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Home My WebLink AboutAppendix 6VALDEZ FISHERIES VALDEZ COLD STORAGE FACILITY CONCEPTUAL ENGINEERING REPORT ISSUE FOR USE REV. D ALASKA ANVIL NO. AE1493 SEPTEMBER 19, 2003 ALASKA ANVIL 44�"a y 06 VALDEZ FISHERIES VALDEZ REFRIGERATION FACILITY CONCEPTUAL ENGINEERING REPORT TABLE OF CONTENTS INTRODUCTION BACKGROUND SUMMARY OF ESTIMATES ❑BJECTIVE CONCEPTUAL. ENGINEERING DISCUSSION General Site Information Ammonia Absorption Refrigeration System Description Vapor Compression Refrigeration System Description General Mechanical Systems General Electrical ❑iscussion of Power Casts General Civil Site General Structural Materials ESTIMATE DISCUSSION Genera! Ammonia Absorption ROM Estimate Vapor Compression ROM Estimate One Building ROM Estimate AE1493 ISSUE FUH Ube REV, 0 Page 1 of 5 SEPTEMBER 19, 2003 VALDEZ FISHERIES VALDEZ COLD STORAGE FACILITY CONCEPTUAL ENGINEERING REPORT rh i"7al+I110111P i This report documents the conceptual engineering effort undertaken by Alaska Anvil, Inc (Anvil) for a Valdez Fisheries Cold Storage Facility to be located in Valdez, Alaska. This effort was requested and funded by Valdez Fisheries. This effort occurred between July 2003 and September 2003. BACKGROUND At the request of Valdez Fisheries, Alaska Anvil proposed to perform conceptual engineering to develop a screening level Total Installed Cost Estimate for a large, frozen fish storage and handling facility in Valdez, Two refrigeration options were studied: Ammonia Absorption Refrigeration and Standard Mechanical Refrigeration (Vapor Compression). The Ammonia Absorption method is based on the ability to capture waste heat from the neighboring PetroStar Valdez Refinery. - The conceptual effort was based on the following project assumptions and parameters: 1. Use existing owner -provided site near the PetroStar Refinery on Dayville Road. in Valdez. 2. Investigate using waste heat from PetroStar refinery for use in an ammonia absorption refrigeration system. 3. Assume PetroStar refinery operation maintains at current rates. C Develop a modular approach for storage to allow for fluctuations in product load, ease in snow removal, and allowing for phased construction of facility if expansion is required. 5. Include a dock area, dry storage, and limited process area in building complex. 6. For this study we assume a 45- to 60-day fishing season: Five hundred thousand pounds per day of headed and gutted flash frozen fish delivered to the freezer plant to hold in long-term storage. SUMMARY OF ES TIMA TES Facility with Ammonia Absorption Refrigeration System: $37,329,000 (+50%/-10%) Facility with Vapor Compression Refrigeration System: $30,783,000 (+50%-/-10%) *Estimated electricity $/year with Ammonia Absorption System: $265,728 *Estimated electricity $/year with Vapor Compression System: $527,651 (*Note: Annual electricity costs are the only plant operating expenses considered in this study) AE1493 ISSUE FOR USE REV. 0 Page 1 of 5 SEPTEMBER 19, 2003 VA LDEZ FISHERIES VALDEZ COLD STORAGE FACILITY CONCEPTUAL ENGINEERING REPORT OBJECTIVE Develop a functioning conceptual design, layout, and cost estimate for a —20"F refrigerated storage facility built to store 30.000,000 lbs. of frozen fish, constructed on an owner -provided site in Valdez, Alaska. Investigate cost differential and operating cost differential for an ammonia vapor compression refrigeration system in lieu of an ammonia absorption refrigeration system. CONCEPTUAL ENGINEERING DISCUSSION General Site Information The approximately 13-acre site will include twelve 85' x 150' cold storage buildings, a refrigerated access corridor. refrigerated dock area, office area, and dry storage area. One of the cold storage buildings will have an area designated for fish processing. Ammonia Absorption Refrigeration System Description System components for the absorption system include two cooling towers, absorption skid, utility building, water tank, ground -coupled heating -coating system, refinery located heat exchanger, and associated pump skids. A backup boiler and fuel tank are included to provide heat when the refinery is shut down. Evaporator units are located in individual buildings on a central liquid overfeed ammonia system. The absorption unit will be located at the cold storage site. Waste heat from the refinery cooling tower will be piped from the refinery to the absorption skid located on the cold storage site. Two cooling towers will provide heat rejection for the absorption system plus additional heat rejection will be provided by a ground -coupled heat transfer system. The heat source at the Petrostar Valdez Refinery is from the crude tower overhead vapor stream. With a refinery crude feed rate of 45000 BPD, the overhead vapor steam is hydrocarbon vapors at 218°F., 17.1 psig, and 156,600 lb/hr. The vapor stream is currently being cooled by forced draft air coolers to MOM To extract heat from this stream requires the addition of a set of heat exchangers to be inserted between the crude tower and the existing air coolers. The new exchangers will cool the crude vapors from 218°F to 179°F, and then the existing air coolers will cool the crude vapors to 106c . The new set of exchangers will transfer the heat to a heat medium stream of 50% ethylene glycol and 501/n water. The heat medium fluid will then flow through buried pipes approximately 1500 feet to the south side of Dayville Road, where the cold storage facility will be built. The heat medium will supply heat to the ammonia absorption rectification column reboiler. The new heat exchanger duty could be satisfied by a set of two shell and tube: exchangers or a set of welded plate exchangers. Shell and tube exchangers would be two shells in parallel of 39" x 480" exchangers with 11,340 square feet of surface area each. A temperature bypass would be AE1493 ISSUE FOR USE REV. 0 Page 2 of 5 SEPTEMBER 19, 2003 VALDEZ FISHERIES VALDEZ COLD STORAGE FACILITY CONCEPTUAL ENGINEERING REPORT installed to bypass crude vapors around the new heat exchangers to maintain the heat medium temperature leaving the exchangers. The ammonia absorption refrigeration system is a two -stage system with two stages of desorption. This is required due to the relatively low temperature of the heat source. It is a system that can be constructed and transported in modular sections. Heat rejection from the ammonia absorbers and the ammonia