HomeMy WebLinkAbout2. J DMA GEOTECH Report Banner RidgeAugust 29, 2008
STG, Inc.
11820 South Gambell St.
Anchorage, AK 99515
!Attention:!Jim St. George
!Subject:!Geotechnical Exploration and Tower Foundation
!!Recommendations
!!!Banner Ridge Site
!!!Nome, Alaska! ! !
!!!DMA Job No. 4179.005
This letter summarizes our recent geotechnical field exploration and
foundation recommendations for the proposed wind towers proposed for Banner
Ridge in Nome, Alaska. Two site investigation efforts were conducted to support
our foundation recommendations. The initial site assessment was conducted on
June 30, 2008 by Richard Mitchells of DMA, Lee Wilson of STG and Brian Jackson
of Western Community Energy, LLC, (Western) the project developer. Western
provided preliminary tower locations in GPS format for the June 30 site work but
nearly all provided locations were field changed by Brian Jackson during this
field effort. Based on the field revised tower locations conducted concurrently by
Western, twenty-two shallow test pits were advanced near the proposed tower
sites. The shallow test pits were advanced with a small track hoe to determine
the depth to bedrock and general near surface geology and thermal states. The
track hoe was unable to advance into rock. Approximate locations for the test
pits advanced for the June 30 effort are presented on Plate 1, site location plan.
Depth to bedrock and visual bedrock classifications are summarized below.
Sample Number !Sample Depth (ft)!Rock Type
!BR-1!5.5!banded phyllitic schist
!BR-3!4.5!black gneiss
!BR-5!6.0!phyllitic schist
!BR-6!!6.5!banded phyllitic schist w/thin
! ! !!quartz stringers
!BR-11!!6.5!fine grained gneiss
!BR-16!6.0!black phyllitic schist
!BR-19!6.0!banded phyllitic schist
!BR-21!6,5!mica schist
Based on the June 30 field work, several proposed tower sites raised
concerns for deep or poor bedrock conditions. In particular, tower sites near test
pits BR TP-4 and 7 found frozen soil conditions above deeply weathered bedrock.
Test pits BR TP-14, 15, and 16 encountered frozen soil conditions with visible ice
and the test pits BR-14 and 15 the track hoe could not penetrate to bedrock. Test
pit BR TP-17 encountered frozen soil that appeared to be a sheared zone material,
firm bedrock was not encountered at this location due to the equipment not able
to advance through frozen soil.
Western revised the field determined wind tower locations based on their
analysis in July 2008. The July 2008 tower sites were provided in GPS format to
us and STG. STG’s surveyor field located the July revision tower sites; these
locations are provided on Plate 1 also.
On August 18 -20, 2008, Melanie Hess of DMA returned to Banner Ridge to
verify subsurface conditions at several of the survey located tower locations and
at select locations were (1) limited test pit data were available and (2) at tower
locations of known or suspected poor bedrock conditions. During our August
field work, we were assisted by Jason Hill of STG Inc. A geotechnical technician
from NovaGold observed the drilling and obtained samples under STG’s
direction.
STG- Banner Ridge Wind Towers!Duane Miller Associates LLC
August 29, 2008
Page 2
During our August site work, twenty-two test borings were drilled at the
site. The test borings were drilled using an Ingersoll-Rand air track drill rig
owned and operated by STG Inc. Subsurface conditions were logged and
representative soil and rock chip samples were collected during the investigation.
Samples were obtained by collecting rock and soil chips in a wire mesh basket
that were returned by the air drill. The samples were sealed in plastic bags. GPS
coordinates were recorded with a hand-held instrument and as-built
measurements were determined by measuring with a cloth tape from staked
wind tower locations.
Subsurface conditions were inferred from the type of material returned by
the air drill, drilling action, and the driller’s interpretation of subsurface
conditions. Representative rock samples may be biased by the air track sampling
method since only small chip samples of rock are obtained. This drilling method
may result in misrepresenting cobbles, boulders and bedrock. In addition, the
small diameter drill bit advances rapidly through fractured rock and may not
accurate reflect the over burden contact.
