HomeMy WebLinkAboutTDX - Sand Point Excess Wind Utilization - SecondaryLoads MartinMiller_2013Sand
Point
Wind-‐Diesel
Project
Secondary
Loads
Performance
&
Lessons
Learned
February
15,
2013
Seward,
AK
Presented by:
Martin Miller, P.E.
TDX Power
Sand
Point
Community
• PopulaFon
976
(2010
census)
• 55oN
LaFtude
(Same
as
Ketchikan)
• Industries:
fishing,
fish
processing,
wind
turbine
maintenance
Sand Point Wind Project
Sand
Point
GeneraFng
• 480
Customers
(Approx)
• Average
Load:
492kW
(2012)
• 4
Diesel
Generator
Sets
(3516,
3512,
3456)
• Trident
self-‐generates
all
processing
power
Sand Point Wind Project
Wind
Project
• Project
Cost:
$3.2M
• AEA:
$2.1M
• TDX:
$1.1M
• Wholesale
Cost
of
Power:
$0.1624/kwh
• Major
Components
• 2
Turbines:
Vestas
V-‐39,
500kW
Each
• Controls:
Automated
Switchgear
• Low-‐load
Diesel
Genset
• Secondary
Loads:
Load
Bank
&
Electric
Boiler
131 ft
~65 ft
Sand Point Wind Project
Wind-‐Diesel
Controls
WIND
DIESEL
CONTROL
FUNCTIONS
Device
FuncNon
Notes
/
LimitaNons
Diesel
Engine
Governor
Frequency
Control
No
“Wind
Only”
mode
Secondary
Load
–
Load
Bank
Maintain
Load
on
Diesels
Slow
ON,
Fast
OFF
Master
Controller
Engine
Start/Stop,
SCADA,
HMI
Secondary
Load
-‐
Boiler
Provide
heat
to
Jacket
water
loop
Sand Point Wind Project
Wind
Ramps
Up
Sand Point Wind Project
Wind
Ramps
Down
Sand Point Wind Project
Block
Diagram
Sand Point Wind Project
Secondary Load
Diesel Genset
Wind Turbine
WIND
DIESEL
CONTROL
BLOCK
DIAGRAM
Wind Speed
Genset Power Town
Load
Wind
Power
Frequency
How
do
I
Maximize
Wind
ContribuFon?
Sand Point Wind Project
1. Properly Tune Diesel,
Wind, and Load Controls
2. Diesel Minimum:
• 30% of Rated
3. Rely on Wind!
Fuel
Savings
Sand Point Wind Project
Tuning
Sand Point Wind Project
§ Loadbank
response
out
of
synch
§ Diesel
surge
RESULTS
v Less engine effort/surge
v De-tuned Load Control
due to instability at very
high wind speeds
v Governor response stable
v Magnitude of Freq
deviation not ideal
§ Reliability
vs.
Fuel
Savings
§ Every
Day
vs.
Worst
Case
Performance
Sand Point Wind Project April 2012
Performance
ENERGY
• $68,000
–
NET
Savings
to
Ratepayers
• ($Wind
-‐
$Offset
Diesel)
• 42,000
Gallons
–
Diesel
Offset
• 550,000
KWH
Sold
–
Excludes
Excess
• 675,000
KWH
total
wind
generated
Sand Point Wind Project April 2012 – Dec 2012
RELATIVE
CONTRIBUTION
• 17.5%
wind
fracFon
• Excludes
Excess
• 32%
peak
monthly
wind
fracFon
(May
2012)
DIESELS
• 2-‐4
Engine
Starts
/
Day,
total
plant
• 40%-‐60%
mean
load
on
each
engine
(monthly
basis)
Highlights
Lessons
• Reliability trumps other issues
• Don’t underestimate Commissioning
• No negative impacts seen on lightly loaded diesels
Recommendations
• Secondary Load Control should be as fast as possible.
• Less Frequency Deviation
• Better Fuel Economy
Open Questions
• Should turbines be de-rated?
• Can we rely on more wind, more often?
• What are there maintenance and fuel efficiency impacts
to the engines?
Sand Point Wind Project