HomeMy WebLinkAboutVillage End Use Energy Efficiency Program NW-SW Exec Summary Final Report Chignik Lake 20091
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
Village End Use Energy Efficiency Measures Program
AEA Grant # 2195225 Administered by Alaska Building Science Network
Chignik Lake Final Report
Community Summary
8 community buildings and 5 teacher housing units received energy efficiency u pgrades as follows:
SUB Building, Old Clinic, New Clinic, Washeteria, Church, Main School Building including new addition, Shop,
Generator Plant
Village-Wide Lighting Retrofit Summary:
• Installed 85 compact fluorescent light bulbs
• Retrofitted 240 light fixtures with electronic ballasts & T8 lamps
• Pre-retrofit energy use for all lighting: 30.302 Kilowatts
• Post-retrofit energy use for all lighting: 16.405 Kilowatts
• Energy savings projection: 13.897 Kilowatts
• Pre-retrofit to post retrofit energy reduction: 46%
• Estimated Annual Savings:
kWh Rate (as of): $0.58 Fuel Cost (FY 2007 Ave): $3.51
Comparative Comparative Hours Per Day/ Electrical Avoided Diesel Avoided Diesel
250 Days Per Year Savings Use (gal) Costs
4 Hours/day $8,082.50 1545.83 $5,425.86
7 Hours/day $14,144.3 2705.20 $9,495.25
10 Hours/day $20,206.2 3864.57 $13,564.6
• Total project cost for all measures: $37,775
• Simple Payback (lighting measures only, using 7 hours/day lighting use run-time): 1.87 years
• Total village wide in-kind contribution: $ 4,768.00 (extended grant capacity by 12.6%)
Additional Energy Efficiency Measures:
Completed air sealing and addition of R-30 attic insulation in Sub building
Completed air sealing in Old Clinic
2
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
IRA/TC Owned Buildings
4 buildings owned by the IRA/TC received energy efficient lighting upgrades as follows:
SUB Building, Old Clinic, New Clinic, Washeteria,
• Lighting upgrades completed in October 2008
• Installed 45 compact fluorescent light bulbs
• Installed 29 light fixtures with electronic ballasts & T8 lamps
• Pre-retrofit energy use for all lighting: 4.388 Kilowatts
• Post-retrofit energy use for all lighting: 2.369 Kilowatts
• Energy savings projection: 2.019 Kilowatts
• Pre-retrofit to post retrofit energy reduction: 46%
• Estimated Annual Savings:
Comparative Comparative
Hours Per Day / Electrical Avoided Diesel Avoided
250 Days Per Year Savings Use (gal) Diesel Costs
4 Hours/day $1,174.25 224.58 $788.29
7 Hours/day $2,054.94 393.02 $1,379.50
10 Hours/day $2,935.63 561.46 $1,970.71
3
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
SUB Building
Materials Installed Quantity
2-lamp electronic ballast, (2) 25 watt T8 lamps 3 2-Lamp Fixture (w/existing electronic ballast) re-lamped with (2)25 watt T8 Lamps 8 3-Lamp Fixture (w/existing electronic ballast) re-lamped with (3)25 watt T8 Lamps 8 CFL-14 W 4 CFL-27 W 2 • Pre-retrofit energy use: 1817 watts
• Post-retrofit energy use: 1219 watts
• Energy savings projection: 598 watts
• Pre-retrofit to post retrofit energy reduction: 33%
• Estimated annual savings: Comparative Comparative Hours Per Day / Electrical Avoided Diesel Avoided Diesel
250 Days Per Year Savings Use (gal) Costs
4 Hours/day $347.80 66.52 $233.48
7 Hours/day $608.64 116.41 $408.59
10 Hours/day $869.49 166.30 $583.70
SUB Building – Air Sealing and Insulation Measure
Maintenance workers prepare for
insulation job.
Existing R-19 fiber glass attic insulation
placed between ceiling joists on 24 inch
centers.