Eight borings, TB-3 through TB-8, were drilled on the northern portion of
banner ridge in the areas of Wind Tower locations WTG 3-2 through 6-3. Most of
the borings were drilled on top of the ridge and on the southeast facing slope of
the ridge. A very thin organic mat, 1 to 4 inches thick, was underlain by angular
cobbles and gravel. Hard bedrock was encountered in all borings between 2 and
8 feet below the surface. Below the bedrock contact, the rock was consistent to
the depth drilled.
Three borings, TB-11 through TB-13, were drilled in the area of wind tower
site WTG 2-3. A thin organic mat, 3 to 6 inches thick, was underlain by brown
silty gravel and silty sand. Bedrock was encountered at 11 to 12 feet below the
surface. The upper 2 feet of bedrock is likely relatively soft underlain by harder
bedrock. The rock appeared to not be consistent, with lighter and darker color
intervals, changing at approximate 1 to 2-foot intervals.
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August 29, 2008
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TB-14 and TB-15 were drilled in the area near wind tower sites WTG 1-1
through 2-2, on the southern portion of Banner Ridge. Bedrock was encountered
at approximately 5 and 6.5 feet, respectively. Bedrock appeared consistent to
boring termination depths.
Six borings were drilled near the wind tower site WTG 3-1, on the
southwest facing slope of Banner Ridge. Bedrock was not encountered in this
area to the depths explored, approximately 33 to 35 feet below grade. A thin
organic mat was underlain by cobbles, silty gravel and silty sand to the depths
explored. The material was likely frozen below about 6 to 10 feet deep. Water
was returned by the air drill for about 1 to 2 feet at 13 feet in boring TB-20 and
TB-22 and at 23 feet in TB-22.
Summary findings from the August 2008 field effort are presented below.
Of note is the absence of bedrock near tower location WTG 3-1 and the deeper
bedrock near tower location WTG 2-3.
STG- Banner Ridge Wind Towers!Duane Miller Associates LLC
August 29, 2008
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Air Track
Boring
Latitude
(WGS 84)
Longitude
(WGS 84)General Location Depth to Bedrock
(ft)
Total Boring
Depth (ft)
TB-3 64°34'20.0"165°25'31.4"10 ft NW of WTG 6-3 3 22
TB-4 64°34'18.0"165°25'39.3"10 ft S of WTG 6-1 4 13
TB-5 64°34'17.9"165°25'39.5"10 ft S of WTG 6-1 6 22
TB-6 64°34'15.9"165°25'38.1"20 ft SE of WTG 5-3 5 23
TB-7 64°34'09.0"165°25'38.8"9 ft N of WTG 4-2 5 22
TB-8 64°34'06.4"165°25'38.1"8 ft W of WTG 4-1 8 18
TB-9 64°34'04.2"165°25'43.0"11 ft E of WTG 3-3 6 22
TB-10 64°34'02.1"165°25'47.9"w/in 10 f of WTG 3-2 2 11
TB-11 64°33'54.5"165°26'01.5"7 ft E of WTG 2-3 12 23
TB-12 64°33'54.3"165°26'01.0"40 ft SE of WTG 2-3 10 23
TB-13 64°33'54.7"165°26'02.0"30 ft NW of WTG 2-3 11 23
TB-14 64°33'48.2"165°26'02.9"110 ft NE of WTG 2-1 5 22
TB-15 64°33'45.5"165°25'57.5"175 ft NW of WTG 1-1 6.5 11
TB-16 64°34'06.9"165°25'49.1"11 ft SE of WTG 3-1 Not Encountered 34
TB-17 64°34'06.9"165°25'48.5"30 ft E of WTG 3-1 Not Encountered 35
TB-18 64°34'06.5"165°25'49.2"40 ft S of WTG 3-1 Not Encountered 35
TB-19 64°34'07.0"165°25'50.0"40 ft E of WTG 3-1 Not Encountered 13
TB-20 64°34'07.5"165°25'48.9"60 N of WTG 3-1 Not Encountered 35
TB-21 64°34'06.6"165°25'46.2"130 ft E of WTG 3-1 Not Encountered 36
TB-22 64°34'07.3"165°25'52.6"140 ft W of WTG 3-1 Not Encountered 34
Discussion and Recommendations
Based on data provided by Western, we understand the towers will be a
nominal 100-ft tall 3 leg lattice structure. Design load (per leg) for wind and ice
conditions were provided by Western:
!Uplift:!168 kips
!Download:!158 kips
!Shear:!14.6 kips
Tower foundation design has been coordinated with the structural engineer,
BBFM, Inc. The recommended tower foundation is a steel pipe riser seated to a
cast-in-place concrete/grout pad on competent bedrock. The riser will be
anchored to the bedrock with grouted anchor bars. Based on the structural
engineer’s assessment, the deflection at the tower leg base necessary to mobilize
the soil passive resistance may exceed the tower foundation pipe riser/base plate
connection allowable stress. Accordingly, the foundation design has assumed the
tower foundation pipe riser/base plate will control the lateral resistance with
minimal passive resistance along the pipe/soil interface. For design purposes,
the maximum allowable pipe riser length (tower leg base to concrete pad) for an
18-inch diameter pipe riser is 8-feet. Deeper embedment will require re-analysis
by the foundation design team.
