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HomeMy WebLinkAboutCity of Homer Energy Recovery Project Feasibility Study - Nov 2021 - REF Grant 7014006Feasibility Study City of Homer Energy Recovery Project Prepared for City of Homer, AK November 17, 2021 Prepared by InPipe Energy Inc. Contents Section A: Executive Summary .................................................................................................................... 3 Purpose...................................................................................................................................................... 3 Location.................................................................................................................................................... 3 Designfeatures..........................................................................................................................................4 Capacity....................................................................................................................................................4 Capitalcost................................................................................................................................................4 SectionB: Economic Feasibility...................................................................................................................4 ProjectSite and Region.............................................................................................................................4 Access................................................................................................................................................... 5 Labor..................................................................................................................................................... 5 WaterSupply............................................................................................................................................ 5 Projected Environmental impacts/benefits................................................................................................5 Section C: Technical Feasibility...................................................................................................................5 HydraulicsData-set...................................................................................................................................5 HydraulicAnalysis....................................................................................................................................6 TurbineSelection......................................................................................................................................6 Energyproduction methodology...............................................................................................................7 EstimatedProject Cost..............................................................................................................................7 Section D: Financial Feasibility....................................................................................................................8 SectionE: Recommendation.........................................................................................................................8 References..................................................................................................................................................... 9 2 Section A: Executive Summary The purpose of this document is to provide a Feasibility Study for the proposed City of Homer Energy Recovery Project. This project has the following characteristics: Purpose The project's objective is to convert the energy from the pressure head and flow volume at three sites in a City of Homer water pipeline to electricity that will be utilized to reduce operating costs for its water distribution infrastructure. Location The project sites are located in vaults in the City's eastern trunk/pipeline that house pressure reducing valves (PRVs) and related equipment. See Figure E. Site coordinates are: • PRV04-EF Fireweed Ave.: Latitude: 59.66458, Longitude:-151.52532 • PRV05-SK East Hill Rd.: Latitude: 59.6625, Longitude:-151.52255 • PRV06-PRV06-BT East Hill Rd.: Latitude: 59.65956, Longitude:-151.52017 Figure A below shows the site locations. Figure A: Location of PRV sites in the City of Homer Design features A flow bypass will be installed in City of Homer water pipelines that will direct flow through a hydroelectric energy recovery unit. This unit will use a pump -style hydro turbine and standard generator unit. Additionally, pressure transducers, flow control meters, and pressure control valves are utilized in conjunction with a programmable logic controller (PLC) to monitor and adjust the delivery pressure in accordance with operational requirements. See Figure E The hydro energy recovery unit is designed to comply with all utility parallel interconnection rules including power outage protection and auto shut off. Power generated from the induction generator flows through an inverter and relay before flowing into the grid. The system will be controlled by a programmable logic controller. The provided control system is self-contained including all controllers, relays, ancillary PFCCs and a PLC system. It will be connected to a SCADA communication system using Modbus TCP Ethernet or Ethernet I/P protocols. Before the unit is installed, the pipeline can be hot tapped with closed isolation valves. This allows for installation without the need to shut down flow to the water pipeline. All connections are bolted flanges and adjustments are made via dismantling joints. Once fully installed, the energy recovery unit is energized by allowing water flow through the system. Capacity The proposed project is designed to have an energy generation capacity of X kilowatts (M). This is based on the available head and flow rate through the pipeline. Capital cost The total capital cost for the installed project is $600,000. Based on the technical, financial and managerial review of the proposed project's capabilities and requirements, it is the opinion of the Reviewer that the proposed project is feasible and a beneficial alternative to the use of a traditional pressure valve at the project site due to the added electricity generation capability of the hydroelectric energy recovery system. Section B: Economic Feasibility The net benefit of this proposed project, taking into consideration the overall benefits and costs, is demonstrated in this section. The Reviewer finds that the proposed project is economically feasible based on the following considerations: Project Site and Region The project site is well suited for the size and scope of construction and operations associated with the installation and long-term operation of the energy recovery system. 