. a. At this point, the system opens [IV.BB.1] and starts the first (smallest, if there are two) biomass boiler. b. When this biomass boiler is established, the system shuts down the oil fired boiler, and closes [IV.OB.1]. c. This is the only case in which not all of the available heat recovery is used. The system selects for wood over oil, so once the Load is great enough to operate a biomass boiler, the following occurs: 1) The control valve [CV.GCL.1] slowly closes. 2) This ensures that the first biomass boiler sees the entire Load. 3) Using the control system, the biomass boiler is held at the minimum sustainable firing rate (minimum turndown). 4) As the Load increases, the boiler is held at minimum, and [CV.PL.1] modulates to maintain primary loop setpoint. This ensures that the maximum amount of recovered heat is used. 5) As Load increases further, the point will be reached when the Load is now greater than HR plus the BB min. 5. Case 4: Load is greater than HR, Load is greater than (HR + BB min). a. The control [CV.PL.1] is wide open, and all possible heat is being recovered. b. The biomass boiler controls are released from their hold at minimum. The boiler is now allowed to modulate the firing rate to maintain primary loop setpoint. c. If there is only one biomass boiler, then the boiler modulates the firing rate until the rate reaches maximum. If the primary loop temperature then falls below setpoint, the next Case is reached. d. If there are two biomass boilers: 1) The smaller boiler modulates to or near to full fire as Load increases. 2) The larger boiler is then brought on, and the smaller one shut down. Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates 5 of 5 3) As Load increases, and the larger boiler modulates to or near to full fire, the smaller boiler is brought on. Both boilers modulate in unison (same percent firing rate, not same BTU output). 4) When the boilers reach maximum firing rate, and the primary loop temperature drops below setpoint, the next case is reached. 6. Case 5: Load is greater than HR, Load is greater than (HR + BB max). a. The control [CV.PL.1] is wide open, and all possible heat is being recovered. b. The biomass boiler(s) are at maximum firing rate. c. The oil fired boiler is brought on to make up the difference between the Load and recovered heat plus the biomass boiler heat. Recovered heat and biomass heat are maximized, oil heat is minimized. Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates Appendix B: Control Points List for Proposed DH Plants: Fort Yukon Biomass DH Plant Fort Yukon Alaska Points List C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Points List (same for all 5 proposed plants) 15 31 7 22 DH Plant AO AI BO BI main HX in and out temp : 4 HR HX in and out temp : 4 main HX control valve position : 1 HR HX control valve position : 1 main HX flow meter flow : 1 HR HX flow meter flow : 1 primary loop supply temp 1 : primary pump status : 2 primary pump stop/start : 2 : secondary pump VFD status : 2 secondary pump VFD enable : 2 secondary pump VFD speed : 2 secondary pump VFD alarm : 2 secondary pump VFD amps : 2 : secondary piping system delta P : 3 secondary loop supply temp 1 : boiler in outlet temp : 3 boiler discharge setpoint temp : 3 boiler enable : 3 boiler status : 3 boiler iso valves position : 3 stack gas temp : 3 : storage tank temp : 4 : emergency generator status : 1 tank low level : 1 tank low low : 1 fuel oil pumpset alarm : 1 fuel oil pumpset enable : 1 : plant oa temp : 2 plant sp temp : 2 UH enable : 4 UH status : 4 : heat trace status : 5 efour, PLLC 1 of 1 Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates Appendix C: Cost Estimates for Proposed DH Plants: Fort Yukon Biomass DH Plant Fort Yukon Alaska Cost Est C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls $80 Unit costs Number Extended Cost labor labor description units hrs each material Base Exp 1 Exp 2 Max 1 Max 2 Base Exp 1 Exp 2 Max 1 Max 2 boilers : : : Wiessmann model 390 : ea $276,250 : 1.0 : $276,250 Wiessmann model 530 : ea $295,000 : 1.0 : $295,000 Wiessmann model 720 : ea $313,750 : 1.0 : $313,750 Wiessmann model 950 : ea $332,500 : 1.0 1.0 1.0 : $332,500 $332,500 $332,500 Wiessmann model 1250 : ea $351,250 : : install model 390 on site : ea 200.0 $16,000 $15,000 : 1.0 : $31,000 install model 530 on site : ea 200.0 $16,000 $15,001 : 1.0 : $31,001 install model 720 on site : ea 240.0 $19,200 $15,002 : 1.0 : $34,202 install model 950 on site : ea 240.0 $19,200 $15,003 : 1.0 1.0 1.0 : $34,203 $34,203 $34,203 install model 1250 on site : ea 240.0 $19,200 $15,004 : : shipping : ea $20,000 : 1.0 1.0 1.0 1.0 2.0 : $20,000 $20,000 $20,000 $20,000 $40,000 ::: mech room : : : main heat exchanger, flat plate : ea 30.0 $2,400 $29,900 : 1.0 1.0 1.0 1.0 1.0 : $32,300 $32,300 $32,300 $32,300 $32,300 generator loop heat exchanger : ea 30.0 $2,400 $29,900 1.0 1.0 1.0 1.0 1.0 $32,300 $32,300 $32,300 $32,300 $32,300 7.5 HP Pump : ea 10.0 $800 $3,536 : 2.0 2.0 2.0 : $8,672 $8,672 $8,672 10 HP Pump : ea 14.1 $1,129 $4,053 : 2.0 2.0 : $10,365 $10,365 15 HP Pump :ea 14.1 $1,129 $4,053 :: 20 HP Pump :ea 16.0 $1,280 $4,312 :2.0 :$11,184 25 HP Pump :ea 15.6 $1,246 $7,250 :: 30 HP Pump :ea 17.3 $1,388 $8,140 :2.0 :$19,056 40 HP Pump :ea 20.0 $1,600 $9,475 :: 50 HP Pump :ea 22.5 $1,803 $11,900 :2.0 :$27,406 60 HP Pump :ea 24.7 $1,980 $13,620 :2.0 :$31,200 75 HP Pump :ea 28.1 $2,246 $16,200 :2.0 :$36,891 4 inch pump set (valves, etc):ea 36.5 $2,918 $3,106 :: 6 inch pump set (valves, etc):ea 52.0 $4,163 $4,294 :4.0 4.0 4.0 4.0 4.0 :$33,829 $33,829 $33,829 $33,829 $33,829 20 HP VFD :per HP $150 :2.0 :$6,000 25 HP VFD :per HP $150 :: 30 HP VFD :per HP $150 :2.0 :$9,000 40 HP VFD :per HP $150 :: 50 HP VFD :per HP $150 :2.0 :$15,000 60 HP VFD :per HP $150 :2.0 :$18,000 75 HP VFD :per HP $150 :2.0 :$22,500 additional piping : ls 320.0 $25,600 $25,000 :1.0 1.0 1.0 1.0 1.0 :$50,600 $50,600 $50,600 $50,600 $50,600 oil fired boiler, 750 kBTU/h : ea 78.0 $6,244 $8,193 :1.0 1.0 1.0 1.0 1.0 $14,437 $14,437 $14,437 $14,437 $14,437 efour, PLLC 1 of 3 Fort Yukon Biomass DH Plant Fort Yukon Alaska Cost Est C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls $80 Unit costs Number Extended Cost labor labor description units hrs each material Base Exp 1 Exp 2 Max 1 Max 2 Base Exp 1 Exp 2 Max 1 Max 2 2-position isolation valves, 6" : ea 8.0 $640 $3,278 :2.0 2.0 2.0 2.0 3.0 :$7,836 $7,836 $7,836 $7,836 $11,754 control valves, 6" : ea 8.0 $640 $5,600 :2.0 2.0 2.0 2.0 2.0 :$12,480 $12,480 $12,480 $12,480 $12,480 6" flow meter : ea 6.9 $549 $4,500 :2.0 2.0 2.0 2.0 2.0 :$10,097 $10,097 $10,097 $10,097 $10,097 electrical : ls $30,000 :1.0 1.0 1.0 1.0 1.0 : $30,000 $30,000 $30,000 $30,000 $30,000 lights : sf $10 : 480.0 480.0 480.0 480.0 480.0 : $4,800 $4,800 $4,800 $4,800 $4,800 control points, binary : ea $600 : 29.0 29.0 29.0 29.0 29.0 : $17,400 $17,400 $17,400 $17,400 $17,400 control points, analog : ea $900 : 46.0 46.0 46.0 46.0 46.0 : $41,400 $41,400 $41,400 $41,400 $41,400 controls, panels : ea 16.0 $1,280 $8,000 : 2.0 2.0 2.0 2.0 2.0 : $18,560 $18,560 $18,560 $18,560 $18,560 controls, HMI : ea $1,500 : 2.0 2.0 2.0 2.0 2.0 : $3,000 $3,000 $3,000 $3,000 $3,000 controls, programming : ls 250.0 $20,000 : 1.0 1.0 1.0 1.0 1.0 : $20,000 $20,000 $20,000 $20,000 $20,000 thermal storage tank, 6000 gal : ea 60.0 $4,800 $21,965 : 1.0 1.0 1.0 1.0 1.0 : $26,765 $26,765 $26,765 $26,765 $26,765 expansion tank, primary loop, 80g : ea 2.3 $183 $817 : 1.0 1.0 1.0 1.0 1.0 : $999 $999 $999 $999 $999 expansion tank, primary loop, 400g : ea 5.7 $457 $3,939 : 3.0 3.0 3.0 3.0 3.0 : $13,188 $13,188 $13,188 $13,188 $13,188 building : sf $100 : 900.0 900.0 900.0 900.0 900.0 : $90,000 $90,000 $90,000 $90,000 $90,000 ::: remainder of plant : : : plant stack, 50 ft : lf 0.8 $60 $158 : 50.0 50.0 50.0 50.0 50.0 : $10,900 $10,900 $10,900 $10,900 $10,900 stack fittings : ea 0.8 $64 $250 6.0 6.0 6.0 6.0 9.0 $1,884 $1,884 $1,884 $1,884 $2,826 emergency generator, 100 kW : ea $50,000 : 1.0 1.0 1.0 1.0 1.0 : $50,000 $50,000 $50,000 $50,000 $50,000 fuel oil tank, DW, AG, 2000 gal : ea 7.7 $617 $7,590 : 1.0 1.0 1.0 1.0 1.0 : $8,207 $8,207 $8,207 $8,207 $8,207 tank accessories : ls 48.0 $3,840 $3,500 : 1.0 1.0 1.0 1.0 1.0 : $7,340 $7,340 $7,340 $7,340 $7,340 FO pump set : ea 2.7 $213 $1,200 : 1.0 1.0 1.0 1.0 1.0 : $1,413 $1,413 $1,413 $1,413 $1,413 electrical : ea $7,500 : 1.0 1.0 1.0 1.0 1.0 : $7,500 $7,500 $7,500 $7,500 $7,500 lights : sf $10 : 1,200 1,200 1,200 1,200 1,200 : $12,000 $12,000 $12,000 $12,000 $12,000 material handling : ls $80,000 : 1.0 1.0 1.0 1.0 1.0 : $80,000 $80,000 $80,000 $80,000 $80,000 ::: distribution : : : 2" pex pipe, installed in place : lf $38 : 3,164 3,068 4,312 4,802 7,522 : $118,650 $115,050 $161,700 $180,075 $282,075 4" pex pipe, installed in place : lf $60 : 7,376 3,016 6,516 6,516 : $442,560 $180,960 $390,960 $390,960 (2) 4" pex pipe, installed in place : lf $112 : 3,110 870 870 1,730 1,730 : $348,320 $97,440 $97,440 $193,760 $193,760 ::: building connections : ea $21,500 : 11.0 13.0 13.0 15.0 16.0 : $236,500 $279,500 $279,500 $322,500 $344,000 future connections : ea $1,500 : 7.0 8.0 7.0 9.0 7.0 : $10,500 $12,000 $10,500 $13,500 $10,500 ::: DH site : : : wood processing building : sf $40 : 1,200 1,200 1,200 1,200 1,200 : $48,000 $48,000 $48,000 $48,000 $48,000 fill : cu yd $2.5 :10,000 10,000 10,000 10,000 10,000 : $25,000 $25,000 $25,000 $25,000 $25,000 efour, PLLC 2 of 3 Fort Yukon Biomass DH Plant Fort Yukon Alaska Cost Est C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls $80 Unit costs Number Extended Cost labor labor description units hrs each material Base Exp 1 Exp 2 Max 1 Max 2 Base Exp 1 Exp 2 Max 1 Max 2 General Conditions : : : mob and demob : ls $40,000 : 1.0 1.0 1.0 1.0 1.0 : $40,000 $40,000 $40,000 $40,000 $40,000 small tools : ls $42,000 : 1.0 1.0 1.0 1.0 1.0 : $42,000 $42,000 $42,000 $42,000 $42,000 temp facilities : ls $25,000 : 1.0 1.0 1.0 1.0 1.0 : $25,000 $25,000 $25,000 $25,000 $25,000 : construction subtotal : $1,905,062 $2,203,566 $1,954,015 $2,366,298 $2,829,099 : subcontractor mark-ups (mech is general) : electrical contractor mark-up 0.125 : $15,788 $16,288 $16,288 $16,788 $17,038 controls contractor mark-up 0.125 : $22,222 $24,347 $23,597 $25,722 $27,274 site contractor 0.125 : $97,059 $125,944 $99,075 $145,037 $160,474 subtotal : $135,068 $166,578 $138,959 $187,546 $204,786 : total construction : $2,040,130 $2,370,144 $2,092,974 $2,553,844 $3,033,885 : design / construction admin (% of cons) : final design/study : $125,000 $125,000 $125,000 $125,000 $125,000 bid assistance 0.005 : $10,201 $11,851 $10,465 $12,769 $15,169 construction admin 0.035 : $71,405 $82,955 $73,254 $89,385 $106,186 commissioning/start up 0.025 : $51,003 $59,254 $52,324 $63,846 $75,847 contingency 0.100 : $204,013 $237,014 $209,297 $255,384 $303,388 subtotal : $461,621 $516,074 $470,341 $546,384 $625,591 : total : $2,501,751 $2,886,217 $2,563,315 $3,100,228 $3,659,476 efour, PLLC 3 of 3 Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates Appendix D: Maps of Proposed DH Plants: Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates Appendix E: Typical Design Documents, Heat Recovery from Engine Generators: (These plans are from a previous job, but the methodology will be the same) Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates Appendix F: Main Summary, DH Plant Summary Sheets, and Key Inputs: Fort Yukon Biomass DH Plant Fort Yukon Alaska Summary C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Summary Buildings included On Inputs (dark text are user inputs) 1 School 1 cost of oil : $4.00 per gallon 2 Gym 1 cost of electricity : $0.48 per kWh 3 Store 1 cost of wood : $175.00 per GT 4 Post Office 1 : 5 CATG Main Office 1 MC of wood at use : 0.25 MC 6 State Building 1 unit heat content :5,315 BTU/lb 7 Shop (adj School)1 : 8 District Office 1 soil conditions :med (for heat loss calcs, select only one) 9 Church 1 dry : 10 Yukon Flats 1 med :1 11 City Building 1 moist : 12 New CATG Clinic 1 13 Tribal Offices 1 Biomass Boilers : B-1 model B-2 Model choices 14 Water Treat 1 Base Plant : 530 390 15 Old CATG Clinic 1 Expanded Plant 1 : 950 530 16 City DHW Load 1 Expanded Plant 2 : 720 720 Maximum Plant 1 : 950 950 include Heat Recovery 1 Maximum Plant 2 : 390 950 1,250 Results (see Individual Plant Summary sheets for more details) Financial Base Exp 1 Exp 2 Max 1 Max 2 current annual cost to heat connected buildings : $431,228 $547,228 $481,376 $597,376 $621,376 proposed annual cost of oil, DH Plant : $16,152 $40,285 $21,481 $48,248 $292 proposed annual cost of wood chips, DH Plant : $157,393 $236,122 $192,243 $269,201 $316,395 proposed annual cost of electrical energy, DH Plant : $66,378 $101,150 $77,626 $70,522 $121,982 total annual proposed costs, DH Plant : $239,922 $377,557 $291,350 $387,971 $438,669 savings : $191,306 $169,671 $190,026 $209,405 $182,707 estimated total DH plant cost : $2,501,751 $2,886,217 $2,563,315 $3,100,228 $3,659,476 net simple payback :13.1 yrs 17.0 yrs 13.5 yrs 14.8 yrs 20.0 yrs Inputs Base Exp 1 Exp 2 Max 1 Max 2 current annual oil