HomeMy WebLinkAboutMetlakatla-Ketchikan Intertie Project 2000ie f
7 mor 'V RAY LY 2007
AIDES,
AEA
METLAKATLAK ETCHIKAN INTERTIE PROJECT
RECONNAISSANCE REPORT
Ketchikan,Alaska
MARCH2000
401
KETCHIKAN PUBLICUTILITIES
METLAKATLAKETCHIKAN INTERTIE
TABLEOF CONTENTS
LETTEROFTRANSMITTAL
TABLEOFCONTENTS
THEEXISTINGFACILITIES ooo...ee eesceseeceeesseecesssneeeeessseeessseaneeecesessauseesseseaeeseaaees 3
DESCIIPUION occ ccceceseesscerscesereeessesessseessesccsessseeessseeasecesaeeseeaeesaeeesesesneeaeennee 3
DieSelPIAnt .........eecsseeseereeneeeeeseeseeeeeeeeeseesssssesesseessseaeaeeaeaueasueseseseseeeeeees 4
BatteryEnergyStorageSyStem 2...ce ceseeesesseeeesseeeeeseceeaaeeeseesenaaeseeseauesesnes 4
ChesterLakeHydr0 .....cc ccccssscesssecsteresneeceseeesssreseseeseessaeesessaseeeaneeeseaacsnees 4
PurpleLakeHydro .......:cscccescesesssssscseecseccscssecssesescssecssssssssnseceeeseeaseceneses 5
Re@VIQWOFTECHNOIOGY 00...seccesssessecsecenseeerteecsseecseececesaeeeecsseeesesseteeeaeeeeeeegs 5
HyCroelectriCPOWEl.........scccscsssesesseesecsssreseecssesssesesesecssesessetesseseeesarensens 5
SITEREVICWS 00...cscccccccceeeecessssseneeeeeensnnnnnaeneeeeeeeeseeseeeeeeeeeeeeseceeeeeeeeesesenssaaaaas 6
DamsanGREeservor ......csccsccscsssssescescesssscseccsesseseserecaesoesensesseseesesereasenes 6
StructureandGateCOnditions 0.0...eee ceeessceceeseeeseeseseseeceeeeeeseeeeeseeerens 7
POWerCONdUuits «00...eeseeseeccesscecsneeceeseeeesecsecesecseaeseeescseeaseceanetenneeeess 7
POWEPPIANS ........eesccceeseseessneecesesessaeeesssaeeeesseeeessseeeeeeeseaaaaeeeseeaeereatenenes 7
Di@SCIPOWED oo...ceccesescceeeesseecescceceeesessaaneresesecateneceessteceeeaaaaaaeeasesesneetoosags 8
SUIMIMALY ..cceeecceseseescectsecessenssssesensesesessesesessanecesseeeseeseesasseeessesanseeeesenaeeaeegs 8
Estimated UsefulLifeoftheExistingFacilities ........ce esccccesesssneeeeetceeeeeeeeaeeees 9
OperatinGHistOry .......ccsccssecsessseesssseeeeseseseecsencsresssceserereeecansecesssesseecnaseaeenees 9
POWEYFStUGIES .....csseeceeccessesteeeecsseeeesssneeeeeeessenseeseessansceeceeeeteceeseesneaeeesensesaneese 11
HYCrOlOGY .....scsecesccesesssseseesneescseeseseasenscesseseessessesesscaseeusssnseeeeseesaesneeneses 11
POWEFrPFOCUCTION........cc csesessetseetssseesesstneeeesseseaaeeceseerteseeseessaceeeereeeeesnenene 11
OperatingProgramsandProcedures .........eccccsessssscssesessssssenssensesseesserereseeees 13
GeMePal ......eececeescecesecesceteneesscceseceseeeesseessascessuesnnseecesaeecesuueeseaesseeaeseaeanes 13
DamSafetyInspections .........cscecsscesesssersscesesersessessssecesssecseeseeserseeetengs 13
OPEeratinGEXPeNse........ceececccesrecsscsessscerscersensescesssssescssersessscesseesseesseesseenses 14
FUTUREHYDROELECTRICPOTENTIAL ..0......escecsescecsssseseceeessnecesesseeeeeeseeees 15
OVEIVICW ....ccccecssesecceesersseeessaneeesssneeeesesnseeeeseseueeeeeceeeseeseesenaaeesecessaaeneecesages 15
COStEStirmates .......cece cesseseseeeeseesseseeeeseesesesssnacanaeeeeeesesseeeaeeeeeneeneasesseresssnaars 15
DirectConstructionCostEstimate 00.0...ccccssccssssccceeceseeceseseeceeesseeees 16
TotalConstructionCostEstimate .......ee eesseecesneeessneeeeeseeeeeeeeeseneeeeneens 16
FAN a)91 6[<]|O80 )keep eee 17
GenerationEstimates .........eeeseesesseeeceessscceesensensnaaaeaeceeteseesseasesteesseaees 18
ChesterLakeHydroEXxpansion........cccsccsscsessecsessesssesseesseaseeeessssaseesseeseees 19
ProjeCtDeSCriptiOn.........cccccsscccscsecssssscesscsecssscssereasssescseasasesessaseeasereseceass 19
COMStrUCtiONCOSTESTIMALE.......ceeceeseeeeesseeeteetsessesseneeeesesseeeecessenenestasenges 19
XM2813_0300 3/10/00F INAL
METLAKATLAKETCHIKAN INTERTIE
POWEIFGENEFATION ........cccesessceeeccccesssesceeeseescucusaseeeteasceseeseceeceeusnseeeeteseenens 19
PurpleLakeHyCroExpansion ........s:cscccscseseessesssersessseesescssesseesssesesssesserees 19
ProjeCctDeSCriptiOn..........ccecsceesesseseecssssessessesessseesccsseseseeteseneaseeasenssas 19
ConstructionCostEstimate..........cccccccssssssssssssssesscecsceuceesseveeeccessuersseneneates 20
POWEIrGENETALION .........ccccessssseccccceesenseseceecceseecceueceseneceesaueseeecenseeaeeceunerens 22
TriangleLake@HyCro .........cscscseeeseseesseessesssesseesssceaeeessssececseesneseneeeseseseeneens 23
ProjeCtDeSCriptiOn.......ccscsccsscssesecsecsesescserssscseecesssesserssenerssensensesseessas 23
ConstructionCostEstimate .............ccccccccecescccceesssecccescceeseeanseesesseceseesesenees 23
POWEIrGENEFAtION 0.0.....cccsseccsssssccsscceceesssesnenscccessusecsenscescesauaseceseeeseansessaes 26
SUMIMALY..oe eecssectsssessesesseesseresseeseeeeeseeensesesereneesesseeeesesseeteneneeeenssesaneesaeesegs 27
OtherHydroPotential 0.0...cecscesccseessesssceeeseesseneeeessesseseeeseesreeenensessetes 28
PROPOSEDMETLAKATLAKETCHIKANINTERTIE .............ccsceeseeesereseteeeeeneeees 28
PrOpOSeCINterCOMNECtiON ......cececccssscssecsseseesssrseeesseeetseesseenessseeeseeesasentens 28
CONStrUCtiONACTIVITICS.............cccccesecceceesceeeessneeceeseeeenceseneeeeecetenseeeseeesunensonees 29
TANSMUSSION ..........cccccscceseusssesenccccececeueeseesscescutsuseensescausecesssausseeeeetesseassenseeens 30
DE@SCTIPUION 0...cessecssecssessssessesseceseseeeessseseecsatesseecessusecssteceseceneesseesanesseses 30
InterticCONStrUCtiONCoOSt............ccssccecessccececceesseseceeescesserseeseeeseeseeeeseesseess 30
INCEFCOMMECHION.0.0...eecescsesccsscseesceeueesseererscecscuuceuseceeeusesssteuseseseceeseuacasseessns 32
PRINCIPALCONSIDERATIONSANDASSUMPTIONS .........cccccseeeeeeeeeseeeaeeeers 32
SUMMARY ...cssccscccccscssesscscssssssssesssssesscsssnscsscnencecersseensreceeeaesseseesesseteeeeceseerees 33
APPENDICES
APPENDIXA REFERENCES
APPENDIXB SITEPHOTOGRAPHSDURINGSITEVISIT
(FEBRUARY9&10,2000)
Thisreporthasbeenpreparedfortheuseoftheclientforthespecificpurposesidentifiedinthe
report.The conclusions,observations,and recommendations contained herein attributed to
R.W.Beck,Inc.,("R.W.Beck")constitute the opinions of R.W.Beck.To the extent that
statements,information,and opinions provided by theclientor others have been used inthepreparationofthisreport,R.W.Beckhasrelied uponthesametobeaccurate,andfor whichnoassurancesareintendedandnorepresentationsorwarrantiesaremade.R.W.Beckmakes
nocertificationandgivesnoassurancesexceptasexplicitlysetforthinthisreport.
Copyright2000,R.W.Beck,Inc.
Allrightsreserved.
XM2813_0300 3/10/00F INAL R.WBeck ii
Mr.JimVoetburg
AssistantGeneralManager
KetchikanPublicUtilities
2930TongassAvenue
Ketchikan,Alaska99901
Subject:Metlakatla-KetchikanIntertieProject
ReconnaissanceReport
DearJim,
Presented herein is our Reconnaissance Report of the proposal provided by
Metlakatla Powerand Light's ("MP&L')tosell excess powerto Ketchikan viaanew
transmission line that would beconstructed tointertieMP&Ls electric system with
the Ketchikan Public Utilities'("KPU”)electric system.If KPU decides that the
proposed concept has merit,then further analysis will be necessary to;(i)better
define the costs and sizing of project components,(ii)assess economic feasibility,
including loads and resources,projected annual costs and projected life of project
basedonprojectedutilizationand(iii)assesspricingofenergytobesoldtoKPU.
Ourreview and analyses included a physical review of MP&Ls current generating
assets,a summary review of the proposed MetlakatlaKetchikan Transmission
Intertie ("Intertie”)and proposed future generating resources to be located on
AnnetteIsland.Thegeneratingresourcesreviewedincluded the Centennial Diesel
Plant,the Battery Energy StorageSystem ("BESS”),the Chester Lake Plant and the
PurpleLakePlant(collectively,the "Existing Facilities”).Wealsoreviewedthecostto
constructtheIntertieandevaluated:(i)theproposed3MWexpansiontotheChester
Lake Plant,(ii)a potential 2.4MW expansion to the Purple Lake Plant,and {iii)a
potentialnew4MWhydroplantatTriangleLake,alltobelocatedonAnnettelsland
(seeFigure1).
During the course of our review,we visited and made general observations of the
Existing Facilities sites.The general field observations were visual,above ground
examinations of selected areas,which we deemed adequate to comment on the
existing condition of the Existing Facilities.The site visit examinations were not to
the level of detail necessary to reveal conditions with respect to geological or
environmental conditions,the internal physical condition ofany equipment,orthe
facilities conformance with agreements,codes,permits,rules,orregulations ofany
partyhavingjurisdictionwithrespecttotheExistingFacilitiesortheirsites.
XM2813_0300 3/10/00F INAL R.WBeck 1
THISPAGEINTENTIONALLYLEFTBLANK
FIGUREIPLACEHOLDER
XM2813_0300 3/10/00F INAL R.WBeck 2
In addition,we have reviewed available historic monthly records of the Existing
Facilitieswithregardto;(1)theenergyproduction,(2)maintenanceexpenses,and (3)
operating records.We did not perform anenvironmentalsite assessment nor have
we independently analyzed other options available to KPU for meeting its power
requirements.Based on our review,we have prepared estimates of energy that
couldbetransmitted fromMP&LtoKPU.Forthe proposedhydroadditionsin the
MP&L system we have prepared conceptual cost estimates for an upgrade at the
PurpleLakePlantandforanewhydroprojectatTriangleLake.Inthecourseofour
review,we have relied on the work of other consultants who have evaluated and
analyzedtheExistingFacilities.