4 Access The Fireweed Ave. and East Hill Rd. runs in close proximity to the site and allows for easy site access. Electric distribution line owned by Homer Electric, the utility that provides electricity in the project area, is also adjacent to the site with an existing meter present at the project location. Labor The project shall utilize skilled City of Humer Public Works Dept. staff. There exists a significant base of skilled labor in the region due to the local network of commercial water and electricity providers and users in the immediate vicinity as well as in the greater Kenai Peninsula region. Water Supply The long-term economic viability of the project his highly dependent on a continuous supply of water. The Homer Water and Sewer Master Plans states that water demand and deliveries are forecast to grow at approximately 3% annually. This plan also states that the available water supply sources for the Public Works Dept. Department significantly exceed demand. Given this, there should be adequate water flow to supply the proposed project for a project life of twenty years or greater. Due to the trend in demand growth, it is expected that flows will increase to the benefit of the proposed project in terms of increased electricity production. Projected Environmental impacts/benefits The project comprises a minor equipment addition to an existing facility and does not result in significant negative environmental impacts associated with the construction or operation of the proposed project. The average carbon dioxide emissions for electricity generators in Homer are 1.34 lbs. CO2/kWh according to the City of Homer Climate Action Plan Implementation Project2. Because this project will produce no CO2/kWh, the proposed project would offset approximately 1,800 Metric Tons of CO2 over a thirty-year period. Section C: Technical Feasibility The Reviewer has examined the data and methodology utilized to evaluate the project equipment configuration and projected energy production. The projected energy production was based on the following: Hydraulics Data -set The upstream/downstream pressure and volumetric flow rate data was provided by the City of Homer's Public Works Dept. Hydraulic Analysis The data was analyzed to determine the pressure differentials between the inlet and outlet at the currently operating pressure control valve. At the site, the pressure differential was found to be consistent with flow rates. Figure B summarizes the monthly flow rate through the East Trunk. 450 400 350 300 A 250 200 09 150 3 100 50 0 Figure B — Monthly Flow Rates - East Trunk Pipeline 289 208 324 266 252 230 211 JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC Month Pressure data for each station is summarized in Table I below PRV04-EF — Fireweed Ave. 86 32 56 29 70 50 95 56 70 95 PRV05-SK-East Hill Rd. 103 PRV06-BT- East Hill Rd. 149 The average inlet pressure was determined to be 74 psig (128 ft. Avg. Head). The average outlet pressure was determined to be 50 psi. Turbine Selection Each hydro -turbine (pump as turbine) original equipment manufacturer publishes a performance/output curve based upon experimentally observed values. The equipment selection for the proposed project was made by selecting the standard turbine with optimal performance for the range of hydraulic conditions present at the project site. rel Energy production methodology The project energy production was calculated by applying the performance/output curve for the selected turbine against the hourly hydraulic data. The estimated annual energy production for the proposed project is 93,000 kilowatt-hours (kWh) Figure F shows the combined site production per month based on the production calculations. 12,000 10,000 8,000 a 0 6,000 ow 4,000 on s, W 2,000 0 Figure C — Project Energy Production by Month 1 n 4nn 10,700 10,500 5,500 5,500 6,000 8,000 7,800 6,700 5.900 JAN FEB MAR APR MAY JUN JUL AUG SLP OCT NOV DEC Month The equipment configuration is designed to accommodate the hydro -turbine selected by the above process. The flow meter and pressure transducer are standard equipment that have been selected to provide operating data to the system PLC. The standard pressure reduction valve has been specified to accommodate the pressure and flow range in the representative historic data - set. Estimated Project Cost The Reviewer has examined the estimated costs to develop and construct the proposed project. The assessment of the development costs is based on the need to complete the following activities: • Regulatory flings: The project will file for the eligible exemptions from FERC (Federal Energy Regulatory Commission). 7 Interconnection agreement: The project will create the supporting electrical drawings and complete the application process to Homer Electric for the project interconnection. Final design and permit review: the project will complete and file the required mechanical and electrical drawings. Project sourcing: The project will finalize equipment procurement and installation vendor contracts The hydroelectric energy recovery system costs are derived based on the combined costs of the bill of materials. Installation costs were reviewed estimated based onsite surveys and comparable installations to confirm the project's estimate of $600,000 for the three planned sites. The Reviewer has assessed the design and development process. The relative simplicity, small scale and the use of standard/off-the-shelf components reduces project risk. Similar to other distributed generation projects of its type, the risks identified can include (but are not necessarily limited to) timing for completion related to both the availability of component, and the electric utility's interconnection review process. Section D: Financial Feasibility The Reviewer finds that the financial projections for the project are a function of two principal drivers that are both stable and reliable. Unlike other renewable sources that have production profiles that depend on intermittent resources that cannot be forecast accurately (e.g., solar and wind), the proposed project production correlates directly with predictable and well documented water pipeline flows. Additionally, the cost savings are based on the well document utility electric tariffs/charges. These two combined factors contribute to a stable, long-term revenue profile for the proposed project. Because the project is not dependent on either production tax credit or investment tax credit incentives, the project will not be burdened with the complexity and cost associated with tax equity structures. Section E: Recommendation The Reviewer finds that the proposed project is feasible and low risk due to several factors: • Energy resource: The hydraulic data (provided by a municipal water dept.) that provides the basis for the energy forecast is consistent and stable in terms of the pressure differential and flow rates over an annual cycle. • Energy conversion method: The method of conversion chosen for this project utilizes types of pumps and control valves that are widely used in water pipeline application. The method of selection of such equipment meets standard industry practices. • Existing supporting infrastructure: The project utilizes existing water and electrical utility infrastructure already present at the project site. • Team experience: The management has a demonstrated track record in water infrastructure projects Eta • Fit with the Alaska Energy Authority Renewable Energy Fund: The site is located in a municipality that is a leader in climate -related and energy management projects and has potential to demonstrate an important source of distributed renewable energy that shows high potential for economic development in rural communities as well as urban areas. References 1) Homer Water and Sewer Master Plan (July 2006) 2) City of Homer Climate Action Plan Implementation Project Final Report (December 2009) Figure D — Existing pressure control valves and low flow bypasses at City of Homer PRV5 (left) and PRV6 (right) sites Figure E — Example of energy recovery system (Skagit, PUD site in Mt. Vernon, WA) 0