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City of Selawik Waste Heat System Operation & Maintenance Manual est 1994
CITY OF SELAWIK WASTE HEAT SYSTEM SELAWIK,ALASKA OPERATION AND MAINTENANCE MANUAL OWNER: ENGINEERING: CONSTRUCTED BY: TECHNICAL ASSISTANCE BY: Selawik Waste Heat System Operations and Maintenance Manual CITY OF SELAWIK P.O.Box 49 Selawik,Alaska 99770 (907)484-2132 (907)484-2209 FAX ALASKA ENERGY &ENGINEERING,INC. P.O.Box 111405 Anchorage,Alaska 99511-1405 (907)349-0100 (907)349-8001 FAX OFFICE OF ENVIRONMENTAL HEALTH &ENGINEERING 3925 Tudor Center Drive Anchorage,AK 99508 (907)729-3500 (907)271-4734 FAX CITY OF SELAWIK WASTE HEAT SYSTEM SELAWIK,ALASKA INDEX LIST OF SUPPLIERS ..00....0ccccccccccccccccesseeeeeeeecneecesseeaaeeeeesneeesstaeessecenteressnntetes PAGE 3 CRITICAL SPARE PARTS ............c:cccceceseeseceeeeeseneeceseeueeeesesanecesseeesssseesesesneseeees PAGE 4 MAINTENANCE CHECK LIST...0.....0.ccceeeccceecerencneeereeneeeerenaueesseneecenteeseeeetennaeeeeee PAGE 4 TROUBLE SHOOTING DIAGRAM ....000.......:cccccecceecceeeesneeeceescucecsecerseneseereeerenaaeees PAGE 5 VALVE TAG DIRECTORY...........c::cccecsceceeesenseeeeseeneeeeseeneereessaeecssnsessaneesneeeessnaeees PAGE 6 OPERATING SEQUENCE AND PROCEDURES................ccccccceesceeeeeceeteeeeeteneeees PAGE 7 SYStEM PUPOSE.0.00...ecceccccecceccceeeeeececeaeeceeeceeeeaaueeeeeeeeeeaaaeecsseneneneesseseaneees Page 7 System Description and Operation 2.00.0...ccccccceccecteeeeeeseeseseeeeeeeeeeeeees Page 7 Power Plant Cooling System Start-Up...cccccceeeceeceeeeseteeeeseeeeeees Page 8 Waste Heat Loop Start-up...eee ccc ccc snneeeeeeeeeeeeeeeeeaeseasessaeeeeeesaaaees Page 8 Clinic SysteM Start-Up 22...ccceecccneeeeeeeeeeeeeeeceeeeeeeeeeeeseesessneeaeaeaaaeees Page 10 Water Treatment Plant System Start-up...eee eee ectesteceeeeeeeetees Page 10 Routine Maintenance and Operation................ccccccccccccceeeeeeeseeeeeeeeeeeeeeeeenaes Page 10 SPriINg SHULKOWN 0.0...cece cececececeeeeeeeeeeeeeeaaaaaaaaeaeeeeeeessasseeeeeeeeeeeeeeeeeeaaas Page11 Fall Start-up o.oo...ccccecccccccccc ce eeeeeeeeeaseeeeeeeeeeeaeesseeeeeceeeeeeeseseeeenenaaaeeets Page 11 System Trouble-Shooting ...........cce cee ceeeeeeeeeeeeenanneceeeceeeeeseenueeeseessenneaaaeneaees Page 12 EQUIPMENT DIRECTORY (Directory and Cut Sheets).........0.00..ceee APPENDIX A DESIGN DRAWINGS2.00...ccccccccccecccceeeeeeeececeneeecesneeeeseaneeseeeesesseeeneeeneeseas APPENDIX B TEMPERATURE LOGS ..........ccccccccccccccccceeeeeenceeeeeeeeeeesaeesecseeeneeseeneesnseeees APPENDIX C Selawik Waste Heat System 2 Operations and Maintenance Manual CITY OF SELAWIK WASTE HEAT SYSTEM SELAWIK,ALASKA LIST OF SUPPLIERS ALASKA PIPE AND SUPPLY 2300 East 63"Ave. Anchorage,Alaska 99507 (907)561-4411 (907)562-4863 ARCTIC CONTROLS 1120 East 5'""Avenue Anchorage,Alaska 99501 800-277-7555 (907)277-9295 fax A.D.REID NORTHWEST P.O.Box 24203 Seattle,Washington 98124 (206)624-2183 (770)340-9056 fax QSE P.O.Box 380875 East Hartford,CT 06138 (860)569-2558 (860)568-2843 fax E.D.I. 1884 E.3rd Avenue Anchorage,AK 99501 (907)277-5678 (907)276-6476 fax E.J.BARTELLS CO. 601 Whitney Road Anchorage,Alaska 99501 (907)272-2467 Selawik Waste Heat System Operations and Maintenance Manual PUMPS,THERMOMETERS,PRESS. GAUGES,PRESSURE RELIEF VALVES,EXPANSION TANK,AIR SEPARATOR,PIPE,VALVES,AND FITTINGS AMOT VALVE HEAT EXCHANGERS 1.C.MOLLER ARCTIC PIPE MOTOR STARTERS.MISC ELECTRICAL INSULATION 3 CRITICAL SPARE PARTS Air Vents Maid-O-Mist #75,or equal Arctic Piping Loop Glycol Dowfrost Inhibited Propylene Glycol (unmixed) Pressure Gauges Trerice 600C or Equal Waste Heat Pump (P-WH1)Grundfos UMC 65-160 (Spd 2) AVEC secondary loop pumps Grundfos UMC 65-40 (Spd 3) (P-WH2 and P-WH3) Water Treatment Plant pump (CP-12)Grundfos UMC 65-40 (Spd 2) Thermometers Trerice BB560205AA MAINTENANCE CHECK LIST Daily: e Monitor and record waste heat system temperatures and pressures e Verify operation of waste heat module pumps (P-WH1,P-WH2,&P-WH3) e Visually inspect piping,valves,and heat exchangers for leaks Monthly: Verify Waste Heat Module exhaust fan operation e Verify operation of Water Treatment Plant low temp pump (CP-12) Semi-Annually: e Trip automatic air vents e Trip pressure relief valves e Actuate butterfly valves Annually: e Test waste heat loop glycol concentration and inhibitor level e Visually inspect arctic piping for leaks 10 Years: e Clean and regasket plate and frame heat exchangers Selawik Waste Heat System 4 Operations and Maintenance Manual TROUBLE SHOOTING LOGIC DIAGRAM IS WASTE HEAT (ns)PERFORM ROUTINE MAINTENANCE,RECORD TEMPERATURES AND PRESSURE (PAGE 4AVAILABLE?eS ()SET VALVES CORRECTLY IS THE WASTE HEAT lan ARE CRCULATING PUMPS (P-WHt,P-WH2 >ARE VALVES SET PROPERLY?(o>ARE THE AVEC ARE THE RADIATOR lan IPAS VALVE i>SET VALVES CORRECTLY LOOP PRESSURE OK?(YES P-WH3)OPERATING (PAGE 12)ES}(VALVE ae VES}RADIATORS.RUNNING?-(s /---at oN YES}OPEN?VES}(PAGE 6)- (PAGE 6) REPAIR lan 1S WHM HEAT 9S POWER AVAILABLE TO («)WHMNONE13)UES}EXCHANGER LEAKING?PUMPS?(PAGE 12)--()-CON OP eae REPLACE AMOT (PAGE 13)VALE THERMOSTATS tHEATHETCANGER(as)IS CLINIC OR WIP HEAT |1S CIRCUT BREAKER (ns+2 (Phe 43)(res }EXCHANGER LEAKING?AND WIRING OK?WES} (10)REPLACE PUMP (PAGE 12) REPAIR ARE THERE ANY LEAKS IN |RESET CIRCUIT BREAKER/ PIPING LEAKS (es)THE WASTE HEAT LOOP REPAIR WIRING (PAGE 13)eS PIPING? NO ARE THE CLUNIC AND WIP AOD GLYCOL TO WASTEBOILERSOPERATING_fee)HEAT LOOP (SEE WASTEPROPERALYANDARETHEWES}FEAT LOOP START-UP,SETPOINTS CORRECT?PAE 8)(PAGE.10) REPAR BOILERS/ ADJUST SETPOINTS PROVECT:CITY OF SELAWIK WASTE HEAT RECOVERY SYSTEM TITLE: TROUBLE SHOOTING LOGIC DIAGRAM ALASKA ENERGY AND ENGINEERING,INC P.O.BOX 111405 ANCHORAGE,ALASKA 99511-1405 PHONE (907)349-0100 -OR BY:SIS SCME:NO SCALE FILE NAME O&MLOGIC |SHEET mse OSS OME 7 awe |PRRT AER 94-07-9770 1 OF 1 VALVE TAG DIRECTORY VALVE TAG DIRECTORY TO BE PROVIDED BY CONTRACTOR UPON COMPLETION OF CONSTRUCTION Selawik Waste Heat System Operations and Maintenance Manual CITY OF SELAWIK WASTE HEAT SYSTEM OPERATING SEQUENCE AND PROCEDURES SYSTEM PURPOSE: The heat recovery system is designed to capture heat generated by the AVEC power plant,that would otherwise be rejected to the atmosphere via the radiators, and transfer this heat to the Clinic and Water Treatment Plant.The objective is to reduce the amount of fuel oil used to heat the buildings. SYSTEM DESCRIPTION AND OPERATION Hot coolant from the on-line diesel engine(s)is piped through a pumped secondary piping loop to a plate and frame heat exchanger located in the Waste Heat Module. There are two separate secondary pumped loops (one from the SMI Module and one from the Butler Building)that provide hot engine coolant to a 6-port,three chambered plate heat exchanger in the Waste Heat Module.After passing through the heat exchanger,the coolant is routed to an amot valve which is piped in mixing mode.The amot valve has 180°factory set thermostatic elements and regulates the flow of coolant to the radiators to maximize the amount of heat available to the waste heat system. When the engine coolant return temperature (temperature leaving the heat exchanger)is greater than 180 degrees,some of the coolant is diverted to the radiator(s)for cooling.The "cooled"coolant returning from the radiator(s)is mixed in the Amot valve with the "hot"coolant from the heat exchanger to produce a return coolant temperature to the engine of about 180°.If the coolant temperature is below 180°as it exits the heat exchanger,the amot valve bypasses the radiator and returns the coolant directly to the engine. Heat is transferred from the diesel engine coolant to the waste heat loop via the plate heat exchanger HX-WH1 without mixing the fluids.The heated waste heat fluid is then piped through arctic pipe to the Clinic and Water Treatment Plant.The waste heat loop is tied into both building heating systems via plate heat exchangers located in their respective boiler rooms.The plate heat exchangers are used to isolate the building heating systems from the waste heat loop and transfer heat from the waste heat loop to the building heating systems without mixing the fluids.The waste heat loop expansion tank is located in the Waste Heat Module and provides expansion capacity for the waste heat piping loop. There is one circulating pump (P-WH1)located in the Waste Heat Module which circulates the waste heat fluid through the arctic pipe from the Waste Heat Module to the Clinic and WTP.Each pumped secondary piping loop has its own circulating Selawik Waste Heat System 7 Operations and Maintenance Manual pump (P-WH2 and P-WH3)to circulate the hot engine coolant to the Waste Heat Module heat exchanger. Pump P-WH1 (Grundfos UPC 65-160,Spd 2)is designed for manual operation and should run whenever there is a heating demand at the Clinic or WTP (during normal heating season).Pump P-WH2 (Grundfos UMC 65-40,Spd 3)is designed to operate on engine running signal from AVEC engine position #1 or #3 (Butler Building).Pump P-WH3 (Grundfos UMC 65-40,Spd 3)is also designed to operate on engine running signal from AVEC engine position #4 (SMI Module).Turn P- WH2 and P-WH3 off whenever P-WH1 is off. These pumps should be inspected periodically to ensure they are operating properly.The waste heat system is balanced to provide 65 GPM to the Water Treatment Plant and 5 GPM to the Clinic. POWER PLANT COOLING SYSTEM STARTUP Coordinate with the AVEC power plant operator the filling and start-up of the AVEC portions of the waste heat system. Fill the piping between HX-WH1 and the AVEC cooling systems with pre-mixed 60% ethylene glycol and 40%water (Fleetguard Compiliete,no substitutes). Vent air from all high points prior to starting circulating pumps.Allow the cooling system to operate with pumps P-WH2 and P-WH3 in the "automatic”position.Do not add heat to the waste heat loop (keep waste heat circulating pump P-WH1 off). Ensure ail air is out of AVEC power plant cooling system and the diesel engine is up to operating temperature prior to transferring load to the generator. Clean ail system strainers after initial operation. WASTE HEAT LOOP START-UP: Fill the waste heat system with a mixture of 50%plain water and 50%DOWFROST PROPYLENE GLYCOL.only.The circulating pump suction pressure should be maintained between 15 and 20 psi.All valves should be set according to the attached valve tag directory. 3/4"hose bib valves are located at the low points of the waste heat loop at all three heat exchangers.These valves can be used for both filling and draining the waste heat system if necessary. When filling the waste heat system,it is important to make sure that all air is vented from the piping.Air is vented at system high points by automatic air vents.The 50/50 propylene glycol/water mix should be pumped into the arctic piping without Selawik Waste Heat System 8 Operations and Maintenance Manual heating the fluid as it passes through the heat exchangers.This is accomplished by keeping pumps (P-WH2 and P-WHS3)turned off and closing the valves on the boiler side of the heat plate exchangers in the Clinic and WTP (this is important to allow all of the air to be vented from the piping prior to the waste heat fluid expanding). Fill the arctic piping to at least 15 psig prior to turning on pump P-WH'1 in the Waste Heat Module.Pump P-WH1 should be cycled on and off to help force the air to piping high points for venting.The automatic air vents may be hand-tripped by removing the screwed-on cap and depressing the valve stem.Auto air vents are located in the piping at high points adjacent to each heat exchanger and at all high points in the arctic piping.To access the air vents in the arctic piping,remove the screwed pipe connector from the arctic piping tee.The air vent isolation valves in the arctic piping should be kept normally closed except during manual venting of the air.At least once per year,the air vents in the arctic piping should be accessed and manually tripped.Pump P-WH1 (in the Waste Heat Module) should be turned off to allow the air to migrate to the high points during venting.Care should be taken not to discharge antifreeze from the air vent. Continue to cycle pump P-WH1 and add fluid until the air has been vented and the system pressure Is 18 psig (with the pump turned off). After the waste heat system has been charged (filled)and vented.open the valves on the boiler side of the Clinic and WTP heat exchangers (SEE NEXT SECTION FOR WTP AND CLINIC START-UP)and allow the boiler systems to bring the waste heat fluid up to temperature (at least 160F)prior to turning on the engine coolant pumps (P-WH2 and P-WH3). (NOTE:THE ARCTIC PIPING SYSTEM SHOULD ALWAYS BE ALLOWED TO COME UP TO OPERATING TEMPERATURE BY USING THE BOILERS TO PREHEAT THE SYSTEM PRIOR TO ALLOWING HOT ENGINE COOLANT TO ENTER THE WASTE HEAT MODULE PLATE HEAT EXCHANGER). Once the arctic piping loop is up to operating temperature,the engine coolant pumps (P-WH2 and P-WH3)should be switched on to automatic mode and the circulating pump for the on-line engine will start.Additional air should be vented from the system as the fluid circulates.Cycle pumps on and off and vent high points until all air has been purged from piping.Close ball valves on air vents in exterior arctic piping and install piping caps.Adjust balancing cocks to setpoint indicated. The Waste Heat Module is equipped with a ventilation fan (VF-1).The fan is set at 80F and operates on a rise in temperature in the heat recovery module.The fan setpoint is adjustable from 50F to 80F. Selawik Waste Heat System 9 Operations and Maintenance Manual CLINIC SYSTEM START-UP Fill the hydronic loop piping between the boiler and the plate heat exchanger with the same mixture of fluid used in the Clinic hydronic system.Vent air through high- point vents.Adjust the boiler temperature to fire between 165F and 175F.Confirm croper setpoint with piping thermometers,do not rely on the boiler control setpoint. WATER TREATMENT PLANT SYSTEM START-UP The maximum anticipated delivered waste heat supply temperature is about 180F. Due to the relatively high temperature required to operate the hydronic dryers and hot water generator (190F+),the existing Water Treatment Plant heating loads are separated into "high”and "low'temperature loops.Boiler B-2 provides heat to the high temperature loop and serves the hydronic dryers and hot water generator. Boiler B-1 provides heat to the low temperature loop and serves the following critical loads:Building heat;Water Tank heat;Incoming Raw Water heat;and utilidor heat for the River,6(0 Home,and 20 Home utilidors.The waste heat system only provides heat to the low temperature loop. A shell and tube heat exchanger is used to provide heat from the high temperature boiler to the low temperature loop in the event that the low temperature boiler fails and the waste heat system cannot meet the heating demand.On a call for heat, cump CP-12 circulates heat from the high temperature loop through the shell and tube heat exchanger (HE-5)to heat the low temperature loop.An alarm signals that the low temperature loop has malfunctioned any time CP-12 turns on.(The shell and tube heat exchanger and CP-12 have been sized for the maximum boiler cutput). Fill the hydronic loop piping between boiler B-1 and the plate heat exchanger with the same mixture of fluid used in the Water Treatment Plant hydronic loops.Vent air through high-point vents.Adjust existing low temperature Boiler B-1 to fire between 165F and 175F.Confirm proper setpoint with piping thermometers,do not rely on the boiler control setpoint. Pump CP-12 will operate any time the low temperature loop heating supply temperature falls below 150F and will shut down when the low temperature loop heating supply water temperature exceeds 160F. ROUTINE MAINTENANCE &OPERATION: The piping system should be maintenance free.The waste heat supply and return temperatures should be recorded daily to provide a historical record and to alert maintenance personnel of impending problems.A master form for recording temperatures and pressures is included in this manual and may be copied for use. Selawik Waste Heat System 10 Operations and Maintenance Manual The circulating pumps should also be checked periodically for proper operation. This can be done by reading the pressure gauges upstream and downstream of the pump.If the downstream pressure is higher than the upstream pressure,the pump is operating.Pump operation can also be checked by removing the silver end-cap from the pump housing and visually inspecting the pump shaft rotation (refer to manufacturers instructions). SPRING SHUTDOWN: The waste heat circulating pumps are sized for providing the maximum available heat during the cold winter months.In order to reduce electric consumption during the relatively warm summer months.Pumps P-WH1,P-WH2,and P-WH3 should be shut off when the daily outside temperature exceeds 55F.Notify the AVEC Plant Operator prior to shutting down the waste heat system. FALL STARTUP: Refer to System Startup on pages 7 &8.Notify the AVEC Plant Operator prior to starting up the waste heat system. Prior to system startup,verify that the waste heat system pressure at pump P-WH1 is at least 15 psig prior to turning on the pump.Add 50/50 Dowfrost/water mix,as required. Auto air vents are located in the piping at high points adjacent to each heat exchanger and at all high points in the arctic piping.To access the air vents in the arctic piping,remove the screwed pipe connector from the arctic piping tee.The air vent isolation valves in the arctic piping should be kept normally closed except during manual venting of the air.At least once per year,the air vents in the arctic piping should be accessed and manually tripped.Pump P-WH1 (in the Waste Heat Module)should be turned off to allow the air to migrate to the high points during venting. Use the Clinic and WTP boiler systems to bring the waste heat fluid up to temperature (at least 160F)prior to turning on the engine coolant pump(s)(P-WH2 and P-WH3).