New R-30 fiberglass bats installed on
top of existing R-19 insulation.
SUB Building attic: 56’ x 36’ (2016 sq. ft.). Existing insulation consists of R-19 fiberglass bats between ceiling
joists on 24” inch centers.
Materials provided: 28 bales of R-30 fiber glass insulation 24” x 48” bats (80 sq ft ea. bale), 3 tyvek suits, dusk
masks, dust particle respirators and 12 tubes of siliconized, paintable caulking and caulking guns.
4
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
Work Completed:
1. Removed stored items from attic area to avoid compressing batt insulation.
2. Installed one layer of new R-30 fiberglass bats perpendicular, over the top of existing layer of R19 fiberglass
insulation. This will add to thermal retention by reducing air movement through seams of existing insulation.
3. Attic insulation increased from R-19 to R-49.
The following section details insulation measure procedures for adding fiberglass bats. This is excerpt from
ABSN’s: Attic Insulation and Air Sealing Procedure and Release Form which is read and signed by each village
maint staff person working with fiberglass bat insulation measures.
_________________________________________________________________________________________
Safety Protocols:
ABSN provides the following safety equipment which shall be worn by each worker involved in installing attic
insulation:
Respirator face masks with nose/mouth, flexible rubber seal and P-100 particle filter cartridges.
Wrap-around safety goggles for full eye protection from exposure to fiberglass fibers.
Tyvek suits with hoods.
Gloves (cloth and rubber).
Quality Control Rules of Thumb:
Spray foam, and/or caulking for air-seal around electrical boxes, wiring and other ceiling penetrations will
be done wherever possible - before installing insulation. Appropriate color, quantity and placement of
caulking will be applied to result in a professional seal and finish.
Insulation will make light contact with ceiling (not roof).
A 2" - 3" gap, of air space will be allowed between insulation and roof - especially at eve for proper
ventilation and cooling of roof.
Insulation will not be compressed, and will be worked to allow full expansion of its loft.
There will be no gaps between bats of insulation or between insulation and framing members.
There will be no surface level changes among same R-value bats of insulation,
Insulation will be cut and worked to fit snugly around framing members.
Insulation will be cut and worked to fit around electrical wiring, cable and vacuum lines - and to make light
contact with ceiling sheet rock and vapor barrier.
Insulation level will be continuous across attic access hatch. This will be accomplished by taping bats of
insulation on the hatch-cover without compressing insulation.
Access hatches will be caulked shut for air sealing.
These rules of thumb are important, because a sloppy insulation job that results in 3% voids or gaps
between fiberglass bats looses 30% of its insulation capacity! For example R -30 can end up R-20 or less if
care is not taken for quality installation.
_________________________________________________________________________________________
5
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
Old Clinic
Materials Installed Quantity
CFL-27 W 4 • Pre-retrofit energy use: 350 watts
• Post-retrofit energy use: 108 watts
• Energy savings projection: 242 watts
• Pre-retrofit to post retrofit energy reduction: 69%
• Estimated annual savings: Comparative Comparative Hours Per Day / Electrical Avoided Diesel Avoided Diesel
250 Days Per Year Savings Use (gal) Costs
4 Hours/day $140.75 26.92 $94.48
7 Hours/day $246.31 47.11 $165.35
10 Hours/day $351.87 67.30 $236.21
Old Clinic – Air Sealing and Insulation Measure
Existing light fixture. Large gaps allowed
substantial air leakage through thermal
boundary
Before air sealing. Large gaps in
plywood seams allowed substantial air
leakage through thermal boundary
After air sealing. Substantial gaps in
plywood seams sealed to prevent air
leakage through thermal boundary
Old Clinic attic: 28’ x 20’ (560sq. ft.). Existing insulation consists of R-19 fiberglass bats between ceiling joists on
24” inch centers
Work completed: Air sealing/caulking of all seams and gaps in ceiling to reduce air leakage from interior of
building into attic. One bundle of R-30 fiberglass insulation added along eves over existing R-19 insulation.