consumption, connected bldgs, gal : 107,807 136,807 120,344 149,344 155,344 proposed annual oil consumption, gal : 4,038 10,071 5,370 12,062 73 proposed annual wood consumption, green tons : 899 1,349 1,099 1,538 1,808 proposed annual electrical energy consumption, kWh : 138,287 210,730 161,721 146,920 254,130 fraction of oil displaced : 0.963 0.926 0.955 0.919 1.000 Heat Sources, unit Base Exp 1 Exp 2 Max 1 Max 2 annual heat from oil, kBTU : 449,103 1,120,118 597,292 1,341,548 8,106 annual heat recovered from Power Plant, kBTU : 5,285,120 5,513,598 5,407,258 5,524,605 5,559,001 annual heat from wood chips, kBTU : 8,030,058 12,046,738 9,808,062 13,734,424 16,142,238 Heat Sources, fraction Base Exp 1 Exp 2 Max 1 Max 2 annual heat from oil : 0.033 0.060 0.038 0.065 0.000 annual heat recovered from Power Plant : 0.384 0.295 0.342 0.268 0.256 annual heat from wood chips : 0.583 0.645 0.620 0.667 0.744 Heat Sinks, unit Base Exp 1 Exp 2 Max 1 Max 2 annual heat to buildings, kBTU : 11,990,295 15,215,675 13,384,660 16,610,040 17,277,360 annual heat to piping losses, kBTU : 1,397,094 3,087,885 2,051,057 3,613,643 4,055,091 annual heat to plant, kBTU : 376,894 376,894 376,894 376,894 376,894 Heat Sinks, fraction Base Exp 1 Exp 2 Max 1 Max 2 annual heat to buildings : 0.871 0.815 0.846 0.806 0.796 annual heat to piping losses : 0.102 0.165 0.130 0.175 0.187 annual heat to plant : 0.027 0.020 0.024 0.018 0.017 efour, PLLC 1 of 1 Fort Yukon Biomass DH Plant Fort Yukon Alaska Base Summary C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Summary Base DH Plant Buildings included DH Plant 1 School 1 maximum plant load: 3,827 kBTU/h 2 Gym 1 coincident heat recovery available: 971 kBTU/h 3 Store 1 fraction of heat from HR at peak: 0.254 4 Post Office 1 5 CATG Main Office 1 est minimum boiler capacity: 2,856 kBTU/h 6 State Building 1 est minimum boiler capacity: 837 kW(th) 7 Shop (adj School)1 8 District Office 1 use Weissmann model: 530 (from Summary) 9 Church 1 maximum capacity: 1,808 10 Yukon Flats 1 minimum capacity: 723 11 City Building 12 New CATG Clinic predicted plant flow rate: 320 gpm 6.0 13 Tribal Offices pipe length to design load: 2,726 ft 14 Water Treat estimated secondary pump head: 162 ft 15 Old CATG Clinic estimated pump efficiency: 0.740 16 City DHW Load 1 peak secondary pump power: 13.2 kW 17.7 20.0 estimated primary pump head: 50 ft peak primary pump power: 4.1 kW 5.5 7.5 estimated plant parasitic power: 7.5 kW Results DH Plant runs :111111111111 Current :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :total oil gal :15,023 14,275 13,609 7,444 4,676 2,587 2,612 3,720 5,563 10,561 12,386 15,350 :107,807 cost $:60,094 57,101 54,437 29,774 18,704 10,350 10,446 14,882 22,250 42,243 49,546 61,401 :$431,228 Predicted :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :total fraction oil gal :621 1,221 526 10 88 106 285 296 83 133 55 614 :4,038 cost $:2,485 4,883 2,103 42 353 422 1,141 1,183 331 534 221 2,455 :$16,152 0.067 :: wood tons :127 116 131 62 40 7 5 25 52 100 104 132 :899 cost $:22,275 20,314 22,982 10,852 6,942 1,141 829 4,344 9,075 17,465 18,150 23,023 :$157,393 0.656 :: electricity kWh :12,841 12,100 12,191 10,723 11,067 10,710 11,067 11,067 10,710 11,372 11,441 12,998 :138,287 cost $:6,164 5,808 5,852 5,147 5,312 5,141 5,312 5,312 5,141 5,458 5,492 6,239 :$66,378 0.277 :: total cost $:30,923 31,005 30,937 16,041 12,607 6,705 7,282 10,839 14,547 23,457 23,862 31,717 :$239,922 1.000 savings $:29,170 26,096 23,500 13,733 6,097 3,645 3,164 4,042 7,703 18,786 25,684 29,684 :$191,306 :: estimated construction cost :$2,501,751 net simple payback :13.08 yrs Heat Sources :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :fraction from oil kBTU :69,093 135,785 58,470 1,163 9,809 11,744 31,720 32,886 9,196 14,839 6,133 68,267 :449,103 0.033 from HR kBTU :666,938 603,907 471,513 404,616 267,090 311,805 313,257 263,465 262,122 430,261 621,274 668,872 :5,285,120 0.384 from wood kBTU :1,136,444 1,036,387 1,172,542 553,653 354,187 58,229 42,316 221,640 463,007 891,050 926,004 1,174,598 :8,030,058 0.583 (assumes plant runs all year)total :13,764,282 Heat Sinks :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :fraction to load kBTU :1,670,907 1,587,696 1,513,625 827,867 520,076 287,780 290,463 413,784 618,667 1,174,561 1,377,626 1,707,242 :11,990,295 0.871 to piping kBTU :137,366 126,271 132,961 110,832 104,784 93,715 96,640 101,550 104,897 123,464 126,230 138,384 :1,397,094 0.102 to plant kBTU :64,203 62,113 55,939 20,733 6,225 282 190 2,658 10,760 38,125 49,555 66,112 :376,894 0.027 (assumes plant runs all year)total :13,764,282 gallons of oil displaced :103,769 fraction of oil displaced :0.963 efour, PLLC 1 of 1 Fort Yukon Biomass DH Plant Fort Yukon Alaska Exp 1 Summary C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Summary Expanded DH Plant 1 Buildings included DH Plant 1 School 1 maximum plant load: 5,091 kBTU/h 2 Gym 1 coincident heat recovery available: 971 kBTU/h 3 Store 1 fraction of heat from HR at peak: 0.191 4 Post Office 1 5 CATG Main Office 1 est minimum boiler capacity: 4,120 kBTU/h 6 State Building 1 est minimum boiler capacity: 1,208 kW(th) 7 Shop (adj School)1 8 District Office 1 use Weissmann model: 950 (from Summary) 9 Church 1 maximum capacity: 3,241 10 Yukon Flats 1 minimum capacity: 1,297 11 City Building 1 12 New CATG Clinic 1 predicted plant flow rate: 420 gpm 6.0 13 Tribal Offices pipe length to design load: 6,986 ft 14 Water Treat estimated secondary pump head: 322 ft 15 Old CATG Clinic estimated pump efficiency: 0.740 16 City DHW Load 1 peak secondary pump power: 34.4 kW 46.2 50.0 estimated primary pump head: 50 ft peak primary pump power: 5.3 kW 7.2 7.5 estimated plant parasitic power: 7.5 kW Results DH Plant runs :111111111111 Current :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :total oil gal :19,256 18,312 17,414 9,391 5,780 3,098 3,122 4,537 6,941 13,442 15,831 19,682 :136,807 cost $:77,025 73,248 69,655 37,565 23,120 12,391 12,490 18,150 27,765 53,768 63,324 78,727 :$547,228 Predicted :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :total fraction oil gal :245 551 69 396 1,669 1,403 1,854 2,378 1,350 157 :10,071 cost $:979 2,203 277 1,584 6,678 5,610 7,417 9,510 5,398 629 :$40,285 0.107 :: wood tons :203 192 202 99 40 1 1 17 66 155 165 210 :1,349 cost $:35,582 33,583 35,435 17,263 6,952 191 114 2,901 11,521 27,044 28,792 36,743 :$236,122 0.625 :: electricity kWh :21,010 20,295 19,237 15,493 15,958 15,443 15,958 15,958 15,443 16,868 17,635 21,433 :210,730 cost $:10,085 9,742 9,234 7,437 7,660 7,413 7,660 7,660 7,413 8,097 8,465 10,288 :$101,150 0.268 :: total cost $:46,645 45,527 44,946 26,284 21,290 13,214 15,191 20,071 24,332 35,141 37,256 47,660 :$377,557 1.000 savings $:30,379 27,721 24,710 11,281 1,830 (822) (2,701) (1,922) 3,432 18,628 26,068 31,067 :$169,671 :: estimated construction cost :$2,886,217 net simple payback :17.01 yrs Heat Sources :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :fraction from oil kBTU :27,216 61,248 7,690 44,036 185,673 155,997 206,221 264,437 150,103 17,498 :1,120,118 0.060 from HR kBTU :666,922 603,246 471,012 385,387 340,305 386,234 349,012 319,295 276,689 426,275 620,348 668,872 :5,513,598 0.295 from wood kBTU :1,815,348 1,713,380 1,807,874 880,754 354,696 9,724 5,835 148,023 587,811 1,379,757 1,468,922 1,874,613 :12,046,738 0.645 (assumes plant runs all year)total :18,680,453 Heat Sinks :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :fraction to load kBTU :2,141,675 2,036,674 1,936,765 1,044,481 642,852 344,541 347,283 504,650 771,997 1,495,025 1,760,719 2,189,014 :15,215,675 0.815 to piping kBTU :303,609 279,086 293,872 244,964 231,597 207,132 213,595 224,447 231,846 272,883 278,996 305,858 :3,087,885 0.165 to plant kBTU :64,203 62,113 55,939 20,733 6,225 282 190 2,658 10,760 38,125 49,555 66,112 :376,894 0.020 (assumes plant runs all year)total :18,680,453 gallons of oil displaced :126,736 fraction of oil displaced :0.926 efour, PLLC 1 of 1 Fort Yukon Biomass DH Plant Fort Yukon Alaska Exp 2 Summary C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Summary Expanded DH Plant 2 Buildings included DH Plant 1 School 1 maximum plant load: 4,306 kBTU/h 2 Gym 1 coincident heat recovery available: 971 kBTU/h 3 Store 1 fraction of heat from HR at peak: 0.226 4 Post Office 1 5 CATG Main Office 1 est minimum boiler capacity: 3,335 kBTU/h 6 State Building 1 est minimum boiler capacity: 977 kW(th) 7 Shop (adj School)1 8 District Office 1 use Weissmann model: 720 (from Summary) 9 Church 1 maximum capacity: 2,457 10 Yukon Flats 1 minimum capacity: 983 11 City Building 12 New CATG Clinic predicted plant flow rate: 360 gpm 6.0 13 Tribal Offices 1 pipe length to design load: 4,180 ft 14 Water Treat 1 estimated secondary pump head: 217 ft 15 Old CATG Clinic estimated pump efficiency: 0.740 16 City DHW Load 1 peak secondary pump power: 19.9 kW 26.6 30.0 estimated primary pump head: 50 ft peak primary pump power: 4.6 kW 6.1 7.5 estimated plant parasitic power: 7.5 kW Results DH Plant runs :111111111111 Current :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :total oil gal :16,699 15,862 15,137 8,324 5,272 2,972 3,003 4,217 6,246 11,770 13,783 17,059 :120,344 cost $:66,795 63,448 60,547 33,294 21,088 11,887 12,012 16,870 24,985 47,079 55,131 68,238 :$481,376 Predicted :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :total fraction oil gal :325 690 140 83 611 635 1,044 1,092 498 14 237 :5,370 cost $:1,300 2,761 558 334 2,446 2,541 4,175 4,369 1,993 55 950 :$21,481 0.074 :: wood tons :159 149 162 80 42 3 2 24 61 123 128 165 :1,099 cost $:27,833 26,097 28,379 14,043 7,417 501 308 4,205 10,611 21,525 22,485 28,839 :$192,243 0.660 :: electricity kWh :15,432 14,682 14,447 12,296 12,682 12,273 12,682 12,682 12,273 13,166 13,437 15,669 :161,721 cost $:7,407 7,047 6,935 5,902 6,087 5,891 6,087 6,087 5,891 6,320 6,450 7,521 :$77,626 0.266 :: total cost $:36,540 35,906 35,872 20,279 15,950 8,933 10,571 14,661 18,495 27,900 28,935 37,310 :$291,350 1.000 savings $:30,254 27,543 24,675 13,015 5,138 2,955 1,441 2,209 6,491 19,179 26,197 30,928 :$190,026 :: estimated construction cost :$2,563,315 net simple payback :13.49 yrs Heat Sources :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :fraction from oil kBTU :36,153 76,781 15,526 9,278 68,009 70,645 116,096 121,467 55,402 1,522 26,413 :597,292 0.038 from HR kBTU :666,925 603,446 471,264 383,449 300,020 372,198 344,249 284,791 262,708 428,698 620,638 668,872 :5,407,258 0.342 from wood kBTU :1,420,012 1,331,442 1,447,860 716,467 378,393 25,549 15,722 214,550 541,371 1,098,196 1,147,162 1,471,338 :9,808,062 0.620 (assumes plant runs all year)total :15,812,611 Heat Sinks :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :fraction to load kBTU :1,857,222 1,764,179 1,683,513 925,749 586,365 330,527 334,002 469,066 694,722 1,309,035 1,532,929 1,897,353 :13,384,660 0.846 to piping kBTU :201,665 185,377 195,198 162,712 153,833 137,583 141,876 149,084 153,998 181,256 185,317 203,159 :2,051,057 0.130 to plant kBTU :64,203 62,113 55,939 20,733 6,225 282 190 2,658 10,760 38,125 49,555 66,112 :376,894 0.024 (assumes plant runs all year)total :15,812,611 gallons of oil displaced :114,974 fraction of oil displaced :0.955 efour, PLLC 1 of 1 Fort Yukon Biomass DH Plant Fort Yukon Alaska Max 1 Summary C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Summary Max DH Plant 1 Buildings included DH Plant 1 School 1 maximum plant load: 5,551 kBTU/h 2 Gym 1 coincident heat recovery available: 971 kBTU/h 3 Store 1 fraction of heat from HR at peak: 0.175 4 Post Office 1 5 CATG Main Office 1 est minimum boiler capacity: 4,580 kBTU/h 6 State Building 1 est minimum boiler capacity: 1,342 kW(th) 7 Shop (adj School)1 8 District Office 1 use Weissmann model: 950 (from Summary) 9 Church 1 maximum capacity: 3,241 10 Yukon Flats 1 minimum capacity: 1,297 11 City Building 1 12 New CATG Clinic 1 predicted plant flow rate: 460 gpm 6.0 13 Tribal Offices 1 pipe length to design load: 6,986 ft 14 Water Treat 1 estimated secondary pump head: 322 ft 15 Old CATG Clinic estimated pump efficiency: 0.740 16 City DHW Load 1 peak secondary pump power: 37.7 kW 50.6 60.0 estimated primary pump head: 50 ft peak primary pump power: 5.9 kW 7.8 10.0 estimated plant parasitic power: 7.5 kW Results DH Plant runs :111111111111 Current :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :total oil gal :20,931 19,899 18,941 10,271 6,376 3,482 3,514 5,034 7,625 14,651 17,227 21,391 :149,344 cost $:83,726 79,596 75,765 41,085 25,504 13,929 14,056 20,138 30,500 58,605 68,909 85,565 :$597,376 Predicted :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :total fraction oil gal :643 1,320 320 165 1,412 1,965 2,474 2,215 928 52 6 562 :12,062 cost $:2,571 5,281 1,278 659 5,650 7,862 9,897 8,859 3,712 208 24 2,249 :$48,248 0.124 :: wood tons :225 207 224 112 56 4 2 32 83 174 187 232 :1,538 cost $:39,379 36,276 39,188 19,669 9,823 661 407 5,574 14,498 30,395 32,724 40,608 :$269,201 0.694 :: electricity kWh :21,474 12,100 12,191 10,723 11,067 10,710 11,067 11,067 10,710 11,372 11,441 12,998 :146,920 cost $:10,308 5,808 