The goal of this Reconnaissance Reportis to provide planning level information to
help with the analysis of whether the existing and future planned resources of
MP&Lcan reasonably be expected to produce excess energy,in sufficient amounts
and at necessary times,to meet the load requirements of KPU.Our report first
addresses the "Existing Facilities”followed by a review of the future "Proposed
MP&L Resources”and then a review of the "Intertie Project.”The report is
concluded by identifying the "Principal Considerations and Assumptions”used in
ouranalysisandthekeyfindingsbasedonthereviewsandanalysisherein.
THEEXISTINGFACILITIES
DESCRIPTION
The MP&L electrical system,located on Annette Island,was examined to assess
the condition of the Existing Facilities and to estimate the potential quantity of
energyavailablefromMP&Lfacilities.
MP&L presently provides electric service to residential customers with a peak
demand of approximately 3.8 MW.The MP&L system is comprised of the
followinggeneratingassets,whichinaggregateamountto8.9MW:
m Threel.2MWhydroelectricgeneratingunitsatPurpleLake
==Onel.0MWhydroelectricgeneratingunitatChesterLake
m =One3.3MWdieselunitatCentennial
m 1.0MWBatteryEnergyStorageSystem(the"BESS”)
MP&Lcurrentlyoperatethehydrofacilitiesasbaseloadgenerationformeetingtheir
energy needs.The diesel unit and BESS are used for emergency backup during
outagesofthehydroplantsandformeetingrapidloadchanges.
XM2813_0300 3/10/00F INAL R.WBeck
DIESELPLANT
The4,500hpCaterpillar Dieselhashistorically beentheleadunitforMP&L,priorto
theinstallationofthe BESS.Itwascommissionedin 1986and underwentextensive
overhaul in July 1996.Replacement of the heat exchanger with a higher capacity
radiator was completed during May 1997.Fuelstorage for 440,000 gallons of diesel
existsonsite.
WiththeclosureoftheAnnette HemlockSawmillin November 1999,thediesel unit
is not used as extensively as before and is primarily used as a backup emergency
reserve.
BATTERYENERGYSTORAGESYSTEM
The Battery Energy Storage System (the "BESS”)isa 1.0 MWresource,which was
installedin1997.Itactsasabufferfortheexistinghydrogenerationagainstfastload
swingsandtobalancethesystemforfrequencyandvoltage fluctuations.The BESS
canbeusedaseitheraloadoraresourcedependingonthedynamicsoftheelectric
system.The result is a more efficient system that can more quickly accommodate
changes in loads and resources.An Automatic Generator Control ("AGC”)system
commandseachofthe MP&L generators,as wellas BESS,toreliably supplysystem
loads,thusminimizingfrequencyandvoltagefluctuations.
The BESS is capable of providing approximately 1.0 MW overa lhour period to
provide blackstart and system support function,for example due to inadvertent
trippingofthehydrounits.Blackstartis theabilitytorestartageneratingresource
withouthavingaccesstoenergyfromanothergeneratingresource.
CHESTERLAKEHYDRO
Chester Lake Hydro is comprised of a dam,reservoir,penstock and powerhouse
containingasingle1,042kWPelton (fixedblade)turbinegeneratingunit,which was
constructedin 1986.Theturbineis rated foraccommodatingwater witha head of
781 feet ata velocity of 18 cubic feet per second ("cfs”)atamachine speed of 1200
rpm.The dam is a 40foot high concrete arch dam with normal maximum pool
elevationof854feetabovemeansealevel ("msl").Thereservoirhasanactivestoragecapacityof1,544 acrefeet between E1854 and its minimum operating pool EL.835.Theintaketothepenstockisintegral with the damandiscomprisedofaslidegate
locatednearthebottomofthedamwithacenterlineelevationof835.9feet,msl.The
penstock is a 20inch diameter steel pipe constructed above ground and is
approximately3,521feetlong.
Thecommunity ofMetlakatlarelies on Chester Lake for watersupply.Thereisa4
inch water supply connection from the penstock for delivering water to the
community.
XM2813_0300 3/10/00F INAL R.WBeck 4
PURPLELAKEHYDRO
Purple Lake Hydro is comprised of a dam,reservoir,tunnel,penstock and
powerhouse containing three horizontal Francistype,(fixedblade)turbine
generating units.The rated capacity of each of the Francis turbines is 1,000 kW
during normal operation,defined as 0.8 power factor ("pf”),900 rpm,3phase,60
cycleand 2,400 Volts.Each unitis capable ofoperating at approximately 1,200 kW.
EachFrancisturbinehasaratingof1,765 horsepower ("hp”)at300feethead (design
basis).The equipment was originally installed in 1956,however a new control
system wasinstalledin 1997,whichallowsthe planttoberemotelycontrolledfrom
thecontrolroomatthediesel plant.The Purple Lake damiscomprised ofarockfill
embankmentwithaheightofabout30feet.Anoverflowweirspillwayislocatedin
asaddleadjacenttothedamwithacrestEl.of321.PurpleLakehasanactivestorage
capacity of approximately 25,000 acrefeet.Areaand volumecurves were available
froma 1953 study performed by Hubble &Waller Engineering,and the data was
regenerated by Atlas Engineering Group ("Atlas”).Minimum pool Elevation is 294
feet,msl.ThenaturaloutletlocatedattheeastendofthelakeisatEl.316feet,msl.
Purple Lake hasasurfaceareaofapproximately960 acresatnormalmaximum pool
E].321.
ThetunnelintakeisatEl 282 feet,msl.Theintake building hasafloorelevationat
E1326 feet,msl.The intake shaftis 44 feet deep and containsa 5ft by 7ft Rodney
Huntslidegate.Theintakeisalsoequippedwithastoplogslot.Thetrashracksare
8feetwideand extend downtoEI.282.6 feet,msl.Therearefourtrashrack panels,each11feetlong.Asecondoutertrashrackpanel,measuring 19'6”longby6'wide,
is located in front of the intake structure througha submerged entry tunnel.The
intake generally receives little trash since it is located at the opposite end of the
reservoiraway fromthespillway outlet.Theapproximatetunnellengthis2,586feet
and has an unlined 7.5ft high by 7ft wide horseshoeshaped cross section.The
surge chamber is located at the downstream end of the tunnel and has a 14foot
diameter.The penstock is a 66inch diameter,above ground steel pipeline and is
approximately 1,250feet long.A 48inchdiameter guard valve is located at the
tunnelportal.
REVIEWOF TECHNOLOGY
HYDROELECTRICPOWER
Hydroelectric powerisaconventional form ofelectricity generation witha proven
trackrecord forover 100 years.The hydroelectric power plants contain equipment
thatconvertshydraulicenergyintoelectricenergy.Waterunderpressureisreleased
inacontrolled manner throughwaterways,called penstocks,to drive waterwheels,
or turbines.The turbines are connected to generators that rotate to produce
electricity throughmagneticcoils.The "deenergized”wateris discharged fromthe
turbines into a tailrace channel that returns the water to the river.Hydroelectric
XM2813_0300 3/10/00F INAL R.WBeck 5
projectscanmakeuseofnaturalfeaturessuchaswaterfallsorcascadesormanmade
dams to develop the head required creating the pressure in the water behind the
turbine.Damscanalsocreatereservoirs that allow forstorageofwater during wet
periodsandsubsequentreleaseofwaterduringdryperiods.
Theintakestructureisequippedwithservicegatesandtrashracks.Theintakeshave
an extra slot in front of the service gate for an emergency gate of stop logs.The
trashrack located in front of the inlet prevents unwanted debris from entering the
hydraulicpassageandpossiblydamagingtheturbinerunner(orwaterwheel).
Thepenstockis comprised ofasteel pipe,atunnel,orother pressure vessels.Surge
tanksareneededatthe Purple Lake Planttoreducethe effects ofpressureincrease
resulting fromaquickchangeofflowthroughtheturbine.AttheChesterPlant,thePeltonTurbinetechnologyhasadeflectorthatredirectsthenozzleflowawayfrom
theturbinerunner,whichhelpstolimittransientpressuresinthepipeline.
The powerhouse is a structure that houses the electromechanical equipment,
including the turbine runner,generator and auxiliary components,that together
converthydraulicenergytoelectricalenergy.
SITEREVIEWS
DAMSAND RESERVOIR
Becausethedamsarelocatedwhollywithin MetlakatlaIndian Community ("MIC”)
lands,thereisno FederalorStateregulatory agency that overseas the safety of the
dams.Consequently,these dams do nothave theannualinspections thatis typical
ofmostdams..
TheChesterLakeDamwasrebuiltin 1986.Theconcretearchdamshowslittlesign
ofweathering.ThePurpleLakeDamwasoriginallyconstructedin1956.Therockfill
dam was overgrown with trees and several logs were piled on top of the concrete
spillway crest.Treesand brushneed to becleared from the embankment damand
thelogsremovedfromthespillwaycrest.
MP&Loperators reportedthatwhen thereservoirices over,operation ofthe hydro
unitsateitherthePurpleLakePlantorChesterLakePlantbecomesdifficultbecause
anegativevacuumiscreatedwhichcausestheturbineunitstocavitate.Underthese
conditions the hydro units are shut down and the diesel plant is relied upon for
meeting system loads.To restore operation to the hydro plants,holes are blasted
through the ice to eliminate the vacuum.However,this is a temporary solution.
Generallytheiceneedstomelttothepointwherethevacuumiseliminated.
XM2813_0300 3/10/00F INAL R.WBeck
STRUCTUREAND GATE CONDITIONS
The dams likely would be classified as "low hazard”under Federal Energy
RegulatoryCommission("FERC”)definition,sinceithasbeenreportedthatthereare
nohomeslocatedbelowthesedamswherepropertyandliveswouldbeendangered.
TheChesterDamspillwayhasbeenmodifiedtoincludeastoplogstructurethatcan
be used to allow water to be stored above its crest,thereby increasing the active
storage.Stoplogs are generally designed to fail when acouple feet of flow occurs
overthetopofthestructure.When thisoccursthecapacityofthereservoirreturns
tonormal,howevertherecanbeaconsiderableincreaseinwaterflowasthestoplog
structurefails.
Thereare trashracks upstream of the intake headgates at both dams to protect the
turbines.There is no trashrack removal equipmentat either site,but trash is not
believed tobea problem.AtChester Lake,vegetationis sparsearound thelake;at
Purple Lake,the powerintake is at the opposite end of the lake outlet,where spill
occursduringhighflowsduringthespringrunoffperiod.
POWER CONDUITS
The Chester Lake penstock was constructed during 1986 andisin good condition.
The Purple Lake penstock was reported to have been inspected recently by Acres
International ("Acres”).MP &Lstaffindicated that Acres alsoreported the penstock
tobeingoodcondition.ThePurpleLaketunnelwasnotinspectedanditscondition
isunknown.
POWER PLANTS
PowerhouseStructure
All powerhouse structures appear to be in satisfactory condition,and both power
plantswerecleanandtidy.
Generators
The generator windings are usually the most expensive maintenance item in a
hydroelectric power plant.Most of the generator windings in these plants are
original,with the exception of the Purple Lake Plant where all of the generators
werereported to have beenrewound during the 1990's.Thegeneratorshavebeen
operated well within their ratings over the years,with winding temperatures
significantly belowthe maximum allowed.This has contributed to the life ofthese
windings.
We found all other major components of the generators in satisfactory condition.
Thestaticexcitersareoriginalandareperformingwell.
XM2813_0300 3/10/00F INAL R.WBeck
Turbines
Alltheturbinesareoriginalequipment.Allarereportedtobeoperatingsatisfactorily
and our site visit confirmed this.All of the Purple Lake turbine runners were
refurbished in the 1990's at the same time the generators were rewound.MP&L
indicated that the runner for Purple Lake Unit 3 will be replaced with anew one
sometimelaterthisyear.Theoldonecanthenberefurbishedandusedasasparefor
anyofthethreeunits.
Nootherturbineworkisplanned,nordidwefindtheneedtodoso.Theseturbines
shouldcontinuetoprovidereliableandtroublefreeserviceformanyyears.
MiscellaneousMechanicalEquipment
Whilethemechanicalauxiliaryequipmentisinsatisfactorycondition,theequipment
appears to be original.No components are scheduled for replacement in the
foreseeablefuture.