In addition, an anchored concrete base/steel pipe riser will induce
additional uplift force on the anchor(s) and additional download force on the
bedrock surface. For the uplift condition, the force couple developed on the pipe
riser from the lateral shear force at the tower leg base will be transferred through
the anchor rod(s) over their horizontal separation. Thus, a maximum unfactored
per anchor uplift load in the range of 70-kips may be developed with an 8-foot
long, 18-inch diameter pipe riser with four (4) anchors per leg tensioned through
a nominal 3-ft square concrete pad.
The material in the test borings within the revised tower locations appeared
to be consistent, except at tower locations WTG 2-3 and WTG 3-1. Tower location
2-3 encountered bedrock at 10 to 12 feet below grade. This site will require
STG- Banner Ridge Wind Towers!Duane Miller Associates LLC
August 29, 2008
Page 5
regarding to achieve the recommended maximum rise length (8 feet) or a
modified foundation system. Tower location WTG 3-1 did not encounter
bedrock to at least 30 feet below grade, thus the recommended anchored
foundation system is not suitable at this location. All other investigated tower
locations encountered a metamorphic bedrock below a frost-fractured zone.
Based on inferred geology at the revised tower sites, it is reasonable to assume a
jointed, metamorphic bedrock suitable for the concrete pad bearing surface
should be present no greater than 8 feet below grade at the proposed tower
locations. However, actual bearing surface elevation may vary in depth based on
site-specific conditions that may be encountered at time of foundation
construction. A variable thickness of frost-fractured rock is present above the in-
situ bedrock. The Banner Ridge area has several faults, and fault breccia or fault
gouge may be present along fault contacts. If such fractured or poor quality
bedrock zones are encountered at the proposed tower sites, we must be notified
immediately to verify or modify the foundation recommendations.
We have assumed the tower a foundations will be constructed prior to
freeze up 2008. If the tower foundation construction should not occur prior to
freeze up, we should review our recommendations prior to initiating
construction work.
Concurrent with tower foundations, several small transformer/control
structures will be constructed near the tower sites. Foundation recommendations
for these small structures are discussed after the tower foundation
recommendations.
Tower Foundation Recommendations
The investigated site appears suitable for tower foundation support,
provided the tower foundations are seated into hard (non-frost fractured)
bedrock. If heavily fractured rock is present under the tower foundations, the
following recommendations will require verification or modification.
For the tower, we recommend founding each tower leg on a steel pipe riser
over a cast-in-place concrete/grout leveling pad. The cast-in-place concrete/
grout pad will need to be anchored to competent bedrock with a series of
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August 29, 2008
Page 6
grouted rock anchors (threaded bar anchors). The tower foundation design is
comprised of three integrated elements, each discussed separately:
!Rock anchors (bar anchors)
!Cast-in-place concrete leveling pad
!Steel pipe riser
Tower and ancillary structure foundations will require excavating frost-
fractured rock to hard, competent bedrock. We have assumed the contractor will
mass excavate the entire tower foundation footprint area rather than excavate
individual tower foundation bases. Based on our air track test boring data, we
estimate frost fractured rock may extend to 6 to 8 feet below grade, but final
excavation depths can be expected to vary depending on in-situ conditions
encountered in a larger excavation. We do not recommend use of explosives for
excavation since improper charge sets may lead to unnecessary over-excavation.