condensing will be with closed circuit cooling towers. The heat load is such that two towers are required of 7.5 MMBTU/hr each. The added benefit of water cooling is required during the warmer summer days to achieve cold enough cooling water temperatures for ammonia condensing.. The water spray system can be shut down and drained during the winter months. Vapor Compression Refrigeration System Description System components for the vapor compression system include compressors located in an equipment room, cooling towers, ground -coupled heating -cooling system, and associated pump skids. System evaporator units are located in individual buildings on a central liquid overfeed ammonia system. General Mechanical Systems The office area will be ventilated and heat will be provided from an oil -fired boiler located in a mechanical room located in the dry storage area. Restrooms will be centrally located in the office area and also in the dry storage area so people working in the process area have access to a restroom. It is expected that these structures will require a fire sprinkler system. An allowance for a sprinkler system is included in the estimate General Electrical Power to the site is available at the PetroStar Refinery, where Copper Valley Electric Association (CVEA) has 480 VAC, 3-phase, 4-wire service available. The 750 kW electrical service would be brought onsite by underground trench, through a 1200 A automatic transfer switch, to a centrally located 1200 A motor control center (MCC). A 750 kW full power backup generator would also be tied to the system through the automatic transfer switch - The 480 VAC power would be distributed to motors and other 480 VAC loads directly from the MCC. For every two refrigerated warehouses there would be a step-down transformer and either a 1201240 VAC or 120/208 VAC panel, depending on the service required, with the transformer and panel located near the two buildings served_ Non -process areas would receive power through a single-phase transformers and 120/240 VAC panels. Discussion of Power Costs For this cost estimate and study, electric power usage was estimated for the total facility considering cooling it with (Option 1) Absorption System using waste heat, and with (Option 2 ) Vapor Compression System. These options considered service factors, for equipment and lighting. AE1493 ISSUE FOR USE REV. 0 Page 3 of 5 SEPTEMBER 19, 2003 VAL.DEZ FISHERIES VALDEZ COLD STORAGE FACILITY CONCEPTUAL ENGINEERING REPORT Option 91: Average consumption 278 KW. Includes lighting, motors, etc. Option #2: Average consumption 566 KW. Includes lighting, motors, etc. Using Copper Valley Electric Rates for Large Commercial users for KWH used yields expected power costs of: ■ Option # 1: Absorption Refrigeration - $265,728 per year in utility electrical charges • Option # 2: Vapor Compression Refrigeration - $527,651 per year in utility electrical charges The estimated savings for using the absorption refrigeration system is $261,923 per year General Civil Site Work It is expected that the entire site will require clearing and grading in preparation for the cold storage facility. The surface of all traffic access and parking areas is to be covered with compacted, free -draining gravel surface such as Type D-1 road base material. - Site work at each new structure location will require additional preparation in the form of excavation, backfill and compaction in conjunction with constructing the concrete spread footings and floor slabs. Two water wells have been included in the estimate. One well is intended to support the processing operations of the fish plant; the other is to support the typical water usage requirements of a building, such as domestic use, hydronic heating, and sprinkler systems. A 2000-gallon septic tank and drainfield are included to support the gray wastewater disposal From the processing activities as well as the typical domestic wastewater. Heavy waste from the processing activity should be transported to the cannery via container for disposal. Trenching and road boring is required For the 8-inch heat lines to and from the PetroStar Refinery for the ammonia absorption option. General Structural Buildings For conceptual purposes, established pre-engineered metal building costs have been used for identifying the costs for each required enclosure. The 85'x 150' Cold Storage buildings will be lined with 10 in.-12 in. freezer panels, all other structures will have standard 2 in. insulated metal panels. Foundations The pre-engineered metal building structural framing system will be supported by reinforced concrete spread footings at column locations. The floor system A ill consist of a reinforced AE1493 ISSUE FOR USE REV, 0 Page 4 of 5 SEPTEMBER 19, 2003 Alaska Anvil Inc. Estimate Summary - AE1493 Valdez Fisheries Cold Storage Facility with Ammonia Absorption Refrigeration ROM Estimate Accuracy +50%1-10% Est By: MJVV Date: 9118103 Description Labor Hours Labor Cost Mat'Isl Unit CostslEquip Costs, Sub- contract Total Civil - 476,000 Concrete - 1.845,000 Structural Steel 47,000 Building Components - 9,684.000 Plant Equipment 8,"0,000 Piping - 948.000 Electrical 1,940, 000 Instrumentation 150,000 Paint, Insulation 8 Scaffold 50,000 Subtotal Direct Costs - 50 $0 $0 $23,490.000 Freight Allowance Studies, Assessments, Permits - - — - - 2,349,000 500,000 Subtotal Field indirect Costs - $0 so $0 $2,849.000 Engineering Preliminary Design - Engineering Final Design 15% - - - - 3,523.500 Engineering Turnover - - - Engineedng Closeout - - Engineering Implementation - Subtotal Other lndirects - so $0 $0 $3,523,500 Project Subtotal Contingency 25% $ 29,863,000 $ 7,466.000 Project Total $ 37,329,000 Estimate Accuracy Range @ +50%1-10% = $ 33,596,000 to 3 55,993,500 S:NaldexFlat nes%E14931AMCNAmmon;a AnsMban System EslimateAsj&mmary 911912003 VALDEZ FISHERIES VALDEZ COLD STORAGE FACILITY CONCEPTUAL ENGINEERING REPORT concrete floor slab on grade. In cold storage areas, the Floor stabs will be insulated and underlain by heating coils to protect the subgrade from continuous frost buildup. Miscellaneous Structural steel pipe supports are required for supporting heat lines and steel columns with steel support framing are required to support the closed-circuit coolers. A snow shelter with steel columns, framing, and roof plate is required for the Absorption Unit Skid. ESTIMATE DISCUSSION General All conceptual