AccessoryElectricalEquipment
While the accessory electrical equipment was found to bein satisfactory condition,
the equipment appears to be original,with the exception of new batteries at the
PurpleLakePlant,whichareusedforblackstartcapability.MP&Lhaveaddednew
AutomaticGeneratorcontrol("AGC”)controlsateachofthepowerplantssothatthe
plants could be operated remotely froma control room located at the CentennialDieselPlant.
No components have yet been scheduled for replacement over the foreseeable
future;although MP&Lstaffhave been directed to investigate the cost ofreplacing
theswitchgearandswitchingequipmentatthePurpleLakePlant.
PowerTransformers
Allofthe transformers are original and,according to MP &Lstaff,the transformers
havebeenoperatingsatisfactorily.MP &Lstaffhavebeendirectedtoinvestigatethe
costofreplacingthePurpleLakepowertransformers.
DIESELPOWER
The Centennial Diesel unit was put in service in 1985.Various upgrades andmodificationshavebeenaccomplishedsincetheoriginalconstructionoftheunitsin
ordertoincreasethecapabilityandoperabilityoftheunit.
SUMMARY
Based on our limited review of the various components comprising the Existing
Facilities,the Existing Facilities have been designed and constructed in accordance
XM2813_0300 3/10/00F INAL R.WBeck
with generally accepted engineering practices and the technology in use at the
ExistingFacilitiesutilizesconventionalmethodswhicharesoundandproven.
ESTIMATED USEFUL LIFEOFTHE EXISTING FACILITIES
The useful life of hydroelectric facilities is typically much longer than for thermal
generating plants.Properly maintained hydro facilitiescan operatereliably for well
over 100 years,although renewals and replacements of mechanical and electrical
equipment will be necessary.This is primarily because hydroelectric plants'large,
slowrotating units havelonglifeexpectancies.Also,thehydroproject'scivilworks
features,whichincludesdams,waterwaysandpowerhouses,ifproperlymaintained,
generallyperformwellwithlittledeterioration.
Theusefullifeofdieselgeneratingequipmentisnotaslongashydroelectricfacilities.
Forplanningpurposesatermofabout25yearsisoftenused,howeverdependingon
usage,maintenanceandrenewalandreplacementprograms,muchlongerliveshave
beenachieved.
We have reviewed the quality of equipment installed at the Existing Facilities,the
generalplansforoperatingandmaintainingtheFacilitiesandtheperformanceofthe
Facilitiestodate.Onthebasisofthisreviewandassuming thatMP &L operates the
Facilities consistent with prudent utility practice and equipment vendor
recommendations,including timely renewals and replacements,we are of the
opinion thatthe existing hydroelectric facilities should haveauseful life of20 yearsormore.WhiletheCentennialDieselandtheBESSmayachievelongerlives,using
anadditional10yearsforplanningpurposesisreasonable.
OPERATING HISTORY
Oneofthekeyissuestoreviewbeforeproceedingwithmoredetailedplanningwork
for the Intertie is to determine the operating history of the Existing Facilities.The
operating levels of the Existing Facilities,as measuredin megawatthours,willhelp
to establish whether during therecent past there would has been sufficient energy
thatcouldhavebeensoldtoKPUtosupportmoreextensivestudyofthelIntertie.
For the Existing Facilities,we have prepared operating summaries,which include
reported availability factor and capacity factor.Availability factor is traditionally
definedasthenumber ofhours thatthe plantis available to operate divided bythe
number of hours in the period.Capacity factor is defined as the net electrical
generation measuredinmegawatthoursproducedinagivenperioddividedbythe
product of the plant's rated capacity and the number ofhoursin the period.Data
publishedbyNERCfor326hydroelectricunitsrangingincapacitiesfrom1to29MW
operated by 25 utilities for the years 1992 through 1996 shows an average capacity
factor of 50 percent and an availability factor of 91.5 percent.The forced and
XM2813_0300 3/10/00F INAL R.WBeck 9
scheduled outage factors for these 326 units were 3.5 percent and 4.9 percent,
respectively.
Table 1 isasummary of the historical generation data for the sixyear period 1994
through 1999.Table 2 presents the average capacity factors for the same period of
1994 through 1999.The outage reports that we have received do not include
scheduled outages and the forced outage reports were notentirely clear on outage
duration.Consequently we assumed that all of the units have availability factorssimilartotheNERCaverageforthe326hydroelectricunitsusedinthebenchmark.
TABLE 1
EXISTING FACILITIES-NET GENERATION (MWh)
19941999
Chester
Lake Purple Diesel
Year Plant LakePlant Plant,Total
-1999 4,672 14,183 1,012 *19,867
1998 4,700 13,772 2,382 20,854
1997 5,374 14,111 1,847 21,332
1996 5,070 13,005 5,856 23,931.
1995 4,870 13,939 5,450 24,259
1994 3,698 13,356 6,013 23,067
Avg.4,731 13,728 3,760 22,219
TABLE 2
EXISTING FACILITIES-PLANT CAPACITY FACTORS
1994-1999A VERAGES
19941999
Average
Total AnnualNet !
No.of Capacity Generation 19941999Plant
Plant Units (MW)(MWh)CapacityFactor
ChesterLake 1 1.0 4,731 54.0
PurpleLake 3 3.6 13,728 43.5
Diesel 1 3.3 3,760 12.6
Total 5 7.9 22,219 32.1
'Stationserviceuseissubtractedfromgrossgeneration.
XM2813_0300 3/10/00F INAL R.WBeck 10
POWER STUDIES
HYDROLOGY
Anotherquestionthatisimportantishowmuchenergycouldhavebeengenerated,
iftherehadbeenalargeload.Unfortunately thereislimited flow dataavailablefor
the ML&P hydroelectric projects.A United State Geological Survey ("USGS”)gage
was located at the Purple Lake Outlet from July 1947 through September 1956.In
earlier studies,Harza estimated monthly discharges for Purple Lake using a
correlationbetweentherainfalldatafromAnnetteAirfieldandthePurpleLakegage.
TheCorpsofEngineersinitsevaluationoftheChesterLakeexpansionreviewedthe
methodology and concurred with it.Monthly flows were estimated from October.
1942 through September 1983.Although these correlations are not ideal for
determiningaverageflow,webelievethattheseestimatedflowswillbesufficientfor
purposes of this Reconnaissance Report.These flows were also used in the Atlas
studiesthat providedestimatesofpowergenerationfortheexistingfacilities,fortheTriangleLakeProjectandfortheChesterLakeExpansionProject
Part of the rationale for this determination is that the basins for Chester Lake and
TriangleLakeareapproximatelyatthesamegeneralelevationasthatofPurpleLake.
Based on this information it has been assumed that the rainfall and runoff at each
facilitywouldfollowthesamepattern (butnotvolume)asforPurpleLake.Monthly
inflowswereestimatedbytakingaratioofthedrainageareas.ForChesterLaketheratiousedis0.25and0.882forTriangleLake.
POWERPRODUCTION
Performance data for the Existing Facilities was obtained from information made
available to us by MP&L.The hydro plants operate to meet the energy load of theMP&Lelectricsystem.The Diesel provides electricenergy during extended outageperiodsofthehydroplant.WhentheAnnette HemlockSawmill wasstilloperating,
the diesel plant was operated to meet power needs above the hydro plant
capabilities.From our review of the plant data provided,the average net annual
generation produced from the hydroelectric facilities was 18,460 MWh for the six
year period from 1994 to 1999.However,the hydro plants are capable of higher
generation based on estimated historical stream flows .The estimated higher
generationissummarizedinthefollowingtable,andcanbecomparedtotheaverage
generation.This comparison indicates,that with conservative assumptions,
approximately3,350 MWhperyearcouldhavebeensoldtoKPUfromthese facilities
during the 1994 through 1999 period.If the sawmill had been closed during the
1994-1999 period,the MP&L electric system load would have been 15,460 MWh,
whichincludes 7.5%distribution losses.This would have increased the availabilityofexcesshydroenergyby3,000MWh.Thetotalavailablehydroenergy wouldhave
been approximately 6,350 MWh.Without reservoir ice problems,excess available
hydroenergy wouldincrease toapproximately 9,600 MWh.Because MP&L electric
XM2813_0300 3/10/00F INAL R.W.Beck Jl
systemloadshaveshownageneral declineoverthe 1994-1999 period,theremaybe
evenmoreavailableenergythanindicatedfromaveragesoverthissixyearperiod.
TABLE 3
MP&L HYDROELECTRIC PRODUCTION ASSUMPTIONS
ANNUAL NET GENERATION (MWh)
ChesterLakePlant PurpleLakePlant Total
Description (1.0MW)(3.6MW)(4.6MW)
AtlasEstimate 9,110MWh 18,433MWh 27,543MWh
BeckEstimate 8,160MWh 16,885MWh 25,045MWh
BeckEstimatewithIce 7,170MWh 14,639MWh 21,809MWh
Average19941999Period 4,731MWh 13,728MWh 18,459MWh
Based on theinformationavailable to us,itappears that the Atlas study estimateis
too high for reasons discussed below.The starting pointis appropriatein that the
methodologyused by Atlas does cover the expected minimum ofapproximately 30
years toaccountforannual variationsinhydrology.However,theoperationmodel
appearstohaveassumptionswithwhichwedisagree.
1.Theavailability factor and capacity factor for the existing Chester Lake Plantis
greater that unity.Thisimplies that the estimated energy productionis greater
than could beachieved with the rated capacity of the unit.This could only be
achieved if the unit rating were too low,which seems unlikely in this
circumstance.
2.Although the machine efficiencies assumed in the Atlas study are commonly
used for combined turbine-generator efficiencies,we believe they are too high
fortheoverall projectandexcludelossesnormallyexperiencedinthetunneland
penstock.
3.Another issue is that we do not believe there is additional head available from
Edgecombe Lake at the Chester Plant.Similarly,we believe the Chester Lake
drainage area includes Edgecombe Lake and that there is no additional flow
available.Todetermineenergy generation weusedtheflowdatageneratedfrom
the correlation of rainfall with the Purple Lake gage,and estimated the energy
production of the Purple Lake Plant for the period October 1,1942 through
September30,1983.Theflowswereadjustedtoaccountforthereduceddrainage
areabetweenthegageandthedamoutlet.
Based on the historical operating data reviewed,the observed condition of the
hydroelectric facilities,and our review of the operations and maintenance
procedures and practices currently in place,we have estimated that these units are
capableofachievingthefollowingenergyproductioninanaveragehydrologicyear.
Itshould be noted,however,thatin any given year generation could be higher or
XM2813_0300 3/10/00F INAL R.WBeck 12
lower depending on snowpack,rainfall and the resulting streamflow in the
watershedwheretheunitsarelocated.
a)The Chester Plant is estimated to achieve an annual net energy production of
8,160MWh(7,170MWhwhentheeffectsofreservoiriceareconsidered).
b)ThePurpleLakePlantisestimatedtoachieveanannualnetenergyproductionof
16,885MWh(14,639MWhwhenreservoiriceisconsidered).
OPERATING PROGRAMSAND PROCEDURES
GENERAL
We have reviewed with the operators the various operating and maintenance
programs and procedures,including preventive maintenance program,operating
procedures,administrative procedures,emergency and safety plans,training
programs and performance monitoring systems.We did not review all aspects of
these plans and procedures,but verified that the operators had in place all of the
usual and necessary plans,procedures,and documentation normally required to
operatefacilitiesofthistype.
DAMSAFETYINSPECTIONS
The Federal Energy Regulatory Commission ("FERC”)requires that all licensed
hydroelectric projects have their dams inspected by a qualified independent
consultantevery fiveyears.Fordamsthathaveahighhazardclassification,annual
inspections are required.The 5year dam safety inspections include a physical
inspection of each project and the associated facilities,an analysis of the spillway
adequacy forthe Probable Maximum Flood ("PMF”),andananalysis ofthestability
ofthedamandothercriticalstructuresundervariouspossibleloadingconditions.
As previously mentioned,MP&L's damsarenot under Federaland Stateregulation
and consequently are notrequired to beinspected,norhave they been reported to
havebeeninspectedasshowninthefollowingtable.WebelieveMP&Lshouldputa
damsafetyinspectionprograminplaceforthesefacilities.