(NOTE:THE ARCTIC PIPING SYSTEM SHOULD ALWAYS BE ALLOWED TO COME UP TO OPERATING TEMPERATURE BY USING THE BOILERS TO PREHEAT THE SYSTEM PRIOR TO ALLOWING HOT ENGINE COOLANT TO ENTER THE WASTE HEAT MODULE PLATE HEAT EXCHANGER). Once the arctic piping loop is up to operating temperature,the engine coolant pumps (P-WH2 and P-WH3)should be switched on to automatic mode and the circulating pump for the on-line engine will start.Close ball valves on air vents in exterior arctic piping and install piping caps. Selawik Waste Heat System 11 Operations and Maintenance Manual SYSTEM TROUBLE-SHOOTING: Because the components of this system are relatively few,the process of locating any problems should be relatively simple.Some potential problems and solutions are as follows: Low Flow Or Lack Of Heat: If the AVEC diesel generator(s)is running and producing heat and the waste heat supply temperature is below 170F,first verify that boiler B-1 in the WTP and the Clinic boiler are operating and set to fire between 165F and 175F.Also,verify that all valves at the Waste Heat Module,Clinic,and WTP are set properly (see attached valve directory).Next,verify that the pumps are running (verify which generator is on-line and that the correct secondary loop pump (P-WH2 or P-WHS3) is operating.Also,verify that the main waste heat pump P-WH'1 is also operating. Pump operation can be verified by removing the silver end-cap and visually inspecting to see if the shaft is spinning.If a pump is not working be sure the proper circuit breaker is on,and the pump motor starter switch is in the ON or Auto position.!f the pump still does not work,verify that power is available at the pump. If so,replace the pump. Check the fluid pressure in the waste heat system.Make sure that the suction pressure at pump P-WH1 is at least 18 psig,and that the pump discharge pressure is approximately 10 psig greater than the suction pressure.If the pump suction pressure is less than 15 psig add 50/50 Dowfrost/water mix to bring the suction pressure to 15 psig.If the system still does not operate properly,there may be air in the arctic piping.To correct this condition shut off the circulating pump for a few moments and manually trip the air vents.Restart the pump and repeat if necessary. This helps to vent the air through the auto air vents at the system high points. Pump Replacement If pump P-WH1 needs to be replaced,close the valves at both the suction and discharge ports of the pump.Ensure that the circuit breaker providing power to the pump is off and disconnect the electrical wiring from the pump motor.(Refer to Manufacturers instructions)Remove the bolts from the pump flanges and remove the pump.Install the new pump in the reverse order.Before starting the pump,fully open the valve on the suction side of the pump.Open the valve at the discharge side of the pump only about 25%.Check to see that the system pressure is at least 15 to 18 psi at the pump suction (add 50/50 Dowfrost/water mixture if necessary). Start the pump and allow the fluid to circulate and allow the waste heat system to come up to operating temperature (REFER TO WASTE HEAT LOOP START-UP PROCEDURES.ABOVE).Slowly open the pump discharge valve 100%. Selawik Waste Heat System 12 Operations and Maintenance Manual The procedure for replacing pumps P-WH28&3 is similar to P-WWH1 except the pump inlet pressure should only be about 5 psi.If additional glycol is required,coordinate with the AVEC power plant operator,(REFER TO POWER PLANT COOLING SYSTEM START-UP PROCEDURE,ABOVE). AVEC Radiator Aquastat Setpoint and Amot Valve If the AVEC radiator fan(s)are running constantly and the waste heat loop temperature is low it may indicate a problem with the Amot valve or radiator aquastat setpoint(s).If the setpoint is below 190F,contact the AVEC power plant operator to determine why the setting is low (DO NOT ADJUST ANY AVEC POWER PLANT CONTROLS).If the radiator setpoint(s)are correct and the fans still are running and the waste heat loop temperature is low,replace the thermostatic elements in the Amot valve. First open the amot bypass valve and then close the isolation valves at_all three amot ports.Drain the coolant from the Amot valve and remove the housing bolts, cover,and thermostatic elements.Install the new elements in reverse order using new o-rings and housing seal (refer to attached manufacturers literature).Open the isolation valves and wait a few minutes to allow the Amot to come up to the engine cooling loop temperature before closing the bypass valve (NOTE:ALWAYS ACTUATE THE BUTTERFLY VALVES SLOWLY TO AVOID A SUDDEN PRESSURE CHANGE IN THE PIPING SYSTEM.) Heat Exchanger Repair: If a heat exchanger starts to leak severely,the heat exchanger isolation valves (supply and return)can be closed to prevent the waste heat or building heat loops from being drained down. Waste Heat Module Heat Exchanger lf the Waste Heat Module heat exchanger starts leaking,inspect the fluid to see if it is ethylene glycol (usually pink or green)or propylene glycol (clear).If the leaking fluid is ethylene glycol this indicates that the engine cooling side of the heat exchanger is leaking.If the leak is severe,first shut off the engine coolant _loop circulating pumps (P-WH2 and P-WH3)and then slowly close the engine cooling loop supply and return valves at the heat exchanger.Notify AVEC maintenance personnel that the waste heat loop is not working,and that some of the power plant coolant has leaked. If the fluid is propylene glycol,this indicates that the secondary (or waste heat loop) is leaking.If the leak is severe,shut down the circulating pump (P-WH1)and close the waste heat supply and return valves at the heat exchanger.(Note:The pumps will burn out if they continue to run with the heat exchanger valves closed.) Selawik Waste Heat System 13 Operations and Maintenance Manual Small leaks can sometimes be repaired by simply tightening the heat exchanger bolts (Refer to Manufacturers instructions).First,mark the leak on the plate with a permanent marker to identify which plate gasket is leaking.Prior to tightening the bolts,the pressure inside the heat exchanger must be relieved.To do this,first shut down the circulating pumps and then close the engine cooling loop valves and the waste heat loop valves at the heat exchanger (refer to the attached valve directory).(Note:Notify the AVEC plant operator and City WTP/Clinic maintenance personnel that the waste heat system is not working.) Drain the cooling loop (ethylene glycol)and waste heat loop (propylene glycol) fluids from the heat exchanger to ensure that the pressure in the heat exchanger is atmospheric (0 psi gauge pressure).Tighten the heat exchanger plate pack bolts according to the manufacturers instructions.Be careful not to strip the bolts.Pump the drained glycol back into the heat exchanger from the bottom ports and vent the air out the top.Open the waste heat loop vaives at the heat exchanger and turn on circulating pump P-WH1.Inspect the heat exchanger leaks.Allow the arctic piping loop to come up to operating temperature (REFER TO WASTE HEAT LOOP START-UP PROCEDURES.ABOVE).Open the heat exchanger valves for the AVEC cooling loops and turn pumps P-WH2&3 to automatic.Add proper fluid to the piping loops as necessary to maintain system pressures. If the leak persists it will be necessary to tear-down the heat exchanger to repair the leak.Usually the cause of a leak is a leaking gasket.This is not difficult to repair but does take time.Before dismantling the heat exchanger,have on-hand several plate gaskets and all (6)port gaskets.Mark the leak on the plate with a permanent marker to identify which plate gasket is leaking. Shut down the circulating pumps and close all supply and return valves at the heat exchanger.Drain down the heat exchanger of all fluids.Prior to disconnecting the piping connections at the heat exchanger follower (back-plate)flush both the inside and outside of the heat exchanger with clean water.To flush the inside of the heat exchanger,connect a hose to the boiler drain at the bottom of one of the heat exchanger ports and run clean water through the heat exchanger until the water is clear and free of glycol (this needs to be done for each of the 3 heat exchanger chambers).Drain all water from the exchanger.Loosen and remove the bolts from the heat exchanger (refer to attached manufacturers instructions for the proper loosening sequence.)Inspect all the plate gaskets for wear or bulges.Replace the leaking gasket(s).Prior to reassembling,rinse off all plates and gaskets and ensure the gaskets are clean and in place.Reassembie the plates and tighten according to the manufacturers instructions.Reconnect the piping to the heat exchanger ports and replace the fluid removed from the heat exchanger.Open the valves and bleed the air from the system (Refer to system start-up procedures above for proper system Start-up).Inspect for leaks. Selawik Waste Heat System 14 Operations and Maintenance Manual . Clinic Heat Exchanger The Clinic heat exchanger is a brazed-plate heat exchanger.This type of heat exchanger was selected for the Clinic because it does not have plate gaskets that may leak (brazed plate heat exchangers are not used at the Waste Heat Module or Water Treatment Plant because brazed plate heat exchangers have a relatively high pressure drop and low heat transfer capacity).In the unlikely event that the Clinic heat exchanger starts to leak,replace the heat exchanger.Refer to the manufacturers instructions included for heat exchanger replacement procedure. (Note:Notify the power pliant personnel any time that one of the buildings is not receiving waste heat.) Water Treatment Plant Heat Exchanger lf the WTP heat exchanger starts leaking,slowly open the heat exchanger bypass valve and close the building heating loop supply and return valves at the heat exchanger (refer to drawings).If the leak stops,this indicates that the boiler side of the heat exchanger is leaking.If the leak does not stop,close the heat exchanger valves on the waste heat supply and return valves at the heat exchanger.If the leak stops,this indicates that the arctic piping loop side of the heat exchanger is leaking. 'Set pump P-WH1 to speed 1 and continue to operate the waste heat loop to the Clinic.)(Refer to Waste Heat Module Heat Exchanger repair section above for information on trouble shooting and repairing the heat exchanger.) Water Treatment Plant Emergency Heat Alarm In the event that the low temperature boiler fails and the waste heat system cannot meet the WTP heating demand.pump CP-12 will start and heat will be provided "ram the high temperature loop boiler to the low temperature loop via a shell and tube heat exchanger.When this occurs,an alarm will signal that a fault has cecurred in the low temperature loop.First,stop use of all domestic hot water and clothes dryers to ensure that adequate heat is available to critical building heat loads.Verify that fuel is available to boiler B-1 and the boiler is set to fire between 165F and 175F.Repair boiler B-1,as required.Also,verify that the waste neat loop supply temperature is greater than the return temperature.Refer to System Trouble Shooting instructions,above . NOTE: THE WASTE HEAT SYSTEM IN DESIGNED TO REDUCE THE FUEL CONSUMPTION OF THE EXISTING BUILDING HEATING SYSTEMS BY PRE- HEATING THE BUILDING HEATING RETURN FLUID AS IT ENTERS THE BOILER(S).IF THE BUILDING HEATING SYSTEM(S)DO NOT WORK PROPERLY,THE WASTE HEAT SYSTEM WILL NOT WORK PROPERLY. Selawik Waste Heat System 15 Operations and Maintenance Manual IT IS IMPERATIVE THAT THE BUILDING HEATING SYSTEMS ARE ALWAYS MAINTAINED IN GOOD OPERATING CONDITION.ALSO,THE BOILER SETPOINTS SHOULD BE SET BETWEEN 165 AND 175F SO THAT THE BOILERS WILL MAINTAIN THE REQUIRED BUILDING HEATING LOOP TEMPERATURE,AND NOT BACK FEED THE WASTE HEAT SYSTEM. Selawik Waste Heat System 16 Operations and Maintenance Manual APPENDIX A EQUIPMENT DIRECTORY AND CUT SHEETS EQUIPMENT DIRECTORY HEATING: Air Vents Amot Valve Arctic Pipe Expansion Tank: ET-WH1 ET-2 Glycol: Arctic Piping Loop AVEC Power Plant Cooling Loop Heat Exchangers: WHM HX-WH1: WTP HX-WH2: Clinic HX-WH3: WTP HX-5 (S&T): Pressure Gauge Pressure Relief Valve Pumps: WHM P-WH1: WHM P-WH2: WHM P-WH3: WTP CP-12: Air Separator Thermometers Thermometer Well Valves: Bail Butterfly Gate Circuit Balance Flow Check Ventilation Fan VF-1 (WHM) CONTROLS: Aquastat (CP-12) Aquastat Well Circ Pump Motor Starters: WHM P-WH1: WHM P-WH2: WHM P-WHs3: WTP CP-12: WHM Vent.Fan Thermostat: ELECTRICAL: Light Switch (Waste Heat Module) Electrical Outlet (WHM) Service Entry (100 Amp) WHM Ceiling Light Fixture Selawik Waste Heat System Operations and Maintenance Manual Maid-O-Mist #75,or equal 4BOCF-180-01 I.C.Moller Armstrong AX-144V Armstrong AX-100V Dowfrost Inhibited Propylene Glycol (50/50) Fleetguard Complete (60/40) Alfa-Laval M10-BFG Alfa-Laval M6-F GFN Alfa-Laval CB76-H Young F-608-AY-1P Trerice 600C or Equal Watts 174 &740 Grundfos UMC 65-160 (Spd 2) Grundfos UMC 65-40 (Spd 3) Grundfos UMC 65-40 (Spd 3) Grundfos UMC 65-40 (Spd 2) Armstrong VAS Trerice B8560205AA Trerice 76-D42 Brass 2 1/2" Crane Capri No.9302,or equal Crane Monarch No.23,or equal Crane Class 150,No.1334,or equal Armstrong CBV.or equal Armstrong Flo-Control,or equal Greenheck SDE-10-24-D Honeywell L4006A1678 w/well Honeywell 112622A Square D Class 2510,#MBG1 Square D Class 8502,#SBG2V01G12R174 Square D Class 8502,#SBG2V01G12R172 Square D Class 8502, #SBG2V01G12R172Y75 (wi aux.contact) Honeywell T6054A1005 120 V,20 A,Single Pole switch 125 V,20 A.Duplex GFI Receptacle 100 Amp Meter Socket,100 Amp Circuit Breaker.Top Entry,NEMA 3R Hubbell VX-151,or equal 17 AUTOMATIC AIR VALVES NO.7 SERIES AUTO-VENTS*PA 22 AUTOVENT AIR ELIMINATORS for hot water heating and chilled water cooling systems. For continuous venting of hot water heat- ing systems and chilled water cooling systems.Install on mains,pipe lines,unit heaters,chillers,convectors,radiant pan- els,and coils. The No.7 Series Auto-Vents are reliable automatic air eliminating valves for con- cealed radiators,pipe lInes,tanks,and other devices where water or liquids are used for heating or cooling.They have proved to be the solution to many perplex- ing problems that have confronted engi- neers and contractors where air pockets or traps retarded the free circulation of the liquids and reduced the efficiency of the system or appliance.The No.7 Series of Auto-Vent Alr Eliminators are made of brass and equipped with a self-closing, float operated valve.The valve is equipped with aMonel metal spring and a Neoprene valve seat which is unaffected by high temperatures,oil,and anti-freeze.No air chamber Is required.The vent is regularly fitted with a patented cap that may be used as a check In case of a leak caused by core sand or scale. APPLICATIONS FOR SOLAR HEATING Expansion Tank a Alr Eliminator 3_;Pal tienes:” eth seo ot Bosmaces sure)ogaleaeeve'ataitie | Venting Trapped Malns and Clircu- lating Lines omarmtomtait8Felt w VACNe IneFO,:Ghictt:Wiesdtiion ae es FIAMMA Es Oni HON TNICTE a ye =agate |iinenee™ a tfemalecon BOILER Venting Boller or Chilling Unit pase 4ree(Sin,(9 NOD Tas $3SiniseSea|: 'aii ath Int GAME ORE*spay |ABI TES ligy TRS 5]Lvpyeae ayerSETEAipbNTegmes ' on Loo tumne Venting Over- head Hot or Chilled Water Heating Malns -peTrUT-CEE #;RACES Venting Unit Heaters tT controls CORPORATION -THERMOSTATS.>CONTROLS aff SWITCHES ©VALVES SAFETY CONTAORS FEATURES e FLOW RATES OF 68-1200 USGPM (water) ¢TAMPER-PROOF TEMPERATURESETTINGSOF55° 240°F °SEE "SELECTION”FOR COMBINATIONS AVAILABLE:CAST IRON,DUCTILE IRON, BRONZE &STEEL HOUSINGS 1-1/2'"'THROUGH &6''PIPE SIZES FLANGED CONNECTIONS e COMPLETELY SELF-CONTAINED e POSITIVE 3-WAY VALVE ACTION HOW TO ORDER When ordering please specify the following: 1,AMOT Model B. 2.Pipe size connection:1-3/2",2", 2-1/2",3”,4",5"or 6", 3,'tousing Material;cast Iron, Ductile iron,bronze or steel, 4,Type of flange connection,see Table O, 5,Nominal temperature setting, see Table E, 6,Any of the following specialfeaturesIfrequired: a.Viton seals (instead of Buna N), db.Nickel ptated temperature element assembly. c.Temperature Element Assembly Leak Hole,see Table G, 4.Reduced Stroke Element Assembly for high overtemperature, This unit may be ordered using the full deseription as shown above or by constructing a Model No.using the Model Code System.The complete Model No.tor a standard cast Iron bodied vaive with 4"125 Ib.Class fiat face flanges,no manual override,plating or teak holes and set to malntain a nominal temperature of {160°F would be4B0CF16001. (Amor coutrols MODEL BTHERMOSTATICVALVES WITH FLANGED CONNECTIONS een i noone BOTTvevinebere,|eegweeset . MODEL BF MODEL BO AMOT Model 8 Thermostatic Vaives are fully automatic, 3-way fiuid temperature controilers for diverting or mixing applications,They are used to provide reliablecontroloffiuidtemperaturesinenginewaterjacket and fubricating ol!cooling systems,These vaives aresultableforprocesscontrolandIndustrialappticationswherefluidsmustbemixedordiverted depending on thelr temperatures.They may also be appliled to cogeneration systems to control temperatures In the heat recovery loop assuring proper engine cooling and maximizing heat recovery, Mode!B Vaives are available with flanged comnecttons In housings of cast Iron,ductile Iron,bronze and steel In 1-1/2"through 6 "pipe sizes sultable for water fiow rates of 68 to 1200 USGPM,See "Selection" for available combinations of materlals,sizes and connections and Fig.1!for recommended flow rates In other fiulds. As with other AMOT Thermostatic Vaives,they utilizefullyenclosed,factory-set temperature elementassembiieswhichprovidetamper-proof operation,To change a vaive setting It Is necessary to exchange the temperature element assembiles,. Viton seats can be supplied for use In fiulds which attack Buna N such as phosphate ester and diester ofts,With such olls,nickel plated efement assembdiies should be requested for protection of the bronze parts, If these ol!s are used,contact the AMOT factory tor seal material recommendations for your specific trade name and type of ol}, AMOT Thermostatic Valves display excellent rellability even under extreme shocks or vibration and many models have been qualified to MIL=-S-901 and MIL=-V-19772, Other AMOT Thermostatic Valves are available tor water tlow rates of 9-2800 USGPM,see Form No,913, MANUAL OVERRIDE t¢desired,AMOT Mode!8 Thermostatic Vaives can be supplied with a Manual Override which allows the operator to force the vaive to flow all the fluid through the cooler,On the larger sizes there is one Manual Override for each of the temperature element assembi les, PROVIDE MAXIMUM RELIABILITY FOR ALL APPLICATIONS OPERATION The vatve Is supplied with the temperature element assembiles factory-set to the nominal temperature setting.Temperature is sensed at Port A_whichremainsopentoPort8(bypass)unti!l the fluid temperature reaches a point 5=10F°below the nominal setting,As the temperature continues to rise,the sliding vaive moves to close off Port B and open Port C (connected to the cooler or heat exchanger),Port 8Isfullyclosed8=10F°above the nominal setting.The valve continually modulates the fluld flow to maintaln the nominat temperature,For optimum control,the system should be sized so about 1/2 the total fluid flow Is passing through the cooler at full load. For long life,AMOT Model B Valves should not beexposedtocontinuoustemperaturesexceeding25° above their nominal temperature setting.For occasionat short periods such as 1/2 hour,they can be exposed to temperatures of 50 F°above their nominal temperature setting,but 250°F maximum,For higher overtemperatures,special reduced stroke element assemblies sre available,They will withstand continuous temperatures of 60F°above their nominal temperature setting but add 30%to the valve pressure drop, INSTALLATION AMOT Thermostatic Valves operate in any position and may be located at the convenience of the system designer,in the smaller sizes,the valve may be supported by the connecting pipe but should not be subjected to excessive bending.Line up the piping betore tightening the connecting bolts,Larger sizes should not be used to support long and heavyt lengthe of plpe nor used to draw up lengths of pipe which have been tebricated too short. \¢the vaive system,the system should be properly prevent trapping airassembiles. is mounted at the high polnt of the vented fo at the tempersture element For piping dlagrams regarding specific applications, refer to Form 913,AMOT Thermostatic Valves Generai Information, SELECTION AMOT Thermostatic Valves are selected by the anticipated flow rate through the vaive.Refer to Fig.