HomeMy WebLinkAboutNPEP Waste Heat Recovery Mechanical EstimateNPEP WASTE HEAT RECOVERY PROPOSED BUDGET
PROJECT MANAGER
200 HR
19000
PROJECT ENGINEER
240 HR
25200
PIPEFITTER; FOREMAN
200 HR
23210.53
PIPEFITTER; JOURNEYMAN ( COAT & WRAP JOINTS)
48 HR
4704
PIPEFITTER; JOURNEYMAN (HYDROTESTING)
0 HR
0
PIPEFITTER; JOURNEYMAN ( FLUSHING & SETUP)
40 HR
3920
PIPEFITTER; JOURNEYMAN
0 HR
0
PIPEFITTER; JOURNEYMAN
0 HR
0
PIPEFITTER; JOURNEYMAN
0 HR
0
PIPEFITTER; JOURNEYMAN
0 HR
0
JOB TRAILER
3 MO
1725
COMPUTER
8 WK
600
URETHANE INSULATION & COATING
1 LS
24000
EXCAVATION, BACKFILL & COMPACTION
1 LS
35000
HOT TAPPING OF MAINS ( TOPAZ)
1 LS
23500
STRUCTURAL STEEL SUPPORTS
1 LS
12000
EXTERIOR PIPE INSULATION
1 LS
12500
SCAFFOLDING
1 LS
8500
AUTOMATIC PIPE ROLLER
4 WK
580
HYDRO TEST EQUIPMENT
3 WK
825
23.5-TON BOOM TRUCK
1 mnth
20425
8000 Lb HIGH LIFT W/ EXT FORKS
2 MO
14240
65 FT SNORKEL LIFT
1.5 MO
8946
3" RADIOGRAPHIC INSPECTION
20 EA
1802
4" RADIOGRAPHIC INSPECTION
40 EA
4172
6" RADIOGRAPHIC INSPECTION
40 EA
4896
8" RADIOGRAPHIC INSPECTION
40 EA
5578
HYDRO TEST 4" PIPE
1000 FT
5430
HYDRO TEST 6" PIPE
990 FT
5375.7
HYDRO TEST 8" PIPE
1350 FT
7330.5
3" PIPE BASE / DUMMY SUPPORT
4 EA
884
4" PIPE BASE / DUMMY SUPPORT
6 EA
1326
3" ANGLE SUPPORT
8 EA
2552
4" ANGLE SUPPORT
8 EA
3336
6" ANGLE SUPPORT
8 EA
4120
8" ANGLE SUPPORT
8 EA
4904
3" PIPE SHOE W/O GUIDE
8 EA
1536
4" PIPE SHOE W/O GUIDES
12 EA
2064
6" PIPE SHOE W/O GUIDES
15 EA
3315
8" PIPE SHOE W/O GUIDES
8 EA
1768
3" PIPE SHOE W/ GUIDES
4 EA
1160
4" PIPE SHOE W/ GUIDES
8 EA
2160
6" PIPE SHOE W/ GUIDES
8 EA
2552
8" PIPE SHOE W/ GUIDES
6 EA
1914
4" PIPE ANCHOR
2 EA
638
6" PIPE ANCHOR
2 EA
736
8" PIPE ANCHOR
2 EA
834
1/2" NPT SS Bleed Valve
8 ea
1256.8
3" SCH.40 A-106-B PIPE
180 Inft
12915
4" SCH.40 A-106-B PIPE
1000 Inft
75160
6" SCH.40 A-106-B PIPE
1000 Inft
98600
8" SCH.40 A-106-B PIPE
750 Inft
88912.5
8" SCH.40 A-106-B PIPE ( FRP COATED PIPE)
600 Inft
105750
1/2" SCH.80 A-106-B PIPE
20 Inft
904.4
2" SCH.80 A-106-B PIPE
20 Inft
2511
1/2" X 3" SCH.80,NIPPLE A106 TBE
8 EA
100.72
1/2" 90 ELL, THD 3000# A105
0 EA
0
3/4" 90 ELL, THD 3000# A105
8 EA
490.4
3" 150 # FLANGE R F W N SCH 40 BORE A105
30 EA
7656
4" 150 # FLANGE R F W N SCH 40 BORE A105
40 EA
13084
6" 150 # FLANGE R F W N SCH 40 BORE A105
0 EA
0
8" 150 # FLANGE R F W N SCH 40 BORE A105
8 EA
4530.4
2" 300 # R F W N FLANGE SCH 80 BORE A105
4 EA