estimates provided are Rough Order of Magnitude (ROM) with an estimate accuracy range of+,50%1-10%. All estimates include costs for materials, freight and labor. Future engineering expenses have been estimated at 15%. Project contingency has been estimated at 25%. Ammonia Absorption ROM Estimate This ROM estimate includes all expected costs for the Refrigeration Facility based on an Ammonia Absorption Refrigeration System as described in this report. Vapor Compression ROM Estimate This ROM estimate includes all expected costs for the Refrigeration Facility based on a Vapor Compression Refrigeration System as described in this report. One Building ROM Estimate This ROM estimate includes all expected costs for one cold storage building, including site preparation, foundation, building components, freezer components, cooling fans, refrigeration piping, sprinkler system, and electrical components. This estimate was provided as a means to determine incremental cost reductions if fewer than 12 cold storage buildings were required. Note that the primary refrigeration systems are based on the full refrigeration capacity and cannot be reduced in an incremental fashion. S:tValdezFisheriesl4E?493VNBaXIConceptual Engineering ReportlFA Cold Storage Facility Concept Report-doc AE1493 ISSUE FOR USE REV. 0 Page 5 of 5 SEPTEMBER 19, 2003 r Nlaska Anvil Inc. Estimate Worksheet - Direct Labor Valdez Fisheries Cold Storage Facility with Ammonia Absorption Refrigeration ROM Estimate Accuracy +50elni-10% Eat By MJW ❑dle: WTOM Total Marildl Unit IitaCls/ UnR CosbVEqutp TWSI total CoiteJEquip Sub• i t7easnption ❑ty UGM HrarUnit Costs. Hour Labdr CosUf. contract low Crvt i Sitawort Esrtnaled 5 its Wqriq quantities an for the entire Site. Ciwxy " Gnit rang • Glear and probe enure site inducting 13 aria - - ha *oR of p1 trraa, stumps and tools _ cut S,"to" 13 we a.000 - - 30.000 16.000 Grub AM" Stifle remove 13 am 1.400 - - 18.200 182M Clog" W41% Cdau 13 area 1.00o 13,000 13-000 FSSttI abanrhee 13 Seri 2.000 - - 26,W0 26,000 Resllrm E Isding Plls• Remove pit 11firw (it bner exixn) and fd 1.1 acre 20.000 - - 22,000 22,000 In axis" pits vicar NFS impvnad 511. (Assurne pea are 4' deep$ 7920 ry 2D - - 156.400 158.400 Grad" • Parson, minor leveringlyrading over entire ule 13 aa7a 2.900 - - 37,700 37,700 Hard Suilmm • Plet* aril Wrnpacl W. Type 0.1. rose base 1177 ry 10 - 11,770 T 1.770 ni%ledill at pw%mg aria vuO dock area (Appmx 1.3 Aores] _ Es trnataE CM6 9uart"U" for two 04nch diameter Hs�t - - nira _ Trencrsnq - install two a4mr, diameter heat iines In coma'raled S80 C'1 6 - 4.450 4.480 lrwieh 5'LT wrda x T-7 deep a f100 I! + SW CY 0401* 11 5A0 qt ?Q - 11.200 1 t,200 Baring - Inatyf wo porno wdh 1 &=h diemeter casing 100 R 500 50,000 $0,000 beneseh 6trvYle Road RWY. E slims tad quantities for drltling two on -site Water We le _ _ Tnrtx Mounted Cnai - Provide dnlling for two- oversir:ed water waifs 30C B 70 - ~21,Ono 21,1100 VV/ill ASa+mby - Install entire water wail assembly rriclutling 2 lot 6,00D - - 12.000 12.D00 tilel coakV• pomp. pif ass adaptor and "0 rap _ Septac Tank, 20M geaah and Drain Field 1 as I5.000 - - 1S.D00 1 S,000 out cast fador tE7Gp _ f5.000 3 $15.000 - Ea nhrrarlt Per anti ea cold storage bullding C.=av*)oi 135 ey - $acidW Im ey Clean Anti aggregate 95 Cu Eicnowasa 12 ae Intl + 1620 cy 162fl CY 5 f1.100 6.100 Baddlll 12 sa 125xl2 a IWQ c7 1 S00 cy 5 • 7,500 7.500 Aggregate 12ee 950 2e 1140 cy 1140 CY 10 - - 11-400 11-400 Earthwork fur [he Miry 0 ul Id inglMach in a Room Eacarallon ;O ey Z,3 Cy 5 - 116 115 BAlle"o 21 cy 21 CY 5 - - 105 105 E srtlr scut for the Cok1 Corrldor _ - SrKny A COM- 430 CY 410 oy 5 - 2050 2,150 Aggrapille 155 w 15.5 Cy 10 - 1350 1,550 Fjrcaral i Foofriga 274 W 274 ey S 1,370 1.370 B*dM FoaBngs 203 Cy 263 Cy 5 - - 1,315 1,315 (sartkwork for she Dry storage 6041"ti _ Srav+y d Compact 65 Cy 65 cy 5 - - 325 3215 AggrWan 23 cy 23 dy 10 - 290 230 Exurvalls Foortrps 75 eu 75 Cy 5 - - 375 375 8a0k6tt Foo"2 71 q 71 cy 5 - - 355 355 Eenhwork for 01a Lo4ding peck and 0MC4 Du Wing scanty A. compad 100 cy 100 cy 5 500 son Apgregale 36 cy 34 Cy 10 St10 380 Eacxrele Footings S8 Cf SS ICY 5 - - 440 440 Bacaktil Foaonps ae cy 65 cy 5 430 430 Subtotal 476,178 - 011.000 Concrete Estmaled quantities for 12 fold Storage BuiidlnQs w 150' x ar - - - Then an Ye building module% proposed for the V41dez Fisheries Cold Storage F6a9ty. Como t Row Mob • hhi* C Mki telrrforoed m mre floor 2932 ey 400 1.132.8w 1,132,sm stab, 1 S0x aS s 236 cy x 12 ea x 2032 ey InsAihon • WuMd Eztrud►d Pgly*-M6e (XPS) insulaban under Row aa4, t$a a V x i inches Wd Ancudad w buildvtg ra%tj CArioift F'4pprps - Ihstatl 18. V-W x 4'-d' x 12' thick. rurH 215 Cy 400 - - 86,400 S6,400 spread k rAnUs with 16' x I x YAr mint, t:it e - - - cxkprsis 10 Cy x 12 sa - 216 ey - Cowele Fedyrge - Install 6, T-W a 3'•0'.s 12' thick. rein!. 38 cy 400 - - 14,400 K400 oGnveea spread footings with 1T x 17 x T-Q'raid. ccnCrvfs nolumns 3 q x 12 es 36 oy _ _ - Proceet Canestss VAN Panels . Milos 217.0' x 7.0' x 57 thick 480 cy 400 192.000 192.000 I M= aMW3 vraa pariats 40 a r x l F ea • 480 cy Piege 2 of 6 . Alaska Anvil Inc. Estimate Worksheet - Direct Labor Valdez Fisheries Cold Storage Facility with Ammonia Absorption Refrigeration ROM Estimate Accuracy +50%1-10% Est B1r Mm dale- 91191pa oils a sr MOW Vr QaecH [tort CaatxJEgvip Tdeal TalAi 0 CosufEquip Sub- UOM HnfUnir Costs. Houn Labpr Carts, cdnlrac! Total Estan4[urd gwnNtirs for>r_gld Ca"or connecting 12 -- Cotd sloragr buifdlogs, 20' wide x 1,14x long Cancrntr Floor Sono - Install 6• thick rendorcec cwwrre sow 423 oy 400 SkI t,r42'x.V " 109.2,00 MUM 11Pw0100n Inx1aA E-drudvd Polystyrene (XP5) Insulsbon udder 22&W it 4 am Mab. 1.14" x 29 :t 5 aches thick 91,380 41.3gG Carlene Fonrmgs • Install 57, T-p' x •7• 1' x It- t4 ck, rew 25 Cy 400 Ca011 6 spread Wing with 12' x 1 Tx T4' relnf carlame C01ilYfel! - - 10,010 - 10,000 - Cpnerebh Footings -install M. 4'4r x 4•-rx 17' thick, teinf 10 Cy 400 CON101 to spread foo4npa with I9' x IT x 3--a- nNnl- concrete 4•p00 a,gtaa wumrns - Preraal Concrete Wall Panels • Ineulll Zrrdr x r4r x 6• thick 70 ry' 4 W Mnf. txcehe wall panel% - 20 IX70 26,000 E+tlmalw building quantities for one r mra a ftVjMhM dG x W, including sloped ramp, 10' s 40, Core Floor Slab • irefAlt 6'thick reirdorced corlvate Mon 93 cY 400 daE, W x 50' anti ill x 417 25.200 25 300 Cawyeea FoOtrlga - metals 4. 