|.Pressure drop across the vaive Is usualiy limited to approximately 2 psi to 7 psl to maintain good teaperature regulation, Standard versions avallable from USA factory. Cast !ron Ducti te tron Bronze Steel 2BMCF 2M0F 1-1/2BMBF 2sJ2accr2BCOF2BMBF2-1/2308J2FCF23FOF2CeF2-1/2BMSJ2-1/280CF 2-1 /2300F BF BF 3805S J 2-1/2Z3MCF 2-1/2BMDF 2-1/2308F 3BMSJ 3B0CF 3800F 2-1/23MBF SemcF S3BMOF 3808 4B0CF 4800F SBMBF 4BMCF 48MDF 4806F 5B0CF SB00F 48MBF SBMCF S@MOF SB08F 680CF 6800F SeMBrF 6BMCF 68MOF 6B08F 68MBF Models with cast tron,ductile Iron or bronze housings have ANS!125 tb.Class compatible flat face flanges,Modets with steel housings have ANSI 150 {b,Class compatible raised face flanges. SPECIFICATIONS Internal Trim Materials ...stainless steel &bronze Standard Seal Material ..««««©«©©©«©Buna N Maximum Allowable Pressure Drop Across Valve eo ««20 psi (140 kPa) Vaive Pressure Rating Cast Iron,Ouctile Iron or Bronze body ...«150 psi (1034 kPa) Steel Body ..««««««230 psi (1585 kPa) Net Weight(ibs.)Cast Ductite tron tron Bronze Steel 11/2BM .6.ce _vs)_ 2 BC,BM.-30 30 35 45 2BF «eee e 39 35 40 - 2 1/2 Be ee 2 OF 55 75 75 3 B.eoeee#e 60 60 80 80 4 B.eee 135 135 150 -_- 5B.ee ««200 200 240 - 6B.ee eo 270 270 300 -_ AMOT designs and tests all Its products to ensure that high quality standards are met,For good productlife,carefully follow AMOT's Installation and maintenance Instructions;fallure to do so could result In damage to the equipment being protected or controlled. PIPING DIAGRAMS MODELS BO.BC.BM FOR MONG APPLICATIONS FOR DIVERTING APPLICATIONS BY PASS BY PASS z Oo = Saada2woccoe <2 5 a. o i 11/28 40 55 70 85 100 11528«40 60 80 100 120 14021/28 «75 110 145 180 215 25038801201602002402804B1602403204004805606B36054072090010801260 Fig.1.FLOW INU S.GALLONS PER MINUTEa o e@ crop 18 2 to 7 psi. MODEL CODE SYSTEM Mod0eEL 4 BOC F 18001 4-AT BVRER BEDS 3 60 C F 160 Ole -(_) T |"T=Special Requirements (MTO)Made to Order'Element Asembiy Leak Hole,TABLE G*#* Element Assembly Type,TABLE F Temperature Setting,TABLE E Y TABLE A TABLE B TABLE C TABLE D# Vaive Stze}|Vaive Type Body Material Connections Code Code Code Inches (mm)|No.No,Material |No.Type 1 1/2 (40)|BO standard C cast Iron F ANS!816.1 (125 tb.Class)"FF Flange" (standard)|J ANSI 816.5 (150 Ib.Class)"RF Flange" 2 (50)[BM manual override S steel 2 1/2 (65)G Undritted Flange BC tee conflg.|8 bronze N Navy Flange per MIL-F=20042 3 (80)withoutmanual O ductite Iron 4 (100)override, 1-1/2 &2" 5 (125) BF flanged,2" 6 (150)only TABLE £TABLE F TABLE G## Temperature Setting Element Assembty Type Element Assembly Leak Hole Code Nominal Temp,Code Code Stze No.°F (°C)No.Type No.Inches (mn) 055 55 (13)ol 1096xX standard none (standard) 075 75 (24) 090 90 (32)02 1096P plated with A 1/2")(12,7) 095 95 (35)Viton seals B 174"(6,4) 105 105 (41)c 3/8"(9,5) 110 110 (43)0 1/8"(3,2) 120 120 (49)03 1096X with Viton seais |E 1/16"(1,6) 130 130 (54)F 3/32"(2,4) 140 140 (60)07 2433X manual override G 3/16"(4,8) 150 150 (66)H 5/16"(7,9) 155 155 (69)"1 5366X reduced stroke 160 160 (71)element for high 165 165 (74)overtemperature, 170 170 (77)not available In 175 175 (79)all temperatures180180(83) 195 195 (91) 205 205 (96) 215 215 (¢102) 230 230 (110) 240 240 (116)NOTE:Letters or numbers in the MTO space,other thanTemperaturesapplyonlyto|nothing,Al or AA,Indicate the unit is bulit to1096&2433 Element special requirements and some of the other codeAssemb!tes.numbers may not be vaild,Check with the factory forfullspecificationofsuchmodels, "Former model coding generally omitted Table D0.: **Table G Is to be omitted on any vaive made In USA not requiring leak holes, DIMENSIONS MODELS BO,BC,BM MANUAL OVERRIDE LEVER=(BM ONLY) ONE PER ELEMENT TION |[Position COLO 5-7/8 BOLT (149.2) CIRCLE (-- 4 IXDIA\yAle NOMINAL PIPE SIZE|_\nore 2 MODEL 2BF BOLT CIRCLE r Pa r 4-3/4 >--(120.7)yY< aya r)Z NOTE L.ne arte NOMINALPIPESIZE NOTE 2 NOTE |:DIMENSION INCLUDES 1/16 (1.6)RAISED FACECS) ON CODE LETTER 'J'FLANGE NOTE 2:BOLT HOLES STRADDLE CENTERLINES OF ALL AXES Principal Dimensions Maximum Flange DrillingNominalWidth Number ofPipeIntheNo,off Dla.of]Bolt ElementModelNo,Size nye ye nxn nyn "Z"{Other Plane|Hotes|Holes |Circle |Assemb!les 1-1/2368F 1-1/2 -7-3/4 9/16 |5-1/6 |5 7/8 5-1/2 4 344 3-7/8 1(40)C197)|(14.29))128.6 |(149,2)](139.2)(19,05)98.4 2 BC(-)F 2 -8-7/8 |11/16 6 5-7/8 6 4 3/4 4-3/4 i2BM(-)F (50)(225)1 (17.46)](152.4)](149.2)](152.4)(19,05)|}(120.7) 2 BF (-)F 2 -4-7/16|5/8 6 10-5/8 6 4 3/4 4-3/4 J(50)(132.7){(15,87)|(152.4)](270)1(152,4)(19,05){|(120,7) 2 BCSJ 2 3-5/8 |8-7/8 5/8 6 5-7/8 6 4 3/4 4-3/4 1(50)(225)$(15.87)](152.4)](149.2)|(152.4)(19,05)|(120.7) 2-1/BO(-)F |2-1/2 -10 11/16 7 6-1/2 81/4 4 3/4 5-1/2 22-1/23M (-)F (65)(254)1¢17.46)](177.8)/(165.1)|(209.6)(19,05)|(139.7) 2-1/2 BOSJ}|2-1/2 |4-1/8 10 11/16 7 6-1/2 81/4 4 3/4 5-1/2 22-1/2 BMSJ (65)(254)1(17,46))(177.8)1(165,1)|(209.6)(19,05)|(139.7) 3 B0(-)F 3 -10-1/2|3/4 T21/2 |6-3/4 6-1/4 4 3/4 6 23BM(-)F (80)(267){(19.05)](190.5)1(171,5)|(209.6)(19,05)|(152.4) 3 BOSJ 3 5 O-1/2]3/64 T-1/2 |6-3/4 b=1/4 4 3/4 6 23BMSJ(80)6267)|(19,05)1(6190.5)((171,5)|(209.6)(19,05)|(152.4) 4 BO(-)F 4 -15-7/8|15/16 9 89/16 |12=1/8 8 3/4 7-1/2 44BM(-)F (100)(403)|(23.8)|(228.6)|(217.5)(308)(19,05)|(190.5) 5 BO(-)F 5 -1914/4 |15/16 10 9-1/2 13=3/4 8 7/8 8-1/2 65BM(-)F (125)(489)1(23,8)(254)|(241,3)(349)(22.23)(215.9) 6 BO(-)F 6 -19-174 |"1 10 19 8 7/8 9-1/2 96BM(+)F (150)(489)((25.4)|(279.4)](254)(482.6)(22,23)(241,3) Dimensions In Inches,MItilmeters In (), RICHMOND,CALIFORNIA 94802 U.S.A.FORM 936AMOTCONTROLSCORPORATIONCALIFORNIA§RM 93 5-83 s district heating pi,3standardpipes wt me caualiaall meRAKmem)=1 HH)em) Partno.Steel pipe Casing Install-Pipe approximate Quantity 1)Heat toss in BTUAVK @ : F F ation weighviength of water at water temperature °F nom.i.c.maller i-c.moller @ @ Wall @ length -pipe without pipe with nom.out.thickness Out.nom.B OT:130 |OT KB]Betoalarmalarminmminmminmminmm|fit.m Ib kg gal{t.Um 104 |140 7 176 |212 |248 in mmTou0*250°40 TOSCO [O12 26]35s.OW]oo.2a)4 |18 |003.O4 [47]77[107]139]170]3a 20tools250°1 2s |1.327 °33.7 [0102 26]354 °90 |89 1 27 az [|19 |0d 6 |5.7]94 fst |oR]207]8 25pou2ss102|2sn2-5122 |VAS |669 42-4 7 0.102 26 |4.33 |NO]B9 27]SmI |2651 |O08 :10 |59]98]136]17.7]27]a 32woo3s7s103|2soyessi2y |uv2 40 |1.92 48.3 |0.102 |26]4335 10 |98 |30 |oir |2ess fond|ons |69 F an2]157]203]ae]rie aowoneersiOd|asodersi2a |2 50 |2.374 60.3 FONE 29 |4.92 "125 |118 36 |777152 [3569 |"0.20 |25 |7.6]125}175]26]278]2 sowonsessi0S|2susessi2s |22 65 |2.9%=76.8 |ONd 29]5.51 |190 |148 145 |106207 |4804 032.40 |89]14.7]205]265 [325]212°65|toneesi06 |2506975126 3 HO}3.500 88.9 10.126 32]630°160 |167 |$1 |130260 |stig |O48:85 |93}tsa]aafeastae ft 3 Ko le $10?$127 4 100 |4.500 5 114.3 |0.192 |3.6 |7.87 ©200 |187 |57 |388 176 |0.72 |9.0 |10.0}164]229}295]303]4 10 5108 S124 S$135 5.500 $39.7 |O42 3.6 8.86 225 |217 66 481 218 12 14.0 |9S |19.0 |26.6 |34.3 |42.1 §Ws510951296180|6626 168.3 |0.157 40]9.84 |250 |236)724 617 280 |1.60 |200 |13.5 |221]309]398}s90 |6 |ise51105130KO|8626 219.0.177 4.5 |1240,315 |276.BH]9s |ats |2.82 ©35.0 |14.7 |24.0 |33.6 |43.2]5321 8 ©200sin5131W280|10.748 273.0 |0.197 |5.0 |15.75 :400 |276?BF]1312 [395 |4.35 ©sao |14.3 |23.6 |329]425]522]1 2505112;$132 12 |300 |12.752 |323.9 |0.220 |$6 |17.72 |450 |31S 1 96 |1698 |770 |6.20 ©77.0 |16.7 |27.3 |38.2]49.4]6 |12 |3005135133435014.000 355.6 |0220 5.6 |19.69 _300 |315 1929 875 7.69 =93.0 |16.2 |26.5 |37.1 |47.8 |58.7 4 350Sus513416400|t6.000 406.4 |U.248 |6.3 |20.47 +S20 |354 |10K |2303 «|toss |9.82 °122.0 |219}360]so2]ors |m5]16 40StStasWo4S18.000 457.2 7 0.248 6.3 |22.05 ,560 |354.108 2568 1165 12.48 =135.0 |26.1 |42.7 |59.7 |76.8 |94.3 hs 450S116$136 20 Sod 7 20.000 SUK.|0.248 6.3 |24.80 630 |354 108 2987 |1355 15.54 193.0 |25.2 |41.2 |$7.6 |74.1 |9th 0 Sim$17 $137 22 SM)|220K)SSH..248 6.3 |27.95 _m0 |354 ,10%Hol ;1570 18.92 235.00 |23.9 7 37.7 |$2.7 |ox.|x35 22 SstSitsStas24onf240oof03S80|W.70 eo |9s 4519 |2050 22.30 277.0 |22.8 |37.2 |$2.8 |67.0 |82.3 24 ean 1)The mentioned valves are in accordance Steel pipe length 39°4”(12 meter).except forwiththegiveninstallationinstructions*)iv:(6 meter).Bare service pipe end(section 2)with a mean temperature in 8 5/8"(220 mm).sorrounding soilof 44°C.=Ub F A HD fib FADED ASEA BROWN BOVERI The ABB system is a complete system for transmission and distribution of district heat- ing,but it can also be used for district cooling and the transmission of crude oil.Many year's experience and constant development work has given us great knowledge of designing and installation of pipe systems.The ABB sys- tem is a standardized and tested system,com- prising all the necessary components. All over the world many thousand kilometers of buried ABB pipes and fittings are evidence of the great reliability of the system and its strength under all climatic conditions. Reliability and long lifetime Security is the key word for the development work.And this means that all components are simple and robust.This ensures a correct installation and very good resistance to all underground influences. As a result ABB has developed a unique fitting system with taper lock muffs for the joints of small pipe dimensions and band muffs®for large dimensions. At the same time an ABB system has less joints than other traditional systems.As an added safeguard the ABB system can be sup- plied with an integral surveillance system which monitors every metre of the pipeline electronically and indicates automatically if a fault has occured in the network.Analyses of ABB District Heating many projects prove the great effectiveness of the surveillance system.Pipe systems with the surveillance system have very low operational costs because any damage is discovered before corrosion of the steel pipe occurs. The quality of the products is ensured by an integrated quality control system which has been designed according to the requirements of the international quality standard [SO 9001. ABB District Heating A/S Fredencia OK Tel.+45 75 926211 1993.02 Ak HP GD FPR ADED ASEA BROWN BOVERI ABB system parts have been tested and approved by a number of test institutes,e.g. The Danish Technological Institute,the Swedish testing laboratory of Studsvik,Bun- desanstalt fur Materialprifung (Berlin), Amtliche Materiaiprifanstalt (Hanover),Cen- tre Scientifique et Technique du Batiment (Paris)and the Finnish Committee of Quality Surveillance.ABB District Heating hold patents for the system and parts in many countries,and the documented high quality and reliability mean that in addition to the 5 year factory guarantee an insurance can be taken out. Product development The ABB system is a complete pipe system. Robust and reliable.Every year large amounts are invested in a continual development of production methods and the components to make the system even better. The results of this have been:pipes in 24 m lengths reducing the number of joints by 50%, the band muff©-a very robust and simple joint for pipes in large dimensions,and the curved pipes®-pipes which are delivered in the required angles from the factory.Using thesecurvedpipes®a fixed pipe system is obtainedandthepiperunswillbeshorter. Technical service The strict requirements for quality,security and long lifetime also depend on correct instal- lation.To ensure this ABB District Heating offer a comprehensive service: |bs 1.1.2. ABB District Heating @ All pipes and fittings are supplied with labels showing the installation steps by illustrations. @ The ABB district heating school offers theo- retical and practical courses for fitters, supervisors and designers of the ABB sys- tem.The courses explain thoroughly and systematically the individual products and working processes e ABB District Heating's technical consul- tants and engineers give advice and instructions on job-sites and they are avail- able to give comprehensive guidance throughout the planning and installation period @ This manuai contains information on all our products and provides detailed design and installation instructions The object of ABB's technical service is to pre- vent installation faults -for safety's sake. References Today,ABB pipes have been installed in morethan1,000 towns.A total of 30,000 km ofpipesandmorethan3.8 million joints and fit- tings have been installed.Reference lists of complete projects can be provided. Ak HD BD2BDEDASEABROWNBOVERI ABB's preinsulated district heating pipe sys- tem is a bonded system.The pipes consist ofasteelservicepipeandaplasticoutercasing,securely bonded together with the foam insulation. copper wires \ \ outer casing \foam insulation service pipe Fields of application of the pipe system The ABB pipe system is a transmission and distribution system for district heating and cooling and heated oil. The system is complete,i.e.all fittings and necessary tools and accessories are supplied by ABB District Heating. All statements in this manual are based on a maximum pressure of 16 bar and a maxi- mum temperature of 130°C. (Easy bend pipes:120°C). Steel pipe The service pipe is a steel pipe bought from established and approved steel mills.The pipes have dimensions according to 1SO 4200/DIN 2458. As standard,welded pipes in steel quality St.37.0 according to DIN 1626 are supplied. Melt analysis max.% Cc;P|S|N {A |Si0.17|0.04 |0.04 |0.009!0.08 |0.25 Yield stress: Min.235 N/mm2 Ultimate stress: 350-480 N/mm2 Elongation at break: Min.23% Welding factor: V=1.0 I.2.I. Pipe specification Works test certificate: DIN 50049/3.1 B Beveiled ends: ISO 6761/DIN 2559/22 Pressure test/steel mill: With cold water at min.50 atm. Steel pipe finish: To ensure optimum adhesion between steel pipe and foam insulation all pipes are grit blasted Steel pipes in other qualities are delivered to special order. Insulation An effective insulation layer is obtained using polyurethane foam.During the foaming the outer casing and the steel pipe are securely bonded together. The advanced production plant ensures the manufacture of a completely homogeneous foam over the entire pipe length. lsocyanate index: Minimum 130 Closed ceils: Minimum 88%-|SO 4590 (method 1) Average density,entire pipe length:Min.80 kg/m? Core density: Min.60 kg/m3-!SO 845 Compressive strength: 0.4 -0.6 N/mm? Coefficient of thermal conductivity: Max.0.027 W/mK at 50°C-iSO/DIS 8497 Water absorption at boiling: Max.10 vol.% Ph-value: 9.4+0.3 Continuous operating temperature: Max.130°C Allowable peak load temperatures,depending on the actual temperature life curve of the dis- trict heating system,can be determined on the basis of the ABB life calculation programme. For instance,short peak loads of 140°C can be permitted. --_AX-144V "§ Series AX Seecensional Data 1Model-4F No.::SE a EK a Ea Ste .lg ches che D Hs ches = AX-15 -7.8 2.5 12 19 Y 46 14%!10 8 6: . AX-20:.10.9 2.5 12 25 Ye 59 21%|10 8 6s AX-40 21.7 5.0 12 49 %114 444s 10 8 snl"AX-60 33.6 11 16 42%Ye 139 36%=:14 12 138 'AX-80 >:44.4 22.2 16 55 "a 196 49%14 :12 202 "AX-100 55.7 22.2 16 68 Ya 231 62%14 12 240 AX-120.|68.0 34.0 24 40%1 266 |29%20 i 18 [275 AX-144 77.0 34.0 24 45%1 233.t 34%20.18 |251 AX-180 90.0 34.0 24 52%1 286 |41%20 il 18 304 AX-200 410.0 34.0 24 63 1 326 |52%20 18 |344 AX-240 131.7 44.4 24 74 Ys 397.|63%20 18 415 charging vaive (between bolt holes) "etween”-- 8 doit pores"@ €T-2 Series AX-V LMe.Acrar .=a AeModelNo...\ AX-6OV.