458
3" 150 # BLIND FLANGE A105
4 EA
627.72
4" 150 # BLIND FLANGE A105
4 EA
643.84
2" 300 # R.F. BLIND FLANGE A105
4 EA
388.8
3" 90 ELL Long Red Std Wt A234 WPB
30 EA
9731.7
4" 90 ELL Long Rad Std Wt A234 WPB
15 EA
6096.3
6" 90 ELL Long Red Std Wt A234 WPB
10 EA
5597.4
8" 90 ELL Long Red Std Wt A234 WPB
25 EA
17560
3" TEE Std Wt BW BE A234 WPB
0 EA
0
4" TEE Std Wt BW BE A234 WPB
8 EA
3771.2
6" TEE Std Wt BW BE A234 WPB
0 EA
0
8" TEE Std Wt BW BE A234 WPB
2 EA
1716.14
8" x 8" x 4" Std Wt Red Tee BW BE A234 WPB
2 EA
1818.8
6" x 4" Ecc Red Std Wt BW BE A234 WPB
6 EA
2564.4
8" x 6" Ecc Red Std Wt BW BE A234 WPB
1 EA
545
1/2 on 3 - 8 3000# SOCK O LET A105
4 EA
794.08
2 on 6 3000# SOCK O LET A105
2 EA
774.46
3/4" THREADED x SW GATE VALVE, 800 # C S A-105
8 EA
720.4
1/2" STAINLESS STEEL VALVE, THREADED
2 EA
515
4" 150# BUTTERFLY VALVE A216 WCB
16 EA
6210.24
2" 300# RF FE BALL VALVE A216 WCB
2 EA
1005.72
8" 150# RF FE GATE VALVE A216 WCB
2 EA
2292.46
3" 150 # GRISWOLD BALANCE VALVE A216 WCB
12 EA
9981.6
3" 150 # FLANGED 90 DEG FLEX CONECTOR
12 EA
12004.8
5/8" X 4" A193-67 FULL THRD STUD W/ 2 EA A194-21-1 NUl
180 SET
289.8
5/8" X 5 1/2" A193-B7 FULL THRD STUD W/ 2 EA A194-2H 1
240 SET
2544
3/4" X 4 3/4" A193-B7 FULL THRD STUD W/ 2 EA A194-2H 1
0 SET
0
3/4" X 5" A193-137 FULL THRD STUD W/ 2 EA A194-2H NUl
48 SET
992.64
3" 150 # FLEX GASKET NON -ASBESTOS
40 EA
3236
4" 150 # FLEX GASKET NON -ASBESTOS
48 EA
4854.24
8" 150 # FLEX GASKET NON -ASBESTOS
12 EA
1829.64
2" 300 # FLEX GASKET NON -ASBESTOS
6 EA
483.36
Grand Total
0
821177.7
NPEP WASTE HEAT RECOVERY PROPOSED BUDGET
MATERIALS
STRUCTURALSTEELSUPPORTS
1 LS
12000
EXTERIOR PIPE INSULATION
1 LS
12500
SCAFFOLDING
1 LS
8500
3" RADIOGRAPHIC INSPECTION
20 EA
168
4" RADIOGRAPHIC INSPECTION
40 EA
448
6" RADIOGRAPHIC INSPECTION
40 EA
336
8" RADIOGRAPHIC INSPECTION
40 EA
448
3" PIPE BASE / DUMMY SUPPORT
4 EA
100
4" PIPE BASE / DUMMY SUPPORT
6 EA
150
3" ANGLE SUPPORT
8 EA
200
4" ANGLE SUPPORT
8 EA
200
6" ANGLE SUPPORT
8 EA
200
8" ANGLE SUPPORT
8 EA
200
3" PIPE SHOE W/O GUIDE
8 EA
360
4" PIPE SHOE W/O GUIDES
12 EA
300
6" PIPE SHOE W/O GUIDES
15 EA
375
8" PIPE SHOE W/O GUIDES
8 EA
200
3" PIPE SHOE W/ GUIDES
4 EA
180
4" PIPE SHOE W/ GUIDES
8 EA
200
6" PIPE SHOE W/ GUIDES
8 EA
200
8" PIPE SHOE W/ GUIDES
6 EA
150
4" PIPE ANCHOR
2 EA
50
6" PIPE ANCHOR
2 EA
50
8" PIPE ANCHOR
2 EA
50
1/2" NPT SS Bleed Valve
8 ea