6
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
New Clinic
Fixtures in clinic lobby re-lamped with 25
watt T-8 lamps for additional savings.
Materials Installed Quantity 2-Lamp Fixture (w/existing electronic ballast) re-lamped with (2)25 watt T8 Lamps 8 • Pre-retrofit energy use: 480 watts
• Post-retrofit energy use: 376 watts
• Energy savings projection: 104 watts
• Pre-retrofit to post retrofit energy reduction: 22%
• Estimated annual savings: Comparative Comparative Hours Per Day / Electrical Avoided Diesel Avoided Diesel
250 Days Per Year Savings Use (gal) Costs
4 Hours/day $60.49 11.57 $40.61
7 Hours/day $105.85 20.24 $71.06
10 Hours/day $151.22 28.92 $101.51
Note: building consists of existing electronic ballasts and 32 watt T -8 lamps installed previously. Eight fixtures we’re
re-lamped with 25 watt T-8 lamps for added savings.
Washeteria
Materials Installed Quantity 3-lamp electronic ballast, (3) 32 watt T8 lamps 2 CFL-14 W 2 CFL-20 W 3 CFL-27 W 3
• Pre-retrofit energy use: 646 watts
• Post-retrofit energy use: 349 watts
• Energy savings projection: 297 watts
• Pre-retrofit to post retrofit energy reduction: 46%
• Estimated annual savings: Comparative Comparative
Hours Per Day / Electrical Avoided Diesel Avoided Diesel
250 Days Per Year Savings Use (gal) Costs
4 Hours/day $172.74 33.04 $115.96
7 Hours/day $302.29 57.81 $202.93
10 Hours/day $431.84 82.59 $289.90
7
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
Church
Candelabra style 9 watt CFLs installed
in chandelier and ceiling fixtures.
Pre to post retrofit his fixture went
from 160 watts down to 36 watts.
Materials Installed Quantity
CFL-14 W 4 CFL-27 W 3 CFL-9 W 20 • Pre-retrofit energy use: 1095 watts
• Post-retrofit energy use: 317 watts
• Energy savings projection: 778 watts
• Pre-retrofit to post retrofit energy reduction: 71%
• Estimated annual savings: Comparative Comparative Hours Per Day / Electrical Avoided Diesel Avoided Diesel
250 Days Per Year Savings Use (gal) Costs
4 Hours/day $452.48 86.54 $303.76
7 Hours/day $791.85 151.45 $531.58
10 Hours/day $1,131.21 216.35 $759.39
Notes: The church in Chignik Lake was maintained through volunteer labor with no maintenance funds coming
from outside the community. This is the criteria used to determine if a church qualifies for energy upgrades to
community buildings.
8
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
School District Owned Buildings
3 buildings and 5 teacher housing units owned by the School District received energy efficient lighting upgrades as
follows:
Main School Building including new addition, School Shop, Generator Plant, 2-Bedroom Duplex (A), 2-Bedroom
Duplex (B), 1-Bedroom Duplex (A), 1-Bedroom Duplex (B), 3-Bedroom Apartment
• Lighting upgrades completed in October 2008
• Installed 40 compact fluorescent light bulbs
• Installed 211 light fixtures with electronic ballasts & t8 lamps
• De-lamped 2 T5 linear fluorescent fixtures
• Pre-retrofit energy use for all lighting: 25.914 Kilowatts
• Post-retrofit energy use for all lighting: 14.036 Kilowatts
• Energy savings projection: 11.878 Kilowatts
• Pre-retrofit to post retrofit energy reduction: 46%
• Estimated Annual Savings:
Comparative Comparative Hours Per Day / Electrical Avoided Diesel Avoided
250 Days Per Year Savings Use (gal) Diesel Costs
4 Hours/day $6,908.24 1321.25 $4,637.57
7 Hours/day $12,089.4 2312.18 $8,115.75
10 Hours/day $17,270.6 3303.11 $11,593.9
9
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
Main School Building
New addition being added to old
school building.