We should be advised if the contractor is considering use of explosives at or near
the tower foundation area.
Rock Anchors (Grouted Threadbar Anchors)
The cast-in-place concrete leveling pad and steel pipe riser should be
structurally connected to the bedrock with a series of grouted rock anchors under
each tower leg pad. Site preparation prior to anchor installation should include
removal of frost-fractured rock to a hard bedrock surface. Based on test borings,
frost-fractured rock should be expected to extend 6 to 8 feet below existing grade,
but actual field conditions can be expected to vary under each tower leg. The
bedrock surface should be cleared of all debris and deleterious matter with
compressed air or hand cleaning. Standing water, snow, ground or seasonal ice
should not be present in or on the surface of the bedrock prior to anchor
installation or concrete leveling pad construction.
After site preparation, we have assumed the bedrock surface under the
tower foundations will be relatively uniform but may not be level. While some
surface irregularities under the concrete leveling pad can be tolerated, excessive
slope, pockets of weathered material or other anomalies should not be present
under the concrete leveling pads. If such irregularities are present, select removal
with excavation equipment may be necessary. If excessive soft or loose materials
STG- Banner Ridge Wind Towers!Duane Miller Associates LLC
August 29, 2008
Page 7
or other anomalies are encountered, we should be notified prior to installing rock
anchors or pouring the concrete leveling pad since adjustments to tower
foundation position may be necessary.
For design purposes, we have assumed a rough surface grade will be
present under the concrete leveling pad with a vertical variation of less than 6-
inches under each pad. Further, the bedrock surface at each pad need not be at
the same elevation, but all prepared rock surfaces under each pad are assumed to
be within a three to four foot horizon.
Rock anchors should be 150-ksi 1.25-inch nominal diameter DYWIDAG
Threadbars (or equivalent). Four anchors per each leg are required. We
recommend anchors be a continuous single length, but if necessary, splicing with
a manufacturer-supplied coupler is possible. A continuous single length, grouted
bar can be installed in a nominal 3 to 4-inch diameter air track borehole.
Boreholes should be advanced with a conventional air track or air down-hole
hammer drilling equipment. Boreholes should be plumb and true, with minimal
bit cuttings and debris along the borehole sidewall and at the bottom of the
borehole, prior to anchor installation and grouting. Borehole clearing can be
conducted with air lances or a venturi system if ground water is present. If
groundwater is present, repeated flushing with a venturi and air lance should be
conducted until clear water is returned.
Anchor rods should be installed to maintain a minimum 24-inch horizontal
separation between anchor rod centerlines to reduce group effect. Closer spacing
may be feasible, if necessary, but modification to our recommendations will be
necessary to accommodate group effects for closer spaced anchors. Some
overdrilling of the anchor rod boreholes can be conducted to assure adequate
anchor rod embedment.
Anchor bars should be inserted into a properly prepared borehole with
embedment depths confirmed prior to grouting. Also, anchor boreholes will need
to be properly oriented to align with the tower base assembly. Clean standing
water in the boreholes is not considered an impediment to installing and
grouting anchors. A properly prepared and placed grout will displace borehole
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August 29, 2008
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water. However, snow, ice or other deleterious materials cannot be present on
either the threadbars or the borehole sidewalls.
Anchor bars will require manufacturer centralizers at nominal 5 to 6 foot
intervals to maintain the anchor in the borehole annulus center during grouting.
The basal centralizer should be installed within 2-feet of the bottom of the
borehole.
The anchors should be supplied with corrosion protection suitable for the
expected environment. Full length hot dip galvanizing appears to be the
preferred corrosion protection method. Other options may be suitable, pending
assessment by an experienced corrosion protection designer.
