HomeMy WebLinkAboutChenaga Hydro-Electric Feasibility Study 1992CHENEGA HYDRO-ELECTRIC
FEASIBILITY STUDY
PREPARED FOR
ALASKA ENERGY AUTHORITY
P.O. BOX 190869
ANCHORAGE, AK 99519
BY
PHUKAN CONSULTING ENGINEERS, INC.
203 W. 15th AVE., SUITE 104
ANCHORAGE, AK 99501
OCTOBER 20, 1992
(H92466)
CHENEGA BAY
HYDRO-ELECTRIC STUDY
Prepared for
ALASKA ENERGY AUTHORITY
P.O. Box 190869
Anchorage, AK 99519
PHUKAN CONSULTING
ENGINEERS AND ASSOCIATES, INC.
203 W. 15th Avenue, Suite 104
Anchorage, Alaska 99501
October, 1992
(W .0. 92466)
PHUKAN CONSULTING
ENGINEERS AND ASSOCIATES, INC.
CHENEGA BAY
HYDRO-ELECTRIC STUDY
TABLE OF CONTENTS
Page
1.0 INTRODUCTION 1
2.0 BACKGROUND INFORMATION OF CRAB BAY DAM #4 2
2.1 Location
2.2 Geology, Seismicity and Topography
2.3 Climate and Hydrology
2.4 Water System Construction History and Details
2.5 Electrical System Construction History and Details
3.0 FIELD INSPECTION 5
POWER GENERATION POTENTIAL
5.0 CONCLUSIONS AND RECOMMENDATIONS 8
6.0 REFERENCES 9
Figure #1 Location and Key Map
Figure #2 Topography of the Site
Figure #3 Dam Plan and Evaluation (from U.S. Department of Health and
Human Resources
Photo Plate Numbers 1 -19
4.0 EVALUATION FOR GENERATION OF HYDRO-ELECTRIC 6
PHUKAN CONSULTING
ENGINEERS AND ASSOCIATES, INC.
CHENEGA BAY
HYDRO-ELECTRIC STUDY
Phukan Consulting Engineers and Associates, Inc. (pC A) was hired by the
Alaska Energy Authority (AEA) to perform a hydro-electric feasibility study at
the water supply dam (known as Crab Bay Dam #4) located at the village of
Chenega. The scope of the work consists of:
a) A meeting with the project manager, ABA to gather all pertinent
information and to finalize the data for the field investigation.
b) A field inspection of the existing water supply dam (Crab Bay Dam #4)
and other potential sites and record all pertinent information.
c) A technical report incorporating all field findings and conclusions
regarding the potential source for a hydro-electric project.
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2.1 Location
--
CHENEGA BAY
HYDRO-ELECTRIC STUDY
The dam is located on the east side of Evans Island in Prince William Sound,
approximately 2,500 feet north of the new Chenega village and 2,500 feet west
of Crab Bay (Figure 1). The coordinates of the dam are approximately 6004' N
latitude and 14801' W longitude.
2.2 Geology, Seismicity and Topography
Evans Island is located within the Kenai Mountains Fore Arc Ridge, which is
typified by folded, faulted and uplifted sedimentary and basaltic rock exposures
(ref. Leet et. al., 1978).
Bedrock in the vicinity of the dam consists of thinly bedded slate on shale. The
shale is typically gray, moderately hard, brittle, and dips at 50 degrees or more
to the east with bedding planes parallel to the creek. Surface soils are primarily
peat (up to four feet deep) overlying bedrock. At least one source of granular
soils has been identified in the area of the village.
Evans Island is located in Seismic Zone 4 and along with most of the south coast
of Alaska, is one of the most seismically active regions in the world (ref.
Beikman, 1974, and Espino, 1984).
The drainage basin is about 0.37 square miles, has a southeast exposure, and
rises from elevation 244 at the dam to a maximum peak elevation of 1700 feet.
The existing reservoir lies in a narrow rock gorge and has a surface area of
about 600 square feet at elevation 250 (photo plate numbers 3 to 12). A
topographic description of the area is presented in Figure 2.
The creek below the dam flows through a steeply cut rock gorge, then over a ten
feet high log crib dam, through the village, and into Sawmill Bay 0.6 miles from
the dam.
2
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2.3 Climate and Hydrology
CHENEGA BAY
HYDRO-ELECTRIC STUDY
The mean annual precipitation for the area is 160 inches per year. The mean
annual temperature is 40 degrees Fahrenheit (ref. U.S. Department of
Comm~rce, Weather Bureau, 1963). The mean annual flow rate is estimated at
3.2 CFS. The mean minimum and maximum month flow rates are estimated at
1.0 and 6.2 CFS. For estimating purposes, the following monthly stream flows
are assumed:
• 2 months @ 0.9 CFS
• 8 months @ 3.1 CFS
• 2 months @ 5.9 CFS
2.4 Water System Construction History and Details
The existing dam is part of a system that was constructed in 1984 by the U.S.