Martin Kiley works on a
fixture at the school.
4-lamp fixtures de-lamped to three 25 watt
T-8 lamps each for additional savings.
Existing electronic ballasts and 32 watt
T-8 lamps in new school addition.
T-5 fixture taken offline in
over-lit bathroom.
New school addition re-lamped
with 25 watt T-8 lamps.
Materials Installed Quantity
2-lamp electronic ballast, (2) 25 watt T8 lamps 28
2-Lamp Fixture (w/existing electronic ballast) re-lamped with (2)25 watt T8 Lamps 32
3-lamp electronic ballast, (3) 25 watt T8 lamps 9
3-Lamp Fixture (w/existing electronic ballast) re-lamped with (3)25 watt T8 Lamps 3
4-lamp electronic ballast, (3) 25 watt T8 lamps 32
4-Lamp Fixture (w/existing electronic ballast) re-lamped with (3) 25 watt T8 Lamps 66
De-lamped T5 fixture, electronic ballast, (2) 54 watt T5 HO 2
CFL-20 W 1
• Pre-retrofit energy use: 19158 watts
• Post-retrofit energy use: 11534 watts
• Energy savings projection: 7624 watts
• Pre-retrofit to post retrofit energy reduction: 40%
• Estimated annual savings: Comparative Comparative Hours Per Day / Electrical Avoided Diesel Avoided Diesel
250 Days Per Year Savings Use (gal) Costs
4 Hours/day $4,434.12 848.05 $2,976.67
7 Hours/day $7,759.71 1484.09 $5,209.17
10 Hours/day $11,085.3 2120.13 $7,441.67
Notes: All fixtures in old portion of school updated with electronic ballast and 25 watt T -8 lamps. Re-lamping
occurred in the new portion of school to replace newly installed 32 watt T -8 lamps with 25 watt T-8 lamps for
additional savings. All 4-lamp fixtures throughout the building were de-lamped from four to three lamps for added
savings.
10
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
School Shop
Materials Installed Quantity 2-lamp electronic ballast, (2) 25 watt T8 lamps 13 • Pre-retrofit energy use: 1872 watts
• Post-retrofit energy use: 1222 watts
• Energy savings projection: 650 watts
• Pre-retrofit to post retrofit energy reduction: 35%
• Estimated annual savings: Comparative Comparative
Hours Per Day / Electrical Avoided Diesel Avoided Diesel
250 Days Per Year Savings Use (gal) Costs
4 Hours/day $733.40 140.27 $492.34
7 Hours/day $1,283.45 245.47 $861.59
10 Hours/day $1,833.49 350.67 $1,230.84
Notes: Every other fixture taken offline reducing 26 fixtures to 13 fixtures for additional savings.