TABLE 4
FERC DAM SAFETY INSPECTION REPORTS
Hazard Visual Spillway
DamSite ReportDate Classification Condition Adequacy Stability
ChesterLake NonePrepared Unknown Good Unknown Unknown
PurpleLake NonePrepared Unknown Poor Unknown Unknown
XM2813_0300 3/10/00F INAL R.WBeck 13
OPERATING EXPENSES
ThehistoricoperatingexpensesfortheMP &Lelectricsystemaresummarizedinthe
Table 5.Other costs not shown in the table include depreciation and interest on
longterm debt.Because the system is within the Metlakatla Indian Reservation,
therearenopropertytaxes.Powerproductionexpensesincludethoseoperatingandmaintenanceexpensesassociatedwiththehydroanddieselpowerplants,including
major maintenance.Onthesecondline of Table 5,the cost of purchased poweris
primary additional operating expenses associated with the diesel plant.The
preliminarystatementfor1999willbeavailablebyaboutmidMarch2000.
TABLE 5
.
HISTORICAL OPERATIONAND MAINTENANCE EXPENSES
19941998
($000)
Item 1994 1995 1996.1997 1998 Average
ElectricSystem
PowerProductionExpenses 645 624 642 512 470 579
CostofPurchasedPower 182 187 165 197 173 181
DistributionO&M 306 201 177 154 99 187
CustomerExpenses 163 94 129 39 70 99
AdministrationandGeneral 396_457 402 403 383 408
TotalElectricSystem 1,692 1,563 1,515 1,305 1,195 1,454
ProductionSystem
TotalPowerProductionCost 827 811 807 709 643 759
PercentofA&G 253 335 291 317 303 300
Total 1,080 1,146 1,098 1,026 946 1,059
NetEnergyProduced(MWh)23,067 24,259 23,931 21,332 20,854 22,689
CostofEnergy(mills/kWh)?46.8 47.2 45.9 48.1 45.4 46.7
The "Total Power ProductionCost”forthe powerplantsindicatesageneral decrease
in each succeeding year during the 19941998 period,which is due in part to the
decreasing use of the diesel generator.Although the "Cost of Energy”does not
followthistrend,itdoesappeartohaveremainedrelativelyconstantthroughoutthis
5yearperiodwithanaveragecostof46.7millsperkWh.Thecostofenergyincludes
onlyoperationandmaintenanceexpensesanddoesnotincludedepreciationordebt
serviceoncapitalexpenditures.
Ourassessmentoftheongoingcostofenergyisthatthereshouldbenoappreciable
changetothe46.7 millsexperienced duringthe period 19941998.Itisexpectedthat
?CostofPowerdoesnotincludedepreciationordebtserviceonlongtermdebt.
XM2813_0300 3/10/00F INAL R.WBeck 14
with increased generation at the hydro facilities,little or no change in use of the
diesel and with the expected closure of the Annette Hemlock Sawmill,future
productioncostsshouldbereduced.
FUTUREHYDROELECTRICPOTENTIAL
OVERVIEW
AnnetteIslandisafederallyrecognizedIndianReservationinhabitedandownedin
its entirety by the Metlakatla Indian Community ("MIC”).Accordingly,any
upgrades to existing hydroelectric projects or construction of new hydroelectric
projects is not subject to State or Federal regulations.Therefore,development of
projectscanbeexpeditedwithoutbeingsubjecttothelengthyFERCreviewprocess.
Several hydroelectric projects on Annette Island have been identified as possible
options for KPU to supply its future power supply requirements assuming
constructionoftheproposedIntertie.Inordertocomparethecostoftheseproposed
projectstothosepreviouslyidentifiedinourl996_=PowerSupplyandPlanningStudywehaveusedsimilarassumptions.Thishasincludedsimilarassumptionsregarding
operating characteristics,construction costs and operating costs.Because the
alternativesinvestigated havenotbeenstudiedtothesamelevelofdetailthat other
hydro projects have been investigated on Revillagigedo Island,the degree of
confidence in the cost estimates is less.To acknowledge this difference we have
increasedthecontingencyamountstobetterreflectthisdifference.
Foreach of the hydroalternatives,capital and operating costs have been estimated
using2000costlevels.Asnecessary,inflationisappliedinthefuturetothesecoststo
reflecttheyearinwhichthecostactuallyoccurs.
SeveralhydroelectricprojectsonAnnettelslandwereevaluatedas partofthisstudy.
Some of these projects have been studied in the past to varying degrees of detail.
Construction costs,annual operating costs and projected energy generation have
been tabulated for the 2.4MW Purple Lake Expansion Project and for the 5MW
Triangle Lake Hydroelectric Project.Some other potential hydroelectric projects
havebeenidentifiedherein,buthavenotbeeninvestigated.
Cost ESTIMATES
Cost estimates have been included in this Reconnaissance Report for various
categories.Thefollowing descriptions explain thoseestimates.Theactualestimates
fortheprojectsreviewedcanbefoundlaterinthissectionbythenameoftheproject
studied.\
XM2813_0300 3/10/00F INAL R.WBeck 15
DIRECT CONSTRUCTION CosT ESTIMATE
The Direct Construction Cost ("DCC”)includes all costs directly chargeable to a
specific project,including costs for construction and equipment contracts.These
costsexcludeownercosts.
Theestimated costs oftheitemsincludedintheDCC fortheconstruction elements
of projectcomponentsarebasedonconceptuallayoutsandpreliminarydimensions
of the project features.The estimates as presented identify bid quantities for
construction and the applicable unit prices to obtain estimated construction costs
basedonpricelevelsforJanuary2000.
Costdataavailabletousfromotherprojectswereusedtohelpestablishunitpricing
forbiditemssuchasexcavation,concrete work,roadconstruction,transmissionline
construction and steel penstocks.Gates,cranes,valves,turbines,generators,and
otherequipmentitemsweresimilarlypricedbasedondataavailableusinginhouse
cost data.For this reconnaissancelevel study,it was not possible to contact
equipmentsupplierstoobtainquotes.
TOTAL CONSTRUCTION Cost ESTIMATE
The Total ConstructionCost ("TCC”)includes theestimate ofDCC plusengineering
and contingencies.TCC is estimated to include escalation during the contractor's
construction period.TCC also does not include costs for owner activities or
financingrelatedcosts.
The engineering allowance includes costs of preliminary engineering work,project
feasibility,fieldinvestigations,engineering design,andconstructionsupervisionand
inspection.Environmental studies,processing of permits and FERC license
application preparation were notincludedin thecost estimate because they arenot
needed forhydroelectricdevelopmenton AnnetteIsland,whichis a whollyowned
reservation of the MIC.An allowance for design engineering and construction
supervisionarebasedonCorpsofEngineersunpublished dataforabout70 projects
constructed in the 196572 period.The data presents a cost relationship of the
engineering categories as a percentage of the DCC.Construction supervision
generally ranged from 6 to7 percent of the DCC for the cost range of the projects
investigated.For the Purple Lake Hydroelectric Expansion Project,which is
projectedtobetheleastexpensivetodevelopandconstruct,isassumedconstruction
supervisionandinspectioncostswouldbe7percentoftheDCC.The Triangle LakeHydroelectricProjectisassumedtobe6percentoftheDCCbecauseofahigherbase
costforconstruction.
Similarly,the design engineering costs,which include geotechnical investigations
andfeasibilitystudies,butnotFERClicensingactivities,range from 11 percentto12
percentoftheDCCdependingonthemagnitudeoftheDCC.
XM2813_0300 3/10/00F INAL R.WBeck 16
FERC licensing costs were not considered for any hydroelectric development on
AnnetteIslandbecauseoftheirlocationonIndianReservationlands.
The inclusion of a contingency allowance provides for unexpected costs.This
allowanceiscalculated by multiplying thesum ofthe DCC andEngineering bythe
contingency percentage selected.For the Triangle Lake Hydroelectric Project,we
haveassumedacontingencyof25percentfordamconstruction,20percentforother
civil works and 15 percent for the turbine and generator equipment.The higher
contingencyvaluesiswarrantedbecauseofthelackofgeologicdata.
ANNUAL CosTs
The annual cost of each project consists of the debt service necessary to repay its
capital cost over aspecified number ofyears plus all the other operating expenses,
whichincludethefollowingitems:
m==OperationandMaintenance("O&M”)
a AdministrationandGeneral
m Insurance
=InterimReplacements
Based on experience with similar sized projects,together with historical cost data
developed by FERC,the basis for the annual cost estimates shown in Table 6 were
developed.
TABLE 6
ASSUMPTIONSUSEDIN ESTIMATING ANNUAL CosTs
OnLineDates:
TriangleLakeHydro January2003(2yearconstructionperiod)
PurpleLakeHydro January2002(lyearconstructionperiod)
RevenueBondFinancing 30Yearsat6.5%Interest
InterestDuringConstruction 6.5%DuringConstructionPeriodCashFlow
AnnualEscalationRate 2.2%(BlueChipIndicators)
ReserveFund 1Year'sDebtService
FinancingCosts 3%ofGrossFinancingRequirements
ReinvestmentRate 6.5%
VariableAnnualCosts
OperationandMaintenance 0.25%oftheTIC(pipelineandothercivilworks)
0.05%oftheTIC (tunnelsanddams)
InterimReplacements 0.20%oftheTIC (pipelineandothercivilworks)
0.05%oftheTIC (tunnelsanddams)
XM2813_0300 3/10/00F INAL R.WBeck 17
The assumptions used in estimating the operation and maintenance costs and
interim replacements vary for each feature of the hydroelectric project.For dams,
water conveyance structures,and roadways,the operation and maintenance costs
andinterimreplacementsareassumed to beafunctionofthe TotalInvestmentCost
("TIC”).TheTICisthesumoftheTCCplusInterestDuringConstruction.
The operating expenses foreach project (civil,mechanical,and electrical features)is
based on industrywide historical data developed by the FERC and analyzed by
Ontario Hydro *.The annual expenses for maintenance cost,operating cost,and
interim replacements for the hydro plants show acostage relationship.However,
wehaveonlyshownwhattheprojectwouldcostinthefirstyearofoperation.
The Administrative and General costs are estimated to be 40 percent of the O&M
costs.Insuranceisassumedtobe0.2percentoftheTIC.
GENERATIONESTIMATES
Generation estimates for the additional hydroelectric projects have generally been
developed at a reconnaissance level.The three options explored in this studyincludetheexpansionsatChesterLakeandPurpleLake,andanewhydrofacilityat
Triangle Lake.The generation estimates rely on USGS hydrologic data and
preliminary size estimates of project components.It was assumed that all of the
potential generation would beuseable withinthe KPU system.Transmission losses
have not been subtracted from the available energy.For the projects that indicate
economic viability,additional feasibilitylevel hydrology and power studies should
be performed.Based on the information available,the preliminary values for the
parameter needed to estimate the energy production were selected as shown in
Table7.
TABLE 7
SUMMARYOF EXISTING HYDRAULIC/HYDROLOGY DATA
Average Turbine Storage
Area Basin Normal Tailwater FullGate Volume
Basin (sq.mi.)Flow Max.Pool Elevation (cfs)(acrefeet)
ChesterLake 1.56 22.0cfs EI.850 EI.10 16.8 1,150
PurpleLake 6.23 88.5cfs E}.325 E10.0 142.0 25,000
TriangleLake 5.90 77.9cfs E1.400 E10.0 154.0 7,990
Using the assumptions and analysis techniques discussed above,the following
projectswerelookedataspotentialgeneratingfacilitiesforKPU.
3Wong,CharlesT.,DeterminingO&MCostsOvertheLifeofaHydroStation,HYDROREVIEW,
December1990.Pp.5262.