|33.6 my 16 43 'h 145 ; AX-80V -[444 22.2 16 56 "201 ' AX-100V $5.7 22.2 16 69 "”237 'qeAX-120V 68.0 34.0 24 44%1 285, 77.0 34.0 24 49%1 299 <q 8 AX-180V 30.0 34.0 24 56%1 305 AX-200V |__110.0 34.0 24 67 1 335 AX-240V |131.7 44.4 24 76%1 401 'location depends upon size of tank.Refer to Subrmttal Sheet §037.908. System connection btting ning charging vaive 1°.”NPT 147 NPT x < .idSeriesL V .ee D 5 eyinne[inches -200-L 7 53 24 38%204 3004.79 24 52%250 '400-L 105 24 66%295 8600-L 132 24 BO%340 P=lung ang 6004 -158 30 65 550 +BOOL -:211 30 83 680 -1000-4 °*264 36 73%760 : 1200-4 -317 !36 85%864 : 1400-4,370 i 36 98%966 1600-L 422 48 |71%1580 '2000-L 528 {48 i 85%1810} \A : on -oe -™ae O07PecidbiSOtholl. --PUMPS, Armstrong Pumps inc..93 East Avenue.North Tonawanda,N.Y.14120 ©Phone:(716)693-8813 ©Fax:(716)693-8970 tn Canaaa:S.A.Armstrong Limited,Toronto *in U.K.:Armstrong Pumps Limited,Colchester,England SELECTING THE PROPER CONCENTRATION OF DOWFROST Fiurp The concentration of glycol-based heat transfer fluid required in a sys- tem depends on the kind of protec- tion needed in winter,or the oper- ating temperature if the system involves refrigeration.There are two basic types of protection avail- able:"burst protection”and "freeze protection.” Burst protection Burst protection is sufficient if the system will remain dormant when the temperature is below the freez- ing point of the solution.In HVAC applications,burst protection is con- sidered an appropriate safeguard in systems where there is adequate space to accommodate the expansion of an ice/slush mixture and the system is inactive during the winter. Inhibited glycol-based fluids provide burst protection in the following manner:as the temperature drevs below the solution's freezing point, ice crystals begin to form.Because water in the solution freezes first,the remaining glycol solution becomes further concentrated and remains fluid.The combination of ice crys- tals and fluid results in a flowable slush.Fluid volume increases as this slush forms,with the extra volume flowing into available expansion volume in the system.If the concen- tration of glycol is sufficient,system damage will not occur. For burst protection,a 35 percent (volume)solution of propylene glycol (36.6 percent DOWFROST or 46.7 percent DOWFROST HD) is usually adequate.See Table 3 for typical propylene glycol concen- trations required to achieve burst protection at various temperatures. Freeze protection Freeze protection is required in sys- tems where fluid must be pumped at the lowest anticipated temperature. Freeze protection is essential in cases where no ice crystals can be permit- ted to form or where there is inad- equate expansion volume available to accommodate ice/slush formation. For freeze protection,the required concentration of inhibited glycol fluid in the system depends on the operating conditions of the system and the lowest expected ambient temperature.HVAC systems that are subject to prolonged winter shut- down-but which must start-up again while the weather is still cold -may require freeze protection. Freeze protection is also appropriate for closed-loop systems that must be protected in the event of power or pump failure. To obtain adequate freeze protection, the glycol solution must maintain a freezing point at least 5°F below the lowest anticipated ambient tempera- ture.Table 3 lists typical concentra- tions of DOWFROST fluids required to provide freeze protection.Refer to Table 2 for a complete list of the concentrations of inhibited propyl- ene glycol to be added for freeze protection. Table 3-Typical Concentrations of DOWFROST FluidsRequiredtoProvideFreezeandBurstProtection at Various Temperatures Percent (volume)Glycol Concentration Required For Freeze Protection For Burst Protection DOWFROST DOWFROST Temperature and and °F DOWFROST HD DOWFROST HD 20 18%12% 10 29 20 0 36 24 -10 42 28 -20 46 30 -30 50 33 -40 54 35 -50 57 35 -60 60 35 NOTE:These figures are examples only and may not be appropriate to your situation.Generally,for an extended margin of protection,you should select a temperature in this table that is at least 5°F lower than theexpectedlowestambienttemperature.Inhibitor levels should be adjusted for solutions of less than 30%glycoi. Contact Dow for information on specific cases or further assistance. ATTENTION:These are typical numbers only and are not to be regarded as specifications.As use conditions are not within its control,Dow does not guarantee results from use of the information or products herein;and gives no warranty,express or implied. 8 Wls FROM A D RETO NU Alfa-Laval Thermal,Inc. 1.20.1995 HVAC Specification Sheet 0 Custaner:BOG ENGINEERING Item No:HX-WH1 Inquiry No: Cus.Ref.No.:BRIAN 0 17:09 Project: Location:ALASKA End user: Date:01/20/95 Alfa-Laval PHE type: Hardware Specifications Connected in parallel: Design pressure: Gasket material: Plate material: Connection diameter M10-BFG 1 i50 psig Nitrile AISI 394 4"in Performance Conditions Fluids:Eth.glycol 60.0%Prop.glycol 509.0% Flow rate per exchanger:110 70.0 UsGem Temperature at inlet:183.0 163.3 °F Terperature at outlet:171.5 180.0 'F Pressure drop:0.972 0.411 =psiHeattransfered530.0 kBtu/h Log mean temp diff:§.17 °F Physical Properties Temperature:177.2 171.7 °F Density:64.5 62.3 Ib/f£t3 Specific heat:0.811 0.905 &tu/lb,°FThermalconductivity:0.213 0.216 8tu/ft.h,°Fviscosity:1.14 1.02 cP Dimensions &Weights Overall Length See Drawing Width:18 1/2"in Height:38 5/8"in Volume:1.17 1.17 £t3 Shipping Weight:1000 |ae lb UNIT 18 DESIGNED,TESTED &STAMPED IN ACCORDANCE WITH A.8.M.E SECTION VIII,DIV.I. qleles Now Zzo rar SELAWICK WASTE ”8 Aa{ eb)Be A ee e eeOfeneeee e Om cm no)oe ©: " oe ¢@ e @T4q$4 $1 urttip 2 '0NUSNilaaE®ql||2 i |ae _¢STANT UNITING ;BS3 S2q°2 .'q 1 .|3 oy e ee re e .Md wo ||tn a 5 se e "0°eie '--S Feet |+A -=-%,8 7/8"pon a L 9 1/8"(223)13/4"1 3/4"(232) .(48)(43)18 1/2”sastion 38 (470)3 3/8"):=f Studded Pert 1 parton ae ; , ,our (4)3/4"dia.4 ° '0 UNC.216°studded Port41/4”(108)long.al - 7 9/32"(188)aia.Eight (8)5/8"dlo Bolt Circie.11 UNC.¢3 3/4"(98)tong. 3 7 1/2"(190)dia.33 1/16 -(840)Three (3)1 1/8"dia.Holes Boll Circle. '(\oee)(29) ete). 2 3/4170) 90 1/38 tsoney A @ See Plate Computer Printout Oimensians in parenthesis cre millimeters (mm). rT Connections Material alze Ratiog41ittHotsideInG.4e.,4”0 1S0¥#ae {r2,Hotside Out _]4"©1504 42 Celdside in en?)'S044ColdsideOut,4”1804 Erie.bia RR Foti Hoek Spe -WHWaves,ZeBO BUATES,oN The Feane Notes:©T=port connections orty.Specially cesigned 4”,180%rated iop joint flanges cre suppiled with unit.These flanges must be used on your p'oIng connections. Customer:Design Press./Temp.: P.O.No.:Mat'l Flates /Geskets:,Item No.:Llx-totly #Plates Actual /Mox.:' A/t Ord.No.:Weight Ory/Floaded:3A/t Ser.No.For Mfg.Only,LC/LT: .tev.ATT Ie byMultipassSreeereateM1O0-BFG Alfa Laval Thermal Inc.J ees eg SEK Manufactured nm Richmond,Virginio [2%cove emeum "ri wePlateHeatExcnongerONary1s1ee "d Stet s66t ars AN O39 9 B@ WOdd Alfa Laval Thermal Inc.L y PLATE HEAT EXCHANGER SPECIFICATION SHEET FOR MODEL ML0-BFG Furnish as shown on the plans,a Plate and Frame heat exchanger as manufactured by Alfa Laval.The Plate Heat Exchanger Manufacturer shall not subcontract or purchase for resale the plates.He shall press his own patterns of plates. The plate and frame heat exchanger shall consist of pressed Type 304 stainless steel plates as to provide the required heat transfer area to meet the operating conditions specified.Each heat transfer plate shall have one piece molded nitrile gaskets.Gasketing shall have relieving grooves to prevent intermixing of fluids and causeleaktoflowtooutsideofunit.Non-glued (clip-on)casket system shall be provided, Each heat transfer plate to be with herringbone corrugations to optimize heat transfer with nominal pressure losses.Corrugations to be designed to provide support to adjacent plates at evenly distributed support points to allow pressurization of each circuit to a full differential of 1.5 times the design pressure for one hour without buckling or deformation of the heat transfer plates.Plate and frame should be designed so removal of an individual plate is possible without having to remove any plates in front or back of that particular plate. The plate and frame heat exchanger shall be designed to perform the capacities and pressure drops as shown on the schedule,Plates to be 304 stainless steel with If B finish and tapered gasket grooves. The heat exchanger shall not use welded frame assembly.Entire frame shall be bolted together to allow unit to be field assembled to permit rigging into place.The unit cover plates shall be of sufficient thickness for thedesignpressureandcoderequirementsandshallhavenoweldedreinforcementsorstiffeners.All steel surfacesshallbethoroughlycleanedandpreparedferpainting,painting over mill scale is not acceptabie.All steel components shall be epoxy coated.Provide lifting lugs designed to allow lifting of entire units flooded weight. The compression bolts shall not require special tools and shall be arranged to permit plate pack tightening at fixed cover only.Bolts shall be provided with rolled threads to reduce galling and double width hex nuts to adequately distribute the load. To avoid leakage on port area,studded port design should be provided. The complete assembly to be factory assembled and tested In accordance with the ASME Code,Section VIII, Division I,and furnished with ASME Code and Stamp,certification (U1 Form)for a design pressure of 150 PSIG for both circuits.Provide aluminum OSHA shroud around plate pack. "d e@rrt Sé66t es?ON O139 0 &wWOUs wil FROM R O REID Nu Alfa-Laval Thermal,Inc. 1.28.3995 HVAC Specification Bheet 0 i73190 iw Project: Location: End user: SELAWICK WASTE ALASKA Customer:BCG ENGINEERING Item No:HX-WH2 Inquiry No: Cus.Ref.No.:BRIAN 0 Date:01/20/95 Hardware Specifications Alfa-Laval PHE type: Connected in parallel: Design pressure: Gasket material: Plate raterial: Connection diameter M6-FGEN 1 150 psig Nitrile AISI 316 2”in Performance Conditions Fluids:Prop.glycol 50.0%Prop.glycol 50.0% Flow rate per exchanger:65.0 50.0 UsGpm Temperature at inlet:179.0 156.2 'F Temperature at outlet:163.6 176.0 "F Pressure drop:0.832 0.536 psi Heat transfered 450.0 kBtu/h Log mean tamp diff:4.90 °F Physical Properties Terperature:171.3 166.1 'F Density:62.3 62.4 lb/£t3 Specific heat:0,904 0.902 Btu/lb.F Thermal conductivity:0.216 0.216 Btu/ft,h,°FViscosity:1.02 1.09 cP Dimensions &Weights Overall Length (C):See Drawing Width:12 19/32"in Height:36 1/4"in Volume:0.720 0.710 £t3 Shipping Weight:500 lb UNIT IS DESIGNED,TESTED &STAMPED IN ACCORDANCE WITH A.S.M.E SECTION VIII,DIV.J. 2 plides nd |o4 max Designed,constructed and stamped in accerdance with latest A.S.M.E.code and addendum.of Side Front Ala Lovet 4”(100) =A |SF(TM 7-i-O a]|SSS itt p S4 $14|,'|2]|ietee |<] ;mig "18 |al aa'SS 4 453 S24t i |%|==,a 7 SET?i |af =2s Vasa figAf!ae i13/16"1 3/16",3 1/2" (33}(30)|(4or Ecoting 12 $/8" a *3/16"(39)(320) ;r |. _f Co {£5/16"(esp Two (2)1 1/8"dio.Rotes,26_3/16"_||'s6s)(28)al fee41/16"(aes)2 2/4"(70)45 15/16 (1063)A m=See Plote Comouter Printous.Dimensions in sarentresis ore mulimeters (mm). conn . sil Hotside In a,2"NPT s2z Hotsice Ou:2”NPT S Coldside tn 2”NPT s Coldside Out ¥2”NPT Notes:|2le Fo mest,/lect Wubn Customer:Cesign Press./Temp.:P.O.No.:Mat'Plates/Goskets:,item No.:Wx wie #Piotes Actual/Mox.:, A/t Crd.No.:Weight Ory/Flooced:A/L Ser.No.:For Mfg.Only,LO/LT:u tA ezcnipuion Dy ick date MB-FC Alfa Laval Thermal Inc.|MIT)Pha Monufectured in Richmone,Viegmie |5%yeniwe gine celePtuteéHeatExchangerOwe.nor GOI06-130 RewO ZStdt S66t°QS°t AN Olay a wu woud Alfa Laval Thermat ine.L 4 PLATE.HEAT EXCHANGER SPECIFICATION SHEET FOR MODEL M-SFG Furnish as shown on the plans,a Plate and Frame heat exchanger as manufactured by Alfa-Laval.The Plate Heat Exchanger Manufacturer shall not subcontract or purchase for resale the plates.He shail press his own patterns of plates. The plate and frame heat exchanger shall consist cf pressed Type 316 stainless steel plates as to provide the required heat transfer area to meet the operating conditions specified.Eaca heat transfer plate shall have one piece molded nitrile gaskets.Gasketing shail have relieving grooves to prevent intermixing of fluids and causeleaktoflowtooutsideofunit.Non-piued (clip-on)gasket system shall be orovided, Each heat transfer plate to be with herringbone corrugations to optimize heat transfer with nominal pressure losses.Corrugations to be designed to provide support to adjacent plates at evenly distributed support points to allow pressurization of each circuit to a full differential of 1.5 times the design pressure for one hour without buckling or deformation of the heat transfer plates.Plate and frame should be designed so removal of an individual plate is possible without having to remove any plates in front or back of that particular plate. The plate and frame heat exchanger shall be designed to perform the capacities and pressure drops as shown on the schedule.Plates to be 316 stainless stee!with If B finish and tapered gasket grooves. The heat exchanger shall not use welded frame assembly.Entire frame shall bs bolted together to allow unit to be field assembled to permit rigging into place.The unit cover plates shall be of sufficient thickness for the design pressure and code requirements and shall have no weldedreinforcernenrsorstiffeners,All steel surfaces shall be thoroughly cleaned and prepared for painting,painting over mill scale is not acceptable.All steet components shall be epoxy coated.Provide lifting lugs designed to allow lifting of entire units flooded weight. The compression bolts shali not require special tools and shall be arranged to permit plate pack tightening at fixed cover only.Bolts shall be provided with rolled threads to reduce galling and double width hex nuts to adequately distribute the load. The complete assembly to be factory assembled and tested in accordance with the ASME Code,Section VIN, Division I,and furnished with ASME Code and Stamp,certification (U1 Form)for a design pressure of 150 PSIG for both circuits.Provide aluminum OSHA shroud around plate pack. <'d Soret Seer ost AN QI3d 90 8 WOdd W1l FROM A o RETO tu Be S023 9906 172830 Alfa-Laval Thermal,Inc.Hx -WH 3eeeHVACSpecificationSheet0 Custamer:BOG ENGINEERING Project:SELAWICK WASTE Ttem No:HX-WH3 Location:ALASKA Tnguiry No:Exd user: Cus.Ref.No.:BRIAN Date:01/20/95 ie) Hardware Specifications 4 -f-O=Alfa-Laval PHE type:CB76-H eX 4 Connected in parallel:1 Design pressure:180 psig Gasket material:Brazed Plate material:AISI 316 Connection diameter 2”in Performance Conditions Fluids:Prop.glycol 50.0%Prop.glycol 50.0% Flow rate per exchanger:5.00 §.00 UsGrn Temperature at inlet:179.0 153.7 '°F Tarperature at outlet:159.0 173.5 °F Pressure drop:0.472 0.414 psi Heat transfered 45.00 kBtu/h Log mean temp diff:5.42 "F Physical Properties Tarperature!169.0 163.6 °F Density:62.4 62.5 lb/ft3 Specific heat:0.903 0.901 Btu/lb,°F Tharmal conductivity:0.216 0.216 Btu/ft,h,°FVisrosity:*1.05 1.12 eb Dimensions &Weights Overall Length (C):See Drawing Width:0”in Height:0”in Volume:0 0 £t3 Shipping Weight:Ib UNIT IS DESIGNED,TESTED &STAMPED IN ACCORDANCE WITH A.8.M.E SECTION VIII,DIV.I.mae Brazed Plate Heat Exchangers The Next Generation For Oil Coolers *Laser Coolers *Air Dryers Evaporators &Condensers ©Subcoolers &Desuperheaters Last plate and end cover plate sealedNoriskfordamagescausedbyexternal freezing at low temperature. Front cover plate quiders -Reinforcement of plate corners Exact assembly-Minimized tolerance x All units have parallel flow -Easy piping New and improved connection design-Increased allowed torque ee No sharp edge -Easy to handle jotate-ofthe-artFORREFRIGERATION |"SI production methods give:First plate and front cover plate sealed -Flexibility -No external freeze risk -Short delivery time -No cir pockets Highest quality SBEOL (6876.| &ALFA-LAVAL THERMAL my atow am Wang Brazed Plate Heat ExchangersTheNextGeneration DIMENSIONS Standard Data CB14 CB26 CB50 CB76 .Min:'working temperature.|{0d-.a-319°F SANS SED aCAL a ROREOMEL [aki O19 Rae Bee [eee SSIS Max.working temperature 437 427 F 437°F 437FMin.working pressure VACUUM,5 oe fo atone cca PROUT aederarate |.soem ee,YOCUUT Pe VacuumMax.working pressure 435 psig 435 psig 377 psig 135 psig Test pregsure:5.[:.082 PR OASa |AEWADRAPagEA RG eaSOS Doiga?as MGs [oeae 682 psig.|Velume /channel,gaitons 00S gal.013 ga!024 ga 066 al Max.flowrate”. UBGPM.sae Peseciie we LOOPcewreatlann |tances fOORM.|ees.1500pm Standard no.of slates 14 10,18,24,34,80.70.100 }°0,12.16.18.20.24,35,38,50 |24 3C £0 §0.6070.80.90,1004*Water at 16 fps (connecton veiocily) O Width _.||_Depth |$3.84 $1,$2 Wot]| :|08"|; .a A Height .!Conn& 38 13 LA 91486 Suilabie for all types of refrigerant exceot ammonia. ! :Centitied by Underwriters Laboratory Canadian Standards Association. i}.mt !t.-o Measurement in inches ,DIMENSIONS (ne number of piates) Type A B Cc Oo E Weight (ibs.).ee ee *ve "lh ycves',Patten da |ror .CB14ace:[ac6Get ERS abader DNERS |PSS REGO)|SEALS (nix-.13)CB26L 98 [|20 122 44 40 6 (nx 09)2.2 6 (nx 22)*6 CBI6 HIS TSB EA ORS |MERCIER ae AS TUS |SERee(a x22)"CBM [98 LT tsa Aten OO)|2.2o (nx 22)CBSO 1B.F Pe Oe PAST RTs asea cohen x37)et C076 H 20.4 3.6 244 76 S5e(na.tl)15.4 6 (nx t.0}CBIGA |20-4.f,bb BO StOdDAs [han6ak SS (DKS IO)|i154 @ (Mx 1.0),C876 E 20.4 3.6 243 76 554 (nn CO)18.46 (nx 1.0! Afa-Laval ld.,Scarborough,Canada ©Tel/416-259-G101 ©Fax/416-297-8690Alfa-Laval S A de,Mexico ©Tol/+5 565 380G ©Fox/+5 565 5544ORDERNOF439 ®&ALFA-L AVAL THERMAL Alfa:Laval Thermal,Inc.©Heat Transfer Center ©Richmond,VA ©Tel/804-222-5300 ©Fax/804-236-1303 Ss DEHN ENGINEERING TEL!23€-242-35126 Jan 18.35 1Stal WOU Fw ou OTATION Dehn Engineering Sales Company FROM _P.O.Box 68183 Phone 206-243-3123 Seattle,WA 98168 Fax 206-243-3124HtE"5 Representatives for YOUNG RADIATOR COMPANY TO BC G Engincering DATE__January 18,1995, _REFERENCE Retrofit Anchorage,AK (907)338-3035 T/F ATTENTION Brian Gray QUOTATION 8=95043 Thank you for your inquiry to which we are pleased to respond with the following SHELL &TUBE HEAT EX-CHANGER recommendation.Please advise if further information is required.Please contact us for all your Heat -Exchanger requiroments.Any order resulting from this quotation is subject to acceptance and approval of thehomeoffice.Uniess otherwise specified,all products will be furnished with one coat of gray peint. DESIGN FOR SAPVIGR 2.cece eee eee \/ Shell Fluid.....s..esceeeeeee _o0e PROP GLYCOLT |tom Flow Rate ....ccecceceeeeees 60 \60.2m gem inlet Temperature ..........200°F \200°_F/F Outlat Tamparature ......-..170.3°F 170,3°R F TUG FIUIC .0...cece eee es LYCOL] __[ Flow Rata ....2.0.00eee 60 gem 60 m gem intet Temperatura ..........130.9°F 30,2°F F Outlet Temperature .........1ane iF 1so°/FF.F Heat Load .....cc cee cece c ee eee 800,c00 Bw/hr |RNn O00 /_Btushr Btu/hr Fouling Factor ........2..66065 0.0010 *O.nolo/ ** \/ HEAT EXCHANGER 1 MOG..ceecececeeeecceccceee F-608-AY-1P HE=00%4AR-22 . Surfaco Aroa ....0...cece eae |.=1907 $q ft 1 4 9 ft ;sa ft |Tube Diameter ..........-.000.L/&in:3/8\in.ttt, : Shoil Pressure Drop........-.1.9 psi /_lil ps psi ,Tube Pressure Drop...........wee 1.0.pri /23\3 psi pel .Options.....cece cece ee ee eens L \ L \ L \ f A Net Price Eech...........-000 61,274.00 Y 2,515,00,¢ Lot Size .......cc ceeeec eee eees l [1 \ Shipping Weight Each.......180 ib .420 Ib {b Loadtime or Stock Avalable ....2 =3%WEEKS 2-3 WEEKS ' Shipping Point..........._.