Public Health Service to provide potable water to the new Chenega village. The
dam is constructed of reinforced concrete and has a spillway crest of elevation
248. The dam was inspected in 1986 and found to be in excellent condition (ref.
Shannon and Wilson, 1986).
A 4" xl, 150 lineal foot HDPE insulated transmission line extends from the dam
to a water treatment plant (photo plates numbers 12 to 16). At the treatment
plant, the water passes through a 48" diameter pressure filter, and is treated with
chlorine and fluoride. The water then enters a 6" transmission main that ties a
50,000 gallon wood stave storage tank (photo plate no. 17) to the village
distribution system. The water surface elevation in the tank varies from
elevation 150 to 165.
2.S Electrical System Construction History and Details
The existing electrical grid was constructed in 1984. The generating system
presently includes two 480 V three phase diesel generators with 65 KW and 85
KW rated outputs, respectively. According to our discussion with Mr. Tom
Brown of Tab Electric, the original construction contractor, the primary
3
PHUKAN CONSULTING
ENGINEERS AND ASSOCIATES, INC.
CHENEGA BAY
HYDRO-ELECTRIC STUDY
distribution grid is in a 12,47017,200 volt three phase underground system.
120/240 volt single phase service to homes and the water treatment plant is
supplied by several pad mounted 7,200 volt transformers located throughout the
village. 120/208 volt three phase service is supplied to the school.
4
PHUKAN CONSULTING
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CHENEGA BAY
HYDRO-ELECTRIC STUDY
A meeting was held between Don Ruef of AEA and Arvind Phukan of PCA
before the field inspection. Mr. Ruef provided the necessary background
information on the project, which was useful to accomplish the field
observations .--
A field inspection of the water supply dam site was performed by Dr. Arvind
Phukan, P.E., of Phukan Consulting Engineers and Associates on July 9, 1992.
Photo plate numbers 1 to 19 illustrate the site conditions near the dam, the dam
structure, the intake water pipeline system, water storage tank and the water
treatment building. During the site visit, water was flowing over the dam
through the spillway (photo plates numbers 7 to 9). The existing concrete dam
(described earlier) is found to be in good condition. At the downstream area
away from the dam, some surface slope erosions were observed near the water
pipeline which was tied with wire ropes (photo plate no. 16). It appears that
some of the existing water pipeline sections near bends need repair.
During the field inspections, discussions were held with Mr. Steve Ward, the
maintenance operator at Chenega village. He provided useful information
regarding the water supply system at the village. No other sites near the village
of Chenega are viable sources for the generation of hydro-electric power.
PHUKAN CONSULTING
ENGINEERS AND ASSOCIATES, INC.
CHENEGA BAY
HYDRO-ELECTRIC STUDY
Two separate alternatives were considered for adding hydro-electric generating
capacity at Chenega Bay. Both included using the existing dam with minimal
modifications. --
Alternative #1 consisted of adding a turbine/generator set-up near the existing
water treatment plant; see Figures 4 and 6. A 10" HDPE penstock would be
added in parallel to the approximately 2,000 feet long existing 4" transmission
main. The turbine would be a Pelton wheel-type, and discharge from the turbine
would flow via an open channel to an existing drainage ditch in the area. The
turbine would be installed at about elevation 70, and the generator would have a
peak: capacity of 38 KW.
Alternative #2 consisted of adding a turbine/generator set-up near tidewater. A
12" HDPE penstock would be added in parallel to the existing 4 II transmission
main from the dam to the water treatment plant, and as required thereafter; see
Figures 5 and 6. The total length of the new penstock would be about 4,000
feet. The turbine would be a Pelton wheel-type, and discharge would flow via
open channel to an existing creek or directly to tidewater. The turbine would be
at about elevation 21, and the generator would have a peak: capacity of 50 KW.
For both alternatives, hydro-electric power generation was estimated for present
conditions, and for design conditions, at which time potable water demand would
substantially reduce hydro-electric generating potential. Tables 4-1 and 4-2
summarize present design conditions for Alternatives #1 and #2.
Based on the results of Table 4-1, Alternative # 1 has a calculated annual power
production of 176,000 KW -HR/year under present conditions (assuming 20 %
down time), and 127,000 KW-HR/year under design conditions (assuming 30%
down time). Assuming a design period of 20 years and a linear reduction of
power output over the design period, total power generation is estimated at
3,030,000 KW-HR.