Generator Plant
Materials Installed Quantity
2-lamp electronic ballast, (2) 25 watt T8 lamps 12
• Pre-retrofit energy use: 864 watts
• Post-retrofit energy use: 564 watts
• Energy savings projection: 300 watts
• Pre-retrofit to post retrofit energy reduction: 35%
• Estimated annual savings: Comparative Comparative
Hours Per Day / Electrical Avoided Diesel Avoided Diesel
250 Days Per Year Savings Use (gal) Costs
4 Hours/day $174.48 33.37 $117.13
7 Hours/day $305.34 58.40 $204.98
10 Hours/day $436.20 83.43 $292.83
11
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
2-Bed duplex (A)
Materials Installed Quantity
2-lamp electronic ballast, (2) 25 watt T8 lamps 3 CFL-11 W 2 CFL-14 W 4 CFL-9 W 1 • Pre-retrofit energy use: 575 watts
• Post-retrofit energy use: 228 watts
• Energy savings projection: 347 watts
• Pre-retrofit to post retrofit energy reduction: 60%
• Estimated annual savings: Comparative Comparative Hours Per Day / Electrical Avoided Diesel Avoided Diesel
250 Days Per Year Savings Use (gal) Costs
4 Hours/day $201.82 38.60 $135.48
7 Hours/day $353.18 67.55 $237.09
10 Hours/day $504.54 96.50 $338.70
2-Bed Duplex (B)
Materials Installed Quantity 2-lamp electronic ballast, (2) 25 watt T8 lamps 1 CFL-11 W 2 CFL-14 W 5 CFL-20 W 2 CFL-9 W 1 • Pre-retrofit energy use: 625 watts
• Post-retrofit energy use: 188 watts
• Energy savings projection: 437 watts
• Pre-retrofit to post retrofit energy reduction: 70%
• Estimated annual savings: Comparative Comparative Hours Per Day / Electrical Avoided Diesel Avoided Diesel
250 Days Per Year Savings Use (gal) Costs
4 Hours/day $254.16 48.61 $170.62
7 Hours/day $444.78 85.07 $298.58
10 Hours/day $635.40 121.52 $426.55
12
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
Duplex 1-Bedroom (A)
Materials Installed Quantity
2-lamp electronic ballast, (2) 25 watt T8 lamps 4 CFL-14 W 6 CFL-20 W 1 • Pre-retrofit energy use: 729 watts
• Post-retrofit energy use: 292 watts
• Energy savings projection: 437 watts
• Pre-retrofit to post retrofit energy reduction: 60%
• Estimated annual savings: Comparative Comparative Hours Per Day / Electrical Avoided Diesel Avoided Diesel
250 Days Per Year Savings Use (gal) Costs
4 Hours/day $254.16 48.61 $170.62
7 Hours/day $444.78 85.07 $298.58
10 Hours/day $635.40 121.52 $426.55
Duplex 1-Bedroom (B)
Materials Installed Quantity
2-lamp electronic ballast, (2) 25 watt T8 lamps 2 CFL-14 W 5 • Pre-retrofit energy use: 504 watts
• Post-retrofit energy use: 164 watts
• Energy savings projection: 340 watts
• Pre-retrofit to post retrofit energy reduction: 67%
• Estimated annual savings: Comparative Comparative
Hours Per Day / Electrical Avoided Diesel Avoided Diesel
250 Days Per Year Savings Use (gal) Costs
4 Hours/day $197.74 37.82 $132.75
7 Hours/day $346.05 66.18 $232.31
10 Hours/day $494.36 94.55 $331.87
13
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
3 Bedroom Apartment
Materials Installed Quantity
2-lamp electronic ballast, (2) 25 watt T8 lamps 6 CFL-14 W 5 CFL-20 W 4 CFL-23 W 1 • Pre-retrofit energy use: 1587 watts
• Post-retrofit energy use: 455 watts
• Energy savings projection: 1132 watts
• Pre-retrofit to post retrofit energy reduction: 71%
• Estimated annual savings: Comparative Comparative
Hours Per Day / Electrical Avoided Diesel Avoided Diesel
250 Days Per Year Savings Use (gal) Costs
4 Hours/day $658.37 125.92 $441.97
7 Hours/day $1,152.15 220.36 $773.45
10 Hours/day $1,645.93 314.79 $1,104.93
Lamp and ballast disposal
Existing lamps and magnetic ballasts await ship-out for
recycling and disposal in lower-48 facilities.
14
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
ADDITIONAL CONSULTING
In addition to completing the for-mentioned lighting upgrades and additional measures, Dan Lung with consulted
the Lake and Peninsula School District on additional measures they could take to reduce their energy loads. The
following recommendations were made:
Recommendations for further savings (not covered by this project)
Old boys and girls bathrooms:
Each bathroom has three, T-5, 2-lamp fixtures (at 115 watts each) that were installed during the school remodeling.