|SEATTLE,WA SEATTLE.WA 'Nees quoted are F.0.B.shmping point end arc subject to regular terms of 30 days net on approved oredht.Product is pavered byourstandardwarranty.Prices are firm tor acceptance within 30 Gaye of quotation date snd shipment within 120 daysof orderreceiptdate.Later shipments wil be subject to prices reflecting then current labor and materiel costs.Price does not includeState,City Sales,or Use Tax to which this material may be subject.Lot prices quoted apply toquantities authorized by customerandscoeptedbyYoungRedatorCompanyforshipmentatonetime.Stocked tems ere subject to prior sale.Leadtime indicatesperiodafterreceiptoforderordrawingapprovalttrequired. "he +oq tt -F LMTO/BtuEnc:Form 3008,Form 3021 Quoted By:....0 CC:Young Radiator Company induateal Divinion Signature:2 YOUNG RADIATOR COMPANY '2825 Four Mile Road «Racine,Wisconsin 83404 ©Racine,Wi »Lexington,TN «Centerville,IA Form 2756 Rev.3-89 p4 )J HX-5 eee PAINT -ONE COAT PRIMER GRAY ENAMEL ¥.®.Co.Part No. Y.R.Co.Model No. Par *ZINC ANODE ONLY WITH CN AND CNT OPTION CODES.Dore DM-88SMT.2 of 11 SHELL |TUBE OPERATING PRESSURE 130 psi 150 psi TEST PRESSURE 250 psi 1250 pa MAXIMUM OPERATING TEMPERATURE 350F 350F MODE.A B Cc D E F G H J L M N P R S tT | U F602 |612]2400 |7.50]1462 |469 |469 [|3.75 |1.31 |21.38 |4.75 |]7.25 |250 |2.00 |38 |1838!.50 |3.00 F603 [|6.12 |3288 |7.50]2350 |469 |469 |3.75 |1.31 |30.25]475 |7.25 |250 |200 |38 |27.251 50 |3.00 F604 |6.12]41.76 |7.50]3238 |469]4.69 |3.75 |1.31 |39.12 |475 |7.25 |250 |200 |38 |36.121 50.3.00 | F605 |6.12 |59.88 |7.50 |5050 |469]469 |3.75 |1.3)|]57.25 |475 |7.25 |250 |200 |38 |5425].50 |3.00 F608 |6.12]77.76 |7.50}68.38 |469 |469 |3.75 |1.3)|75.12 |475 |7.25 |250 |200 |.38 {72.12}50 |3.00 YOUNG RADIATOR COMPANY,RAQNE,WISCONSIN 53404 5-600 |PASS FORM 3008 PRESSURE GAUGES|TFerice .NO.600C SERIES 32”&442”SIZES DESIGNED TO MEET THE NEEDS OF THE CONSTRUCTION INDUSTRY. The No.600C TRERICE Pressure Gauge offers quality,accuracy and styling at a budget price.This gauge is furnished with a phos- pnor bronze bourdon tube and brass socket.The brass movement assures long life.The tube and tip are soldered to the socket.themovementismountedonthesocketandtheentiremechanismisindependentofthecase.Due to this construction,maximum sta- bility is obtained.The white finished aluminum dial face with black graduations and figures which are easy to read gives the gauge amodernappearance.It is furnished bottom outiet onty in a 3%”or 42"dial size.This gauge is available only in a flangeless case in the 42"size.The 3%”size is available with an optional back flange. STANDARD SPECIFICATIONS CASE:Cast aluminum -biack finished. RING:Friction type -stainless steel (444°),black finish (34°). WINDOW:Clear glass. DIAL:White with black figures and graduations. POINTER:Adjustable -black finished. MOVEMENT:Brass. ACCURACY:ANSI B40.1 Grade A.1%of full scale over middle half of range.2%of full scale over 1st &last quarter of range. BOURDON TUBE/SOCKET:Phosphor bronze tube,soldered to brass socket and tip (maximum temperature 150°F). CONNECTION:Bottom connection only,%°NPT. HOW TO ORDER:State -quantity,catalog no.,size and range. NO.600C NOTE:For correct use and application of pressure qauges,see PRESSURE GAUGE STANDARD 840.1 STANDARD PRESSURE,COMPOUND &VACUUM RANGES FOR NO.600C GAUGE *ENGLISH RANGES METRIC RANGES Diai Range Fig.intervais Minor Divisions Kg.Kito- in,In.in.em,(force)Figure Minor pascais (Sh Figure Minor hg.of ot vec.per Intervals Divisions Intervais Divisions Vee.psig Vec.peig Vec.psig vac.cm Vac.Press. 30 to 0 5-Oo;5-0]76to 0 15cm 1cm 100 to 3600 10 2 30 to 1§|10 -§|5-5 |76to 1}20cm 5 §em .1 100 to 100 20 2 30 to 30 |10 -51 1-51 76to 2 |20cm 5 Sem .1 100 to 200 50 5 30 to 60 |10 =10]1-1 |76to 4 |25cm 1 5cm .1 100 to 400 50 10 30 to 100 |30 -10]2-2]76to 7]76 1 18cm .2 100 to 600 100 10 30 to 150 |30 -25 |;5-2 |76to 10 |76 1 Sem .2 100 to 1000 100 20 30 to 300 |30 -50)5-5 |}76to 21 |76 3 38cm .§100 to 2000 400 20 Oto 15 3 2 Oto 1 2 02 Oto 100 10 2aleOto3055Oto2205Oto200202 anni Oto 60 10 1 Oto 4.2 5 1 Oto 400 50 5 Oto 100 10 2 Oto 7 1 2 Oto 700 700 10 Oto 160 20 2 Oto 11 1 1 0 to 1200 200 20 Oto 200 20 2 Oto 14 2 2 0 to 1500 300 20 Oto 300 §0 5 Oto 21 3 2 0 to 2000 200 20 Oto 400 50 5 Oto 28 4 5 0 to 3000 500 50 Oto 600 100 10 Oto 42 6 1 0 to 4000 500 50 Oto 1000 100 10 Oto 70 10 1 0 to 7000 1000 100 "English ranges are stock ranges.0-70 AKC O-bo Wt&AS Be Page 140-8 THE VALVES WITH THE DOUBLE-SAFE DESIGN C.SERIES.S174,game size inlet and outlet connections,bronzeiBodies,:pressure,Setting|range 30-1-150 Ibs. These safety relief valves are for protection against excessive water pressure caused by thermal expansion c:tne water.However. they also have an emergency BTU steam discharge capacity if run-away firing conditions occur. Accordingly,for domestic hot water supply systems,these valves protect against excessive pressure conait:ons only.Therefore. to prevent excessive temperature above 212°F,which might result in overheating explosive dangers,combined temperature and pressure relief protection is essential. Watts self-closing combination temperature and pressure relief valves give this protection as describec on page 3. SERIES;740..with expanded |outlets,-lfon bodies,pressufe setting range 30-75,Ibs."see-nthe ;1if=%)+p«13%iA(These boiler water safety relief valves are for protection against excessive water pressure caused by thermal expansion of the water.However,they also have an emergency BTU steam discharge capacity if run-away firing conaitions occur,but do not use for continuous steam service.The function of the valve is to prevent excessive pressures above tne vaive setting, but valve will not prevent the natural build-up of temperature in the boiler because the valve works on pressure only and temperature does not affect its operation. For hot water storage service installations,at pressures above or below 75 Ibs.,bronze body construction is essential as well as combined or separate temperature and pressure relief protection as noted for Series 174A. The!MostCompleteLine'ME4RATED@ PemeeFEetee1Taaloanaes FR.aB CRESSURE SALE,RELIEF; The 174A-740 Series was developedtoofferacompleteline:of:boiler.safety%"through 2”inclusive and with.corresponding relief valve sizes from high B.T.U.discharge capacity ratings. Watts was the first to offer this full selection of sizes,which afford com- plete pressure protection for the great majority of all hot water heating and supply boilers with a single valve. Sizes 1"to 2"inclusive are proportion- ately larger valves to the 34"size. They are designed forlarger institu- tional and industrial installations to protect high B.T.U.rated boilers that need greater relief capacities. Whenever plans call for.the atest and finest in ASME relief valves,you'll findthemintheWattsline."Outstanding engineering design,as shown on page 3,along with the completeness of the174ASeriesand740Serieslinemake it possible for you to meet the smallestta?or largest requirements'sfor :pressureihaeprotectionfromonedependableline of valves. at,IMPORTANT:A relief valve functions In an emergency by discharging water.Therefore,it is 'essential that adischargelinebepipedfromthevaiveinordertocarry the overflow to a safe place of disposal.The drain pipe must be the same size as the valve outlet and must pitch downward from the valve. For A.S.M.E.Section Vill Steam Service Relief Valves refer to F-SSV. Series 174A -FOR HOT WATER SUPPLY BOILERS Watts Series 174A are specially designed and recommended for hot water heating anasupplyboilers.Sizes %"through 2”inclusive.They are standardly furnished with bronzebodiesforbestresistancetocorrosivewaterconditionspresentinsupplysystems.The%"'174Ais available with pressure settings from 30 to 150 Ibs.”,thus covering a wide varietyofapplications.Sizes 1"to 2°are rated in a range of 75 to 150 Ibs.,but can also be fur-nished in the 30 to 75 Ib.range'.Since the Series 740 are available at a siightly highercostbutwithhigherBTUdischargeratings,they are recommended for this service becauseofthelowerBTUperthousandcost.The 174A Series are popularly used in conjunctionwithtemperaturereliefvalveswhereseparateinstallationofsafetydevicesiseitherrequirec or desired. No.Size |Height |Length]Weight |Model 174A |340 x 3a"Sa 2"12 Ibs M3 VW4A}Vox 5"3"3%Ibs.M1 TMA [1M x 1M]BR an"6%tbs.M1 TI4A {12 x 1%"9”4,"7%Ibs.M 174A}2°x2"Nn"6%""|13%Ibs.M SETTINGS and RELIEVING CAPACITIES (National Board Certified Ratings) BIU Steam Discharge Capacities No.Size 30 Ibs.100 Ibs.125 Ibs.150 ibs. 4A 650.000 1.695.000 2.070.000 2.445.000 174A 1"1.005.000 2.635.000 3.215.000 3.795.000 174A 14"1.682.000 4.399.000 5.370.000 6.340.000 V4A 1K"2.020.000 5.290.000 6.460.000 7.630.000 174A 2"3815000 9970000 12170000 14370000 Series 740 -FOR HOT WATER SPACE HEATING BOILERS Watts Series 740 in sizes %4"to 2”are especially designed for hot water space heatinc boilers.Their construction is of the same general design as the 174A Series except that they have iron bodies and expanded outlets plus extremely high discharge capacities because of their large internal flow areas ...making them the ideal,economical choice for boilers which previously required larger size valves for adequate protection.The %" size,for example,rated at 925,000 BTU/HR at 30 Ibs.,approximates and in some cases exceeds the ratings of many 1"vaives.This wide range of relieving capacities provides a lower BTU per thousand cost.lets you size a single vaive over a variety of boilers,anc simplifies stocking problems.Pressure settings from 30 to 75 Ibs. *Refer to ES-174A-740 for complete sting of stock setlings and relieving capacities. No.Size Height |Length |Weight |Model 740 wx"5%"3"1%Ibs.|M1740|Vox”7”3%"|3%ibs.M 740 JW xa T BK"4%"|6'%Ibs.M 740 |1%"x2"9%"5%''|7%Ibs.M 740 |2°x2"|11%"|6%"|16%ibs.M SETTINGS and RELIEVING CAPACITIES {National Board Certilied Ratings) BTU Steam Discharge Capacities No.Size 30 Ibs.45 Ibs.SO ths.75 Ibs. 740 ara 325.000 1245,000 1,352,000 1.886.000 740 Wx 14"1.300.000 1.750.000 1.899.000 2.649.000 740 Va"2 VA"2.105.000 2.830.000 3.075.000 4.285.00074014"x2"2.900.000 3.903.000 4.237.000 5.909.000 740 2"x 2%"§.250.000 7.067.000 7.672.000 10.700.000 Nole:Valve settings,omer than shown above,are available in §!d increments within the pressure ranges shown.Send tor ES-174A-740 TESTING:Valve iever must be tripped at least once a year to insure that waterways are clear.When manual- ly operating lever,water wili discharge through drain line and precautions must be taken lo avoid contact with hot water and to avoid water damage.This device is designed tor emergency safety relief and shail not be used as an operating control.Valves should not be used on coal or wood boilers having an uncon-trolled B.T.U.heat Input.It discharge occurs,it is cecommended that a licensed contractor evaiuate the system and determine the cause of discharge and correct the cause immediately. |GRUNDFOS Wet-Rotor,In-Line 'Single Stage Circulator Pumps amieeee F-Wkl JOB or CUSTOMER: ENGINEER: CONTRACTOR: SUBMITTED BY:DATE: APPROVED BY:DATE: ORDER NO.:DATE: SPECIFICATION REE.: QUANTITY TAG NO.MODEL NO.GPM FEET |VOLT |PHASE COMMENT Technical Data FLOW RANGE:15 -160 U.S.GPM HEAD RANGE:2 =55 FT. MAXIMUM WORKING PRESSURE:145 PS! MINIMUM TEMPERATURE:60°F (15°C) MAXIMUM TEMPERATURE (Open Systems):140°F (60°C) MAXIMUM TEMPERATURE (Closed Systems):See below FLANGES:214”ANS!125 Lb.R.F. Amb.Air Temp.104°F (40°C)122°F (50°C)140°F (60°C)150°F (65°C) Max.Water Temp.230°F (110°C)212°F (100°C)194°F (90°C)185°F (85°C) Mounting Positions 5D ©amQQNOT Moun moter SaraninVerticalPosition Dimensions Type Designation UMC65-40 Circulator pump _ M =4-pole motor P =2-pole motor r---C =3 speeds |Maximum head inmetersx10 Nominal diameter of ports in mm Luo.a =1 speed Weights NET SHIP.SHIP. PUMP wT.wT.VOL.TYPE PH |(tes)|(8s)|(CUFT)UMCE5-40 1 49.5 53.5 19 UMCE5-80 5 66 70 1.9 UPCES-160 3 70.5 74.5 1.9 Electrical Data and Dimensions NOM.HP AT suc.MTR.SPEED:DISCH.DIMENSIONS 1N INCHES PUMP TYPE 1 2 3 PH VOLTAGE SIZE B81 62 83 B4 01 02 03 oO4 05 1 H2 3 ui UMC65-40 Veta'1 115 2”3%|Ste |"Ae |O%e |2%14'M%et 5A |The M a%e |Pe |12%12 umcss-80 |%|4 |%.on Dao ato?2%|3%[5'%e]%e |ome |2%|ame!Ste |7%el %|a%e |10%el 13%|12 wf urPces-160 |%|1 fi VY 208.aor 480"2%|3%[5%He |o%e |2%[4%e]Sia |7s]%|3%1 10%e]13%2am NOTE:°*460 von modeis are singie speed only. Performance Curves (60 Hz -Single and Three Phase Modeis) UMC 65-40 UMC 65-80 f-Wh|UPC 65-160SinglePhaseSinglePhase86oooeeeI mnat pat : f HHT SINGLE PHASE +OT SINGLE PHASE _|-4 ==SINGLE PHASE _|-ietsBe octet sere|S eeu {Bs2ae+TTT TT Soca3 1650 REMEF iseusaneusnanas Speed3 1570 REMY THEY Speed3 3030 RPMI- 1 .° -Tjsoaeonan;"pepe ES ai eettten ee =u {peee ot i $0pe Sees bes POTGEOOS Oat esr _"tts Sit mi .Tjaaste ye te<foxy <<4 ret ert &Ero:MEDS DILIMIE98stQswena2ESSUESoonSPSBee2EEESERS,5 +¥RSE6a4.12 N T t 2 +:an SocteNectonte: ]t S N t al _ 't b |8 16 bmw are wi 'a + 4 2 .an pana Sis 69 Sana BCs ne pad oman 2 s '.ye x 8 Se naa tnan eens TT TT i iy,; en ++tt t +He popes =fee.0 30 WHO Dw 70 BO BO 100 110 120 130 140 0 rs)«0 6 ©10 120 14 160 0 o>©&$80 100 120 140 160)180 CAPACITY (US GPM)CAPACITY (US GPM)CAPACITY (US GPM} UMC 65-80 UPC 65-160 2 Three Phase Py Three Phase.;_MINIMUM INLET PRESSURE COM THREE PaaS Te Procjircd ut a2i CrRREE Pease.FLUID TEMPERATURE 2 TTT]Speed 1790 RPMIT]peas beoesers 22 :Speed 1 1590 RPM :4 - "PMT167°F 194°F 250°F Soca 3 1790 pia ie I Speed 3 5570 RPMI.(75°C)(90°C)(121°C)1 To a : 1.65Ft 13.2Ft 54.2Ft rts tt ft SM 4.0M 16.5M 2 rs ;htt _7PSI 5.7PSI 23.5PSI <fo Se 9 6h "Trt tert 2 w aa ::w eo nconnaeoan ane +Hrtt = sj aenesescuss ors s si sSunsseresson ; '35 besbeenees botsbad Et Cat Gee Eesueasitasemabeychpls:|{easeasess:bob beesbeeSe02«0 9 &100 120 «140160 0 os 0 6 8 10 120 140 160 «160 CAPACITY (US GPM)CAPACITY(US.GPM} MINIMUM INLET PRESSURE'MINIMUM INLET PRESSURE' FLUID TEMPERATURE FLUID TEMPERATURE 167°F 194°F 250°F 167°F 194°F 250°F (75°C)(90°C)(121°C)(75°C)(90°C)(121°C) 1.65 Ft 13.2 Ft 54.2 Ft 18.1 Ft 29.5 Ft 70.5 Ft 5M 4.0M 16.5M 5.5M 9.0M 21.5M .7PSI 5.7PS!23.5 PSI 8.0PS!12.8PS!30.6 PSI *Minimum gauge pressure required at the inlet (suction)to insure effective,trouble-free operation.Varies by fiuid temperature. Materials of Construction DESCRIPTION MATERIAL DESCRIPTION MATERIAL impelier,impeller seal ring,bearing plate,AISI 304 SS Rotor end caps Copper or brass rotor can,bearing retainers,rotor impeller,Upper and lower radial bearings Aluminum oxiderotorcladding,split cone,and split cone nut CeramicShattAISI305SSThrustbearingMetal-impregnatedShaftbearingjournalsChromecarbide/Tungsten carbide carbon Pump nousing*Castiron O-rings and gaskets EPDM Stator nousing Aluminum Terminal box Advanced composite *Bronze -optional GRUNDFos |" GRUNDFOS Pumps Coprp.«2555 Clovis Ave.«Clovis,CA 93612 Suppor Centers:Allentown,PA «Atlanta,GA L-200-TL-065 |2/8/93 PRINTED IN USA eae”Series:y100){UMCIUECto65:!Submittal Data F-WH2Z &FWhs 60 Hertz Wet-Rotor,In-LineGRUNDFOSSingleStageCirculatorPumps JOB or CUSTOMER: ENGINEER: CONTRACTOR: SUBMITTED BY:DATE: APPROVED BY: __ DATE: ORDER NO.:DATE: SPECIFICATION REEF:: QUANTITY |TAG NO.MODEL NO.GPM |FEET |VOLT |PHASE COMMENT Technical Data Mounting Positions FLOW RANGE:15 -160 U.S.GPM HEAD RANGE:2 -55 FT. MAXIMUM WORKING PRESSURE:145 PSI FLANGES:214"ANSI 125 Lb.R.F. MINIMUM TEMPERATURE:60°F (15°C)omMAXIMUMTEMPERATURE(Open Systems):140°F (60°C) MAXIMUM TEMPERATURE (Closed Systems):See below Amb.Air Temp.104°F (40°C)|122°F (50°C)}140°F (60°C)]150°F (65°C) Max.Water Temp.|230°F (110°C)|212°F (100°C)|194°F (90°C)|185°F (85°C)OQ NOT Moum Motor SranttnVerticalPosition Dimensions Type Designation UMC65-40 _|L_Maximum head inCirculatorpumpmetersx10 Nominai diameter M =4-pole motor of ports in mm P =2-pole motor f--C =3 speeds LA =1 speed Weights NET SHIP,SHIP. PUMP WT.WT.VOL.TYPE PH |(LBS.)(LBS.)|(CU.FT)UMC65-40 1 49.5 53.5 1.9 "3 UMCES-80 3 66 70 1.9 UPCE5-160 3 70.5 74.5 19 Electrical Data and Dimensions NOM.HP AT SUC.MTR.SPEED:DISCH.DIMENSIONS IN INCHES PUMP TYPE 1 2 3 PH VOLTAGE SIZE 61 62 B83 B4 D1 02 03 04 0O$fe H2 H3 li aa UMCES- 40 wet wats 116 2"3%Stte 'He |8%e 22 1 4'%e}SA Te %3%0 |Pre |12%121 umcssso |'%*1%1%]3 208,20.bonne 2%|wm [Se]He |ome |2%fame]S%17%|%|3%-|10%|19%|12 upcest60 |%11 (1%!3 |og croeasor |2%|Hh [5%e|He |Oe |24 Lame]Sm |7%]%|Me |1O%Vef 13%|12 NOTE:*460 volt modeis are singie speed ony. Performance Curves (60 Hz Single and Three Phase Models) UMC 65-40 UMC 65-80 UPC 65-160 Single Phase Single Phase Single Phase 16 oo Rew Ts eneal bed ;-+]SINGLE PHASE [4 4 To sinGie PHase |+SINGLE PHASE "Speed1 1150 RPM[]mf r r Speed1 1000 APM [I]%Speed 2 1440 RPMES + sense Speed 2 1300 RPM 14 -*+Speed3 1650 RPM +af Speed3 1570 APM K+ We oh t ama Stott " SEES weaersesrsestsssssesesenaenss DU sseseswe sarennuen oe none soenunneeessrs of ='=CROC = £x Ss &S =nm seem =2o8ne>°16h sues!'-,S op fr tthte atte Pr)tous =aeweede Hv i NL z=|.me >]lM uM .=sepeee'TS 2 Sepp ptt 2 -T.tT rst 'ane SPS Tay 7TH feesaieiymatBNAT.aoa'oH tert It "6 TT+tT Tt 'an rth ett sSeseees woes 2 saasnense:'oagneans Cases ae one t aaeenues a |Thc itty jonen nee thn:+ttt +et ee tt aise 3 102 WGDM6 7 BH W 100 110 120 130 140 Q 2 Oo ©8 100 10 140 16 9 a 0 ©DM 10 12%140 160 180 CAPACITY (US GPM)CAPACITY (US GPM)CAPACITY (US GPM) P-wi2 +>UMC 65-80 UPC 65-160 Three Phase &Three Phase MINIMUM INLET PRESSURE*2 esenenaesunenSaeaeaseeans weepe ee pees be eeanenenenTHREEPHASETOEStitgens]THREE PHASEFLUIDTEMPERATURE”tpottt Speed 1 790 REMIT %sweperetecstso lSpeea 1 1590 RPM |re ++eerrrrrrrren 'MI.167°F 194°F 250°F tt Soeea 31710 RPMI hs CTL |Soaee 8 Sore rea(75°C)(90°C)(121°C)ne :Ph bees kat nis Som tl cosconasteanand1.65 Ft 13.2 Ft 54.2Ft des peskawesmnts thet Saat ot 5M 4.0M 16.5M 20 _"erie7PSI5.7PSI 23.5 PSI ==eS 6 22 ' 3 3 "ERS z =T T ae 12 iN 2 --janes BAAN ::senses 6 a uM 16 poteoee < x t <TIS thet: C r i aos.cot ''.eT 8 +_-+r++ee=ee ee ees opensa1:Petarfoccpegpreites a 0 pe a a en ey,ny 0 20 ©8 8 10 120 140 160 180 CAPACITY (US GPM}CAPACITY (US GPM) MINIMUM INLET PRESSURE”MINIMUM INLET PRESSURE” FLUID TEMPERATURE FLUID TEMPERATURE 167°F 194°F 250°F 167°F 194°F 250°F (75°C)(90°C)(121°C)(75°C)(90°C)(121°C) 1.65 Ft 13.2 Ft 54.2 Ft 18.1 Ft 29.5Ft 70.5 Ft 5M 4.0M 16.5M 5.5M 9.0M 21.5M 7PS!5.7PSI 23.5 PS!8.0PSI 12.8PSI 30.6 PSI *Minimum gauge pressure required at the inlet (suction)to insure effective,trouble-free operation.Varies by fluid temperature. Materials of Construction DESCRIPTION MATERIAL DESCRIPTION MATERIAL tmpeiler,impeller seal ring,bearingplate,AISI304SS Rotor end caps Copper or brass rotor can,bearing retainers,rotor impeller,Upper and iower radial bearings Aluminum oxiderotorciadding,split cone,and split cone nut CeramicShattAISI305SSThrustbearingMetal-impregnatedShaftbearingjournalsChromecarbide/Tungsten carbide carbon Pump nousing*Castiron O-rings and gaskets EPDM Stator housing Aluminum Terminal box Advanced composite *Bronze --optional GRUNDFOS x GRUNDFOS Pumps Corp.