316
3" SCH.40 A-106-B PIPE
180 Inft
1449
4" SCH.40 A-106-B PIPE
1000 Inft
11460
6" SCH.40 A-106-B PIPE
1000 Inft
30000
8" SCH.40 A-106-B PIPE
750 Inft
26437.5
8" SCH.40 A-106-B PIPE (FBE COATED PIPE)
600 Inft
46950
1/2" SCH.80 A-106-B PIPE
20 Inft
22.4
2" SCH.80 A-106-B PIPE
20 Inft
159
1/2" X 3" SCH.80,NIPPLE A106 TBE
8 EA
6.64
1/2" 90 ELL, THD 3000# A105
0 EA
0
3/4" 90 ELL, THD 3000# A105
8 EA
20
3" 150 # FLANGE R F W N SCH 40 BORE A105
30 EA
306
4" 150 # FLANGE R F W N SCH 40 BORE A105
40 EA
540
6" 150 # FLANGE R F W N SCH 40 BORE A105
0 EA
0
8" 150 # FLANGE R F W N SCH 40 BORE A105
8 EA
296.8
2" 300 # R F W N FLANGE SCH 80 BORE A105
4 EA
66
3" 150 # BLIND FLANGE A105
4 EA
39.72
4" 150 # BLIND FLANGE A105
4 EA
55.84
2" 300 # R.F. BLIND FLANGE A105
4 EA
36
3" 90 ELL Long Rad Std Wt A234 WPB
30 EA
323.7
4" 90 ELL Long Rad Std Wt A234 WPB
15 EA
216.3
6" 90 ELL Long Rad Std Wt A234 WPB
10 EA
305.4
8" 90 ELL Long Rad Std Wt A234 WPB
25 EA
2125
3" TEE Std Wt BW BE A234 WPB
0 EA
0
4" TEE Std Wt BW BE A234 WPB
8 EA
243.2
6" TEE Std Wt BW BE A234 WPB
0 EA
0
8" TEE Std Wt BW BE A234 WPB
2 EA
187.34
8" x 8" x 4" Std Wt Red Tee BW BE A234 WPB
2 EA
290
6" x 4" Ecc Red Std Wt BW BE A234 WPB
6 EA
212.4
8" x 6" Ecc Red Std Wt BW BE A234 WPB
1 EA
35.4
1/2 on 3 - 8 3000# SOCK O LET A105
4 EA
10.08
2 on 6 3000# SOCK O LET A105
2 EA
10.06
3/4" THREADED x SW GATE VALVE, 800 # C S A-105
8 EA
367.6
1/2" STAINLESS STEEL VALVE, THREADED
2 EA
290
4" 150# BUTTERFLY VALVE A216 WCB
16 EA
4171.84
2" 300# RF FE BALL VALVE A216 WCB
2 EA
672.52
8" 150# RF FE GATE VALVE A216 WCB
2 EA
1704.46
3" 150 # GRISWOLD BALANCE VALVE A216 WCB
12 EA
8100
3" 150 # FLANGED 90 DEG FLEX CONECTOR
12 EA
9300
5/8" X 4" A193-B7 FULL THRD STUD W/ 2 EA A194-2H NUTS
180 SET
113.4
5/8" X 5 1/2" A193-137 FULL THRD STUD W/ 2 EA A194-2H NUTS
240 SET
192
3/4" X 4 3/4" A193-67 FULL THRD STUD W/ 2 EA A194-2H NUTS
0 SET
0
3/4" X 5" A193-67 FULL THRD STUD W/ 2 EA A194-2H NUTS
48 SET
51.84
3" 150 # FLEX GASKET NON -ASBESTOS
40 EA
100
4" 150 # FLEX GASKET NON -ASBESTOS
48 EA
150.24
8" 150 # FLEX GASKET NON -ASBESTOS
12 EA
65.64
2" 300 # FLEX GASKET NON -ASBESTOS
6 EA
12.96
Grand Total
0
267477.3
NPEP WASTE HEAT RECOVERY RECOVERYPROPOSED BUDGET TOTALS
60.85 % 499679 Labor
32.57 % 267477 Material
0 Subcontractor
6.58 % 54021 Equipment
0 Other
0 User
821178 Net Costs Subtotal
821178 Total Estimate