XM2813_0300 3/10/00F INAL R.WBeck 18
CHESTER LAKE HYDRO EXPANSION
PROJECTDESCRIPTION
Future hydro expansion at Chester Lake is expected to occur when the US Army
Corps of Engineers ("Corps”),Alaska District,relocates the Chester Power Plantas
partofthenewhighwayconstructionprojectfromMetlakatlatoWaldenPoint.The
powerhouse presently is located in the alignment of the new highway.The Corps
haspreparedpreliminary designdrawings (datedJanuary28,1999)forreplacingthe
20inch penstock with a 36inch penstock.The existing powerhouse would be
enlarged to incorporate a new 3.0MW Peltontype turbinegenerating unit and
additionalswitchgearandcontrolswouldbeadded.Theexisting powertransformer
would be replaced with anew 4 MVA transformer.The Metlakatla water supply
would be routed to the tailrace of the powerhouse to utilize approximately3 cfs,
whichwaspreviouslyunavailableforgeneration.
CONSTRUCTIONCOSTESTIMATE
MP&L has indicated that the Alaska District Corps has agreed to pay for the
powerhouse relocation,which will include an upgrade in installed capacity,at no
cost to MP&L.However,presently,it is uncertain when and if the upgrade will
occur;although the powerhouse site and penstock alignment have been cleared oftimber.[We havenotyethadtheopportunitytotalk withthe Corpregarding this
projectupgrade.]
POWERGENERATION
Withadrainagearea of 1.56squaremiles,theinflowto Chester Lake was estimated
tobe22.0cfs,whichcorrespondstotherunoffof193inchesoverthewatershed.The
maximum normal water levelin Chester Lake will be at E]850,with an estimated
averagewaterlevelatE]841.5undertheproposedprojectoperation.
Thesiteisassumed tohavenoinstreamflowdownstreamoftheembankmentdam.
With an average net head of 811 feet and an allowance of 5%for outages,the
estimatedannualgenerationattheChesterLakePlantwouldincreasebyabout3,211
MWhwiththeadditionofa3.0MW unit.Thelow deltaincrease over the existing
1.0MWhydroplantatChesterLakeisduetothewaterlimitationofthewatershed.
PURPLE LAKE HYDRO EXPANSION
PROJECTDESCRIPTION
Additionalhydropotentialat Purple Lake maybeachievable withoutalargecapital
investment.Previous investigations have reportedly been performed to add
additionalcapacity.Arubber dam could beincorporated into the existing spillway
structure that wouldincrease norma]maximum poolelevation of Purple Lakeby 4
XM2813_0300 3/10/00F INAL R.W.Beck 19
feet.This would increase active storage by about 4,000 acrefeet.The hydraulic
capacityofthe PurpleLakepenstockcouldbeincreased withoutmodification.The
velocitythroughthesteelpipepenstockisabout5.5fpsandthroughthetunnelonly
2.6 fps.With a 10fps maximum velocity limit on the penstock,the hydraulic
capacitywouldbe235cfs.
CONSTRUCTIONCOSTESTIMATE
A summary of the cost estimate for the 2.4MW Purple Lake Hydro Expansion
Project is presented in Table 8.Unit pricing for the rubber dam construction was
adjusting upwardsby 40 percenttoaccountfortheremotesitelocationonAnnette
Island.Power plant costs were derived by empirical cost formula to provide fora
consistencyofcomparisonwiththeotherhydroalternatives.
TABLE 8
PURPLE LAKE HYDROELECTRIC EXPANSION
CONSTRUCTION CosT ESTIMATE SUMMARY
FERC
Account 24MWUnit RubberDam
Code Description Amount Amount
60 MOBILIZATION $45,000 $20,000
330 LANDANDLANDRIGHTS $$
331 STRUCTURESANDIMPROVEMENTS $400,000 $
331.1 Powerhouse 350,000
331.2 SiteWork(IncludedinAcctCode336)50,000
332 RESERVOIRS,DAMSANDWATERWAYS $500,000 $400,000
332.1 Reservoir 50,000 50,000
332.2 Dam 50,000 350,000
332.3.Waterways(Penstock)100,000
333.TURBINESANDGENERATORS $1,300,000
334.ACCESSORYELECTRICALEQUIPMENT $630,000
335 MISCELLANEOUSPOWERPLANTEQUIPMENT $150,000 $
335.1 PowerhouseMechanicalSystems 100,000
335.2 HoistingEquipment 50,000
336 ROADS,RAILROADSANDBRIDGES $$
353.STATIONEQUIPMENT&STRUCTURES
355 TRANSMISSIONLINEPOLES&FIXTURES
XM2813_0300 "3/10/00F INAL R.WBeck 20
TABLE 8(C ONTINUED)
PURPLE LAKE HYDROELECTRIC EXPANSION
CONSTRUCTION CosT ESTIMATE SUMMARY
FERC
Account 24MWUnit RubberDam
Code Description Amount Amount
356 TRANSMISSIONLINECONDUCTOR&DEVICES
DIRECTCONSTRUCTIONCOST(2000$'s)$3,025,000 $420,000
ENGINEERING:$540,000 $80,000
DesignEngineering 330,000 50,000
Geotechnical,Borings&SeismicSurveys
FERCLicensingandOtherPermits
ConstructionManagement 21 0,000 30,000
Subtotal(rounded)$3,570,000 $500,000
CONTINGENCY:$610,000 $120,000
Equipment(Accts.333,334,335,353,356)340,000
Dams&Waterways(Acct332)150,000 120,000
OtherCivil(Accts.330,331,336,352)120,000
InterestDuringConstruction $150,000 $20,000
TOTALINVESTMENTCOST(2001$'s)$4,330,000 $640,000
Escalation 100,000 10,000
TOTALINVESTMENTCOST(2002$'s)$4,430,000 $650,000
INSTALLEDPLANTCAPACITY (kW)2,400 N/A
COSTPERKWINSTALLED $1,850 N/A
XM2813_0300 3/10/00F INAL R.WBeck 21
TABLE 9
PURPLE LAKE HYDROELECTRIC EXPANSION
ESTIMATEOF ANNUAL OPERATING COSTS
2.4MwUnit RubberDam
CapitalCosts Amount Amount
TotalInvestmentCost(2001$'s)$4,430,000 $650,000
ReserveAccount 380,000 60,000
Costoflssuance 150,000 20,000
GrossFinancingRequirement $4,960,000 $730,000
AnnualCosts(6.5%Financing)
AmortizationofDebt:
AnnualDebtService 380,000 60,000
lessInterestCreditonReserve (20,000)
NetDebtService $360,000 $60,000
OperatingCosts:
OperationandMaintenance 18,000 2,000
AdministrationandGeneral 7,000 J,000
Insurance 4,000 1,000
InterimReplacement 18,000 2,000
TotalOperatingCosts $47,000 $6,000
TOTALANNUALCOST(2001$'s)$407,000 $66,000
AnnualGeneration(MWh)360 179
First YearCostofEnergy(mills/kWh)1,130 370
Given the cost of the Purple Lake expansion,there are likely other alternatives
availabletoKPU formeetingitsenergy loads.Additionalstudywouldbenecessary
to determine whether this resource fits in some other way to meet the goals and
objectivesofKPU.
POWERGENERATION
Withadrainageareaof6.23squaremiles,theinflowtoPurpleLakewasestimatedto
be88.5cfs,whichcorrespondsto therunoffof193inchesoverthe watershed.The
maximum normal water level in Purple Lake will be at El 325,with an estimated
averagewaterlevelatE]322.5undertheproposedprojectoperation.
Thesiteisassumedtohavenoinstreamflowdownstream oftheembankmentdam.
With an average net head of 306 feet and an allowance of 5%for outages,the
XM2813_0300 3/10/00F INAL R.WBeck 22
estimated annual generation would be approximately 360,000 MWh from the
2.4MWunit.Thelowdeltaincreaseovertheexisting3.6MWhydroplantatPurple
Lakeisduetothewaterlimitationofthewatershed.Iftherubberdamwasinstalled
without additional hydroelectric capacity,the Purple Lake Plant would increase its
generationfrom16,885MWhtol7,064MWh,oranetincreaseofl79MWh.
TRIANGLE LAKE HYDRO
PROJECTDESCRIPTION
Future hydro potential is promising at Triangle Lake,and could be developed
immediately since this project is close to the Base Camp for the Dash Point Road
Projectandiscloseto the proposed route ofthe MetlakatlaKetchikan Intertie.The
project would be comprised of asmall embankment damat the outlet of Triangle
Lake,a 1.3mile long penstock,and a powerhouse containing a single horizontal
Francis turbinegenerating unit.The dam would raise the normal maximum pool
elevationfrom383feetto400feet,msl,andallowingforupto7percentheadlosses,a
4.0MWunitcouldbeinstalled (380feet;150cfs).
Project access to the proposed powerhouse site would be via a new 2.7mile
extension from a logging road that connects the Base Camp with the Dash Point
Roadstagingarea,located onthewestsideofAnnettelsland.Anadditional1.3mile
access road would be needed along the penstock route to the dam site.The
transmission line from the powerhouse switching station would be about 2.7 miles
longandwouldoperateat34.5kV.
CONSTRUCTIONCOSTESTIMATE
Asummaryofthecostestimateforthe4.0MWTriangleLakeHydroelectricProjectis
presented in Table 10.Unit pricing for pipeline construction was developed then
adjusted upwards by 40 percent to account for the remote Annette Island site
location.Power plantcosts werederivedby empiricalcostformulato providefora
consistency of comparison withthe other hydro alternatives.Because the damsite
topographicmapping wasnotavailablewerelied onapproximate dimensions basedonvisualobservationsobtainedduringavisittothepotentialdamsite.Forpurposes
of preparingacostestimate it was assumed that the dam would be constructed to
E].395andwouldbe300feetlongatitscrestand50feetwideatitsbase.Crestwidth
wouldbe12feetwithrockfillembankmentslopesofapproximately34 degrees.The
dam would have animpervious clay core.Excavation of foundation material was
assumedtoaverage 1 0feet.A50footwidespillwaywouldbeexcavatedfromoneof
theabutmentsandwouldhaveanungatedconcretecrest.
Indeveloping the cost estimate,a construction engineer,familiar with construction
in Alaska,provided anindependentcost estimate of the dam,penstock and access
road.His estimate wasalso based on the assumptions mentionedabove.However
XM2813_0300 3/10/00F INAL R.WBeck 23
his cost estimating approach differed in that he first estimated the necessary crew
size for construction ofeach feature.The secondstep was to develop production
rates which incorporated the design assumptions above and lastly he estimated
materialcosts.Inaggregatethetwoapproachesprovidedcomparablecostestimates
forthecivilfeatures.