5,852 5,147 5,312 5,141 5,312 5,312 5,141 5,458 5,492 6,239 :$70,522 0.182 :: total cost $:52,257 47,365 46,318 25,475 20,785 13,664 15,616 19,745 23,351 36,061 38,240 49,096 :$387,971 1.000 savings $:31,468 32,231 29,447 15,610 4,719 265 (1,560) 393 7,149 22,544 30,669 36,469 :$209,405 :: estimated construction cost :$3,100,228 net simple payback :14.80 yrs Heat Sources :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :fraction from oil kBTU :71,473 146,825 35,544 18,320 157,091 218,602 275,182 246,327 103,201 5,770 678 62,533 :1,341,548 0.065 from HR kBTU :666,938 604,264 471,607 427,964 328,157 377,656 345,047 294,556 287,238 430,481 621,825 668,872 :5,524,605 0.268 from wood kBTU :2,009,085 1,850,786 1,999,349 1,003,484 501,146 33,711 20,745 284,369 739,694 1,550,717 1,669,573 2,071,765 :13,734,424 0.667 (assumes plant runs all year)total :20,600,577 Heat Sinks :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :fraction to load kBTU :2,327,990 2,213,157 2,106,653 1,142,363 709,140 387,288 390,822 559,932 848,051 1,629,499 1,916,021 2,379,124 :16,610,040 0.806 to piping kBTU :355,303 326,605 343,909 286,673 271,029 242,399 249,963 262,662 271,321 319,345 326,500 357,935 :3,613,643 0.175 to plant kBTU :64,203 62,113 55,939 20,733 6,225 282 190 2,658 10,760 38,125 49,555 66,112 :376,894 0.018 (assumes plant runs all year)total :20,600,577 gallons of oil displaced :137,282 fraction of oil displaced :0.919 efour, PLLC 1 of 1 Fort Yukon Biomass DH Plant Fort Yukon Alaska Max 2 Summary C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Summary Max DH Plant 2 Buildings included DH Plant 1 School 1 maximum plant load: 5,844 kBTU/h 2 Gym 1 coincident heat recovery available: 971 kBTU/h 3 Store 1 fraction of heat from HR at peak: 0.166 4 Post Office 1 5 CATG Main Office 1 est minimum boiler capacity: 4,873 kBTU/h 6 State Building 1 est minimum boiler capacity: 1,428 kW(th) 7 Shop (adj School)1 8 District Office 1 use Weissmann model: 390 950 (from Summary) 9 Church 1 maximum capacity: 1,331 3,241 10 Yukon Flats 1 minimum capacity: 532 1,297 11 City Building 1 12 New CATG Clinic 1 predicted plant flow rate: 480 gpm 6.0 13 Tribal Offices 1 pipe length to design load: 8,626 ft 14 Water Treat 1 estimated secondary pump head: 384 ft 15 Old CATG Clinic 1 estimated pump efficiency: 0.740 16 City DHW Load 1 peak secondary pump power: 46.8 kW 62.8 75.0 estimated primary pump head: 50 ft peak primary pump power: 6.1 kW 8.2 10.0 estimated plant parasitic power: 7.5 kW Results DH Plant runs :111111111111 Current :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :total oil gal :21,855 20,783 19,765 10,662 6,568 3,537 3,567 5,159 7,883 15,259 17,969 22,338 :155,344 cost $:87,420 83,133 79,059 42,649 26,270 14,148 14,267 20,636 31,532 61,034 71,875 89,352 :$621,376 Predicted :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :total fraction oil gal :7 56 10 :73 cost $:30 222 39 :$292 0.001 :: wood tons :249 239 243 114 71 45 48 62 94 186 201 256 :1,808 cost $:43,628 41,743 42,504 20,035 12,349 7,930 8,373 10,912 16,467 32,585 35,136 44,733 :$316,395 0.721 :: electricity kWh :25,972 25,247 23,521 18,312 18,837 18,230 18,837 18,837 18,230 20,153 21,401 26,551 :254,130 cost $:12,466 12,119 11,290 8,790 9,042 8,750 9,042 9,042 8,750 9,674 10,273 12,745 :$121,982 0.278 :: total cost $:56,124 54,084 53,794 28,825 21,391 16,681 17,415 19,954 25,218 42,259 45,408 57,517 :$438,669 1.000 savings $:31,296 29,049 25,266 13,824 4,879 (2,533) (3,148) 682 6,314 18,776 26,466 31,835 :$182,707 : estimated construction cost :$3,659,476 net simple payback :20.03 yrs Heat Sources :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :fraction from oil kBTU :825 6,185 1,096 :8,106 0.000 from HR kBTU :666,938 604,264 471,607 506,112 410,761 261,079 250,184 314,479 351,815 431,066 621,825 668,872 :5,559,001 0.256 from wood kBTU :2,225,872 2,129,680 2,168,496 1,022,179 630,047 404,599 427,197 556,699 840,157 1,662,478 1,792,595 2,282,238 :16,142,238 0.744 (assumes plant runs all year)total :21,709,345 Heat Sinks :Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec :fraction to load kBTU :2,430,725 2,311,512 2,198,243 1,185,866 730,445 393,384 396,692 573,770 876,745 1,697,063 1,998,480 2,484,434 :17,277,360 0.796 to piping kBTU :398,707 366,503 385,921 321,693 304,139 272,011 280,499 294,750 304,466 358,357 366,385 401,661 :4,055,091 0.187 to plant kBTU :64,203 62,113 55,939 20,733 6,225 282 190 2,658 10,760 38,125 49,555 66,112 :376,894 0.017 (assumes plant runs all year)total :21,709,345 gallons of oil displaced :155,271 fraction of oil displaced :1.000 efour, PLLC 1 of 1 Fort Yukon Biomass DH Plant Fort Yukon Alaska Inputs C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Global Inputs Fort Yukon fuel : cost of oil :$4.00 per gallon assumption heat content of oil :134,000 BTU/gal ASHRAE : cost of chips :$175.00 per green ton assumption heat content of wood chips, dry :8,300 BTU/lb assumption average moistue content when used, MC :0.250 assumption average fuel temp :45 deg F assumption heat content of chips at MC :5,315 BTU/lb calc : electricity :$0.48 per kWh : Boiler efficiency : Wiessmann chip-fired :0.840 assumption minimum turndown :0.400 assumption No 1 oil-fired :0.830 assumption : fluid : fraction of glycol (propelyne):0.00 standard in the area density at 180 deg F :60.790 lb/ft^3 tables heat capacity at 180 deg F :1.000 BTU/lb*deg F tables density specific heat product :487.6 BTU/hr/gpm/deg F calc : at peak load : HWS :190 deg F assumption HWR :165 deg F assumption building delta T :25 deg F assumption : ground temp, active layer (insulpex):0 deg F Dwayne Miller : at min load : HWS :150 deg F assumption HWR :125 deg F assumption building delta T :25 deg F assumption : ground temp, active layer (insulpex):45 deg F Dwayne Miller : soil conditions for piping heat loss :med dry :0 medium :1 moist :0 : piping : sizing criteria for pipe sizing :2.50 ft drop per 100 ft average heat exchanger pressure drop :18.48 ft each assumption control valves :11.55 each assumption eq length multiplier :1.50 assumption estimated pump efficiency, all pumps :0.74 assumption minimum pump turndown :0.50 assumption : plant parasitic power : estimated plant power for lights, etc :7.5 kW assumption efour, PLLC 1 of 1 Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates Appendix G: Sample Calculations: Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates Appendix G, part 1: Sample Calculations: Power Load Profile and Heat Available for Heat Recovery Fort Yukon Biomass DH Plant Fort Yukon Alaska power C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Bin hours, Fort Yukon Airport Data, average of 2007 / 08 bin mid 744 672 744 720 744 720 744 744 720 744 720 744 8,760 pt 31 28 31 30 31 30 31 31 30 31 30 31 365 deg F Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec total 85 : 1.5 : 1.5 83 : 2.0 2.0 : 4.0 81 : 14.0 9.5 : 23.5 79 : 22.5 18.5 1.5 : 42.5 77 : 14.0 16.5 1.0 : 31.5 75 : 27.5 40.5 1.5 : 69.5 73 : 11.0 26.5 38.5 10.0 : 86.0 71 : 9.0 37.0 41.5 14.5 : 102.0 69 : 17.0 56.5 53.5 30.0 1.0 : 158.0 67 : 15.5 50.5 49.0 23.5 4.5 : 143.0 65 : 13.5 63.5 56.0 36.0 12.0 : 181.0 63 : 19.5 68.5 67.5 40.0 15.0 : 210.5 61 : 25.5 53.0 69.0 43.5 20.0 : 211.0 59 : 18.0 42.0 41.0 46.5 8.5 : 156.0 57 : 1.5 38.5 63.5 73.0 77.0 14.0 : 267.5 55 : 7.0 50.5 53.5 60.5 64.0 17.5 : 253.0 53 : 4.5 36.5 43.5 49.0 49.5 19.0 : 202.0 51 : 10.5 57.5 30.0 23.0 50.5 35.5 : 207.0 49 : 8.5 47.0 24.5 19.5 37.0 39.0 : 175.5 47 : 20.5 52.5 11.5 5.5 48.0 39.0 : 177.0 45 : 26.5 59.0 7.0 6.0 56.0 53.5 : 208.0 43 : 30.0 44.0 4.0 3.0 34.0 53.5 : 168.5 41 : 24.0 29.0 2.0 0.5 17.0 36.5 0.5 : 109.5 39 : 38.5 49.5 1.5 0.5 29.5 64.0 2.0 : 185.5 37 : 41.5 38.0 0.5 15.5 52.0 2.5 : 150.0 35 : 2.0 45.0 34.0 7.5 41.5 3.5 : 133.5 33 : 2.0 65.0 29.5 4.0 48.5 16.0 : 165.0 31 : 0.5 48.5 26.5 2.0 31.0 23.5 : 132.0 29 : 2.4 0.5 63.5 13.5 3.0 36.0 27.5 3.5 : 149.9 27 : 5.8 3.0 50.0 7.0 1.5 31.5 47.5 9.5 : 155.8 25 : 0.5 3.9 2.5 39.0 1.5 22.0 52.0 2.5 : 123.9 23 : 0.5 1.4 3.5 19.0 6.5 37.0 2.0 : 69.9 21 : 0.5 5.3 8.5 40.5 1.0 9.5 63.5 3.5 : 132.3 19 : 1.0 3.4 8.5 34.5 4.5 60.5 6.0 1.5 : 119.9 17 : 1.0 4.3 19.0 23.5 2.0 46.5 28.0 8.0 : 132.3 15 : 8.5 10.1 21.5 15.0 2.0 69.0 48.0 8.5 : 182.6 13 : 15.0 11.2 27.5 10.5 0.5 43.0 32.5 4.5 : 144.7 11 : 8.0 10.2 24.0 10.5 28.5 41.5 8.0 : 130.7 9 : 19.5 14.7 36.0 12.5 23.5 53.5 14.0 : 173.7 7 : 14.0 18.7 35.5 12.5 27.5 31.0 18.5 : 157.7 5 : 7.0 17.2 21.0 3.5 10.5 32.0 7.0 : 98.2 3 : 31.0 27.6 45.0 7.0 20.0 61.0 20.5 : 212.1 1 : 52.0 29.5 44.5 1.5 23.5 69.5 38.0 : 258.5 (1): 17.0 19.6 32.0 1.5 7.5 26.0 9.5 : 113.1 (3): 44.0 22.1 32.5 3.0 8.5 30.5 30.0 : 170.6 (5): 69.0 32.8 49.0 1.0 8.0 37.5 49.5 : 246.8 (7): 44.0 25.5 40.0 9.0 28.0 44.0 : 190.5 (9): 43.5 30.4 38.5 8.5 30.0 33.0 : 183.9 (11): 54.0 20.1 49.5 13.0 21.5 42.5 : 200.6 (13): 20.5 7.9 25.5 9.0 11.5 30.0 : 104.4 (15): 41.0 22.6 32.5 10.0 10.0 44.0 : 160.1 (17): 38.5 18.7 23.0 10.5 12.5 52.0 : 155.2 (19): 34.5 12.2 26.5 8.0 20.5 45.5 : 147.2 (21): 18.5 10.8 14.0 6.5 21.5 32.5 : 103.8 (23): 23.0 19.2 15.5 5.5 33.5 34.0 : 130.7 (25): 11.5 21.5 7.0 5.5 11.0 21.0 : 77.5 (27): 13.5 24.1 8.5 3.0 2.0 24.5 : 75.6 (29): 12.0 24.7 11.0 3.5 26.5 : 77.7 (31): 8.0 16.3 5.0 18.5 : 47.8 (33): 9.0 19.7 3.5 12.0 : 44.2 (35): 13.5 21.8 4.5 13.5 : 53.3 (37): 8.5 11.8 4.0 10.5 : 34.8 (39): 6.5 17.3 3.0 5.5 : 32.3 (41): 7.0 15.3 5.0 12.0 : 39.3 (43): 6.0 11.9 3.5 10.5 : 31.9 (45): 16.0 11.4 4.0 5.0 : 36.4 (47): 10.5 13.9 1.5 : 25.9 (49): 4.5 8.9 0.5 : 13.9 (51): 3.0 9.4 : 12.4 (53): 4.5 7.9 2.5 : 14.9 (55): 4.0 11.7 6.0 : 21.7 (57): 10.6 0.5 : 11.1 (59): 5.8 : 5.8 :: efour, PLLC 1 of 4 Fort Yukon Biomass DH Plant Fort Yukon Alaska power C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls x^3 0.0 0.0 x^2 (0.1) (0.0) x (1.2) (1.1) c 441.9 328.6 annual kWh MWh 333 301 249 264 236 208 185 188 192 229 313 333 3,029,360 Ja, Fe, Mr, Jl, Predicted demand, kW Ap, My, Au, Se bin Jn, Nv Oc mid De pt 31 28 31 30 31 30 31 31 30 31 30 31 365 kW kW deg F Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec total 295.4 266.8 85 : 295 : 295 290.6 262.5 83 : 291 263 : 553 286.7 258.8 81 : 287 259 : 545 283.5 255.6 79 : 284 256 256 : 795 281.1 252.8 77 : 281 253 253 : 787 279.5 250.5 75 : 279 250 250 : 780 278.5 248.6 73 : 279 279 249 249 : 1,054 278.3 247.2 71 : 278 278 247 247 : 1,051 278.6 246.1 69 : 279 279 246 246 246 : 1,296 279.6 245.5 67 : 280 280 245 245 245 : 1,296 281.1 245.2 65 : 281 281 245 245 245 : 1,298 283.2 245.2 63 : 283 283 245 245 245 : 1,302 285.8 245.6 61 : 286 286 246 246 246 : 1,308 288.9 246.3 59 : 289 289 246 246 246 : 1,317 292.4 247.4 57 : 292 292 292 247 247 247 : 1,619 296.3 248.7 55 : 296 296 296 249 249 249 : 1,635 300.6 250.2 53 : 301 301 301 250 250 250 : 1,652 305.2 252.0 51 : 305 305 305 252 252 252 : 1,672 310.2 254.1 49 : 310 310 310 254 254 254 : 1,693 315.5 256.3 47 : 315 315 315 256 256 256 : 1,715 321.0 258.8 45 : 321 321 321 259 259 259 : 1,739 326.7 261.4 43 : 327 327 327 261 261 261 : 1,764 332.6 264.2 41 : 333 333 333 264 264 264 264 : 2,055 338.7 267.2 39 : 339 339 339 267 267 267 267 : 2,085 344.8 270.2 37 : 345 345 270 270 270 270 : 1,771 351.1 273.4 35 : 273 351 351 273 273 273 : 1,796 357.5 276.7 33 : 277 357 357 277 277 277 : 1,822 363.8 280.0 31 : 280 364 364 280 280 280 : 1,848 370.2 283.4 29 : 370 283 370 370 283 283 283 370 : 2,614 376.5 286.9 27 : 377 287 377 377 287 287 287 377 : 2,654 382.8 290.3 25 : 383 383 290 383 383 290 290 383 : 2,785 388.9 293.8 23 : 389 389 294 389 294 294 389 : 2,437 394.9 297.3 21 : 395 395 297 395 395 297 297 395 : 2,866 400.8 300.7 19 : 401 401 301 401 301 301 401 401 : 2,906 406.4 304.1 17 : 406 406 304 406 304 304 406 406 : 2,944 411.9 307.4 15 : 412 412 307 412 307 307 412 412 : 2,982 417.0 310.7 13 : 417 417 311 417 311 311 417 417 : 3,017 421.9 313.8 11 : 422 422 314 422 314 422 422 : 2,737 426.4 316.8 9 : 426 426 317 426 317 426 426 : 2,766 430.6 319.7 7 : 431 431 320 431 320 431 431 : 2,792 434.4 322.5 5 : 434 434 322 434 322 434 434 : 2,817 437.7 325.1 3 : 438 438 325 438 325 438 438 : 2,839 440.7 327.4 1 : 441 441 327 441 327 441 441 : 2,858 443.1 329.6 (1): 443 443 330 443 330 443 443 : 2,875 445.0 331.6 (3): 445 445 332 445 332 445 445 : 2,888 446.3 333.3 (5): 446 446 333 446 333 446 446 : 2,898 447.1 334.8 (7): 447 447 335 335 447 447 : 2,458 447.2 336.0 (9): 447 447 336 336 447 447 : 2,461 446.7 337.0 (11): 447 447 337 337 447 447 : 2,461 447.9 337.6 (13): 448 448 338 338 448 448 : 2,467 449.1 337.9 (15): 449 449 338 338 449 449 : 2,472 450.3 337.8 (17): 450 450 338 338 450 450 : 2,477 451.4 346.7 (19): 451 451 347 347 451 451 : 2,499 452.6 355.7 (21): 453 453 356 356 453 453 : 2,522 453.8 364.6 (23): 454 454 365 365 454 454 : 2,544 455.0 373.5 (25): 455 455 373 373 455 455 : 2,567 456.2 382.4 (27): 456 456 382 382 456 456 : 2,589 457.3 391.3 (29): 457 457 391 391 457 : 2,155 458.5 400.2 (31): 459 459 400 459 : 1,776 459.7 409.1 (33): 460 460 409 460 : 1,788 460.9 418.0 (35): 461 461 418 461 : 1,801 462.0 427.0 (37): 462 462 427 462 : 1,813 463.2 435.9 (39): 463 463 436 463 : 1,826 464.4 444.8 (41): 464 464 445 464 : 1,838 