If spliced anchor sections are being considered, a 5-inch diameter borehole
will be necessary to accommodate the coupler and grout encasement. If a
coupler is used, it should extend at least two (2) feet into the grout. The coupler
must be fully encased in grout.
Once embedment lengths are verified, the rock anchor will require grouting.
The anchor rods will require a nominal 3-foot free grout section (termed Lf)
immediately below the concrete pad. The grouted section below this Lf section is
the fixed bond length, termed Lb. The Lf section is necessary to develop adequate
pullout resistance of the rock cone under the entire foundation pad. The Lb
section is necessary to transfer the uplift loads to the bedrock.
In order to facilitate a single grout pour to the bedrock surface, we
recommend placing a nominal 1.5 to 2-inch diameter PVC pipe section over the
free length (Lf) portion of the anchor rod to the appropriate elevation and sealing
the ends of the PVC with heat shrink so that grout cannot enter between the PVC
and the anchor rod threads. In this manner, the entire embedded anchor rod
section can be grouted to the bedrock surface in one continuous pour. We have
assumed the cast-in-place concrete pad will be formed and poured while the
anchor rod grout cures. After the concrete pad and anchor rod grout cures, the
anchors will be tensioned and locked off to design loads as discussed below.
Immediately prior to tensioning and lock off, the small anchor rod section
extending through the concrete pad can be grouted. In this manner, the entire
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August 29, 2008
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anchor rod will be encased in grout with no voids or pockets for water/ice to
form.
The Fondu grout/sand mixture should be approximately 3 parts Fondu
cement to 1 part washed fine sand (by mass). Washed fine sand should pass U.S.
Number 40 and be retained on U.S. Number 100 sieve size and not contain any
frozen or deleterious matter. A Number 70 washed silica sand is recommended.
Potable water is recommended for grout mixture at a water to Fondu plus sand
ratio of 0.40 to 0.45 (by mass). Superplasticizers and accelerants appropriate for
tremie placement with the contractor’s grout pump system and compatible with
Fondu grout can be used. Grout requires tremie placement from the borehole
bottom upward to the bedrock surface. Grout should be able to attain a
minimum compressive strength of 10,000-pounds per square inch (psi) at 28-days
following sampling and testing procedures discussed below.
If a 3 to 4-inch diameter borehole is used with the 1.25-inch diameter anchor
and a "-inch diameter PVC (or similar) tremie pipe, the tremie pipe should be
removed concurrent with grout placement. After tremie placement, the grout
should be vibratory densified to remove air voids.
We recommend rock anchors be installed to at least 12-feet below the
prepared rock surface. This will provide a fixed grout section (Lb) of at least 8-
feet and a free length (Lf) of approximately 3-feet to the base of the concrete pad.
The anchor will also require sufficient length above the rock surface to
accommodate a cast-in-place concrete pad, the steel plate and 2 locking nuts with
2 to 3-inches of free end above the nuts.
Assuming full-contact grout along the entire fixed grout (Lb) section, each
anchor is expected to develop the adequate resistance to the design uplift with
four (4) anchors per leg with a factor of safety of at least 2. As discussed
previously, the design shear force imposed at the tower leg base will increase the
uplift load on the anchor(s). While the actual load increase will vary with wind
direction and anchor orientation, we have estimated the maximum transient load
any single anchor would experience with this additional uplift load would be
approximately 70-kips.
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The Hoek and Brown criteria were used to estimate the shear resistance
developed along the assumed rock cone interface among the four anchors under
each tower leg. This shear resistance combined with the static weight of the rock
mass within the cone is expected to develop the design uplift resistance at each
tower leg with a factor of safety of at least 1.5.
Both the concrete base and anchor rod grout must be allowed to cure
adequately prior to tensioning. Curing rates for both the concrete and grout can
vary with the amount of water, superplasticizer and accelerant used for the
concrete and grout mix. In general, we would recommend that anchor rod
tensioning not be conducted until the anchor rod grout and concrete have
attained their specified compressive strengths (10,000 and 4,000-psi, respectively)
or as allowed by the design engineers and material testing specialist. However,
the cast-in-place concrete pad can be installed within 12 hours of rock anchor
grout placement.