TABLE 10
TRIANGLE LAKE HYDROELECTRIC PROJECT
CONSTRUCTION CosT ESTIMATE SUMMARY
FERC
Account 4.0MWPlant
Code Description Amount
60 MOBILIZATION $100,000
61 CONSTRUCTIONCAMP $750,000
330 LANDANDLANDRIGHTS $
331 STRUCTURESANDIMPROVEMENTS $850,000
331.1 Powerhouse 800,000
331.2 SiteWork(IncludedinAcctCode336)50,000
332.RESERVOIRS,DAMSANDWATERWAYS $2,840,000
332.1 Reservoir 40,000
332.2 Dam 900,000
332.3 Waterways(54"Penstock)1,900,000
333.TURBINESANDGENERATORS $1,740,000
334.ACCESSORYELECTRICALEQUIPMENT $800,000
335 MISCELLANEOUSPOWERPLANTEQUIPMENT $200,000
335.1 PowerhouseMechanicalSystems 120,000
335.2 HoistingEquipment 80,000
336 ROADS,RAILROADSANDBRIDGES $1,200,000
336.1 Roads 1,000,000
336.2 Bridges 200,000
353 STATIONEQUIPMENT&STRUCTURES $150,000
355 TRANSMISSIONLINEPOLES&FIXTURES $235,000
356 TRANSMISSIONLINECONDUCTOR&DEVICES Incl.In355
XM2813_0300 3/10/00F INAL R.WBeck 24
TABLE 10(C ONTINUED)
TRIANGLE LAKE HYDROELECTRIC PROJECT
CONSTRUCTION CosT ESTIMATE SUMMARY
FERC
Account 4.0MWPlant
Code Description Amount
ESTIMATEDDIRECTCONSTRUCTIONCOST 8,865,000
(2000$'s)
ENGINEERING 1,596,000
DesignEngineering 798,000
Geotechnical,Borings&SeismicSurveys 266,000
FERCLicensingandOtherPermits
ConstructionManagement 532,000
SUBTOTAL(Rounded)10,460,000
CONTINGENCY:2,150,000
Equipment(Accts.333,334,335,353,356)490,000
DamandWaterways(Acct332)1,010,000
OtherCivil(Accts.330,331,336,352)650,000
InterestDuringConstruction 900,000
TOTALINVESTMENTCOST (2002)13,510,000
Escalation 300,000
TOTALINVESTMENTCOST(2003$s)13,810,000
INSTALLEDPLANTCAPACITY(kW)4,000
COSTPERKWINSTALLED 3,450
3/10/00F INAL R.WBeck 25XM2813_0300
TABLE 11
TRIANGLE LAKE HYDROELECTRIC PROJECT
ESTIMATEOF ANNUAL OPERATING COSTS
4.0MwPlant
CapitalCosts Amount
TotalInvestmentCost(2003$'s)$13,810,000
ReserveAccount 1,180,000
CostofIssuance 460,000
GrossFinancingRequirement $15,450,000
ANNUALCOSTS(6.5%Financing)
AmortizationofDebt:
AnnualDebtService 1,180,000
lessInterestCreditonReserve (80,000)
NetDebtService $1,100,000
OperatingCosts:
OperationandMaintenance 36,000
AdministrationandGeneral 14,000
Insurance 14,000
InterimReplacement 35,000
TotalOperatingCosts $99,000
TOTALANNUALCOST(2003$'s)$1,199,000
AnnualGeneration(MWh)17,324
FirstY earCostofEnergy(mills/kWh)69
POWERGENERATION
Withadrainageareaof5.50squaremiles,theinflowtoTriangleLakewasestimated
tobe77.9cfs,whichcorrespondstoanaverageannualrunoffof193inchesoverthe
watershed.ThemaximumnormalwaterlevelinTriangleLakewillbeatE1395,with
anestimatedaveragewaterlevelatEl390undertheproposedprojectoperation.
Thesiteisassumedtohavenoinstream flowdownstreamoftheembankmentdam.
With an average net head of 370 feet and an allowance of 5%for outages,the
estimatedannualgenerationwouldbel7,324MWhfromthe4MWunit.
XM2813_0300 3/10/00F INAL R.WBeck 26
SUMMARY
Based on historical USGS data reviewed,our conceptual designs,our
reconnaissancelevel cost estimates,our review of MP&Ls operations and
maintenance proceduresand practices,and otherassumptionscontainedherein,we
have estimated the following cost of energy at Chester Lake,Purple Lake and
Triangle Lake in an average hydrologic year.However,in any given year,cost of
energycouldbehigherorlowerdependingonsnowpackandrainfalllevelsandthe
resulting stream flow in the watershed where the power plants are located.No
determination has been made as to whether all of the energy could be used in
meetingloadsofMP&LorKPU.
=AtChester Lake,the 3.0MW Expansion is estimated to achieve an annual net
energy productionof3,211 MWhatnocapitalcostto KPU.Theoperating costisestimatedtobel6millsperKWh.
m AtPurpleLake,the 2.4MWExpansion,whichincludesa poolraise of 4 feet,is
estimated toachieve an annual net energy production of 360 MWhatacost of
1,130millsperKWh.
m=AtTriangleLake,anew4.0MWHydroProjectisestimatedtoachieveanannual
netenergyproductionof17,324M Whatacostof69millsperKWh.
The information developed,supporting our above finding,is summarized in
Table12.The costs shown below are at the individual projects.For purposes of
meeting the loads of KPU,transmission losses and costs of developing the Intertie
shouldalsobeconsidered.
TABLE 12
HYDRO POTENTIALOF CHESTER LAKEAND PURPLE LAKE EXPANSIONSAND
New HYDROAT TRIANGLE LAKEIN ANNETTE ISLAND
Description ChesterLake PurpleLake TriangleLake
Capacity 3.0MW 2.4MW _4.0MW
Energy 3,211MWh 360MWh 17,324MWh
CapitalCost TobepaidbyOthers $4,960,000 $15,460,000
Cost/kW Unknown |$1,850 $3,450
AnnualCost $50,000 $407,000 $1,199,000
CostofEnergy 16mills/KWh 1,130mills/KWh 69mills/KWh
Location Annettelsland AnnettelIsland Annettelsland
Schedule Unknown 2years 3years
Permitting SmallEffort SmallEffort SmallEffort
XM2813_0300 3/10/00F INAL R.WBeck 27
If KPU is interested in pursuing the MetlakataKetchikan Intertie Project,then the
followingstepsshouldbeconsidered:
a.Performa feasibility study,which includes topographic land and geotechnical
surveys,additional optimization studies of the 34.5kV Intertie and the Triangle
LakeHydroelectricProjects.
b.Update KPU's system operation model to include MP&Ls system load and
estimate future useable energy from MP&L's hydro facilities,including new
hydroprojectsatTriangleLakeandpossiblyatotherlocationsonAnnettelsland.
OTHER HYDRO POTENTIAL
Otherhydroelectric potentialis possibleatLowerTodd Lake (E1210)andMelansonLake(El.175).An estimate of the potential capacity and energy that could come
from hydro developmentsat these lakes based on the ratio of drainage areas with
PurpleLakeisshowninTable13.
TABLE 13
OTHER HYDROELECTRIC POTENTIALON ANNETTE ISLAND
Item ToddLake MelansonLake
DrainageArea(sq.mi.)7.12 2.00
GrossHead (feet)220 185
PotentialCapacity(MW)2.8 0.7
PotentialEnergy(MWh)13,200 3,200
Atlas had indicated that a 1.0MW hydro plant at Tamgas Lake may be promising.
However,witha lake elevation of 90 feet,msl,and witha fish hatchery that uses
about 20 cfs of water forits operation,ahydro plant at Tamgas Lake would likely
providemoreexpensivepowerthanattheothersitesindicatedabove.
PROPOSEDMETLAKATLAKETCHIKANINTERTIE
PROPOSED INTERCONNECTION
The proposed 17mileIntertie project would consist ofthreecomponents.ThelinewouldoriginateatKPU'sMountainSubstation,whichisexpectedtoneedupgrading
toallowforthetransmissionlineconnection.Thesecondand principalcomponent
of the line would be the transmission line,including underwater cable for the
approximate onemilecrossing to Annettelsland.Thethirdcomponentwouldbea
newsubstationtobelocatedwithintheMP &LsystematMountainPoint.
XM2813_0300 3/10/00F INAL R.WBeck 28
Othershavepreviouslyinvestigated twoalternativealignments,withone following
the Corps of Engineer's proposed road alignment to Walden Point.The other
alternativealignmentutilizesaroutealongthe UpperandLowerToddLakes,which
decreases the aerial transmission length by approximately 3 miles.Itis this latter
alignmentthatwaspreviouslyestimatedbyotherstobe$6,535,000(1996dollars)and
is the alignment used for this report.The proposed alignment selected for the
transmissionlineincludesal6mileaerialsectionbetweenMetlakatlaandRacePoint
and a onemile,3conductor submarine cable between Race Point and Mountain
Point.
CONSTRUCTION ACTIVITIES
Although the Walden Point Road alignmentis not used for purposes of this study,
the current status is included for informational purposes and because of the
implicationsforthenewfacilitiesatChesterLakeDam.Constructionofthe Walden
Point Road commenced in 1998.Whencompleted,the road will be approximately
14.8mileslongandextendalongthewesternsideofAnnettelslandfromthevillage
ofMetlakatlatothe proposedsiteofthenewferryterminalatAnnette Bay (seeFig.
1).The road is significant in that it opens up the Island for additional potential
hydroelectric development by providing good access.More significantly,because
theArmyisconstructingtheroad,they havebeenreportedtobewillingto providefundsforahydroupgradeattheChesterLakeDamandforprovidingtransmission
linepolematerialfortheproposedIntertieProjectalongtheproposedalignment.
The Metlakatla Indian Community ("MIC”)originally conceived the Walden Point
Road Project (also referred to as the MetlakatlaKetchikan Transportation Corridor
("MKTC”),forthe purposesofimprovingtourism and encouragingnewbusinesses
to locate to the Town of Metlakatla.The road will allow open access through the
winter monthsandconsiderablyimproveaccess.Inconjunction with completion of
theroad,ferryserviceisalsoexpectedtobeimprovedtodailyserviceyearround.
The MIC requested and is receiving military support for this project under the
provisionsoftheInnovativeReadiness Training ("IRT”)ProgramspecifiedinTitle 10
USC,Section 2012.The Assistant Secretary of Defense for Reserve Affairs has
approvedmilitarysupportforthis project because ofopportunitiesforwarfighting
training.
WorkcompletedtodateontheWaldenPointRoadincludesa37buildingbasecamp
at Annette Bay to houseaconstruction workforce of approximately 250300 people
and construction equipment.A logging road is used to transport equipment and
workers to the staging area near Hemlock Bay,where a maintenance building has
also been constructed.About 2.5 miles of road is completed.The Army has
indicated througha press release dated July 10,1999,that the Walden Point Road
Project is aseven year IRT program,which would indicate that road construction
wouldnotbecompleteduntilabout2005.
XM2813_0300 3/10/00F INAL R.WBeck 29
TRANSMISSION
DESCRIPTION
Inourreviewofthedesign,wesized the transmission line for delivery of 8 MW of
power,consistingof 4 MW from Triangle Lakeand4MWfromMetlakatla.A35kV
systemisappropriateforthispowerlevelandcanaccommodatehigherpowerlevels
as loads grow.The interconnection will be comprised primarily of 35 kV,3wire
overhead,woodpoleconstruction,using 4/0 Penguin/AW conductor.For 8 MW of
powerdelivery,voltagedropandlossesareestimatedtobeunder5%eachusingthis
conductor.There would be an approximate onemile submarine crossing of
RevillagigedoChannelusinga3/c,35kV,1/0AWGCu,doublearmoredcable.
INTERTIECONSTRUCTIONCOST
MP&Lhasindicated thatthe Corps of Engineers will help pay forthetransmission
linebysupplyingmaterialsforpoleconstruction(a$150,000savings).
Weassumedsignificanthelicopterassistanceintransmissionroutesectionswhereno
roads exist,i.e.,out of Metlakatla to Hemlock Bay and north of the Army's Base
Camp along Revillagigedo Channel.We assumed no requirement to remove any
timber from cleared rightofway.We estimated a nominal amount for special
foundation stabilization in muskeg soils for 12.5%of structures.Many other
assumptionsarebuiltintothecostestimateitself.
Our estimate of construction costs does not include any road construction,
permitting,credit for timber sales on cleared land,rightofway or easement costs.
The estimateis based on very limited preliminary engineering and reconnaissance.
Engineeringisassumedtobe40%oftheD CCandincludesline,substationandcable
design,constructionmanagementandinspection,owneradministrationcost.Italso
includesafullbathymetricsurvey forthe submarinecrossing,andtopographicand
geophysical surveys.The 40 percent contingency included covers uncertainties
about designandsite conditions,pricing changes,and possible omissions from the
estimates.
TheestimatedcostofthetransmissionlinebetweenMetlakatlaandRacePointusing
the Todd Lakes Routeissummarized belowin Table 14.Nocosts wereincludedfor
any upgrade ofthe KPU grid to handle an additional 8 MW at theinterconnection
point.
XM2813_0300 3/10/00F INAL R.WBeck 30
TABLE 14
METLAKATLATO RACE POINT TRANSMISSIONLINE
ESTIMATED CONSTRUCTION COSTS
PreviousEstimate RevisedEstimate
Item (1996Dollars)(2000Dollars)
OverheadComponent
RightofWayClearing $92,000 $92,000
OverheadLineMaterialsandLabor 1,918,000 406,000
Helicopter 198,000 390,000
EngineeringandAdministration 486,000 355,000
Contingencies 539,000 497,000
Subtotal-OverheadComponent $3,233,000 $1,740,000
SubmarineCable
MaterialandInstallation $1,685,000 $870,000
EngineeringandAdministration 371,000 350,000.