«2555 Clovis Ave.*Clovis,CA 93612 Suppon Centers:Allentown,PA «Atlanta,GA |b-200-1L-065 |3/8/93 |_PRINTED IN USA 'Series:200,UMCIUPC:Wet-Rotor,In-LineGRUNDFOSSingleStageCirculatorPumpsSubmittalDataAte\2- JOB or CUSTOMER: ENGINEER: CONTRACTOR: SUBMITTED BY:DATE: APPROVED BY:DATE: ORDER NO.:DATE: SPECIFICATION REF-.: QUANTITY TAG NO.MODEL NO.GPM FEET |VOLT |PHASE COMMENT Technical Data Mounting Positions FLOW RANGE:15 -160 U.S.GPM HEAD RANGE:2 -55 FT. MAXIMUM WORKING PRESSURE:145 PSI FLANGES:2'4”ANSI 125 Lb.R.F. MINIMUM TEMPERATURE:60°F (15°C)1 8MAXIMUMTEMPERATURE(Open Systems):140°F (60°C) MAXIMUM TEMPERATURE (Closed Systems):See below Amo.Air Temp.104°F (40°C)|122°F (S0°C)|140°F (60°C)]1S50°F (65°C) Max.Water Temp.|230°F (110°C)|212°F (100°C)|194°F (90°C)|185°F (85°C)20 NOT Moum Motor srattinVerbcatPosition Dimensions Type DesignationFOS TST UMC65-40TTo-7 5 B1lor+o \\=Hoe Circulat _|L_Maximum head inSARSA?}rculator pump meters x03eAB2Nomina!diameteroo|i M =4-pole motor ot ports in mm h--D4-P =2-pole motor -J_-----C =3 speeds Ye"NPT LA =1 speedGaugeTap |a Weights ==NET SHIP.SHIP.14 O PUMP WT.WT.VOL.|TYPE PH |(LBS.)|(LBS)|(CU.FT)11>UMC65-40 1 49.5 53.5 19 I Ai H2-----; 1[ -13---_UMC65-80 4 66 70 1.9 UPC65-160 3 70.5 74.5 1.9 Electrical Data and Dimensions NOM.HP AT suc. MTR.SPEED:pIscH.,DIMENSIONS IN INCHES PUMP TYPE 1 2 3 PH VOLTAGE SIZE 81 62 83 Be ot 02 03 04 Os 1 H2 H3 Li UMC65-40 Y2i %Ve]1 11§24 3%5'Ae 'Me |8%2%14'%el S'A The N a%e |Pe |12%12 ath umces00 |1%1%!3 |sop macor |2%|3%[Sie]He |ome |2 [ame]5%|7%1 %|a%e [10%]139%|12 upces-160 |%|]1 }1%!3 |ong proerasor |2%|3H [Se]He |Oe |2%[armel Sa 1 7%e]%|a%e |10me|13%|12 NOTE:°460 volt models are single speed only. Performance Curves (60 Hz -Single and Three Phase Models) CI-IC me 65-40 UMC 65-80 UPC 65-160 Single Phase Singte Phase Single Phase 6 T oT IC mt LL...& ES Se RSSSCR+++++]SINGLE PHASE [++rtp SINGLE PHASE F aoe bees mrttrrtts:SINGLE PHASE |-q =hod Saee tS Rem!" :Speed 2 1420 RPM EL Hem Speen 2 1300 APM %"|Speco 2 2500 RPMI.+t +]Soeed3 1650 RPM f+ott Speed3 1570 RPM k-=-T 77{Soeea3 3030 REMI: i roth ure t ==ITT papee:eee eee 4 sasocesenoon ==mopsdoSessnnm.'Cd names oo ,-Ty.eed NO : =ad r t =ST ree 8 _ =re Ns=[ets BN :t ¢<xa tit -&:NE Lf=aw |+f=)2 {ors t SRE 3 oN =Vasasat =TIS te x weet X- 6 T a Rh hrs as ee Nee bee=aan is y ty mh dep 4 &u +.8 ©: 6 >. ease anen x piesa T TT '4 ++a t t 'St :ah ianesam{ft anes ttt Bel a 4 +++t 'Mi +t Lo lant ++qO102034050607089010T101a19914002a4)re}100 120 140 (160 0 2 oOo 6 6 10 120 140 «(160 1&8 CAPACITY (US GPM)CAPACITY (US GPM)CAPACITY (US GPM) UMC 65-80 UPC 65-160 Three Phase 64 Three PhaseMINIMUMINLETPRESSURE”2 ed jf.-f--f.--:THREE PHASE i.dpa dy mtepewed ccegee-]THREE PHASE 'FLUID TEMPERATURE Py ++Speed1 750 APM ek fo ft 7 [Speed 1 1590 RPM!167°F 194°F 250°F TH opeeg3 tyro apmicd tS tesc}ot -fo-1+]Speed2 2680 REM(75°C)(90°C)(121°C)2 +1 fe =1.65 Ft 13.2Ft 54.2 Ft +H 5M 4.0M 16.5M 2 _.7PS!5.7PSI 23.5PSI =iat rr Q 16 aneai 3aprEd 12 t aasacenm a as -r +I 4 as Ke 8 +enw Vai J SL Ly'S i ae ai psussseasees:syeeeae il ["tL t T 4 janasceap as Pees Gee eee 0 2 a 7)6 100)120 «140 (160 0 20 4 6 680 100120 101 CAPACITY (US GPM)CAPACITY(US GPM) MINIMUM INLET PRESSURE*MINIMUM INLET PRESSURE” FLUID TEMPERATURE FLUID TEMPERATURE 167°F 194°F 250°F 167°F 194°F 250°F (75°C)(90°C)(121°C)(75°C)(90°C)(121°C) 1.65 Ft 13.2 Ft 54.2 Ft 18.1 Ft 29.5Ft 70.5 Ft 5M 4.0M 16.5M 5.5M 9.0M 21.5M .7PSI §.7PS!23.5 PSI 8.0PS!12.8PS}30.6 PS! *Minimum gauge pressure required at the met (suction)to insure effective,trouble-free operation.Varies by fiuid temperature. Materials of Construction DESCRIPTION MATERIAL DESCRIPTION MATERIAL impeller,impeller sealring,bearingplate,AISI304SS Rotor end caps Copper or brassrotorcan,bearing retainers,rotor impeiler,Upper and lower radial bearings Aljuminum oxiderotorcladding,split cone,and split cone nut CeramicShattAISI305SSThrustbearingMetai-impregnateaShattbearingjournaisChromecarbide/Tungsten carbide carbon Pump housing'Castiron O-rings and gaskets EPDM Stator housing Aluminum Terminal box Advanced composne *Bronze optional GRUNDFOS x GRUNDFOS Pumps Corp.«2555 Clows Ave.*Clovis,CA 93612 Support Centers:Allentown,PA «Atlanta,GA .-200-TL-065 |3893 PRINTED IN USA VORTEX AIR SEPARATORS|[FieNo:35.53iDate:April 29,1994 | MODEL VA /VAS Supersedes:35.955 (Can.);Date:Aprit 5,1982 | Supersedes:5037.955 (USA) Date:March 10,1994 JOB REPRESENTATIVE ORDERNO._ss -CiéCé@ACTEE ENGINEER SUBMITTED BY.DATE CONTRACTOR APPROVED BY DATE Model Dl .Recomm.ode mensions Capacity Weight Strainer Number Inches{mm)USGPM FreeAre L W Sq.in ess ith Sq.steiner |Strainer |4 |&c D E F H J K N |VA |vas|va |vas |{Samm} 7-172 |12-112 ata {|15 |8-578 7-314 70 |70vaz|vasz |2 [am]con |roe |©|cosy |aaen |cary 185]caer |721 72 |gay |gay |40 252? 9-144 |1521/2 18 |10-374 9-1/2 100 |100var-ta |vas-2-t2 |2-472]34 1 ae |iaegy |9 [SUZ]casey |caray [7 U7 |coasy |189118 |as)|casy |9722 9-144 |15-1/2 18 |10-374 9-1/2 100 |100VA-3 3]34 |easy |oom |8 [821 easy |gzray f7 87 |oany |25°]22°|gasp |tasy |97 4222 9-12 |18 |2-104 |7-38 |24-5/8 |10-34]14 |10-1/16 66 |106Vad|VAS4 [4 1442)ay |caszy |esry |194y |(625)|c273)|casey |c2sey |2°130°|goo |aay |78 (49% 11 20 |2-778 |8-114 |20-5/8 |12-34 |17 |14-1116 92 |142 |124VAS|ASS |5 |4-421 79)|soap |zap |cztoy |(523)|¢324)|(432)J e2aep |°°19°F aay |c64y |c800) 12-172 |28 10-3/16 |32-5 |16 |20 |13-178 120 |183 |183VAG|VAS [6 [4-92 )aay |araay |4412)|ca5oy |yez9y |40)|(508)|(333)|°°]72°]¢say |¢83)|(1181) 16 |28 12-316 |41-14 |20 |24 |15-44 228 |332 |302VA-B }VAS 1 8 1 2]aoe |araay |M2711 p25)|crosey |(508)|cetoy |¢387)|18°]29]cr03)|easy |(1949) 20 |32 |5-34 |]15 |40-2]26 |28°|17-5116 goo |547 |452VAtO|VASO 1 10 |2 1 com |caaay |(14ep |e38ty |(1257)|cetoy |erat |c44oy |2°|2°°|azzy |czaey |s2016) 26 |38 |7-3/4 |17-9116]61-14}30°|34 |20-378 so |856 |679VA-12 |VAS-12 |12]2 1 ceo |oes;|cx97)|c446)|(1588)|(762)|(8e3y |c5ey |47°|28°|cazey |(see)|(4381) *¥NeTWROUTET "8°NPT AR OUTLET ' :nl |n ToF?|."Ao NET =INLET &OUTLET A_|+F |a ae NS HE Lie(NLET i iH ]-|L :|or 2 "ge ||[ne HELL Yan i we &OUTLET \,i All|La |_-STRANER o ounst tr od wan gee PS AS MODEL ON:"N=1500 ASA b ye wrt oeu "KK IS DISTANCE REQUIRED TO REMOVE STRAINER n-d 1°RPT PE LUG (WWE A. 2",2'A",3"Cast IRON 4"-12"FasricATED STEEL CUSTOM SIZES LARGER THAN 12”AVAILABLE DIAL THERMOMETERSwsTTrea-_=BIMETAL TYPE ADJUSTABLE ANGLE Rotates 360° | \ \ Dial face is adjustable for easy viewing. HOW TO ORDER:State quantity,catalog number, fotlowed by the Range Number. EXAMPLE:25 88560405 (Range Is 20 to 240°F &-10 to 118°C.) 5”DIAL SIZE The TRERICE 5”Adjustable Angle Bilmetal Thermometer case may be rotated 360°and angied over 180°,providing ease of viewing. DESCRIPTION CASE:Type 300 Series Stainless Steel,highly polished,hermetically sealed. RING:Type 300 Series Stainless Steel,highly folished. WINDOW:Double strength glass is standard.Plastic is available on special order on ranges up to 500°F. DIAL:White finished aluminum with black &blue markings.Duai scale °F &°Cis standard. POINTER:Balanced aluminum with black finish. RECALIBRATOR:An external recalibrator for indicator adjustment is furnished standard. ACCURACY:1%of full scale. CONNECTION:Type 300 Series Stainiess Steel,fixed %"NPT is standard.A swivel type ¥2"NPT union connection is available on special order.Union con- nected thermometers must be instalied in a weil.To order with swivel connection add SW to order no.;e.g.,BBS60405SW. STEM:Type 300 Series Stainiess Steel,%"O.D.The internal bimeta!coil is siii- cone dampened for maximum temperature sensitivity and minimum pointer vib- ration on ranges thru 300°F. CAUTION:On pressure or corrosion applications,a proper thermowell should be selected to protect the stem from damage and to facilitate the removal of the thermometer from the process without shutting it down. Liquid filllng is recommended for vibrational applications.Silicone liquid fill available on ranges up thru 500°F.When using a 2%”stem length thermometer, maximum immersion of the stem is essential for correct temperature indication. CASE TEMPERATURE:Must not exceed 200°F (93°C).Higher temperatures may cause failure of the window. CATALOG NUMBERS Posbc2 AA (:Term) STEM LENGTHS com 5”OAL SIZE -ADJ.ANGLE B85604 885606iesTocKEDDRANGES™aiePNae,FUR e203,04 95 |all excemt tteme:rer,08 =|ehoeSF |270 as bpe frass 22l Zo 240° RANGES SHADED ARE STOCK RANGES. NOTE:These thermometers may be supplied in 3”dial faces.See next page. STANDARD RANGES DIMENSIONS e °ree DUAL SCALE ae ee =a01-100to 100°F & 75to 40°C 2{20|1 |10 causnanon|| 02 -40to 160°F &-40to 70°C 2|20|1 |10 tenen 3 |t 25to 125°&-Sto 50°C |1|10|%]5 Y a="meron04Oto200°9F &-20to 95°C 2|20|1 |10 'bs oni &20to 240°F &-10totisec |2|20/1 |20][Meza ---a Z7 Oto 250°F &-20to120°%C |21 50]2 |20 sec sener yy0650to300°F &10 to 150°C 2{so{2 |20 mmx 08 50to S500°F &10 to 280°C 5 |50]2 |50 oan 09 +180to 750°F &50 to 400°C 10 |1001 5 50 aon10T°200to 1000°F_&1000 550°C |10 |100{5 |100 STEM MAY BE POSITION tMinimum stem lengths for these ranges is 4”.*Not recommended for continuous service above 600°F or 425°C. Singie scaie or special ranges are available on special order. Over temperature Limits:Ranges up to 250°F 100%of span,ranges above |250°F 50%of span. CRANE:' vt No.9302 em Capri Ball Valves=600 CWP/150 SWP (%"-2") 400 CWP/150 SWP (2%"-3”) Bronze e Regular Port *Blowout-Proof Stem No.9302 -Threaded Ends No.9302-S -Threaded Ends (Stainless Steel Trim) No.9322 -Solder Joint Ends (7-2 THREADSED-END TYPE JIptional Accessories ®Stain:ess Steel Handle ®Memcry Stco ©Tee randie ®Roura Hardie ©2%”=xtension Stem Part 9302/9322 No.Part 9302-S ai Body a")[Bronze ASTM B584 Alloy 844 1 |Body Bronze ASTM B584 Alloy 844 c cikak at .Brass ASTM B16 Alloy 360°%-1"Stainiess Stee!ASTM A276 Type 316 rie an "3 :Brass ASTM B584 Alloy 857°2 aM *-2°Stainiess Steel ASTM A351 Gr CF8M* £3]SeatRing '|PTFE 3 |Seat Ring PTFE Stem--s-sé«d Brass ASTM B16 Alloy 360 4]Stem Stainiess Steel ASTM A276 Type 316 | Retainers |Bronze ASTM B58é4 Alloy 844 5 |Retainer Bronze ASTM B584 Alloy 844 Packing PTFE 6 |Packing PTFE Packing Nut__[Brass ASTM B16 Alloy 360 7 |Packing Nut |Brass ASTM B16 Alloy 360 8|FrictionWasher|PTFE _..8 |Friction Washer PTFE 2]Handie«|Steel -Zinc Plated 9 |Handle Steel -Zinc Plated 10]HandleCover [Vinyt .10 |Handle Cover |Vinyi 11 |Handle Nut Steel -Zinc Plated "11 |Handle Nut Steei -Zinc Plated *Chrome Plated Pressure/Temperature Ratings (PTFE Seats) %*TOl2°| 600 CWP RATING | 1 a= r |Q Y aw Tos? o 400 CWP RATING i ©|' «om |RN an 150 PSIG SATURATED STEAM (EXCEPT NO.9322) ! oa sO 100 150 200 250 we 180 28 I 4590 Temperature (°F) Dimensions (inches)Weight (!bs.) Nom.A Pipe 9302 &9302 &Cv Size 9302-S |9322 B Cc D 9302-S 9322 Factors "1,85 -1.81 39 |3.27 40 -6 _%|185 |177 [|181]39 |3.27 40 40 6 a Ne.2.28 2.28 1.81 50 3.27 51 49 10 %|256 |291 |220 |.70 |4.06 82 79 24 we)311]366 |236 |88 [4.06 1.30 1.26 34 mi:|.338 |421 |260 |1.00 |4.06 1.70 1.89 45 214,|366 |465 |283 |125 |6.22 2.67 2.56 73 2.437 |559 |3.01 |150 |6.22 4.04 3.84 102 2,563 |622 |3.98 |2.00 |6.22 6.50 4.94 200 3 6.30 7.20 4.49 2.50 8.27 9.98 8.84 300 CRANE. @°Try 12°9FURNISHED WITH LOWER STEM SEAL 6 ENO (0 £1 LATING LENGTH --+Ui©Wafer No.21 Monarch Butterfly Valves (2"to 12") Conforms to AWWA C504 Class 150B* Phenolic-Backed Cartridge Seat 200 psi -20 to 275°F 150 psi maximum with Viton Seat Vacuum Service up to 29.9"of Mercury Catalog No.21 Wafer Catalog No.23 Lug Wafer Temperature Limits: Buna N:-20 to 180°F Hypalon:-20 to 225°F EPT:-20 to 275°F Viton: -20 to 275°F No.Pat Material ASTM Spec. 1 |Body Ductile fron AS36 Gr.65-45-12 2 |Disc Aluminum Bronze B148 Alloy 954 Ductile Iron AS36 Gr.65-45-12 Nl-Resist Iron A436 Type 2 Monel A494 Gr.M-35-2 Stainless Steel Type 316 A351 Gr.CF8M 3 |Seat Backing Ring Phenolic 4 |Seat Liner Buna N Hypaion Fluorocarbon (Viton) EPT (EPDM) 5 |Stem Stainless Steel Type 304 A276 Type 304 Cond B Stainless Steel Type 316 A276 Type 316 Cond B Mone!B164 Class B 6 |Seat insert "O°Ring Buna N EPT (EPDM) Fiuorocarbon 7 |Stem Seal "O”Ring Buna N Fluorocarbon EPT (EPDM) 8 |Weich Plug-Dise Stainless Steel Commercial 9 |Stem Disc Pin Stainless Steel Type 302 AISI 302 10 |Bearing Commercial 11.|Welch Plug-Body Brass Commercial 12 |Coupling Sintered Carbon Steel (2-10"size) Nodular Iron (12"size) 13 |Coupling Stem Pin Stainless Steel Type 420 Commercial 14 |Friction Washer Nylon Commercial 15 |Stem Seal Retainer Phenolic Commercial 16 |Closure Plugs Polyethylene Commerical Weights Valve Dimensions (inches)(Ibs.)=xSize|A {/B }c |O/lE |F4UG K L 21 23 2 2.00 |1.75]3.75]1.88]2.50]5.50)4.12 2.50 |1.75 |4.25]1.88]2.75]6.00]4.68 4.00 |2.07]6.25]2.19}4.25]7.00]6.88 44]4-4 -11UNC!4.751 6.00|10 11 444 4-4 -11UNC]§.50/7.00]11 13 3 3.00 |1.82]5.00/1.94/3.50]6.25)5.38/50]4-"-11UNC/6.00}7.50/13 14 4 62)8-/,-11UNC]7.50]9.00]20 24 5 §.00 |2.20]7.25]232]5.00]7.50]7.75}.75}|8-%,-10UNC{8.50/10.00]27 30 6 6.00 |2.20]8.25]2.32]5.75]8.00]8.75]1.00}8-%,-10UNC}9.50]11.00|32 35 8 8.00 |2.39 |10.50]251}7.50]9.25/11.00]1.12]8-7,-10UNC/11.75 113.50}49 53 10 10.00 |2.70 |12.75)2.82 |9.00 [10.50]13.38 |1.38}12-%/,-9UNC |14.25 |16.00/66 80 12 12.00 |3.07 |15.00}3.19 /10.50 112.00]16.12 |1.50]12-%,-9UNC }17.00 |19.00]109 130 *Except for laying length,meets requirements of AWWA C504 for ail industrial and municipal applications. J =No.-Size of Thread 10 CRANE,Monarch Butterfly Valves Comply with MSS-SP-67,API 609*and AWWA C504 Class 150B** 1 3134 Neck flange provides rugged operator base. Safety shear pin protects against valve damage due to excessive torque. Universal stem coupling which permits interchanging ofoperators.Extended neck design assures ample clearanceforoperatingmechanismininsulatedpipelines. Nylon friction washer eases operation. 5°Phenolic retainer with double O-rings prohibits entry ofatmosphereandforeignmatter...provides a supplementary stemseal. Solid,one-piece stem is ground and polished.Uniform beanngloadpreventsunevenwear.Full AWWA diameter for ENTIRElengthassureshighsafetyfactor. Reinforced bearings encircle upper and lower portions of stem.contribute to proper stem alignment and low torque operation. Corrosion-resistant spiral pin secures disc to stem.The spirai pinisstrongerandmoreresistanttovibrationthansolidtaperpinsorcapscrews.A stainless steel welch plug,force-fitted,seals cisccavity. Cartridge-type seat (liner)is bonded to a rigid phenolic back-upring.Easily replaced in field if ever necessary.The back-up nngprohibitstheseatfromshiftingwhendiscisoperated. Disc is designed for low flow resistance.Bored straight-thru joraccuratestemalignment. On wafer and lug wafer valves,seat is lapped over both faces ofbody.The portion lapped over consists of heavy,multiple rics ofbuttresseddesign(see sketch below)which serves as agasketedseaibetweenvalveandpipeflanges. No leakage around stem.Primary seal effected by flats on c'scandseat,with same impingement as at disc edge.Back-upprotectionprovidedbycone-shaped stem hole seal (see sketchlow). ;Sizes 8"and larger feature two O-ring seals below (as well as910121311above)disc. *Except for laying length on 16”and 18°wafer and lug wafer. **-Except for laying length on Wafer and Lug Wafer.Order shouldindicateAWWArequirement. Buisosses Aes =<14°thru 24°size BESS y seat design with C=SYmoldedinliner.Sen Caen Universal stem coupling Seat permits interchanging Gee mprgeront Cone-shaped stem holes Crane operators...°through the seat and an no need for separate Extra seat thickness for EPT O-ring provide a Labyrinth seal andgreaterretainedresiliencypressure-tight stem seal.buttressed ribs. 9 adapter.and longer seat life. GATE VALVES CLASS 150 Ya"to 3" Rising Stem Screwed Bonnet Solid Wedge Disc No.431,Threaded No.1334,Solder Joint Split Wedge Disc No.440,Threaded RATINGS Temp.Psi,Non-Shock F No.431 No.440 -20 to 150°300 200 270 250 240 300 210 350 180 406 150 450 145 RATING NO.1334 -300 PSI CWP pyPlCyoes No.431 H No.440 Except for discs,the design of these valves is identical size forsize.No.431 has a solid wedge disc and No.440 has a split wedge disc. Recommended for steam and non-shock water,oil or gas. Cylindrical-shaped body combines strength with light weight and reinforces the seats against the wedging action of the disc. Discs are reversible in the body and carefully machined to provide easy,positive operation.Disc-stem connection is the slip-on type with accurate guiding throughout its travel providing minimum seat wear. On double disc valves,the last turn of hand wheel in the closing operation presses the discs against the seats giving tight shutoff.On the opening operation,the first turn releases the disc providing quick,easy opening of valve. Full diameter seat openings assure straight-thru flow. Non-asbestos composition packing filled in stuffing box provides a tight stem seal.Valves are provided with a backseat.Solder joint ends comply with ANSI B16.18.All valves conform to MSS SP-80 and Federal Specification WwW-V-54d,Class B for material and design requirements (Nos. 1334 and 431 for Type Il vaives;No.440 for Type Ill Valves),and MSS SP-25 for body markings. Caution:Before installing soider-joint valves,be sure solder or brazing alloy meiting point is high enough to withstand line pressure,temperature conditions,and is compatible with fluid ©- medium. PRINCIPAL PARTS &MATERIALS Part Material ASTM Body Bronze B62 Alloy 836 Bonnet Bronze B62 Alloy 836 Disc Bronze B62 Alloy 836 Stem Bronze B371 Alloy 694 i LF|wergnts Valve Weight-Pounds Dimensions-inches NPS.431 &1334 A B c 440 431 & 440 1334 "a 8 -1.64 _4.77 1.75 Ys 8 6 1.64 1.57 4.77 1.75 ”1.1 9 1.90 1.81 5.48 2.13 %1.7 1.5 2.14 2.44 6.68 2.71 1 2.7 2.6 2.47 2.90 7.81 3.03 1%3.8 3.0 3.08 3.19 9.26 3.03 1%4.9 4.4 3.21 3.68 10.26 3.72 2 7.9 7.2 3.39 4.40 12.36 4.72 2%12.7 11.5 4.25 4.91 14.53 §.28 3 18.8 16.3 4.59 5.97 16.39 §.28 "8”dimension is with valve open CIRCUIT BALANCING VALVES CBV-S SOLDER STYLE CBV-T THREADED CBV-CS &INSULATION* File No.:36.51 Date:Nov.25,1992 Supersedes:5036.333 Date February 1,1990 SUBMITTAL REPRESENTATIVE REFERENCE NO ORDER NO.DATE ENGINEER SUBMITTED BY DATE CONTRACTOR APPROVED BY DATE MODEL ary MODEL aTy NUMBER REQ'D IDENTIFICATION NUMBER REQ'D IDENTIFICATION MODELS CBV-S (¥2”-2”Solder Style)MODELS CBV-T (12"-2”Threaded) SPECIFICATIONS SPECIFICATIONS Conzection Solder Joint Connection Threaded NPT Materat of Construction Bronze Material of Construction Bronze Maxmum Working Pressure 250 PSI Maximum Working Pressure 250 PSI Maxrnum Operating