Representative samples of the grout should be collected at the time of
tremie placement following procedures recommended in ASTM C-1107.
Retained samples should be submitted for compression testing at a certified
materials testing laboratory. At a minimum, we recommend two (2) grout
samples be collected at each anchor, and a 7 and 28-day compressive strength test
should be performed per ASTM C-109. The structural engineer or the material
testing firm may recommend additional testing or testing frequency.
Cast-in-Place Concrete Pad
A cast-in-place concrete pad is recommended between the rock surface and
the steel riser section. We estimate pad no greater than 2-inches thick would be
suitable, but structural analysis is needed to verify the concrete pad thickness
and steel reinforcement size and placement. Rock anchors should penetrate the
concrete pad but should not be in direct contact with the concrete during pad
pouring and concrete curing. A concrete form should be placed between the
anchor rod to maintain a clear space between the concrete and the anchor rod.
The PVC sleeve discussed earlier should be adequate for the concrete form. This
space will be filled with grout prior to anchor rod tensioning as discussed
previously.
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August 29, 2008
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For geotechnical design purposes, we have assumed each cast-in-place
concrete pad will have a nominal 9 square foot (sf) bearing surface (3-ft square
dimension) and a compressive strength of at least 4,000-psi. The concrete pad
should be designed to withstand seasonal freeze/thaw cycles as well as seasonal
water saturation. Minimum offset between the anchor and the concrete pad edge
will be determined by the structural engineer, but is assumed to be at least 6-
inches for geotechnical purposes.
We expect the concrete will be cast directly on the rock surface to reduce
voids between the concrete and the rock surface. Snow, ice, standing water,
debris or fill material should not be present between concrete and the surface of
the bedrock prior to placing concrete. Download will be resisted by bearing on
the rock surface. We estimate a properly prepared, clean metamorphic bedrock
surface will develop bearing capacity resistance to the 18,500-pounds per square
foot (psf) design load (based on the 9 square foot concrete pad option) with a
factor of safety of at least 3. Under the extreme short-term download case (the
expected tower leg base shear induced load in addition to the design download),
a factor of safety of at least 1.5 for bearing capacity on a properly prepared
bedrock surface can be expected.
Steel Pipe Riser
Based on discussions with BBFM and STG, we have assumed a 18-inch
diameter steel pipe riser welded to a base plate with stiffeners will be used above
the concrete pad. We have assumed the base plate assembly will be set directly
over the rock anchors. To reduce stress concentrations between the base plate
and the concrete surface and reduce potential voids, the base plate should be
seated on a thin bed of pure Fondu grout placed over the cured concrete
immediately prior to placing the base plate/pipe rise assembly. Alternatively, the
base plate assembly can be placed over wet concrete to reduce voids under the
base plate. A shear key between the base place and the concrete does not appear
necessary based on discussions with BBFM.
After the cast-in-place concrete pad and rock section grout has cured
adequately, the anchor rods must be tensioned. We have assumed tensioning
will be conducted against a manufacturer supplied anchor plate directly on the
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August 29, 2008
Page 12
steel base plate atop the concrete pad. We recommend tensioning each grouted
anchor to 100-kips (~ 150-percent of design load) then backing down to a lockoff
load of 40-kips. Deflection and load measurements should be collected during
anchor tensioning as part of the construction installation records. At 100-kips
tensioning load, the anchors will be subjected to approximately 60-percent their
maximum capacity (187.5-kips). DYWIDAG does not recommend tensioning
anchor rods in excess of 80-percent the maximum capacity. Also, at these tension
loads (up to 100-kips), extreme caution is recommended. If breakage or slippage
during tensioning should occur, extensive damage, flying debris and other
dangerous conditions may result.