Since T-5 fixtures are designed for lighting spaces with high ceilings (greater than 8ft), I took one fixture off -line in
each bathroom as a short term strategy to reduce wattage due to over-lighting. With that, I recommend actually
removing those T-5 fixtures and replacing with two standard 2-lamp T-8 fixtures with 25 watt lamps. Those run at
46 watts each and will provide more than adequate light levels for those spaces. Long-term savings will add up, ,
especially since those lights are on for approx 10-12 hrs per day. (please see photos under school above).
New boys and girls bathrooms:
Each bathroom has two, T-5, 2-lamp fixtures (at 115 watts each) currently installed in the shower spaces. I
recommend replacing those with two moisture proof 2 -lamp, T-8 fixtures with 32 watt T-8 lamps. These are the
same style fixtures currently installed in the old bathroom shower with sealed plastic covers (see photos under
school above). Similarly, these lights are on 10-12 hrs per day which is costly.
Student store/storage (old side):
replace existing T-5 fixtures (x3) with a 2 or 3-lamp T-8 fixture.
new janitor and sports equip storage (near gym):
replace existing T-5 fixtures (1 ea.) with a 2-lamp T-8 fixture.
In summary, the T-5 fixtures in the spaces mentioned above are severely over-lighting those spaces and are
costing more than what is necessary especially considering the number of hours these lights are on during the day.
15
Alaska Building Science Network – Village End Use Energy Efficiency Program – ’07-’08 Final Report NW/SW Region – Chignik Lake
Chignik Lake, In-Kind Contribution Tracking Record - ABSN Energy Efficiency Projects:
In-Kind Item Dates
Hours
Contri-
buted
Hourly
Wage
Value /
Amount Notes
Staff time for project
contact, introduction, and
review of intro materials
(Number of entities x 1
hour each)
3 $15.00 $45.00 list number of entities
Staff time for Attending
teleconference (TC/IRA) 2 $15.00 $30.00
list # of staff and wages if
possible ($15/hr is an
average wage designated
for village entity staff).
Staff time for Attending
teleconference (School) 1 $15.00 $15.00 "
Conservative village office
administrative percentage of
total project cost less ABSN
Admin %. Total project cost =
$37,775/village - (our admin
percentage , (around 12%)
Approx: $4,533) = $33,242 x
5.5% = $1,828 (this 5.5% village
admin cost estimate is spread
across all entities we work with for
the course of the grant for
completing all energy efficiency
measures. These are primarily for
cumulative, otherwise
unaccounted time expense for
village- based project support.
Feb, '07
through $1,828.00
Each time we call, email, or fax a
village entity, someone has to
receive the communication, review
and/or forward the information,
follow-up on requests, etc.
Whether it is to set-up a
teleconference, verify maintenance
staff participation in lighting or boiler
trainings, set-up in-kind lodging and
transportation, lighting trainings,
track a shipment, verify completion
of lighting in a given building, ship
lamps and ballasts out of the
village, request a labor
reimbursement agreement, or
invoice etc, etc. Village expenses
for phone charges, copying and fax
costs, office supplies, etc are part of
this amount.
Lodging for ABSN Field
Managers - 1st
assessment site visit
4 $260 4 nights at $65/night
Transportation and fuel
costs - 1st assessment
site-visit
2 $100
school district truck rental
and TC 4-wheeler rental for
moving supplies and field
manager transportation.
Lodging for ABSN Field
Managers - 2nd site visit 3 $150.00
School-wide T8 and cfl
lighting upgrades, including
main school, shop, generator
shed and teacher housing.
Sept-
Nov '08 130 $18.00 $2,340.00
Est time in school post tally
sheet tab is around 130
hours. Wage estimated at
$18/hr, which including
fringe paid by SD is likely
fairly low.
TOTAL $4,768.00