Temp.250°F Maximum Operating Temp.250°F Thresced Drain Ports (2)%"NPT -1 on each side of seat Threaded Drain Ports (2)ta"NPT -1 0n each side of seat Hancaheel Reinforced Nylon 4 Tum Handwheel Reinforced Nylon 4 Tum NCYN 7 a :o-=i WaNO Jaen _aa\eDoSSS ||| -----A -c-j o-_ DIMENSIONS In inches and (mm) Curie «te")WTPse Q” DIMENSIONS in Inches and (mm) MODEL PIPE SIZE]A 8 c__|Wr qbs)MODEL pe se]A a |wr (bs) cBV -%S '2°én an mm)(sik en COV «eT a"canny enn xm (90g) CBV -%4S a"3mm (on im)(34a)CBV -AT *""canny (aan ginny (9 CBV-15 erm eam)ony (aig CBV-IT '(smn (aoe (sonny tag CBV -14S 1"zine (same gram (Bk)CBV -WT al tim)(52mm sin (134g CBV-11S vA"(ssnm)(ein)(comm)a)CBV-WAT mar (somm)(sin (som)a) cB-2S 2°{esmmy |crim |cn |cst pampepeoo «27 ZL pss |arimm |cemmy |5 "LOCATED ON REVERSE SIDE PAGE 1 OF 2 File No.:114.11 Date:Nov.15,1994 Supersedes:5011.11 (USA) Date:Aug.15,1967 Supersedes:11.11 (Can.) Date:Aug.15,1967 FLO-CONTROL VALVES for HYDRONIC HEATING SYSTEMS e STOP GRAVITY FLOW WHEN CIRCULATOR NOT RUNNING e PERMIT INDIRECT WATER HEATER OPERATION IN SUMMER re Quiet Operation...no chattering Steady Flow Conditions...no rattling Armstrong Flo-Control Valves are designed to prevent gravity circulation in a Hydronic Systemwhenthecirculatingpumpisnotrunning.When SIZES AND DIMENSIONSthepumpstarts,the Flo-Control Valve opens automatically to permit circulation of water in the si c ;Dimensions in Inches heating system.If gravity flow is required,for any me none A B Cc D E reason ...such as electric power failure ...the STRAIGHT-ANGLE vaive may be opened manually.Kr Screwed 8 Ends 336 56 1%13%1% Armstrong Flo-Control Valves are an essential a Screwed 3 Ends ed 534 1%14 as part of a hot water heating system when domestic 14"Screwed 8 Ends 4 6%2 2 1% water is heated from an indirect heater in the 16"Screwed3 Ends 5 4 3 2 2 boiler.In summer,when no heat is required and 2°Flanged 1 6 7 the heating pump is not running,the Flo-Control soos Hx 4 "'"4 Valve prevents gravity flow in the system.24"Screwed 2 Ends 8%kas 8 5 3% wus teas ;3°Flanged 1 9 10 6 5M 3%In addition to permitting year-round use of Screwed2 Ends the indirect water heater,Armstrong Flo-Control STRAIGHT WAY-Bronze Valves,in conjunction with the room thermostat "Ke Sweat 2 Ends 335 4%1%1%% and circulating pump,help to regulate building 1°Sweat2 Ends 3%1%1K 1K % temperatures when the heating system is in operation. :MATERIALS OF CONSTRUCTIONArmstrongFlo-Control Valves,sizes 34°3%"and 1"sizes:bronze body or iron body...bronze fittingsthrough3',are available in Iron Straight-Angle (atratghiway)(atraight-angis) Type for horizontal or vertical installation in 114°through $°sizes:iron body ...bronze fittings various piping designs.Sizes 34"and 1”are also WORKING PRESSURE:125 psigavailableinBronzeStraightwayTypeforusewith©4XIMUM OPERATING TEMPERATURE:250°F.copper tubing. {9h AHHT|Cyjy je -o SO Straight-Angie Type:34",1",1°,1467 Stratght-Angie Type:2°,244°,3°Bronse Straightway Type:3%,1° (A)*SUT g.F esfrecsimpottantkiuncaPint thodermoe natesateof'a .The'four diagrams shown RESIDENTIAL HYDRONIC SYSTEM COMBINING SPACE HEATING AND DOMESTIC HOT WATER Be ritaFlo-Control Valves:permit com-.z 'Piptely.indepenident opérationof domestic water |heating-equipmient'throughout the year,with-4saketoutinterferingwiththebuildingheatingcircuit..--Se Hot,boiler,'water 1) i laine'ricFLO.CONTOOR VALVES (B) BONER.MOUNTED - '18 CONTROL MOT waTER %(oaaay a COMESTIC HOT WATERnewSTORAGETANKwaatea ™sour co Th sj = r 9 CRCULATOR COLD WATER riaBoiler water:reuseontrolléd:by ithe:'Storage vwater "D).In:datger”as ea buildings and in-SiestaTae Fle Gane,Zoningis. It nt neeteaany tc 'remove "armstrong Flo-|Control eefrom,thei Jine for cleaning.aes:ZONE CONTROL WITH CIRCULATORS FOR RESIDENTIAL APPLICATIONS TONES Hoon(D)PRIMARY MAIN |cine,|i |\ZZ)|7 _a-IOSTfTFSS| r BONER 7 PRIMARY |ZONE B |'u Mee 'to'"eetaaaZz_-iat a ee2°'andRise aan 'eave 9°"clearance ” PRIMARY-SECONDARY ZONING S.A.Armstrong Limited Armstrong Pumps Limited Armstrong Pumps Inc.Armstrong Darling Inc. 23 Bertrand Avenue Peartree Road,Stanway 93 East Avenue 2200 Place Transcanadienne Toronto,Ontario Colchester,Essex Buffalo,New York Montreal,Quebec Canada,M1L 2P3 United Kingdom,C03 5JX U.S.A.14120-6594 Canada,H9P 2X5 Tel:ie)755-2291 Tel:01206-579491 Tel:(716)693-8813 Tel:(514)421-2424 Fax:(416)759-9101 Fax:01206-760532 Fax:{ie}693sar0 Fax:(514)421-2436 6176-8-67 -800-FLOW-845 Drintad in Canada Model SD Construction Feature ae Mtg1 ENR a AL NNO a ATR ed MAIL OS Me Reneeok die Greenheck Model SD direct drive The motor support serves as a sidewall propeller fans are designed for protective guard over the fan economy and reliability in light duty,blades.It is constructed of -Motors are permanentlycleanairapplications.Efficient rigid,heavy gauge wire and is lubricated and carefullypropeller,venturi and motor support zinc plated.matched to the fan load. designs result in low sound levels and minimal restriction to airflow. Model SD sidewall fans are offered in both exhaust (Model SDE)and supply (Model SDS)versions with equal performance.Performance capabilities range from 200 cfm to 4500 cfm with up to %inch of static pressure.The seven fan sizes available range from 8”in propeller diameter to 20”.Each fan size is thoroughly tested in Greenheck''s modern research and development facility to insure complete and accurate performance ratings.Model SD sidewall propeller fans are licensed to bear the AMCA certified ratings seal for air performance. A complete line of accessories is available to reduce installation time and cost while adding to safety and installation flexibility. Neoprene isolators are mounted between the motor and the motor support to minimize vibration. .,Model SDS -Supply The Model SDS supply fan is designed with an inlet venturi and propeller which allow the motor side of the fan to be mounted toward the interior of the building.Model SDS pertormance is equal to the exhaust version. Model SDE Inlet Side View The Fan panei is of steel construction with formed flanges and a deep spun inlet venturi.Mounting holes are prepunched for ease of installation. Panels are coated with Greenheck's Perma-Tector™thermally fused polyester coating to provide a longlastingfinish. Propellers are constructed of die formed aluminum blades riveted to a steel hub.Hubs are attached securely to motor shafts with set screws.Propellers are statically Greenheck cortfies that the Modets SDE andSOSsh"herein are bi tw bearthe-AMCA seal.The ranngs shown ere based ontestsanden with AMCA Pubicanon 211 and comply wih therequirementsoftheAMCACeruhedRatingseeLaCACariedfusrensSee!scosse0ai :and dynamically balanced. onty.P shown ws for SOE Pr and SOS fans wahout auc.” Model SDE Fvhanet Side View Seartswmance srown «3 for Model SOE ano SDS without aucts earn RF ee RR MODEL |tsa tC [or]€|fow.|OME |weicHiAPy.SOEs j13e/12{+}7 44 8%}10x10 |12 f iP SDE-10 |isw liam;1%|7 |4 10%}12x12 16 i RCO SDE-12 [18%(16%)1%}10%[1 119%412%TaKts 20\SDE-14 |20%/18%|1%[11%]1 [12%14%]16x16 27 .\SDE-16 |22%|20%]1%[11%]1 [12%]16%]1aKt8 30 SDE-18 |24%|22%]2%|14 |+|15 {18%1 20x20 |35 ©SDE-20 [26%124%|2%{14%}1 [15%/20%}22x22 39 ut Airftow "Varies w/motor selection. L esa Asa fe NOTE:Fan Panelts for SD sizes 8-14 are 18 . gauge steel.Sizes 16-20 are 16 gauge. STATIC PRESSURE IN INCHES WG. Mirerters HP RPM TS 0.000 0.100 0.125 |0.250 0.375 0.500 CFM |BHP |CFM!BHP |CFM|BHP|CFM!SHP |CFM |BHP |CFM |BHP SDE-8-24-E 1/80 1050 2199 206 |.002/48 |.004|27 |.004 SDE-8-24-D 1/80 1550 3246 305 |.007 |204 {|.009 |177 |.010 SDE-8-32-E 1/80 1050 2199 265 |.004{/66 j .006|51 |.006 SOE-8-32-D 1/80 1550 3246 392 |.011 |267 |.013 |229 |.014 SOE-10-24-E 1/25 1050 2748 402 |.005 |172 |009 {145 |.010--p SDE-10-24-D 1/25 1850 4056 594 |.017 |466 |.022 429 025 SDE-10-32-E 1/25 1050 2748 519 |.010 |260 |.014|210|.015 SDE-10-32-D 1/28 1550 4056 765 |.030 |632 |.036 |588 |038 |332 |.047 SDE-12-24-E 1/20 1050 3299 707 |.011 |494 |.016 |419 |.018 |195 |027 SDE-12-24-B 1/6 1140 3581 768 |.014 |572 |.020 |521 |.021 |269 |.032 SDE-12-24-D 1/20 1550 4869 1044!.035 |901 |.044 |865 |.046 |678 |.054 SDE-12-24-A 1/4 1725 §419 1162 |.048 |1034}.059 |1001 |.061 |838 |.071 |599 |.086 SDE-12-32-C 1/8 860 2702 726 {.011 |363 |.017 |288 |.020 SDE-12-32-B 1/6 1140 3581 962 |.026 |753 |.033 |683 |.035 |347 |048 SDE-12-32-A 1/4 1725 §419 1456 |.092 |1316 |.100 14281;.100 |1101 |.120 |813 |.130 SDE-14-24-C 1/8 860 3150 925 |.013 |528 |.021 |419 |.024 SDE-14-24-B 1/6 1140 4176 1227 |.029 |998 |.042 |942 |046 |519 |060 |388 |.073 SDE-14-24-A 1/4 1725 6319 1856 |.100 |1702].120 |1663 |.120 11479].150 |12631 .160 SDE-14-32-C 1/8 860 3150 1143 |.025 |8014 |.033 |572 |.035 |337 |.050 SDE-14-32-8 1/6 1140 4176 1515 |.057 |1288 |.070 |1226;073 |709 |088 |570 |.10 SDE-14-32-A 1/4 1725 6319 2292!.200 |2148 |.210 |2112|.220 |1915!.240 |1672}.260 SDE-16-24-C 1/8 860 3601 1335 |.024 |1015 |.037 |844 {|035 |534 |.056 SDE-16-24-B 1/6 1140 4774 1770 |.060 |1536 |.070 |1479}.080 |962 |.078 |773 |.120 SDE-16-24-A 1/4 1725 7224 2679}.190 |2523}.220 |2485 |.230 |2298}.260 |2104 |.290 |1703 |.280 SDE-16-32-C 1/8 860 3601 1663 |.041 |1311].056 |1111].058 |699 |.077 SDE-16-32-B 1/6 1140 4774 2205 |.100 |1944 |.120 |1876 |.120 |1281 |.140 |976 |.170 SDE-16-32-A 73 1725 7224 3336 |.330 |3164 |.360 13121 |.370 |2903!.410 |2679 |.440 |2240 |.470 SDE-18-24-C 1/8 860 4053 2012 |.054 |1680 |.074 11590 |.079 |942 |.100 |676 |.120 SDE-18-24-B 1/6 1140 §372 2667 |.120 |2430}.150 |2365 |.160 |1969 |.190 |1375 |.220 |1197 |.250 SDE-18-32-C 1/8 860 4053 2539 |.096 |2151].110 |2045 |.120 |1262].140 SDE-20-24-C 1/8 860 4504 2679}.086 |2348}.100 |2266 |.110 |1777 |.140 |1242}.170 SDE-20-24-B 1/4 1140 5970 3551 {.200 |3302 |.230 |3240|.240 |2927 |.270 |2565 |320 |2092]36 SDE-20-32-C 1/4 860 4504 3412 |.180 |3002{.170 |2891 |.180 |2269 {|.220 {1617].260 SDE-20-32-B 1/2 1140 §970 4523 |.340 |4218 |380 |4141 |390 {3730 |.440 |3267 |.490 |2733!530 Accessoriesenaaoo) A complete line of accessories is available for safety, ease of installation and weather protection.Consult the Greenheck catalog Accessories for Sidewall Propeller Fans for details. Opposite Motor Side __applications up to 5.0WeatherhoodOSHAMotorSideGuardGuard.ams (requires 2x4 handy box byOSHAOppositeMotorothers) . Side Guard Model 10W -For applications up to Typical specilicationsSidewallfansshalbedirectdrivenaxialype. Propeller construction shall be of die formed aluminum blades riveted to a steel hub.Hubs shall be securely attached to motor shafts with set screws. Motors shali be permanently lubricated,heavy-duty type carefully matched to the fan load and furnished at the specified voltage,phase and enclosure. The fan panel shall be steel construction with prepunched mounting holes,formed flanges and a deep spun venturi.Panels shall be coated with _Warranty Special Finishes Special coatings are available for protective or decorative purposes.Protection from corrosive atmospheres requires individual consideration. Consult your representative or the factory for more information. Wall Mount Housing Speed Control Speed controls are available for use with shaded pole and open permanent split capacitor motors (115 volt single phase only).Two sizes are available. Model 5W -For 10.0 amps (requires 4x4 handy box by others) Perma-Tector™to provide a lasting finish.Motorsupportsshallbeheavygaugeweldedwire,zinc plated.Four neoprene vibration isolators shall be installed between the motor support and the motor mounts. The axial exhaust or supply fans shall bear the AMCA certified ratings seal for air performance. Fans shall be Model SDE for exhaust and SDS for supply as manufactured by Greenheck of Schofield,Wisconsin. "Greenheck warrants this equipment free from defects in material and workmanship for a period of one year fromthepurchasedate. Any units or parts which prove to be defective during the warranty period will be replaced at our option when returned to our factory,transportation prepaid. The motor is warranted by the motor manufacturer for a period of one year.Should the motor prove defectiveduringthisperiod,it should be returned to the nearest authorized motor service station. Greenheck will not be responsible for any installation or removal costs. GREENHECK P.Q.BOX 410 SCHORIELD,WISCONSIN 54476-0410PH.715-350-6171 Due to continuina research Greenheck reserves the right to change specifications without notice.S. Santamiar + Hydronic Controls Single Function Aquastat®Controls L4006,L6006,4008 and L6008 controls provide high limit,low limit,circulator control,or combination low limit and circulator control in hydronic heating systems.See tabie below for available models and thelr applications. Temperature Range See Modei Number |Sensing Element Application Switch Action F Cc Page ---J--14006A Immersion type High or low limit.|Spst,contacts break 100 to 240-38 to 116 61-63 on temp.rise.40 to 180 8 to 83 L40068 Immersion type Circulator control.{|Spst,contacts make 100 to 240 38 to 116 on temp.rise. L4006E Immersion type High limit;Spst,contacts break 130 to 270 $4 to 132 manual reset.on temp.rise. L4006H Strap-on mounting High limrt;Spst,contacts break 100 to 240 38 to 116 manual reset.on temp.rise. L6006A,B Immersion type Circulator control Spdt 100 to 240 38 to 116 and high fimit or low limit. L6006C Strap-on mounting |Circulator control,Spdt 65 to 200 18 to 93 high limit and tow : limit. L4008A Remote bulb High or low limit.|Spst,contacts break 100 to 240 38 to 116 63 on temp.rise.130 to 270 54 to 132 L4008B Remote bulb Circulator control.|Spst,contacts make 100 to 240 38 to 116 on temp.rise. L4008E Remote bulb High limit;Spst,contacts break 130 to 270 §4 to 132 manual reset.on temp.rise. L6008A Remote bulb Circulator contro!Spat.-30 to +70 "34 to +21 and low limit.100 to 240 38 to 116 L4006A,B,E,H;L6006A-C Aquastat®Controllers BULB:¥%x 2%in.(10 x 73 mm],copper. APPROXIMATE CASE DIMENSIONS:5%in.(143 mm]high,2 in. (51 mm]wide,2%in.[54 mm]deep (2%in.[70 mm]deep LE006C Immersion type controllers for fimiting or regulating temper- atures of liquids in boilers or tanks.only).OPERATING TEMPERATURE RANGE:50 F to 125 F [10 C to 52 C].©Totally enclosed Micro Switch™ snap-acting switches operate on ELECTRICAL RATINGS (A): temperature rise to set point.Models with 2 F [1 C]Fixed Differental- ®Visible control point scale andexternaladjustmentscrewper-120 Vac 240 Vac mm ons ee cal insertio Full Load 2.6 1.3 ®Horizontal or v in n of the sensing element.Locked Rotor 15.6 7.8 ®Directorwell immersionofthe sensing element.L4006;Models with 5 F (3 C]Fixed Ditferential or 5 F to 30 F [3 C to 17 C) ®Models available for strap-on mounting.L6006A Adjustable Differential- ©@ Remote bulb model may be used to sense airtemperatureinductsandinoutsideairsensing applications.120 Vac 240 Vac @ TRADELINE models include weil adapter and tube of heat-con-Full Load 8.0 51 ductive compound.Locked Rotor 48.0 30.6 Listed by Underwniters Laboratories Inc.(except L4006H):File no. MP466,Vol.6,Sec.1,Guide no.MBPR2. Cartified by Canadian Standards Association:File no.LR95329-1. Certified by American Gas Association-L4006A. continued next page 61 TRADELINE Hydronic Controls L4006A.8,E,H;L6006A-C continued REPLACEMENT PARTS AND ACCESSORIES:See parts and accessories,at the end of this section,for replace-SUPER TRADE UNE L6006A snowing mounting bracket place-! ment weil assemblies and compression fittings.ment for vertical or horizon unting.} i SUPER TRADELINE L6006A includes heat-conductive com-: pound and weil adapter.: SET POINT , INDICATING WHEEL DIFFERENTIALADJUSTMENT i WHEEL : ee enrionELEMENT ; t owen t ADAPTER : <VERTICAL MOUNTING : ad :- ' ADAPTER " CLAMP SCREW (2)CONDUCTIVECOMPOUND A WITH VERTICAL MOUNTING OF IMMERSION WELL,ELEMENT 1S ATTACHED TO BOTTOM OF THE CASE. 11,8000 HORIZONTAL MOUNTING 7880A *TRADELINE models.¢SUPER TRADELINE model. RO Mo ART Cla AEP as Fi} 7 . f?¢*a * ,enter eine apTemperature Range., 'ev Applicationsts|3 onts aba antes CESS L4006A1009_|High or low limit.|Contacts 100 to 240|38 to 116 {5,fixed |3,fixed |1'%in.(38 mm]insulation. L4006A1017 break on 5 to 30,(3 to 17,temp.rise.adj.adj. L4006A1041 |5,fixed |3,fixed L4006A1132 3 in.(76 mm]insulation,stop factory- set at 160 F (71 C}. <r"400641678 5 to 30,|3 to 17,|3 in.(76 mm)insulation,stop factory- adj.adj.set at 240 F [116 C];well adapter andheat-conductive compound. *L4006A1959 40 to 180 |41082 |2,fixed |1,fixed |1'/in.(38 mm]insulation;well adapter and heat-conductive compound. *L4006A19678 100 to 240}38 to 116 |5 to 30,{3 to 17,|1 in.{38 mm)insulation,stop factory-adj.adj.set at 240 F [116 C]. L4006A2007 3 in.(76 mm]insulation. L4006B1007 |Circulator.Contacts 5,fixed |3,fixed |112 in.(38 mm]insulation. *L4006B1155 make on 5 to 30,|3 to 17,{3 in.(76 mm]insulation,stop factory-tamp.nse.adj.|adj.|set at 240 F (116 C);well adapter andheat-conductive compound. L400681163 3 in.(76 mm)insulation. *L4006E1067 |High limit.Contacts 130 to 270]54 to 132 |Manuaireset [3 in.(76 mm]insulation,stop tactory-break on set at 250 F {121 C};well adapter and temp.rise.heat-conductive compound. L4006E1091 3 in.(76 mm]insulation. continued next page 62 TRADELINE Manual Starters Type F Application Data Type F fractional horsepower starters provide overload protection as weil as manuai "on-off?control for small motors in a variety of industrial and commercial installations.Available in one or two pole versions,these devices are suitabie for use with ac single phase motors to 1 hp.Two pole starters can also be used with de motors to3/4 hp.Typical applications include fans,conveyors,pumps,andsmailmachinetools. Voltage Rating -277 volts maximum ac (1 or 2 pole)and 230 voltsmaximumdc(2 pole oniy). Horsepower Ratings Maomum Horsepower ; oc Volts AC Single Phase aie 1 Pole 2 Pole 115-230 1 1 Wa 277 1 1 Continuous Current Rating - 16 amperes. Overload Trip Assembly -Motor protection is provided by a TypeAthermalunitwhichmustbeinstalledbeforethestarterwiil operate. Pilot Light -Red or green neon pilot light units are available factoryinstalledinNEMAType1surfaceandflushmountingandNEMAType4enclosuresorasafieldmodificationkitforNEMAType1enclosuresandgrayflushplates.