3--n' x x4r x I r trek rrvhf 2 Cy 400 spread ksollrhgs oath 1r x It- *ktt x T-0' rmnneu 800 amGoncnfe Conuele Foclings - Insw S, 4'-W x WA. x 12' thidk- ramf B 4Y 400 I7onairte spread fwi6ngs with 10' x 1Z' x 3'-0" rein!- =e mete - 1,2% 2100 columns Estima rid bulid in quantities ter oae Cold Buitdi n0 wRh Office Ana , alp' s Ia', including slopac$ • " ramp, Ia' 139 - - - Cpncete FtOa Slab - Install 9' oidk reintarcad conaaie I!o r 99 c]' 400 Blab, alt7 x Wand Wit 3C 35.600 39,s700 inmAxCCn - Ursod EAnA*4 Rotyaryrane (XPS) inxutaron un3lr I340 floor slab, Wx Wx 8' pHcit and I W r TY x 6 me has tw* 21-390 21,380 Concrete Fptllrgs - Install t, 1'-0' x T-0' x IZ* lihjok. mW. 4 cY 400 Gil[f1eY sprpadad footings with 1 r a tr x T-7 ra d. cm caka lm 600 1,6pp Carsaera F0o"gs - lr:xlall 6, 4'.8" x 4'-d' x Sr thick, reirf. Fi Cy &00 Open" spread kohngs with I W, x 12' x 3,41' ndnf. concre4 - 2 aa0 7.4,00 nokrrrne - - . Estimaled quentfuea for Abearbbon Unit Skid F n turn - - - and 3nvwShi i>rf ConcrNa Pad - inalatl T lhick raWamad mr cr.le dab fS CY 4W 7Sx20' ' 2.4100 2,400 Extunafed quon tidea for Uril III aI ! Arh concrete Poodngs - Malnd 0, Y4" x T-W x 12" thk * neinf. S cir 400 CO N2 Nor *X* pa VIM 12' x 12' x 3'dY reinf- ox xmie axNalrer - 1,2M 1-2qq - Conciftlk 9Wi• tr1aiall a'thick minforced cony to soon 11 q 4M tlea �1 t 2rr 4,400 <,400 EIfrrmated quenbfias lot Instalting a t I u o lot Cooling Towrri - Corame Foh ndonons - Install 12. 0'-0' x 941' x 13" eke*, r*rq. 37 ry 40D cxnc- lamed h)chngx .rein 3W x 2d' x 4'-qr nirg. mac, oOkd ns 14.0'm [4,do0 Subtotal - - 1,teS,l20 - 1,846,00p 5"Clural 319*I Pip* Supoorls - Install I80 LF d e-Inch Morneterheel itnes 171 0 ra 4.D013 abotra aradr on Cencate base supp" with a tJuslabte VSr is - 24,000 24.000 Support Structure - msfall ;tael column it and Id" support 7 Ions 3,3D0 kmrq fnrtwo 11-•10's 3c EVRPCo nosed circuit cocirra - - 23,10C 23,10D SvbTn ta! 47,10p 47,000 Bu}lding Components ZER-Q-LOC Sloped Cling Panein budgetary quoit- From 1 IS - TER-4LOC Echo -,nsas L M. Dated 913145 - 4,428.175 4 426-F7fi Re: Fish Holding Freazr _ - - - 1. 10' lit* (F!�ZJ IER�3-LOC telxulaled waFl psnlsts utpnq cm -_ -_ - flocr MvAaban and extending to underslde of ceMng paan fs - Z. 12' Soda (R-$W, ZER-0•LOC initulated ceiling panels fastened 10 pudlns and Moped to callow roof seuaura slope •_ - Page 7 of 5 _ - - ' 4laska Anvil Inc. Estimate Worksheet • Direct Labor Valdez Fisheries Cold Storage Facility with Ammonia Absorption Refrigeration ROM Estimate Accuracy +50%1-10% Est BY MjW ❑alma 9IIM3 Total TotalCost3at'ls xt' s titat'hf I1nR Unit Gos4fEqulp Tale!Lrllt�al quip Sub I pencri 11dn U. Hral4Jnit Cdsts. HainT Cvata, contra[! Tvlal 3 Base at wail hardware. lop or wall hardware, caulking. 6ashtngs and tastanen. 4.3 only 81t 10 3artlrsm kiarli IV singra hadtohiai Nq. opera, haatr dam and bans rJW 3 only - - - - 6 x 10plaaek"rial 2 S. 2 Oray Knem 1542 Supartlow healed +rants $- 10' (Ft4Zj Typo 11 EPS haator floor r20 PSI) Insulabon CM 10 ml pWy trpor barrier tar undersiab wstuind n - - - - lleraa Your pee Wudinl7 • 1126.472- - - - 7, thslMlasdn of prret3, dean, Mora irlsulaton and related aL6aasor$" irxJud 119 agaipmenl real* and per diem aspanaaa. - - - IIaM 7 0al Per building • $106-103 6 StuppvW of pahola, doom and related vxAnsones to Alaska Ilwn 9 Iota! par building + 1106,304. lwns 1 ltvb S Um per bugaing + 6127.8" OIL - - limn 6 ea[aE parbll8ding - liem 7 tdtai per buitdmp • 3108.183. - - - tiom n to411 pet toiddinp a 11108,304 - - - - Tali par buddklg 5388,846 TOW ter 12 on Wdldinp E4.426.176 VrGYPnlden pre-aronaered budding oast doled 9rtil03. 1 Is 4,200,000 4,7D0,000 aQxlssxzx Bay op"Cum 17-4 112' 22 go peal nb rout Zd 7a penal r1b walla Btd ft cote $213,0130 e4. Ledpr. equipaignt Nc $137 f100 so. . ToW prebringry Coll $3%.OW as bund'"Q - Toga Poll 12 so buildrgs y4,21p,0(H} E onerl4rad quIII m1be* for gDAI Gurr$doT coonoc" 12 - cdid Harege buildings, 20' wWs x 1,1471ong - Pro-Engln4arad Metal Siolkding - ulslrll Fv'e-*r (;Ir1O rod, lnKANW. t Is - 888.200 •2570 moult bulidir*%nerndom. XT rods x 1.147 lung - - - 22M IC it 830 at s6Bs.20a E slemsted building quantities for one Dry 5[nra4e Build m SW s 60•, including stag" ramp, 10' x 40' ' Pm Er>pinewed Maud 0Ailing • 19111aR Pfa•emglnea+ed 1 102,000 ln,uwad, maid b jmrrg, 60' s Sff and 1Or x 4a' - 3400 sf : $30 al S1tl2,a00 Ea Lima led building quarlutles fat dna C01d 4_aading P0c1i - Buildln with atn L Its It• iG' x 60, Including sloped ramp, t!' a 30' - - - PrrEngmaered Meal 86409 • Install pre-en0lneered rnsulatel. 1 is - - - 240.3M 244,306 that" 1luiidinq, BII x 90' and 18' x 30' - - 5540 if it $45 $240.= Estimated quanbuoa for Ab4orbdon Unit Skid - - - - 5 rrbw 5hNtaf Snow Sheffer . inot is step snow sh@Ilar inrhlding sleet 4 tons 3.000 12,000 12 flW c Airrns, frarrvng, and real Cfate - E spina led quarllides for tjtlIgy B u old In QIMae h in III Room - - Pre- Engwleemd µatai 9srrlduy - Insl*I pre-englneared, 1 Is 16J000 i8.Od0 stsutated, meiai Luiiding, 311 x 20' - Bab it x i30 f16,000 - Subtotal - 12,000 9,et1,e76 4,684,000 Page 4 of a • Alaska Anvil Inc. Estimate Worksheet - Direct labor Valdez Fisheries Cold Storage Facility with Ammonia Absorption Refrigeration ROM Estimate Accuracy +50%1-90% E u By" M h'7 onto &•lM Punt Systems IMochl i 19qulpment HEAT EXCHANGMSHELL ANf7 TUBE ISA MMSCF9 I as 377,000 y7;,ppp 377 000 Aboom#on host aaaee H Rannery colt coat fedor k" _ - 5130000 2,9 1377,OOn HEAT EXCHANGER -SHELL AND TIJBE 4,000,000 HTUH 1 sa 29,000 - - 29.000 29,Dg0 fbr WmAid Toe! hoop axrder bulldinga crlel mat faeior low S1noon 29 $Now PwW Skid. Gram" Couple Syetem. twin pumps 800 GPM 1 on 40100 - 49,500 48,500 @ 80 R TOH, 20 HP pwnp>I, block valves. ertack vefvea. axFurlrion talk, sk• afknklalw" Cost CKM P nor rdtN 115,000 2.2 149,500 WW Gallon Vertical Fresh vvoio-r Ammonia !)Lzi hwgt Tank. 1 as 29,000 29.000 29.0017 Petye@ryler►swith Iryulr!lon and Freexe pmtocAdn COW coda {odor toLm V o wo 2.9 $ 29.000 Artandree AAerrpow Ural 2 $tape" 400 Ian ReMgeralion 1 an 5.290000 - - 5.xB0"OOo 5,28o,at70 Hhgn Proxxxv Recer.a Low Pressure Recover _ ;aphid Aenrnty" Pump Skid. 2 pufnps and block and _ _ - t7iacie valves cast cost factor blest $1.W0.000 3.3 S5.2M.000 _ Coot" T(hw.625 ton, W hp, 7.5 hp pump 2 M 550,000 - - 1,120,000 1,72LT,flpo c2m CON tacw low " $175.000 3.2 5340,Oo0 - Floor brain 5y"n, Prvcooing Aram 1 n 20,ow 20,000 20A00 Coal Cost Now total 310,0w 2 sn.wo Grlils Intarneptor I se 4.000 4,001) 4,000 cool Wa1 raelm k" . nwo 2 $4,000 Baler. kr 01Aca. 04dt Mall. pro4aas Army Baal and Hot Wmw 1 r MAW - 4tl•400 48.400 mat cool lk w U" _ S1a.