465.6 453.7 (43): 466 466 454 466 : 1,850 466.8 462.6 (45): 467 467 463 467 : 1,863 467.9 471.5 (47): 468 468 472 : 1,407 469.1 480.4 (49): 469 469 469 : 1,407 470.3 489.3 (51): 470 470 : 941 471.5 498.3 (53): 471 471 471 : 1,414 472.6 507.2 (55): 473 473 473 : 1,418 473.8 516.1 (57): 474 474 : 948 475.0 525.0 (59): 475 : 475 :: efour, PLLC 2 of 4 Fort Yukon Biomass DH Plant Fort Yukon Alaska power C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls x^3 x^2 0.0000 x 0.0407 c 4.2052 annual gal gal 23,348 21,142 17,026 18,145 16,106 14,173 12,699 12,895 13,116 15,630 21,861 23,408 209,549 Predicted fuel demand, gph, Cat 3456 - Low BSFC bin mid pt 31 28 31 30 31 30 31 31 30 31 30 31 365 deg F Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec total 85 : 20.1 : 20 83 : 19.8 18.0 : 38 81 : 19.6 17.7 : 37 79 : 19.4 17.5 17.5 : 54 77 : 19.2 17.4 17.4 : 54 75 : 19.1 17.2 17.2 : 54 73 : 19.0 19.0 17.1 17.1 : 72 71 : 19.0 19.0 17.0 17.0 : 72 69 : 19.0 19.0 16.9 16.9 16.9 : 89 67 : 19.1 19.1 16.9 16.9 16.9 : 89 65 : 19.2 19.2 16.9 16.9 16.9 : 89 63 : 19.3 19.3 16.9 16.9 16.9 : 89 61 : 19.5 19.5 16.9 16.9 16.9 : 90 59 : 19.7 19.7 17.0 17.0 17.0 : 90 57 : 19.9 19.9 19.9 17.0 17.0 17.0 : 111 55 : 20.2 20.2 20.2 17.1 17.1 17.1 : 112 53 : 20.5 20.5 20.5 17.2 17.2 17.2 : 113 51 : 20.8 20.8 20.8 17.3 17.3 17.3 : 114 49 : 21.1 21.1 21.1 17.4 17.4 17.4 : 116 47 : 21.5 21.5 21.5 17.6 17.6 17.6 : 117 45 : 21.9 21.9 21.9 17.7 17.7 17.7 : 119 43 : 22.3 22.3 22.3 17.9 17.9 17.9 : 121 41 : 22.7 22.7 22.7 18.1 18.1 18.1 18.1 : 140 39 : 23.1 23.1 23.1 18.3 18.3 18.3 18.3 : 143 37 : 23.6 23.6 18.5 18.5 18.5 18.5 : 121 35 : 18.7 24.0 24.0 18.7 18.7 18.7 : 123 33 : 18.9 24.5 24.5 18.9 18.9 18.9 : 125 31 : 19.1 25.0 25.0 19.1 19.1 19.1 : 126 29 : 25.4 19.3 25.4 25.4 19.3 19.3 19.3 25.4 : 179 27 : 25.9 19.6 25.9 25.9 19.6 19.6 19.6 25.9 : 182 25 : 26.4 26.4 19.8 26.4 26.4 19.8 19.8 26.4 : 191 23 : 26.8 26.8 20.0 26.8 20.0 20.0 26.8 : 167 21 : 27.3 27.3 20.3 27.3 27.3 20.3 20.3 27.3 : 197 19 : 27.7 27.7 20.5 27.7 20.5 20.5 27.7 27.7 : 200 17 : 28.2 28.2 20.7 28.2 20.7 20.7 28.2 28.2 : 203 15 : 28.6 28.6 21.0 28.6 21.0 21.0 28.6 28.6 : 206 13 : 29.0 29.0 21.2 29.0 21.2 21.2 29.0 29.0 : 208 11 : 29.4 29.4 21.4 29.4 21.4 29.4 29.4 : 190 9 : 29.7 29.7 21.6 29.7 21.6 29.7 29.7 : 192 7 : 30.1 30.1 21.8 30.1 21.8 30.1 30.1 : 194 5 : 30.4 30.4 22.0 30.4 22.0 30.4 30.4 : 196 3 : 30.6 30.6 22.2 30.6 22.2 30.6 30.6 : 197 1 : 30.9 30.9 22.3 30.9 22.3 30.9 30.9 : 199 (1): 31.0 31.0 22.5 31.0 22.5 31.0 31.0 : 200 (3): 31.2 31.2 22.6 31.2 22.6 31.2 31.2 : 201 (5): 31.3 31.3 22.8 31.3 22.8 31.3 31.3 : 202 (7): 31.4 31.4 22.9 22.9 31.4 31.4 : 171 (9): 31.4 31.4 22.9 22.9 31.4 31.4 : 171 (11): 31.3 31.3 23.0 23.0 31.3 31.3 : 171 (13): 31.4 31.4 23.1 23.1 31.4 31.4 : 172 (15): 31.5 31.5 23.1 23.1 31.5 31.5 : 172 (17): 31.6 31.6 23.1 23.1 31.6 31.6 : 173 (19): 31.7 31.7 23.7 23.7 31.7 31.7 : 174 (21): 31.8 31.8 24.4 24.4 31.8 31.8 : 176 (23): 31.9 31.9 25.0 25.0 31.9 31.9 : 178 (25): 32.0 32.0 25.7 25.7 32.0 32.0 : 179 (27): 32.1 32.1 26.3 26.3 32.1 32.1 : 181 (29): 32.2 32.2 27.0 27.0 32.2 : 151 (31): 32.3 32.3 27.7 32.3 : 125 (33): 32.4 32.4 28.4 32.4 : 126 (35): 32.5 32.5 29.1 32.5 : 127 (37): 32.6 32.6 29.8 32.6 : 128 (39): 32.7 32.7 30.5 32.7 : 129 (41): 32.8 32.8 31.2 32.8 : 130 (43): 32.9 32.9 31.9 32.9 : 131 (45): 33.0 33.0 32.6 33.0 : 132 (47): 33.1 33.1 33.4 : 100 (49): 33.2 33.2 33.2 : 100 (51): 33.3 33.3 : 67 (53): 33.4 33.4 33.4 : 100 (55): 33.5 33.5 33.5 : 100 (57): 33.6 33.6 : 67 (59): 33.7 : 34 :: efour, PLLC 3 of 4 Fort Yukon Biomass DH Plant Fort Yukon Alaska power C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls x^3 1 heat recovery available?max kw HR available 285 x^2 0.00 x 0.41 c 217.13 annual kBTU mmBTU 667 604 472 506 445 390 351 356 362 431 622 669 5,874,367 Predicted heat available for heat recovery, KBTU/h bin mid pt 31 28 31 30 31 30 31 31 30 31 30 31 365 deg F Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec total 85 : 555 : 555 83 : 546 496 : 1,041 81 : 538 489 : 1,028 79 : 533 484 484 : 1,500 77 : 528 479 479 : 1,487 75 : 525 475 475 : 1,476 73 : 524 524 472 472 : 1,992 71 : 523 523 470 470 : 1,986 69 : 524 524 468 468 468 : 2,452 67 : 526 526 467 467 467 : 2,452 65 : 528 528 467 467 467 : 2,456 63 : 532 532 467 467 467 : 2,464 61 : 537 537 467 467 467 : 2,476 59 : 542 542 469 469 469 : 2,490 57 : 549 549 549 470 470 470 : 3,057 55 : 556 556 556 472 472 472 : 3,086 53 : 564 564 564 475 475 475 : 3,118 51 : 573 573 573 478 478 478 : 3,153 49 : 583 583 583 481 481 481 : 3,192 47 : 593 593 593 485 485 485 : 3,235 45 : 604 604 604 489 489 489 : 3,280 43 : 616 616 616 494 494 494 : 3,328 41 : 628 628 628 498 498 498 498 : 3,877 39 : 640 640 640 504 504 504 504 : 3,935 37 : 653 653 509 509 509 509 : 3,342 35 : 514 667 667 514 514 514 : 3,391 33 : 520 680 680 520 520 520 : 3,442 31 : 526 694 694 526 526 526 : 3,494 29 : 709 532 709 709 532 532 532 709 : 4,964 27 : 723 539 723 723 539 539 539 723 : 5,047 25 : 737 737 545 737 737 545 545 737 : 5,322 23 : 752 752 552 752 552 552 752 : 4,661 21 : 766 766 558 766 766 558 558 766 : 5,503 19 : 780 780 565 780 565 565 780 780 : 5,592 17 : 793 793 571 793 571 571 793 793 : 5,679 15 : 807 807 577 807 577 577 807 807 : 5,765 13 : 819 819 584 819 584 584 819 819 : 5,847 11 : 831 831 590 831 590 831 831 : 5,336 9 : 843 843 596 843 596 843 843 : 5,405 7 : 853 853 602 853 602 853 853 : 5,470 5 : 863 863 607 863 607 863 863 : 5,529 3 : 872 872 612 872 612 872 872 : 5,583 1 : 879 879 617 879 617 879 879 : 5,630 (1): 885 885 622 885 622 885 885 : 5,671 (3): 890 890 626 890 626 890 890 : 5,704 (5): 894 894 629 894 629 894 894 : 5,728 (7): 896 896 632 632 896 896 : 4,849 (9): 896 896 635 635 896 896 : 4,855 (11): 895 895 637 637 895 895 : 4,854 (13): 898 898 638 638 898 898 : 4,869 (15): 901 901 639 639 901 901 : 4,882 (17): 904 904 639 639 904 904 : 4,895 (19): 907 907 657 657 907 907 : 4,945 (21): 911 911 677 677 911 911 : 4,995 (23): 914 914 696 696 914 914 : 5,047 (25): 917 917 716 716 917 917 : 5,100 (27): 920 920 736 736 920 920 : 5,153 (29): 923 923 757 757 923 : 4,284 (31): 926 926 778 926 : 3,557 (33): 929 929 800 929 : 3,588 (35): 933 933 822 933 : 3,620 (37): 936 936 844 936 : 3,652 (39): 939 939 867 939 : 3,684 (41): 942 942 890 942 : 3,717 (43): 945 945 913 945 : 3,750 (45): 949 949 937 949 : 3,783 (47): 952 952 962 : 2,865 (49): 955 955 955 : 2,865 (51): 958 958 : 1,917 (53): 962 962 962 : 2,885 (55): 965 965 965 : 2,894 (57): 968 968 : 1,936 (59): 971 : 971 :: efour, PLLC 4 of 4 Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates Appendix G, part 2: Sample Calculations: Calculation of Current Oil Heating Consumption Requirements Fort Yukon Biomass DH Plant Fort Yukon Alaska oil heat C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Bin hours, Fort Yukon Airport Data, average of 2007 / 08 bin mid 744 672 744 720 744 720 744 744 720 744 720 744 8,760 pt 31 28 31 30 31 30 31 31 30 31 30 31 365 deg F Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec total 85 : 1.5 : 1.5 83 : 2.0 2.0 : 4.0 81 : 14.0 9.5 : 23.5 79 : 22.5 18.5 1.5 : 42.5 77 : 14.0 16.5 1.0 : 31.5 75 : 27.5 40.5 1.5 : 69.5 73 : 11.0 26.5 38.5 10.0 : 86.0 71 : 9.0 37.0 41.5 14.5 : 102.0 69 : 17.0 56.5 53.5 30.0 1.0 : 158.0 67 : 15.5 50.5 49.0 23.5 4.5 : 143.0 65 : 13.5 63.5 56.0 36.0 12.0 : 181.0 63 : 19.5 68.5 67.5 40.0 15.0 : 210.5 61 : 25.5 53.0 69.0 43.5 20.0 : 211.0 59 : 18.0 42.0 41.0 46.5 8.5 : 156.0 57 : 1.5 38.5 63.5 73.0 77.0 14.0 : 267.5 55 : 7.0 50.5 53.5 60.5 64.0 17.5 : 253.0 53 : 4.5 36.5 43.5 49.0 49.5 19.0 : 202.0 51 : 10.5 57.5 30.0 23.0 50.5 35.5 : 207.0 49 : 8.5 47.0 24.5 19.5 37.0 39.0 : 175.5 47 : 20.5 52.5 11.5 5.5 48.0 39.0 : 177.0 45 : 26.5 59.0 7.0 6.0 56.0 53.5 : 208.0 43 : 30.0 44.0 4.0 3.0 34.0 53.5 : 168.5 41 : 24.0 29.0 2.0 0.5 17.0 36.5 0.5 : 109.5 39 : 38.5 49.5 1.5 0.5 29.5 64.0 2.0 : 185.5 37 : 41.5 38.0 0.5 15.5 52.0 2.5 : 150.0 35 : 2.0 45.0 34.0 7.5 41.5 3.5 : 133.5 33 : 2.0 65.0 29.5 4.0 48.5 16.0 : 165.0 31 : 0.5 48.5 26.5 2.0 31.0 23.5 : 132.0 29 : 2.4 0.5 63.5 13.5 3.0 36.0 27.5 3.5 : 149.9 27 : 5.8 3.0 50.0 7.0 1.5 31.5 47.5 9.5 : 155.8 25 : 0.5 3.9 2.5 39.0 1.5 22.0 52.0 2.5 : 123.9 23 : 0.5 1.4 3.5 19.0 6.5 37.0 2.0 : 69.9 21 : 0.5 5.3 8.5 40.5 1.0 9.5 63.5 3.5 : 132.3 19 : 1.0 3.4 8.5 34.5 4.5 60.5 6.0 1.5 : 119.9 17 : 1.0 4.3 19.0 23.5 2.0 46.5 28.0 8.0 : 132.3 15 : 8.5 10.1 21.5 15.0 2.0 69.0 48.0 8.5 : 182.6 13 : 15.0 11.2 27.5 10.5 0.5 43.0 32.5 4.5 : 144.7 11 : 8.0 10.2 24.0 10.5 28.5 41.5 8.0 : 130.7 9 : 19.5 14.7 36.0 12.5 23.5 53.5 14.0 : 173.7 7 : 14.0 18.7 35.5 12.5 27.5 31.0 18.5 : 157.7 5 : 7.0 17.2 21.0 3.5 10.5 32.0 7.0 : 98.2 3 : 31.0 27.6 45.0 7.0 20.0 61.0 20.5 : 212.1 1 : 52.0 29.5 44.5 1.5 23.5 69.5 38.0 : 258.5 (1): 17.0 19.6 32.0 1.5 7.5 26.0 9.5 : 113.1 (3): 44.0 22.1 32.5 3.0 8.5 30.5 30.0 : 170.6 (5): 69.0 32.8 49.0 1.0 8.0 37.5 49.5 : 246.8 (7): 44.0 25.5 40.0 9.0 28.0 44.0 : 190.5 (9): 43.5 30.4 38.5 8.5 30.0 33.0 : 183.9 (11): 54.0 20.1 49.5 13.0 21.5 42.5 : 200.6 (13): 20.5 7.9 25.5 9.0 11.5 30.0 : 104.4 (15): 41.0 22.6 32.5 10.0 10.0 44.0 : 160.1 (17): 38.5 18.7 23.0 10.5 12.5 52.0 : 155.2 (19): 34.5 12.2 26.5 8.0 20.5 45.5 : 147.2 (21): 18.5 10.8 14.0 6.5 21.5 32.5 : 103.8 (23): 23.0 19.2 15.5 5.5 33.5 34.0 : 130.7 (25): 11.5 21.5 7.0 5.5 11.0 21.0 : 77.5 (27): 13.5 24.1 8.5 3.0 2.0 24.5 : 75.6 (29): 12.0 24.7 11.0 3.5 26.5 : 77.7 (31): 8.0 16.3 5.0 18.5 : 47.8 (33): 9.0 19.7 3.5 12.0 : 44.2 (35): 13.5 21.8 4.5 13.5 : 53.3 (37): 8.5 11.8 4.0 10.5 : 34.8 (39): 6.5 17.3 3.0 5.5 : 32.3 (41): 7.0 15.3 5.0 12.0 : 39.3 (43): 6.0 11.9 3.5 10.5 : 31.9 (45): 16.0 11.4 4.0 5.0 : 36.4 (47): 10.5 13.9 1.5 : 25.9 (49): 4.5 8.9 0.5 : 13.9 (51): 3.0 9.4 : 12.4 (53): 4.5 7.9 2.5 : 14.9 (55): 4.0 11.7 6.0 : 21.7 (57): 10.6 0.5 : 11.1 (59): 5.8 : 5.8 :: efour, PLLC 1 of 5 Fort Yukon Biomass DH Plant Fort Yukon Alaska oil heat C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls 11111111 max kBTU/h 598.4 447.0 580.9 145.2 93.2 250.5 348.6 232.4 17,000 17,000 13,000 13,000 16,000 16,000 4,000 4,000 2,567 2,567 6,900 6,900 9,600 9,600 6,400 6,400 use 5.1 use 3.8 use 5.1 use 1.3 use 0.8 use 2.2 use 3.0 use 2.0 max 15.6 max 4.2 max max 4.0 max 4.0 max max max bin School Gym Main Off State Bldg Shop District + Ch Store Post Office mid pt 0.050 0.065 0.030 0.030 0.030 0.030 0.030 0.030 deg F Sp DHW Sp DHW Sp DHW Sp DHW Sp DHW Sp DHW Sp DHW Sp DHW 85 0.15 0.04 0.02 0.07 0.09 0.06 83 0.15 0.04 0.02 0.07 0.09 0.06 81 0.15 0.04 0.02 0.07 0.09 0.06 79 0.15 0.04 0.02 0.07 0.09 0.06 77 0.15 0.04 0.02 0.07 0.09 0.06 75 0.15 0.04 0.02 0.07 0.09 0.06 73 0.15 0.04 0.02 0.07 0.09 0.06 71 0.26 0.25 0.15 0.04 0.02 0.07 0.09 0.06 69 0.26 0.25 0.15 0.04 0.02 0.07 0.09 0.06 67 0.26 0.25 0.15 0.04 0.02 0.07 0.09 0.06 65 0.26 0.25 0.15 0.04 0.02 0.07 0.09 0.06 63 0.26 0.25 0.15 0.04 0.02 0.07 0.09 0.06 61 0.26 0.25 0.15 0.04 0.02 0.07 0.09 0.06 59 0.09 0.26 0.06 0.25 0.08 0.15 0.02 0.04 0.01 0.02 0.04 0.07 0.05 0.09 0.03 0.06 57 0.17 0.26 0.13 0.25 0.17 0.15 0.04 0.04 0.03 0.02 0.07 0.07 0.10 0.09 0.07 0.06 55 0.26 0.26 0.19 0.25 0.25 0.15 0.06 0.04 0.04 0.02 0.11 0.07 0.15 0.09 0.10 0.06 53 0.34 0.26 0.25 0.25 0.34 0.15 0.08 0.04 0.05 0.02 0.15 0.07 0.20 0.09 0.14 0.06 51 0.43 0.26 0.31 0.25 0.42 0.15 0.11 0.04 0.07 0.02 0.18 0.07 0.25 0.09 0.17 0.06 49 0.51 0.26 0.38 0.25 0.51 0.15 0.13 0.04 0.08 0.02 0.22 0.07 0.30 0.09 0.20 0.06 47 0.60 0.26 0.44 0.25 0.59 0.15 0.15 0.04 0.09 0.02 0.26 0.07 0.35 0.09 0.24 0.06 45 0.68 0.26 0.50 0.25 0.68 0.15 0.17 0.04 0.11 0.02 0.29 0.07 0.41 0.09 0.27 0.06 43 0.77 0.26 0.57 0.25 0.76 0.15 0.19 0.04 0.12 0.02 0.33 0.07 0.46 0.09 0.30 0.06 41 0.85 0.26 0.63 0.25 0.85 0.15 0.21 0.04 0.14 0.02 0.36 0.07 0.51 0.09 0.34 0.06 39 0.94 0.26 0.69 0.25 0.93 0.15 0.23 0.04 0.15 0.02 0.40 0.07 0.56 0.09 0.37 0.06 37 1.02 0.26 0.75 0.25 1.01 0.15 0.25 0.04 0.16 0.02 0.44 0.07 0.61 0.09 0.41 0.06 35 1.11 0.26 0.82 0.25 1.10 0.15 0.27 0.04 0.18 0.02 0.47 0.07 0.66 0.09 0.44 0.06 33 1.20 0.26 0.88 0.25 1.18 0.15 0.30 0.04 0.19 0.02 0.51 0.07 0.71 0.09 0.47 0.06 31 1.28 0.26 0.94 0.25 1.27 0.15 0.32 0.04 0.20 0.02 0.55 0.07 0.76 0.09 0.51 0.06 29 1.37 0.26 1.01 0.25 1.35 0.15 0.34 0.04 0.22 0.02 0.58 0.07 0.81 0.09 0.54 0.06 27 1.45 0.26 1.07 0.25 1.44 0.15 0.36 0.04 0.23 0.02 0.62 0.07 0.86 0.09 0.57 0.06 25 1.54 0.26 1.13 0.25 1.52 0.15 0.38 0.04 0.24 0.02 0.66 0.07 0.91 0.09 0.61 0.06 23 1.62 0.26 1.19 0.25 1.61 0.15 0.40 0.04 0.26 0.02 0.69 0.07 0.96 0.09 0.64 0.06 21 1.71 0.26 1.26 0.25 1.69 0.15 0.42 0.04 0.27 0.02 0.73 0.07 1.01 0.09 0.68 0.06 19 1.79 0.26 1.32 0.25 1.77 0.15 0.44 0.04 0.28 0.02 0.77 0.07 1.06 0.09 0.71 0.06 17 1.88 0.26 1.38 0.25 1.86 0.15 0.46 0.04 0.30 0.02 0.80 0.07 1.12 0.09 0.74 0.06 15 1.96 0.26 1.45 0.25 1.94 0.15 0.49 0.04 0.31 0.02 0.84 0.07 1.17 0.09 0.78 0.06 13 2.05 0.26 1.51 0.25 2.03 0.15 0.51 0.04 0.33 0.02 0.87 0.07 1.22 0.09 0.81 0.06 11 2.14 0.26 1.57 0.25 2.11 0.15 0.53 0.04 0.34 0.02 0.91 0.07 1.27 0.09 0.85 0.06 9 2.22 0.26 1.64 0.25 2.20 0.15 0.55 0.04 0.35 0.02 0.95 0.07 1.32 0.09 0.88 0.06 7 2.31 0.26 1.70 0.25 2.28 0.15 0.57 0.04 0.37 0.02 0.98 0.07 1.37 0.09 0.91 0.06 5 2.39 0.26 1.76 0.25 