(Red pilot light -standard.Green pilot fight --aad 'G'to end of type number.) Handle Guard/Lock-Off -An optional handie guard on NEMAType1enclosedstarterspreventsaccidentaloperationofthetoggleoperatorandalsoaliowsthetoggleoperatortobepadlockedineithertheonortheoffposition.This handie guardcanbefactoryinstalledonNEMAType1enclosedstartersandisalsoavailableinkitformforfieldinstallationonNEMAType1surfaceandflushmountingenclosures.Standard NEMA Type 4andNEMATypes7&9 enclosures include provision forpadiockingintheOFFposition. Terminals -Binder head screw type terminals are suitable for #10orsmallercopperwire,and are accessible from the front.All terminals are clearly marked. Mounting -Open types without a pilot light fit standard single gangswitchboxes,and can be used with ary cover plate having astandardtogglecutout.Single-unit flush mounting types,including those with pilot light,are suitable for wall mounting in astandardswitchboxorformachinecavitymountingwithoutabox. Operator -Available with toggle handie or with removable key typeoperatortodiscourageunauthorizedoperation. 'Type FG2P Enclosures -NEMA Type 1 surface mounting enclosures aresheetsteelwithathermoplasticwrap-around cover forconvenienceinwiring.The NEMA Type 1 enclosure is also available in an oversized version allowing more wiring space.AzincalloydiecastingisusedforNEMAType4enclosures,and acastaluminumenclosureisofferedforNEMAType7&9 applications. Emergency Off Actuator -A toggle operator extender is availabieforNEMAType1surfacemountedunits.The extender has a reavinylbuttonthatprovidesafastandeasymethodforlocatinganaswitchingthedevice's toggie operator into the OFF position.TheEmergencyOffActuatorisavailableinkitformonlyforfielainstallation. Two Speed -Class 2512 Type F two speed manual starters aredesignedforcontrolofsmallsinglephaseacmotorshavingseparatewindingsforhighandlowspeedoperation.Two toggieoperatedstartersareused,with overioad protection included foreachmotorwinding.Surface mounting devices,and those with agrayflushplate,utilize a mechanical interlock which allows directcontroiofthemotorbymeansofthetoggleoperators. Typical Wiring Diagrams T,TBoe pBYpeu Bp1ti12(bout H feu ae fou! 'o-1'He i I !' !|genet *SLD aap,i gon BH try itLoweee4Lowe4Low.eJ Tr #2 Tt 12 ti 4 72 2 WIRE CONTROLDEVICE (oe 1 Pole 2 Pole 2 Pole with Selector Switch Thermal Units Starters will not operate without properly installed thermal unit.Thermal unit must be installed so that markings face the front of starter. Full Voltage Contactors and Starters -NEMA Application Data AC Magnetic Contactors Class 8502 General Information -Class 8502 Type S magnetic contactors are used to switch heating loads,capacitors,transformers,and electric motors where overload protection is separately provided.Class 8502 contactors are available in NEMA Sizes 00 -7.Type S contactors are designed for operation at 600 Volts AC,50 -60 Hertz. Holding Circuit Contact -A normally open hoiding circuit contact for three wire contro!is provided on ail contactors as standard.Sizes 00-2 contactors use a Class 9999 SX11 auxiliary contact as the holding circuit contact.Sizes 3-7 contactors use a Class 9999 SX6 auxiliary contact as the hoiding circuit contact.See Class 9999.page 12-11 for the holding circuit contact electrical ratings.On Size 00-1 single phase contactors,a power pole is used as the holding circuit contact and therefore has the same rating as the power contacts. Enclosures -Class 8502 magnetic contactors are available in the following enclosures: NEMA Type 1 General Purpose NEMA Type 4 &4X Watertight and Dusttight Stainless Steel NEMA Type 4X Watertight,Dusttight,and Corrosion Resistant Glass-Polyester NEMA Type 7 &9 Bolted and Spin-Top for Hazardous Locations NEMA Type 12 Dusttight and Driptight for Industrial Use The NEMA Type 4 &4X stainless steel enclosure (Sizes 0 -5)has a brushed finish.For an electropotished finish,specify Form G16 and add 15%to the price of the standard device. Also,NEMA Type 12 devices are available UL listed for use in Class ll,Division 2,Group G and Class Ill,Divisions 1 and 2 locations. Request Form G21,no additional charge. Separate enclosures are available.see Class 9991,pages 1-144-1- 115. Type SCO2 Size 1,3 Pote Contactor AC Magnetic Starters Class 8536 General Information -Class 8536 Type S magnetic starters are used for full voltage starting and stopping AC squirrel cage motors. Motor overload protection is provided by meiting alloy type thermal overload relays.Class 8536 staners are available in NEMA Sizes 00-7.Type S starters are designed for operation at 600 Volts AC,50 -60 Hertz. Holding Circuit Contact -A normally open holding circuit contact for three wire control is provided on ail contactors as standard.Sizes 00-2 contactors use a Class 9999 SX11 auxiliary contact as the holding circuit contact.Sizes 3-7 contactors use a Class 9999 SX6 auxiliary contact as the holding circuit contact.See Class 9999,page 12-11 for the holding circuit contact electrical ratings. Overload Relays -Class 8536 Type S Size 00-6 starters are provided with a melting alloy thermal overload relay as standard.NeaInterchangeablethermalunitsareSize1,available in standard trip Sizes 00-6,3 foequicktripSizes00-4,and slow trip Sizes 00-3.Single phase starters use one thernal unit,three phase starters use three thermal units. Class 8536 Size 7 starters are provided with a solid state Motor System Monitor whose features include:Class 20 ambient compensated overload protection,phase failure and underioad protection,and manual or automatic reset. Bimetallic overload relays are also available for Sizes 0 -6.Ambient compensated and non-compensated versions are supplied with manual or automatic reset,trip current adjustment,and an alarm contact on Sizes 0-2.For additional application information seeClass9065section,pages 1-138-1-139.To order a Type S starterwithabimetallicoverioadrelay,see Factory Modifications (Forms) on pages 1-152-1-159. Enclosures -Class 8536 magnetic starters are available in the following enclosures: NEMA Type 1 General Purpose Enclosure NEMA Type 3R Rainproof,Sleet Resistant for Outdoor Use NEMA Type 4 &4X Watertight and Dusttight NEMA Type 4X Watertight,Dusttight,and Corrosion Resistant Glass-Polyester NEMA Type 7 &9 Bolted and Spin-Top for Hazardous Locations NEMA Type 9 Bolted for Hazardous Locations NEMA Type 12 Dusttight and Driptight for Industrial Use The NEMA Type 4 &4X stainless steel enclosure (Sizes 0-5)has a brushed finish.For an electropolished finish,specify Form G16 and add 15%to the price of the standard device.Sizes 6 &7 are painted sheet steel and are rated NEMA 4 ONLY. Also,NEMA Type 12 devices are available UL listed for use in Class ll,Division 2,Group G and Class III,Divisions 1 and 2 locations. Specify Form G21,no additional charge. Separate enclosures are available,see Class 9991,pages 1-144 1-151. Coll Voltages --AC coils are available for application on 50 -60 Hertz.NEMA Sizes 00 -§are supplied with coils that are designed to operate satisfactorily on line voltages of 85%-110%of rated voltage. NEMA Size 6 and 7 contactors are supplied with a DC coil operated by a solid state rectifier circuit that 1s powered by an AC source. Please note that Voltage Codes have been added to the Type designations in order to improve customer service.It Is necessary to include the Voltage Code when ordering contactors and starters. Also,120 Volt Polyphase contactors and starters will be wired for separate control. Auxillary Contacts -Additional auxiliary contacts may be added to Type S contactors.See page 1-27 for maximum number of auxiliary units and Form designations for factory installed auxiliary contacts. See Class 9999,page 12-11 for auxiliary contact kits for field installation. Type S Accessories -Additional accessories such as power poles,pneumatic timer attachments,and cover mounted control stations are available as factory or field modifications.For factory modifications (Forms),see pages 1-152-1-159.For field modification kits,see Class 9999,pages 12-10 -12-14. 'LaFULLVOLTAGECONTACTORSjg.a1=ANDSTARTERS-NEMAA[BD]"Aksu”1 17 Remote Temperature Controllers T6054A Utility Line Voltage Thermostat Provides spdt heavy-duty,tine-voltage temper- ature control in ventilation,heating or cooling systems. e Use in a variety of farm,industrial or commercial appucations. @ Wail or duct mount in any position. @ Fast response,tin-plated element not affected by adverse environment. ©Rugged case. ®Mounts on flat surface with three screws. APPROVAL BODIES: Listed by Underwriters Laboratories Inc.-File £4436,Guide XAPX. Certified by Canadian Standards Association-File LR95329-1. *TRADELINE model. APPROXIMATE DIMENSIONS:7%in.(184 mm]high,2 in.[51 mm} wide,2'Ys in.(67 mm]deep. ELEMENT:Hydraulic. ELECTRICAL RATINGS (A): |120 Vac 240 Vac T6054A1005 Full Load 7.4 3.7 Locked Rotor 44.4 22.2 Resistive 10.0 5.0 T6054A1054 Full Load 16.0 8.0 Locked Rotor 96.0 48.0 Resistive 10.0 10.0 :a teeamwer rn es go 405 FH)ingeaere Dimensions:ar sr-+RAED Rear BSer es coal §+4 i tordix Width ---Depth |Order9.)epee pee ee won|er Ditferentala==|*System=Helahtn Wem 1 DepthNumber=|2*:Switching y=}Snsisipieseae SPAR CATION RPE |oe Gamo Controlled {int mmf etre |mm inc”|mmmeme”1605441005 |Spat.Can be]-30to +100 |-34to+38 |3.5,fixed|1.9,fixed]Heating-|7%|194]2%|67}2 |51usedinheating-cooling cooling systems -____J with externalT6054A10548|changeover]+35to +110 |+2to +43 |3.5,fixed|1.9,fixed|Heating |7%|194]25 |67 |2 |51switch.cooling 4 Brusned zine cover. T6054B;T6064A,B Return Air Controllers Used with a standard rdv limit room temperature contro ing and cooling. m™thermostat to paint on heat-fanils Hoongpera \ ©T6054B and T6064A provide fast response with hydraulic temperature sensing elements mounted on the unit. e@ Sensor elements consist of two capillaries; one for heating,one for cooling. ©160648 sensor design permits mounting of sensors in return air path in packaged air conditioning units. @ Mounts in any position. ©Narrow switch differential. e Set points are concealed under cover. APPROVAL SODIES: listed by Underwnters LaboratonXAPX,. Certified by Canadian Standarg¢Association-File LR95329-1. APPROXIMATE DIMENSIONS" T6064A,B-5%s in.(1 im}high,4 in.(102 mm]wide,2%in, {54 mm]deep.T6054B-7Vsii deep. T6064A-Sensing element adds 1'%in.(38 mm)to height inc-Fie E4436,Guide 1 mm}high,2 in.[51 mm}wide,21%in.(54 mm] 364 a Pa ELECTRICAL RATINGS PER SWITCH (A): TS054B,T6064A T6064B -7T 26 |120 |240 |120 |240 |277aaVac|Vac |Vac |Vac |Vac |Vac Pilot Out”15A 125 w2/{/--;--{-VA - {;-|-|16 8 |67-|-|-|80 |40 |335-i-!]-|1a{18 |18 r Witinnns jaws).canvas.po..-pa Ketro|Pate Pinal OP Bee,ie Stomp!Range,'Ditt rential | iSARAShSCwLDF17.Cr |:Cation-*1605481003|1-spdt 60 to 60/16 to°SZ]0.8 |0.4 |Heating- *T6064A1003|2-spat >»cooling 1606481001 |2-spdt |55 to 85(13to29]3.0 |T4SwitchesmakeA-W on temperature rise;make A-B on temper-ature fall. TRADELINE AC QUIET WALL SWITCHES (continued)LEVITON All devices are UL Listed and CSA Certified. 20 |120/277V AC1HPat120V,2 HP at 240V BACK AND SIDE WIRED equaBrown __lvory White Gray Red Black Description 1221-2 1221-2l 1221-2W 1221-2GY 1221-2R 1221-2E Single Pole Toggle1221-2L =1221-2IL -1221-2GL 1221-2RL ==--Single Pole Locking 1222-2 1222-21 1222-2W 1222-2GY 1222-2R 1222-2E Double Pole Toggle1222-2L =1222-21L -_--__-Double Pole Locking 1223-2 1223-21 1223-2W 1223-2GY 1223-2R 1223-2E $3-Way Toggle1223-2L =1223-21L __-_-_-3-Way Locking 1224-2 1224-21 1224-2W 1224-2GY 1224-2R 1224-2E 4-Way Toggle 1224-2L =1224-2IL _-_--_4-Way Locking PILOT LIGHT SWITCHES LIGHTED HANDLE SWITCHES 1 Clear Red Green Description Ivory White Clear Description 1221PLC 122+PLR 1221-PLG Single Pole,i20V T221-LHI «12214HW =1221LHC Single Pole,120V 12217PC 1221-7PR 1221-7PG Single Pole,277 1221-7L -_-1221-7LC Single Pole,277V 1222-PLC 1222-PLR 1222-PLG Double Pole,120V 1223-LHI 12234HW 12234HC 3-Way,120V 1222-7PC 1 1222:7PR 1222-7PG Double Pole,277V 1223-7L1 --1223-7LC 3-Way,277V 1223-PLC 1223-PLR 1223-PLG 3-Way,120V SIDE WIRED Brown Ivory White Gray Red Description 1121-2 1121-21 1121-2W 1121-2GY 1121-2R Single Pole Toggle 1121-2L ____-Single Pole Locking 1122-2 1122-21 1122-2W 1122-2GY 1122-2R Double Pole Toggle 1122-2L -_-_-_-_Double Pole Locking 1123-2 1123-21 1123-2W 1123-2GY 1123-2R 3-Way Toggie 1123-2.-_-_--3-Way Locking 1124-2 1124-2]1124-2W 1124-2GY 1124-2R 4-Way Toggie 1124-2L -__-_-_4-Way Locking CANADIAN 347V SWITCHES 1221-7PG 15 |347V ACBACKAND SIDE WIRED Brown Ivory White Gray Red Black Description 18201-B 18201-1 18201-W 18201-GY 18201-R 18201-E =Single Pole Toggle18201-L _-_-_-_Single Pole Locking 18202-B 18202-1 18202-W 18202-GY 18202-R 18202-E §Oouble Pole Toggle18202-L -___--_-_-Double Pole Locking 18203-B 18203-I 18203-W 18203-GY 18203-R 18203-E 3-Way Toggle 18203-L -_-_-_--_-3Way Locking 18204-B 18204-I 18204-W 18204-GY 18204-R 18204-E 4-Way Toggle 18204-L -__-_-__4-Way Locking 20,347V ACBACKAND SIDE WIRED Brown ivory White Gray Red Black Description 18221-B 1822-1 18221-W 18221-GY 18221-R 18221-E =Single Pole Toggle18221-L -_-__-_-_Single Pole Locking 18222-B 18222-18222-W 18222-GY 18222-R 18222-E Double Pole Toggle 18222-L -_-_-_---_Double Pole Locking 18223-B 18223-!18223-W 18223-GY 18223-R 18223-E 3-Way Toggle 18223-L -_--__mead _-3-Way Locking 18224-8 18224-1 18224-W 18224-GY 18224-R 18224-E 4-Way Toggle 18224-L -____-_4-Way Locking$3500 |Key for Locking Switch NOTE:Mounting holes for 347V switches are 3.531°apart. GFCI PERSONNELPROTECTIONDEVICES GROUND FAULT CIRCUIT INTERRUPTERS All Leviton GFC!I receptacles have these features:*Trip in 0.025 seconds for 240 mA fault *Conform to UL Standard 943 Class A (GFCl)*Silver alloy contacts and 498 (receptacle)*Dual slot terminal and installationscrews*Tough impact-resistant construction accept both Phillips and standard driver heads *Temperature tolerance range -31°F to 158°F ¢Compatible with Decora®devices *Shallow 1-lg inch bodies for extra wallbox room *Fully Tested before shipping *Trip at SmA (+1mA)threshold *Supplied with Decora waliplate *Feed-through ready *Backed by a Limited Two-Year Warranty Hospital Grade GFCI receptacles also feature: *UL Listed Hospital Grade High Abuse Receptacle construction °®i iLexan®face for extra impact resistance All devices are UL Listed.Also CSA Certified except where indicated by * HOSPITAL GRADE GFCI RECEPTACLES 15A 125V at receptacle;20A 125V feed-through NEMA 5-158 Brown Ivory White Gray Red Description 6598-HG 6598-HGI 6598-HGW 6598-HGG 6598-HGR Duplex Receptacle with LED Indicator Light 20A 125V AC at receptacle and feed-through NEMA 5-20R aopeDuplex Receptacle6898-HG 6898-HGI 6898-HGW 6898-HGG 6898-HGR with LED Indicator Light * 6899-HG 6899-HGI 6899-HGW -_6899-HGR_No Indicator Light* COMMERCIAL GRADE GFCI RECEPTACLES 15A 125V at receptacle;20A 125V feed-through NEMA 5-15R Ao Brown _Ivory White Gray Red Black Almond Description ..-_--___Duplex Receptacle65986598-1 6598-W with Indicator Light 6599 6599-1 6599-W 6599-GY 6599-R 6599-E 6599-A No Indicator Light 6599-L 6599-LI 6599-LW --_---With 4 1/2 in.Leads x 20A 125V AC at receptacle and feed-through ©NEMA 5-208 a: 6898 6898-1 6898-W --_--_-_Duplex Receptacle be.with LED Indicator Light * 6490-1 6899 6899-I 6899-W 6899-GY ----No Indicator Light x SWITCH-RATED GFCI 20A 125V AC Switch-Rated;Switch Rating 1.5 H.P.@ 120V Brown Ivory White Gray Black Description -_6490-1 6490-W -_-6490-E Blank Face GFCI,no Indicator Light =q=EO2700168.50am)za2700(SSamn)! : .i Ww |1CROayeGod|ee i Cat.No.6599 Cat.No.6490 VAPORTITE MATRIX OF INCANDESCENT V SERIES G: M Fixture Componentsjax. Mounting Lamp Ste MountingSizeBodyCover Globe 150 4 VFB-15 VP-4 VG-15 A21 Yr VP-2 Pendant 300 A"VFB-30 VP-1 VG-30 PS-25 Ww VP-2 150 "VFB-15 VX-1/VAP VG-15 Ceiling A-21 yw ;VX-2/VAP Outlet Box 300 %"VFB-30 VX-1/VAP VG-30 PS-25 ye VX-2/VAP 150 VFB-15 VAP VG-15 Ceiling A-21 Plate 300 VFB-30 VG-30 PS-25 150 4"VFB-15 VW-1/VX-1 VG-15 A-21 mW VW-1/VX-2 Wali Arm Outlet Box 300 A"VFB-30 VW-1/VX-1 VG-30 PS-25 yr"VW-1/VX-2 150 VFB-15 vw-1 VG-15 A-21 Wall Arm Plate 300 VFG-30 Vw-1 VG-30 PS-25 150 VFB-15 VD-4/VAP VG-15 A-121 Stanchion Mount 300 VFB-30 VD-4/VAP VG-30 PS-25 150 STD.DOME 300 STD.DOME "o 150 CAST ALUM. Guards 300 ,ar.CAST ALUM. 2 Tae *C.S.A.certified.e Lighting,inc. 183 VAP CEILING BOX ADAPTER VAPORTITESBeeSA.i VFB-30 VCG-15 VCG-30 GUARDS VASD-15 VRSD-30 DOMES 16%"Die. _@Genet)Lighting,Inc. INCANDESCENT VAPORTITES The Vaportite series is designed for long,deoendabie service in harsh industrial applications.The castings of copper-free aluminum provide a basic corrosion resistance that is further enhanced with a baked epoxy finish.A choice of two sizes,a wide range of mountingadapters,clear and colored globes,and thread-on guard and reflector provide complete versatility for virtually any application.The Vaportite is available as a complete unit.or as components for maximum inventory flexibility.I.P.suitability -I.P 46. Fixture Body -Copper-free cast aluminum for rugged durability,available in 150 watt and 300 watt sizes.Threaded construction allows secure attachment of globe,reflector and guard.Heavy duty porcelain medium base socket is included.Designed to attach to various mounting adapters or to standard 3-0 or 4-0 box. Mounting Adapter -Cast aluminum adapters for ceiling,ceiling box,pendant,wail or wail box are available.All are gasketed to seal out moisture and dirt. Globe -For either unit,a clear globe is available in standard or tempered glass,along withamber,blue green,blue or ruby in standard glass.A clear polycarbonate globe is available for the 150 watt unit for use with a 75 watt lamp,.maximum. Guard -Rugged,copper free cast aluminum provides protection to globe and lamp.A guardisnotavailableforusethethepolycarbonateglobe. Reflector -A standard dome reflector is available for both units.The dome is molded of white POLY-PRO®to withstand corrosive atmospheres. U.L.1571 listed for damp locations -Restricted to base up mounting. MOUNTING ADAPTERS NOTE:SUPPLY WIRE TEMPERATURE REQUIREMENT 1S 150°C.FIXTURE IS LABELED "NOT FOR USE IN DWELLINGS.” -=Areae[7]RH-oO oO :lyiaa|e -3 -n||_,__|-C- VP-1 VX-1 VW-1 VD-4 Yo"PENDANT Va"BOX WALL ARM 1%"STANCHION COVER MOUNT VX-2 VP-2 %"BOX 4%"PENDANT COVER ADAPTER DIMENSIONS SPLICE A B c D NUMBER BOX |inches|mm |inches|mm |inches|mm |inches|mm |HUBS VP-X 2%54 3%89 -- VX-X ig 43 Hire |106 |Se |144 =4 vw-t 4%121 2%64 3”79 4%"124 STANCHION MOUNT DIMENSIONS GLOBE GUARD DIMENSIONS [|a _[|6s joc [oa {|58 [|¢ linches|_mm linchea|_mm inches mm inches}mm jinches}|mm finches}mm 150 Watt |9%|238 |8%|219 [|11 |279 150 Watt |7%|194 1 6%|175 |4%|108 300 Watt |10%|273 [11%|292 |12%|292 300 Watt |10%|270 |9%|251 |5%|140 182 Globes 150 Watt 300 Watt Clear.Standard VG-15 VG-30 Clear.Tempered VCGP-100 Amber VAMGP-100 Green VGGP-100 Ruby VRGP-100 Bive VBGP-100 Polycaroonate VGP-15 q APPENDIX B DESIGN DRAWINGS