= ].4 34a.400 Amrnbnw. for dlargil ryHam 12w gA 4 4.000 4XV flat czOter, overtred typo. 2 ton, whit tan a, norm" opwwled 12 an 4.800 - - 37,900 57,600 mniral va". bkx* rtlyae, and al*dit deeael _ roai Ono dour k" _ $2.131010 2-4 MAW un@ Coder. Overfeed typo. 4 Tan. vALh fens, re nwA eparatw 72 tie T2W 518,400 $18.400 Odnlrpi yews. Nod wo"ii. {314- and 1 IM, and olecM dOM9 cm coot fadw total _ 53,000 24 $7,So0 Caycdt SyVwnr4l o l Wow Pump Skid. 50 HP, 766 GPM - - 2 a4 ,6fA} 72 2W 79,Im r a144FThaw. r 2 Ptm+ps, auc m aaalnar, block and chdO mmlwae and _ aw separator 1 oNswaian lank _ cost Galt Win total S:2.000 3.3 S39,600 _ S oslem Fluid 2000 gal 15 30,000 30.000 Boiler. Cost ,+w+, well MdAin 2294, 1 ea 2213W 223300 223,300 Groan f13AI 6=000 BTUM cost cost faddr hole[ 1•P7,000 2.9 S223,300 TANK. Fuel 00. 25M Gapon, double well 1 ea 20,000 - 20,000 20.000 _ me! COO !ado tow slo.aca x 320,0w ExommonTank" 1009N 1 d0 2.400 - - 2400 2400 cork cual racer tow 11,2w 2 32,400 Pape 5 or 6 4 Alaska Anvil Inc. Estimate Worksheet - Direct Labor Valdez Fisheries Cold Storage Facility with Ammonia Absorption Refrigeration ROM Estimate Accuracy +50%1-10% Eat By.. MJW Data, 91I RM Total a ai Mariat Unit Unit CostsfEqulp Total Tots CastWEqulp Sub- D"cri Ilan ❑t UOM Hmiunkt Caah. Mourn Leaser Coapl. cantraet TWO PUMP, water was - - - MR cam factor total ; as 6.000 12,000 12A00 SIGN 2 Sa,000 WAN T** 2 ew 2-000 4,000 4,Oap calm coat factor WW 51,000 2 Si.ODD - Wallir Trtsunartt Emit - - - am cont tiscuy IDW 1 as 40,000 40,0W 40.000 s2n,onD 2 S40.31K) "W tarstat Better, SW "Ith output - - ct7mcost tador Wilco 17,1r00 29 S21.750 1 ea 21,750 21.750 21,7W Tana~ Fuel OR. 2t100 Gallon. double wall 1 an 12,000 - 12.000 12.000 cal mat Fedor teal - - - - $0,000 2 S12,000 - - 1310A System PW4M 1 HP. 1 ae 6,1500 G.We 6.1i00 - 2 VOWS, bba Sod dWKk vaWao and afr I ; sooa4tstort hank Gent callfac!ar totes Szwo 3-3 S6.600 Ho WsYf Luker, a5;mnm. double well 1 ea 3,4a0 - - 7,4110 3,4a0 mall cast factor lodai - - - - 311W0 29 S3,490 6Pdnider SYTW- t50.am of in 93.00 of 1 It - 450-D00 AW'000 subioyt - - 7,990,430 450,000 6,44a,000 Pipmq SYstams - ' Subtatt! 9,616 5413,1177 359,111 94a,000 Etrctrical Intt4H CVEA somes to Plant - - 4aaVAC• 30h• Dw• 7WkW arnnce, Ind Ain; p-: mOwmer t It 100.0m - 100.000 100•OD0 Install back up;anan tur wr auto try ns tar s.rkr b - - - - Install 480VAC• 30h, 3w, 75MW 13,104u0 Oen„ratOr wf aura 9.4nsf4r t qa 150 000 - 100.000 t W.ow coat ouAl fatur k" $120.000 15 31H61D00 - - I naue MCC and 126r208YAC din bibution Iron s to mtara and panels - - 4WVAC, ]ph. 7w, 1200A MCC. 12W2DttVAC tranarmrieaa, t iol 60,00a - 60.Wn 60.0m 12DrloevAC Panels - Bost calm radar 540-000 1.5 S80.d0o . F%NW,Cal e/orrenv In 1nrluda .ore. rana"L flares, i lot s-600,C+OC 1,600,000 1 6M.000 ". taMFkXMa, 4tr_ Fix ak the buil6ij!t - - 20A,ow st x sa.0t3 x S 1 nt o'om Subtotal - 1,940.000 - 1.940,000 Instrumentation ArnrncnA Cos datitcWA system, alit local and CertbW elaoms 24 as : SOD - 60.000 WWI) coal coal factor Total - 2CU6 t 25 25M - - Sublvtaa - 90.000 - a0,Q00 Point. Inautation i Sc4tf0danq Pain" ailvrranu t Is 5-0-000 - - 50.000 50.0120 sublotaa J - - 50,000 - 50,000 Grand Total t}Irect Casts 5,015 Saa,a77 12,7a0,131 10,121,876 23.490.000 Pats 6 of to Alaska Anil Inc. Estimate Summary - AE1493 Valdez Fisheries Cold Storage Facility with Vapor Compression Refrigeration RCM Estimate Accuracy +50%1-10% Est By: MJW Cate: 9118103 Description Labor hours Labor Cast Mat'Is1 Unit CostslEquip Costs, Sub -contract i Total CIVIL 411,000 Concrete 1.843.000 StrucAural Steel 23,000 Building Components 9.684,000 Plant Equipment 4.214,000 Piping 721,000 Electrical 2,295,000 Instrumentation - 60,000 Paint, Insulation & Scaffold - 50,00`0 Subtotal Direct Costa - SO $0 50 $19.301.000 Freight Allowance Studies, Assessments, Permits - - _ _ - 1,930,000 500,000 Subtotal Field Indirect Costs $0 $0 $0 $2.430,000 Engmeering Preliminary Design - - Engineering Final Design 15°Io - 2,895,0000 Engineering Turnover _ Engineering Ctoseaut Engineering Implementation Subtotal Other Indirects $fl S0 '$U 51,895,000 Protect Subtotal Contingency 25'S 5 24 626,Q00 5 15,157.000 Project Total $ 30,783,000 Estimate Accuracy Range @ 4-50°161-1 G% = $ 27,705,000 to 5 46,174,500 S-'.Va1deaFrshene9AE149"MC',[W=f' Canioressran System ESbMate.XAJSUrnmary 911912003 Alaska Anvil Inc. Estimate Worksheet - direct Labor Valdez Fisheries Cold Storage FacItity with Vapor Compression Refrigeration ROM Estimate Accuracy +50%1-10% Eel or. kf W oate: 91IRM3 a a M at lad Unit Unit costarEquip 'total Total CoatelEquip Sub- 64scri Qtv UaM HrsiUnit CRIL/. Hours Lahor Cdats. contract Tdlei CNII a Siterwork Estimated § its Work quantitJev are ldrtha an(lre aOff. Cleating and Grubbing - Moor And gnibb MuGre sole lk>duderlg 13- haul-off of 10 hKii, rturnps and roar - _ - Ckn a &ip "" 13 ern 3.0010 39,000 39,000 Grub ape and rams a 13 acre 1.400 18,200 10.200 Cleo" eff datr 13 acm 1,000 13,aaa 13,000 Hv l9owdnda 13 acre Z ow - 26,Oaa 26,000 Remim EIN" Plla - Rnmaun pi 161er [if liner 47 sb) and Auk 1.1 acre 20.000 22.D00 22,000 In elee9ng plix mM NFS Imported ell- {Assume pots are 4' daep} 7920 cy 20 - - 150,400 158,400 13rad110 rP fk=MkW laweling7grading dVilr enfire site t3 acre 2.900 37100 37,71110 Heed &wbo19 • P1aad end compact 6'. Type 0-1- road base 11T' Cy 10 11.770 11.770 rriarel1 sil pWillig and (nick dock ores (Approx. t 3 Road Eallinis11ed gwrltBYes for aOfing two on -site "afar Weds _ _ Tnwk mow" am - Pmxidd dr]mri0 for nod. o%wwzed weer rne8e 300 tr 70 - 21,000 21,0m YAM Aeewlilily - k afaa enbm water wall assembly includUng 2 fot 9 D06 112.000 12,000 well calling, 91aM ~ N1epTor and well ci%p Septic Tank. 2DI30 90M and Chain Flald 1 as T 5.000 - - 1y,000 1+j ff04 coal coal factor "ml _ ss,aoa 3 $75.000 - Eartkniowt for ons a cold storing building _ Extaraeon 135 cy Rbaf4 125 cy Clean tna aggregate 95 Cu Ej=arrae. ' 2 an 135x12 • 1620 cy 1820 ey 5 - 5.100 8.100 BacidAl 12 ea 125x12 a I SM c1' Ism cy S - - 7=1 7AM Aggmgals 12e11 95x12• 114a cY 1140 cy 10 - - 11,4DO 11.4400 Earthwork far the Utifiry, Bultdi"IMadhina Room Exrr'eanori 23 cy Z3 cy 5 - 115 its Baas, 21 w 21 C'y 5 - 105 105 Iiartboom t far the Cad Cori ldor 5C> V0 a Ciamaca lap qr 430 