2.37 0.15 0.59 0.04 0.38 0.02 1.02 0.07 1.42 0.09 0.95 0.06 3 2.48 0.26 1.82 0.25 2.45 0.15 0.61 0.04 0.39 0.02 1.06 0.07 1.47 0.09 0.98 0.06 1 2.56 0.26 1.89 0.25 2.54 0.15 0.63 0.04 0.41 0.02 1.09 0.07 1.52 0.09 1.01 0.06 (1)2.65 0.26 1.95 0.25 2.62 0.15 0.66 0.04 0.42 0.02 1.13 0.07 1.57 0.09 1.05 0.06 (3)2.73 0.26 2.01 0.25 2.70 0.15 0.68 0.04 0.43 0.02 1.17 0.07 1.62 0.09 1.08 0.06 (5)2.82 0.26 2.08 0.25 2.79 0.15 0.70 0.04 0.45 0.02 1.20 0.07 1.67 0.09 1.12 0.06 (7)2.90 0.26 2.14 0.25 2.87 0.15 0.72 0.04 0.46 0.02 1.24 0.07 1.72 0.09 1.15 0.06 (9)2.99 0.26 2.20 0.25 2.96 0.15 0.74 0.04 0.47 0.02 1.28 0.07 1.77 0.09 1.18 0.06 (11)3.07 0.26 2.26 0.25 3.04 0.15 0.76 0.04 0.49 0.02 1.31 0.07 1.83 0.09 1.22 0.06 (13)3.16 0.26 2.33 0.25 3.13 0.15 0.78 0.04 0.50 0.02 1.35 0.07 1.88 0.09 1.25 0.06 (15)3.25 0.26 2.39 0.25 3.21 0.15 0.80 0.04 0.52 0.02 1.39 0.07 1.93 0.09 1.28 0.06 (17)3.33 0.26 2.45 0.25 3.30 0.15 0.82 0.04 0.53 0.02 1.42 0.07 1.98 0.09 1.32 0.06 (19)3.42 0.26 2.52 0.25 3.38 0.15 0.85 0.04 0.54 0.02 1.46 0.07 2.03 0.09 1.35 0.06 (21)3.50 0.26 2.58 0.25 3.47 0.15 0.87 0.04 0.56 0.02 1.49 0.07 2.08 0.09 1.39 0.06 (23)3.59 0.26 2.64 0.25 3.55 0.15 0.89 0.04 0.57 0.02 1.53 0.07 2.13 0.09 1.42 0.06 (25)3.67 0.26 2.70 0.25 3.63 0.15 0.91 0.04 0.58 0.02 1.57 0.07 2.18 0.09 1.45 0.06 (27)3.76 0.26 2.77 0.25 3.72 0.15 0.93 0.04 0.60 0.02 1.60 0.07 2.23 0.09 1.49 0.06 (29)3.84 0.26 2.83 0.25 3.80 0.15 0.95 0.04 0.61 0.02 1.64 0.07 2.28 0.09 1.52 0.06 (31)3.93 0.26 2.89 0.25 3.89 0.15 0.97 0.04 0.62 0.02 1.68 0.07 2.33 0.09 1.56 0.06 (33)4.01 0.26 2.96 0.25 3.97 0.15 0.99 0.04 0.64 0.02 1.71 0.07 2.38 0.09 1.59 0.06 (35)4.10 0.26 3.02 0.25 4.06 0.15 1.01 0.04 0.65 0.02 1.75 0.07 2.43 0.09 1.62 0.06 (37)4.18 0.26 3.08 0.25 4.14 0.15 1.04 0.04 0.66 0.02 1.79 0.07 2.48 0.09 1.66 0.06 (39)4.27 0.26 3.14 0.25 4.23 0.15 1.06 0.04 0.68 0.02 1.82 0.07 2.54 0.09 1.69 0.06 (41)4.36 0.26 3.21 0.25 4.31 0.15 1.08 0.04 0.69 0.02 1.86 0.07 2.59 0.09 1.72 0.06 (43)4.44 0.26 3.27 0.25 4.39 0.15 1.10 0.04 0.71 0.02 1.90 0.07 2.64 0.09 1.76 0.06 (45)4.53 0.26 3.33 0.25 4.48 0.15 1.12 0.04 0.72 0.02 1.93 0.07 2.69 0.09 1.79 0.06 (47)4.61 0.26 3.40 0.25 4.56 0.15 1.14 0.04 0.73 0.02 1.97 0.07 2.74 0.09 1.83 0.06 (49)4.70 0.26 3.46 0.25 4.65 0.15 1.16 0.04 0.75 0.02 2.00 0.07 2.79 0.09 1.86 0.06 (51)4.78 0.26 3.52 0.25 4.73 0.15 1.18 0.04 0.76 0.02 2.04 0.07 2.84 0.09 1.89 0.06 (53)4.87 0.26 3.58 0.25 4.82 0.15 1.20 0.04 0.77 0.02 2.08 0.07 2.89 0.09 1.93 0.06 (55)4.95 0.26 3.65 0.25 4.90 0.15 1.23 0.04 0.79 0.02 2.11 0.07 2.94 0.09 1.96 0.06 (57)5.04 0.26 3.71 0.25 4.99 0.15 1.25 0.04 0.80 0.02 2.15 0.07 2.99 0.09 1.99 0.06 (59)5.12 0.26 3.77 0.25 5.07 0.15 1.27 0.04 0.81 0.02 2.19 0.07 3.04 0.09 2.03 0.06 efour, PLLC 2 of 5 Fort Yukon Biomass DH Plant Fort Yukon Alaska oil heat C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls 1111111 102.1 462.6 684.3 315.6 299.5 224.0 275.0 4,964 4,964 24,090 24,090 20,000 20,000 9,000 9,000 8,250 8,250 6,000 6,000 7,573 7,573 use 0.5 use 4.2 use 5.8 use 2.7 use 2.6 use 2.0 use 2.4 max 2.0 max 5.5 max 9.6 max max 2.6 max max bin Water Treat Pumphouse New Clinic City Bldg Yukon Flats Old Clinic Tribal Office mid pt 0.750 0.400 0.065 0.050 0.030 0.015 0.030 deg F Sp DHW DWH Sp DHW Sp DHW Sp DHW Sp DHW Sp DHW total 85 0.39 1.66 0.38 0.14 0.08 0.03 0.07 3.18 83 0.39 1.70 0.38 0.14 0.08 0.03 0.07 3.21 81 0.39 1.73 0.38 0.14 0.08 0.03 0.07 3.25 79 0.39 1.77 0.38 0.14 0.08 0.03 0.07 3.28 77 0.39 1.80 0.38 0.14 0.08 0.03 0.07 3.32 75 0.39 1.84 0.38 0.14 0.08 0.03 0.07 3.35 73 0.39 1.87 0.38 0.14 0.08 0.03 0.07 3.39 71 0.39 1.91 0.38 0.14 0.08 0.03 0.07 3.92 69 0.39 1.94 0.38 0.14 0.08 0.03 0.07 3.96 67 0.39 1.98 0.38 0.14 0.08 0.03 0.07 3.99 65 0.39 2.01 0.38 0.14 0.08 0.03 0.07 4.03 63 0.39 2.04 0.38 0.14 0.08 0.03 0.07 4.06 61 0.39 2.08 0.38 0.14 0.08 0.03 0.07 4.10 59 0.01 0.39 2.11 0.10 0.38 0.05 0.14 0.04 0.08 0.03 0.03 0.04 0.07 4.79 57 0.02 0.39 2.15 0.19 0.38 0.09 0.14 0.09 0.08 0.07 0.03 0.08 0.07 5.48 55 0.03 0.39 2.18 0.29 0.38 0.14 0.14 0.13 0.08 0.10 0.03 0.12 0.07 6.17 53 0.03 0.39 2.22 0.39 0.38 0.18 0.14 0.17 0.08 0.13 0.03 0.16 0.07 6.86 51 0.04 0.39 2.25 0.48 0.38 0.23 0.14 0.22 0.08 0.17 0.03 0.20 0.07 7.55 49 0.05 0.39 2.29 0.58 0.38 0.27 0.14 0.26 0.08 0.20 0.03 0.24 0.07 8.24 47 0.06 0.39 2.32 0.67 0.38 0.32 0.14 0.31 0.08 0.23 0.03 0.28 0.07 8.93 45 0.07 0.39 2.36 0.77 0.38 0.36 0.14 0.35 0.08 0.26 0.03 0.32 0.07 9.62 43 0.08 0.39 2.39 0.87 0.38 0.41 0.14 0.39 0.08 0.30 0.03 0.36 0.07 10.31 41 0.09 0.39 2.43 0.96 0.38 0.45 0.14 0.44 0.08 0.33 0.03 0.40 0.07 11.00 39 0.10 0.39 2.46 1.06 0.38 0.50 0.14 0.48 0.08 0.36 0.03 0.44 0.07 11.69 37 0.10 0.39 2.50 1.16 0.38 0.54 0.14 0.52 0.08 0.40 0.03 0.48 0.07 12.38 35 0.11 0.39 2.53 1.25 0.38 0.59 0.14 0.57 0.08 0.43 0.03 0.52 0.07 13.07 33 0.12 0.39 2.56 1.35 0.38 0.63 0.14 0.61 0.08 0.46 0.03 0.56 0.07 13.76 31 0.13 0.39 2.60 1.44 0.38 0.68 0.14 0.65 0.08 0.50 0.03 0.60 0.07 14.45 29 0.14 0.39 2.63 1.54 0.38 0.72 0.14 0.70 0.08 0.53 0.03 0.64 0.07 15.14 27 0.15 0.39 2.67 1.64 0.38 0.77 0.14 0.74 0.08 0.56 0.03 0.68 0.07 15.83 25 0.16 0.39 2.70 1.73 0.38 0.81 0.14 0.78 0.08 0.60 0.03 0.72 0.07 16.52 23 0.17 0.39 2.74 1.83 0.38 0.86 0.14 0.83 0.08 0.63 0.03 0.76 0.07 17.21 21 0.17 0.39 2.77 1.93 0.38 0.90 0.14 0.87 0.08 0.66 0.03 0.80 0.07 17.89 19 0.18 0.39 2.81 2.02 0.38 0.95 0.14 0.92 0.08 0.69 0.03 0.84 0.07 18.58 17 0.19 0.39 2.84 2.12 0.38 0.99 0.14 0.96 0.08 0.73 0.03 0.88 0.07 19.27 15 0.20 0.39 2.88 2.21 0.38 1.04 0.14 1.00 0.08 0.76 0.03 0.92 0.07 19.96 13 0.21 0.39 2.91 2.31 0.38 1.08 0.14 1.05 0.08 0.79 0.03 0.96 0.07 20.65 11 0.22 0.39 2.95 2.41 0.38 1.13 0.14 1.09 0.08 0.83 0.03 1.00 0.07 21.34 9 0.23 0.39 2.98 2.50 0.38 1.17 0.14 1.13 0.08 0.86 0.03 1.04 0.07 22.03 7 0.24 0.39 3.02 2.60 0.38 1.22 0.14 1.18 0.08 0.89 0.03 1.08 0.07 22.72 5 0.24 0.39 3.05 2.70 0.38 1.26 0.14 1.22 0.08 0.93 0.03 1.12 0.07 23.41 3 0.25 0.39 3.08 2.79 0.38 1.31 0.14 1.26 0.08 0.96 0.03 1.16 0.07 24.10 1 0.26 0.39 3.12 2.89 0.38 1.35 0.14 1.31 0.08 0.99 0.03 1.20 0.07 24.79 (1)0.27 0.39 3.15 2.99 0.38 1.40 0.14 1.35 0.08 1.03 0.03 1.24 0.07 25.48 (3)0.28 0.39 3.19 3.08 0.38 1.44 0.14 1.39 0.08 1.06 0.03 1.28 0.07 26.17 (5)0.29 0.39 3.22 3.18 0.38 1.49 0.14 1.44 0.08 1.09 0.03 1.32 0.07 26.86 (7)0.30 0.39 3.26 3.27 0.38 1.53 0.14 1.48 0.08 1.12 0.03 1.36 0.07 27.55 (9)0.31 0.39 3.29 3.37 0.38 1.58 0.14 1.53 0.08 1.16 0.03 1.40 0.07 28.24 (11)0.31 0.39 3.33 3.47 0.38 1.62 0.14 1.57 0.08 1.19 0.03 1.44 0.07 28.93 (13)0.32 0.39 3.36 3.56 0.38 1.67 0.14 1.61 0.08 1.22 0.03 1.48 0.07 29.62 (15)0.33 0.39 3.40 3.66 0.38 1.71 0.14 1.66 0.08 1.26 0.03 1.52 0.07 30.31 (17)0.34 0.39 3.43 3.76 0.38 1.76 0.14 1.70 0.08 1.29 0.03 1.56 0.07 31.00 (19)0.35 0.39 3.47 3.85 0.38 1.80 0.14 1.74 0.08 1.32 0.03 1.60 0.07 31.69 (21)0.36 0.39 3.50 3.95 0.38 1.85 0.14 1.79 0.08 1.36 0.03 1.64 0.07 32.38 (23)0.37 0.39 3.54 4.04 0.38 1.89 0.14 1.83 0.08 1.39 0.03 1.68 0.07 33.07 (25)0.38 0.39 3.57 4.14 0.38 1.94 0.14 1.87 0.08 1.42 0.03 1.72 0.07 33.76 (27)0.38 0.39 3.60 4.24 0.38 1.98 0.14 1.92 0.08 1.46 0.03 1.76 0.07 34.45 (29)0.39 0.39 3.64 4.33 0.38 2.03 0.14 1.96 0.08 1.49 0.03 1.80 0.07 35.14 (31)0.40 0.39 3.67 4.43 0.38 2.07 0.14 2.00 0.08 1.52 0.03 1.84 0.07 35.83 (33)0.41 0.39 3.71 4.53 0.38 2.12 0.14 2.05 0.08 1.55 0.03 1.88 0.07 36.52 (35)0.42 0.39 3.74 4.62 0.38 2.16 0.14 2.09 0.08 1.59 0.03 1.92 0.07 37.21 (37)0.43 0.39 3.78 4.72 0.38 2.21 0.14 2.14 0.08 1.62 0.03 1.96 0.07 37.90 (39)0.44 0.39 3.81 4.81 0.38 2.25 0.14 2.18 0.08 1.65 0.03 2.00 0.07 38.59 (41)0.45 0.39 3.85 4.91 0.38 2.30 0.14 2.22 0.08 1.69 0.03 2.04 0.07 39.28 (43)0.45 0.39 3.88 5.01 0.38 2.34 0.14 2.27 0.08 1.72 0.03 2.08 0.07 39.97 (45)0.46 0.39 3.92 5.10 0.38 2.39 0.14 2.31 0.08 1.75 0.03 2.12 0.07 40.66 (47)0.47 0.39 3.95 5.20 0.38 2.43 0.14 2.35 0.08 1.79 0.03 2.16 0.07 41.35 (49)0.48 0.39 3.99 5.30 0.38 2.48 0.14 2.40 0.08 1.82 0.03 2.20 0.07 42.04 (51)0.49 0.39 4.02 5.39 0.38 2.52 0.14 2.44 0.08 1.85 0.03 2.24 0.07 42.73 (53)0.50 0.39 4.06 5.49 0.38 2.57 0.14 2.48 0.08 1.89 0.03 2.28 0.07 43.42 (55)0.51 0.39 4.09 5.58 0.38 2.61 0.14 2.53 0.08 1.92 0.03 2.32 0.07 44.11 (57)0.52 0.39 4.12 5.68 0.38 2.66 0.14 2.57 0.08 1.95 0.03 2.36 0.07 44.80 (59)0.52 0.39 4.16 5.78 0.38 2.70 0.14 2.61 0.08 1.98 0.03 2.40 0.07 45.49 efour, PLLC 3 of 5 Fort Yukon Biomass DH Plant Fort Yukon Alaska oil heat C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls annual gal gal 21,855 20,783 19,765 10,662 6,568 3,537 3,567 5,159 7,883 15,259 17,969 22,338 155,344 Predicted fuel demand, gph, heating bin mid pt 31 28 31 30 31 30 31 31 30 31 30 31 365 gph deg F Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec total 3.18 85 : 3.2 : 3 3.21 83 : 3.2 3.2 : 6 3.25 81 : 3.2 3.2 : 6 3.28 79 : 3.3 3.3 3.3 : 10 3.32 77 : 3.3 3.3 3.3 : 10 3.35 75 : 3.4 3.4 3.4 : 10 3.39 73 : 3.4 3.4 3.4 3.4 : 14 3.92 71 : 3.9 3.9 3.9 3.9 : 16 3.96 69 : 4.0 4.0 4.0 4.0 4.0 : 20 3.99 67 : 4.0 4.0 4.0 4.0 4.0 : 20 4.03 65 : 4.0 4.0 4.0 4.0 4.0 : 20 4.06 63 : 4.1 4.1 4.1 4.1 4.1 : 20 4.10 61 : 4.1 4.1 4.1 4.1 4.1 : 20 4.79 59 : 4.8 4.8 4.8 4.8 4.8 : 24 5.48 57 : 5.5 5.5 5.5 5.5 5.5 5.5 : 33 6.17 55 : 6.2 6.2 6.2 6.2 6.2 6.2 : 37 6.86 53 : 6.9 6.9 6.9 6.9 6.9 6.9 : 41 7.55 51 : 7.5 7.5 7.5 7.5 7.5 7.5 : 45 8.24 49 : 8.2 8.2 8.2 8.2 8.2 8.2 : 49 8.93 47 : 8.9 8.9 8.9 8.9 8.9 8.9 : 54 9.62 45 : 9.6 9.6 9.6 9.6 9.6 9.6 : 58 10.31 43 : 10.3 10.3 10.3 10.3 10.3 10.3 : 62 11.00 41 : 11.0 11.0 11.0 11.0 11.0 11.0 11.0 : 77 11.69 39 : 11.7 11.7 11.7 11.7 11.7 11.7 11.7 : 82 12.38 37 : 12.4 12.4 12.4 12.4 12.4 12.4 : 74 13.07 35 : 13.1 13.1 13.1 13.1 13.1 13.1 : 78 13.76 33 : 13.8 13.8 13.8 13.8 13.8 13.8 : 83 14.45 31 : 14.4 14.4 14.4 14.4 14.4 14.4 : 87 15.14 29 : 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 : 121 15.83 27 : 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 : 127 16.52 25 : 16.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 : 132 17.21 23 : 17.2 17.2 17.2 17.2 17.2 17.2 17.2 : 120 17.89 21 : 17.9 17.9 17.9 17.9 17.9 17.9 17.9 17.9 : 143 18.58 19 : 18.6 18.6 18.6 18.6 18.6 18.6 18.6 18.6 : 149 19.27 17 : 19.3 19.3 19.3 19.3 19.3 19.3 19.3 19.3 : 154 19.96 15 : 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 : 160 20.65 13 : 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 : 165 21.34 11 : 21.3 21.3 21.3 21.3 21.3 21.3 21.3 : 149 22.03 9 : 22.0 22.0 22.0 22.0 22.0 22.0 22.0 : 154 22.72 7 : 22.7 22.7 22.7 22.7 22.7 22.7 22.7 : 159 23.41 5 : 23.4 23.4 23.4 23.4 23.4 23.4 23.4 : 164 24.10 3 : 24.1 24.1 24.1 24.1 24.1 24.1 24.1 : 169 24.79 1 : 24.8 24.8 24.8 24.8 24.8 24.8 24.8 : 174 25.48 (1): 25.5 25.5 25.5 25.5 25.5 25.5 25.5 : 178 26.17 (3): 26.2 26.2 26.2 26.2 26.2 26.2 26.2 : 183 26.86 (5): 26.9 26.9 26.9 26.9 26.9 26.9 26.9 : 188 27.55 (7): 27.6 27.6 27.6 27.6 27.6 27.6 : 165 28.24 (9): 28.2 28.2 28.2 28.2 28.2 28.2 : 169 28.93 (11): 28.9 28.9 28.9 28.9 28.9 28.9 : 174 29.62 (13): 29.6 29.6 29.6 29.6 29.6 29.6 : 178 30.31 (15): 30.3 30.3 30.3 30.3 30.3 30.3 : 182 31.00 (17): 31.0 31.0 31.0 31.0 31.0 31.0 : 186 31.69 (19): 31.7 31.7 31.7 31.7 31.7 31.7 : 190 32.38 (21): 32.4 32.4 32.4 32.4 32.4 32.4 : 194 33.07 (23): 33.1 33.1 33.1 33.1 33.1 33.1 : 198 33.76 (25): 33.8 33.8 33.8 33.8 33.8 33.8 : 203 34.45 (27): 34.5 34.5 34.5 34.5 34.5 34.5 : 207 35.14 (29): 35.1 35.1 35.1 35.1 35.1 : 176 35.83 (31): 35.8 35.8 35.8 35.8 : 143 36.52 (33): 36.5 36.5 36.5 36.5 : 146 37.21 (35): 37.2 37.2 37.2 37.2 : 149 37.90 (37): 37.9 37.9 37.9 37.9 : 152 38.59 (39): 38.6 38.6 38.6 38.6 : 154 39.28 (41): 39.3 39.3 39.3 39.3 : 157 39.97 (43): 40.0 40.0 40.0 40.0 : 160 40.66 (45): 40.7 40.7 40.7 40.7 : 163 41.35 (47): 41.4 41.4 41.4 : 124 42.04 (49): 42.0 42.0 42.0 : 126 42.73 (51): 42.7 42.7 : 85 43.42 (53): 43.4 43.4 43.4 : 130 44.11 (55): 44.1 44.1 44.1 : 132 44.80 (57): 44.8 44.8 : 90 45.49 (59): 45.5 : 45 :: efour, PLLC 4 of 5 Fort Yukon Biomass DH Plant Fort Yukon Alaska oil heat C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls 134,000 BTU/gal 0.830 eff annual kBTU 2,431 2,312 2,198 1,186 730 393 397 574 877 1,697 1,998 2,484 17,277,360 Predicted heat load profile, buildings, kBTU/h bin mid pt 31 28 31 30 31 30 31 31 30 31 30 31 365 kBTU/h deg F Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec kW 353.7 85 : 354 : 103.7 357.6 83 : 358 358 : 104.8 361.4 81 : 361 361 : 105.9 365.3 79 : 365 365 365 : 107.1 369.1 77 : 369 369 369 : 108.2 373.0 75 : 373 373 373 : 109.3 376.8 73 : 377 377 377 377 : 110.4 436.5 71 : 436 436 436 436 : 127.9 440.3 69 : 440 440 440 440 440 : 129.1 444.2 67 : 444 444 444 444 444 : 130.2 448.0 65 : 448 448 448 448 448 : 131.3 451.9 63 : 452 452 452 452 452 : 132.4 455.7 61 : 456 456 456 456 456 : 133.6 532.5 59 : 532 532 532 532 532 : 156.1 609.2 57 : 609 609 609 609 609 609 : 178.5 685.9 55 : 686 686 686 686 686 686 : 201.0 762.7 53 : 763 763 763 763 763 763 : 223.5 839.4 51 : 839 839 839 839 839 839 : 246.0 916.1 49 : 916 916 916 916 916 916 : 268.5 992.8 47 : 993 993 993 993 993 993 : 291.0 1,069.6 45 : 1,070 1,070 1,070 1,070 1,070 1,070 : 313.5 1,146.3 43 : 1,146 1,146 1,146 1,146 1,146 1,146 : 336.0 1,223.0 41 : 1,223 1,223 1,223 1,223 1,223 1,223 1,223 : 