Costs for Alternative #1 are summarized in Table 4-3. These costs are based on
PHUKAN CONSULTING
ENGINEERS AND ASSOCIATES, INC.
CHENEGA BAY
HYDRO-ELECTRIC STUDY
the assumption that a cleared site with existing access is available near the water
treatment plant at a "zero" acquisition cost. Power would be generated at 480
volt three phase and "stepped up" to 12,470 volt three phase for compatibility
with the existing grid.
Based on the results of Table 4-2 and similar assumptions to those described
above, Alternative #2 has the following calculated power productions:
Present Conditions: 229,000 KW-HR/year
Design Conditions: 167,000 KW-HR/year
Total Production: 3,960,000 KW-HR
Costs for Alternative #2 are summarized in Table 4-4. These costs are based on
the following assumptions: a suitable site is available near tidewater, and with
1,000 feet at the existing Chenega Bay 12,47017,200 volt three phase power
grid, at a "zero" acquisition cost. As with Alternative #1, power would be
generated at 480 volt three phase and "stepped up" to 12,470 volt three phase.
Consideration was given to analyzing an alternative for raising the dam crest to
expand hydro-electric potential by increasing reservoir size and increasing
available head. However, because of the steep-side configuration of reservoir,
reservoir capacity would not be increased significantly without a large increase
in dam height. Correspondingly, a large increase in dam height would require a
large capital investment, which in our engineering judgement would be
prohibitively expensive given the limited scope of the project.
7
PHUKAN CONSULTING
ENGINEERS AND ASSOCIATES, INC.
CHENEGA BAY
HYDRO-ELECTRIC STUDY
i) Beikman, H.M., 1974, "Preliminary Geologic Map of the
Southeast Quadrant of Alaska". U.S.G.S. Misc. Field Studies,
Map MF 616, scale 1: I,OOO,OQO
ii) Beikman, H.M., Holloway, C.D., and MacKevett, E.M., Jr.,
1977, "Generalized Geologic Map of the Eastern Part of Southern
Alaska", U. S. G . S . Open-File Report 77-169, scale 1: 1 ,000,000
iii) Espinosa, A.F., 1984, "Seismicity of Alaska and the
Aleutian Islands", 1960-83: U.S.G.S. Open-File Report 84-376,
scale 1: 12,500,000
iv) Leet, D.L., Judson, S., and Kauffman, M.E., 1978,
"Seismicity of Alaska and Aleutian Islands: in Physical Geology":
Prentice-Hall, Inc., pp. 147-153
v) Moffit, F .H., 1954, "Geology of the Prince William Sound
Region, Alaska", U.S.G.S. Bulletin 989-E
vi) Shannon and Wilson, 1986, "Crab Bay Dam #4, Evans Island,
Alaska" , Periodic Safety Inspection Report, Alaska Dam Safety
Program
vii) U.S. Department of Commerce, Weather Bureau, 1963,
"Probable Maximum Precipitation and Rainfall Frequency Data for
Alaska": TP #47
9
Present Conditions
" II
" II
Design Conditions
" II
" "
Table 4-1
HYDRO-ELECTRIC GENERATION ALTERNATIVE 1
STREAM FLOW
2 mo. @ 0.9 CFS
8 mo. @ 3.1 CFS
2 mo. @ 6.1 CFS
2 mo. @ 0.9 CFS
8 mo. @ 3.1 CFS
2 mo. @ 6.1 CFS
POTABLE WATER
CONS.
0.5 CFS
0.5 CFS
0.5 CFS
1.1 CFS
1.1 CFS
1.1 CFS
NET FLOW & HEAD
FOR HYDRO
2 mo. @ 0.4 CFS & 177 FT.
8 mo. @ 2.6 CFS & 158 FT.
2 mo. @ 5.6 CFS & 95 FT.
None Available :
8 mo. @ 2.0 CFS & 166 FT.
2 mo. @ 5.0 CFS & 111 FT.
KW OUTPUT
5
28
36
o
22
38
Present Conditions
" "
" "
Design Conditions
" "
" "
Table 4-2
HYDRO-ELECTRIC GENERATION ALTERNATIVE 2
STREAM FLOW
2 mo. @ 0.9 CFS
8 mo. @ 3.1 CFS
2 mo. @ 6.1 CFS
2 mo. @ 0.9 CFS
8 mo. @ 3.1 CFS
2 mo. @ 6.1 CFS
POTABLE WATER
CONS.