Cy 5 - 2.15ID 2.150 AgufNgeea 155 ou 155 4y t0 - - 1,580 t,m EXravrde FodWgs 214 Cy 274 cy 5 1,370 1.370 Be4'es Fooerga 263 cy 2a3 Cy 5 1,315 I X 5 EaMwork for the Dry 5toraga Suilding _ _ SralAh a Campad as cy 63 cy 5 325 325 Aew"d" 23 Cy 23 cy t0 230 230 Ex wale rontogi 75 a 75 ey 5 375 375 Bad" Foetlnys 71 ey 71 Cy 5 355 3" Eanhwark fdrthr Loadlno Dock and 0111ce Building Scarey a Compact I00cy too ey 5 - 'S00 SOD •4wegele 38 cy 3e cy 1a 300 360 Excavate Faobngs 55 cy 86 cy 5 - 440 440 OAcAL'ib Fddengs 85 Gy 06 cy 5 - 430 430 Sublotet 410,090 - 411.000 carxnte Estimated quandUsia for 12 gaig tw' x ES - - _ rhere am twelve bulkling modular prapaaad for the V4Wez _ F It hares Coid Sla raga Faelll ty. _ _ Cdcele Flares 5sab - Indait @' lhld. rein}orcad concrete flax 28]2 cy 4W - 1,132,80D 1.132,600 dab. 1S0'x35'a236cyrl2ella2832cy - Inaidetlan - in" Extruded Polysiyrana (XPS) insulation under Door eaab. 150 x 55' x 8 Indtea thick (included w building cowl - - _ Cdrlcmle Foobrga • Inc* 1a. 4'-B' x 44 r x 1r thick, cairn. 216 cy 4W 85,400 W.400 ca+aefe spread loatlngs with 16• x 12' x YAr reinf- czx=ese Coiur)I a 18 cy x 12 am • 218 cy _ - _ Cares"* Foolinge - In4l ill 6. 3%7 x 3'•0• x 12" thick, reinf. 3E Cy 400 14,400 14.400 concrete spneed kloarfgs with 12" x 17 x 3•-0• retnfcancrpte columis 3 cy x 12 Be 38 h Precast CaraPirle W4dl Pedals - Inxing 20'{e it _Nr x 8. lhfck 48a cy 400 - - 192,000 192.000 rain t =ocrete wall panels 40 cy x 12 da : 480 cy - - Es Lima led quanuban for Cold ,Gurd—O r to Anactumg 12 _ cold tiorage buildinga, 20' wide a 1.147 long Concrete Floor S,ab • Install 5• Ihld minforced concrete floor 423 cy 400 - - 189,200 1'rSg-2m stab. 1.14x x 27 RaJaflan -In" Eftided Poiyxtyrene (XPs)Insulation undo 225Q of 4 - - at.380 91 360 Pow slab. 1.142' s 20' c 8 induce !hick Conexate Footings - tnatelJ St. 3'-0• Ic 3'•0• a I r tick, rFnf 25 pool- 2 or8 400 - 10.0m 1 O.Wo Alaska Anvil Inc. Estimate Worksheet - direct Labor Valdez Fisheries Cold Storage Facility with Vapor Compression Refrigeration ROM Estimate Accuracy +50%1-10% k3l $r fd W i ai r tf apres6 fogaraps with 12' x 12' x 3'-0" r*q. oonrxlrle eukAms Commit Foadngs - Install 10. 4'•8' x W-V x 1T # Kk, re'irlf Cano" sprWW soofnps wllh I x 1 T It 31-0" roirlf, uanrxetf cdhxrms Precast COMM1e Wall Pander@ - IMUM W-r x Tdt' x it theck r&W a711Oa11 wall panafs Estimated building quentities for one q,Y_5fgMge Budding_ 6o' x Sa'• inctudldg sloped ramp, to' x W Corrvela FIgr Slan - In fig 6- INO rsinforta4Concrete floor Uac. W x 5C and 1 ❑ x 40' C>,ncrtrle Footings - Install A. 3'-0-x 74)' it I am*, rani. cancme spread footings with 17, x I 4 T-w rain. Contrite farlunxu Ca,u*te FoadoW - Install 8. WAV x 4'4r a 12' thick- rwnf concrete sprow ll omps wtdl 1a• x 1 T x 3--D" reint. mmr, re catwnrta IFslfmored buikaing quen*riot for ane Cgtd�oedang Oxk 6uiWlwith Office Ares , a0' x 60', inc Iuging slopes fa m p, W x 30' C cncete Floor SW - lnflail 8" Mick reinfmad cancrete +Sox silD, SC x E0' and Iir x 3D' uuillspon - Instal Extruded Polyntyrens (XPSy InsWaddn under Ow AM. W x 5D' r 6" thou[ and t Ir x 31Y x 8 inches thick Contrails Foctmga - in&= 8, 3'-0' x 31-T x 1 T fhigr, reirrf. aasr. . "ad footings with 1 T x 12' x 3'-0" reird, corwete Oi MTM Conlyeaa Fooenga - Install 6, 4'-8" x 4'£ t 12' fddc, rein!. a Kno 7prsa4 frddngs min Iir x 12' x TAr taint. canaere ciokrms EtOMBIed quanttfles lisr UfllltV IluildinalMachine Room Cern.7ate 90011"a - In3lad B, 3.0' x 70' It I stuck, feint rariorefe spread lootIng%with 12' x 12' x Y-(r new. cons rtir cdurma Calnot Rom Slab - anslart 6• thick reinforced mms-le roar slam, 34' x 2a Estarn ated qua nt Ities for Insta lot nu etruetu ref avgrwtu For Cog ling Towers Geneve rm rWrtlnns - In ataal 12. E'-E' a S-o' x I3r Intck, rmnf OWK Weaad faohogs urilh 30" k 2ff x 4'-V relnt peat CGhlrma suatataf Structural Steer 5vppool Struware-Inarall sled alumna and steel wpport tame for two I1'•1tr a 34- EVAPCO closets smut d7d er Subtotal euHding Curn ponvAis ZERO-LOC Siopm: Cnhng Pnnain budgetary quote !turn ZEA O-Lac Entorpnaea LTD. Ogled A IM: Re: FmM Hgklutq Freezer 1, IW !VG M-423 ZER-0-LOC infutslod wail! panels sitting on fact ktsw"bon red axtanding to undarlµde of calling panws. 2 12' flick (A -Soy ZER-4LOC instalIII at mllnq panels flsalfr,dd Ill pudas ON sloped to !glow roar alha[lum sk**, 3 [dose or wad aardwars, top of wall hnrdvrar4, pulki+tp- Kaahirtps and lalteners 4. 3 " 6 x 10 Jfrifi aan !dark IV single haAzonbd eiaCaic 'p- 1 - IFfam doors and frames cAv 3 pw* 8 at 16 pSsalic ZWP CUrM ts. 5 2 only Kasen 1842 Superrtow haated vents S. 10' (R 42) Type II EPS Iroazar floar (20 PSI) irlsadlsdon OW 10 Iwo pdty vapor barrier for undenfeb Irtsulaaaegn hem 6 �aW per butding a MA72. 7 InstMah(In gf parnsha, doom. Roar infuwan ana related aaxasones kichod nit dgwpmenl mrilel and per diem Data BJIM T.I.1 I.CW iNanar Unit Unit CoatslEquip Total Total CdststEquip sub- UOM l4rsluratt Cosh- Nours Labor Cwt2- contract Tmaf 10 CY 400 4,000 4,DOp 70 cv 4M MOM 2$.DDO 03 CY 400 - 25,200 25.200 2 Cy 4L10 - 800 bap d t1' 4n0 - 3-200 3,2'{10 99 CY 4DD 39.80D 39.6m s34a of < - -...�� 21.360 21-380 4 r:y 400 I.11DD I9DO 8 CV 400 - - 2.400 2.4011 3 CY JIM - 1.200 1.2od s t CY 400 4.4DO 4 400 37 CY 400 - - 14,BG0 14,804 1,643,000 7 Dona 3,7po 23,100 23.100 - - 23,18C 23,t100 1 Is - - - 4.426,176 4.42&178 Alaska Anvil Inc. I=a Br MJW Estimate Worksheet - Direct Labor Valdez Fisheries Cold Storage Facility with Vapor Compression Refrigeration ROM Estimate Accuracy +S0%1-10% q cols: 9r f 9103 o at Marta! unit Unk CostslEquip Total Total CostsMquip Sub UOM HrslUnlf CQ%%r Heum Labor Casts. Sentr�L expen"m tlam 7 Iota perbuiiding • $ICIS.153. . S. Shipping of pa nis s, dodrs and Palsied ■=osacxfes bo Alatka. _ Ilem a Seta par building • i100,304. hails t thru S Iota* per building a $127.E89 N, horn 4 low per buNdillg - S24,412. - t1wr. 7 Iota per • S104, 183. earn 9 sots per Widing w $104.3W- Total per t &Oh: rq LW.849 TOW for 12 on ev'iding7 $4,426.174 Virco-PrUden pr0-englnemed hullding ozatdeted a,"a I In - - 4-200-000 4,200-OW 90'at1Wx27 Bay spacing 1 R'J 1 a, 22 gm panot rim reet 29 go Pon at nb wall it ` BLA&V cad $213,000 ea. _ _ - LmOr, egr*enru. ate 1737,000 ea Total pn/rrtrj my colt'ia50,0Q0 an twildeng TOW for 12 as buildings 34.200.OM _ Estimated quanttiee for Cold Corridor connecting t2 eotd afor-4ge bmiWngs, 29' wide x 1,142' long - - - PwErnglnrirtead Moral El Li Iding - In steel pre-enginepe rid. trts uldtnd. 