358.4 1,299.7 39 : 1,300 1,300 1,300 1,300 1,300 1,300 1,300 : 380.9 1,376.5 37 : 1,376 1,376 1,376 1,376 1,376 1,376 : 403.4 1,453.2 35 : 1,453 1,453 1,453 1,453 1,453 1,453 : 425.9 1,529.9 33 : 1,530 1,530 1,530 1,530 1,530 1,530 : 448.4 1,606.6 31 : 1,607 1,607 1,607 1,607 1,607 1,607 : 470.9 1,683.4 29 : 1,683 1,683 1,683 1,683 1,683 1,683 1,683 1,683 : 493.4 1,760.1 27 : 1,760 1,760 1,760 1,760 1,760 1,760 1,760 1,760 : 515.9 1,836.8 25 : 1,837 1,837 1,837 1,837 1,837 1,837 1,837 1,837 : 538.3 1,913.6 23 : 1,914 1,914 1,914 1,914 1,914 1,914 1,914 : 560.8 1,990.3 21 : 1,990 1,990 1,990 1,990 1,990 1,990 1,990 1,990 : 583.3 2,067.0 19 : 2,067 2,067 2,067 2,067 2,067 2,067 2,067 2,067 : 605.8 2,143.7 17 : 2,144 2,144 2,144 2,144 2,144 2,144 2,144 2,144 : 628.3 2,220.5 15 : 2,220 2,220 2,220 2,220 2,220 2,220 2,220 2,220 : 650.8 2,297.2 13 : 2,297 2,297 2,297 2,297 2,297 2,297 2,297 2,297 : 673.3 2,373.9 11 : 2,374 2,374 2,374 2,374 2,374 2,374 2,374 : 695.8 2,450.6 9 : 2,451 2,451 2,451 2,451 2,451 2,451 2,451 : 718.2 2,527.4 7 : 2,527 2,527 2,527 2,527 2,527 2,527 2,527 : 740.7 2,604.1 5 : 2,604 2,604 2,604 2,604 2,604 2,604 2,604 : 763.2 2,680.8 3 : 2,681 2,681 2,681 2,681 2,681 2,681 2,681 : 785.7 2,757.6 1 : 2,758 2,758 2,758 2,758 2,758 2,758 2,758 : 808.2 2,834.3 (1): 2,834 2,834 2,834 2,834 2,834 2,834 2,834 : 830.7 2,911.0 (3): 2,911 2,911 2,911 2,911 2,911 2,911 2,911 : 853.2 2,987.7 (5): 2,988 2,988 2,988 2,988 2,988 2,988 2,988 : 875.7 3,064.5 (7): 3,064 3,064 3,064 3,064 3,064 3,064 : 898.1 3,141.2 (9): 3,141 3,141 3,141 3,141 3,141 3,141 : 920.6 3,217.9 (11): 3,218 3,218 3,218 3,218 3,218 3,218 : 943.1 3,294.6 (13): 3,295 3,295 3,295 3,295 3,295 3,295 : 965.6 3,371.4 (15): 3,371 3,371 3,371 3,371 3,371 3,371 : 988.1 3,448.1 (17): 3,448 3,448 3,448 3,448 3,448 3,448 : 1,010.6 3,524.8 (19): 3,525 3,525 3,525 3,525 3,525 3,525 : 1,033.1 3,601.5 (21): 3,602 3,602 3,602 3,602 3,602 3,602 : 1,055.6 3,678.3 (23): 3,678 3,678 3,678 3,678 3,678 3,678 : 1,078.0 3,755.0 (25): 3,755 3,755 3,755 3,755 3,755 3,755 : 1,100.5 3,831.7 (27): 3,832 3,832 3,832 3,832 3,832 3,832 : 1,123.0 3,908.5 (29): 3,908 3,908 3,908 3,908 3,908 : 1,145.5 3,985.2 (31): 3,985 3,985 3,985 3,985 : 1,168.0 4,061.9 (33): 4,062 4,062 4,062 4,062 : 1,190.5 4,138.6 (35): 4,139 4,139 4,139 4,139 : 1,213.0 4,215.4 (37): 4,215 4,215 4,215 4,215 : 1,235.5 4,292.1 (39): 4,292 4,292 4,292 4,292 : 1,257.9 4,368.8 (41): 4,369 4,369 4,369 4,369 : 1,280.4 4,445.5 (43): 4,446 4,446 4,446 4,446 : 1,302.9 4,522.3 (45): 4,522 4,522 4,522 4,522 : 1,325.4 4,599.0 (47): 4,599 4,599 4,599 : 1,347.9 4,675.7 (49): 4,676 4,676 4,676 : 1,370.4 4,752.5 (51): 4,752 4,752 : 1,392.9 4,829.2 (53): 4,829 4,829 4,829 : 1,415.4 4,905.9 (55): 4,906 4,906 4,906 : 1,437.8 4,982.6 (57): 4,983 4,983 : 1,460.3 5,059.4 (59): 5,059 : 1,482.8 :: efour, PLLC 5 of 5 Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates Appendix G, part 3: Sample Calculations: Pipe Sizing and Routing Diagram Fort Yukon Biomass DH Plant Fort Yukon Alaska p dwg C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls delta T 25.0 M2 water fraction 1.00 5,059.4 M2 M2 M2 max avg T 177.5 415.1 3,953.5 3,808.3 2,762.9 DSHP 487.6 8.0 324.3 312.4 226.7 M1 8.0 8.0 4.0 224.0 O Clinic w/Plant 4,835.4 M1 M1 M1 18.4 15 396.7 3,729.5 3,584.3 2,538.9 1.5 M2 5,209.4 8.0 306.0 294.0 208.3 1,360 340 M1 4,985.4 E1 8.0 8.0 4.0 N Clinic M2 M1/E1 2.0 E1 4,608.3 4,458.3 E1 E1 E1 684.3 12 908.3 684.3 25.9 E2 3,985.4 365.7 3,352.4 3,207.2 2,161.8 56.1 74.5 56.1 315.6 Base 3,376.0 8.0 275.0 263.1 177.3 2.5 m 3.0 2.5 City B E2 4.0 4.0 4.0 540 11 3,835.4 E2 E2 E2 M1 / E1 M2 314.6 2,729.6 45 2,584.4 1,538.9 90 999.9 1,223.9 240 fuel store 150.0 Plant 8.0 223.9 1.5 212.0 126.2 2.5 82.0 100.4 2.0 space heat 12.3 Base 4.0 11.9 4.0 4.0 47.7 3.0 4.0 22.6 1.5 3,226.0 Base 145.2 Base Base 580.9 275.0 a 264.6 2,120.1 State 1,974.9 929.5 CATG Off l Tribal 4.0 173.9 6 162.0 76.3 5 13 e 4.0 f 4.0 3.0 jk n b hiM2 3 M2 4 M2 E2/M1,2 14 462.6 DHW Base g 2,181.9 Store 1,833.4 P. Off 1,601.0 377.1 Water T 37.9 c 1,105.8 12 179.0 348.6 150.4 232.4 131.3 30.9 102.1 2.0 Shop Base 90.7 School Gym 4.0 28.6 4.0 19.1 4.0 2.0 8.4 20 93.2 643.3 3.0 598.4 447.0 M1 2.0 M1 2.0 M1 1.5 d 7.6 52.8 49.1 36.7 1,957.9 50 1,609.4 50 1,377.0 185 1.5 2.5 2.5 2.0 160.6 132.0 113.0 90.8 35 24 24 4.0 4.0 4.0 7.4 Church Base 1 + 2 E1 E1 E1 1.5 9 District 550.1 1,045.4 1,580.9 1,232.3 999.9 35 8 45.1 85.8 129.7 101.1 82.0 250.5 2.5 3.0 4.0 4.0 3.0 20.6 E2 E2 E2 2.0 958.0 609.4 377.1 10 (ch+Dist)a segment designator 78.6 50.0 30.9 Y Flats dist only 550.1 peak load in KBTU/h 3.0 2.5 2.0 299.5 159.8 45.1 peak flow rate in gpm Base Base 24.6 13.1 2.5 indicated pipe size in inches 348.6 232.4 2.0 1.5 35 length of run-out to a building, feet 28.6 19.1 900 35 2.0 2.0 efour, PLLC 1 of 1 Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates Appendix G, part 4: Sample Calculations: Pipe Sizing and Heat Loss Calculations: Fort Yukon Biomass DH Plant Fort Yukon Alaska p Tables C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Base Exp 1 Exp 2 Max 1 Max 2 2.0 3,164 3,068 4,312 4,802 7,522 use sizes: 2.0 4.0 3,110 7,376 3,016 6,516 6,516 4.0 8.0 870 870 1,730 1,730 8.0 Segments, length, ft Size, calculated, NPS (8" = (2) x 4") Size, BOD, NPS (8" = (2) x 4") Base Exp 1 Exp 2 Max 1 Max 2 Base Exp 1 Exp 2 Max 1 Max 2 Base Exp 1 Exp 2 Max 1 Max 2 a : 435 435 435 435 435 a : 4.0 8.0 8.0 8.0 8.0 a : 4.0 8.0 8.0 8.0 8.0 b : 98 98 98 98 98 b : 3.0 3.0 3.0 3.0 3.0 b : 4.0 4.0 4.0 4.0 4.0 c : 90 90 90 90 90 c : 2.5 2.5 2.5 2.5 2.5 c : 4.0 4.0 4.0 4.0 4.0 d : 228 228 228 228 228 d : 2.5 2.5 2.5 2.5 2.5 d : 4.0 4.0 4.0 4.0 4.0 e : 260 260 260 260 260 e : 4.0 4.0 4.0 8.0 8.0 e : 4.0 4.0 4.0 8.0 8.0 f : 170 170 170 170 170 f : 4.0 4.0 4.0 8.0 8.0 f : 4.0 4.0 4.0 8.0 8.0 g : 100 100 100 100 100 g : 3.0 3.0 3.0 3.0 3.0 g : 4.0 4.0 4.0 4.0 4.0 h : 60 60 60 60 60 h : 3.0 4.0 4.0 4.0 4.0 h : 4.0 4.0 4.0 4.0 4.0 i : 200 200 200 200 200 i : 2.0 4.0 3.0 4.0 4.0 i : 2.0 4.0 4.0 4.0 4.0 j : 188 188 188 188 188 j : 2.0 4.0 2.5 4.0 4.0 j : 2.0 4.0 4.0 4.0 4.0 k : 95 95 95 95 k : 3.0 2.0 4.0 4.0 k : 4.0 2.0 4.0 4.0 l : 1,255 1,255 1,255 l : 3.0 3.0 4.0 l : 4.0 4.0 4.0 m : 290 290 290 m : 2.5 2.5 3.0 m : 4.0 4.0 4.0 n : 442 442 442 n : 2.0 2.0 2.0 n : 2.0 2.0 2.0 sub 1,829 3,469 2,366 3,911 3,911 Run-outs, length, ft Size, calculated, NPS (8" = (2) x 4") Size, BOD, NPS (8" = (2) x 4") Base Exp 1 Exp 2 Max 1 Max 2 Base Exp 1 Exp 2 Max 1 Max 2 Base Exp 1 Exp 2 Max 1 Max 2 1 : 24 24 24 24 24 1 : 2.5 2.5 2.5 2.5 2.5 1 : 4.0 4.0 4.0 4.0 4.0 2 : 24 24 24 24 24 2 : 2.0 2.0 2.0 2.0 2.0 2 : 2.0 2.0 2.0 2.0 2.0 3 : 50 50 50 50 50 3 : 2.0 2.0 2.0 2.0 2.0 3 : 2.0 2.0 2.0 2.0 2.0 4 : 50 50 50 50 50 4 : 2.0 2.0 2.0 2.0 2.0 4 : 2.0 2.0 2.0 2.0 2.0 5 : 90 90 90 90 90 5 : 2.5 2.5 2.5 2.5 2.5 5 : 4.0 4.0 4.0 4.0 4.0 6 : 45 45 45 45 45 6 : 1.5 1.5 1.5 1.5 1.5 6 : 2.0 2.0 2.0 2.0 2.0 7 : 35 35 35 35 35 7 : 1.5 1.5 1.5 1.5 1.5 7 : 2.0 2.0 2.0 2.0 2.0 8 : 35 35 35 35 35 8 : 2.0 2.0 2.0 2.0 2.0 8 : 2.0 2.0 2.0 2.0 2.0 9 : 35 35 35 35 35 9 : 1.5 1.5 1.5 1.5 1.5 9 : 2.0 2.0 2.0 2.0 2.0 10 : 900 900 900 900 900 10 : 2.0 2.0 2.0 2.0 2.0 10 : 2.0 2.0 2.0 2.0 2.0 11 : 340 340 340 11 : 2.0 2.0 2.0 11 : 2.0 2.0 2.0 12 : 540 540 540 12 : 2.5 2.5 2.5 12 : 4.0 4.0 4.0 13 : 240 240 240 13 : 2.0 2.0 2.0 13 : 2.0 2.0 2.0 14 : 185 185 185 14 : 1.5 1.5 1.5 14 : 2.0 2.0 2.0 15 : 1,360 15 : 1.5 15 : 2.0 PH : 20 20 20 20 20 PH : 2.0 2.0 2.0 2.0 2.0 PH : 2.0 2.0 2.0 2.0 2.0 sub 1,308 2,188 1,733 2,613 3,973 total 3,137 5,657 4,099 6,524 7,884 efour, PLLC 1 of 2 Fort Yukon Biomass DH Plant Fort Yukon Alaska p Tables C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls bury depth, in 51 R dry med moist T(avg): 177.5 2.0 13.413 6.990 6.562 T(avg): 137.5 min soil T: 0.0 4.0 9.784 3.993 3.607 max soil T: 45.0 use Cond:med 8.0 4.892 1.997 1.804 1 Max Heat Loss, kBTU/h Min Heat Loss, kBTU/h Base Exp 1 Exp 2 Max 1 Max 2 Base Exp 1 Exp 2 Max 1 Max 2 a : 38.7 77.3 77.3 77.3 77.3 a : 20.2 40.3 40.3 40.3 40.3 b : 8.7 8.7 8.7 8.7 8.7 b : 4.5 4.5 4.5 4.5 4.5 c : 8.0 8.0 8.0 8.0 8.0 c : 4.2 4.2 4.2 4.2 4.2 d : 20.3 20.3 20.3 20.3 20.3 d : 10.6 10.6 10.6 10.6 10.6 e : 23.1 23.1 23.1 46.2 46.2 e : 12.0 12.0 12.0 24.1 24.1 f : 15.1 15.1 15.1 30.2 30.2 f : 7.9 7.9 7.9 15.8 15.8 g : 8.9 8.9 8.9 8.9 8.9 g : 4.6 4.6 4.6 4.6 4.6 h : 5.3 5.3 5.3 5.3 5.3 h : 2.8 2.8 2.8 2.8 2.8 i : 10.2 17.8 17.8 17.8 17.8 i : 5.3 9.3 9.3 9.3 9.3 j : 9.5 16.7 16.7 16.7 16.7 j : 5.0 8.7 8.7 8.7 8.7 k : 8.4 4.8 8.4 8.4 k : 4.4 2.5 4.4 4.4 l : 111.6 111.6 111.6 l : 58.1 58.1 58.1 m : 25.8 25.8 25.8 m : 13.4 13.4 13.4 n : 22.4 22.4 22.4 n : 11.7 11.7 11.7 sub 147.8 347.1 228.6 407.8 407.8 sub 77.0 180.9 119.1 212.5 212.5 Max Heat Loss, kBTU/h Min Heat Loss, kBTU/h Base Exp 1 Exp 2 Max 1 Max 2 Base Exp 1 Exp 2 Max 1 Max 2 1 : 2.1 2.1 2.1 2.1 2.1 1 : 1.1 1.1 1.1 1.1 1.1 2 : 1.2 1.2 1.2 1.2 1.2 2 : 0.6 0.6 0.6 0.6 0.6 3 : 2.5 2.5 2.5 2.5 2.5 3 : 1.3 1.3 1.3 1.3 1.3 4 : 2.5 2.5 2.5 2.5 2.5 4 : 1.3 1.3 1.3 1.3 1.3 5 : 8.0 8.0 8.0 8.0 8.0 5 : 4.2 4.2 4.2 4.2 4.2 6 : 2.3 2.3 2.3 2.3 2.3 6 : 1.2 1.2 1.2 1.2 1.2 7 : 1.8 1.8 1.8 1.8 1.8 7 : 0.9 0.9 0.9 0.9 0.9 8 : 1.8 1.8 1.8 1.8 1.8 8 : 0.9 0.9 0.9 0.9 0.9 9 : 1.8 1.8 1.8 1.8 1.8 9 : 0.9 0.9 0.9 0.9 0.9 10 : 45.7 45.7 45.7 45.7 45.7 10 : 23.8 23.8 23.8 23.8 23.8 11 : 17.3 17.3 17.3 11 : 9.0 9.0 9.0 12 : 48.0 48.0 48.0 12 : 25.0 25.0 25.0 13 : 12.2 12.2 12.2 13 : 6.4 6.4 6.4 14 : 9.4 9.4 9.4 14 : 4.9 4.9 4.9 15 : 69.1 15 : 36.0 PH : 1.0 1.0 1.0 1.0 1.0 PH : 0.5 0.5 0.5 0.5 0.5 sub 70.8 136.1 92.4 157.6 226.7 sub 36.9 70.9 48.1 82.1 118.1 total 218.6 483.1 320.9 565.4 634.5 total 113.9 251.8 167.2 294.6 330.6 efour, PLLC 2 of 2 Fort Yukon District Heating Plant Final Design Process Fort Yukon, Alaska 35 Percent Report Alaska Wood Energy Associates Appendix G, part 5: Sample Calculations: Calculation of Heat Sources (recovered heat, wood, oil), and associated fuel consumption (wood, oil, and electrical energy) NOTE: Only the chosen plant, Maximum Plant 1, is shown – there are four more sets of these calculations for the other four plants studied. Fort Yukon Biomass DH Plant Fort Yukon Alaska HR+wood C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Max Plant 1 Bin hours, Fort Yukon Airport Data, average of 2007 / 08 bin mid 744 672 744 720 744 720 744 744 720 744 720 744 8,760 pt 31 28 31 30 31 30 31 31 30 31 30 31 365 deg F Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec total 85 : 1.5 : 1.5 83 : 2.0 2.0 : 4.0 81 : 14.0 9.5 : 23.5 79 : 22.5 18.5 1.5 : 42.5 77 : 14.0 16.5 1.0 : 31.5 75 : 27.5 40.5 1.5 : 69.5 73 : 11.0 26.5 38.5 10.0 : 86.0 71 : 9.0 37.0 41.5 14.5 : 102.0 69 : 17.0 56.5 53.5 30.0 1.0 : 158.0 67 : 15.5 50.5 49.0 23.5 4.5 : 143.0 65 : 13.5 63.5 56.0 36.0 12.0 : 181.0 63 : 19.5 68.5 67.5 40.0 15.0 : 210.5 61 : 25.5 53.0 69.0 43.5 20.0 : 211.0 59 : 18.0 42.0 41.0 46.5 8.5 : 156.0 57 : 1.5 38.5 63.5 73.0 77.0 14.0 : 267.5 55 : 7.0 50.5 53.5 60.5 64.0 17.5 : 253.0 53 : 4.5 36.5 43.5 49.0 49.5 19.0 : 202.0 51 : 10.5 57.5 30.0 23.0 50.5 35.5 : 207.0 49 : 8.5 47.0 24.5 19.5 37.0 39.0 : 175.5 47 : 20.5 52.5 11.5 5.5 48.0 39.0 : 177.0 45 : 26.5 59.0 7.0 6.0 56.0 53.5 : 208.0 43 : 30.0 44.0 4.0 3.0 34.0 53.5 : 168.5 41 : 24.0 29.0 2.0 0.5 17.0 36.5 0.5 : 109.5 39 : 38.5 49.5 1.5 0.5 29.5 64.0 2.0 : 185.5 37 : 41.5 38.0 0.5 15.5 52.0 2.5 : 150.0 35 : 2.0 45.0 34.0 7.5 41.5 3.5 : 133.5 33 : 2.0 65.0 29.5 4.0 48.5 16.0 : 165.0 31 : 0.5 48.5 26.5 2.0 31.0 23.5 : 132.0 29 : 2.4 0.5 63.5 13.5 3.0 36.0 27.5 3.5 : 149.9 27 : 5.8 3.0 50.0 7.0 1.5 31.5 47.5 9.5 : 155.8 25 : 0.5 3.9 2.5 39.0 1.5 22.0 52.0 2.5 : 123.9 23 : 0.5 1.4 3.5 19.0 6.5 37.0 2.0 : 69.9 21 : 0.5 5.3 8.5 40.5 1.0 9.5 63.5 3.5 : 132.3 19 : 1.0 3.4 8.5 34.5 4.5 60.5 6.0 1.5 : 119.9 17 : 1.0 4.3 19.0 23.5 2.0 46.5 28.0 8.0 : 132.3 15 : 8.5 10.1 21.5 15.0 2.0 69.0 48.0 8.5 : 182.6 13 : 15.0 11.2 27.5 10.5 0.5 43.0 32.5 4.5 : 144.7 11 : 8.0 10.2 24.0 10.5 28.5 41.5 8.0 : 130.7 9 : 19.5 14.7 36.0 12.5 23.5 53.5 14.0 : 173.7 7 : 14.0 18.7 35.5 12.5 27.5 31.0 18.5 : 157.7 5 : 7.0 17.2 21.0 3.5 10.5 32.0 7.0 : 98.2 3 : 31.0 27.6 45.0 7.0 20.0 61.0 20.5 : 212.1 1 : 52.0 29.5 44.5 1.5 23.5 69.5 38.0 : 258.5 (1): 17.0 19.6 32.0 1.5 7.5 26.0 9.5 : 113.1 (3): 44.0 22.1 32.5 3.0 8.5 30.5 30.0 : 170.6 (5): 69.0 32.8 49.0 1.0 8.0 37.5 49.5 : 246.8 (7): 44.0 25.5 40.0 9.0 28.0 44.0 : 190.5 (9): 43.5 30.4 38.5 8.5 30.0 33.0 : 183.9 (11): 54.0 20.1 49.5 13.0 21.5 42.5 : 200.6 (13): 20.5 7.9 25.5 9.0 11.5 30.0 : 104.4 (15): 41.0 22.6 32.5 10.0 10.0 44.0 : 160.1 (17): 38.5 18.7 23.0 10.5 12.5 52.0 : 155.2 (19): 34.5 12.2 26.5 8.0 20.5 45.5 : 147.2 (21): 18.5 10.8 14.0 6.5 21.5 32.5 : 103.8 (23): 23.0 19.2 15.5 5.5 33.5 34.0 : 130.7 (25): 11.5 21.5 7.0 5.5 11.0 21.0 : 77.5 (27): 13.5 24.1 8.5 3.0 2.0 24.5 : 75.6 (29): 12.0 24.7 11.0 3.5 26.5 : 77.7 (31): 8.0 16.3 5.0 18.5 : 47.8 (33): 9.0 19.7 3.5 12.0 : 44.2 (35): 13.5 21.8 4.5 13.5 : 53.3 (37): 8.5 11.8 4.0 10.5 : 34.8 (39): 6.5 17.3 3.0 5.5 : 32.3 (41): 7.0 15.3 5.0 12.0 : 39.3 (43): 6.0 11.9 3.5 10.5 : 31.9 (45): 16.0 11.4 4.0 5.0 : 36.4 (47): 10.5 13.9 1.5 : 25.9 (49): 4.5 8.9 0.5 : 13.9 (51): 3.0 9.4 : 12.4 (53): 4.5 7.9 2.5 : 14.9 (55): 4.0 11.7 6.0 : 21.7 (57): 10.6 0.5 : 11.1 (59): 5.8 : 5.8 :: efour, PLLC 1 of 7 Fort Yukon Biomass DH Plant Fort Yukon Alaska HR+wood C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Max Plant 1 annual min kBTU max 150 mmBTU 2,747 2,602 2,507 1,450 986 630 641 825 1,130 1,987 2,292 2,803 20,600,577 at 49 Predicted heat load profile, biomass plant, kBTU/h bin piping mid bldgs plant losses total pt 31 28 31 30 31 30 31 31 30 31 30 31 365 kBTU/h kBTU/h kBTU/h kBTU/h deg F Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec total 350 295 645 85 : 645 : 645 354 298 653 83 : 653 653 : 1,305 358 302 660 81 : 660 660 : 1,321 362 306 668 79 : 668 668 668 : 2,004 366 310 676 77 : 676 676 676 : 2,027 370 313 683 75 : 683 683 683 : 2,049 374 317 691 73 : 691 691 691 691 : 2,763 433 321 754 71 : 754 754 754 754 : 3,017 437 325 762 69 : 762 762 762 762 762 : 3,809 441 328 769 67 : 769 769 769 769 769 : 3,847 445 332 777 65 : 777 777 777 777 777 : 3,885 449 336 785 63 : 785 785 785 785 785 : 3,923 452 340 792 61 : 792 792 792 792 792 : 3,961 525 344 869 59 : 869 869 869 869 869 : 4,345 599 347 946 57 : 946 946 946 946 946 946 : 5,675 672 351 1,023 55 : 1,023 1,023 1,023 1,023 1,023 1,023 : 6,136 745 355 1,099 53 : 1,099 1,099 1,099 1,099 1,099 1,099 : 6,597 818 359 1,176 51 : 1,176 1,176 1,176 1,176 1,176 1,176 : 7,057 891 3 362 1,256 49 : 1,256 1,256 1,256 1,256 1,256 1,256 : 7,535 964 5 366 1,335 47 : 1,335 1,335 1,335 1,335 1,335 1,335 : 8,012 1,037 8 370 1,415 45 : 1,415 1,415 1,415 1,415 1,415 1,415 : 8,489 1,110 11 374 1,494 43 : 1,494 1,494 1,494 1,494 1,494 1,494 : 8,966 1,183 14 377 1,574 41 : 1,574 1,574 1,574 1,574 1,574 1,574 1,574 : 11,018 1,256 16 381 1,653 39 : 1,653 1,653 1,653 1,653 1,653 1,653 1,653 : 11,574 1,329 19 385 1,733 37 : 1,733 1,733 1,733 1,733 1,733 1,733 : 10,398 1,402 22 389 1,813 35 : 1,813 1,813 1,813 1,813 1,813 1,813 : 10,875 1,475 25 392 1,892 33 : 1,892 1,892 1,892 1,892 1,892 1,892 : 11,352 1,548 27 396 1,972 31 : 1,972 1,972 1,972 1,972 1,972 1,972 : 11,830 1,621 30 400 2,051 29 : 2,051 2,051 2,051 2,051 2,051 2,051 2,051 2,051 : 16,409 1,694 33 404 2,131 27 : 2,131 2,131 2,131 2,131 2,131 2,131 2,131 2,131 : 17,045 1,767 35 407 2,210 25 : 2,210 2,210 2,210 2,210 2,210 2,210 2,210 2,210 : 17,682 1,840 38 411 2,290 23 : 2,290 2,290 2,290 2,290 2,290 2,290 2,290 : 16,028 1,913 41 415 2,369 21 : 2,369 2,369 2,369 2,369 2,369 2,369 2,369 2,369 : 18,954 1,986 44 419 2,449 19 : 2,449 2,449 2,449 2,449 2,449 2,449 2,449 2,449 : 19,591 2,060 46 423 2,528 17 : 2,528 2,528 2,528 2,528 2,528 2,528 2,528 2,528 : 20,227 2,133 49 426 2,608 15 : 2,608 2,608 2,608 2,608 2,608 2,608 2,608 2,608 : 20,863 2,206 52 430 2,687 13 : 2,687 2,687 2,687 2,687 2,687 2,687 2,687 2,687 : 21,500 2,279 55 434 2,767 11 : 2,767 2,767 2,767 2,767 2,767 2,767 2,767 : 19,369 2,352 57 438 2,847 9 : 2,847 2,847 2,847 2,847 2,847 2,847 2,847 : 19,926 2,425 60 441 2,926 7 : 2,926 2,926 2,926 2,926 2,926 2,926 2,926 : 20,482 2,498 63 445 3,006 5 : 3,006 3,006 3,006 3,006 3,006 3,006 3,006 : 21,039 2,571 65 449 3,085 3 : 3,085 3,085 3,085 3,085 3,085 3,085 3,085 : 21,596 2,644 68 453 3,165 1 : 3,165 3,165 3,165 3,165 3,165 3,165 3,165 : 22,153 2,717 71 456 3,244 (1): 3,244 3,244 3,244 3,244 3,244 3,244 3,244 : 22,709 2,790 74 460 3,324 (3): 3,324 3,324 3,324 3,324 3,324 3,324 3,324 : 23,266 2,863 76 464 3,403 (5): 3,403 3,403 3,403 3,403 3,403 3,403 3,403 : 23,823 2,936 79 468 3,483 (7): 3,483 3,483 3,483 3,483 3,483 3,483 : 20,897 3,009 82 471 3,562 (9): 3,562 3,562 3,562 3,562 3,562 3,562 : 21,374 3,082 85 475 3,642 (11): 3,642 3,642 3,642 3,642 3,642 3,642 : 21,851 3,155 87 479 3,721 (13): 3,721 3,721 3,721 3,721 3,721 3,721 : 22,328 3,228 90 483 3,801 (15): 3,801 3,801 3,801 3,801 3,801 3,801 : 22,806 3,301 93 486 3,880 (17): 3,880 3,880 3,880 3,880 3,880 3,880 : 23,283 3,374 95 490 3,960 (19): 3,960 3,960 3,960 3,960 3,960 3,960 : 23,760 3,447 98 494 4,040 (21): 4,040 4,040 4,040 4,040 4,040 4,040 : 24,237 3,520 101 498 4,119 (23): 4,119 4,119 4,119 4,119 4,119 4,119 : 24,715 3,594 104 501 4,199 (25): 4,199 4,199 4,199 4,199 4,199 4,199 : 25,192 3,667 106 505 4,278 (27): 4,278 4,278 4,278 4,278 4,278 4,278 : 25,669 3,740 109 509 4,358 (29): 4,358 4,358 4,358 4,358 4,358 : 21,789 3,813 112 513 4,437 (31): 4,437 4,437 4,437 4,437 : 17,749 3,886 115 517 4,517 (33): 4,517 4,517 4,517 4,517 : 18,067 3,959 117 520 4,596 (35): 4,596 4,596 4,596 4,596 : 18,385 4,032 120 524 4,676 (37): 4,676 4,676 4,676 4,676 : 18,703 4,105 123 528 4,755 (39): 4,755 4,755 4,755 4,755 : 19,022 4,178 125 532 4,835 (41): 4,835 4,835 4,835 4,835 : 19,340 4,251 128 535 4,914 (43): 4,914 4,914 4,914 4,914 : 19,658 4,324 131 539 4,994 (45): 4,994 4,994 4,994 4,994 : 19,976 4,397 134 543 5,074 (47): 5,074 5,074 5,074 : 15,221 4,470 136 547 5,153 (49): 5,153 5,153 5,153 : 15,459 4,543 139 550 5,233 (51): 5,233 5,233 : 10,465 4,616 142 554 5,312 (53): 5,312 5,312 5,312 : 15,936 4,689 145 558 5,392 (55): 5,392 5,392 5,392 : 16,175 4,762 147 562 5,471 (57): 5,471 5,471 : 10,942 4,835 150 565 5,551 (59): 5,551 : 5,551 :: efour, PLLC 2 of 7 Fort Yukon Biomass DH Plant Fort Yukon Alaska HR+wood C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Max Plant 1 max kW 1,627 5,315 BTU/lb max HR kW 285 0.840 eff 1,342 annual tons 308 291 281 162 110 71 72 92 127 223 257 314 2,307 Predicted wood consumption, lb/hr (no HR) bin mid pt 31 28 31 30 31 30 31 31 30 31 30 31 365 lb/hr deg F Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec kW 144.5 85 : 144 : 189.1 146.2 83 : 146 146 : 191.3 147.9 81 : 148 148 : 193.5 149.6 79 : 150 150 150 : 195.7 151.3 77 : 151 151 151 : 198.0 153.0 75 : 153 153 153 : 200.2 154.7 73 : 155 155 155 155 : 202.4 168.9 71 : 169 169 169 169 : 221.0 170.6 69 : 171 171 171 171 171 : 223.3 172.3 67 : 172 172 172 172 172 : 225.5 174.0 65 : 174 174 174 174 174 : 227.7 175.8 63 : 176 176 176 176 176 : 229.9 177.5 61 : 177 177 177 177 177 : 232.2 194.7 59 : 195 195 195 195 195 : 254.7 211.9 57 : 212 212 212 212 212 212 : 277.2 229.1 55 : 229 229 229 229 229 229 : 299.7 246.3 53 : 246 246 246 246 246 246 : 322.2 263.5 51 : 263 263 263 263 263 263 : 344.7 281.3 49 : 281 281 281 281 281 281 : 368.0 299.1 47 : 299 299 299 299 299 299 : 391.4 316.9 45 : 317 317 317 317 317 317 : 414.7 334.8 43 : 335 335 335 335 335 335 : 438.0 352.6 41 : 353 353 353 353 353 353 353 : 461.3 370.4 39 : 370 370 370 370 370 370 370 : 484.6 388.2 37 : 388 388 388 388 388 388 : 507.9 406.0 35 : 406 406 406 406 406 406 : 531.2 423.8 33 : 424 424 424 424 424 424 : 554.5 441.7 31 : 442 442 442 442 442 442 : 577.8 459.5 29 : 459 459 459 459 459 459 459 459 : 601.2 477.3 27 : 477 477 477 477 477 477 477 477 : 624.5 495.1 25 : 495 495 495 495 495 495 495 495 : 647.8 512.9 23 : 513 513 513 513 513 513 513 : 671.1 530.7 21 : 531 531 531 531 531 531 531 531 : 694.4 548.6 19 : 549 549 549 549 549 549 549 549 : 717.7 566.4 17 : 566 566 566 566 566 566 566 566 : 741.0 584.2 15 : 584 584 584 584 584 584 584 584 : 764.3 602.0 13 : 602 602 602 602 602 602 602 602 : 787.6 619.8 11 : 620 620 620 620 620 620 620 : 811.0 637.6 9 : 638 638 638 638 638 638 638 : 834.3 655.5 7 : 655 655 655 655 655 655 655 : 857.6 673.3 5 : 673 673 673 673 673 673 673 : 880.9 691.1 3 : 691 691 691 691 691 691 691 : 904.2 708.9 1 : 709 709 709 709 709 709 709 : 927.5 726.7 (1): 727 727 727 727 727 727 727 : 950.8 744.5 (3): 745 745 745 745 745 745 745 : 974.1 762.4 (5): 762 762 762 762 762 762 762 : 997.4 780.2 (7): 780 780 780 780 780 780 : 1,020.8 798.0 (9): 798 798 798 798 798 798 : 1,044.1 815.8 (11): 816 816 816 816 816 816 : 1,067.4 833.6 (13): 834 834 834 834 834 834 : 1,090.7 851.4 (15): 851 851 851 851 851 851 : 1,114.0 869.2 (17): 869 869 869 869 869 869 : 1,137.3 887.1 (19): 887 887 887 887 887 887 : 1,160.6 904.9 (21): 905 905 905 905 905 905 : 1,183.9 922.7 (23): 923 923 923 923 923 923 : 1,207.2 940.5 (25): 941 941 941 941 941 941 : 1,230.5 958.3 (27): 958 958 958 958 958 958 : 1,253.9 976.1 (29): 976 976 976 976 976 : 1,277.2 994.0 (31): 994 994 994 994 : 1,300.5 1,011.8 (33): 1,012 1,012 1,012 1,012 : 1,323.8 1,029.6 (35): 1,030 1,030 1,030 1,030 : 1,347.1 1,047.4 (37): 1,047 1,047 1,047 1,047 : 1,370.4 1,065.2 (39): 1,065 1,065 1,065 1,065 : 1,393.7 1,083.0 (41): 1,083 1,083 1,083 1,083 : 1,417.0 1,100.9 (43): 1,101 1,101 1,101 1,101 : 1,440.3 1,118.7 (45): 1,119 1,119 1,119 1,119 : 1,463.7 1,136.5 (47): 1,136 1,136 1,136 : 1,487.0 1,154.3 (49): 1,154 1,154 1,154 : 1,510.3 1,172.1 (51): 1,172 1,172 : 1,533.6 1,189.9 (53): 1,190 1,190 1,190 : 1,556.9 1,207.8 (55): 1,208 1,208 1,208 : 1,580.2 1,225.6 (57): 1,226 1,226 : 1,603.5 1,243.4 (59): 1,243 : 1,626.8 :: efour, PLLC 3 of 7 Fort Yukon Biomass DH Plant Fort Yukon Alaska HR+wood C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Max Plant 1 Boiler max 3,241 boiler min 1,297 kBTU mmBTU 667 604 472 428 328 378 345 295 287 430 622 669 5,524,605 Load to HR, kBTU/h bin mid pt deg F J F M A M J J A S O N D total 85 : 555 : 83 : 546 496 : 81 : 538 489 : 79 : 533 484 484 : 77 : 528 479 479 : 75 : 525 475 475 : 73 : 524 524 472 472 : 71 : 523 523 470 470 : 69 : 524 524 468 468 468 : 67 : 526 526 467 467 467 : 65 : 528 528 467 467 467 : 63 : 532 532 467 467 467 : 61 : 537 537 467 467 467 : 59 : 542 542 469 469 469 : 57 : 549 549 549 470 470 470 : 55 : 556 556 556 472 472 472 : 53 : 564 564 564 475 475 475 : 51 : 573 573 573 478 478 478 : 49 : 583 583 583 481 481 481 : 47 : 39 39 39 39 39 39 : 45 : 118 118 118 118 118 118 : 43 : 198 198 198 198 198 198 : 41 : 277 277 277 277 277 277 277 : 39 : 357 357 357 357 357 357 357 : 37 : 436 436 436 436 436 436 : 35 : 514 516 516 514 514 514 : 33 : 520 596 596 520 520 520 : 31 : 526 675 675 526 526 526 : 29 : 709 532 709 709 532 532 532 709 : 27 : 723 539 723 723 539 539 539 723 : 25 : 737 737 545 737 737 545 545 737 : 23 : 752 752 552 752 552 552 752 : 21 : 766 766 558 766 766 558 558 766 : 19 : 780 780 565 780 565 565 780 780 : 17 : 793 793 571 793 571 571 793 793 : 15 : 807 807 577 807 577 577 807 807 : 13 : 819 819 584 819 584 584 819 819 : 11 : 831 831 590 831 590 831 831 : 9 : 843 843 596 843 596 843 843 : 7 : 853 853 602 853 602 853 853 : 5 : 863 863 607 863 607 863 863 : 3 : 872 872 612 872 612 872 872 : 1 : 879 879 617 879 617 879 879 : (1): 885 885 622 885 622 885 885 : (3): 890 890 626 890 626 890 890 : (5): 894 894 629 894 629 894 894 : (7): 896 896 632 632 896 896 : (9): 896 896 635 635 896 896 : (11): 895 895 637 637 895 895 : (13): 898 898 638 638 898 898 : (15): 901 901 639 639 901 901 : (17): 904 904 639 639 904 904 : (19): 907 907 657 657 907 907 : (21): 911 911 677 677 911 911 : (23): 914 914 696 696 914 914 : (25): 917 917 716 716 917 917 : (27): 920 920 736 736 920 920 : (29): 923 923 757 757 923 : (31): 926 926 778 926 : (33): 929 929 800 929 : (35): 933 933 822 933 : (37): 936 936 844 936 : (39): 939 939 867 939 : (41): 942 942 890 942 : (43): 945 945 913 945 : (45): 949 949 937 949 : (47): 952 952 962 : (49): 955 955 955 : (51): 958 958 : (53): 962 962 962 : (55): 965 965 965 : (57): 968 968 : (59): 971 : :: efour, PLLC 4 of 7 Fort Yukon Biomass DH Plant Fort Yukon Alaska HR+wood C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Max Plant 1 Boiler max 3,241 boiler min 1,297 kBTU mmBTU 71 147 36 18 157 219 275 246 103 6 1 63 1,341,548 Load to oil, kBTU/h bin mid pt deg F J F M A M J J A S O N D total 85 : 90 : 83 : 107 157 : 81 : 122 171 : 79 : 135 184 184 : 77 : 147 196 196 : 75 : 158 208 208 : 73 : 167 167 218 218 : 71 : 231 231 284 284 : 69 : 238 238 294 294 294 : 67 : 244 244 302 302 302 : 65 : 249 249 310 310 310 : 63 : 253 253 318 318 318 : 61 : 255 255 325 325 325 : 59 : 327 327 400 400 400 : 57 : 397 397 397 476 476 476 : 55 : 466 466 466 550 550 550 : 53 : 535 535 535 625 625 625 : 51 : 603 603 603 698 698 698 : 49 : 673 673 673 774 774 774 : 47 :: 45 :: 43 :: 41 :: 39 :: 37 :: 35 :: 33 :: 31 :: 29 :: 27 :: 25 :: 23 :: 21 :: 19 :: 17 :: 15 :: 13 :: 11 :: 9 :: 7 :: 5 :: 3 :: 1 :: (1):: (3):: (5):: (7):: (9):: (11):: (13):: (15):: (17):1 1: (19): 61 61 : (21): 122 122 : (23): 182 182 : (25): 40 40 241 241 40 40 : (27): 117 117 300 300 117 117 : (29): 193 193 359 359 193 : (31): 270 270 418 270 : (33): 346 346 476 346 : (35): 422 422 533 422 : (37): 499 499 590 499 : (39): 575 575 647 575 : (41): 651 651 704 651 : (43): 728 728 760 728 : (45): 804 804 815 804 : (47): 880 880 870 : (49): 957 957 957 : (51): 1,033 1,033 : (53): 1,109 1,109 1,109 : (55): 1,186 1,186 1,186 : (57): 1,262 1,262 : (59): 1,338 : :: efour, PLLC 5 of 7 Fort Yukon Biomass DH Plant Fort Yukon Alaska HR+wood C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls Boiler max 3,241 Max Plant 1 boiler min 1,297 kBTU total 2,747 2,602 2,507 1,450 986 630 641 825 1,130 1,987 2,292 2,803 20,600,577 HR 667 604 472 428 328 378 345 295 287 430 622 669 5,524,605 oil 71 147 36 18 157 219 275 246 103 6 1 63 1,341,548 mmBTU 2,009 1,851 1,999 1,003 501 34 21 284 740 1,551 1,670 2,072 13,734,424 Load to wood 20,600,577 bin checksum mid pt deg F J F M A M J J A S O N D total 85 :: 83 :: 81 :: 79 :: 77 :: 75 :: 73 :: 71 :: 69 :: 67 :: 65 :: 63 :: 61 :: 59 :: 57 :: 55 :: 53 :: 51 :: 49 :: 47 : 1,297 1,297 1,297 