0.5 CFS
0.5 CFS
0.5 CFS
1.1 CFS
1.1 CFS
1.1 CFS
NET FLOW & HEAD
FOR HYDRO
2 mo. @ 0.4 CFS & 226 FT.
8 mo. @ 2.6 CFS & 203 FT.
2 mo. @ 5.6 CFS & 128 FT.
None Available
8 mo. @ 2.0 CFS & 212 FT.
2 mo. @ 5.0 CFS & 147 FT.
KW OUTPUT
6
36
49
o
29
50
A. CAPITAL COSTS
Table 4-3
COST ESTIMATE. ALTERNATIVE 1
(1992 Dollars)
COST
1. Dam Modifications $ 18,250
2. New Penstock 163,000
3. Power House and Equipment
• Site Work 17,000
• Building, Furnish and Install 20,000
• Turbine, Furnish and Install 18,100
• Misc. Piping, Furnish and Install 4,600
4. Electrical
• Generator and Switchgear, Furnish and Install 31,350
• Step-Up Transformer and Intertie, Furnish and Install 26,200
TOTAL DIRECT CONSTRUCTION COST $298,500
TOTAL INDIRECT CONST. COST (20%) 59,700
TOTAL CONSTRUCTION COST $358,200
CONTINGENCY (25%) 89,550
Subtotal $447,750
ENGINEERING AND ADMINISTRATIVE (15%) 67,160
Subtotal $514,910
INTEREST DURING CONSTRUCTION (12%/YR) 3,000
TOTAL PROJECT COST $517,910
B.
C.
ANNUAL COSTS
• Annuity @ 7%
• Labor
• Misc: @ 2%
TOTAL ANNUAL COST
UNIT COSTS
COST/KW-HR
COST/KW INSTALLED CAPACITY
$ 48,890
32,760
10,360
$92,010
$0.61
$ 13,600
A.
..
1
J
B.
C.
Table 4-4
COST ESTIMATE, ALTERNATIVE 2
(1992 Dollars)
CAPITAL COSTS
ITEM
1. Dam Modifications
2. New Penstock
3. Power House and Equipment
• Site Work
• Building, Furnish and Install
• Turbine, Furnish and Install
• Misc. Piping, Furnish and Install
4. Electrical
• Generator and Switchgear, Furnish and Install
COST
$ 29,000
369,000
18,000
20,000
18,100
4,600
32,800
• Step-Up Transformer and Intertie, Furnish and Install 26.200
TOTAL DIRECT CONSTRUCTION COST $508,700
TOTAL INDIRECT CONST. COST (20%) 1Q1.74Q
TOTAL CONSTRUCTION COST $610,440
CONTINGENCY (25%) 152.210
Subtotal $763,050
ENGINEERING AND ADMINISTRATIVE (15%) 114.46Q
Subtotal $877,510
INTEREST DURING CONSTRUCTION (12%/YR) 5,000
TOTAL PROJECT COST
ANNUAL COSTS
• Annuity@ 7% $ 83,310
• Labor 32,760
• Mise: @ 2% 17.650
TOTAL ANNUAL COST
UNIT COSTS
COST/KW-HR
COST/KW INSTALLED CAPACITY
$882,510
$133,720
$0.68
$ 17,650
II IL--
• ---
ALASKA
FIGURE 1:
FAIRBANKS •
PACIFiC OCEAN
TERkn'ORY
KEY MAP CHENEGA BAY
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--.--~------------,---------. -
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FIGURE 2: TOPOGRAPHIC }.tIAP
i CHENEGA BAY
w':;'~;J.------,--,--.... C'-:-,.--T (I)' , HI2;!Julti~l1n~}~~N
'. , 203 W 15th., Suite 104, Anchornge, Ak .• 99501
. .. Tete: 907 272-7111 Ftlx~7J ~77-J J 77
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SAWMILL BAY
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NOTES
POSSIBLE LOCATION
16'x24' POWERHOUSE
SEE FIGURE 6 AND
NOTE 2.
POSSIBLE ROUTE,
____ 1O"¢ PENSTOCK
1. ROAD SYSTEM SHOWN. BUILDINGS NOT SHOWN.
2. TURBINE DISCHARGE TO EXISTING DRAINAGE DITCH.
EXISTING
CRAB BAY
DAM #4
J
PHUKAN CONSULTING ENGINEERS & ASSOCIATES, INC. CHENEGA BAY HYDROELECTRIC FEASIBILITY STUDY
ALTERNATIVE 1 Civil Geotechnical • Surveying • Environmental
Telephone: (907)272-7111 Fax: (907)272-3177
203 West 15th Avenue Suite 104 Anchorage, AK 99501
DRAWN MBP GRID
SCALE 1"=300' DATE 1-7-93
F.B. PG. W.O. H92466
COMP FILE NO.