Contingencies 411,000 490,000
Subtotal-SubmarineCable $2,467,000 $1,710,000
SubmarineTerminations $835,000 Incl.Above
TotalTransmissionLineCost $6,535,000 $3,450,000
Our cost estimate represents a reduction of about 50 percent over the previous
estimate.There could be any number of reasons for this,including issues suchas.
woodpoledesignandassumptionsregardingtheexistenceofaccessroadsalongthe
transmissionlineroute.Forexample,theloggingroadbetweenHemlockBayandthe
Army'sBasecampwasprobablyonlyrecentlyimprovedbytheArmyinpreparation
forconstructingtheDashPointRoadProject.
Based uponouronvery limited preliminary engineering and reconnaissance oftheproposedtransmissionlineroutefromMetlakatlatotheMountainPointSubstation
on Revillagigedo Island,we have estimated the Total Construction Cost of the
34.5kV,17mile transmission line to be approximately $3,450,000.If KPU is
interested in pursuing the construction of the Intertie,then we recommend that
additionalfeasibilityanddesignworkbeaddressed.
For planning purposes we estimate that construction of the Intertie could be
completed within an 18month period,depending on MP&L having the necessary
permitsandminimumconstructionduringwintermonths.
XM2813_0300 3/10/00F INAL R.WBeck 31
Metlakatla Indian Community (MIC)Electrical Intertie
The proposed Metlakatla to Ketchikan Intertie is a 34.5 kV transmission line that
will connect the electric systems of Metlakatla Power &Light (MP&L)and
Ketchikan Public Utilities (KPU)to the SEAPA regional electrical grid.This Intertie
will include 14 miles of overhead wood pole transmission line to be constructed
on Annette Island and a submarine cable crossing Revillagigedo Channel (1-3
miles depending on route),connecting to KPU's Substation.The project is
intended to create jobs and provide many benefits to both Metlakatla and
Ketchikan,including a reduction of dependence of fossil fuel,upgrades to the
operating system and other benefits to the general public and regional
environment.This completed project will become part of the Southeast Intertie
System that will connect Metlakatla with Ketchikan,Wrangell,Petersburg (and
possibly Kake)and will bring energy security to the region.
The electric system in Metlakatla includes 4.0 MW of hydroelectric capacity and
3.3 MW of diesel generating capacity.The diesel generator,a 4,500 hp Caterpillar
unit,is used primarily as a backup emergency reserve.A 1.0 MW Battery Energy
Storage System (BESS)was installed in 1997 to provide emergency backup power
for a limited time as well as balance out frequency and voltage fluctuations on the
MP&L system.The hydroelectric energy resources available in Metlakatla at the
present time are the 1.0 MW Chester Lake project and the 3.0 MW Purple Lake
project.The two plants are capable of generating 25,045 MWh per year on
average of which about 8,758 MWh is presently estimated to be surplus to the
needs of MP&L.
In 2007,the Denali Commission provided a $500,000 grant to purchase
transmission line material for the 14 mile transmission line along Walden Point
Road,then under construction by National Guard units under the Innovative
Readiness Training (IRT)program.Material procured included poles,conductor
wires,cross arms and guying anchors and ancillary material necessary for
completion of the transmission line.
Permitting and design were funded by RE Fund round 1 (#20).MIC submitted a
round 3 application (#449)that was recommended but not funded due to
insufficient funding.The project cost is now estimated at $12.73 million,up from
the previous estimate of $7.65 million.
In October 2009,AEA executed grant #2195429 with MIC for $820,000 for the
purpose of completing upgrades to the various control systems of the MIC
electrical system (including the governor and SCADA systems)and completing the
design of the 34.5 kV transmission intertie interconnecting the utilities of
Metlakatla and Ketchikan.Funds spent to date have completed preliminary field
design,ROW identification and clearing and limited pole setting.MIC has engaged
an engineering firm to assist with completion of the scope of work.Due to an
unforeseen event,there has been a change of administrative staff for this project.
AEA recommends funding in the amount of $1,180,000 ($2 million cumulative cap
minus the $820,000 the project received in round 1).These funds would allow for
a continuation of work without interruption.AEA recommends special provisions
be associated with this grant as follows:
(1)Before any new grant funds can be disbursed,MIC is to submit to AEA for its
review and approval,a power sales agreement between MIC and KPU which
clarifies the terms,conditions,rates and amount of power for this intertie;
(2)MIC must demonstrate completion of all preconstruction activities including
final design documents and final construction cost estimate;
(3)MIC must demonstrate project site control,including required easements and
Rights-of-way,NEPA requirements and all permits needed to construct have been
issued;and
(4)the scope of work is consistent with findings of the Southeast Alaska IRP.
It is recommended that a Project Management Office approach similar to the
Reynolds Creek project model be established that will consolidate funding
streams and oversight for project efficiency and grant compliance.The Metlakatla
Mayor has written AEA requesting assistance moving this project forward.The
MP&L General Manager and Chairman of the MP&L Board will be in Anchorage
next week to meet regarding the project.
.Metlakatla Indian Community (MIC)Electrical Intertie'Propctk Berorplion !The proposed Metlakatla to Ketchikan Intertie is a 34.5 kV transmission line that will connect the electric systems
of Metlakatla Power &Light (MP&L)and Ketchikan Public Utilities (KPU)to the SEAPA regional electrical grid.This
Intertie will include 14 miles of overhead wood pole transmission line to be constructed on Annette Island and a
submarine cable crossing Revillagigedo Channel (1-3 miles depending on route),connecting to KPU's clungeprojectisintendedtocreatejobsandprovidemanybenefitstobothMetlakatlaandKetchikan,including a
reduction of dependence of fossil fuel,upgrades to the operating system and other benefits to the general public
and regional environment.This completed project will become part of the Southeast Intertie System that will
connect Metlakatla with Ketchikan,Wrangell,Petersburg (and possibly Kake)and will bring energy security to the
region.
The electric system in Metlakatla includes 4.0 MW of hydroelectric capacity and 3.3 MW of diesel generating
capacity.The diesel generator,a 4,500 hp Caterpillar unit,is used primarily as a backup emergency reserve.A 1.0
MW Battery Energy Storage System (BESS)was installed in 1997 to provide emergency backup power for a limited
time as well as balance out frequency and voltage fluctuations on the MP&L system.The hydroelectric energy
resources available in Metlakatla at the present time are the 1.0 MW Chester Lake project and the 3.0 MW Purple
Lake project.The two plants are capable of generating 25,045 MWh per year on average of which about 8,758
MWh is presently estimatedto be surplus to the needs of MP&L.Previenre Fundiry:In 2007,the Denali Commission provided a $500,000 grant to purchase transmission line material for the 14 mile
transmission line along Walden Point Road,then under construction by National Guard units under the Innovative
Readiness Training (I1RT)program.Material procured included poles,conductor wires,cross arms and guying
anchors and ancillary material necessary for completion of the transmission line.
Permitting and design were funded by RE Fund round 1 (#20).MIC submitted a round 3 application (#449)that was
recommended but not funded due to insufficient funding.The project cost is now estimated at $12.73 million,up
from the previous estimate of $7.65 million.
in October 2009,AEA executed grant #2195429 with MIC for $820,000 for the purpose of completing upgrades to
the various control systems of the MIC electrical system (including the governor and SCADA systems)and
completing the design of the 34.5 kV transmission intertie interconnecting the utilities of Metlakatla and
Ketchikan.Funds spent to date have completed preliminary field design,ROW identification and clearing and
limited pole setting.MIC has engaged an engineering firm to assist with completion of the scope of work.Due to
an unforeseen event,there has been a change of administrative staff for this project.
AEA recommends funding in the amount of $1,180,000 ($2 million cumulative cap minus the $820,000 the projectreceivedinround1).These funds would allow for a continuation of work without interruption {AEA recommendsspecialprovisionsbeassociatedwiththisgrantasfollows:
(1)Before any new grant funds can be disbursed,MIC is to submit to AEA for its review and approval,a power
sales agreement between MIC and KPU which clarifies the terms,conditions,rates and amount of power for this
intertie;
(2)MIC must demonstrate completion of all preconstruction activities including final design documents and final
construction cost estimate;
(3)MIC must demonstrate project site control,including required easements and Rights-of-way,NEPA
requirements and all permits needed to construct have been issued;and
(4)the scope of work is consistent with findings of the Southeast Alaska IRP.
It is recommended that a Project Management Office approach similar to the Reynolds Creek project model be
established that will consolidate funding streams and oversight for project efficiency and grant compliance.The
Metlakatla Mayor has written AEA requesting assistance moving this project forward.The MP&L General Manager
and Chairman of the MP&L Board will be in Anchorage next week to meet regarding the project.
METLAKATLA POWER &LIGHT
Metlakatla Indian Community
Metlakatla,Alaska
Metlakatla Power &Light (MP&L)is a stand-alone electric utility located on the
Annette Islands Reserve approximately 15 miles from'Ketchikan,Alaska.MP&L
currently provides electricity to the approximate 1,400 residents of Metlakatla.MP&L's
power generation consists of four (4)Hydro Generators,one (1)Diesel Generator (used
only for stand-by and emergency purposes)and one (1)Battery Energy Storage System.
MP&L presently has surplus hydro generation capability of approximately 9,000 MWh.
Past studies have identified that through:1)expansion of existing hydroelectric facilities
and 2)construction of a new hydro facility at Triangle Lake -an additional 20,700 MWh
could be generated bringing the total surplus hydro generation capability to
approximately 30,000 MWh annually.
Current Projects:
Metlakatla-Ketchikan Intertie -MP&L has initiated the design of a 34.5-kV
transmission line the will interconnect the electric systems of Metlakatla and Ketchikan.
The Intertie will include sixteen (16)miles of overhead line to be constructed along
Walden Point Road (see attached photos)and a one (1)mile submarine cable terminating
at Ketchikan's Mountain Point Substation.
The estimated cost of the Project is $7.6M.MIC/MP&L received an allocation for an
$820,000 grant through the Alaska Renewable Energy Fund.MIC/MP&L also received
$500,000 from the Denali Commission to purchase the poles and hardware for the
transmission line.The design and staking of the Intertie are scheduled to be completed
by mid October;with the initial construction of the line scheduled for April 2010.
MIC/MP&L is presently looking to secure funding for the remaining $6.3M to complete
the Project.
Triangle Lake Hydro Project -The proposed generating facility would be constructed
near the route of the Metlakatla -Ketchikan Intertie.It would consist of a single turbine
generating unit with a capacity of 4.0MW.The Project is estimated to produce 17,324
MWh per annually.The estimated cost of the Project is $17.7M.
MIC/MP&L requested $500,000 to conduct the Feasibility Analysis and ConceptualDesignfromtheAlaskaRenewableEnergyFund-2™Round.They were not included in
initial 30 Projects selected for funding.
Photo attachments (3)
Walden Point Road -this is where the Metlakatla-Ketchikan Intertie Transmission line
will be initiated.
The road is presently up to grade and ready to be paved.MIC is currently seeking $10M
for paving.After the funds are secured,mobilization is estimated to be one week and
paving completed within 45 days.
be needyReneeRERPe
Metlakatla Power &Light Load Forecast
Black &Veatch developed the Metlakatla load forecast for a 50 year period from 2012-
2061 as well as a forecast for 2011.
To develop the load growth forecast Black &Veatch initially reviewed the historical
trends in energy and peak demand and discussed possible load growth opportunities with
Metlakatla Power &Light (MPL).
In developing the peak and energy demand forecast,Black &Veatch broke down the
forecast period into three different time frames:
>Short Term -2011 -2015
>»Intermediate Term -2016-2035
>Long Term -2036-2061
In developing this reference case forecast,Black &Veatch assumes that there are no
significant changes in the cost of power and power continues to be supplied by hydro
generation.
2011-2015 -Short Term
During this period it is assumed that the peak and energy demand would followa similar
pattern as in 2010 as usage pattern is unlikely to change in this time frame.Additional
load from new developments is also considered during this period.The information for
new loads was obtained in discussions with MPL.It is also assumed that no new
transmission upgrades would be possible within this time frame and so,system loss
patterns are unlikely to improve during this time frame as compared to 2010.