1 Is - • 50.200 983.204 molar hwidrn¢'cwndoor, 30' wide x 1,142' Inng - • U340 at x S30 sf S5115.zw Cstlm ated building qu4ntlWs for one Dry Stnrege - - uih}jn�cL 6a' x Se'• including sloped rnrn p, 10' a 40' - - - ❑,wEnginctred Metal 84AiMa . innlail lae•engrrreered, s la - - 10:,000 tQ2,000 tnWatwd, rnatae Ge(ding, Ott x 50 and 10' It MY 34M sr x SW of 1102.001) 0stimalad bulydIng quantities For and Coldt.gedIn Doek- By Nkn a with t7ftlea Ands , 00' s SW, Inc lud Ing sloped - rem% 1 111' x 30' - - Pre-engineere0llAdsM Ouddtag - In WWI pre enprneered-"Aalad 1 Is - 2+U.761: 240.300 MOM hWldltp, AO• a 60' and t6' s Sri 8340 sS a $45 f240.3t10 - - Enumatad quantetids for Abnorttton unit Skid .5ma_xr She Ito _ finew Srtenw • In AAA steei %now 31101ler Inauding steel 4 Ides 3 000 - - 12.0W t 2,000 colunhr+s harrsng- and root Plata _ Estknaled qusndilas for QuIl Bulid ln ach Ids Room - Pr Engneersd !Achy 8t4drrtg - Innlall pre en gin, erel } Is OC'C 1$ Opp In svl Mad metal huitdktg- 317 x 217 _ - WO st x i30 W'W0 Subtolat - 1k000 9,571.675 9.664,000 Plant Systems (Mwr l) A Equipment VAPOR COMPRESSION AMMONIA SYSTEM 1 is 2.875 QW 2•A75,000 2 ST5,000 2 ea 50 HP aampresaora Z 100% sterlabpl _ _ 2 as 500 HP compressors (100% stand6yy with lower7• pump:. es- colt east Tartar toW _ S2,300.000 1.25 S2,975.000 HEATEXCHANGE14SHEU ANI)TU9E. 4,000,OM UTi .ii+ 1 ea 29.0W - - 2940M 29.OW far ground heat loop under buShcngs Cast cost recwr ts,W f10-900 7-9 528.000 Ptnrsp Skid. Ground Couple System, htnn pumps 800 GPM 1 ed A9.5p0 _ w,5no 49,5W a 40 Tf T{j}t. Tri HP Puf^Rs, b1otR noires, e3ladt valves. expennon lam4 air d0mbnalor _ 0022 cod }odor !dial Page 4 of 0 - Alaska Anil Inc. Estimate Worksheet - Direct Labor Valdez Fisheries Cold Storage Facility with Vapor Compression Refrigeration R 0 M Estimate Accuracy +50%1-10% Est BY. WW 915,WO 33 549 300 F W C Wkrt Yerscw FriW Watar APm,xmW r)kederpe 10* 1 04 Potrall yams vrM Imukellan and Ffoule prOtK*n cast cost fachm I[" $10.000 7_0 S29-000 F1aor Oran Syuam, Pracassing Area I an COM was !soar Wt41 S10.9m 2 $20.000 Grease tntrtrprplor 1 ea Coat maf ramw Total $2,000 2 S4.000 eats(, fer Croke, pock Area, PtOce as Area Heal and Hd1 VAgm I ea p[plt coal facto raga $15,000 20 i49,400 Arrmarrus, for chargM system 179U gal Unit Coow. Overfead type, 2 tan, with fans, remora aperatad 12 ea wit,ol vwve- bkadt ra66s, end siectdc def itt ecat odd hoot wad vZON 2-4 $4,800 UM Ceder• l)rsesssd ,type. 4 Ton, with tans, remole "akq 72 as conW vshpo. pack yahrra (Wr and 1 Itr snit ateettie dehost an" saal raeror mfal $3.000 2-4 57-M sya,ern Ruid 2000 gal PUMP w4terwel! mat oomlador 117tat 2 am S3A00 2 WOW YAw Tarok. 2 ea OM cost racwr low 31.000 2 S2.0m wslar Tramornent Unle C" Wei t&cA*c wlAl T 320,000 2 wow 14ot'waor BaAw. S00 mbn oanpuI cow aa41 rWtW b" 97, Wa x.9 a21.7so 1 TANK Fu# ❑a. MM 4etidn. daunts wa0 1 se cats dolt rpppr total WOW 2 S121000 C*Cal sysAam Pumps. 1 HP. 1 ae 2 pumps. bkWA end &wcit Valve atsd air sepani m ., a+p4naion Will Oast gall Comm !plat 52.000 3 3 76-60g Hai! wow Maker. e5 gallon. doubly wail 1 ea CO* cast hsctdr total 512W 29 53,480 sprtnaw Systeme 150-D00 sf 53,00 sf 1 la 5u4lelat PhOng systems Suhtoael Electrical InstmX CVEA samice to plant 4EIWVAC. 39h, 3w. 750kA aoMco. OGJ ud In trartskrrw t Is IMU 11 backup (genera tar wr atuto monster vv&ch ins4all 450VAC- Spa, 3w- 1SMW backup garwamr wt auto uensw I ea Cast coal racist Iota! 625400E is $375,0m irtsbM MCC and IM208VAC distrlbu600 tranatormers sad panaht Pao n 5 of 0 ❑elf: W18100 Total a Morw ur unit CoststEqutp Tout Total CaatWEqutp sup - Costs. Hours Labor Costs. e"trace Totai MDOO - 29.006 I9,000 20.000 20.05) 20 0m 4.MO 4.000 4-Qq0 413.400 - 44.400 46.400 4 4.000 4.8D0 A. 900 - 57.500 57.GW 7,200 - 5,9,44CI s11a-400 is - - 30.000 30.000 COW - - 12,0m 1 ZOM 4" - 4.ODO 4,000 40,000 - - 40.OW 40,000 21.750 21.750 21,150 MOM 2.000 A,B00 8.&* a d1W0 3.4al0 3,4H1 S 4fa0 • - 450 QCC 450.000 - - 3,T83,530 450,f10g 4,2t4,000 a,os4 4ea,aa2 237,sax 72t,000 200,000 200.000 200.000 37S.OW _ 375-000 375.000 Alaska Anvil Inc. Estimate Worksheet • Direct Labor Valdez Fisheries Cold Storage Facility with Vapor Compression Refrigeration ROM Estimate Accuracy +50%1-10% EH $y MJW Mete: gnaw Total at M4rW Unit Unit Costamcluip Total Total Costs.Mqulp Sub- Oesc lan a UOM Hr%fUnit I Costs, Hdun labor Costs. contract T" 4MA.C. 30, ]w, 1200A MCC. 12WCSVAC tranafa men, 1 lot 120 000 Q0.000 120,000 1200DWAC panels . W!t cost factor total . SE0,000 1,5 S120,0w FJr* "1 allawanris to mdude wire. conawt. boxes, 1 lot 1.6p0,000 1,B0R,000 1,600,000 1^ im"es, Ric. For dl ft buiidinps. 200.000 sr Y fs 00 at • $1,900,0w Subtotal Inllriimsntsuon Ar*rro" Gas 0sl aetien vpiem, with local and centrsi afantts z4 oil aoaf can factor twat 20M 1.25 2500 subtat-t Paint, 1nauistfon A Scafroldinq Puntlnp allowance t Is Subtotal S Grand Total Oifect Coats • - 2,x�5,vop - t.24s,goa 2 sip - - bo a�a ao,000 • - 50,000 - $0,000 St7,P30 50.�100 50,000 • 50,000 - 50,000 8,064 JAII T--1.894.622 10.121,876 19,IQ1A" Pape o of 6 Alaska Anvil Inc. Estimate Summary Valdez Fisheries Cold Storage Facility One Building ROM Estimate - AE1493 Estimate Accuracy +50%10 10% Est By: MJW Date,- 9112103 Mat'Isl Unit CostslEqulp Description Labor Hours Labor Cost Costs. Sub- contract Total CMI 2,000 Concrete 119'0{70 Structural Steel _ Building Components _ _ 719,000 Plant Equipment 81,000 Piping 27,i704 Electrical 102,000 Instrumentation $ 000 Paint. Insulation E Scaffold _ Subtotal Direct Costs So So $0 S1,055,000 A Freight Allowance _ 106 000 Subtotal Field Indirect Costs $0 So So 5105,000 E Engineering Preliminary Design Engineering Final Design Engineering Turnover Engineering Closeout _ Engineering Implementation Subtotal Other Indirects 50 so $0 So Project Subtotal Contingency (® 25%) $ 1,161.0w $ 29C 000 Project Total $ 1,451,000 Estimate Accuracy Range @ +50%1-10% = $ 1,306,000 to $ 2,176,500 &Wah%zFisrrenestA€1d93%PMCjOrte Bu11drng ROM Estimate xislSummary 9119/2OG3 Alaska Anvil Inc. Estimate Worksheet - Direct Labor Valdez Fisheries Cold Storage Facility One Building ROM Estimate - AE1493 Estimate Accuracy +50e/61-10% Eill By: MdW Date9M V03 Total µal'Faf UnLpTcil Ma1'1s! t]ni Total CaahfEqui Sub- fl■scot lion Q U17M Hr>lUnit Costs. Labor Cash. co'='-t Total Give d Sitework Earthwork for one ea sold storage building EXraveWn 135 cY 135 Cy 6eckfill 125 cr 125 cy Clean fkre aggregate 95 Cu 95 tY subtotal Concrete Eati mated quantities for one Call § tonge 6uIIdIng t50' a SS' There are twoleo building modules pmposod for the Vpldkx Fisheries Cold Storage FatilltY. Concrete Floor Slat - Install 6- thwk reinforced Mnrre!e 500t 236 ry slab. 150' x 65 • 236 cy Insulatban • Install Extruded Porystyrene (XPS) inauaahon under 6= slab. 150, x B5' x a inChea !