466SITE
FILE DRAWER NO. FIGURE 4
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WATER PLANT ----'/
/
PHUKAN CONSULTING ENGINEERS & ASSOCIATES, INC.
Civil Geotechnical. Surveying • Environmental
Telephone: (907)272-7111 Fax: (907)272-3177
203 West 15th Avenue Suite 104 Anchorage, AK 99501
/
POSSIBLE ROUTE
i 2"0 PENSTOCK
NOTE
r
EXISTING
CRAB BAY
DAM #4
-"',.,.....'---
1. ROAD SYSTEM SHOWN. BUILDINGS NOT SHOWN.
CHENEGA BAY HYDROELECTRIC FEASIBILITY STUDY
ALTERNATIVE 2
DRAWN MBP GRID
SCALE 1"=300' DATE 1-"7-93
F.B. PG. W.O. H92466
COMP FILE NO.
466SITE2
FILE DRAWER NO.
FIGURE 5
I
:·
i
"
" j
II
1
24'
· . 16' --~ .. -~--.------~ ~ PREFAB METAL BUILDING
~ ON CONCRETE SLAB
--~----------~-------~
MISC. ELECTRICAL
ELECTRICAL ROOM
SWITCHGEAR, TRANSFORMERS,
ETC.
8' OVERHEAD DOOR
PELTON WHEEL
TURBINE GENERA TOR
(OVER SUMP)
MECHANICAL ROOM
u
~-10" OR 12" PENSTOCK
(HOPE ARCTIC PIPE)
FIGURE 6
BURIED 24"¢ CMP
TURBINE DISCHARGE
TURBINE
DISCHARGE
DRAINAGE
DITCH
CHENEGA BAY HYDROELECTRIC FEASIBILTY STUDY
PROPOSED POWERHOUSE
PHUKAN CONSULTING ENGINEERS & ASSOCIATES, INC.
_
Civil • Geotechnical • Surveying. Environmental
203 W 15th., Suite 104, Anchorage, Ak., 99501
Tete: (907) 272-7111 Fax: (907) 277-3177
1"'0 9'JA.-::.;--rr:OUP 1'1'" A'-::'-::OTL "'('A'" "'Teo rlATE1!7/g"'l Ay M8D t ~.~ . . L""rVV ....... ¥" ~ I \t...>.--rvv I ..... v '-'-,., l.,j .... I I # I '-' ..... II!
PHUKAN
Consulting Engineers & Associates, Inc.
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Chenega Hydro-Electric
Feasibility Study
October 12, 1992
PHOTO PLATE NO.1: Site of Chenega Bay water supply dam.
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PHOTO PLATE NO.2: Stairways leading to the dam.
Chenega Hydro-Electric
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October 12, 1992
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PHOTO PLATE NO.3: Upstream view (looking from top).
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October 12, 1992
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PHOTO PLATE NO.4: View of upstream reservoir area.
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October 12, 1992
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PHOTO PLATE NO.5: View of left abutment (looking from top).
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PHOTO PLATE NO.8: Upstream view of the dam.
Chenega Hydro-Electric
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PHOTO PLATE NO.7: View of the dam (loo.king from top).
Chenega Hydro-Electric
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October 12, 1992
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PHOTO PLATE NO.8: View of the spillway.
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PHOTO PLATE NO.9: View of the spillway.
Chenega Hydro-Electric
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October 12, 1992
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PHOTO PLATE NO. 10: View of the upper part of the dam.
Chenega Hydro-Electric
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October 12, 1992
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PHOTO PLATE NO . 11: Downstream view of the dam.
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October 1 2, 1992
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PHOTO PLATE NO. 12: Downstream view of the dam with the intake pipe.
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Chenega Hydro-Electric
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October 12, 1992
PHOTO PLATE NO. 13: Downstream view of the dam with the cleanup pipe.
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October 12, 1992
PHOTO PLATE NO. 14: View of the water intake pipe at the downstream side (away
from the dam).
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October 12, 1992
PHOTO PLATE NO. 15: Downstream view (looking from top).
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October 12, 1192
PHOTO PLATE NO. 16: View of the water pipeline away from the dam.
-'.--:.' -' ~ .~
~. ,'~';,' ~~-" PHUKAN
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PHOTO PLATE NO. 17: Water storage tank.
Chenega Hydro-Electric
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October 12, 1992
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PHOTO PLATE NO. 18: View of the water treatment building (from top).
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PHOTO PLATE NO. 19: View of the Chenega Village (from water storage tank area).