Grouted rock anchors at each pad should be tensioned sequentially and in a
stepwise manner to balance tensioning loads. We recommend at least a four
stage tensioning process. All four grouted anchors (per leg) should be tensioned
to an initial seating load of approximately 20 to 25-kips. After an initial seating
load, each anchor should be sequentially tensioned to approximately 70-kips
then 100-kip load. At each step load, the primary anchor nut should be seated
prior to moving the hydraulic cylinder (ram). The 100-kip tension load should be
maintained for 15-minutes then step reduced to zero load, then reseated to the
lockoff load. Tensioning should not be attempted until both the concrete pad and
grout along the bedrock and anchor rod interface have attained their respective
specified compressive strengths.
We recommend a hollow plunger cylinder be used for tensioning with a
digital pressure gauge (±1-psi resolution), calibrated to the cylinder. At each
tensioning stage, pressure should be maintained to allow elastic strain and grout
seating to develop. If field strain measurements are not collected, we recommend
maintaining cylinder pressure until digital pressures are maintained to within
±10-psi of target pressures.
Once the lockoff load is attained, the primary anchor nuts require seating.
Seating should consist of a tensioning to the 40-kip lockoff load and torque
tightening the primary anchor nut until gauge pressure has reduced to near zero.
After lockoff, a second locking anchor nut is recommended for each anchor bolt
since the anchor assembly will be backfilled and not easily inspected. The
second locking nut should be installed in accordance with the manufacturer’s
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August 29, 2008
Page 13
recommendations. If desired, a fully grouted end cap can be placed over the
entire tensioned and locked off anchor nut assembly.
The tower foundations must be backfilled with locally available rock or
excavation backfill. Compaction of coarse rock backfill may be impractical. Final
grades should slope away from the tower foundations.
If the cast-in-place concrete pad is seated and the rock anchors grouted into
competent bedrock and tensioned as discussed above, we anticipate settlement
(both total and differential) to be less than 0.25-inch during the life of the
structure. The pipe risers are considered to behave as short, rigid piles. Lateral
loads will be resisted at the pipe riser/base plate connection as discussed
previously.
Transformer Structure Foundation Recommendations
A small transformer structure will be used for each bank of three wind
towers. This is a lightly loaded, non heated structure with a fiberglass or
aluminum building. This structure will be pre-fabricated. These structures can
be founded on grouted 4-inch diameter steel open or closed-end pipes into
nominal 6-inch diameter air track holes drilled at least four (4) feet into
competent bedrock. A fine sand/Fondu grout similar to that recommended for
the tower anchors is recommended. A minimum 12-inch center-to-center
horizontal separation between multiple pipes is recommended.
Lateral resistance will be developed at the bedrock surface with additional
resistance developed from rock material along the pipe risers. For design
purposes, we recommend the point of fixity be established at the bedrock surface
for sustained loads. Lateral resistance developed along the pipe/backfill
interface can be considered as additional capacity to further resist transient loads.
All buried steel foundation components should have corrosion protection
suitable for the environment. Upon completion of the ancillary structures work,
the site should be backfilled and compacted as recommended for the tower
foundations with seeding to promote vegetative cover.
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Page 14
Construction Activity Control
Based on observed surface conditions, we do not anticipate any significant
adverse thermal impact from construction related site disturbance. However, the
regional geology at the proposed tower site is expected to have faulting and
other structural geology features. We recommend a trained and experienced
DMA engineer or geologist observe the tower foundation bedrock surface prior
to anchor drilling and placement. The geologic conditions at each tower anchor
borehole should also be observed and logged to confirm that site conditions are
in accordance with our recommendations. As part of the construction planning
process, provisions should be included for adjusting the tower foundation
anchor rod locations to avoid less desirable geologic conditions, if encountered
during construction.
It has been a pleasure to work with you on this project. Please feel free to
contact us if you have any questions.
Very truly yours,
Duane Miller Associates LLC
Richard Mitchells, P.E.
!
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August 29, 2008
Page 15
Plate
Banner Ridge Wind Tower Project
Nome, Alaska
PROJECT AREA
1
Duane Miller Associates LLC
Job No.:
Date:August 2008
0 500 1,000 1,500
Approximate Scale In Feet
WTG-X-X
BR TP-XX
Approximate Tower Locations
as provided by client
Approximate Test Pit Locations
Google Earth Base Map, August 23, 2008
4179.005