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HomeMy WebLinkAboutGulkana_Central_Wood_Heating_Case_Study_Sep_2015_REF_Grant_2195381Gulkana, Alaska Biomass boilers provide long-term and sustainable heat supply Quick Facts Total Project Costs: $553,356 Capital Costs Design: $46,000 Construction: $507,356 Equipment Make/Model: (2) Garn WHS 3200, (1) Tarm 4.0 Output, Garn WHS 3200: 700,000 Btu/hr Output, Tarm 4.0: 147,000 Btu/hr Diesel Fuel Offset Estimated annual: 14,643 gallons Actual avg. annual: 10,769 gallons Comprehensive savings: 35,000 gallons (Oct. 2010-Dec. 2014) Fuel Savings Estimated annual: $33,000 Actual annual: $36,000 Comprehensive savings: $117,000 (Oct. 2010-Dec. 2014) Simple Payback: 15.4 years Jobs Provided: One full-time local Gulkana Central Wood Heating Project Project Overview Through the Alaska Energy Authority (AEA) Re- newable Energy Fund granted money to construct a central wood heating system in Gulkana, Alaska. The community installed two Garn WHS 3200 cord- wood-fired boilers, a Tarm pellet-fired boiler, and a distribution system to connect community buildings. The majority of pellets used to feed the system are purchased from Lowe’s in Anchorage. Cordwood is provided as a byproduct of local firewood mitigation and road construction activity. To promote safety, oil- fired furnaces remain as ready backups. Objectives The main objectives of this project were to displace diesel fuel and provide the community of Gulkana with a renewable, reliable, and cost effective energy source. These objectives are achieved by heating com- munity facilities and water system with the biomass system described above. Reasons This Product Was Chosen A cordwood-fired hydronic system was chosen be- cause of its long life, low-maintenance, simple con- struction, and available electric backup. The Tarm pellet-fired boiler was chosen to compliment the cordwood fired boilers during the night and weekends because it requires less maintenance and labor. Economic Feasibility The project became operational in October of 2010. Between October of 2010 and December of 2014, the boilers produced 3,800 MMBtu of thermal energy and displaced 35,000 gallons of diesel fuel. This displace- ment has saved the community of Gulkana $117,000 in fuel sacvings. With proper maintenance, the boiler life is expected to exceed 20 years. Allocation of Funding Boiler facility & wood storage, photo courtesy of Dan Bihn. Allocation of Funding The Renewable Energy Fund contributed $500,000 to the project. Funds went to boiler purchase, con- struction/installation of a combined heat building and wood storage, and adapting buildings to hot water heat systems. Jumpstart, a non-profit program, donated $10,000 with other match contributing the remaining $43,000 Fuel and Storage The system is designed to displace 90 percent of the fuel oil previously used in community facilities. Cordwood is supplied locally, and quartlery trips to Anchorage are made to purchase pellets and other supplies. The pellet system requires less labor than the cordwood system. The fuel hopper for the pellet system has to be filled once every several days whereas the cordwood system must be fed several times each day. The community is currently investing in a local pellet mill to reduce costs, but this has yet to be com- missioned. Learning Experiences/Challenges The project originally included two Tarm boilers in addition to the two Garn WHS 3200s. Due to a lack of funding tghe project was reduced to two Garn and one Tarm unit. Gulakna was also unable to purchase a silo storage container for their bulk pellets. In spite of funding issues, the project has thrived and savings continue to benefit the community. Another lesson learned was that lthough the rating on Tarm is standard throughout the Lower 48, the Alaska fire marshall did not accept the rating for Gulkana. Future equipment evaluations will include making sure that the systems is certified in Alaska. Community Benefits The community water system is heated to prevent freezing. It is then integrated with conventional hot water heating systems using a heat exchanger. In June of 2013, additional funding was provided by AEA to modify the hydronics system for better heat distribu- tion. A Btu meter measures the amount of heat deliv- ered to customers, allowing the tribe to meaure and sell the energy. The two Garn WHS 3200s and Tarm boiler currently supply heat to four duplexes, a teen center, community hall administration, fitness center, shop, new offices, clinic, and a new bus garage. Thanks to this project Gulkana community facilities have a long-term and sustainable heat supply. Project Contact Information Parties Involved: Jim Vail, AEA Email: jvail@aidea.org Phone: 907-771-3064 Sandra Tsinnie, Gulkana Council Email: stsinnie@gulkanacouncil.org Phone: 907-822-3746 Case Study Author: Zoe Tressel, AEA Intern Website: Akenergyauthority.org Garn boilers, photo courtesy of Dan Bihn. Heat exchanger piping, photo courtesy of Dan Bihn. Gulkana Central Wood Heating Project Published August, 2015