1,297 1,297 1,297 : 45 : 1,297 1,297 1,297 1,297 1,297 1,297 : 43 : 1,297 1,297 1,297 1,297 1,297 1,297 : 41 : 1,297 1,297 1,297 1,297 1,297 1,297 1,297 : 39 : 1,297 1,297 1,297 1,297 1,297 1,297 1,297 : 37 : 1,297 1,297 1,297 1,297 1,297 1,297 : 35 : 1,298 1,297 1,297 1,298 1,298 1,298 : 33 : 1,372 1,297 1,297 1,372 1,372 1,372 : 31 : 1,445 1,297 1,297 1,445 1,445 1,445 : 29 : 1,343 1,519 1,343 1,343 1,519 1,519 1,519 1,343 : 27 : 1,408 1,592 1,408 1,408 1,592 1,592 1,592 1,408 : 25 : 1,473 1,473 1,665 1,473 1,473 1,665 1,665 1,473 : 23 : 1,538 1,538 1,738 1,538 1,738 1,738 1,538 : 21 : 1,604 1,604 1,811 1,604 1,604 1,811 1,811 1,604 : 19 : 1,669 1,669 1,884 1,669 1,884 1,884 1,669 1,669 : 17 : 1,735 1,735 1,957 1,735 1,957 1,957 1,735 1,735 : 15 : 1,801 1,801 2,030 1,801 2,030 2,030 1,801 1,801 : 13 : 1,868 1,868 2,104 1,868 2,104 2,104 1,868 1,868 : 11 : 1,936 1,936 2,177 1,936 2,177 1,936 1,936 : 9 : 2,004 2,004 2,251 2,004 2,251 2,004 2,004 : 7 : 2,073 2,073 2,324 2,073 2,324 2,073 2,073 : 5 : 2,143 2,143 2,398 2,143 2,398 2,143 2,143 : 3 : 2,213 2,213 2,473 2,213 2,473 2,213 2,213 : 1 : 2,285 2,285 2,547 2,285 2,547 2,285 2,285 : (1): 2,359 2,359 2,623 2,359 2,623 2,359 2,359 : (3): 2,433 2,433 2,698 2,433 2,698 2,433 2,433 : (5): 2,509 2,509 2,774 2,509 2,774 2,509 2,509 : (7): 2,587 2,587 2,850 2,850 2,587 2,587 : (9): 2,666 2,666 2,928 2,928 2,666 2,666 : (11): 2,747 2,747 3,005 3,005 2,747 2,747 : (13): 2,823 2,823 3,083 3,083 2,823 2,823 : (15): 2,900 2,900 3,162 3,162 2,900 2,900 : (17): 2,976 2,976 3,241 3,241 2,976 2,976 : (19): 3,053 3,053 3,241 3,241 3,053 3,053 : (21): 3,129 3,129 3,241 3,241 3,129 3,129 : (23): 3,205 3,205 3,241 3,241 3,205 3,205 : (25): 3,241 3,241 3,241 3,241 3,241 3,241 : (27): 3,241 3,241 3,241 3,241 3,241 3,241 : (29): 3,241 3,241 3,241 3,241 3,241 : (31): 3,241 3,241 3,241 3,241 : (33): 3,241 3,241 3,241 3,241 : (35): 3,241 3,241 3,241 3,241 : (37): 3,241 3,241 3,241 3,241 : (39): 3,241 3,241 3,241 3,241 : (41): 3,241 3,241 3,241 3,241 : (43): 3,241 3,241 3,241 3,241 : (45): 3,241 3,241 3,241 3,241 : (47): 3,241 3,241 3,241 : (49): 3,241 3,241 3,241 : (51): 3,241 3,241 : (53): 3,241 3,241 3,241 : (55): 3,241 3,241 3,241 : (57): 3,241 3,241 : (59): 3,241 : :: efour, PLLC 6 of 7 Fort Yukon Biomass DH Plant Fort Yukon Alaska HR+wood C:\Documents and Settings\gk\Desktop\w\Fort Yukon\L3 Ph I\FY L3 I 1 ver 11.xls min pump speed : 0.50 VFD exp : 2.00 Max Plant 1 primary pump kW : 5.85 secondary pump kW : 37.70 parasitic power : 7.50 Annual kWh mWh 21 21 20 16 17 16 17 17 16 18 18 22 219,858 electrical load bin V C mid load load pt % cap kW deg F J F M A M J J A S O N D total 0.50 9.4 13.4 85 : 23 : 0.50 9.4 13.4 83 : 23 23 : 0.50 9.4 13.4 81 : 23 23 : 0.50 9.4 13.4 79 : 23 23 23 : 0.50 9.4 13.4 77 : 23 23 23 : 0.50 9.4 13.4 75 : 23 23 23 : 0.50 9.4 13.4 73 : 23 23 23 23 : 0.50 9.4 13.4 71 : 23 23 23 23 : 0.50 9.4 13.4 69 : 23 23 23 23 23 : 0.50 9.4 13.4 67 : 23 23 23 23 23 : 0.50 9.4 13.4 65 : 23 23 23 23 23 : 0.50 9.4 13.4 63 : 23 23 23 23 23 : 0.50 9.4 13.4 61 : 23 23 23 23 23 : 0.50 9.4 13.4 59 : 23 23 23 23 23 : 0.50 9.4 13.4 57 : 23 23 23 23 23 23 : 0.50 9.4 13.4 55 : 23 23 23 23 23 23 : 0.50 9.4 13.4 53 : 23 23 23 23 23 23 : 0.50 9.4 13.4 51 : 23 23 23 23 23 23 : 0.50 9.4 13.4 49 : 23 23 23 23 23 23 : 0.50 9.4 13.4 47 : 23 23 23 23 23 23 : 0.50 9.4 13.4 45 : 23 23 23 23 23 23 : 0.50 9.4 13.4 43 : 23 23 23 23 23 23 : 0.50 9.4 13.4 41 : 23 23 23 23 23 23 23 : 0.50 9.4 13.4 39 : 23 23 23 23 23 23 23 : 0.50 9.4 13.4 37 : 23 23 23 23 23 23 : 0.50 9.4 13.4 35 : 23 23 23 23 23 23 : 0.50 9.4 13.4 33 : 23 23 23 23 23 23 : 0.50 9.4 13.4 31 : 23 23 23 23 23 23 : 0.50 9.4 13.4 29 : 23 23 23 23 23 23 23 23 : 0.50 9.4 13.4 27 : 23 23 23 23 23 23 23 23 : 0.50 9.4 13.4 25 : 23 23 23 23 23 23 23 23 : 0.50 9.4 13.4 23 : 23 23 23 23 23 23 23 : 0.50 9.4 13.4 21 : 23 23 23 23 23 23 23 23 : 0.50 9.4 13.4 19 : 23 23 23 23 23 23 23 23 : 0.50 9.4 13.4 17 : 23 23 23 23 23 23 23 23 : 0.50 9.4 13.4 15 : 23 23 23 23 23 23 23 23 : 0.50 9.4 13.4 13 : 23 23 23 23 23 23 23 23 : 0.50 9.4 13.4 11 : 23 23 23 23 23 23 23 : 0.50 9.4 13.4 9 : 23 23 23 23 23 23 23 : 0.50 9.4 13.4 7 : 23 23 23 23 23 23 23 : 0.51 9.9 13.4 5 : 23 23 23 23 23 23 23 : 0.53 10.5 13.4 3 : 24 24 24 24 24 24 24 : 0.54 11.0 13.4 1 : 24 24 24 24 24 24 24 : 0.55 11.6 13.4 (1): 25 25 25 25 25 25 25 : 0.57 12.2 13.4 (3): 26 26 26 26 26 26 26 : 0.58 12.8 13.4 (5): 26 26 26 26 26 26 26 : 0.60 13.4 13.4 (7): 27 27 27 27 27 27 : 0.61 14.0 13.4 (9): 27 27 27 27 27 27 : 0.62 14.6 13.4 (11): 28 28 28 28 28 28 : 0.64 15.2 13.4 (13): 29 29 29 29 29 29 : 0.65 15.9 13.4 (15): 29 29 29 29 29 29 : 0.66 16.6 13.4 (17): 30 30 30 30 30 30 : 0.68 17.3 13.4 (19): 31 31 31 31 31 31 : 0.69 18.0 13.4 (21): 31 31 31 31 31 31 : 0.70 18.7 13.4 (23): 32 32 32 32 32 32 : 0.72 19.4 13.4 (25): 33 33 33 33 33 33 : 0.73 20.2 13.4 (27): 34 34 34 34 34 34 : 0.74 20.9 13.4 (29): 34 34 34 34 34 : 0.76 21.7 13.4 (31): 35 35 35 35 : 0.77 22.5 13.4 (33): 36 36 36 36 : 0.79 23.3 13.4 (35): 37 37 37 37 : 0.80 24.1 13.4 (37): 37 37 37 37 : 0.81 24.9 13.4 (39): 38 38 38 38 : 0.83 25.7 13.4 (41): 39 39 39 39 : 0.84 26.6 13.4 (43): 40 40 40 40 : 0.85 27.5 13.4 (45): 41 41 41 41 : 0.87 28.3 13.4 (47): 42 42 42 : 0.88 29.2 13.4 (49): 43 43 43 : 0.89 30.1 13.4 (51): 44 44 : 0.91 31.1 13.4 (53): 44 44 44 : 0.92 32.0 13.4 (55): 45 45 45 : 0.94 33.0 13.4 (57): 46 46 : 0.95 33.9 13.4 (59): 47 : :: efour, PLLC 7 of 7 Appendix:  3             Resumes  of  Managers  and  Staff  involved  in  the  Fort  Yukon   District  Wood  Heating  Project   . Appendix  4:             Grant  Budget  Worksheet   Renewable Energy Fund Grant Round III Grant Budget Form 10-7-09 Milestone or Task Anticipated Completion Date RE- Fund Grant Funds Grantee Matching Funds Source of Matching Funds: Cash/In-kind/Federal Grants/Other State Grants/Other TOTALS (List milestones based on phase and type of project. See Attached Milestone list. ) $ $ $ Project management, communication, facilitation, Operations Reporting 10/31/2014 $120,000 $ $120,000 Confirmation that all design and feasibility requirements are complete 7/31/2010 Phase 3 funding $ $ Completion of final design & bid documents 7/31/2010 Phase 3 funding $ Contractor/vendor selection and award 10/31/2010 $15,000 $ $15,000 Construction Phases 9/30/2011 $1,893,255 $990,000 Federal $2,883,255 Purchase & Install 2 cat gensets 7/31/2010 $225,000 $300,000 GZ purchase gensets $525,000 Integration and testing 9/30/2011 $25000 $ $25000 Decommissioning old systems - None $ $ Final Acceptance, Commissioning and Start-up 10/31/2011 $40,000 $40,000 $ TOTALS $2,318,255 $1,290,000 $3,606,255 Budget Categories: Direct Labor & Benefits $ $ $ Travel & Per Diem $10,000 $10,000 $20,000 Equipment $ $ $ Materials & Supplies $1,799,255 $1,200,000 $2,999,255 Contractual Services $200,000 $50,000 $250,000 Construction Services $309,000 $30,000 $339,000 Other $ $ $ TOTALS $ $ $3,606,255 Renewable Energy Fund Grant Round III Grant Budget Form 10-7-09 Detailed Cost analysis and break down is attached in the CDR Report for the Max1 35% Design Scenario Appendix  5:             Documentation  of  Match  Funding  from  the  Department  of   Energy   Appendix:  6                 Project  Cost/Benefit  Worksheet     Renewable Energy Fund Round 3 Project Cost/Benefit Worksheet   RFA AEA10-015 Application Cost Worksheet Page 1 10-7-09 Please note that some fields might not be applicable for all technologies or all project phases. The level of information detail varies according to phase requirements. 1. Renewable Energy Source The Applicant should demonstrate that the renewable energy resource is available on a sustainable basis. Annual average resource availability. 15,000 tons harvestable annually sustainably Unit depends on project type (e.g. windspeed, hydropower output, biomasss fuel) 2. Existing Energy Generation and Usage a) Basic configuration (if system is part of the Railbelt1 grid, leave this section blank) i. Number of generators/boilers/other 2 new cat generators being purchased ii. Rated capacity of generators/boilers/other iii. Generator/boilers/other type Boilers oil fired iv. Age of generators/boilers/other 60,000 hours + generators boiler various ages v. Efficiency of generators/boilers/other Boilers 83-83% oil fired b) Annual O&M cost (if system is part of the Railbelt grid, leave this section blank) i. Annual O&M cost for labor $70,000 ii. Annual O&M cost for non-labor Not known c) Annual electricity production and fuel usage (fill in as applicable) (if system is part of the Railbelt grid, leave this section blank) i. Electricity [kWh] ii. Fuel usage Diesel [gal] 220,000 gallon annually Other iii. Peak Load 750 kwh iv. Average Load 400kwh v. Minimum Load 350kwh vi. Efficiency unknown vii. Future trends Increasing new power house proposed with heat capture d) Annual heating fuel usage (fill in as applicable) i. Diesel [gal or MMBtu] 149,000 gallons on proposed DH buildings ii. Electricity [kWh] iii. Propane [gal or MMBtu] iv. Coal [tons or MMBtu] v. Wood [cords, green tons, dry tons] Projected at approximately 1700 tons per year vi. Other Heat recovery from generators = 27% of total heat generated                                                                                                                           1  The  Railbelt  grid  connects  all  customers  of  Chugach  Electric  Association,  Homer  Electric  Association,  Golden  Valley  Electric   Association,  the  City  of  Seward  Electric  Department,  Matanuska  Electric  Association  and  Anchorage  Municipal  Light  and  Power.       Renewable Energy Fund Round 3 Project Cost/Benefit Worksheet   RFA AEA10-015 Application Cost Worksheet Page 2 10-7-09 3. Proposed System Design Capacity and Fuel Usage (Include any projections for continued use of non-renewable fuels) a) Proposed renewable capacity (Wind, Hydro, Biomass, other) [kWh or MMBtu/hr] 3,241,000 BTU/hr or 3,241 MMBTU/hr b) Proposed Annual electricity or heat production (fill in as applicable) i. Electricity [kWh] ii. Heat [MMBtu] 1,314,548 kBTUs c) Proposed Annual fuel Usage (fill in as applicable) i. Propane [gal or MMBtu] ii. Coal [tons or MMBtu] iii. Wood [cords, green tons, dry tons] 1700 tons @ 25% moisture iv. Other 4. Project Cost a) Total capital cost of new system $3,606,255 b) Development cost $420,000 c) Annual O&M cost of new system $60,000 d) Annual fuel cost $269,201 5. Project Benefits a) Amount of fuel displaced for i. Electricity ii. Heat 149,000 gallons in up to 15 buildings iii. Transportation b) Price of displaced fuel Modeled at $4-6 per gallon c) Other economic benefits Paying $894,000@6/gallon into village as import substitution d) Amount of Alaska public benefits Stabilizing heating costs for schools and clinics 6. Power Purchase/Sales Price a) Price for power purchase/sale To be determined based on price of fuel oil 7. Project Analysis a) Basic Economic Analysis Project benefit/cost ratio 2:1 over 15 year life @ $6/gallon heating fuel Payback NSP @ $4/gallon = 14.2 years NSP @ $6/gallon= 6.1 years   Renewable Energy Fund Round 3 Project Cost/Benefit Worksheet   RFA AEA10-015 Application Cost Worksheet Page 3 10-7-09 Appendix:  7             Letters  of  Local  Support     A:  From  the  City  of  Fort  Yukon   B:  From  the  School  District   C:  Selection  letter  from  CATG   Yukon Flats School District P. O. Box 350 Fort Yukon, AK 99740 P: (907) 662-2515 or 1.800.322.2515 F: (907) 662-3094 or 2519 www.yukonflats.net Arctic Village Beaver Central Chalkyitsik Circle Fort Yukon Stevens Village Venetie February 8, 2008 William R. Walz, Superintendent Yukon Flats School District RE: Letter of Intent to Use Wood Heat for School and Gym in Fort Yukon To Whom It May Concern: The Yukon Flats School District is fully supportive of the woody biomass energy program being developed in Fort Yukon and Yukon Flats Region. I personally am aware of the community benefits of a woody biomass program as an economic development project as well as the potential cost savings on fuel to heat our school and gym. I have experience with the ‘fuels for schools’ programs in the lower 48 and have an understanding of what is involved in a project such as this. Through a Statement of Interest, the district applied to the Alaska Wood Energy Development Task Group last summer. A pre-feasibility study demonstrated that the Fort Yukon School and Gym use over 30,000 gallons of fuel oil annually for heat at $4.00 per gallon and an annual cost of $120,000 dollars. We are working with AVI to conduct feasibility and payback analysis on installing either a Garn boiler or an automated chip fed boiler. We expect that this installation and purchase of wood fuel offer significant savings over the life of the project. Pending Yukon Flats School Board approval of final design and securing funding, it is our intent to utilize woody biomass for heat and to purchase this fuel from GZ Corporation. I fully support this application for funds to help “jump start” the integrated woody biomass program in Fort Yukon and the Yukon Flats Region. Sincerely; William R. Walz Superintendent