No population forecasts were developed for this region by ADL,so Black &Veatch
relied on MPL to estimate population growth in the region.According to MPL,the
population is likely to remain constant or decrease during this period.Metlakatla's
current population is between 1,100 and 1,400.However,80 percent of the population is
unemployed.The community is heavily government subsidized and there are no good job
opportunities in the region.So people in the work force tend to move out to bigger cities
for job opportunities.
According to the information received from MPL,the main demand for electricity comes
from the fishing industry for refrigeration.However,this demand is seasonal and
dependent upon the price of fuel,the market for fish,and the catch in the region.
Competitive fuel prices compared to other nearby regions are likely to increase activity of
the fishing fleet and an increased volume of fish increases the demand for electricity and
vice versa.In the past the region has been able to provide fuel at competitive prices,
which has resulted in higher energy demand.Black &Veatch has assumed that this trend
is likely to continue during this period.
Since 2007,MPL has observed an increase in energy demand due to rapid conversion to
electric heating systems in residential homes and commercial buildings.The rapid change
was due to the high price of oil during this period.MPL estimates that on account of the
above,energy demand has been going up 6.0-7.5 percent for the last 3 years.Actual
increases in NEL were 7.7,6.4,and 3.9 percent for 2008,2009 and 2010 respectively.
MPL expects 7 percent in 2011.MPL estimates that 60 to 75 percent of the customers
have converted to electric heat.MPL indicates that conversions to electric heating
systems have slowed in 2010 due to falling oil prices.However MPL expects the
conversion rate to be high in 2011,as fuel oil prices have gone up again.There is little
actual data relative to penetration of electric heat and the use of portable electric heaters
can cause the electric heating load to be very volatile.Black &Veatch's analysis of load
and heating degree day data leads to a conclusion that existing penetration of electric heat
may be less than estimated by MPL and therefore there may be greater opportunities for
electric heating loads to increase.
Table A presents analysis of heating degree day data for Metlakatla.The average heating
degree days for 2000 through 2010 are 7,195.As shown in Table A,2007 through 2009
were above average for HDD's while 2010 was 8.3 percent below average.Thus while
the growth rate in NEL in 2010 was slower than in 2008 and 2009,part of that lower
growth could be attributed to fewer HDD's.
Table A Heating Degree Day Data
Year |HDD |HDD Above Average |Estimated Annual Heating Load (MWh)
2010 |6,598 |-597 14
2009 |7,446 |251 18
2008 |7,563 |363 19
2007 |7,391 |196 -
Table B presents analysis of residential customers and residential sales.
Table B Residential Customers and Sales
Year |Number of Customers |Use Per Customer (MWh)|Residential Sales (MWh)
2010 |635 11.81 7,498
2009 |608 12.15 7,386
2008 |604 11.15 6,956
2007 |582 10.62 6,180
Table B indicates there has been significant growth in number of customers,use per
customer except for the weather impacted 2010,and total residential sales.
Table C attempts to estimate the number of electric heating customers.The baseline
residential sales assume that 2007 use per customer is the baseline and that there were no
incremental electric heating customers in the baseline.The incremental load due to
heating is the difference between actual sales and baseline sales.The estimated number
of electric heating customers is developed from the incremental load due to heating and
the estimated annual heating load from Table A.The estimated increase in the number of
electric heating customers slows in 2010 as stated by MLP,but the overall estimated
penetration is only 9 percent compared to the 60 to 75 percent estimated by MLP.
Table C Estimated Residential Electric Heating Customers
Year |Baseline Residential Incremental Load Due to Number of Electric
Sales (MWh)Heating (MWh)Heating Customers
2010 |6,744 754 54
2009 |6,457 929 52
2008 |6,414 542 29
2007 |6,180 0 0
The Alaska Housing Finance Corporation (AHFC)offers Weatherization and Energy
Rebate programs.Even though qualifying customers can participate in the
Weatherization program at no cost,very few customers are participating in either the
Weatherization or Energy Rebate programs due to the lack of raters.As such,Black &
Veatch does not estimate a significant reduction in NEL due to weatherization and energy
efficiency without an external program to increase participation.
Black &Veatch also discussed the possibility of users replacing incandescent bulbs with
energy efficient bulbs,which would reduce lighting loads.Based on that discussion,
Black &Veatch assumed that only a small number of people will actually do this without
an external program during this time frame and the demand will not be significantly
impacted on account of this.
Historically net energy for load (NEL)has increased over the last decade with an annual
compound annual growth rate of 1.2 percent.Within that period,NEL decreased from
2000 to 2005,increased slightly in 2006 and 2007,and then increased rapidly from 2008
onwards.Sales by sector in 2010 were as follows:
e Residential 39.3 percent
e Commercial 27.4 percent
e Community Centers 18.9 percent
e Others 4.2 percent
As seen,the residential sector has the largest influence on NEL.The residential sector
has seen rapid growth in demand since 2008 due to conversion to electric heating
systems.This conversion is driven by MPL's declining block rates,the lowest block
being 8 cents/k Wh.The sales to the commercial sector have also increased during the last
3 years.The commercial sector is heavily driven by the fishing industry,and demand
from this sector varies significantly depending upon the harvest in the fishing season.
The total number of customers for MPL is 917.Out of which 635 are residential
customers and 115 commercial customers.The number of residential customers has
increased from around 563 customers in 2000 to 635 in 2010,at annual average growth
rate of 3.1 percent.The number of commercial customers has dropped from 128
customers in 2000 to 115 customers in 2010.However,the number of commercial
customers has remained fairly constant since 2008.The number of commercial customers
lags the economic conditions to some extent since plans for new commercial
establishments are often made at least a year before opening of the establishment.
Use per customer responds quicker to economic conditions and high oil prices.Use per
customer for commercial and residential customers has increased an average of nearly 3.6
percent and 2.1 percent respectively per year from 2005 to 2010.At present the
unemployment rate in the region is very high.High unemployment is prevalent
throughout the US as a result of the recession,but not to the extent evident in Metlakatla.
Based on the above analysis,Black &Veatch projects MPL's NEL to increase by 7.5
percent in 2011 from 2010 levels,with increases of 4 percent in 2012 and 2 percent in
2013 and remaining flat in 2014 and 2015 as oil prices are expected to return to more
normal levels.The 2011 NEL for load reflects approximately 20 percent residential
electric heating penetration.This increase assumes the continued conversion to electric
heating systems by customers of MPL.However,in discussion with MPL,Black &
Veatch expects that the conversion will slow and the number of residential customers will
remain relatively steady due to very high unemployment rates.The commercial sector is
projected to remain fairly constant keeping the recent gains.NEL could increase towards
the end of the period if oil prices moderate and the economy strengthens.
Based on the above assumptions and information,Black &Veatch has made the
following forecasts for this period:
>The number of customers will remain fairly steady through the period.
>Use per customer is assumed to increase for the residential sector due to electric
heating conversion.The commercial sector is projected to remain relatively
stable for both number of customers and use per customer.
>System losses will not improve and will be at the same level as 2010 for every
year in the period,which is 9.9 percent of the annual sales forecast.
>Black &Veatch did not get any load factor data or peak demand data from MPL.
As such Black &Veatch assumed that the annual load factor for all years in the
period would be approximately 52 percent.This number is based on the load
factor seen in other utilities in the region.
>Black &Veatch assumed that MPL has sufficient hydro generation capabilities to
meet all near term load requirements resulting in relatively stable power costs.
2016-2035 -Intermediate Term
For the intermediate term,Black &Veatch assumes that the price of oil returns to the
medium ISER projections.
Black &Veatch believes that the population will slowly decline for this region during
this period.This is consistent with trends forecasted by ADL for other neighboring
regions.
Load factors are expected to remain fairly constant through this period.
Based on the above assumptions,Black &Veatch has forecast the following:
>The NEL will increase at 0.5 percent annually from 2016-2035.
>The number of residential customers will slowly decline in relation to the ADL
population projections for other neighboring regions in Alaska.
>Use per residential customer will increase due to oil prices going back to medium
levels and the ever increasing uses of electricity coupled with some economic
sustainability from the fishing industry.Naturally occurring conservation will
mitigate large increases in use per customer as residential customers are slowly
able to afford more conservation.
The number of commercial customers will remain relatively constant with the
return of medium oil prices.
Use per commercial customer will increase slowly being mitigated by fewer
residential customers.
System losses will remain at 2010 levels.
The annual load factor for all years is forecast to remain constant at 52 percent.VVVWV2036-2060 -Long Term
Long term projections are not available from the ADL.Black &Veatch forecasts
moderate growth in number of customers and use per customer for residential and
commercial sectors at 0.2 percent for number of customers and use per customer resulting
in an approximately 0.4 percent annual increase in NEL.System losses are expected to
remain same at 2010 levels.
The projections are presented in Table D.1 through Table D.4.
Table D.1
NEL Forecast (2011-2025)
Year 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025
Data Item Unit
Annual Sales MWh |18,660 19,406 19,794 19,794 19,794 19,893 19,993 20,093 20,193 20,294 20,396 20,498 20,600 20,703 20,807
System Losses MWh 1,852 1,926 1,964 1,964 1,964 1,974 1,984 1,994 2,004 2,014 2,024 2,034 2,044 2,054 2,065NetEnergyforLoad(NEL)MWh {20,511 21,331 21,758 21,758 21,758 21,867 21,976 22,086 22,197 22,307 22,419 22,531 22,644 22,757 22,871
System Losses (Percent of Annual Sales)9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%
System Peak 4.50 4.68 4.78 4.78 4,78 4.80 4.82 4.85 4.87 4.90 4,92 4.95 4.97 5.00 $.02
Load Factor 52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%
Table D.2
NEL Forecast (2026-2040)
2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 2039 2040
Data Item
Annual Sales 20,911 22,015 21,120 21,226)9=--21,332)21,439 21,546 921,654 21,762 21,871 21,958 22,046 22,134 22,223 22,312
System Losses MWh 2,075 2,085 2,096 2,106 2,117 2,127 2,138 2,149 2,160 2,170 2,179 2,188 2,197 2,205 2,214
Net Energy for Load (NEL)MWh 22,985 23,100 23,216 23,332 23,448 23,566 23,683 23,802 23,921 24,040 24,137 24,233 24,330 24,427 24,525
System Losses (Percent of Annual Sales)1%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%
System Peak MW 5.05 5.07 5.10 5.12 5.15 5.17 5.20 5.23 5.25 5.28 5.30 5.32 5.34 5.36 5.38
Load Factor %52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%
Table D.3
NEL Forecast (2041-2055)
Year 2041 2042 2043 2044 2045 2046 2047 2048 2049 2050 2051 2052 2053 2054 2055
Data Item Unit ;
Annual Sales MWh 22,401 22,491 22,581 22,671 22,762 22,853 22,944 23,036 23,128 23,220 23,313 23,407 23,500 23,594 23,689
System Losses MWh 2,223 2,232 2,241 2,250 2,259 2,268 2,277 2,286 2,295 2,304 2,314 2,323 2,332 2,341 2,351
Net Energy for Load (NEL)MWh 24,623 24,722 24,821 24,920 25,020 25,120 25,220 25,321 25,422 25,524 25,626 25,729 25,831 25,935 26,038
System Losses (Percent of Annual Sales)|%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%9.92%
System Peak Mw $.41 5.43 5.45 5.47 5.49 5.51 5.54 5.56 5.58 5.60 5.63 5.65 5.67 5.69 5.72
Load Factor %52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%52.0%
Table D.4
NEL Forecast (2056-2061)
Year 2056 2057 2058 2059 2060 2061
Data Item Unit
Annual Sales MWh 23,783 23,878 23,974 24,070 24,166 24,263
System Losses MWh 2,360 2,370 2,379 2,389 2,398 2,408
Net Energy fortload (NEL)MWh 26,143 26,247 26,352 26,458 26,563 26,670
System Losses (PercentofAnnualSales)|%9.92%9.92%9.92%9.92%9.92%9.92%
System Peak MW 5.74 5.76 5.79 5.81 5.83 5.85
Load Factor %52.0%52.0%52.0%52.0%52.0%§$2.0%