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HomeMy WebLinkAboutTDX - Sand Point Excess Wind Utilization - SecondaryLoads MartinMiller_2013Sand  Point  Wind-­‐Diesel  Project    Secondary  Loads       Performance  &  Lessons  Learned     February  15,  2013   Seward,  AK     Presented by: Martin Miller, P.E. TDX Power                          Sand  Point  Community   • PopulaFon  976  (2010  census)   • 55oN  LaFtude  (Same  as  Ketchikan)   • Industries:  fishing,  fish  processing,  wind  turbine  maintenance   Sand Point Wind Project                          Sand  Point  GeneraFng   • 480  Customers  (Approx)   • Average  Load:  492kW  (2012)   • 4  Diesel  Generator  Sets  (3516,  3512,  3456)   • Trident  self-­‐generates  all  processing  power   Sand Point Wind Project Wind  Project   • Project  Cost:  $3.2M   • AEA:  $2.1M   • TDX:  $1.1M   • Wholesale  Cost  of  Power:  $0.1624/kwh   • Major  Components   • 2  Turbines:  Vestas  V-­‐39,  500kW  Each   • Controls:  Automated  Switchgear   • Low-­‐load  Diesel  Genset   • Secondary  Loads:  Load  Bank  &  Electric  Boiler  131 ft ~65 ft Sand Point Wind Project Wind-­‐Diesel  Controls   WIND  DIESEL  CONTROL  FUNCTIONS   Device  FuncNon  Notes  /  LimitaNons   Diesel  Engine  Governor  Frequency  Control  No  “Wind  Only”  mode   Secondary  Load  –  Load  Bank   Maintain  Load  on  Diesels   Slow  ON,  Fast  OFF   Master  Controller   Engine  Start/Stop,  SCADA,  HMI   Secondary  Load  -­‐  Boiler   Provide  heat  to  Jacket  water  loop   Sand Point Wind Project Wind  Ramps  Up  Sand Point Wind Project Wind  Ramps  Down  Sand Point Wind Project Block  Diagram  Sand Point Wind Project Secondary Load Diesel Genset Wind Turbine WIND  DIESEL   CONTROL  BLOCK  DIAGRAM   Wind Speed Genset Power Town Load Wind Power Frequency How  do  I  Maximize   Wind  ContribuFon?  Sand Point Wind Project 1. Properly Tune Diesel, Wind, and Load Controls 2. Diesel Minimum: • 30% of Rated 3. Rely on Wind! Fuel  Savings  Sand Point Wind Project Tuning  Sand Point Wind Project § Loadbank  response  out  of  synch   § Diesel  surge   RESULTS v Less engine effort/surge v De-tuned Load Control due to instability at very high wind speeds v Governor response stable v Magnitude of Freq deviation not ideal § Reliability  vs.  Fuel  Savings   § Every  Day  vs.  Worst  Case   Performance  Sand Point Wind Project April 2012                          Performance   ENERGY   • $68,000  –  NET  Savings  to  Ratepayers   • ($Wind  -­‐  $Offset  Diesel)   • 42,000  Gallons  –  Diesel  Offset   • 550,000  KWH  Sold  –  Excludes  Excess   • 675,000  KWH  total  wind  generated   Sand Point Wind Project April 2012 – Dec 2012 RELATIVE  CONTRIBUTION   • 17.5%  wind  fracFon     • Excludes  Excess   • 32%  peak  monthly  wind  fracFon   (May  2012)   DIESELS   • 2-­‐4  Engine  Starts  /  Day,  total   plant   • 40%-­‐60%  mean  load  on  each   engine  (monthly  basis)   Highlights   Lessons • Reliability trumps other issues • Don’t underestimate Commissioning • No negative impacts seen on lightly loaded diesels Recommendations • Secondary Load Control should be as fast as possible. • Less Frequency Deviation • Better Fuel Economy Open Questions • Should turbines be de-rated? • Can we rely on more wind, more often? • What are there maintenance and fuel efficiency impacts to the engines? Sand Point Wind Project