}sack (induded w bu6ding coat) Catsraete Fdp6rgs - install 16. 4'-6' x 4'4' x 12' INUL. tedrd. 1a Cy =nereta spread footings with 16" x 1r x 3'-V rend. Cdluete colururs 16 CY Concrete Footings - Install 6, W-0" x T-Cr x 12' Oti k raint. 3 Cy concrete spread bodngs with 12' x 17- x W-(r rent Concrete columns 3 cy Precast Cancmte Wall Panels • Install 20'-0' 9 7'-W x 6' thkk 40 Cy Tour[. concrete wall panels 40 cy Subtodss Structural Stool Subtotal Building CGMP0 nrrnta ZER-O-L,OC —'bared Gelling Penela budgetary qucle foam t lr ZER-0-LQC Enterprises LTD. Dated 11=21. Re: Fish Holdind Freet" 1, 1C' thkk (R-421 ZER-G4.00 insutaled wall par40s unrny on floor rt"bon and extending to underside of *"InU panels. 2. 1Y thrdt (R-501 ZER-4LOC insudsted as" panels fastened to qurline and sloped to follow rod stnicis,ne done, 3 8"a of wall hardware, top of w411 hardware, csutking. Itashovs and fastener 4. 3 only a x 10 Jameson Mack IV single hotktanud wkw&w opereled freezer doors and frames cJw 3 anty 6 x 10 plastic strip curtains. 5. 2 any Kason 1342 Superfiow heated vents 6. 10' (R-42) Type II EFS treaxar noor (20 PSi) Insulatan aw 10 mi pony vapor barrier for underslah Insulation items total per Wiiding - $26,472 7. Instal12110n of panels, door), floor insulation and relatrd accessonrs noudIng equipment ranml and per dierr. expenses I em 7 tWRl per building - f 108.193 8. Shp9ml of panels, doors and related accessones to Alaska. hem 8 WW per bullduny = 3106,304. teems 1 tins 5 tots{ per budding a $127.6as ea. item 6 7otai per budding = $25,472, Item 7 taW pier budding - $100,193, Item b total per budding • 3108,3114. Page 2 of 4 5 5 10 675 1525 950 $75 626 It% 2,260 2,0g0 400 - - 94,400 94,400 400 7,200 T,240 Opp _ 1,200 1,290 400 - - 16,000 16.000 t 1 E,h00 112,000 340.648 38a.849 AIBSKa Anvil inc. 1 Estimate Worksheet • Direct Labor Valdez Fisheries Cold Storage Facility One Building ROM Estimate • AE1493 Estimate Accuracy +50%1-10% Eat By M,NY Date; 9)12103 Total MI1t7al Unit Matled Urift I Costslliqulp Total Total CostslEqul Sub- 009crS tion Qtv UGM HnfUrtit Casts. Noun Labor pComts. I contract Total Total Per building $368,548 - VarewPrWen pre-rnglneered budding caxl dated 911=. t Is - 350.000 350.400 90'x 1SFx27 Bay spaeMy IV-4 ltr 22 gm pwW rib rod 26 go panel rltr was Buidul0 coat $213.000 as, Labor_ equiprrlerlt, sic 3131.G00 as Total prellminvy cast $350.000 en bvllginyl - - Subtotal - - 718,848 719,00 Punt Systems (Mechl 4 Equipment Llnll Cooler, Overfeed type, 4 Ton, with fans, remote operated 8 ea T,2D0 43,200 43.200 tetra wahra, block ware, (3/4' And 1 1l2-), Or a electric defrost . cant cost factor octal - - 33,000 2,4 $7.200 - - - - Spr1n13er 5ysternp 12750 sf a $3 00 si 1 Is _ - 3a,250 3a,25G S abtotlid - - 43,200 38,= 81,Doo Piping Systems - - - - Pipe 3', SCH 40. A 53-8 as LF 3.80 - 333 333 Papa_ Y, SCH 40, A 53-8 217 LF 1.90 - 412 412 P". 1 IX, SCH 80, A 53-8 270 LF Z60 - 702 702 PVe. 1•. SCH 60. A 53-8 13S LF 2.20 - 297 297 Paine. Sr4•, SCH 30, A 53-8 240 LF 2-10 - - 504 504 Flange. 3. 1500 ANSI, SCH 40 BORE. A350-LF2 2 as 18.70 - - 37 37 Rangn, Z. 150E ANSI, SCH 40 BORE, A350-1Jt 3 ea 13.70 - - 45 48 Fixnge, 11/-. ISO ANSI, SCH 80 BORE. A350-LF2 8 as 13.20 - - 79 79 • Flangv, 1-, 150E ANSI, SCH 00 BORE, A350-LFZ 2 as 13,00 - - 26 26 Flange, 3I4', 150E ANSI, SCH a BORE, A3i0-LFZ a CA 13.00 - 73 78 EMew, 90 Dag. LR, 1 Irr, SOH no, 9W A420 V IPL5 12 am 6.00 - 73 73 E-Zow, 90 Dog. I.R. 3f4•, SCH 60. BW A470-WPL6 12 ea 6.00 - 73 73 Tam, Red, LR. 2 x 1 1/2-, SCH 40 x SCH 50, BW A420-W'PLG 2 as 3.000 80 8G Tee. Red, Lit, 3 x 1 fir, SCH 40 It SCH a0, BW A420-WrLa 4 es 32,00 128 t2a Toe, Red. LR, 1 Irr x 3/4'. SCH 00, BW A420•WPL6 12 ea 3G,00 - 360 380 Valve, Gala, I'. aISO ANSI 1 on 420.00 490 490 Verve, Gate, 3', 0150 ANSI 1 as 000.00 700 700 Sol" Shut -OR vahm, I.. FO 1 08 300.00 5a3 583 Snow Shut-off valve, 3'. FO 1 ea 100.00 817 317 Dual Relief Valve aaserrlbly. Z' 2 as 700.00 1.167 IL157 3.00, SHOP HANDLE PIPE. SCH 40, (STD), .218' WT- as If 0.07 6 368 - 35a 2-00. SHOP HANDLE PIPE, SCH 40, (STD), .i54' W r 211 If 0.04 9 520 520 14o, SHOP HANDLE PIPE. SCH 40, (STD), .145' Wr' 270 0 0.04 11 648 648 � 1.00. SHOP HANOLE PIPE, SCH 40, (STO). .133' Wr 375 If 0,03 11 075 075 3,00, BUTTWELD, SCH 40. {STO}, .216 Wr, CS- 10 as 1.43 14 855 855 2.00. Bl1TrWEL0. SCM 40, (STD), .154 Wr, CS' 7 rr 1.011 6 474 474 1.30, BUrIV fELO, SCH 40, (STD), .145 Wr. CS' 00 as 0,00 54 3,249 3,242 c ILQ0. BUTTWELD, SOH 40, (STO), .133 WT, CS' 44 so 0.61 36 2,137 - 2.137 3.00, INSTALL SPOOL, INSIDE, SOH 40, (STD), .21ll WT' as If 0.31 27 s,a2a 1,528 2 00, INSTALi_ SPOOL, INSIDE. SCH 40, (M), .154 Wr 217 It 0.20 43 2400 - 2.600 1.50, INSTALL SPOOL, INSIDE, SCH 40, (STD), ,148 WT- 271 if 0,17 46 2,763 2.763 —1.00. INSTALL SPOOL, INSIDE, SCH 4(1, (STID), .133 WT' 37S It D.13 49 2,925 2.925 —1, PLUGI GATPJ BALL VALVE, Mill, INSTALL' 2 ea 0.52 1 73 73 2, PLUG! GATE+ BALL VALVE, t 50E. INSTALL' 2 ea 1.04 2 104 104 3, PLUG/ GATE) BALL VALVE, 15OE• INSTALL' 2 ea 1.45 3 203 203 a I , FLANGE. 3009, BOLT -UP' S ea 0.75 29.00 4 210 93 303 2. FLANGE. 3000. BOLT -UP" 3 as 1.01 20.00 3 202 67 269 3, FLANGE_ 300C, BRLT-LIP" 5 ea 1.2 20.00 5 336 93 4.19 Suvow 333 19,968 7,216 27,0OD f_lectneal Etactr=l olowarlme to include vare. Conduct• Wxt%, 1 lot 102,aGO - - 102,GGC 102.000 lipid, swrrcrtas. etc for one buildvnq 12.750 at x 38,00 sf • 5102,000 Subtotal Pogo 3 of 4 102,000 102,00C Estimate Worksheet - Direct Labor a Valdez Fisheries Cold Storage Facility One Building ROM Estimate - AE1493 f Estimate Accuracy +50%/-10% Ev By MJW Data, 91121D3 Tot -I 142171f Unit Mat'Is! Unit Costs/Equip Tatal Totsf CoatslEqui $Ub- Descr4 tion UQM HrslUnn Costa. Kour1 Labor Costa. eontracS Total Instrumentation Ammonia Gas detection system, with Vocal and central aisrrns 2 Be 2.50C 5,OQQ 5,DDO [pit Cast factor total _ - - 2000 1.25 25co l - Subtotal - - 5AD0 5,000 Palft Insulation d Searfolding subtolai 1 Grand Total Direct Coats 333 19,969 MASS 757,09E 1,05s,000 Page 4 oT 4